BST103

Users
Manual
Automobile Sensor Simulator

Operation Manual

SPARK TECH INTERNATIONAL

BUSINESS CO., LTD

BST103
SPARK TECH INTERNATIONAL BUSINESS CO., LTD
www.sparktec.net
目录
目录............................................................................................................................................................................... 2
Automobile Sensor Simulator Operation Manual......................................................................................................... 3
1.Introduction ....................................................................................................................................................... 3
2. Components ...................................................................................................................................................... 4
3. Connection ........................................................................................................................................................ 5
4.Menu .................................................................................................................................................................. 6
5. VOLT use (use 3pin main cable and 3pin fly wires, enter menu of VOLT) ........................................................ 7
MAP sensor 01 (manifold absolute pressure sensor) ................................................................................... 7
MAP sensor 02 .............................................................................................................................................. 8
O2 SEN (O2 sensor signal) ............................................................................................................................. 8
O2 HEAT (O2 sensor heater circuit) .............................................................................................................. 9
MAF SEN (mass air flow sensor).................................................................................................................... 9
COOL T. (coolant temperature sensor) ....................................................................................................... 10
D.P.F 1 (Diesel Partial Filter Mazda/Isuzu) .................................................................................................. 10
D.P.F 2 (Diesel Partial Filter Nissan) ............................................................................................................ 11
D.P.F 3 (Diesel Partial Filter Toyota)............................................................................................................ 11
6. RESIS ................................................................................................................................................................ 11
7. References....................................................................................................................................................... 11
8. After sale service principle .............................................................................................................................. 12

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Automobile Sensor Simulator Operation Manual

1.Introduction
Brand: BST
Model: BST103
Voltage: 12V
Weight: 1.0 KG
Components: Main unit, main cable, battery light cable (2m), fly wires (3 pins terminal female+2 pins terminal), fly
wires (3pin terminal male+2pin terminal)

Automobile sensors testing simulator combines functions of BST101 voltage sensor simulator and BST102 resistance sensor
simulator.
It is used for circuit and sensors’ testing, and to tell you problem is in sensors or in ECU. Auto scanner can give you code
meaning, but can not show you accurate problem, and then technicians need to check by themselves.
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But it wastes sensors and money to use new sensors for check, we create this simulator in order to help workshop owners
save money and sensors, and help technicians find problem accurately based on upon reason.
The automobile sensors simulator is mainly used for quick output voltage and resistance value, and can be used to simulate
and adjust the voltage and resistance value. With BST103 sensor testing simulator, technicians can give command to ECU ,
and can increase or decrease voltage and resistance value to check data stream of sensors by auto scanner or check ECU
work properly.

2. Components

The 3 lines (female and male)

are used to simulate voltage
sensors

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The 2 lines (female and male)

are used to simulate resistance
sensors

The 3pin main cable is used to

connect with 3pin fly wires and
to simulate voltage sensors

The 2pin main cable is used to

connect with 2pin fly wires and
to simulate resistance sensors

3. Connection

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One side of main cable has iron

pins, one side of fly wires do’t
have iron pins.
Connection

The pink color line is for

ground

The yellow color line is for

signal

The red color line is for

power

4.Menu

>VOLT
RESIS

Explanation: VOLT is used to simulate voltage sensors, RESIS is used to simulate resistance type of sensors.

>MAP01
MAP02

Explanation: MAP means manifold air pressure

>O2SEN
O2HEAT

>MAF SEN
COOL T.

Explanation: MAF means mas air flow, COOL T. means coolant temperature.

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>D.P.F 1
D.P.F 2

>D.P.F 3
TPS

Explanation: D.P.F 1 for Mazda/Isuzu, D.P.F 2 for Nissan, D.P.F 3 for Toyota

5. VOLT use (use 3pin main cable and 3pin fly wires, enter menu of
VOLT)
1) Check problem of engine misfire
Check problem of engine misfire (manifold absolute pressure sensor, throttle position sensor)
Use this simulator to be instead of manifold absolute pressure sensor
2) Code P135
Check problem of code P135 (O2 sensor heater circuit)
Use this simulator to be instead of O2 sensor
3) Check problem of current flow
4) Check problem of code P110 or P0100 or P0110
Check problem of code P110 or P0100 or P0110 (mass or volume air flow circuit malfunction)
Use this simulator to be instead of mass or volume air flow sensor
P0110---IAT circuit malfunction (intake air temperature sensor, inside air flow sensor)
P0100---Mass or volume air flow circuit malfunction
P0101---Mass or volume air flow circuit range/performance problem
P0102---Mass or volume air flow circuit low input
P0103---Mass or volume air flow circuit high input
P0104---Mass or volume air flow circuit
5) Use this simulator to be instead of coolant temperature sensor
6) Check DPF filter is good or not (diesel particulate filter)
Use this simulator to be instead of diesel particulate filter
7) Check TPS sensor is good or not
Use this simulator to be instead of TPS sensor.

Remove wire socket from sensor, and connect signal lines of fly wires of automobile sensor simulator with
pin of wire socket that connects with ECU.
Run engine, enter menu of automobile sensor simulator to choose different sensors simulation.
In order to know how to connect signal line of fly wires of automobile sensors simulator with ECU, please
read manual.

MAP sensor 01 (manifold absolute pressure sensor)

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MAP sensor 02
I. How to connect signal lines of fly wires of automobile sensor simulator with wire.
Use multi-meter machine to check voltage of sensor and find out signal.
How to do?
Remove TPS sensor’s wire socket from sensor.
Use a multi-meter machine and select it to voltage test.
Connect red wire of multi-meter with battery power.
Connect black wire of multi-meter with body of the car.
Switch on key of car, but do not start engine.
TPS sensor has three lines.
Use multi-meter machine to check voltage of three lines on TPS sensor one by one.
5 V is power supplier, O V is natural, and last one is signal.
B. Use 5 V power line of fly wires of automobile sensor simulator to connect with wire of 5V power supply from
socket.
Use OV ground line of fly wires of automobile sensor simulator to connect with wire of OV natural from socket.
Use signal line of fly wires of automobile sensor simulator to connect with wire of signal from socket.
Notes: The wire socket connects with ECU
II. How to simulate in the vehicle and test problem of engine misfire
After connecting well between signal line of fly wires of automobile voltage simulator with wires that connect with
ECU, start engine.
Enter the first menu of volt of sensors simulator--- MAP 01
Use upon key ↑ and down key ↓ to change digits of voltageMAP (0.1, 01
0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30 ,...)
If engine runs well, we can judge TPS sensor gets problem, we need to change sensor.
If engine can’t run well, we need to enter the second menu----- MAP 02
If engine can’t run well after we use second menu, we can judge ECU has problem.

O2 SEN (O2 sensor signal)

I. How to connect signal line of fly wires of automobile sensor simulator with wire O2 sensors have 2 wires, 3 wires or
4 wires.
How to do?
Remove O2 sensor’s wire socket from sensor
2 lines O2 sensor: Connect signal line of fly wires of automobile sensor simulator with white line of socket that
connects with ECU. Other two lines of fly wires of automobile sensor simulator do not need to connect.
3 lines O2 sensor has two same color wires and one different color wire, connect signal line of fly wires of automobile
sensor simulator with different color wire of socket that connects with ECU. Other two lines of fly wires of automobile
sensor simulator do not need to connect.
4 lines O2 sensor has two black color wires, one white color wire and one blue color wire, connect signal line of fly
wires of automobile sensors simulator with blue color wire of socket that connects with ECU. Other two lines of fly
wires of automobile sensors simulator do not need to connect.
4 lines O2 sensor has two white color wires, one black color wire and one gray color wire, connect signal line of fly
wires of automobile sensors simulator with black color wire of socket that connects with ECU. Other two lines of fly
wires of automobile sensors simulator do not need to connect.
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II. How to simulate in the vehicle and test problem of O2 sensor heater circuit
After connecting well between signal line of fly wires of automobile sensors simulator with wire of socket that
connects with ECU, start engine.
Enter the third menu of VOLT of automobile sensors simulator--- O2 SEN

Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30....)

O2 HEAT (O2 sensor heater circuit)

I. How to connect signal clip of fly wires of automobile sensor simulator with wire of socket
A. 4 wire O2 sensor has two black color wires.
How to do?
Remove O2 sensor’s wire socket from sensor
Connect signal line of fly wires of automobile sensors simulator with two black color wires of socket that connect with
ECU one by one, and simulate one by one. It means connecting with one of black color wire firstly and start engine to
simulate, and then stop engine running, connecting with another black color wire and start engine again to simulate.
Other two lines of fly wires of automobile voltage sensor simulator do not need to connect.
4 wire O2 sensor has two white color wires.
Connect signal line of fly wires of automobile sensor simulator with two white color wires that connect with ECU one
by one, and simulate one by one. It means connecting with one of white color wire of socket firstly and start engine to
simulate, and then stop engine running, connecting with another white color wire and start engine to simulate. Other
two lines of fly wires of automobile sensor simulator do not need to connect.
II. How to simulate in the vehicle and test current flow
After connecting well signal line of fly wires of automobile sensor simulator with one of black (or white) color wire of
socket that connects with ECU, start engine
Enter fourth menu of automobile sensors simulator--- O2 HEAT
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30....)
And then stop engine running, connect well signal line of fly wires of automobile voltage sensor simulator with
another black (or white) color wire that connects with ECU, start engine.
Enter the fourth menu of automobile sensors simulator--- O2 HEAT
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30....)

MAF SEN (mass air flow sensor)

I. How to connect signal line of fly wires of automobile sensor simulator with wire
Use multi-meter machine to check voltage of sensor and find out signal.
How to do?
Remove MAF sensor’s wire socket from sensor.
Use a multi-meter machine and select it to voltage test.
Connect red wire of multi-meter with battery power.
Connect black wire of multi-meter with body of the car.
Switch on key of car, but do not start engine.

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Use multi-meter machine to find out signal wire, voltage of signal wire is 4.5V
B. Use signal line of fly wires of automobile sensors simulator to connect with wire of signal of socket that connects
with ECU. Other two lines of fly wires of automobile sensors simulator do not need to connect.
II. How to simulate in the vehicle to test mass or volume air flow circuit malfunction
After connecting well between signal lines of fly wires of automobile sensors simulator with wire of socket that
connects with ECU, start engine.
Enter the fifth menu of automobile voltage simulator--- MAF SEN
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30....)

COOL T. (coolant temperature sensor)

I. How to connect signal lines of fly wires of automobile sensors simulator with wire
A. Use multi-meter machine to check voltage of sensor and find out signal.
How to do?
Remove coolant temperature sensor’s wire socket from sensor.
Use a multi-meter machine and select it to voltage test.
Connect red wire of multi-meter with battery power.
Connect black wire of multi-meter with body of the car.
Switch on key of car, but do not start engine.
Use multi-meter machine to find out signal wire, voltage of signal wire is from 0.8V to 3.5V.
B. Use signal line of fly wires of automobile sensor simulator to connect with wire of signal that connects with ECU.
Other two lines of fly wires of automobile sensors simulator do not need to connect.
II. How to simulate in the vehicle and test coolant temperature sensor circuit.
After connecting well between signal line of fly wires of automobile sensors simulator with wire that connects with
ECU, start engine.
Enter the sixth menu of automobile sensors simulator--- COOL T.
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30...)

D.P.F 1 (Diesel Partial Filter Mazda/Isuzu)

I. How to connect signal lines of fly wires of automobile sensor simulator with wire
How to do?
Remove pressure sensor’s wire socket from sensor.
Use signal line of fly wires of automobile sensor simulator to connect with center wire of pressure sensor that
connects with ECU. Other two lines of fly wires of automobile sensor simulator do not need to connect.
II. How to simulate in the vehicle and test DPF filter is good or not
After connecting well between signal lines of fly wires of automobile sensors simulator with wire that connects with
ECU, start engine.
Enter the seventh menu of automobile sensors simulator--- D.P.F 1
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30...)

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 BST103
SPARK TECH INTERNATIONAL BUSINESS CO., LTD
www.sparktec.net
D.P.F 2 (Diesel Partial Filter Nissan)
I. How to connect signal lines of fly wires of automobile sensor simulator with wire
How to do?
Remove pressure sensor’s wire socket from sensor.
Use signal line of fly wires of automobile sensors simulator to connect with center wire of pressure sensor that
connects with ECU.
II. How to simulate in the vehicle and test DPF filter is good or not.
After connecting well between signal line of fly wires of automobile sensors simulator with wire that connects with
ECU, start engine.
Enter the eighth menu of automobile sensors simulator--- D.P.F 2
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30...)

D.P.F 3 (Diesel Partial Filter Toyota)

I. How to connect signal line of fly wires of automobile sensor simulator with wire
How to do?
Remove pressure sensor’s wire socket from sensor.
Use signal line of fly wires of automobile sensor simulator to connect with center wire of pressure sensor that
connects with ECU.
II. How to simulate in the vehicle to test DPF filter is good or not.
After connecting well between signal line of fly wires of automobile sensors simulator with wire that connects with
ECU, start engine.
Enter the ninth menu of automobile sensors simulator--- D.P.F 3
Use upon key ↑ and down key ↓ to change digits of voltage (0.1, 0.2, 0.3....)
Use left key ← and right key → to change tens of voltage (10, 20, 30...)

6. RESIS
Resistance style sensor signals can be simulated in the vehicle for trouble diagnosis.
This allows the sensor to be isolated for circuit testing. This will allow you to turn on and off this electronic fan for air
condition repair trouble finding etc, ... Low or high temperature signals, can be produced to test other component
reactions.
Automobile sensors simulator can be used to instead of following sensors to test:
1). TPS SENSOR
2). O2 SENSOR
3). ABS SENSOR
4). MAP SENSOR
5). AIR FLOW SENSOR
6). APS SENSOR
7). COOLANT SENSOR

7. References
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Keys on keypad
ENTER key is used to enter menu and function.
ESC key is used to exit menu and function.
Upon key ↑ is used to choose menu and change digits of voltage (0.1, 0.2, 0.3....)
Down key ↓ is used to choose menu and change digits of voltage (0.1, 0.2, 0.3...)
Left key ← is used to change tens of voltage (10, 20, 30....)
Right key → is used to change tens of voltage (10, 20, 30....)

Voltage range
MAP 01 (manifold absolute pressure sensor)--- 0.8V------4.2V
MAP 02 (manifold absolute pressure sensor)--- 4.2V------0.7V
O2 SEN (O2 sensor signal)-------------------------- 100mv---900mv
Mass air flow sensor---------------------------------- 0.8V----- 2.7V
Coolant temperature sensor------------------------- 0.3V------3.5V

Resistance range
100-10K
100-20K

8. After sale service principle

1. Please read <users manual> before you start to use machine.
2. We supplies one year warranty for machine.
3. Once your machine has problem, please contact with us and describe problem clearly.
4. Once you received machine, please inform us receiving date.

For questions, please contact:

Nancy
Tel: 0086 13161924179
E-mail: bstnancy@163.com
MSN: nancy_x426@hotmail.com
Website:www.sparktec.net

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