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Composites: Part B
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a r t i c l e i n f o a b s t r a c t
Article history: An engineering formula for the theoretical stress concentration factor of orthotropic notched plates under
Received 19 June 2014 tension is provided, as a function of the material elastic constants and the Kt of the corresponding isotro-
Received in revised form 31 July 2014 pic case. The accuracy and limits of applicability of the new solution are discussed by comparison to data
Accepted 4 August 2014
from the literature and results from FE analyses on notched geometries of practical interests. The pro-
Available online 11 August 2014
posed solution represents a very useful tool to estimate the stress concentration factor of notched ortho-
tropic plates, composite orthotropic laminae, orthotropic unidirectional laminates and homogenised
Keywords:
orthotropic composite laminates.
B. Stress concentrations
A. Laminates
Ó 2014 Elsevier Ltd. All rights reserved.
C. Analytical modelling
http://dx.doi.org/10.1016/j.compositesb.2014.08.020
1359-8368/Ó 2014 Elsevier Ltd. All rights reserved.
52 M. Zappalorto, P.A. Carraro / Composites: Part B 68 (2015) 51–58
and from FE analyses carried out by the authors, considering In Eq. (5) Tij equate the terms of the compliance matrix, Sij, for
notched plates of practical interest. plane stress. In this case, invoking the engineering elastic
The proposed solution represents a useful tool to estimate the constants:
stress concentration factor of notched orthotropic plates, compos-
1 1 m21 m12 1
ite orthotropic laminae, orthotropic unidirectional laminates and S11 ¼ S22 ¼ S12 ¼ ¼ S66 ¼ ð6Þ
E1 E2 E2 E1 G12
homogenised orthotropic composite laminates.
it results:
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi
2. Material behaviour u sffiffiffiffiffi
u E1 E1
t
f ¼ b1 þ b2 ¼ 2 2m12 þ ð7Þ
Although the notch tip stress state in a thick plate is always, by E2 G12
very nature, three-dimensional, the adoption of two dimensional
hypotheses, such as plane stress or plane strain, allows to remove For plane strain conditions instead, Tij = Bij. It is worth noting that
many difficulties encountered in the three-dimensional anisotropic for an isotropic material b1 = b2 = 1, so that f = 2.
elasticity theory. Moreover under particular conditions, plane Invoking the theoretical stress concentration factor for the cor-
hypotheses can be representative of the actual three-dimensional responding isotropic case [33,34]:
rffiffiffiffi
behaviour [31,32]. Accordingly, in the present work notched ortho- a
e tg ¼ 1 þ 2
K ð8Þ
tropic plates under plane stress or plane strain conditions are con- q
sidered only.
For plane stress problems (r3 = s13 = s23 = 0) the elastic ortho- Eq. (4) can be conveniently re-written in the following form:
tropic stress–strain relationships can be formulated on the basis f e
of four independent elastic constants: K tg ¼ 1 þ ð K tg 1Þ ð9Þ
2
8 9 2 38 9
>
< e1 >
= S11 S12 0 > < r1 >= One should note that in the case of a wide orthotropic composite
e2 ¼ 64 S12 S22
7
0 5 r2 ð1Þ e tg ¼ 3 and Eq. (9) gives:
plate with a central hole K
>
: > > > vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi
c12 ; 0 0 S66
:
s12 ; u sffiffiffiffiffi
u E E
K t ¼ 1 þ t2
1 1
For plane strain problems (e3 = c13 = c23 = 0), instead, Hooke’s law in 2m12 þ ð10Þ
E2 G12
terms of compliance matrix would read as:
8 9 2 38 9 in agreement with the expression reported in Ref. [35] and widely
>
< e1 >= B11 B12 0 > < r1 >= used for composite materials.
e2 ¼ 6 7
4 B12 B22 0 5 r2 ð2Þ
>
: > > >
c12 ; 0 0 B66
:
s12 ; 3.2. The edge notch in a semi-infinite plate under tension
where the constants Bij can be expressed in terms of the complianc- With reference to edge notches in semi-infinite orthotropic
es Sij: plates under tension Chiang [36] proved that the theoretical stress
S11 S33 S213 S12 S33 S13 S23 concentration factor can be written as:
B11 ¼ B12 ¼ Z 0
S33 S33 f ðnÞ
ð3Þ K tg ¼ 1 þ f dn ð11Þ
S22 S33 S223 n
B22 ¼ B66 ¼ S66
S33 where f is the function describing the notch boundary. Accordingly,
Accordingly, from the mathematical point of view, the plane stress the function f0 (n)/n does not depend on the material elastic proper-
and plane strain problems are identical except for the values of elas- ties, so that Eq. (9) holds valid also for semi-infinite plates with
tic constants entering into the reduced strain–stress relations. shallow edge notches of any shape.
Eq. (5) is the characteristic equation linked to the governing equa- Under the same conditions, the stress concentration factor for the
tion of the plane orthotropic theory of elasticity to be satisfied by corresponding isotropic case is [34]:
sffiffiffiffi
the Airy stress function. Since li always occur in conjugate pairs,
it is possible to arrange, without loss of generality, that b1 and b2 e tn ¼ 4
K
h
ð14Þ
are real and positive [9].
p q
M. Zappalorto, P.A. Carraro / Composites: Part B 68 (2015) 51–58 53
Table 1
e tg , as reported in Ref. [37].
Finite-width plates with elliptical notches. Stress concentration factor for isotropic plates, K
W/(2a)
20 10 5 3.33 2.5 2 1.33
a/b
0.4 1.80685 1.79795 1.79009 1.82442 1.94352 2.19647 2.65195
1 3.05067 3.04176 3.02661 3.03876 3.09993 3.24327 3.54922
1.25 3.57448 3.56479 3.5477 3.55855 3.62701 3.76821 4.06957
2 5.14838 5.1467 5.11717 5.14699 5.2448 5.44393 5.80576
4 9.37817 9.57176 9.61065 9.68197 10.2075 10.7547 11.3404
Table 2
Finite-width plates with elliptical notches. Comparison between (a) results from Ref. [37] and (b) results by Eq. (16). 3.33 < W/2a < 20. Relative deviation: D ¼ K ðbÞ ðaÞ
tg =K tg 1.
W/(2a)
20 10 5 3.33
a/b Ktg(a) Ktg(b) D (%) Ktg(a) Ktg(b) D (%) Ktg(a) Ktg(b) D (%) Ktg(a) Ktg(b) D (%)
Material A1 0.4 1.839 1.832 0.37 1.828 1.823 0.30 1.825 1.815 0.57 1.876 1.850 1.39
1 3.125 3.114 0.34 3.114 3.105 0.29 3.100 3.090 0.33 3.122 3.102 0.64
1.25 3.666 3.654 0.32 3.656 3.644 0.31 3.639 3.627 0.34 3.662 3.638 0.67
2 5.308 5.277 0.57 5.325 5.275 0.92 5.300 5.245 1.04 5.337 5.276 1.14
4 9.779 9.638 1.43 10.036 9.838 1.97 10.205 9.878 3.20 10.273 9.952 3.13
Material A2 0.4 2.049 2.050 0.06 2.039 2.038 0.03 2.031 2.028 0.15 2.068 2.073 0.24
1 3.662 3.668 0.15 3.653 3.657 0.10 3.637 3.637 0.01 3.660 3.653 0.20
1.25 4.341 4.350 0.20 4.336 4.337 0.01 4.320 4.315 0.13 4.347 4.329 0.41
2 6.400 6.397 0.05 6.483 6.395 1.36 6.476 6.357 1.84 6.523 6.396 1.96
4 11.712 11.901 1.61 12.263 12.153 0.90 12.743 12.203 4.24 12.845 12.296 4.27
Material A3 0.4 1.562 1.564 0.10 1.551 1.557 0.42 1.552 1.552 0.01 1.623 1.576 2.89
1 2.423 2.433 0.39 2.415 2.426 0.49 2.402 2.416 0.58 2.418 2.424 0.25
1.25 2.785 2.799 0.47 2.776 2.792 0.57 2.761 2.780 0.70 2.774 2.787 0.47
2 3.881 3.898 0.44 3.867 3.897 0.77 3.839 3.876 0.96 3.849 3.897 1.25
4 6.861 6.853 0.12 6.865 6.988 1.80 6.760 7.015 3.77 6.799 7.065 3.91
Material A4 0.4 2.248 2.242 0.24 2.239 2.228 0.48 2.226 2.216 0.45 2.246 2.269 1.03
1 4.180 4.157 0.55 4.174 4.143 0.74 4.157 4.120 0.90 4.178 4.138 0.94
1.25 4.986 4.963 0.45 4.993 4.948 0.89 4.976 4.922 1.08 5.003 4.939 1.28
2 7.425 7.386 0.53 7.579 7.383 2.59 7.594 7.338 3.37 7.645 7.384 3.41
4 13.269 13.897 4.73 14.149 14.195 0.32 14.924 14.255 4.48 15.060 14.365 4.61
54 M. Zappalorto, P.A. Carraro / Composites: Part B 68 (2015) 51–58
Table 3
Finite-width plates with elliptical notches. Comparison between (a) results from Ref. [37] and (b) results by Eq. (16). 1.667 < W/2a < 2.5. Relative deviation: D ¼ K ðbÞ ðaÞ
tg =K tg 1.
W/(2a)
2.5 2 1.667
a/b Ktg(a) Ktg(b) D (%) Ktg(a) Ktg(b) D (%) Ktg(a) Ktg(b) D (%)
Material A1 0.4 2.018 1.973 2.25 2.284 2.234 2.21 2.734 2.703 1.11
1 3.203 3.165 1.17 3.384 3.313 2.09 3.742 3.628 3.05
1.25 3.746 3.709 0.99 3.927 3.854 1.84 4.280 4.165 2.69
2 5.463 5.377 1.58 5.686 5.582 1.83 6.107 5.955 2.49
4 10.810 10.493 2.93 11.271 11.058 1.90 12.130 11.661 3.86
Material A2 0.4 2.185 2.228 1.96 2.423 2.557 5.52 2.850 3.149 10.51
1 3.741 3.732 0.24 3.920 3.919 0.02 4.270 4.317 1.10
1.25 4.441 4.418 0.52 4.624 4.602 0.49 4.995 4.994 0.02
2 6.712 6.523 2.81 6.967 6.782 2.65 7.450 7.253 2.65
4 13.582 12.980 4.43 14.278 13.692 4.10 15.153 14.454 4.61
Material A3 0.4 1.799 1.659 7.79 2.101 1.836 12.64 2.587 2.154 16.75
1 2.490 2.467 0.93 2.667 2.567 3.76 3.042 2.781 8.58
1.25 2.841 2.835 0.20 3.000 2.934 2.21 3.335 3.144 5.71
2 3.921 3.965 1.13 4.092 4.105 0.31 4.425 4.357 1.52
4 7.052 7.432 5.39 7.389 7.815 5.76 7.898 8.224 4.12
Material A4 0.4 2.328 2.452 5.34 2.521 2.842 12.73 2.913 3.543 21.65
1 4.250 4.233 0.41 4.420 4.453 0.75 4.740 4.924 3.89
1.25 5.098 5.044 1.06 5.281 5.261 0.37 5.637 5.725 1.57
2 7.863 7.534 4.17 8.167 7.841 3.99 8.665 8.398 3.08
4 15.971 15.174 4.99 16.958 16.017 5.55 17.634 16.918 4.06
σ Table 4
Finite-width plates with circular holes. Comparison between (a) results from Ref. [38]
and (b) results by Eq. (16). Relative deviation: D ¼ K ðbÞ ðaÞ
tg =K tg 1.
W/(2a) e tg [15]
K Material B1 Material B2
(a) (b)
Ktg Ktg D (%) Ktg(a) Ktg(b) D (%)
10 3.035 8.990 9.135 1.62 7.530 7.643 1.50
1 2a 5 3.149 9.110 9.589 5.25 7.670 8.013 4.48
4 3.243 9.240 9.966 7.86 7.790 8.321 6.82
3 3.460 9.550 10.831 13.41 8.080 9.028 11.73
2 4.314 10.710 14.246 33.01 9.150 11.816 29.14
W/(2a) e tg [15]
K Material B3 Material B4
(a) (b)
Ktg Ktg D (%) Ktg(a) Ktg(b) D (%)
2
Material reference 10 3.149 6.270 6.515 3.91 4.800 4.920 2.49
5 3.243 6.380 6.757 5.91 4.900 5.092 3.91
system e 3 3.460 6.650 7.313 9.96 5.160 5.487 6.33
2.5 3.733 6.950 8.013 15.30 5.450 5.984 9.81
2 4.314 7.640 9.505 24.42 6.080 7.045 15.87
W
Further reducing the plate size to notch size ratio, W/2a, the 4.3. Comparison to the results by Wu and Mu [39]: orthotropic plates
deviation increases (see Table 3 with 1.667 < W/2a < 2.5). However and cylinders with circular holes
in these cases, it has to be noted that the overall accuracy of Eq.
(16) depends on the notch acuity. In particular the equation Wu and Mu [39] studied the stress concentration factor of
remains accurate for sharp or moderately sharp notches orthotropic finite-width plates with central holes under biaxial
(a/b > 1.25) and for semicircular notches (a/b = 1), while it becomes tension and cylinders with circular holes under tension (Fig. 3).
inaccurate for the only case of very blunt notches (a/b = 0.4). The following orthotropic materials were considered by Wu and
Mu [39] (plane stress):
4.2. Comparison to the results by Wang and Song [38]: orthotropic
finite-width plates containing eccentric circular holes Material C1: E1 = 20 GPa, E2 = 9.2 GPa, G12 = 5.0 GPa, m12 = 0.341
resulting in b1 = 0.9479, b2 = 1.5555 and f = 2.5034.
Weixing and Xinlu [38] studied the stress concentration factor Material C2: E1 = 9.2 GPa, E2 = 20 GPa, G12 = 5.0 GPa, m12 = 0.157
of an orthotropic finite-width plate containing eccentric circular resulting in b1 = 0.6430, b2 = 1.0548 and f = 1.6978.
holes using the finite element method and derived explicit expres-
sions to estimate Kt using an approximate analytical method. The The numerical results from Ref. [39] are compared to the
geometry considered by these authors is shown in Fig. 2. predictions based on Eq. (16) in Table 6 (holed plate under biaxial
Four different material configurations were analysed by Weix- tension) and Table 7 (cylinder with a hole under tension). It is
ing and Xinlu [38] (plane stress): evident that the accuracy of Eq. (16) is satisfactory.
1. Material B1: E1 = 164.7 GPa, E2 = 7.99 GPa, G12 = 3.03 GPa, 5. Validation by comparison to results of FE analyses
m12 = 0.25 resulting in b1 = 0.6208, b2 = 7.3731 and f = 7.9939.
2. Material B2: E1 = 204 GPa, E2 = 18.5 GPa, G12 = 5.6 GPa, In addition to the data taken from the literature, in this section
m12 = 0.23 resulting in b1 = 0.5561, b2 = 5.9715 and f = 6.5276. the assessments based on Eq. (16) are compared to the results from
3. Material B3: E1 = 207.33 GPa, E2 = 20.65 GPa, G12 = 10.04 GPa, FE analyses carried out on finite size orthotropic notched plates.
m12 = 0.32 resulting in b1 = 0.7176, b2 = 4.4154 and f = 5.133. Plane stress conditions and remotely applied tension loading are
σ σ
2a 2a
2.5 W
σ σ Material reference
1 system
W W
2
σ σ
(a) (b)
Fig. 3. Orthotropic finite-width plates and cylinders with holes analysed by Wu and Mu [39].
56 M. Zappalorto, P.A. Carraro / Composites: Part B 68 (2015) 51–58
Table 6 are used with a very fine mesh pattern close to the notch tip, in
Finite-width plates with circular holes under bi-axial tension. Comparison between order to get results with high degree of accuracy.
(a) results from Ref. [39] and (b) results by Eq. (16). Material C1. Relative deviation:
D ¼ K ðbÞ ðaÞ Results are listed in Tables 8–10. It is evident that, when applied
tg =K tg 1.
to lateral notches, the accuracy of Eq. (16) is very satisfactory over
W/(2a) e tg [27]
K Ktg(a) Ktg(b) D (%) the entire range of q/a and h/a considered. The maximum devia-
6.667 2.778 3.286 3.225 1.84 tion, D, is 7.7%, only for one case, while in many cases D < 2%.
3.333 3.111 3.714 3.642 1.93 On the other hand, for central U notches, Eq. (16) is found to be
2.000 3.556 4.571 4.199 8.15 accurate only when h/a P 3 (W/(2a) P 4).
Table 7
Cylinders with circular holes under tension. Comparison between (a) results from Ref. [39] and (b) results by Eq. (16). Relative deviation: D ¼ K ðbÞ ðaÞ
tg =K tg 1.
W/(2a) e tg [27]
K Ktg(a) Ktg(b) D (%)
1 Material reference
system
2
σ σ σ
2h 2h 2a
2α=90°
ρ ρ
ρ
a a h
W W W
σ σ σ
(a) (b) (c)
Fig. 4. Notched plates analysed. (a) Symmetric lateral U-notches; (b) V-notches with an opening angle, 2a = 90°; (c) central U notches. Plane stress conditions, tension
loadings.
M. Zappalorto, P.A. Carraro / Composites: Part B 68 (2015) 51–58 57
Table 8 Table 10
Symmetric lateral U-notches, plane stress conditions. Comparison between Ktg values Central U notches, plane stress conditions. Comparison between Ktg values based on
based on Eq. (16) and FE results. Relative deviation D = KtgEq.(16)/KtgFEM 1. Eq. (16) and FE results. Relative deviation D = KtgEq.(16)/KtgFEM 1.
q/a h/a e tg
K Material KtgFEM KtgEq.(16) D (%) q/a h/a e tg
K Material KtgFEM KtgEq.(16) D (%)
0.1 1 8.40 D1 23.09 24.22 4.9 0.1 1 9.23 D1 23.91 26.83 12.2
0.2 1 6.15 D1 16.78 17.15 2.2 0.2 1 6.99 D1 17.59 19.80 12.7
0.5 1 4.19 D1 10.83 11.01 1.6 0.5 1 5.13 D1 11.67 13.96 19.6
1 1 3.25 D1 7.89 8.06 2.2 0.1 3 7.9 D1 21.32 22.65 6.5
0.1 3 8.01 D1 22.12 23.00 4.0 0.2 3 5.88 D1 15.61 16.31 4.5
0.2 3 5.86 D1 16.08 16.27 1.2 0.5 3 4.1 D1 10.19 10.73 5.3
0.5 3 3.98 D1 10.37 10.36 0.1
0.1 10 7.61 D1 21.05 21.74 3.3
1 3 3.05 D1 7.55 7.43 1.5
0.2 10 5.64 D1 15.39 15.56 1.1
0.1 10 7.98 D1 21.56 22.91 6.2
0.5 10 3.90 D1 10.02 10.10 0.8
0.2 10 5.84 D1 15.67 16.18 3.2
0.5 10 3.96 D1 10.10 10.30 1.9 0.1 1 9.23 D2 7.58 7.46 1.6
1 10 3.04 D1 7.35 7.40 0.7 0.2 1 6.99 D2 5.85 5.69 2.6
0.5 1 5.13 D2 4.50 4.24 5.8
0.1 1 8.40 D2 6.92 6.80 1.7
0.1 3 7.9 D2 6.56 6.41 2.2
0.2 1 6.15 D2 5.14 5.04 2.0
0.2 3 5.88 D2 4.91 4.83 1.6
0.5 1 4.19 D2 3.67 3.50 4.5
0.5 3 4.10 D2 3.49 3.43 1.6
1 1 3.25 D2 3.00 2.76 7.7
0.1 10 7.61 D2 6.34 6.19 2.4
0.1 3 8.01 D2 6.43 6.50 1.1
0.2 10 5.64 D2 4.72 4.64 1.7
0.2 3 5.86 D2 4.75 4.82 1.5
0.5 10 3.90 D2 3.29 3.27 0.4
0.5 3 3.98 D2 3.29 3.34 1.6
1 3 3.05 D2 2.58 2.61 1.1
0.1 10 7.98 D2 6.42 6.48 0.9
0.2 10 5.84 D2 4.74 4.79 1.1
0.5 10 3.96 D2 3.28 3.32 1.4
Eventually, when dealing with composite materials, it must be
1 10 3.04 D2 2.56 2.60 1.5
mentioned that Eq. (16) can be applied to composite orthotropic
laminae (0° or 90° laminae) but it does not account for edge effects
arising at the hole/notch edge in cross ply laminates. Moreover, Eq.
Table 9
(16) can be applied to homogenised orthotropic laminates; how-
Symmetric lateral V-notches with 2a = 90°, plane stress conditions. Comparison
between Ktg values based on Eq. (16) and FE results. Relative deviation D = KtgEq.(16)/
ever it has to be accounted for that the maximum stress deter-
KtgFEM 1. mined does not necessarily correspond to any of the actual
maximum notch stresses occurring in the different plies of a mul-
q/a h/a e tg
K Material KtgFEM KtgEq.(16) D (%)
tidirectional laminate.
0.1 1 8.16 D1 23.40 23.47 0.3
0.2 1 6.05 D1 16.78 16.85 0.4
0.5 1 4.17 D1 10.91 10.95 0.4 7. Conclusions
0.1 3 7.78 D1 22.42 22.28 0.6
0.2 3 5.77 D1 16.08 15.97 0.7 Based on some analytical derivations from classical solutions in
0.5 3 3.96 D1 10.45 10.29 1.5
the frame of the orthotropic theory of elasticity, an engineering for-
0.1 10 7.75 D1 21.85 22.18 1.5
0.2 10 5.74 D1 15.67 15.88 1.3 mula for the theoretical stress concentration factor of orthotropic
0.5 10 3.94 D1 10.18 10.23 0.5 notched plates has been provided. Such an expression needs, as
0.1 1 8.16 D2 6.50 6.62 1.8 inputs, the material elastic constants and the Kt of the correspond-
0.2 1 6.05 D2 5.00 4.96 0.8 ing isotropic case. The results given by the new equation have been
0.5 1 4.17 D2 3.64 3.49 4.2 compared to those from a number of FE analyses carried out on
0.1 3 7.78 D2 5.95 6.32 6.2 finite size orthotropic notched plates showing a satisfactory agree-
0.2 3 5.77 D2 4.55 4.74 4.2
0.5 3 3.96 D2 3.24 3.32 2.5
ment, especially for lateral notches. Accordingly, the proposed
0.1 10 7.75 D2 5.94 6.30 6.0 solution represents a very useful tool to estimate the notch stress
0.2 10 5.74 D2 4.54 4.72 3.9 concentration factor of orthotropic plates, injected short fibre spec-
0.5 10 3.94 D2 3.23 3.31 2.4 imens, composite orthotropic laminae, composite unidirectional
laminates and homogenised orthotropic composite laminates.
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