2010 10 Online

10/2010 User information
999778002 en-GB Method statement
Dokaflex table
9720-201-01
The Formwork Experts

Introduction User information Dokaflex table
Introduction
© by Doka Industrie GmbH, A-3300 Amstetten
2 999778002 - 10/2010
User information Dokaflex table Introduction
Contents
4 Introduction
4 Elementary safety warnings
6 Eurocodes at Doka
8 System description
9 System overview
10 Instructions for assembly and use
15 Adaptation to building layout
16 Mounting the floor props
18 Adapting to different slab thicknesses
20 Structural design of standard-format tables
21 Filling closure gaps
24 Tables around edges of slab
28 Slab stop-ends
30 Assembly instructions for Dokaflex tables
31 Combining with other Doka floor-slab sys-
tems
33 Horizontal repositioning / travelling
36 Vertical repositioning with transport forks
41 Table Lifting System TLS

41 Doka Table Lifting System TLS
42 Product description
43 Loading data
44 Areas of use, possible configurations
50 Repositioning and aligning the Table Lifting
System
51 Repositioning Doka tableforms
52 Anchoring on the structure
54 Possible ways of connecting the landing-level
safety gates
55 Computation of quantities for Lifting masts
TLS 1.50m
56 General remarks
56 Transporting, stacking and storing
59 Safeguarding the edges of floor-slabs
60 Reshoring props, concrete technology and
striking
62 Doka service offerings
64 Component overview
999778002 - 10/2010 3
Introduction User information Dokaflex table
Elementary safety warnings

Introduction
User target groups Planning

● This User Information booklet (Method Statement) is ● Provide safe workplaces for those using the form-
aimed at everyone who will be working with the Doka work (e.g. for when it is being erected/dismantled,
product or system it describes. It contains informa- modified or repositioned etc). It must be possible to
tion on the standard design for setting up this sys- get to and from these workplaces via safe access
tem, and on correct, compliant utilisation of the sys- routes!
tem. ● If you are considering any deviation from the
● All persons working with the product described details and instructions given in this booklet, or
herein must be familiar with the contents of this man- any application which goes beyond those
ual and with all the safety instructions it contains. described in the booklet, then revised static cal-
● Persons who are incapable of reading and under- culations must be produced for checking, as well
standing this booklet, or who can do so only with dif- as supplementary assembly instructions.
ficulty, must be instructed and trained by the cus-
tomer. Rules applying during all phases of
● The customer is to ensure that the information mate-
rials provided by Doka (e.g. User Information book- the assignment:
lets, Instructions for Assembly and Use, Operating ● The customer must ensure that this product is
Instruction manuals, plans etc.) are available to all erected and dismantled, reset and generally used for
users, and that they have been made aware of them its intended purpose under the direction and super-
and have easy access to them at the usage location. vision of suitably skilled persons with the authority to
● In the relevant technical documentation and form- issue instructions.
work utilisation plans, Doka shows the workplace These persons' mental and physical capacity must
safety precautions that are necessary in order to use not in any way be impaired by alcohol, medicines or
the Doka products safely in the usage situations drugs.
shown. ● Doka products are technical working appliances
In all cases, users are obliged to ensure compliance which are intended for industrial/commercial use
with national OH&S (occupational health and safety) only, always in accordance with the respective Doka
rules throughout the entire project and to take appro- User Information booklets or other technical docu-
priate additional or alternative workplace safety pre- mentation authored by Doka.
cautions where necessary.
● The stability of all components and units must be
ensured during all phases of the construction work!
Hazard assessment ● The functional/technical instructions, safety warn-
ings and loading data must all be strictly observed
● The customer is responsible for drawing up, docu- and complied with. Failure to do so can cause acci-
menting, implementing and continually updating a
dents and severe (even life-threatening) damage to
hazard assessment at every job-site. health, as well as very great material damage.
This document serves as the basis for the site-spe-
cific hazard assessment, and for the instructions ● Fire-sources are not permitted anywhere near the
given to users on how to prepare and utilise the sys- formwork. Heating appliances are only allowed if
tem. It does not substitute for these, however. properly and expertly used, and set up a safe dis-
tance away from the formwork.
● The work must take account of the weather condi-
Remarks on this document tions (e.g. risk of slippage). In extreme weather,
● This User Information booklet can also be used as a steps must be taken in good time to safeguard the
generic method statement or incorporated with a equipment, and the immediate vicinity of the equip-
site-specific method statement. ment, and to protect employees.
● Many of the illustrations in this booklet show the ● All connections must be checked regularly to ensure
situation during formwork assembly and are that they still fit properly and are functioning cor-
therefore not always complete from the safety rectly.
point of view. It is very important to check all screw-type connec-
tions and wedge-clamped joins whenever the con-
● Further safety instructions, especially warnings, struction operations require (particularly after excep-
will be found in the individual sections of this tional events such as storms), and to tighten them if
document! necessary.
4 999778002 - 10/2010
User information Dokaflex table Introduction
Assembly Regulations; industrial safety

● The equipment/system must be inspected by the ● Always observe all industrial safety regulations and
customer before use, to ensure that it is in suitable other safety rules applying to the application and uti-
condition. Steps must be taken to rule out the use of lisation of our products in the country and/or region
any components that are damaged, deformed, or in which you are operating.
weakened due to wear, corrosion or rot.
Instruction as required by EN 13374:
● Combining our formwork systems with those of other
● If a person or object falls against, or into, the edge
manufacturers could be dangerous, risking damage protection system and/or any of its accessories, the
to both health and property. If you intend to combine
edge protection component affected may only con-
different systems, please contact Doka for advice
tinue in use after it has been inspected and passed
first.
by an expert.
● The assembly work must be carried out by suitably
qualified employees of the client's.
● It is not permitted to modify Doka products; any such Maintenance
modifications constitute a safety risk. ● Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
Erecting the formwork manufacturer or authorised facilities.
● Doka products and systems must be set up in such

a way that all loads acting upon them are safely Symbols used
transferred! The following symbols are used in this booklet:
Pouring
● Do not exceed the permitted fresh-concrete pres-
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
sures. Excessively high pouring rates lead to form-
work overload, cause greater deflection and risk
causing breakage.
CAUTION / WARNING / DANGER
Failure to observe this may lead to material
Striking the formwork damage, and to injury to health which may
range up to the severe or even life-threaten-
● Do not strike the formwork until the concrete has
ing.
reached sufficient strength and the person in charge
has given the order for the formwork to be struck!
● When striking the formwork, never use the crane to
break concrete cohesion. Use suitable tools such as Instruction
timber wedges, special pry-bars or system features This symbol indicates that actions need to be
such as Framax stripping corners. taken by the user.
● When striking the formwork, do not endanger the
stability of any part of the structure, or of any scaf-
folding, platforms or formwork that is still in place! Sight-check
Indicates that you need to do a sight-check
Transporting, stacking and storing to make sure that necessary actions have
been carried out.
● Observe all regulations applying to the handling of
formwork and scaffolding. In addition, the Doka
slinging means must be used - this is a mandatory Tip
requirement.
Points out useful practical tips.
● Remove any loose parts or fix them in place so that
they cannot be dislodged or fall free!
● All components must be stored safely, following all
the special Doka instructions given in the relevant Reference
sections of this User Information booklet!
Refers to other documents and materials.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
999778002 - 10/2010 5
User information Dokaflex table
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = γF · Fk γM γM
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
γF Partial factor for actions γM Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] γF = 1.5
γM, timber = 1.3
γM, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100
98013-102
the permissible values.
Factual≤ Fpermissible Ed≤ Rd

A Utilisation factor
6 999778002 - 10/2010
999778002 - 10/2010 7
System description
Dokaflex table – the tried-and-tested Doka floor props Eurex top
high-speed tableform ● DIB (German Institute of Construction Engineering)
approval n° Z-8.311-905
● EN 1065-compliant prop
9720-237-01
Dokaflex tables are easy and practical to set up and

can be shifted and adapted very quickly. This makes
them a cost-effective and efficient way of carrying out
large-area slab projects.
Of course, Dokaflex tables are fully combinable with
Dokamatic tables.
● assembled from components of the Dokaflex 1-2-4
system
● 4 standard formats with an underlying “grid” logic:
- 2.50 x 4.00 m 9720-214-01
- 2.50 x 5.00 m Their high load-bearing capacity is complemented by

- 2.00 x 4.00 m many practical details making them very easy to han-
- 2.00 x 5.00 m dle:
● tableform faced with 3-S plus formwork sheets, 21 or ● numbered pegging holes, for easier height adjust-
27 mm ment
● for slab heights up to 5.90 m ● elbowed fastening clamps, reducing the risk of injury
● can start to pay off after as few as 2 re-use cycles and making the props easier to operate
● custom formats are also possible where needed ● special thread geometry, which makes the prop eas-
● site-ready, custom-format Dokaflex tables can be ier to release even when it is under high load
supplied by the Doka "Ready-to-Use" Service The flexurally rigid link with the tableform superstruc-
● wedge-lock makes quick and easy work of attaching ture increases the load-bearing capacity of the floor
and detaching props props by 10 kN, so that:
● low stacking height when transported and stored ● permitted capacity of Eurex 20 top: 30 kN
● safe, fast shifting appliances, saving time and money ● permitted capacity of Eurex 30 top: 40 kN
● forming can continue seamlessly into infill zones and
closure gaps WARNING
● the technically perfected individual components ➤ It is not permitted to use Eurex floor props
make a big contribution to higher speeds 20 top 700 on Doka tableforms.
● commissioning quantities are easy to tailor to the
construction schedule – a weekly cycle is no problem
8 999778002 - 10/2010
System overview
Dokaflex table 27mm
Dokaflex table 2.50x4.00m Dokaflex table 2.50x5.00m
10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x50.0 2x46.7 2x46.6 2x46.7 2x50.0 10.0
7.5
7.5
47.5
47.5
150.0
150.0
230.0
230.0
47.5
47.5
9778-210-07
7.5
7.5
9778-210-08
225.0 280.0

10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x50.0 2x46.7 2x46.6 2x46.7 2x50.0 10.0
7.5
7.5
25.0
25.0
180.0
180.0
145.0
145.0
25.0
25.0
9778-210-05
7.5
9778-210-06
7.5
225.0 280.0
Dokaflex table 21mm

10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x45.0 6x50.0 2x45.0 10.0
7.5
7.5
47.5
47.5
150.0
150.0
230.0
230.0
47.5
47.5
7.5
9778-210-03 9778-210-04
7.5
225.0 300.0

10.0 2x38.8 4x56.3 2x38.8 10.0 10.0 2x45.0 6x50.0 2x45.0 10.0
7.5
7.5
25.0
25.0
180.0
180.0
145.0
145.0
25.0
25.0
7.5
9778-210-01 9778-210-02
7.5
225.0 300.0
999778002 - 10/2010 9
Instructions for assembly and use

Dokaflex tables can cover a wide area of practical appli-
cations. Pre-assembly
Their flexible design enables them to be combined in ➤ While the tables are still on the stack, attach an edge
very versatile ways. strip (F) to each table that is going to be placed
This means that in some projects, they will be put directly against a wall of the building.
together differently, and a different sequence of opera-
tions will be needed, from the scheme shown here (e.g.
for sloping walls).
CAUTION F
➤ Dokaflex tables with floor props may only be
used to form horizontal slabs.
➤ It is forbidden to use Dokamatic tables in
inclined situations.
☞ All necessary traffic routes must be prepared at

the site!
Transporting / handling the panels 9778-200-01
➤ For offloading Dokamatic elements from a truck, or ➤ The sideguards for edge tables should also be pre-
lifting them on-site a stack at a time, use the Doka- mounted while the tables are still on the stack (see
matic lifting strap 13.00m (see "Transporting, stack- "Tables around edges of slab"). Where needed,
ing and storing"). attach side safety railings.
9778-201-01
10 999778002 - 10/2010
➤ Fix the first table to the structure (e.g. with braces,

Erecting the formwork Lashing strap 5.00m (A) or in-place solutions using
e.g. the tie-holes in the wall).
➤ Use the Dokamatic lifting strap 13.00m to lift the
table superstructure onto the DoKart, or onto suita-
ble temporary shoring (see "Transporting, stacking
and storing").
➤ If necessary, adjust the position and number of the
table heads (see "Structural design of standard-for-
mat tables").
➤ Mount the floor props (see "Mounting the floor
props").
9778-203-01
➤ Bring further tables to the usage location in the same

way.
9778-202-01
➤ Bring the table to its usage location using the Doka-

matic lifting strap 13.00m or the DoKart. Then raise
it to its intended operational height, extend the floor
props, and adjust the height.
If possible, start by putting up the first table in one
corner of the building - with the pre-mounted edge
strip facing the wall.
9778-204-01
999778002 - 10/2010 11
➤ Insert a strip of formwork sheeting between the

tables, and nail where needed. Putting up edge tables
➤ In the case of edge tables (on which sideguards
must already have been mounted), fit these tables
with props in the same way as the standard tables,
and put them up at the usage location.
9767-293-01
➤ Set up further tables and insert strips of formwork

sheeting.
The T-ledge makes it easier to remove the
tableforms.
T-ledges are only needed in the area where
formwork removal is going to begin.
9767-299-01
a
a ..max. 15 mm
9778-205-01
CAUTION
There is a risk of edge-tables toppling over due
to cantilevering platforms, and in cases where
the edge props have been relocated towards
the inside! Moreover, stop-end formworks and
downstand beams cause horizontal forces to
occur in the direction of the edges of the slab!
➤ For this reason, secure all edge tables with a
suitable tie-back!
For details of the tie-back, see "Tables around edges of
slab".
➤ Put up and secure all remaining tables as necessi-
tated by the building layout.
12 999778002 - 10/2010
➤ Place formwork sheeting over the closure zone, and

Closure zone, e.g. with Dokamatic nail where needed.
insertion beams
➤ Push insertion beams into the tableforms alongside
the closure zone, flush with the secondary beams.
9778-208-01
9778-206-01
➤ Prepare the formwork for the edge of the slab.

➤ Spray the form-facing with parting agent.
➤ Place the reinforcement.
➤ Put up further tables opposite the closure zone.
➤ Working from a platform trolley, pull each insertion Pouring
beam across the closure zone (1) and turn it into the
upright (2). To protect the surface of the form-facing, we recom-
mend using a vibrator with a protective rubber cap.
2
9778-207-01
999778002 - 10/2010 13
➤ Lower the table onto the DoKart and push up the

Stripping and repositioning the floor props.
formwork
☞ Important note:
As well as the instructions given here, the sec-
tion headed "Reshoring props, concrete tech-
nology and striking" MUST be followed.
➤ Check the concrete strength.
➤ Take the load off the floor props of the tables, and
lower them approx. 5 cm.
a
9778-202-02
a ... approx. 5 cm ground clearance

➤ Wheel the table to its next usage location, or to the
fork-transport pick-up point (see "Horizontal reposi-
tioning/wheeling" and "Vertical repositioning with
transport forks".
The insertion beams can be pushed into the
9767-297-01
tables before these are repositioned – just turn

the beams on their sides and push them in.
➤ Working from the platform trolley, turn the insertion In this way, they are available for use again
beams on their sides (1) and push them into the straight away at the new location.
tableform (2). Exception:
Insertion beams with a length of 1.95m must
not be left inside 2.50m wide tables when
these are repositioned (risk of insertion beams
falling out)!
Repropping
☞ Important note:
As well as the instructions given here, the sec-
tion headed "Reshoring props, concrete tech-
2
nology and striking" MUST be followed.
1
➤ Before pouring the next floor-slab (i.e. above the one
9778-207-01
that has just been stripped), put up reshoring props.
➤ Take off the formwork sheets from the closure zone.
9778-209-01
14 999778002 - 10/2010
Adaptation to building layout

Grid logic Strips of formwork sheeting between the
tables (lengthways)
Optimum adaptation to the shape of the layout is possi-
ble by: The width of the sheet-covered area is 20 cm less than
the system dimension of 2.00 m or 2.50 m.
● combining different sizes of table
The minimum width of the formwork-sheet strip (E) is
● arranging the tables (lengthways and crossways) thus 20 cm - this corresponds to a closure of 0.
● including the closure zones For this width, Doka-formwork sheets 3-S plus 21 and
27 mm (E) are available, in lengths of 200 cm and
250 cm.
A s
E
9778-213-01
9767-275-01
A e.g. Dokaflex tables 2.50 x 5.00m or 2.00 x 4.00m

s ... Width of formwork-sheet strip
Where fair-faced concrete has been specified, avoid
mixing tables in the longitudinal and transverse direc- Note:
tions. For closures, see "Structural design – formwork sheet
and closure options".
Adaptation with strips of formwork
sheeting Strip of formwork sheeting (edge strips) on the
In the transverse direction (width of table), a strip of side facing the wall and between lengthways
formwork sheeting is always fastened between the and crossways tables
tables and on the side facing the wall.
On the side facing the wall, the tables must be fitted
Arrangement of formwork sheets and strips of with 9.7 cm wide strips of Doka formwork sheets 3-S
formwork sheeting: plus (F) .
9.7
F
9.7 F
40
50
250
50
A
50
40 20 40
E 9778-212-01
50
200
B
50
40
9767-274-01
Dimensions in cm
A Dokaflex table of width 2.50m
B Dokaflex table of width 2.00m
E Doka formwork sheet 3-S plus, width 20 cm
F Doka formwork sheet 3-S plus, width 9.7 cm
999778002 - 10/2010 15
Mounting the floor props

The Table head 30 firmly links the Doka formwork
beams H20 to the Doka floor props Eurex. Table head 30
The floor prop is quickly and securely fixed onto the
Table head 30 with the aid of the double wedge.
➤ Pull back the wedge of the Table head 30 and insert
the prop.
9720-215-01 9720-217-01
➤ Tighten the wedge with the hammer.
A Table head 30
B Floor prop Eurex 20 top or Eurex 30 top
9720-218-01
This is all that is necessary to secure the wedge (no

need for e.g. spring cotters).
☞ ● Having the outer tube at the top increases

stability
● To make it easier to get at the adjusting nut,
it is also possible to have the outer tube at
the bottom.
Note:
Where the Doka floor prop Eurex 20 top 550 is used,
the Table head 30 can only be attached to the inner
tube.
16 999778002 - 10/2010
Fitting intermediate props Note:

Intermediate props can be attached to the double pri- To attach intermediate props to a single primary beam,
mary beams very easily using the Intermediate head use a Supporting head H20 DF.
DF.
This is mainly required where the tables have to be
adapted for greater slab thicknesses (increased slab
loads) in certain storeys only.
A
B
9768-215-01
C A Supporting head H20 DF

B Doka beam H20
WARNING
9720-216-01
Risk of intermediate props dropping out

when table is lifted
➤ If intermediate props have been attached in
☞ Important note:
● An increase in the load-bearing capacity of
such a way that they are only secured
against falling over (e.g. with a Supporting
the floor prop, and moment transfer such as head H20 DF), always remove these props
with the table-head, are not possible here! before lifting.
● The main props of the table (at least 4 of ➤ Intermediate props that are attached by an
them) must always be attached with a table- Intermediate head DF and are not dis-
head! mounted must be pulled in sufficiently far.
➤ Place the Intermediate head DF on the inside tube of
the floor prop and secure it with the integral spring-
steel stirrup.
1 2 3
9778-211-01
➤ Push the Intermediate head DF up between the dou-

ble primary beams, turn it 90° and pull it down.
➤ Twist the floor prop to fix it firmly onto the double pri-
mary beams.
1 2 3
9720-264-01
999778002 - 10/2010 17
Adapting to different slab thicknesses

The Dokamatic tables can be adapted to take account 2 Connection units DF 20/30 are needed for each
of the required slab thickness by: Table head 30.
● relocating the table heads (i.e. the edge props)
● installing extra intermediate props, attached either b
with table-heads (like the edge props), or with the
Intermediate head DF.
For exact positioning details, see "Structural design of
standard-format tables".
Fitting intermediate props or relo-
a
cating table heads
c
with Connection unit DF 20/30
for longer assignments involving high numbers of 9720-299-01 9720-300-01
repeat uses.
a ... 210 mm
Tools needed: b ... 396 mm
● Centre bit DF 30 c ... 4 to 12 mm
● Nut for box spanner 19 1/2" L Use the Centre bit DF 30 to drill the holes in the webs.
● Reversible ratchet 1/2"
d
9720-301-01
d ... diam. 30 mm
The Dokaflex tables include secondary beams

with the extra holes needed for the Table head
30. This means that they can quickly and easily
9720-230-01
be modified for 6 floor props.
9720-320-01
18 999778002 - 10/2010
with Beam screw S 8/60 Table head for single primary beam
Tools needed: Converting the Table head 30
● Wood drill, diam. 10 mm
Although designed as standard for double primary
● Box nut 13 1/2" beams, the Table head 30 can easily be converted for
● Reversible ratchet 1/2" use with a single primary beam by using different holes
for its two M16x45 hexagon bolts.
Position of bolts for Position of bolts for

double primary beam single primary beam
9720-229-01
4 Beam screws S8/60 are needed for each Table head

30.
9720-296-01 9720-295-01
b
e
Table head 20
Where Dokaflex tables are assembled with single pri-
mary beams, it is also possible to use the Table head
a
20 instead of the Table head 30.

c
Beam screw S 8/60 Connection unit DF 20/30
9720-297-01 9720-298-01
a ... 210 mm
b ... 51 mm
c ... 4 to 12 mm
d ... 39.6 mm
e ... approx. 30mm
A Drilling template DF is available on request, to speed
up the job of drilling the holes in the beams.
9720-294-01 9720-293-01
999778002 - 10/2010 19
Structural design of standard-format tables

Max. slab thickness [cm]
Max. slab thickness
Dokaflex table with extra props in Dokaflex table with extra props in
Dokaflex table
mid-span mid-span and at edges
9720-325-01
9720-327-01
9720-326-01
Table format
Type of prop Max. slab thickness [cm] Max. slab thickness [cm] Max. slab thickness [cm]
[m]
Eurex 20 40 42* 45
2.50x4.00m
Eurex 30 50 55* 65
Eurex 20 30* 32* 32
2.50x5.00m
Eurex 30 35* 42* 48
Eurex 20 45 50* 55
2.00x4.00m
Eurex 30 60 70* 80
Eurex 20 37* 40* 40
2.00x5.00m
Eurex 30 46* 52* 60
*On projects with stringent quality requirements regard-
ing the finish of the soffits, attention must be paid to the
different deflections occurring at the boundaries
between the tables and areas formed with Dokaflex 1-
2-4.
20 999778002 - 10/2010
Filling closure gaps

where form-ply can be supported on Centre-propped form-ply
projecting beams
Supported on Dokaflex table b b
9720-313-01
9720-304-01
d ... min. 7.5 cm

Form-ply 21 mm
Table format Type of prop Max. slab thickness [cm]
Gap covered with form-ply only Eurex 20 37 30 20
2.50 x 4.00 m
Eurex 30 48 30 20
a Eurex 20 29 29 20
2.50 x 5.00 m
Eurex 30 35 30 20
Eurex 20 43 30 20
2.00 x 4.00 m
Eurex 30 57 30 20
Eurex 20 35 30 20
2.00 x 5.00 m
Eurex 30 44 30 20
15 20 25
b ... max. [cm]
9720-303-01 Form-ply 27 mm
Form-ply 21 mm 2.50 x 4.00 m
Eurex 20 37 36 36 35 30 20
Table format Type of prop Max. slab thickness [cm] Eurex 30 48 48 47 40 30 20
Eurex 20 30 20 Eurex 20 29 29 28 27 27 20
2.50 x 4.00 m 2.50 x 5.00 m
Eurex 30 30 20 Eurex 30 35 35 35 35 30 20
Eurex 20 29 20 Eurex 20 45 45 44 40 30 20
2.50 x 5.00 m 2.00 x 4.00 m
Eurex 30 30 20 Eurex 30 60 59 50 40 30 20
Eurex 20 30 20 Eurex 20 37 36 35 34 30 20
2.00 x 4.00 m 2.00 x 5.00 m
Eurex 30 30 20 Eurex 30 46 46 46 40 30 20
Eurex 20 30 20 20 25 30 35 40 45
2.00 x 5.00 m
Eurex 30 30 20 b ... max. [cm]
25 30
a ... max. [cm]
Form-ply 27 mm
Eurex 20 37 36 35 30 20
2.50 x 4.00 m
Eurex 30 48 47 40 30 20
Eurex 20 29 29 28 27 20
2.50 x 5.00 m
Eurex 30 35 35 35 30 20
Eurex 20 45 45 40 30 20
2.00 x 4.00 m
Eurex 30 60 50 40 30 20
Eurex 20 37 36 35 30 20
2.00 x 5.00 m
Eurex 30 46 46 40 30 20
25 30 35 40 45
a ... max. [cm]
999778002 - 10/2010 21
Double-propped form-ply where form ply cannot be supported

on projecting beams
b c b
b b
9720-305-01
9720-306-01
Form-ply 21 mm
Table format Type of prop Max. slab thickness [cm] b ... max. 10 cm
Eurex 20 37 30 20
2.50 x 4.00 m
Eurex 30 48 30 20
b c b
Eurex 20 29 29 20
2.50 x 5.00 m
Eurex 30 35 30 20
Eurex 20 43 30 20
2.00 x 4.00 m
Eurex 30 57 30 20
Eurex 20 35 30 20
2.00 x 5.00 m
Eurex 30 44 30 20
9720-307-01
15 20 25
b ... max. [cm]
Form-ply 21 mm b ... max. 10 cm

50 20 Form-ply 21 mm
25 30 Max. slab thickness [cm]
c ... max. [cm] 50 20
25 30
Form-ply 27 mm c ... max. [cm]
2.50 x 4.00 m
Eurex 20 37 36 36 35 30 20 Form-ply 27 mm
Eurex 30 48 48 47 40 30 20 Max. slab thickness [cm]
Eurex 20 29 29 28 27 27 20 100 70 30 20
2.50 x 5.00 m
Eurex 30 35 35 35 35 30 20 30 35 40 45
Eurex 20 45 45 44 40 30 20 c ... max. [cm]
2.00 x 4.00 m
Eurex 30 60 59 50 40 30 20
Eurex 20 37 36 35 34 30 20
2.00 x 5.00 m
Eurex 30 46 46 46 40 30 20
20 25 30 35 40 45
b ... max. [cm]
Form-ply 27 mm
100 70 30 20
30 35 40 45
c ... max. [cm]
22 999778002 - 10/2010
with pushed-in Dokamatic insertion Propping the closure zone

beams This additional propping is set up using H20 formwork
beams, Supporting heads H20 DF and Eurex floor
props.
a
A
B
9768-215-01
9720-309-01 A Supporting head H20 DF

B Doka beam H20
Form-ply 21 and 27 mm
Type of ➤ Place the Supporting head H20 DF on the inside
Table format Max. slab thickness [cm]
prop tube of the floor prop and secure it with the integral
Eurex 20 36 35 33 32 31 30 29 28 spring-steel stirrup.
2.50 x 4.00 m
Eurex 30 47 45 44 42 41 40 38 37
Eurex 20 29 27 26 25 24 23 22 21 1 2 3
2.50 x 5.00 m
Eurex 30 35 34 33 32 30 29 28 28
Eurex 20 45 43 41 39 38 36 35 33
2.00 x 4.00 m
Eurex 30 59 56 54 51 49 47 45 44
Eurex 20 36 34 32 31 30 29 27 26
2.00 x 5.00 m
Eurex 30 44 42 40 38 37 35 34 33
9767-233-01
30 40 50 60 70 80 90 100
a ... max. [cm]
➤ If 'a' > 55 cm, either lengthen the support ledge, or fit
the insertion beam with its support ledge facing down
and wedge it up to the right height on the primary
beam.
Location of the Dokamatic insertion

beams
➤ Place the insertion beams (A) at the ends of the
tables, as close as possible to the edge.
➤ Do not space the insertion beams any further apart
than the distance between the table beams.
➤ Insert an extra insertion beam (B) under the joint
between the formwork sheets (C) .
9767-238-01
999778002 - 10/2010 23
Tables around edges of slab

Dokaflex tables for the edge zones can be assembled
with the downstand-beams, stop-end formwork and Tie-back with Lashing strap 5.00 m
sideguards already integrated into the tables.
and Doka Express anchor
16x125mm
Tie-back using the Lifting hook DF
➤ Hook the Lashing strap 5.00m (A) onto the Lifting
hook DF.
9720-227-01
CAUTION
There is a risk of edge-tables toppling over due
to cantilevering platforms, and in cases where
the edge props have been relocated towards A
the inside!
Moreover, stop-end formworks and downstand
9778-214-01
beams cause horizontal forces to occur in the

direction of the edges of the slab!
➤ For this reason, secure all edge tables with a
suitable tie-back!
Permitted tensile force per Lifting hook: 3 kN
Tie-back directly from the table-head

➤ Hook the Lashing strap 5.00m (A) directly onto the
Table head 30.
9778-216-01
Permitted tensile force per Lashing strap: 10 kN
24 999778002 - 10/2010
➤ Prepare an anchorage point in the ground with the

Doka Express anchor (B) - hook in the lashing strap Tension or compression-proof brac-
(A) and tension it.
ing
Using plumbing struts fitted with a U-head D, Dokaflex
A
tables can be fixed so that they are resistant to either
tensile or compressive forces.
B
B
9767-258-02
The Doka Express anchor can be re-used many times C

over - the only tool needed for screwing it in is a ham-
mer. 9720-283-02
Permitted load in "green" (new) concrete and in cured A U-head D

C20/25 concrete with a characteristic cube compres- B Plumbing strut
sive strength fck,cube≥14 N/mm2: C Doka Express anchor 16x125mm
Fpermissible = 5.0 kN (Rd = 7.5 kN)
Follow the Fitting Instructions!
When preparing anchoring points using dowels made

by other manufacturers, carry out a statical verifica-
tion.
Follow the manufacturer's applicable fitting instruc-
tions.
999778002 - 10/2010 25
Side protection with Handrail post Sideguards on exposed platform-ends

T 1.80m Suitable sideguards must be provided on exposed
ends of platforms.
The Handrail post T 1.80m is ideal for constructing high
railings of up to 1.80 m in height. Handrail clamp S
A
B
9778-223-01 9778-218-01
A Handrail post T 1.80m A Guard-rail board min. 15x3 cm (site-provided)

B Guard-rail board min. 15x4 cm (site-provided) B Handrail clamp S
C Doka formwork beam C Doka formwork beam
Required nuts & bolts etc. The sideguard consists of:

● 2 hexagon screws M20x90 ● 2 Handrail clamps S
● 2 hexagon nuts M20 ● 3 guardrail boards, min. 15 x 3 cm (in-situ)
● 2 washers R22 How to mount:
(not included with product) ➤ Wedge the Handrail clamps firmly to the secondary
☞ If possible, mount the sideguards to the table

elements while these are still on the stack.
beams (clamping range 2 – 43 cm).
➤ Secure the guardrail boards to the loops on the
Handrail clamp S with one 28 x 65 nail per loop.
How to mount:
➤ Mount the Handrail post T 1.80m in the ready-drilled Follow the directions in the “Handrail clamp S”
holes in the beam. User information!
(Can be used on both primary and secondary
beams)
➤ Secure the guardrail boards to the loops on the
Handrail clamp S with one 28 x 65 nail per loop.
Note:
Attach guard rails so as to comply with the applicable
national regulations.
26 999778002 - 10/2010
Edge tables with downstand beam Edge tables (no downstand beam)
The Beam forming support 20 is the professional way
of forming drop beams and slab stop-ends. In conjunc- where edge props have been relocated
tion with the "Extension 60 cm for beam support", exact towards the inside
height adjustment to within 1 cm is possible. In this example, the floor prop (A) is located further
This does away with time-consuming jobsite squared- towards the inside than on the standard table.
timber constructions. The Beam forming support auto-
This leaves a sufficiently large area of table free to work
matically clamps the formwork tight, resulting in clean
on beyond the stop-end.
concrete surfaces and grout-tight edges.
Safety railings can be erected using e.g. the Handrail
post T 1.80m (B) .
B
586149000-3b
A
B
586148000-3b
A Beam forming support 20 9778-220-01
B Extension 60 cm for beam support
B
A C
D E
9778-217-01
A Beam forming support 20

B Extension 60 cm for beam support
C Height compensation with squared timbers or formwork beams
D Edge table
E Dokaflex table
F Tie-back
For more information on forming downstand

beams and slab stop-ends, see the "Dokaflex 1-
2-4" User Information booklet.
999778002 - 10/2010 27
Slab stop-ends
with Framax universal corner waling with Universal end-shutter support
30cm
9778-219-01
9778-215-01
Practical examples
Configuration A: Fastened with nails
B
A
a
D
b
C
E
B
d
A
C 9778-219-02
B
a ... 6 to 16 cm
b ... slab thickness max.40 cm
A Framax panel
9778-215-02
B Framax universal corner waling
C Retaining plate 15.0 d ... slab thickness max.30 cm
D Super-plate 15.0 A Universal end-shutter support 30cm
E Tie-rod 15.0 approx. 70 cm long B Nail 3.1x80
C Doka formwork sheet 3-SO
Use a 20 mm diameter bit to drill the hole
through the form-ply.
Unneeded clamping holes should be closed off
on the site with Universal plugs R20/25.
Wherever possible, use tables in the same way

every time, e.g. always as edge tables - this
prevents holes being drilled in the tables unnec-
essary.
28 999778002 - 10/2010
Tip for striking formwork:

Structural design
➤ Take out the nails on the stop-end side.
➤ Put the claw of a hammer under the corner
(put a piece of wood under it to protect the
formwork sheeting) a
➤ Lever up the end-shutter support
TR652-202-01
Tr652-203-02
Max. influence width: a
for slab thickness of [cm]
Configuration B: Fastened with Spax screws How fastened: Configuration 20 25 30
4 nails 3.1x80 A 90 50 30
4 Spax screws 4x40
B 220 190 160
(fully threaded)
C
E
D
d
9778-215-03
d ... slab thickness max.30 cm

A Universal end-shutter support 30cm
C Doka formwork sheet 3-SO
D Spax screws 4x40 (fully threaded)
E Doka beam H20
999778002 - 10/2010 29
Assembly instructions for Dokaflex tables

The professionals from the Doka "Ready-to- Mount the remaining secondary beams
Use Service" plan and assemble site-ready ➤ Place the remaining secondary beams onto the pri-
and custom formworks exactly to your speci- mary beams (use a template if necessary).
fications.
G
For a clean concrete finish and for the Dokaflex tables
to function at their best, it is important to assemble them
correctly and precisely.
Assembly floor with stop bars
➤ Prepare a flat assembly floor (wooden drawing floor).
➤ Attach stop-bars for the table heads, primary beams 9720-235-01
and secondary beams. G Secondary beam

Mount the table heads, primary and secondary
beams ➤ Screw the secondary beams to the primary beams
➤ Insert the table heads between the prepared stop- diagonally, using rack screws 6x80mm.
bars.
Mount the formwork sheets
➤ Place the primary beams into the table heads and
➤ Decide how the sheets are to be arranged. If neces-
push them up against the stop-bar.
sary, mark the position of the first row of sheets with
➤ Lay the secondary beams centrally, directly over the a chalk line.
table heads, and push them up against the stop-bar.
➤ Lay the formwork sheets and pull them tight with the
B C
Strip tensioner B 5.00m.
➤ Nail the sheets to the secondary beams with ring
G nails 3.1x60mm.
H
A F
D E
9720-234-01
A Assembly floor
B Stop-bar for primary beams
C Stop-bar for secondary beams 9720-236-01
D Stop-bar for table head
H Formwork sheet
E Table head
F Primary beam
G Secondary beam The Lifting hook DF, or Dokamatic lifting straps
13.00 m, are ideal for lifting the pre-assembled units
away from the assembly area.
➤ Bolt the table heads to the secondary beams (see
"Attaching the Table head 30").
30 999778002 - 10/2010
Combining with other Doka floor-slab systems

Combining with Dokamatic tables Combining with Dokaflex 1-2-4 or
Doka Xtra
☞ The Dokamatic table (A) and the Dokaflex
table (B) have different overall heights.
When selecting the props, allow for the differ-
ence d of 8.2 cm! B
s1
C
e e
A B
d
9767-216-01
d ... Difference 8.2 cm

e ... 10.0 cm
s1 ... 20.0 cm
A Dokamatic table 9720-219-01
B Dokaflex table
B Dokaflex table
Follow the directions in the "Dokamatic tables" C Dokaflex or Doka Xtra
User Information booklet!
Follow the directions in the “Dokaflex 1-2-4” and
"Doka Xtra” User Information booklets!
999778002 - 10/2010 31
32 999778002 - 10/2010
Horizontal repositioning / travelling

DoKart Height adjustment
The DoKart is a battery-powered lifting appliance that The Stacking frame DF is used for increasing the
allows Doka tableforms to be travelled by just one man. height range.
The battery is designed to allow 1 whole day's opera-
tion before being recharged on mains electricity over-
night.
The tableforms are lifted and lowered hydraulically. D C
h
Max. travel speed: 5 km/h (walking pace) A
Max. load, where load is applied centrally:

● without Stacking frame DF: 2000 kg
● with one Stacking frame DF: 1918 kg
● with two Stacking frames DF: 1836 kg
● with three Stacking frames DF: 1754 kg
Follow the directions in the Operating Instruc- 9767-339-01

tions!
A DoKart carrying frame
B Stacking frame DF
Use for the designated purpose C Distribution beam (Doka beam H20 2.65m)
only: D Brace stirrup 8
The DoKart and the stacking-frames may only be used
for repositioning Dokaflex and Dokamatic tables. Height ranges incl. distribution beams
Number of Stacking h min. h max.
☞ ● There must be a flat, firm (e.g. concrete),

adequately dimensioned floor that is capable
of supporting the load.
frames DF
0
1
[cm]
174.0
249.0
[cm]
349.0
424.0
● Max. permitted inclination of trackway: 3% 2 324.0 499.0
3 399.0 574.0
Assembly instructions for Stacking frame DF:

➤ Fix the stacking frame to the carrying frame of the
DoKart with M12 nuts & bolts etc. (in all 4 corners),
or to another stacking frame that has already been
so fixed.
E B
A
H
F
9767-341-01
Nuts, bolts etc. are included in the scope of supply of the Stacking
frame DF.
A Carrying frame of DoKart, or another Stacking frame DF
B Stacking frame DF
E Hexagon bolt M12x40
F Hexagon nut M12
G Washer A13
H Spring washer A12
999778002 - 10/2010 33
Distribution beams Positioning the DoKart under the

tableform
☞ Before tableforms can be repositioned, 2 extra
distribution beams must be fitted to them.
Selecting the right distribution beams:

☞ ● Bolt on the fastening clamps of the floor
props from the inside to the outside, so that
they are facing outward and do not obstruct
Length of distribution beams
(Doka beams H20) the DoKart when it moves in under the table.
Lmin = 1.80m Depending on the size of the table and the situation on
L the site, the DoKart is travelled under the table either
without from one end or one side of the table.
stacking frames
The carrying frame of the DoKart and the
B A
Stacking frame DF come with centre markings
9778-202-03
(red arrows).
Lmin = 2.65m These make it easier for them to be positioned
centrally beneath the tables.
L
with
stacking frames
A
☞ Points to remember with unsymmetrical
tables:
"Central positioning" means "central" in terms
9778-242-02 C
of the load centre.
A Distribution beam (Doka beam H20) Take particular care with unsymmetrical tables
B DoKart carrying frame (edge tables, tables with stop-ends).
C Stacking frame DF
Max. permitted eccentric position for the load centre:
Fitting the distribution beams: a = max. 200 mm
➤ Attach both Doka beams H20 to the carrying frame b = max. 100 mm.
of the DoKart, or to the Stacking frame DF, with two
Brace stirrups 8 in each case. aa b b
Arrange the distribution beams symmetrically,
spaced max. 900 mm apart.
c
A
C
D
9767-346-01
c ... max. 900 mm 9767-345-01
A Distribution beam (Doka beam H20)

C Brace stirrup 8 (four of these are supplied with the DoKart) Example:
D Carrying frame of DoKart (or Stacking frame DF)
9778-241-01
a ... 1450 or 1500 mm
34 999778002 - 10/2010
Travelling the DoKart with the table-

form
☞ ● Particular care is needed with:

- height offsets
- steps
- floor holes and wall openings
- strong wind
● It is forbidden to use any mechanical assist-
ance during the wheeling operation!
● For longer breaks between operations, or
when the DoKart is permanently parked, it
must not be carrying any formwork.
WARNING
➤ "Passenger transportation" is forbidden!
➤ Before repositioning the tableform, remove
any loose items (e.g. fitting-boards) from it.
➤ Check the wedge-clamped joins between
the floor props and the tableform before
repositioning it.
WARNING
Risk of overturning!
It is forbidden to travel the DoKart with its lifting-
turret extended.
➤ Push the floor props all the way in.
➤ Lower the tableform to max. 5 cm above the
ground.
b
9778-242-01
b ... max. 5 cm
After setting down and positioning

the tableform
☞ ● Bolt on the fastening clamps of the floor

props from the inside to the outside, so that
they are facing outward and do not obstruct
the DoKart when it moves out from under the
table.
● Check the wedge-clamped joins between the
floor props.
999778002 - 10/2010 35
Vertical repositioning with transport forks

Transport fork DM 1.5t (adjustable) Function of the fork markings
Transport forks have proved ideal for lifting Dokamatic
and Dokaflex tables on construction sites. ☞ For every lifting operation, it is desirable to posi-
tion the table as near as possible to the horizon-
tal.
Among the advantages of the Transport fork DM 1.5t
(adjustable) are: Once you know the ideal position on the fork for a cer-
● adjustable fork width – one transport fork can handle tain table, it is easy to repeat this position on subse-
any table format quent tables of the same type, by referring to the mark-
● integrated tag-lines that make it easy to ings on the fork.
manoeuvre the fork under the tableforms These markings are also a highly visible safety warning
● additional "Vertical extension DM 1.5t 3.30m" - for to the site crew when the fork is hovering in the air.
lifting tableforms up 2 storeys
"Parked" position
Attaching/detaching the double-strand suspension
chain is easy, as the bracket automatically tilts down
into the parking position when it is placed on the
ground.
h
B
A
A
l
9270-240-01
b
A Integrated lifting slings
b ... 90, 137, 204 or 227 cm B Double-strand suspension chain
l ... 580 cm
h ... 421 cm
Max. load: 1500 kg
Follow the directions in the Operating Instruc-

tions!
36 999778002 - 10/2010
Lifting extension bracket DF and Selection criteria for the fork width
Transport fork DF Table heads with wedges facing outwards
The transport forks are made up of a:
● Lifting extension bracket DF and a
● Transport fork DF of the appropriate width
For standard sizes of table, a 90 cm wide fork is recom-
mended.
For heavy tables with attached platforms, choose the
1.5 t system.
a
a
9778-221-02 b
h
A b ... spacing of primary beams a ... fork width

1.52 - 1.90 m 0.90m
1.90 - 2.62 m 1.30m
from 2.62 m 2.00m
B
This data-table allows for 5 cm play on either side of the fork.
If the primary beams are spaced less than 1.22 m
C apart, the 2.00m wide fork can be positioned outside
the primary beams.
b
D Table heads with wedges facing inwards
b
E
l
b
9767-211-01
Overview of variants
Max. load
1t 1.5 t
(weight of table)
Max. size of table a
5.0 x 4.0 8.0 x 5.0
length [m] x width [m]
Lifting extension Lifting extension b
Lifting extension bracket DF
9778-221-01
Item (A)
bracket DF 1t bracket DF 1.5t
Bracket length 'a' [cm] 336.2 456.2 b ... spacing of primary beams a ... fork width
1.44 - 1.82 m 0.90m
1.82 - 2.54 m 1.30m
from 2.54 m 2.00m
Clear opening 'h' [cm] 280.0 350.0
This data-table allows for 5 cm play on either side of the fork.
If the primary beams are spaced less than 1.30 m
apart, the 2.00m wide fork can be positioned outside
the primary beams.
Transport fork DF Transport fork DF
Item (B)
1t/0.90m 1.5t/0.90m
Example: Fork positioned outside the primary
Transport fork DF
Fork width 'b' [cm] 90.0 90.0

beams
Item (C)
1t/1.30m 1.5t/1.30m
Fork width 'b' [cm] 128.0 128.0
Item (D)
1t/2.00m 1.5t/2.00m
Fork width 'b' [cm] 200.0 200.0
Fork length 'l' [cm] 380.0 600.0 9720-269-01
Follow the directions in the Operating Instruc- The 2.00m wide fork is also useful when longer tables
tions! on a site are shifted only on their broadsides (gives the
table greater stability on the fork).
999778002 - 10/2010 37
Wheeling-out platform General instructions on reposition-

Where necessary, a wheeling-out platform can be ing
assembled from Doka standard components.
Using the Lifting hook DF or Dokamatic lifting straps
13.00m, the Dokaflex tables are lifted off the loading
☞ ● Tables may only be stood on firm, horizontal
surfaces, in such a way that they stand
unaided.
platform and up to the next level.
● Tables must be stood stably, and able to
withstand wind loads, in every phase of the
construction work.
● The table must not be loaded - not even tem-
porarily with e.g. a stack of panels - until it
has been completely erected according to
plan (i.e. with all intermediate props).
● No persons or unsecured objects are
allowed to be on the table when it is being
lifted or travelled.
Repositioning operation
➤ Position the DoKart beneath the middle of the table.
WARNING
Risk of intermediate props dropping out
when table is lifted
➤ If intermediate props have been attached in
such a way that they are only secured
against falling over (e.g. with a Supporting
head H20 DF), always remove these props
before lifting.
➤ Intermediate props that are attached by an
Intermediate head DF and are not dis-
mounted must be pulled in sufficiently far.
For information on fitting intermediate props,
see "Mounting the floor props".
➤ Lower the table.
➤ Wheel the table to the pick-up point.
9778-222-01
For more information, please contact your Doka techni-

cian.
9778-239-01
➤ Set the table down.

➤ Wheel out the DoKart from under the table (the next
table can now be readied for repositioning).
Check that the intermediate props are held
firmly in the Intermediate head DF!
38 999778002 - 10/2010
➤ Pick up the table with the transport fork.

Lifting tables at right angles to the direction of
the fork
9778-240-01
a
➤ Lift the table out, and up to the next storey.
b
9720-272-01
a ... fork width

b ... max. 3 x fork width
A Lifting extension bracket DF
B Transport fork DF
C Dokaflex table
If the load is applied centrally, it is not necessary to fix

the Dokaflex table.
☞ ● If the table is wider than 3x the fork width,

additional fastening of the Dokaflex table is
required (e.g. with tension straps, tension
9720-275-01
chains, etc.)
➤ Set the table down at its new location ● Another way of ensuring safe lifting is to
mount a wider support surface to the fork
Please contact Doka for more information.
9720-271-01
999778002 - 10/2010 39
Lining-and-levelling the Dokaflex

tables
The Plastic mallet 4kg is a handy tool for fine-
positioning a tableform quickly without using
any shifting appliances. The mallet has been
designed with just the right weight for this job,
and with plastic of the right hardness.
When used correctly, it helps to prevent dam-
age:
➤ Use in moderation, and only at the bottom of
the floor props
➤ Use evenly on all floor props
➤ Give just one knock to each floor prop at a
time, then move on to the next prop
Integrated base makes it easy to put the

mallet on "stand-by":
40 999778002 - 10/2010
User information Dokaflex table Table Lifting System TLS
Doka Table Lifting System TLS

Table Lifting System TLS
Doka Table Lifting System TLS - ☞ Important note:

All assembly and disassembly work, and the
for vertical lifting of Doka tableforms first time of putting into service, must be super-
vised by a Doka Formwork Instructor or other
with no need for a crane authorised technician.
The Doka Table Lifting System TLS is used for moving
Doka tableforms up to the next floor.
It is also suitable for transporting Doka equipment
between floors, in suitable multi-trip packaging contain-
☞ ● The crew who are going to operate the Doka
Table Lifting System TLS need special
skills and knowledge which can only be
ers (always comply with the loading data and loading passed on by skilled Doka personnel.
rules for the Table Lifting System). ● As proof that they have received such spe-
cial instruction, a certificate is issued to per-
Note: sons who have undergone this training.
"Passenger transportation" with the Table Lifting Sys- ● Persons who do not have this certificate are
tem TLS is forbidden. (Exception: for carrying out site- not allowed to start up or use the Doka Table
assembly and maintenance work) Lifting System TLS.
A comprehensive system of safety features makes for

fast, safe working, both when operating the Table Lift-
ing System itself and when cycling the tables.
With the Doka Table Lifting System TLS you can even
carry on cycling tables safely during strong winds (of up
to max. 72 km/h).
9778-224-01
999778002 - 10/2010 41
Table Lifting System TLS User information Dokaflex table
Product description
O Floor-to-floor height
P
M
● standing on ground and working from ground level:
max. 40 m
L
● when suspended from floor-slab: max. 10 m
K
Lifting platform TLS
F
Max. load:
when lifting: 1650 kg
N
during loading: 2650 kg
E ● Loading area:
D - Entrance width: 2.70 m
(3.20 m between lifting masts)
- Length: 4.93 m
Q
I
B
4.93
C
A
2.70
J
9767-318-01 9767-326-01
A Basic unit TLS

● Integral railings
B Lifting platform TLS centre 3.00x1.60m
● Integral loading gates
C Lifting platform TLS back 3.00x1.60m
● Integral loading ramp
D Protective grating TLS 1.80m
● Protective grating TLS 1.80m may also be mounted
E Protecting metal sheet TLS
if desired
F Lifting mast TLS 1.50m
G Supporting profile TLS 5.15m
H Pressure strut TLS 3.70m Landing-level safety gates
I Floor support TLS 0.40m
● For safeguarding the loading and offloading points
J Adjusting device TLS
● Landing-level safety gates for every floor
K Beam for Landing-level safety gate TLS 0.40m
● Integral control for every floor
L Landing-level safety gate TLS with handle
M Landing-level safety gate TLS with limit switch
N Switchbox TLS ground control Drive mechanism
O Switchbox TLS landing-level safety gate
The Table Lifting System is driven electromechanically.
P Lifting cross-bar TLS
● Required supply voltage: 400V/50Hz (fuse protec-
Q Lifting spreader beam TLS (in "parked" position)
tion min. 3 x 32A, slow-blow)
Lifting speed
● Starting speed: 5 m/min.
● Lifting speed: 10 m/min.
42 999778002 - 10/2010
Loading data
Anchoring forces
per suspension point
FZ(1)A
FX(2) FY(2)
FX(1) FY(1) FZ(2)
FZ(1)B FZ(1)A
FX(1) FY(1)
FX(0) FZ(1)B
A
9778-224-02
A Temporary reshore
Note: FX(0)
Locate temporary reshores as statically required.
9778-225-01
A Temporary reshore
Floor support TLS 0.40 m

Reaction force (vertical) Forces on dowel Shoring force (horizontal)
Inter-floor
Tension Shear
distance FZ(1)B,k FX(0),k
FZ(1)A,k FY(1),k (90° to Fx) FX(1),k
2.65 m 73 kN 26 kN 4 kN 32 kN 37 kN
3.00 m 73 kN 26 kN 4 kN 28 kN 33 kN
4.50 m 73 kN 26 kN 4 kN 18 kN 22 kN
Lifting mast anchoring TLS cross-bar 0.40 m

Reaction force (vertical) Forces on dowel
Inter-floor
Shear
distance FZ(2),k
FY(2),k (90° to Fx) FX(2),k
2.65 m 2 kN 16 kN 16 kN
3.00 m 2 kN 16 kN 14 kN
4.50 m 2 kN 16 kN 11 kN
7.00 m 2 kN 8 kN 10 kN
Subgrade reaction
when stood on ground
Bottom to top-floor height 10 m 20 m 30 m 40 m
Total weight per mast-side 3620 kg 4210 kg 4720 kg 5310 kg
Subgrade reaction 145 kN/m² 169 kN/m² 189 kN/m² 213 kN/m²
999778002 - 10/2010 43
Areas of use, possible configurations

Follow the directions in the "Doka Table Lifting
System TLS" Assembly and Operating Instruc- Standing on ground and working
tions! from ground level
Note: System dimensions:
Check the Doka Table Lifting System TLS after assem-
bly and every time before start-up, as described in the
Operating Instructions.
Pre-assembly
☞ A hard, flat, firm surface is needed!
➤ Set up the Basic unit TLS in an empty, accessible c

place in front of the building.
b
➤ Mount Base profiles TLS 2.14m to both sides of the
Basic unit TLS.
➤ Guide the "Lifting platform TLS centre and "Lifting
platform TLS back" to the Basic unit TLS, and bolt
them on.
a
9778-226-01
a ... 1.35 m (±0.08 m)

C
b ... max. 7.00 m
c ... min. 0.30 m
A B
Space required:
e
D
9767-317-01
A Basic unit TLS

B Lifting platform TLS centre 3.00x1.60m
D Base profile TLS 2.14m E
f
9767-337-01
e ... 5.80 m
f ... with Lifting mast anchoring TLS: 4.60 m
without Lifting mast anchoring TLS: 4.50 m
E Lifting mast anchoring TLS
44 999778002 - 10/2010
Extend the "Lifting mast TLS" and anchor it to the

Basic design concept building.
➤ Mount "Struts for Base profile TLS" to both sides. ➤ Place Lifting masts TLS 1.50m on both sides and
The Basic unit TLS can be aligned with the "Spindles bolt them on.
for ground set-up".
➤ Place sleepers underneath the mast connection
points to support the Basic unit so that the forces
which occur can be transferred into the ground.
☞ Important note:
➤ It is forbidden to operate the TLS without a
"Lifting mast anchoring TLS".
➤ Anchor a "Lifting mast anchoring TLS cross-brace"
to the prepared suspension points.
E
A
C D
9767-312-02
E
9767-325-01
F
F
G D A Lifting mast anchoring TLS cross-bar 0.40m
B Cone screw B 7cm
D Base profile TLS 2.14m
C Universal climbing cone 15.0
E Strut for base profile TLS
D Sealing sleeve K 15.0
F Spindles for ground set-up
E Stop-anchor 15.0
G Sleeper
➤ When attaching the Lifting mast anchoring TLS,

The Basic unit is now stable for erecting the TLS up ensure that the lifting mast remains in the vertical.
as far as the first "Lifting mast anchoring TLS".
A B C
9767-328-01
A Lifting mast anchoring TLS cross-bar 0.40m

B Lifting mast anchoring TLS strut
C Lifting mast anchoring TLS mast connection
➤ Mount the Landing-level safety gates and controls.
999778002 - 10/2010 45
Bottom to top-floor heights of up to Wheeling-out platform

40 m The Doka Table Lifting System TLS can also be used
as a wheeling-out platform.
By adding extra Lifting masts TLS and fixing "Lifting
mast anchorings TLS" at regular intervals, the system Usage situation:
can be set up for bottom-to-top-floor heights of max. ● After the top floor has been completed, the Doka
40 m. tableforms are craned off the building using Doka-
matic lifting straps 13.00m or Transport forks.
A
e
c
B
b
d
b
a
9778-230-01
a ... 1.35 m (±0.08 m)

b ... max. 7.00 m (spacing between the anchorages)
c ... max. 4.50 m
(lifting height above the top "Lifting mast anchoring")
d ... max. 40.00 m
e ... min. 0.30 m
A Switchbox TLS landing-level safety gate
B Switchbox TLS ground control
C Switchbox for cable-reel
Note:
The "Switchbox TLS ground control" and the "Switch-
box TLS landing-level safety gate" each come with a
10 m control cable permanently attached.
If these switchboxes are too far (> 10 m) away from the 9778-232-01
"Switchbox for cable-reel", then "Control cables TLS
20.0m" will be needed as extension cables.
46 999778002 - 10/2010
➤ Attach the crane-guided Lifting spreader beam TLS

Suspended from the floor-slab to both Lifting cross-bars TLS.
➤ Insert the Base profile TLS 2.14m into the Basic unit
System dimensions: TLS.
➤ Fix the Pressure struts TLS 3.70m to the holding
mounts on the foot-pieces on both sides with a pin,
and secure.
c
A
b
9767-314-01
A Floor support TLS 0.40m

B Supporting profile TLS 5.15m
a
C Pressure strut TLS 3.70m

d
➤ Carefully raise the Basic unit TLS plus Lifting plat-

form until the Supporting profiles TLS 5.15m are
hanging freely underneath.
➤ Pivot the Pressure struts TLS 3.70m to the Support-
ing profiles and fix them to the Supporting profiles
with a pin.
9778-224-02
a ... min. 2.65 m - max. 4.50 m

b ... max. 4.50 m (lifting height)
c ... min. 0.30 m
d ... 4.95 m
Space required:
e
f
C
9767-313-01
9767-310-01
e ... 5.80 m
C Pressure strut TLS 3.70m
f ... with Lifting mast anchoring TLS: 4.60 m
without Lifting mast anchoring TLS: 4.50 m
➤ Hoist the pre-assembled base unit by crane to the
Basic design concept prepared suspension point in the floor-slab, anchor it
➤ Place Lifting masts TLS 1.50m on both sides and in place and align it.
bolt them on. ➤ Mount the Landing-level safety gates and controls.
➤ Mount a Lifting cross-bar TLS to each of the two Lift-
ing masts TLS.
➤ Position the Floor supports TLS, on both sides.
➤ Lift the Supporting profiles TLS 5.15m into the hold-
ing mounts (hollow sections) on the Basic unit.
999778002 - 10/2010 47
➤ Place further Lifting masts TLS 1.50m on both sides

Extending the lifting height and bolt them on.
When the system is used suspended from the floor-
slab, extending the Lifting masts permits a max. lifting
height of 10 m.
Anchor the Lifting mast TLS to the building, and
extend the mast.
➤ Anchor a "Lifting mast anchoring TLS cross-brace"
to the prepared suspension points.
c
C D
E
9767-325-01
A Lifting mast anchoring TLS cross-bar 0.40m
d
B Cone screw B 7cm
C Universal climbing cone 15.0
D Sealing sleeve K 15.0 e
E Stop-anchor 15.0
b
➤ When attaching the Lifting mast anchoring TLS,
ensure that the lifting mast remains in the vertical.
a
A B C
9778-231-01
a ... min. 2.65 - 4.50 m

b ... max. 7.00 m (spacing between the anchorages)
c ... max. 4.50 m
9767-328-01 (lifting height above the top "Lifting mast anchoring")
d ... max. 10.00 m
A Lifting mast anchoring TLS cross-bar 0.40m e ... min. 0.30 m
B Lifting mast anchoring TLS strut ➤ Mount the Landing-level safety gates and controls.
C Lifting mast anchoring TLS mast connection
48 999778002 - 10/2010
999778002 - 10/2010 49
Repositioning and aligning the Table Lifting System

Follow the directions in the "Doka Table Lifting After the crane-lifting operation, the Lifting spreader
System TLS" Assembly and Operating Instruc- beam TLS is replaced in the holding fixture on the Lift-
tions! ing platform TLS.
Note: B
Only position the Table Lifting System in slab-edge
zones that have no projecting parts.
A Lifting cross-bar TLS must be mounted to each of the

Lifting masts TLS (with the lugs on the side nearest the
C
motor) before the Table Lifting System can itself be
lifted and repositioned). 9767-324-01
A B Lifting spreader beam TLS

In order to shorten the distances travelled when

setting up and striking the formwork, it may be
helpful to reposition the Table Lifting System
several times on one floor.
Aligning the Table Lifting System

9767-322-01
Depending on how far the slab-edges are out of true in
A Lifting cross-bar TLS the vertical, there are two possible alignment methods:
● Spindles in the Floor supports TLS
Later, the Lifting spreader beam TLS (which is guided ● Fitting wedges between the Supporting profiles and
by the crane hook) will be attached to these Lifting the floor-slab, or setting the distance with the Adjust-
cross-bars TLS. ing device TLS
B A
9767-320-01
A Adjusting device TLS

B Doka Express anchor 16x125mm
9767-323-01
A Lifting cross-bar TLS

B Lifting spreader beam TLS
50 999778002 - 10/2010
Repositioning Doka tableforms

With the DoKart, only one person is needed on each ➤ Close the landing-level safety gates.
storey to manoeuvre the Doka tableforms. During the
automatic lifting operation, the next Doka tableform is
readied for lifting, while on the floor above, the previous
tableform is moved to its proper location.
General instructions on reposition-

ing
☞ Important note:
● Tables must be stood stably, and able to
withstand wind loads, in every phase of the
construction work.
● Max. wind speed during resetting:
72 km/h.
● No persons or unsecured objects are
allowed to be on the table or the Table Lifting
System TLS during lifting and travelling.
9778-224-03
Repositioning operation
➤ Raise the table to the next floor on the lifting plat-
Floor below form.
➤ Send the Lifting platform TLS to the floor in question.
Floor above:
➤ Open the landing-level safety gates.
➤ Open the landing-level safety gates.
➤ Lower the loading ramp and open the gates of the
➤ Lower the loading ramp and open the gates of the
lifting platform.
lifting platform.
➤ Wheel the table off the platform.
9778-227-01
➤ Set down the table on the lifting platform.

The person operating the DoKart must always be on 9778-228-01
the building side.

➤ Close the gates of the Lifting platform and tilt up the
➤ Move out the DoKart from under the table. loading ramp.
➤ Secure and tie down the table if necessary (required ➤ Close the landing-level safety gates.
for edge tables with an integral downstand beam,
➤ Send the Lifting platform TLS back down to the floor
platforms, ...).
below.
There are crane eyes on the lifting platform for tying
back the Doka tables if necessary. After the last table has been repositioned, the
➤ Close the gates of the Lifting platform and tilt up the DoKart can then be moved up to the next floor
loading ramp. by the Table Lifting System.
999778002 - 10/2010 51
Anchoring on the structure

Components: The following components are fastened to the Univer-
sal climbing cone by means of the Cone screw B 7cm.
C
Floor support TLS 0.40m
A
For safe suspension of the Table Lifting System in all
phases of the work.
B
9767-321-01
A Universal climbing cone 15.0

B Sealing sleeve K (expendable anchoring component)
C Cone screw B 7cm
D Stop-anchor (expendable anchoring component)
9767-332-02
F Depth mark
Both the positioning points and the suspension points Beam for Landing level safety gate
are prepared using one single type of cone, the Univer-
sal climbing cone (A) . 0.40m
For fixing the Landing-level safety gates.
● Depth of concrete cover on "cone" side of wall:
5.5 cm
● Depth of concrete cover on the "stop-anchor" side
in a slab of minimum thickness: 2 cm
Minimum slab thickness

Stop-anchor 15.0 11.5cm 19 cm
Stop-anchor 15.0 16cm 24 cm 9767-329-02
Stop-anchor 15.0 40cm 48 cm
Lifting mast anchoring TLS cross-

Dimensioning the suspension point
bar 0.40m
The required cube compressive strength of the con- The Lifting masts TLS are back-stayed to the structure
crete at the time of loading must be specified sepa- on the Lifting mast anchoring TLS cross-bar.
rately for each project by the structural designer. It
will depend on the following factors:
● load actually occurring
● length of the stop-anchor
● reinforcement / extra reinforcement steel
● distance from edge
The introduction of the forces, the transfer of these
forces into the structure, and the stability of the overall 9767-325-01
construction, must all be verified by the structural
designer.
The required cube compressive strength fck,cube,current
must be at least 10 N/mm2, however.
52 999778002 - 10/2010
Preparing the positioning point and Note:

Universal climbing cones are supplied with Sealing
suspension point sleeves K (B) . Every time the Universal climbing
cones are used again, fit them with new sealing
WARNING sleeves first!
➤ Always screw the Stop-anchor into the Uni-
versal climbing cone until it fully engages
(i.e. up to the depth mark).
Not screwing the anchor sufficiently far into
☞ ● The axis of the universal climbing cone must
be at right-angles to the surface of the con-
crete – maximum angle of deviation: 2°.
the cone may subsequently lead to reduced ● Do not exceed the tolerances shown in the
load-bearing capacity and to the failure of illustration for the locations of the positioning
the suspension point – resulting in injury and point and suspension point.
damage.
➤ For the positioning point and suspension
point, ONLY use Cone screws B 7 cm (head
of screw is red, to indicate its high load-bear-
ing capacity)! a
b
WARNING
Sensitive rod steel! 9767-332-01
➤ Never weld or heat tie-rods. a ... 327 cm (± 2 cm)

➤ Tie rods that are damaged or have been b ... 40 cm (± 1 cm)
weakened by corrosion or wear must be ● Embed the Universal climbing cone so that it
withdrawn from use. is flush with the concrete surface.
➤ Only use approved tie-rods. ● Protect the thread from soiling.
➤ Prevent the vibrator from touching the positioning-
point. Suspension point
Tools needed: ➤ Fix the Floor support TLS (D) in the Universal climb-
● Reversible ratchet 3/4" ing cone 15.0 (A) with a Cone screw B 7cm (C) . A
tightening torque of 100 Nm (20 kg assuming a
● Spanner for Universal climbing cone 15.0/20.0 ratchet-length of approx. 50 cm) is sufficient.
● Extension 20cm 3/4"
● Box nut 50 3/4" (for Cone screw B 7cm)
These tools are all included in the "Tool box TLS".
D
Positioning point C
b
A
B
9767-332-03
Forcibly tightening the Cone screw B 7cm any more

than this may cause damage and even cause the
form-tie to break!
The only tool allowed to be used for screwing in and fix-
ing the Cone screw B 7cm in the Universal climbing
9767-306-01 cone is the Reversible ratchet 3/4".
b ... 40 cm (± 1 cm)
➤ Screw the Cone screw B 7cm into the Universal Reversible Reversible ratchet 3/4"
Ratchet MF 3/4" SW 50
ratchet 3/4" with extension
climbing cone.
➤ Screw the Stop-anchor into the Universal climbing
cone, until it engages (up to the depth mark).
☞ Important note:
➤ The positioning-point must align with the
Tr687-200-01
Tr687-200-01 Tr687-200-01
suspension point beneath it (± 1 cm in the

horizontal).
➤ Tie the Stop-anchor tightly to the reinforcements with
binding wire.
999778002 - 10/2010 53
Possible ways of connecting the landing-level safety gates
D
B
9767-327-03
A Landing-level safety gate TLS with handle

B Landing-level safety gate TLS with limit switch
C Switchbox TLS
D Floor support TLS 0.40m
Push the corner post of the landing-level safety gate

down onto the mounting fixture (E) and secure with the
eyebolt (F) .
Beam for Landing level safety gate TLS

Floor support TLS 0.40m Lifting mast anchoring TLS cross-bar 0.40m
0.40m
F F
F
E
E
E
9767-336-01
9767-334-01 9767-335-01
54 999778002 - 10/2010
Computation of quantities for Lifting masts TLS 1.50m

Standing on ground and working Suspended from the floor-slab
from ground level
c
d
a
b
9778-229-01
a ... Operational height

b ... 2.40 m
c ... min. 1.30 m
Operational height(a) - 2.40 m(b) + 1.30 m

n ... number 1) (c)
=
1.50 m
9778-224-02
1) Round up the result to a whole number.
Total number of Lifting masts TLS 1.50m = 2 x n
d ... Travel height Total number of Lifting masts TLS 1.50m
Up to 2.80 m 4
Up to 4.30 m 6
Up to 5.80 m 8
Up to 7.30 m 10
Up to 8.80 m 12
Up to 10.00 m 14
999778002 - 10/2010 55
General remarks User information Dokaflex table
Transporting, stacking and storing

General remarks
Thanks to their compact design, up to 5 Dokaflex tables

can be loaded onto a truck on top of one another - mak- General instructions on reposition-
ing for improved logistics and reduced shipping costs.
ing
☞ Observe the following safety instructions when

transporting and storing pre-assembled table
constructions:
● The table elements must be onloaded and
off-loaded, transported and stacked in such
9778-234-01 a way that it is not possible for them to fall off,
slip, tip over or slide apart.
● Table elements may only be set down and
Stacking, and delivery condition stacked on flat, firm surfaces.
☞ Stack max. 5 elements on top of one another! ● Spread-angle β of slinging chains: max. 30°.
● Do not detach a table element from the lifting
straps until it has been safely set down.
● Never climb onto the stack of table elements.
● Before being transported by truck, the table
elements must be strapped down securely.
a
b
Hoisting tables using the Dokamatic

d
lifting strap 13.00m

e
c
9778-233-01 Individual tableform elements, and entire stacks of ele-

ments, can be hoisted using the Dokamatic lifting strap
13.00m.
Dokaflex table Dokaflex table
Dimensions in cm
27mm 21mm 2 Dokamatic lifting straps are needed for each unit to be
a (5 elements) 274.3 268.9 lifted.
b (4 elements) 218.9 214.7 The main features:
c 52.7 52.1 ● Integral strap shoes for safe lifting of stacks of ele-
d (c+packing strips) 55.4 54.2 ments
e 10.0 10.0 ● Anti-dropout safeguard for strap shoes
● Moveable, 8 m long protective sleeve enables the
Intermediate storage of tables table to stay in the horizontal when being lifted, and
☞ Observe the following safety points regarding

intermediate storage of completely assembled
tables:
protects the strap fabric.
● Only set down tables on level, firm surfaces.

● Never place ready-to-use tables on top of
one another.
● In exposed locations, secure against wind
pressure.
Max. load: 2000 kg
Precautions to prevent damage to the formwork
sheets:
● Insert packing strips of formwork sheeting between
tions!
the table heads and the sheets.
● Make sure the clamping wedges are pushed all the
way in, and fix them in this position with Spring cot-
ters 5mm.
56 999778002 - 10/2010
User information Dokaflex table General remarks
Transporting stacks of elements Repositioning tables

If the Dokamatic lifting straps 13.00m are used with The Lifting strap 13.00m can be used for lifting and set-
their built-in strap shoes, tableforms can be hoisted in a ting down table-tops and completely assembled tables.
stack. The 13 m long strap is designed to be fixed and
detached when working from ground level.
Note:
In this case, the integrated strap shoes (B) are not
pushed onto the secondary beams. This makes it pos-
sible to operate the Lifting strap 13.00m when working
from ground level.
The strap shoes can either remain on the strap, or be
detached from it as needed.
9778-235-01
CAUTION
➤ The Dokamatic lifting straps 13.00m may
only be used as shown here if the strap
shoes are correctly mounted and if there is B
no risk of the straps sliding out of position.
➤ Do not hoist more than 5 elements at the
same time.
➤ Push the strap shoes (B) of the Dokamatic lifting
strap (A) onto the secondary beam, firmly and com-
pletely. Ensure correct positioning to right and left,
and that both strap shoes are on the same beam.
9778-237-01
A ☞ Important note for tables:

● with pre-mounted edge strips (C)
● covered in large-area sheeting (across the
B entire width)
A
9778-236-01
C
➤ Prepare the second lifting strap in the same way, and e
push it onto the beam using the strap shoes. Make
sure that the lifting straps are arranged symmetri-
cally. D
☞ Important note:
With custom tables, allowance must be made
for the following points:
9778-238-01
● secondary beams may cantilever out further

● greater weight
● oblique pull of the lifting strap e ... approx. 1.0 cm
Reinforce the secondary beams by e.g. nailing A nailed-on plank (D) (approx. 15 x 5 x 60 cm)
on a strip of formwork sheeting. prevents the lifting strap (A) damaging or
breaking off the edge strip.
9778-243-01
999778002 - 10/2010 57
Hoisting tables with the Lifting hook

DF
The Lifting hook DF can be used to hoist tableform
superstructures and ready-assembled tables.
Max. load: 300 kg per Lifting hook DF

tions!
Always bolt the Lifting hook DF to the inside beam-end

holes on the primary beams.
A
9720-226-01
A Lifting hook DF
9209-202-01
β ... max. 30°

Where the formwork sheeting projects beyond the
edges of the table, the lifting chain must be sufficiently
long that it does not damage the formwork sheeting.
Note:
It is also possible to use the Lifting hook DF on the sec-
ondary beams. To do this, permanently bolt the rele-
vant secondary beams to the primary beam.
58 999778002 - 10/2010
Safeguarding the edges of floor-slabs

Several products are available for erecting sturdy
safety railings around the edges of floor-slabs and
break-throughs.
Guard rail 1.10m Handrail clamp T Handrail clamp S
9767-300-01
Fixing options: Fixing options: Clamped to floor-slab

● In an "Attachable ● Bolted onto floor- or to other parts of the
sleeve 24mm" slab structure with an
● In a "Screw sleeve ● Bolted onto end overall height of
20.0" face of wall or between 2 and 43 cm
● In a hole subse- floor-slab
quently drilled in
the concrete
Follow the directions in the relevant "Instruc-

tions for Assembly and Use" and "User Informa-
tion" booklets!
999778002 - 10/2010 59
Reshoring props, concrete technology and striking

When is the best time to strike? Strength development in the new
In the building construction field, the load occurring dur- concrete
ing pouring (i.e. the weight of the uncovered floor) will
The following diagrams show the strength development
generally be approx. 50% of the design load of the
where different grades of cement are used. If the tem-
floor-slab (dead weight + flooring + service load).
perature of the concrete is < 5°C, the chemical reac-
This means that the formwork can be struck once tions are very greatly slowed down. This is why low
the concrete has reached 50% of its 28-day temperatures require cements that have rapid heat
strength. The loading safety of the floor-slab is then evolution and strength development.
equal to that of the finished structure.
☞ Important note:
If the load is not removed from the floor props
Reference values for the evolution of the compres-
sive strength of the concrete at storage tempera-
tures of 20°C and 5°C as a function of the type of
at this stage, they will remain loaded with the cement used
dead weight of the floor-slab.
100
When the floor above is concreted, this may
Compressive strength as a %-age of the 28-day

lead to a doubling of the load that is being
compressive strength of the concrete at 20°C

applied to the floor props.
The floor props are not designed to cope with 80
such an overload, and the result may be dam-
age to the formwork, the floor props and the
structure. A
60
Why put up reshoring props after

striking the formwork? B
40
Depending on the construction sequence, reshoring
props may be needed to carry service loads on the C
9720-100
new floor-slab, and/or concreting-loads from the next
floor to be poured. 20
1 2 3 5 7 10 14 21 28
Positioning the reshoring props cor- Age of concrete in days
rectly
Reshoring props have the job of spreading loads 100
between the new floor-slab and the floor beneath it.
Compressive strength as a %-age of the 28-day
compressive strength of the concrete at 5°C
This load distribution will depend on the relationship

between the rigidities of these two floor-slabs.
80
The required numerical relationship between reshoring
props and formwork props can be stated for the follow-
ing two limit cases:
● only approx. 0.4 reshoring props per formwork 60
prop where both floor-slabs have similar rigidities A
● only approx. 0.8 reshoring props per formwork
prop where the floor-slab below has a considerably B
higher rigidity (foundation slab). 40
C
☞ Ask an expert!
9720-100
As a rule, the question of using reshoring props

should be referred to the responsible experts, 20
regardless of the information given above. If 1 2 3 5 7 10 14 21 28
there is any doubt, particularly where dissimilar Age of concrete in days
floor systems are involved, the decision must
be referred to the responsible structural Water/binding-agent (cement) ratio = 0.50
designer. A Z 45 F, PZ 475 (CEM I 42.5 R/52.5 R/52.5 N)
B Z 35 F, PZ 375 (CEM II 32.5 R/42.5 N)
C Z 35 L (CEM III 32.5 N)
60 999778002 - 10/2010
Deflection of the new concrete Striking the formwork from wide-

The modulus of elasticity of the concrete has already spanned floor-slabs with support
reached more than 90 % of the 28-day value after only
3 days, regardless of the formulation of the concrete.
centres of over 7.5m
The increase in the elastic deformation taking place in In the case of thin, wide-spanned concrete floor-slabs
the new concrete is thus only negligible. (e.g. in multistorey car parks), the following points must
The creep deformation, which only finally ceases after be remembered:
several years, is several times more than the elastic When the formwork is removed from beneath these
deformation. floor-slab spans (i.e. when the load is taken off the floor
However, early striking - e.g. after 3 days instead of 28 props), the floor props that are still in place are briefly
- only leads to an increase in the total deformation of subjected to additional loads. This may lead to over-
less than 5 %. loading, and to the floor props being damaged.
The part of this deformation accounted for by creep When planning and designing floor formworks for these
deformation, however, may be anything between 50 % very thin concrete floor slabs, it is thus essential to
and 100 % of the standard value, due to such variable allow for the loads occurring during formwork
influences as the strength of the aggregates, and the removal, as well as for the usual design loads.
atmospheric humidity. This means that the total deflec- Please consult your Doka technician.
tion of the floor-slab is practically independent of the
time at which the formwork was struck. ☞ The basic rule is:
The formwork should be removed starting from
the middle of the floor slab (i.e. from mid-
Cracks in new concrete span), and working towards the edges.
The bonding strength between the reinforcement steel For wide spans, this procedure MUST be fol-
and the concrete develops more rapidly in the new con- lowed!
crete than does its compressive strength. This means
that early striking does not have any negative influence l
upon the size and distribution of cracks on the tension
side of reinforced concrete constructions. A A
Other cracking phenomena caused by e.g. shrinkage,

premature striking, impeded deformation etc. can be
countered effectively by appropriate curing methods.
Curing of new concrete

9767-214-01
New site-placed concrete is exposed to influences l ... Effective floor-slab spans of 7.50 m and over
which may cause cracking and slow down its strength
A Load redistribution
development:
● premature drying
● over-rapid cooling in the first few days
● excessively low temperatures or frost
● mechanical damage to the surface of the concrete
● etc.
The simplest precaution is to leave the formwork on the
concrete surface for longer. As well as the familiar extra
curing measures, this measure should be carried out in
any case.
999778002 - 10/2010 61
Doka service offerings

Doka "Ready-to-Use" Service
Ready-to-use formworks - for even the most
unusual assignments
Whatever it is you need to construct from concrete, the
Doka Ready-to-Use Service can put together the right
formwork for you - quickly, and in guaranteed Doka
quality.
No matter whether you are looking for a special con-
crete finish or a custom solution for a tunnel or bridge.
The professionals from the Doka Ready-to-Use Service
plan and make ready-to-use standard and custom
formworks exactly to your specifications.
By delivering "just-in-time", straight to your site, we
save space on your site and reduce the amount of
planning and assembly work that you have to do.
We'll be pleased to inform you about all that the Doka
"Ready-to-Use" Service can do for you. Your
local/regional Doka branch would also be happy to
draw up a tender for your next project.
62 999778002 - 10/2010
Doka Reconditioning Service Doka customer training

So that your formwork is in "top form" for its Formwork training pays
next assignment Forming operations account for the lion’s share of
Inspecting, cleaning and maintaining your Doka framed labour costs on concrete construction sites. Modern
formwork - all tasks that the Doka Reconditioning Serv- formwork equipment helps to rationalise operations. By
ice will be pleased to take off your hands. Its highly improving the overall construction sequence at the
qualified staff and special equipment will quickly get same time, however, further very worthwhile gains in
your formwork back in top form - quickly and economi- efficiency can be achieved.
cally. This requires not only better equipment, but also
The advantage for you: You always have formwork greater skill in making optimum use of this equipment.
that is ready for use, and also extend the service life Doka can help here, with its specialist training pro-
of your equipment. gramme - to help each and every member of the team
What's more: It is only with well-maintained formwork do his bit towards boosting efficiency and lowering
that you will achieve the desired quality of concrete sur- costs.
face. Doka customer training events also look at the form-
In our modern plants, your formwork will be carefully work equipment and handling methods that are needed
cleaned using energy-saving and environmentally in order to achieve optimum safety - knowledge and
sound technology. awareness which can only enhance workplace safety
on the site.
The panels are then inspected for damage and dimen-
sional accuracy and overhauled where necessary. Any You’ll find the Doka training programme well worth
damaged form-facing is repaired, or - if necessary - looking into.
replaced. Your nearest Doka branch will be pleased to tell
you more about Doka's various training offerings.
999778002 - 10/2010 63
Component overview User information Dokaflex table
[kg] Article n° [kg] Article n°

Component
Doka
Dokaflex
Floor
table
Systems
overview
Dokaflex table 2.50x4.00m 21mm 385.0 586052000 Doka floor prop Eurex 20 250 12.9 586086000
Dokaflex table 2.50x5.00m 21mm 470.0 586053000 Length: 152 - 250 cm
Dokaflex table 2.00x4.00m 21mm 317.0 586050000 Doka floor prop Eurex 20 300 15.3 586087000
Dokaflex table 2.00x5.00m 21mm 386.0 586051000 Length: 172 - 300 cm
Dokaflex-Tisch Doka floor prop Eurex 20 350 17.8 586088000
Length: 197 - 350 cm
Doka floor prop Eurex 20 400 22.2 586089000
Doka-Deckenstütze Eurex 20
Galvanised
Dokaflex table 2.50x4.00m 27mm 405.0 586054000

Dokaflex-Tisch
Doka floor prop Eurex 30 top 250 12.8 586092400

Doka formwork sheet 3-S plus 27mm 9.7/200cm 2.5 187052000
Doka formwork sheet 3-S plus 27mm 9.7/250cm 3.1 187053000 Doka floor prop Eurex 30 top 300 16.4 586093400
Doka formwork sheet 3-S plus 27mm 20/200cm 5.2 187050000
Doka formwork sheet 3-S plus 27mm 20/250cm 6.5 187051000 Doka floor prop Eurex 30 top 350 20.7 586094400
Doka-Schalungsplatte 3-S plus 27mm Length: 198 - 350 cm
Doka floor prop Eurex 20 top 150 8.0 586096000 Doka floor prop Eurex 30 top 450 29.1 586119400
Length: 92 - 150 cm Length: 248 - 450 cm
Doka floor prop Eurex 20 top 250 12.7 586086400 Doka floor prop Eurex 30 top 550 38.6 586129000
Length: 148 - 250 cm Length: 303 - 550 cm
Doka floor prop Eurex 20 top 300 14.3 586087400 Doka-Deckenstütze Eurex 30 top
Length: 173 - 300 cm Galvanised
Doka-Deckenstütze Eurex 20 top
Galvanised

Doka-Deckenstütze Eurex 30
Galvanised
64 999778002 - 10/2010
User information Dokaflex table Component overview
Dokamatic insertion beam 2.45m 10.0 183045000 Doka floor end-shutter clamp 12.5 586239000
Dokamatic-Einschubträger 2,45m Doka-Deckenabschalklemme
Galvanised
Height: 137 cm
Table head 20 16.5 586085000

Tischkopf 20
Galvanised
Powder-coated, blue
Length: 41 cm
Width: 33 cm End-shutter shoe 1.6 586257000
Abschalschuh
Height: 30 cm Galvanised
Height: 13.5 cm
Table head 30 18.5 586078000
Tischkopf 30
Galvanised
Powder-coated, blue
Length: 44 cm
Width: 25 cm End-shutter tie rod 15.0 15-40cm 0.91 586258000
Abschalanker 15,0 15-40cm
Height: 30 cm
Galvanised
Length: 55 cm
Spring cotter 5mm 0.05 580204000
Federvorstecker 5mm
Galvanised
Length: 13 cm
H20 screw-on bracket for formwork sheets 0.19 586256000

Schalhaut-Schraubwinkel H20
Intermediate head DF 3.6 586058000 Galvanised
Zwischenkopf DF
Height: 19.2 cm
Galvanised
Length: 25 cm
Width: 24 cm
Height: 34 cm
Connection unit DF 20/30 0.93 586084000 Lashing strap 5.00m 2.8 586018000
Spanneinheit DF 20/30 Zurrgurt 5,00m
Galvanised Yellow
Width: 15 cm
Height: 12 cm
Width-across: 19 mm
Supporting head H20 DF 0.77 586179000

Haltekopf H20 DF
Galvanised Doka express anchor 16x125mm 0.31 588631000
Length: 19 cm Doka-Expressanker 16x125mm
Width: 11 cm Galvanised
Height: 8 cm Length: 18 cm
Follow fitting instructions!
Beam screw S 8/60 0.06 580116000
Riegelverschraubung S 8/60
Galvanised
Length: 7 cm
Width-across: 13 mm
Doka coil 16mm 0.009 588633000
Doka-Coil 16mm
Beam connection plate H20 0.08 586263000
Gurtverbinder H20 Galvanised
Galvanised Diameter: 1.6 cm
Height: 8 cm
Framax universal corner waling 12.8 588151000

Universal end-shutter support 30cm 1.0 586232000 Framax-Eckklemmschiene
Universal-Abschalwinkel 30cm Painted blue
Galvanised Leg length: 60 cm
Height: 21 cm
Retaining plate 15.0 1.8 586073000

Jochplatte 15,0
Galvanised
Length: 17 cm
Width: 12 cm
Height: 11 cm
999778002 - 10/2010 65
Universal plug R20/25 0.003 588180000 Scaffold tube 48.3mm 1.00m 3.6 682014000
Kombi Ankerstopfen R20/25 Scaffold tube 48.3mm 1.50m 5.4 682015000
Blue Scaffold tube 48.3mm 2.00m 7.2 682016000
Diameter: 3 cm Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Handrail post T 1.80m 17.7 584373000 Scaffold tube 48.3mm 4.50m 16.2 682022000
Einschubgeländer T 1,80m Scaffold tube 48.3mm 5.00m 18.0 682023000
Galvanised Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm
Galvanised
Screw-on coupler 48mm 50 0.84 682002000

Anschraubkupplung 48mm 50
Galvanised
Handrail clamp S 11.5 580470000
Schutzgeländerzwinge S Width-across: 22 mm
Galvanised
Height: 123 - 171 cm
T ledge 21/42 2.00m 0.34 580196000

T-Leiste 21/42 2,00m
Grey
Handrail clamp T 12.3 584381000

Schutzgeländerzwinge T
Galvanised
Center bit DF 30 0.10 586081000
Height: 122 - 155 cm Zentrumsbohrer DF 30
Strip tensioner B 5.00m 3.5 580394000

Bandzwinge B 5,00m
Galvanised
Handrail post 1.10m 5.6 584384000

Schutzgeländer 1,10m
Galvanised
Height: 134 cm
Plastic mallet 4kg 4.5 586097000

Kunststoffhammer 4kg
Blue
Length: 110 cm
Attachable sleeve 24mm 0.03 584385000

Steckhülse 24mm
Grey
Length: 16.5 cm
Diameter: 2.7 cm
Screw sleeve 20.0 0.03 584386000

Schraubhülse 20,0 Universal dismantling tool 3.7 582768000
Yellow Universal-Lösewerkzeug
Length: 20 cm Galvanised
Diameter: 3.1 cm Length: 75.5 cm
66 999778002 - 10/2010
Nut for box spanner 19 1/2" L 0.16 580598000 Shifting trolley DF 566.0 586080000
Hülsennuss 19 1/2" L Umsetzwagen DF
included in scope of supply:
(A) Positioning lever for shifting trolley DF 6.0 586063000
(B) Brace stirrup 8 2.7 582751000
4 pcs.
Galvanised
Width: 19 cm
Box nut 13 1/2" 0.06 580576000 Height: 46 cm
Stecknuss 13 1/2"
Width-across: 30 mm
Galvanised
Length: 181 cm
Width: 130 cm
Reversible ratchet 1/2" 0.73 580580000 Follow the directions in the "Operat-
Umschaltknarre 1/2" ing Instructions"!
Galvanised
Length: 30 cm
Doka stacking pallet 1.55x0.85m 42.0 586151000

Doka-Stapelpalette 1,55x0,85m Extension for shifting trolley DF 40.0 586015000
Galvanised Ausleger für Umsetzwagen DF
Galvanised
Height: 77 cm
Length: 128.4 cm
Follow the directions in the "Operat-
ing Instructions"! Follow the directions in the "Operat-
ing Instructions"!
Attachable drive unit DF 512.0 586062000

Andockantrieb DF
Painted blue
Bolt-on castor set B 33.6 586168000 Length: 100 cm
Anklemm-Radsatz B Width: 100 cm
Painted blue Height: 130 cm
ing Instructions"!
Shifting appliances for tables

Stacking frame DF 82.0 586079000
DoKart 1620.0 586265000 Aufsatzrahmen DF
DoKart Galvanised
included in scope of supply: Length: 134 cm
(A) Brace stirrup 8 2.7 582751000 Width: 130 cm
4 pcs.
Height: 75 cm
Galvanised
Width: 19 cm
Height: 46 cm
Width-across: 30 mm
Yellow
Length: 173 cm
Width: 133 cm
Alu stacking frame DM 2.25m 59.2 586238000
Follow the directions in the "Operat- Alu-Aufsatzrahmen DM 2,25m
ing Instructions"! Aluminium
Length: 187 cm
Width: 128 cm
Height: 225 cm
Extension set for DoKart 34.0 586266000

Auslegersatz DoKart
Galvanised
Length: 80 cm
ing Instructions"!
999778002 - 10/2010 67
Transport fork DM 1.5t adjustable 1134.0 586233000 Transport fork DF 1.5t 0.90m 480.0 586065000
Umsetzgabel DM 1,5t verstellbar Transport fork DF 1.5t 1.30m 520.0 586066000
Galvanised Transport fork DF 1.5t 2.00m 540.0 586067000
Length: 634 cm Gabel DF 1,5t
Galvanised
Width: 245 cm
Length: 638 cm
Height: 507 cm
Height: 71 cm
Delivery condition: folded closed
ing Instructions"!
ing Instructions"!
Dokamatic lifting strap 13.00m 10.5 586231000

Dokamatic-Umsetzgurt 13,00m
Green
ing Instructions"!
Vertical extension DM 1.5t 3.30m 240.0 586235000
Vertikalverlängerung DM 1,5t 3,30m
Galvanised
Height: 352 cm
Fix-De-Fix remote uncoupling system 3150kg 27.0 586014000

Abhängeautomat Fix-De-Fix 3150kg
ing Instructions"!
Extension clamp H20 for fork 1.5t 4.5 586236000

Aufsatzklemme H20 für Gabel 1,5t
Galvanised
Height: 45 cm
Extension profile H20 for fork 1.5t 34.1 586237000

Aufsatzprofil H20 für Gabel 1,5t Lifting hook DF 5.9 586077000
Umsetzbügel DF
Galvanised
Galvanised
Length: 83 cm
Length: 42 cm
Height: 52 cm
Width: 20 cm
Height: 36 cm
ing Instructions"!
Lifting extension bracket DF 1t 263.0 586068000

Ausleger DF 1t Table Lifting System TLS
Galvanised
Length: 336 cm Basic unit TLS 2336.0 586301000
Width: 66 cm Basiseinheit TLS
Length: 431 cm
Height: 309 cm
Width: 242 cm
Height: 274 cm
ing Instructions"! Follow the directions in the "Operat-
ing Instructions"!
Lifting extension bracket DF 1.5t 475.0 586064000
Ausleger DF 1,5t
Galvanised
Length: 456 cm
Width: 82 cm
Height: 386 cm
Follow the directions in the "Operat- Lifting platform TLS centre 3.00x1.60m 310.0 586307000
Hubbühne TLS mitte 3,00x1,60m
ing Instructions"!
Height: 139 cm
Transport fork DF 1t 0.90m 220.0 586069000

Gabel DF 1t
Galvanised
Length: 411 cm
Height: 58 cm
ing Instructions"!
68 999778002 - 10/2010
Lifting platform TLS back 3.00x1.60m 376.0 586308000 Pressure strut TLS 3.70m 70.0 586318000
Hubbühne TLS hinten 3,00x1,60m Druckstrebe TLS 3,70m
Protective grating TLS 1.80m 22.0 586334000

Schutzgitter TLS 1,80m
Galvanised
Length: 141 cm
Height: 121 cm
Floor support TLS 0.40m 39.0 586315000

Deckenauflager TLS 0,40m
Galvanised
Length: 72.5 cm
Width: 32.1 cm
Height: 22.3 cm
Adjusting device TLS 10.0 586336000

Justiereinheit TLS
Galvanised
Protecting metal sheet TLS right 12.0 586309000 Length: 42 cm
Protecting metal sheet TLS left 12.0 586310000 Width: 16 cm
Schutzblech TLS
Height: 16 cm
Painted yellow
Length: 85 cm
Width: 32 cm Cable routing TLS 2.0 586333000
Kabelführung TLS
Length: 35 cm
Lifting mast TLS 1.50m 82.0 586328000 Lifting mast anchoring TLS cross bar 0.40m 92.0 586329000
Hubmast TLS 1,50m Hubmastverankerung TLS Traverse 0,40m
Galvanised Galvanised
Length: 450 cm
Lifting mast anchoring TLS strut 22.0 586331000

Hubmastverankerung TLS Strebe
Galvanised
Length: 153.5 cm
Width: 50 cm
Supporting profile TLS 5.15m 210.0 586317000
Abstützprofil TLS 5,15m
Galvanised
Lifting mast anchoring TLS mast connection 15.0 586332000

Hubmastverankerung TLS Mastanschluss
Galvanised
Length: 72.6 cm
Width: 66 cm
Base profile TLS 2.14m 28.0 586312000

Bodenprofil TLS 2,14m
Galvanised
999778002 - 10/2010 69
Strut for base profile TLS 11.8 586313000 Bar for limit switch TLS 5.0 586325000
Strebe für Bodenprofil TLS Endschalterschiene TLS
Galvanised Galvanised
Length: 257.3 cm Length: 186 cm
Lifting cross bar TLS 19.0 586327000

Beam for landing level safety gate TLS 0.40m 35.0 586319000 Hebetraverse TLS
Träger für Etagentüre TLS 0,40m
Galvanised
Galvanised
Length: 76.5 cm
Length: 344 cm
Landing level safety gate TLS with handle 33.0 586321000

Etagentüre TLS mit Griff
Length: 153 cm
Lifting beam TLS 62.0 586326000
Height: 126 cm Hebeträger TLS
Galvanised
Length: 325 cm
Landing level safety gate TLS w. limit switch 32.0 586322000

Etagentüre TLS mit Endschalter
Length: 153 cm
Height: 126 cm Doka 4-part chain 3.20m 15.0 588620000
Doka-Vierstrangkette 3,20m
ing Instructions"!
Switch box TLS ground control 7.0 586323000

Schaltkasten TLS Bodensteuerung
Height: 53 cm
Cone screw B 7cm 0.86 581444000
Konusschraube B 7cm
red
Length: 10 cm
Diameter: 7 cm
Width-across: 50 mm
Switch box TLS landing level safety gate 7.0 586324000
Schaltkasten TLS Etagentüre Universal climbing cone 15.0 1.3 581977000
Height: 53 cm Universal-Kletterkonus 15,0
Galvanised
Length: 13 cm
Diameter: 5 cm
Tool: Spanner for universal climbing
cone 15.0/20.0
Control cable TLS 20.0m blue 4.0 586303000 Sealing sleeve K 15.0 0.03 581976000
Dichtungshülse K 15,0
Control cable TLS 20.0m red 4.0 586304000
Steuerkabel TLS Orange
Length: 12 cm
Diameter: 6 cm
70 999778002 - 10/2010
Stop anchor 15.0 11.5cm 0.77 581868000 Maintenance toolbox TLS 6.1 586369000
Stop anchor 15.0 16cm 0.83 581997000 Wartungs-Werkzeugbox TLS
Stop anchor 15.0 40cm 1.4 581999000 consisting of:
Sperranker 15,0 (A) Grease cartridge TLS 0.46 586368000
Non-treated (B) Filling press TLS 0.93 586367000
(C) Thickness gauge set 0.05-1.00mm 0.09 586350000
(D) Pliers for external circlips 40-100mm 0.32 586348000
(E) Water pump nut pliers 250mm 0.32 586347000
(F) Screw dr. f. recessed-head scr. PZ 2 0.15 586351000
(G) Combination wrench 14 0.09 586349000
(H) Digital multimeter TLS 0.22 586353000
(I) Dummy plug TLS 4 poles 0.04 586352000
Tool box TLS 17.0 586337000

Werkzeugbox TLS
consisting of:
(A) Combination wrench 8 0.03 586343000
2 pcs.
(B) Combination wrench 10 0.04 586342000
2 pcs.
(C) Combination wrench 13 0.06 586341000
2 pcs.
(D) Combination wrench 17 0.16 586340000
2 pcs.
(E) Combination wrench 19 0.14 582837000
2 pcs.
(F) Combination wrench 22 0.20 582838000 Brake-disc pull-off tool TLS D200 4.3 586370000
2 pcs. Scheibenabzieher TLS D200
Height: 27 cm
(G) Combination wrench 24 0.25 582839000
2 pcs. Width-across: 22 mm
(H) Combination wrench 30 0.43 582840000
2 pcs.
(I) Reversible ratchet 3/4" 1.5 580894000
Galvanised
Length: 50 cm
(J) Box nut 50 3/4" 0.81 581449000
(K) Universal cone spanner 15.0/20.0 0.90 581448000
Galvanised
Length: 9 cm
Width-across: 50 mm
(L) Nut for box spanner 24 1/2" L 0.30 586364000
(M) Extension 20cm 3/4" 0.68 580683000
(N) Set of ball-head hexagon-socket screw keys 0.60 586346000
(O) Slot-screw screwdriver 0.6x3.5 0.20 586344000
(P) Slot-screw screwdriver 1x5.5 0.20 586366000
(Q) Box spanners 1/2" set of 29 5.6 586345000
N
P O
M
Q
Torque wrench TLS 75-400Nm 2.2 586338000

Drehmomentschlüssel TLS 75-400Nm
Length: 69 cm
999778002 - 10/2010 71
Dokaflex table: The ideal formwork
for large-area slab projects
The tried-and-tested Dokaflex table is an extremely economical way of forming large areas of slab.
It is easy to erect, and can be reset and adapted very quickly. And of course, the Dokaflex table can also be combined
with the new Dokamatic table.
Dokaflex tables are available for rental, leasing or purchase.
At any of the Doka branches in your region.
Why not give us a call?
The Doka Group's central plant at Amstetten, Austria
Doka international
Certiﬁed to Doka GmbH
ISO 9001 Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: info@doka.com
Internet: www.doka.com
Algeria Japan Qatar Tunisia Other subsidiaries and

SARL Doka Algérie Doka Japan K.K. Doka Qatar WLL Doka Tunisia Ltd. representatives:
24 A Route de la Rassauta Miwanoyama 744-6 Nagareyama-shi P.O.Box 23439 Bureau de Liaison
Bordj-El-Kifane, BP 170, 16120 Alger 270-175 Chiba-Ken Doha, Qatar Zone Industrielle, Rue d l‘usine
Le Kram 2015 Tunis Angola Kazakhstan
Telephone: +213 (0)21 21 27 26 Telephone: +81 (0)471 78 8808 Telephone: +974 44500628
Telefax: +974 44500608 Telephone: +216 (0)71 977 350 Azerbaijan Latvia
Telefax: +213 (0)21 21 28 98 Telefax: +81 (0)471 78 8812
E-Mail: Qatar@doka.com Telefax: +216 (0)71 977 856
E-Mail: Algerie@doka.com E-Mail: Japan@doka.com Bahrain Lithuania
E-Mail: Tunisia@doka.com
www.dokajapan.co.jp Belgium Luxembourg
Canada Saudi Arabia
Doka Canada Ltd./Ltée
Turkey Belarus Marocco
Korea Doka Formwork Technology
5404 - 36th Street S.E. Mahmoud Othman & Sons LLC Doka Kalip-Iskele
Doka Korea Ltd. Sanayi ve Ticaret A.S. Bosnia and Mexico
Calgary AB T2C 1P1 Rm.N.220, Doosan Venture Digm Bldg., P.O. Box 7620 Güzeller Org. San. Bölgesi Herzegovina Netherlands
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10/2010 User information

999778002 en-GB Method statement

The Formwork Experts

© by Doka Industrie GmbH, A-3300 Amstetten

41 Table Lifting System TLS

Elementary safety warnings

User target groups Planning

Assembly Regulations; industrial safety

● Doka products and systems must be set up in such

Ed Design value of effect of actions Rd Design value of the resistance

Comparison of the safety concepts (example)

the permissible values.

Factual≤ Fpermissible Ed≤ Rd

Dokaflex tables are easy and practical to set up and

- 2.50 x 5.00 m Their high load-bearing capacity is complemented by

Dokaflex table 2.00x4.00m Dokaflex table 2.00x5.00m

Dokaflex table 21mm

Dokaflex table 2.00x4.00m Dokaflex table 2.00x5.00m

Instructions for assembly and use

☞ All necessary traffic routes must be prepared at

Transporting / handling the panels 9778-200-01

➤ Fix the first table to the structure (e.g. with braces,

➤ Bring further tables to the usage location in the same

➤ Bring the table to its usage location using the Doka-

➤ Insert a strip of formwork sheeting between the

➤ Set up further tables and insert strips of formwork

➤ Place formwork sheeting over the closure zone, and

➤ Prepare the formwork for the edge of the slab.

➤ Lower the table onto the DoKart and push up the

a ... approx. 5 cm ground clearance

tables before these are repositioned – just turn

➤ Take off the formwork sheets from the closure zone.

Adaptation to building layout

A e.g. Dokaflex tables 2.50 x 5.00m or 2.00 x 4.00m

Mounting the floor props

➤ Tighten the wedge with the hammer.

This is all that is necessary to secure the wedge (no

☞ ● Having the outer tube at the top increases

Fitting intermediate props Note:

C A Supporting head H20 DF

Risk of intermediate props dropping out

➤ Push the Intermediate head DF up between the dou-

Adapting to different slab thicknesses

Fitting intermediate props or relo-

The Dokaflex tables include secondary beams

be modified for 6 floor props.

Position of bolts for Position of bolts for

4 Beam screws S8/60 are needed for each Table head

20 instead of the Table head 30.

Beam screw S 8/60 Connection unit DF 20/30

Structural design of standard-format tables

Filling closure gaps

d ... min. 7.5 cm

Double-propped form-ply where form ply cannot be supported

Form-ply 21 mm b ... max. 10 cm

with pushed-in Dokamatic insertion Propping the closure zone

9720-309-01 A Supporting head H20 DF

Location of the Dokamatic insertion

Tables around edges of slab

beams cause horizontal forces to occur in the

Tie-back directly from the table-head

Permitted tensile force per Lashing strap: 10 kN

➤ Prepare an anchorage point in the ground with the