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LIFTING LUG CALCULATION :

Material of lug IS 2062 Gr A


Yield Stress Sy 250 N/mm2
Width of lifting lug b 180 mm
Height of lifting lug H 180 mm
mm 158.256
Thickness of lifting lug t 36 mm
Distance of hole from the top of the
lifting lug R 100 mm
Diameter of hole in the lifting lug d 50 mm
bottom of the welding to the center of hole s 80 mm
Total weld length on lifting lug Lw 350 mm
Fillet weld size on lifting lug w 12 mm
Result of the lifting lug

Weight to be lifted W 15000 KG


Jerk factor j 2 FAIL
Number of lugs n 1
Force acting on the lug = w * j / n F 294300 N

Double shear
shear area Aa 2700 mm2
Shear stress at area a-a = F / Aa
(double shear) Ssa 109.00 N/mm2 1128.59136 11.28591
Permissible shear stress 0.4 * Sy Ss 100 N/mm2
RESULT FAIL 320

Tenisile stress
tensile area Ab 4680 mm2
Tenisile stress at area b-b = F / Ab Stb 62.88 N/mm2
Permissible tenisile stress = 0.66 * Sy Stb 165 N/mm2
RESULT PASS

Bending stress
Horizontal force on lifting lug (assuming
250 sling angle) Fh 67093.785 N
Bending moment at base =F*h Mo 5367502.8 N-mm
Section modulus of bracing = b * t2 / 6 z 38880.00 mm3
Bending stress Mo / z Sbw 138.05 N/mm2
Permissible bending stress 0.66 * Sy Sbw 165 N/mm2
RESULT PASS

Bearing stress
Force on Lug Fh 294300 N
bearing area of hole 1800.00 mm3
Bearing stress Sbw 163.50 N/mm2
Permissible bending stress 0.66 * Sy Sbw 165 N/mm2
RESULT PASS

Weld check of the lug


Total weld area of fillet of lifting lug
= ( Lw * w ) / 1.414 Aw 2970.30 mm2
Shear stress = F / Aw Ssw 99.08 N/mm2
Permissible shear stress = 0.4 * Sy Ss 100 N/mm2
RESULT PASS

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