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Research Paper
H I G H L I G H T S
• Four numerical approaches calculate Boil-Off Rate for Mark III tanks of an LNG ship.
• Approaches 1 and 2 define 2D and 3D models with selected temperature configurations.
• A reduced order model (ROM) is defined by an equivalent thermal conductivity.
• Approaches 3 and 4 apply this ROM to 2D and 3D sections of tanks.
• BOR varies with insulation thickness: 0.0919% for 270 mm and 0.0631% for 400 mm.
A R T I C L E I N F O A B S T R A C T
Article history: The heat flow from environment to LNG stored in Mark III of ship carriers is calculated in this paper by
Received 1 June 2015 numerical simulations. Four different approaches are defined and evaluated: Approach 1 starts from simple
Accepted 13 September 2015 2D numerical computations of heat fluxes over representative sections of the insulation barriers in 10
Available online 9 October 2015
specific temperature configurations defined by published data. Approach 2 evolves toward full 3D simu-
lations of insulations layers under the same temperature configurations. A Reduced Order Model is next
Keywords:
developed by calculating equivalent thermal conductivity for insulation barriers. This equivalent thermal
Liquefied Natural Gas
conductivity is applied in the fluid flow and heat transfer simulation from the environment to the LNG
Boil-Off Rate
Reduced Order Model in 2D and 3D models by Approaches 3 and 4, respectively. For a full ship with a capacity of 165,000 m3
Heat transfer with 270 mm thick insulation barriers, the obtained BOR and the overall heat transfer coefficient vary
Computational fluid dynamics from 0.895% and 0.0656 W/m2·°C for Approach 2 to 0.0945% and 0.0693 W/m2·°C for Approach 3. For Ap-
Finite element methods proach 4, the BOR and overall heat transfer coefficient are 0.0919% and 0.0674 W/m2·°C. When the thickness
of the insulation barrier is increased to 400 mm, these initial values are reduced to 0.0631% and
0.0453 W/m2·°C.
© 2015 Elsevier Ltd. All rights reserved.
1. Introduction pacity of pipeline systems; and third, the potential problems due
to unstable political situations when international pipelines entail
The growth of Natural Gas (NG) as an energy source after the the crossing of a number of countries and borders [2]. However, LNG
oil shock in the early 1970s led to an ever rising consumption of is not without its own problems. Liquefied Natural Gas is carried
Liquefied Natural Gas (LNG). By 2013, Natural Gas accounted for 25% at cryogenic temperatures near its saturation temperature, typi-
of the global energy consumption [1]. NG is transported from re- cally about −162 °C, and this implies a net heat transfer from the
serves to consumer zones by pipelines or shipped in liquid state or environment, in spite of the excellent insulation of ship tanks. This
as compressed gas. Liquefied Natural Gas covers 10% of the global heat flow yields the generation of a boil-off gas that must be vented
demand for NG, so the global LNG fleet has grown steadily: it stood out of the tank to avoid large rises in pressure that could damage
at 357 vessels in 2013 and 31 new vessels were scheduled for de- its mechanical structure. Moreover, evaporation is not homoge-
livery in 2014 [1]. neous because LNG is a mixture of hydrocarbons and nitrogen. The
The advantages of shipped LNG over pipeline systems are well most volatile components (nitrogen and methane) evaporate first,
known: first, a greater adaptability to cover the growing distances which is known as the LNG ageing or weathering. These methane
from reserves to consumer zones; second, the limiting export ca- losses imply worse liquid qualities when the ships arrive at the
regasification terminal [3]. The evaporation rate of LNG during ship-
ping is often characterized by the BOR parameter, which is the
* Corresponding author. Tel.: +34 976 01 11 57; fax: +34 976 01 18 81. percentage of evaporated LNG per day with respect to the initial
E-mail address: mmiana@itainnova.es (M. Miana). LNG loaded.
http://dx.doi.org/10.1016/j.applthermaleng.2015.09.112
1359-4311/© 2015 Elsevier Ltd. All rights reserved.
280 M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296
In summary, the BOR prediction is the main figure to measure ranging from 1.2 mm to 40 m can lead to creating grids of up to 7·1012
the heat transfer from the environment to LNG stored in tanks for cells to represent a quarter of a 40,000 m3 capacity ship tank.
shipping. The BOR parameter plays a major role in the economics As the number of computational cells is increased, the time to
of the LNG trading, since the evaporation of the methane con- run simulations is extended and the difficulties in analyzing such
tained in LNG involves significant energy and financial losses [4]. a detailed domain arise. By way of a comparison, one of the largest
To minimize this heat transfer, the walls of Cargo Containment numerical grids ever solved was composed of 4·1012 cells [21]. There-
Systems (CCS) are composed of superb insulation layers made of fore, detailed numerical simulations of all geometric features of LNG
perlite in NO-96 tanks or plywood, reinforced polyurethane foams tanks are not affordable. Moreover, a very large mesh also re-
(R-PUF) and membranes in Mark III tanks [5]. However, the calcu- quires an extended computational time to be converged, and the
lation of the overall heat flow through the insulation barriers is not detailed information provided by such an enormous amount of data
a trivial task, given the following difficulties: is not of interest for the analysis of design modifications, where
overall conclusions are more useful in the design stages than com-
• The large dimensions of the tanks (~40 m long) compared to the prehensive information about every point. Previous numerical studies
thickness of the insulation barriers (~0.27 m) or the thickness on heat transfer in LNG ship tanks [22–27] were based on finite dif-
of the stainless steel membrane in contact with the LNG ference approximations, only considering the conduction through
(~1.2 mm). the different insulation layers.
• The large number of involved heat transfer phenomena: LNG con- To overcome all these inconveniences, this paper proposes a set
vection inside of the tank; conduction through insulation layers; of 4 efficient approaches to predict the BOR in Mark III tanks com-
natural convection in ballast compartments of irregular shapes; bining detailed numerical simulations of fluid flow and heat transfer
forced convection from ship to water and air environment. and Reduced Order Models. Reduced Order Models (ROMs) are a
• The measurement of thermal properties for materials in a wide group of well-established technologies to reduce the size of the com-
temperature range, ranging from −162 °C to +45 °C. putational model with a minimum loss of accuracy [28]. ROMs have
• The lack of detailed validation results for on-board LNG tanks. been successfully applied in a wide number of applications includ-
ing transient heat transfer phenomena [29,30] and aerodynamic
To overcome these difficulties, numerical simulations are pro- loads [31].
posed in this paper as the basic tool to predict the BOR parameter The paper is structured as follows: Section 2 describes the
for a 165,000 m3 capacity LNG ship carrier with 4 Mark III tanks. problem to be investigated and Section 3 defines the developed
The scientific literature on numerical simulations for LNG tanks methodologies; Section 4 collates the results achieved by the dif-
covers different aspects among which are stress analysis [6,7], studies ferent approaches and judges their advantages and disadvantages.
on vibration caused by the sloshing phenomena [8], or the thermal From these results, a new design modification is proposed and evalu-
analysis of representative sections of a tank [9,10]. Chen et al. [11] ated consisting of an increase in the thickness of the insulation
analyze the pressure and temperature changes in LNG storage tanks barrier. Finally, Section 5 summarizes the main conclusions drawn
by means of dynamic models while References [12–15] estimate from this investigation and outlines the planned future work.
the BOR using computational fluid dynamics assuming an overall
heat transfer coefficient of 0.411 kJ/h·m2·°C. Experimental results
have been obtained only for very simplified geometries under lab- 2. Definition of the problem
oratory conditions [16–20].
It should be noted that the solution of the energy transport equa- 2.1. Description of Mark III tanks on LNG ship carriers
tion by numerical methods in any system needs the definition of
a computational grid able to capture the main geometric features, The problem to be investigated is the heat transfer from the ex-
such as the different insulation layers to be considered with Mark ternal environment to the LNG stored inside a 165,000 m3 capacity
III tanks. Although mesh sizes can be enlarged in zones with small ship carrier. The LNG ship contains 4 Mark III tanks following the
temperature changes, smooth transitions between the different gap arrangement and the prismatic shapes shown in Fig. 1 and having
sizes are recommended. The previously defined typical length scales the characteristic dimensions collected in Table 1.
(a)
(b) (c)
Fig. 1. (a) Tank layout; (b) Tank 1: dimensions and names of edges; (c) Tanks 2, 3 and 4: dimensions and names of Flat Panels (Flat Panel 2 is the base of the tank).
M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296 281
Table 1 Table 2
Characteristic dimensions of tanks. Thermal conductivity of solid materials.
Fig. 2. Insulation barriers: (a) Flat Panels; (b) 90° Corner; (c) 135° Corner and Trihedron.
282 M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296
Table 4
Temperatures reported by Song et al. [25].
(a) (b)
(c)
Fig. 5. 2D sections analyzed in Approach 1: (a) Flat Panel; (b) 90° Corner; (c) 135° Corner.
heat flux obtained in a “modified” Approach 2 where all layers but longitudinal slice of Tank 1. This conjugated fluid flow-heat trans-
the inner hull are only composed of R-PUF. The configuration with fer analysis is governed by the continuity, momentum and energy
the largest difference of temperature from the inner hull to LNG is transport equations [39]. These equations are solved by the ANSYS
selected, in other words, configuration D for Flat Panels and 90° FLUENT software, Release 15.0, using the 2D double precision solver
Corners and Configuration E for 135° Corners. As a result, the equiv- [40]. The fluid flow is assumed to be non-isothermal incompress-
alent parameter CEq integrates the exhaustive information from the ible turbulent flow, following the Navier–Stokes equations.
3D numerical models into a single parameter to characterize the Turbulence is modeled using the k–ε Realizable model [41] while
thermal resistance from inner hull to LNG. the turbulence generation by walls is calculated through En-
hanced Wall Functions [40]. Pressure and velocity fields are coupled
3.4. Approach 3: ROM and 2D numerical simulations of LNG tanks by the SIMPLE algorithm [42]. Second order spatial discretization
schemes are applied to the momentum, energy, turbulent kinetic
Approach 3 is based on 2D numerical simulations of fluid flow energy and turbulent dissipation rate, while pressure is discretized
and heat transfer from the environment to the LNG stored inside using the Body Force Weighted scheme [40].
the Mark III tanks. Four different domains are built as shown in Fig. 7: In all domains, the shell conduction from the inner hull to the
two symmetrical transversal slices of the Tanks 1 and 2, one lon- external hull through the different solid walls that form the ballast
gitudinal slice of the cofferdam between Tanks 1 and 2, and one compartments is considered by meshing of these slim walls with
M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296 285
Nu = C NC ⋅ ( Ra ⋅ cos ( γ ) )
n
(6)
Fig. 7. 2D numerical domains simulated in Approach 3: (a) transversal section of Tank 1; (b) transversal section of Tank 2; (c) longitudinal section of cofferdam between
Tanks 1 and 2; (d) longitudinal section of Tank 1.
(a)
(b)
Fig. 9. Temperature contours (°C) of Flat Panels and 90° and 135° Corners in configuration D: (a) Approach 1; (b) Approach 2.
288 M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296
Table 5
Heat transfer areas for Approaches 1 and 2 (inner hull side).
each insulation barrier can be obtained by multiplying the heat fluxes 4.2. Results of Approaches 3 and 4
by the corresponding heat transfer areas. Once the heat flows trans-
ferred from Flat Panels and Corners are obtained, the sum of all heat First, the equivalent thermal conductivities obtained from the
flows is applied to calculate the BOR following Eq. (2). It can be seen procedure reported in Section 3.4 are reported here. Table 7 com-
that 3D heat fluxes for Corners are 13%–16% lower than 2D results. pares the obtained heat fluxes for the selected configuration in the
The 2D model considers that the hardwood is continuous, while the original and modified Approaches 2 and the equivalent constant to
3D geometry correctly describes the distribution across the differ- be applied in Eq. (4). The last row shows the obtained heat flux when
ent blocks of hardwood and R-PUF. Thus, a larger R-PUF content the equivalent thermal conductivity is applied. It can be con-
increases the thermal resistance of the 3D corner and yields lower cluded that this order reduction is suitable to capture the global
heat fluxes. The difference for Flat Panels is about 2% and it is caused thermal behavior of the insulation barrier because the differences
by the simplification of the stainless steel corrugation. The 2D model when using this reduced model with respect to the detailed model
only considers a 1.2 mm thick stainless steel layer, but the 3D model are less than 0.17%.
takes into account the real shape of the corrugations, the wooden Once the equivalent thermal conductivities of Flat Panels and
pieces that support them and the air that fill the gaps between the 90° and 135° Corners are obtained, the numerical simulations can
membrane and the supporting pieces. be performed. The grid independence study has been performed
These differences are not directly translated in the BOR calcu- by doubling the number of cells inside of the insulation barriers,
lation. Fig. 10 compares the BOR obtained by the different approaches yielding evident differences in heat flows for all simulated domains
and for the different tanks. It can be seen that the contribution of in Approaches 3 and 4.
Corners to the total BOR varies from 4.9% to 6.5% because the heat Qualitative results are given in Figs. 11 and 12 through temper-
transfer area of Corners is about 6% of the total heat transfer area. ature and velocity contours in the different analyzed domains. The
In addition, it can be observed that larger tanks yield a lower BOR, maximum fluid velocity is located at the bottom compartments
as the surface area density (the surface to volume ratio) is reduced because they show the configuration that encourages the convec-
[45]. tive heat transfer, having the cold wall high up and the bottom wall
low down. The ballast compartments at the corners show signifi-
cant irregular velocity fields due to the instabilities caused by the
plumes generated from these cold walls [37]. The temperature con-
Table 6
tours reveal that the main heat transfer resistance is obviously
Heat fluxes obtained for Approaches 1 and 2.
generated by the insulation barriers because the drop in temper-
Configuration q″App.1 (W/m2) q″App.2 (W/m2) ature through the air compartments is noticeably lower than it is
FP C90 C135 FP C90 C135 through the Flat Panels and Corners, as it would be expected. The
A 13.467 12.828 – 13.191 11.322 – thermal bridges of the steel sheets comprising the ballast compart-
B 13.643 12.994 – 13.364 11.470 – ments can be identified in Fig. 13 by the significant rise in
C 14.333 13.646 – 14.037 12.048 – temperature in these figures.
D 14.557 13.858 – 14.255 12.235 –
The symmetry of the thermal field in Tank 1 along its longitu-
E 14.255 13.558 16.053 13.962 11.982 13.757
F 14.399 13.694 – 14.104 12.102 –
dinal section is demonstrated by Fig. 14. The profiles of the
G 12.122 11.555 – 11.872 10.195 – temperature difference for the inner and outer hulls are drawn start-
CR1 – – 15.971 – – 13.672 ing from the symmetry line. No significant differences are found for
CR2 – – 16.530 – – 14.152 distances lower than 5 m from the midpoint, so the different thermal
CR3 – – 17.134 – – 14.670
boundary conditions imposed at cofferdam walls and at stern or prow
M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296 289
(a) (b)
(c) (d)
Fig. 10. BOR obtained for Approaches 14: (a) Tank 1; (b) Tanks 2 and 3; (c) Tank 4; (d) Ship.
walls only influence in the region nearest to these zones. Thus, Tanks hull temperatures for configurations A–E and CR1–CR3, the results
1 and 4 can be divided by symmetry planes for Approach 4. shown for both Approaches 3 and 4 are the area-weighted average
Table 8 compares the numerical temperatures obtained from Ap- of the wall that separates the inner hull from the ballast compart-
proaches 3 and 4 with results reported by Song et al. [25]. Only a ments or the metal sheets. The temperatures in the configurations
rough comparison should be made because there are certain dif- show larger differences, especially for Approach 3, and for Config-
ferences between the simulated and the published cases. For uration F, the top wall.
example, the thermal conductivity of R-PUF is 0.04 W/m·°C in Song Table 9 compares the heat flow and BOR obtained from other
et al. [25]; the LNG temperature varies in Reference [25] from −162 °C available published data with results from Approach 4. The signif-
to −158 °C in the vapor phase, while current numerical simula- icant differences between the geometries of MOSS and Mark III tanks
tions are based on a constant temperature of −162 °C and the and the variations in thicknesses and material properties among
geometries of the compartments are different, as shown in Fig. 15. these references avoid a direct validation based on the reported
Reference [25] considers just five ballast compartments, while the values. However, it should noted that Approach 4 is close to the
current numerical model divides the fluid space into 12 compart- values reported from Song et al. [25], considering that only a quarter
ments. For this reason, Table 8 shows the area-weighted average of of the tank is simulated in Reference [25].
temperature for Approach 3 and the volume-weighted tempera- The calculation of BOR for Approach 3 is not straightforward
ture for Approach 4 contemplating the different compartments because Edges 1–3, 1–4, 1–5, 1–6 and 1–7 are not simulated while
identified in Fig. 15. Ballast compartments 2 and 4 show small dif- FP 2, FP 8 and Edges 1–2 and 1–8 in Tank 1 are simulated twice.
ferences between the published and the obtained results due to a The proposed solution is to consider the missing data as the average
good concordance between the different geometries. For the inner of the nearest simulated corners, while the repeated data are reduced
by taking the average value between the two simulated domains.
Moreover, the 2D domains do not represent the exact geometry, so
Table 7
the heat transfer area must be determined for the different edges
Heat fluxes obtained for the equivalent thermal conductivity.
based on the length of the tanks. Computational results are cast into
270 mm 400 mm
the different heat fluxes obtained at the membrane level, while the
FP C90 C135 FP C90 C135 heat fluxes obtained for Approaches 1 and 2 were calculated at the
q″App.2 (W/m )2
14.255 12.235 13.757 9.505 8.208 9.589 inner hull side. Thus, only overall results are shown in terms of the
q″App.2,Mod (W/m2) 13.578 9.191 10.725 9.155 5.904 7.875 BOR calculated for the heat transfer through Flat Panels and Corners
CEq 1.050 1.331 1.283 1.038 1.390 1.218 in Fig. 10 together with the overall BOR and the overall heat trans-
q″App.2, Eq R-PUF (W/m2) 14.280 12.265 13.771 9.504 8.175 9.586
fer coefficient in Table 10.
290 M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296
(a) (b)
Fig. 11. Contours obtained for Approach 3: (a) air temperature (°C); (b) air velocity (m/s).
The heat flow through Flat Panels is again the most important, The thermal resistances for the full ship obtained for Approach
but the relative importance of edges increases by 12% for Ap- 4 are 4.7197·10−5 °C/W for RT, 4.8392·10−4 °C/W for ROut→IH and
proach 3 and 16% for Approach 4 due to the rise in the equivalent 5.3112·10−4 °C/W for RIH→LNG. It can be concluded that the insula-
thermal conductivity. However, the overall heat transfer rate does tion barriers represents the 91.11% of the overall thermal resistance.
not change dramatically: Table 10 reveals that the largest differ- Finally, Approach 4 yields the estimation of the heat flow re-
ence is about 6.6% for Approaches 3 and 4 in Tank 1. In summary, quired to have cofferdams at 5 °C. The cofferdam between Tanks 1
the differences achieved in the overall BOR for the full ship lie below and 2 needs 206 kW; 342 kW are required for the cofferdam between
3% for all approaches. Tanks 2 and 3; while 346 kW must be provided for the cofferdam
The overall heat transfer coefficient is defined by Eq. (7): between Tanks 3 and 4, yielding an overall cooling power of 894 kW
for the full ship. This overall cooling power can be compared to the
Q heat flow reported in Reference [24], considering that reference data
U= (7)
ALNG ⋅ ( TEnv − TLNG ) are just for a quarter of a smaller tank, at colder sailing conditions
with different materials and thickness.
where Q is the overall heat flow received by each tank or by the
full ship, ALNG is the heat transfer area of the membrane in contact
with LNG, TEnv is the area-weighted average temperature of the en- 4.3. Evaluation of the 4 approaches
vironment, considering the respective surfaces exposed to seawater
and air and TLNG is the LNG temperature. The obtained value for the Approach 1 is based on a published procedure [25], but devoted
full ship in Approach 4 is 0.0674 W/m2·°C, which can be com- to a lower ship capacity of 137,000 m3 with different thermal in-
pared with the value of 0.07 W/m2·°C obtained from Eq. (8): sulation materials. Approach 1 can be calculated very quickly,
requiring less than 2 h in a standard computer server. Approach 2
1 provides more detailed information about heat transfer through Flat
U[14] =
1 t 1 (8) Panels and Corners than the previous approach, but it requires more
+ +
hLNG λ hEnv time to run (about 1 day) and it does not solve the previous dis-
advantage regarding the definition of the temperatures on the inner
Equation (8) was applied in Reference [14] for a material with hull side.
different thickness and constant thermal conductivity, so a differ- Approach 3 does not assume the simplifications regarding the
ent value of U is reported in Reference [14]. For the current case, inner hull temperatures and it gives an initial estimation of the con-
the thermal conductivity of R-PUF varies with temperature, so the vective and conductive heat transfer resistances through external
value at mid temperature (−80 °C) is applied in Eq. (8). Then, Eq. (8) and inner hulls and ballast compartments. However, the determi-
represents a good starting approach for BOR calculation, since con- nation of the heat transfer areas and the heat fluxes reduces the
duction through R-PUF layer is the most important thermal accuracy of this approach because it does not represent the 3D be-
resistance. However, if a detailed thermal analysis is required, the havior of the tanks. BOR is not directly calculated from numerical
proposed approaches of the current investigation yield a more com- simulations because it is still necessary to obtain average heat fluxes
prehensive description of the thermal fields inside the LNG ship and heat transfer areas from geometry files.
tanks. Approach 4 proposes the numerical simulation of heat transfer
These overall heat transfer coefficients can then be cast into global and fluid flow in 3D models of the different tanks, considering the
thermal resistances under the terms of Eq. (9): orientation of each tank to cofferdams or to the prow and the stern
of the ship. The meshing of the insulation layers cannot include all
TEnv − TLNG TEnv − TIH TIH − TLNG
Q= = = (9) geometric features such as the plywood, the triplex layers and the
RT ROut →IH RIH →LNG first and second barriers, so a Reduced Order Model is defined to
M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296 291
(a)
(b)
(c)
(d)
Fig. 12. Contours obtained for Approach 4: (a) air temperature (°C), orientation to cofferdam; (b) air velocity (m/s), orientation to cofferdam; (c) air temperature (°C), ori-
entation to prow/stern; (d) air velocity (m/s), orientation to prow/stern.
292 M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296
(a)
(b)
Fig. 13. Temperature contours (°C) at the inner wall obtained for Approach 4: (a) orientation to cofferdam; (b) orientation to prow/stern.
account for the different thermal conductivity of each insulation creasing the thickness of the secondary barrier. The temperatures
barrier. This approach does not assume any simplifications about defined for the selected configuration in Table 5 are applied at the
heat transfer areas. This increased model complexity also yields a membrane and inner hull sides, yielding the heat fluxes reported
rise in the additional data provided by the numerical simulations, in Table 7. The constants for equivalent thermal conductivities to
for example, the required power to keep cofferdams at 5 °C togeth- be applied on Flat Panels and Corners are obtained as the quotient
er with a full description of the heat transfer and fluid flow in the of the previously obtained heat fluxes. Next, the mesh of Flat Panels
ship. However, Approach 4 requires the longest times for pre- and Corners is increased in the various domains in Approach 4 and
processing and solving the different stages of numerical calculations. the new equivalent R-PUF materials are applied. The numerical
For example, 1 week is needed to run the calculations for the 5 dif- models described in Sections 3.4 and 3.5 are applied again, yield-
ferent numerical domains included in this task. ing the BOR and the overall heat transfer coefficient shown in Fig. 16
and Table 10.
4.4. Proposal and evaluation of a design modification: increasing the The conclusion is clear: an increase of the thickness of the in-
thickness of the secondary barrier sulation barriers means a reduction in the capacity of the ship by
2.2%, but the heat flow received by LNG is significant reduced (by
Approach 4 is applied to calculate the BOR when the thickness up to 67%) from the initial heat flow.
of the secondary R-PUF layer is increased from 160.4 mm to
290.4 mm. The objective of this modification is the reduction of the 5. Conclusions and future work
heat transfer to the LNG with a minimum decrease in the capacity
of the ship. These thicker insulation layers are directly supported Four approaches have been developed to calculate the Boil-Off
by the inner hull, so the external hull, the ballast compartments and Rate of Liquefied Natural Gas when shipped in Mark III tanks,
the inner hull remain unchanged from the previous section. from the simplest procedure using 2D simulations in 10 specific
The procedure is as follows. The numerical grids built for Flat configurations to 3D simulations of the fluid flow and heat trans-
Panels and 90° and 135° Corners in Approach 2 are modified by in- fer around the LNG tanks, applying Reducing Order Models to
M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296 293
Fig. 14. Temperature difference for the cofferdam and the stern or prow sides.
Table 8
Comparison of temperatures of ballast compartments and configurations of inner
hull with results for Tank 2 obtained by Song et al. [25].
Fig. 15. Ballast compartments for temperature comparison with Song et al. [25].
Table 9
Comparison of current study with previous investigations reported in scientific literature.
Reference Type of Tank volume (m3) Insulation λ (W/m·°C) Sailing conditions Results Comments
tank thickness
TAir Env TSea Env Q (W) BOR (%
(m)
(°C) (°C) Ev/day)
Table 10
Comparison of BOR and the overall heat transfer coefficient obtained using the different Approaches and the different thicknesses.
270 mm 400 mm
define equivalent thermal properties that can describe the heat Acknowledgements
transfer resistance through the insulation layers. The obtained
results are in concordance with the available published data, so This dissemination work has been funded in part by the FEDER
these approaches can be used to estimate BOR or to provide a Operative Program for Aragon (2007–2013).
detailed description of the thermal fields inside the LNG ship
carriers. Nomenclature
There is a three-fold plan for future work. First, Approach 1
can be easily incorporated into a software application that can CNC Natural convection correlation constant
anticipate BOR in ship carriers using analytical calculations of CEq Equivalent thermal conductivity calculation con-
heat transfer through the different insulation layers if the shape stant, dimensionless
factor for each layer has already been obtained. Second, the mea- CP Heat capacity (J/kg·°C)
surement of experimental BOR data during real ship transportation g Gravitational acceleration (9.81 m/s2)
would provide very useful information to validate the current h Convective heat transfer coefficient (W/m2·°C)
numerical approaches. These measurements must include the ship HVap LNG enthalpy of vaporization (511 kJ/kg)
geometry, the evolution over time of LNG temperature, pressure L Characteristic length (m)
and composition, the air and seawater temperatures, the ship m Mass (kg)
speed and the thermal properties of the insulation barriers to Nu Nusselt number, dimensionless, Nu = h·L/λ
eliminate the effects of ageing in polyurethane foams. Lastly, de- Pr Prandtl number, dimensionless, Pr = ν/α
tailed numerical simulations of significant phenomena at the LNG Q Heat flow (W)
site including, for example, boiling, stratification, sloshing phenom- q″ Heat flux (W/m2)
ena or mixing processes if the ship carrier includes a reliquefaction R″T Thermal resistance (m2·°C/W)
plant would yield additional descriptions of the thermal behavior Ra Rayleigh number, dimensionless, Ra = g·β·ΔT·L3/ν·α
of LNG when shipped. Re Reynolds number, dimensionless, Re = W·L/ν
M. Miana et al./Applied Thermal Engineering 93 (2016) 279–296 295
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V Volume (m3) [12] M.M. Faruqe Hasan, A.M. Zheng, I.A. Karimi, Minimizing Boil-Off Losses in
liquefied natural gas transport, Ind. Eng. Chem. Res. 48 (2009) 9571–9580.
W Characteristic velocity (m/s) [13] M.S. Zakaria, K. Osman, A.A. Yusof, M.H.M. Hanafi, M.N.A. Saadun, M.Z.A. Manaf,
Parametric analysis of Boil-Off Gas rate inside liquefied natural gas storage tank,
Greek symbols J. Mechan. Eng. Sci. 6 (2014) 845–853.
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