NOSS MATRIX: H-024-1 JURUKIMPAL ARKA LOGAM BERPERISAI

LP 2

LP 8

MECHANICAL CUTTING

SMAW PLATE /PIPE 2F-

WORKSHOP SAFETY

INTRODUCTION SMAW
WELDING EQUIPMENT

PREPARE MATERIAL

LP 11
TECHNICAL DRAWING

LP 12
LP 10
WELDING MATERIAL

CUTTING PROCESS
PERSONEL SAFETY

QUALITY CONTROL
LEARNING PACKAGE

WELDING
LP 1

LP 5

LP 13
LP 9
LP 7
LP 6

FOR WELDING
CONSUMBLES
LP 3

LP 4
FIRE SAFETY

PROCESS
JOB PROFILE

RULES
TASK
NO DUTY TASK

1G
NO
Comply with shop & equipment safety rules . 1.01
Adhere to worksite safety requirement . 1.02
1 APPLY SAFETY
PRATICES AND Extinguish fire during fire break out .
PROCEDURES 1.03
Perform emergency first aid treatment 1.04
Conduct artificial respiration 1.05
Report unsafe acts and condition, accidents &
injuries. 1.06
Interpret various types of joints in welding. 2.01
2 READ DRAWINGS AND
Interpret various symbols used in welding.
SPECIFICATION 2.02
Interpret various processes in welding. 2.03
Identify type of materials 3.01
MANAGE MATERIALS
Select parent metal for welding.
AND CONSUMABLES 3.02
3 Select welding consumables . 3.03
Handle welding consumables (identify, segregate,
store & bake). 3.04
Set up gas cutting equipment and accessories. 4.01
Lay out material for cutting processes 4.02
PERFORM THERMAL
AND MECHANICAL Set up gas cutting flame
CUTTING. 4.03
4 Cut material using gas cutting process 4.04
Cut material using disc cutter. 4.05
Cut metal using power saw . 4.06

Fabricate joints for a given job

5.01
PREPARE JOINTS/
MATERIAL FOR Perform fitting for joint 5.02
WELDING.
5 Tack weld work piece 5.03
Grind work piece . 5.04
7 PERFORM WELDING
Identify SMAW equipment.
USING SMAW 7.01
PROCESS Set up SMAW equipment and accessories 7.02
Carry out Padding/ buttering . 7.03
Weld, carbon steel plate of thickness range 6-9mm
in 2F position 7.04
Weld, carbon steel plate of thickness range 6-9mm
in 1G position 7.05
Weld,sch 40 c/steel pipe of size range 6-8inches
(NPS) 1G position 7.06
 NOSS MATRIX: H-024-1 JURUKIMPAL ARKA LOGAM BERPERISAI

8 PERFORM QUALITY Check welding against drawing & welding procedure

CONTROL / specification 8.01
INSPECTION . Check dimension on prepared specimens 8.02
Check inter pass irregularities and clean . 8.03
Prepare welded joints for inspection. 8.04

Check dimension, penetration, reinforcement ,height

,surface and Irregularities and misalignment .
8.05
Check test jigs(bend test and nick break tests) . 8.06
Prepare specimen for mechanical test 8.07

JOB PROFILE LEARNING PACKAGE

 NOSS MATRIX: H-024-2 JURUKIMPAL ARKA LOGAM BERPERISAI (KELULI KARBON KELULI TAHAN KARAT)

LP
LP 4

QUALITY INSPECTION
-
LP 1

HEAT TREATMENT
DISSMILAR METAL
PLASMA CUTTING
WELDING

SMAW CARBON
LEARNING PACKAGE

LP 6
SMAW 2G/5G
LP 2
PROCEDURE

5
STEEL AND
JOB PROFILE

NO DUTY
2 READ DRAWINGS AND
SPECIFICATION
4 PERFORM THERMAL AND
MECHNICAL CUTTING PROCESS
6 PERFORM PRE HEATING
7 PERFORM WELDING USING SMAW Weld, carbon steel plate of thickness range
PROCESS .
8 PERFORM QC / INSPECTION .
LP 3
TASK NO TASK
Interpret welding procedure for intended
welding 2.04
Cut work piece using air plasma cutting
equipment 04,07
Set up gas & equipment for heating 6.01
Prepare work piece for pre heating process 6.02
Apply heat uniformly on parent metal . 6.03
Check surface temperature using
templestick / prometer . 6.04
9-12mm in 3F position 7.07
Weld, carbon steel plate of thickness range
9-12mm in 2G position 7.08
Weld, carbon steel plate of thickness range
9-12mm in 3G position 7.09
Weld, single vee butt joint carbon steel
plate of thickness range 9-12mm in 4G 7.1
position
Weld, sch 80 carbon steel pipe of thickness
range 2-4inches nominal pipe size (NPS) in 7.11
2G position
Weld, sch 80 carbon steel pipe of thickness
range 6-8 inches nominal pipe size (NPS) in
5G position –up hill . 7.12
Weld, stainless steel plate of thickness
range 6-9mm in 2G positio 7.13
Weld, disimillar metal carbon steel to
stainless steel plate of thickness range 6-
9mm in 1G position 7.14
Conduct mechanical test (face bend, Root
bend & Nick break) 8.08
 NOSS MATRIX: H-024-3 JURUTEKNIK KIMPALAN ARKA LOGAM BERPERISAI (KELULI KARBON KELULI TAHAN KARAT)

SAFETY MANEGEMENT

WORKSHOP PLANNING
LP 4
QUALITY ASSURANCE

MANAGE ELEKTRODE

LP 5

WORK DELEGETION
WELDING

LP 7
LEARNING PACKAGE

SMAW 6G / 6GR
LP 3

LP 6
SEPERVISION
LP 1

LP 2
JOB PROFILE

NO DUTY TASK TASK NO

1 APPLY SAFETY PRATICES Conduct welding safety briefing
1.07
AND PROCEDURES
Audit welding safety practices. 1.08
2 READ DRAWINGS AND Prepare instructional drawing for
SPECIFICATION welding. 2.05
3 MANAGE MATERIALS AND Monitor use of welding electrode
CONSUMABLES 3.05
7 PERFORM WELDING Weld 8 inches nominal pipe size
USING SMAW PROCESS ( NPS ) schedule 40 carbon steel
pipe in 6G position 7.15
Weld 2 inches nominal pipe size
( NPS ) schedule 80 carbon steel
pipe in 6G position 7.16
Weld 8 inches nominal pipe size
( NPS ) schedule 40 with
schedule 80 in 6GR position. 7.17
8 PERFORM QC / Plan outgoing quality control
INSPECTION . system 8.09
9 PERFORM SUPERVISORY Monitor welding activities 9.01
FUNCTION
Propose workshop lay out 9.02
Propose workshop budget 9.03
Plan work schedule 9.04
Assign work to subordinate 9.05
Monitor welding equipment and
accessories 9.06
Monitor compliance of safety
practices 9.07