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Updation Date 17.02.

2017 M022
3
Stages Cycle Time M/C M/P Perameter

(1)OPERATION TYPE:
SPM=22 250T 1-Operator
Progressive SemiAuto(F)
Nos(11*2) -SEYI & 1-Helper
(2)Shut Height : 349.9 mm
M020
Updation Date 17.02.2017 lower
4
Muffler
M020 CHILD PARTS
5
Stages Cycle Time M/C M/P Perameter
Pcs/Min :32 (1)Operation Type : Semi-Auto
L: 110T- 1-Operator (2)Die Height : 324.7 mm
Progressive
M: AIDA & 1-Helper (3)Pitch Setting Feeder:
U: 66.90mm

100% Visual
Inspection

Pakaging
Updation Date 03.02.2017 M020 AIR
7 EXCTRACTOR
Stages Cycle Time M/C M/P Perameter
Pcs/Min :07
L: AIDA:1 1-Operator (1)Operation Type : Manual
Compound
M: 10T & 1-Helper (2)Die Height : 340 mm
U:

120-130/
Oiling 2-Helper Rust Guard P201
40Sec

Visual+ 100 1st: 100Nos in PVC bag and


Weighting+ Nos/2.5- 1 Helper than
Pakaging 3Min 2ed: (100*3)3 PVC bag in Box
Updation Date 03.02.2017 HONDA
M0119 FLANGE

Stages Cycle Time M/C M/P Perameter


(1)Operation Type : Semi-Auto
110T- 1-Operator (2)Die Height : 324.7 mm
Progressive Pcs/Min :35
AIDA & 1-Helper (3)Pitch Setting Feeder:
66.90mm

(1)Total Cycle Time: 35+15=50


Min
Vibro- 50 Min/
2-Helper (2)Compound: Glidol DX1
Finishing 1000 Nos
(3)Max No. of Qty.: 1000 Nos
(4) Water:Chemical Ratio: 97:3

Rust guard
2-Helper
P201

Oiling

Gauge
checking
16Nos / Min 1 Helper
100% From
Side & Lug

Visual
Inspection

Packing
Updation Date 03.02.2017 BAJAJ
M0169 FLANGE

Stages Cycle Time M/C M/P Perameter

Pcs/Min :25 (1)Operation Type : SemiAuto


L: 250T- 1-Operator (F)
Progressive
M: SEW & 1-Helper (2)Die Height : 723.5 mm
U: (3)Pitch Setting Feeder: 74mm

(1)Total Cycle Time: 34 Min


(2)M/c Time : 25 Min
(3)Loading Time: 1.5-2 Min
Vibro- 40 Min/ 1
1-Operator (4)Unloading Time: 6-7 Min
Finishing Lot
(5)Compound: Glidol DX1
(6)Max No. of Qty.: 200-250
Nos

Rust guard 6-7 Min/


P201 200-250 No

2-Helper

3-4 Min/
Oiling 200-250 Exxsol + Ferrocot
Nos

(1) 2400/5(ok)-15 Nos


(line mark,Dent markl)
Visual 1 min/13-14
1 Helper (2) 50 Nos Rework
Inspection Nos
(due to without vibro & Rust)
etc…

Packing
Updation Date:12.02.2017 BASE
M0201 FOOT
Stages Cycle Time M/C M/P Perameter

(1)Operation Type : SemiAuto


Pcs/Min :
(F)
32
110T- (2)Die Height : 335.8 mm
Progressive L: 1-Operator
AIDA (3)Pitch Setting Feeder: 59.80
M:
mm
U:
(4) Air Spray Provisson on Press

Filing/ SPM=16(F)
1-Operator
papering SPM=20(P)

Pcs/ty:45/lo
Vibro- (1)Total Cycle Time: 45
t
Finishing + 2-Helper Min(Auto)
Auto in c&c
Dryer (3)Max No. of Qty.: 2000-2100
vibrator

651/12 (ok)=08 Nos (not ok)


Dimple dent on w/p and Cut out
Visual 1 Min/20- 2-
Remarks: Some Time
Inspection 22 Nos Inspector
Vibrofinish are not done
Properly So Rework is Apply

Pakaging
Updation Date:13.02.2017 M0135 HONDA
M0158 SUPPORT
Stages Cycle Time M/C M/P Perameter
(1)Operation Type : SemiAuto
Pcs/Min :
(F)
25
250T 1-Operator (2)Die Height : 712.5 mm
Progressive L:
SEW 1-Helper (3)Pitch Setting Feeder:
M:
42.70 mm(Actual:43)
U:

Pcs/Min :
13
80T (1)Operation Type : Manual
Hole Piercing L: 1-Operator
SEYI (2)Die Height : 277.6 mm
M:
U:
Pcs/Min :
50
1 mm Profile
L: 1-Helper
Gauge
M:
U:

(1)Slot pokating Filling :


Pcs/Min : 8
-14 Nos /Minute (for 1 Side)
L:
100% Filing 4 Nos -There Are 2 Side available
M:
(2min = 14 Nos)
U:
(2)Outer filing=12Nos/Minute

Pcs/ Min:32
200-
Vibro- 250Nos
vibro
Finishing L:2 Min
M: 25 Min
U:5 Min
1-Operator
+
2 Min/ 200- 1-Helper
250Nos
Rust Guard
L:
P201
M:
U:

Exxsol TM 80 &
1-1.20 Min /
Oiling Exxsol TM 80 + Ferrocote
200-250Nos
5856
100% Visual
1 Min/7 Nos
Inspection
1-Helper
14 Nos /
Punching Due to hole Missing
Minute
Pakaging
Updation Date:16.01.2017
M0008 Seal

Stages Cycle Time M/C M/P Perameter

Pcs/Min :
(1)Operation Type : SemiAuto(F)
13
250T 1-Operator (2)Die Height : 378 mm
Draw L:
SEYI 1-Helper (3)HOS: 3.90-3.94Kg/cm2
M:
(4)Pitch Setting Feeder: 260mm
U:

Pcs/Min :
12
(1)Operation Type : Manual
SEMIDRAW L: 160T 1-Operator
(2)Die Height : 441.7 mm
M:
U:
Pcs/Min : 8
(1)Operation Type : Manual
L: 1-Operator
STAMPING 80T (2)Die Height : 308.9 mm
M: 1-Helper
(3)Storage: Chute Available
U:

Pcs/Min : 8
L: 100T- Manual
BENDING 1-Operator
M: Godrej -there is No Any Detail Available
U:

Pcs/Min:02 (1)RPM: 250


L: (2)Tail stock Pressure: 35-40
Facing CNC 1-Operator
M: kg/cm2
U: (3)Feed: 0.12 mm/Rev

Pcs/Min:12
L: 110T- 1-Operator (1)Operation Type : Manual
SIZING
M: Aida 1-Helper (2)Die Height : 293.7mm
U:

100% OD
1 Min/18 Nos 1-Helper
CHECKING

3-4 Min/ Exxsol TM 80 &


Oiling 1-Helper
70-80 Nos Exxsol TM 80 + Ferrocote 5856

100% Visual
1 Min/16 Nos 1-Helper
Inspection
Pakaging
Updation Date:16.02.2017
M0211PIPE BUSH

Stages Cycle Time M/C M/P Perameter


(1)Operation Type : Manual
(2)Die Height : 363 mm
Pcs/Min : 250T 1-Operator
Progressive (3)HOS: 3.93 Kg/cm3
9 SEYI 1-Helper
(4)Storage: Trolly in Proper
Way

30 Min/ Lot (1)M/c Time: 20 Min


Vibro- -150-200 (2)Loading Time: 2-3 Min
vibro 1-Operator
Finishing Qty (3)Unloading Time: 6-7 Min

3 -3.5 Min/
Rust Guard-
150-200 Tank 1-Helper
P201
Nos (1)Operation Type : Manual
(2)Die Height : 444.8 mm
(3)Crusion Pressure: 2.17
Kg/cm2
(4)Balancer Press:
Round Pcs/Min: 160T
1-Operator 3.70Kg/cm2
Forming 9 SEYI
(5)Clutch Pressure:5.02
kg/cm2
(6)HOS: 3.66 Kg/cm2
(7)Storage: Trolly in Proper
Way
(1)Operation Type : Manual
(2)Die Height : 347 mm
Sizing & (3)Crusion Pressure: 2.0
Pcs/Min: 110T 1-Operator
Tuf drawn Kg/cm2
11 AIDA 1-Helper
oiling 100% (4)Balancer Pressure: N.A
(5)Clutch Pressure: 4.5-5 Mpa
(6) Oil: Tufdraw 1730R

(1)RPM: 350
(2)Chuck Press:10 kg/cm2
Chemfering 2 Nos/30 s (3)Gauge Pressure :36 Kg/cm2
CNC 1-Operator
-CNC 1 Nos /40 s
(4)Tail stock Pressure: N.A
(5)Feed:

(1) Loading Time: 50 sec


75-80
Oiling Tank- 1-Helper (2)Dipping Time: 20Sec
Nos/100Sec
(3) Unloading Time: 30 Sec

100% ID Remarks:
5 Nos /
Gauge Visual 1-Helper
Minute
Cheaking
Height Remarks:
1 Nos / 3 Sec 1-Helper
Checking

100% Visual 07 Nos /


Inspection Minute
Pakaging