Reuse & Salvage Guidelines (Valve & Valve Spring Spec)

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Model: G3516 GENERATOR SET ZBA00864
Configuration: G3516 Generator Set ZBA00001-UP
Reuse And Salvage Guidelines

Valve and Valve Spring Specifications{1100, 1105, 1108}
Media Number -SEBF8034-28 Publication Date -15/07/2013 Date Updated -15/07/2013
i05381637
Valve and Valve Spring Specifications{1100, 1105, 1108}

SMCS - 1100; 1105; 1108
Engine: 3400 All, 3300 All, 3200 All, 3100 All, 3000 All, and D-series All All 3500 Engines All
3600 Engines All C280 Engines C-10 All C-9 and C9 All C11 All C12 and C-12 All C13 and C-13
All C15 and C-15 All C16 and C-16 All C18 and C-18 All C27 All C32 All C7 All
Introduction
Table 1
Revision Summary of Changes in SEBF8034
28 Updated Effectivity and Added Part Numbers 316-5977 and 316-5976 in Table 4
27 Updated Effectivity
26 Updated part numbers
25 Updated Effectivity
24
Updated Effectivity
23
© 2013 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only.
Unauthorized use of this document or the proprietary processes therein without permission may be
violation of intellectual property law.
This Reuse and Salvage Guideline contains the necessary information in order to allow a dealer to
establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and
customers to benefit from cost reductions. Every effort has been made in order to provide the most
current information that is known to Caterpillar. Continuing improvement and advancement of product
design might have caused changes to your product which are not included in this publication. This
Reuse and Salvage Guideline must be used with the latest technical information that is available from
Caterpillar.
For questions or additional information concerning this guideline, submit a form for feedback in the
Service Information System. In order to address an urgent issue, use the following resources in order
to communicate your request to Caterpillar Repair Process Engineering:
https://127.0.0.1:444/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/siswe... 17/08/2017
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Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use NPR on SIS for
information about canceled part numbers and replaced part numbers. NPR will provide the current part
numbers for replaced parts.
Important Safety Information
Illustration 1 g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by
failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing
potentially hazardous situations before an accident occurs. A person must be alert to potential hazards.
This person should also have the necessary training, skills, and tools in order to perform these
functions properly. Safety precautions and warnings are provided in this instruction and on the
product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other
persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential
hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all
inclusive. If a tool, a procedure, a work method or operating technique that is not specifically
recommended by Caterpillar is used, you must ensure that it is safe for you and for other people to use.
You should ensure that the product will not be damaged or the product will not be made unsafe by the
operation, lubrication, maintenance or the repair procedures that are used.
Improper operation, lubrication, maintenance or repair of this product

can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on

this product, until you have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the safety alert symbol which is followed by a signal word such as
danger, warning, or caution. The "WARNING" safety alert symbol is shown below.
This safety alert symbol means:
Pay attention!
Become alert!
Your safety is involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in
this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The safety information in this document and the safety information on the machine are not all
inclusive. You must determine that the tools, procedures, work methods, and operating
techniques are safe. You must determine that the operation, lubrication, maintenance, and
repair procedures will not damage the machine. Also, you must determine that the operation,
lubrication, maintenance, and repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on
information which was available at the time of publication. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete, most current information before
you start any job. Caterpillar dealers can supply the most current information.
Summary
This guideline contains the specifications for wear for Caterpillar valves and valve springs that can be
used again. Refer to Reuse and Salvage Guideline, SEBF8002, "Valves, Valve Springs, Valve
Rotocoils, and Locks" and Reuse and Salvage Guideline, SEBF8162, "Procedure to Measure and
Salvage Cylinder Head Assemblies and Related Components".
Note: Refer to Reuse and Salvage, SEBF9193, "Specifications for Cylinder Head Assemblies on C175
Engines" for C175 valve and valve spring specification.
References
Reference Reuse and Salvage Guideline, SEBF8002, "Valves, Valve Springs, Valve Rotocoils, and
Locks"
Reference Reuse and Salvage Guideline, SEBF8162, "Procedure to Measure and Salvage Cylinder
Head Assemblies and Related Components"
Reference Reuse and Salvage Guideline, SEBF9006, "Specifications for Cylinder Head Assemblies
on C-Series Engines"
Reference Reuse and Salvage, SEBF9193, "Specifications for Cylinder Head Assemblies on C175
Engines"
Measuring Valves and Cleaning Valves

Refer to Reuse and Salvage Guideline, SEBF8002, "Valves, Valve Springs, Valve Rotocoils, and
Locks" for the procedures in order to measure the valves and clean the valves. 6V-0087 Valve Stem
Gauge Gp should be used in order to measure the valve stems for reusability. 6V-0087 Valve Stem
Gauge Gp is only available for certain sizes of valve stems. For the other sizes of valve stems, use a
micrometer in order to measure the valve stem.
Specifications of the Valves
(A) Stem diameter
(B) Thickness of the lip
(C) Diameter of the head
(D) Angle of the face
Note: Refer to Reuse and Salvage, SEBF9193, "Specifications for Cylinder Head Assemblies on C175
Engines" for C175 valve and valve spring specification.
Table 2
Specifications for the Inlet Valves
Part Minimum Angle of the
Engine Minimum Stem Diameter of
Number of Thickness of Face
Model Diameter (1) the Head
the Valve the Lip (Degrees)
C32
C27
C-12
C18 153-7023
9.408 mm 47.00 mm
C-18 391-1106 2.75 mm (0.108 60.75
(0.3704 inch) (1.850 inch)
236-5605 inch)
C-16
C15
C-15
C16
C32
164-2543 44.98 mm
9.408 mm 2.33 mm (0.092 60.75
C30 236-5605 (1.771 inch)
(0.3704 inch) inch)
C18
C-18
C-16 47.00 mm
236-5605 9.408 mm 2.75 mm (0.108 60.75
C15 (1.850 inch)
(0.3704 inch) inch)
C-15
C-12
C13
252-7802 44.50 mm
C-13 9.408 mm 2.46 mm (0.097 60.75
224-3028 (1.752 inch)
C11 (0.3704 inch) inch)
C-15
C-16 157-0672
7E-9578 45.00 mm
C12 9.408 mm 2.35 mm (0.093 60.75
192-9213 (1.772 inch)
C-12 (0.3704 inch) inch)
136-4336
C-10
C12
C-12 45.00 mm
124-2692 9.408 mm 2.52 mm (0.099 60.75
(1.772 inch)
C-10 (0.3704 inch) inch)
C9.3 262-2957 65.75

9.408 mm 2.03 mm (0.080 36.00 mm
(0.3704 inch) inch)
(1.417 inch)
39.00 mm
252-7803 7.962 mm 1.79 mm 60.25
(1.535 inch)
(0.3135 inch) (0.0705 inch)
C9
41.50 mm
255-8675 7.962 mm 1.79 mm 60.50
(1.634 inch)
(0.3135 inch) (0.0705 inch)
163-2442
262-2957 2.03 mm (0.080
241-8382 inch) 36.00 mm
9.408 mm 65.75
(1.417 inch)
(0.3704 inch)
C9 187-4123 1.86 mm (0.073
C-9 inch)
39.00 mm
242-1542 7.962 mm 1.81 mm 60.50
(1.535 inch)
(0.3135 inch) (0.0713 inch)
145-7390 2.04 mm (0.080

inch) 40.00 mm
C7 7.962 mm 60.25
(1.575 inch)
157-7129 (0.3135 inch)
1.87 mm (0.074
252-7801
inch)
C6 309-6678 N/A N/A N/A N/A
90.00 mm
3618 180-9044 15.939 mm 5.21 mm (0.205 69.75
(3.543 inch)
(0.6275 inch) inch)
144-9992 4.78 mm (0.188 45.00

inch) 90.00 mm
15.939 mm
(3.543 inch)
(0.6275 inch)
7C-2422 4.79 mm (0.189 59.75
3616 inch)
3612
3608 44.98 mm
115-2368 9.408 mm 2.49 mm (0.098 60.75
3606 (1.771 inch)
(0.3704 inch) inch)
92.00 mm
1W-1761 15.939 mm 4.79 mm (0.189 60.45
(3.622 inch)
(0.6275 inch) inch)
59.75
3616
3612
3608
3606 9Y-6232 90.00 mm
15.939 mm 4.79 mm (0.189
C280 7E-1403 (3.543 inch)
(0.6275 inch) inch)
G3600
Series
3616
3612
3608
3606 90.00 mm
4P-2854 15.939 mm 5.21 mm (0.205 69.75
C280 (3.543 inch)
(0.6275 inch) inch)
G3600
Series
3600
90.00 mm
Series 4P-3079 15.939 mm 4.79 mm (0.189 59.75
(3.543 inch)
3616 (0.6275 inch) inch)
G3600 90.00 mm
206-7953 15.939 mm 4.61 mm (0.182 69.75
Series (3.543 inch)
(0.6275 inch) inch)
3500
Series
G3520B
G3520 56.00 mm
210-2542 9.408 mm 3.46 mm (0.136 70.60
G3516B (2.205 inch)
(0.3704 inch) inch)
G3516
G3512
G3508
3516B
3508B
3512 56.00 mm
104-7184 9.408 mm 3.94 mm (0.155 70.75
3508 (2.205 inch)
(0.3704 inch) inch)
G3500
Series
3516
56.00 mm
3512 7C-5188 9.408 mm 3.23 mm (0.127 59.50
(2.205 inch)
3508 (0.3704 inch) inch)
3412
3408B 212-0932
44.98 mm
3406 122-7353 9.408 mm 2.81 mm (0.111 70.75
(1.771 inch)
G3400 9Y-9804 (0.3704 inch) inch)
Series
3412 4W-5374 60.75
3408B 9.408 mm 2.56 mm (0.101 44.98 mm
3406 (0.3704 inch) inch)
G3412 (1.771 inch)

G3408
G3406
3412E
3412C 44.98 mm
3412 164-2543 9.408 mm 2.33 mm (0.092 60.75
(1.771 inch)
(0.3704 inch) inch)
3412D
3456
3456B 47.00 mm
153-7023 9.408 mm 2.75 mm (0.108 60.75
(1.850 inch)
3406E (0.3704 inch) inch)
47.00 mm
3406E 152-8380 9.408 mm 3.02 mm (0.119 60.75
(1.850 inch)
(0.3704 inch) inch)
3412E
3412C
3412
3408E
3408C
3408B
3408 122-0322 44.98 mm
9.408 mm 2.49 mm (0.098 60.75
3406C 236-5605 (1.771 inch)
(0.3704 inch) inch)
3406E
3456
3406B
3412D
3412B
3412C
3412
3408C
3408B
3408E
3408 44.98 mm
3406 115-2368 9.408 mm 2.46 mm (0.097 60.75
(1.771 inch)
3406C (0.3704 inch) inch)
3406B
3406E
3306
3412D
3300
Series
51.31 mm
100-7860 9.408 mm 2.02 mm (0.08 60.75
3406 (2.020 inch)
(0.3704 inch) inch)
1673
60.75
3300
Series
G3300
Series 2W-2621 51.31 mm
9.408 mm 2.67 mm (0.105
247-6892 (2.020 inch)
1673 (0.3704 inch) inch)
D333
D330
G3300 7W-7490 51.31 mm

9.408 mm 2.67 mm (0.105 60.75
Series 4W-1670 (2.020 inch)
(0.3704 inch) inch)
51.31 mm
3306 100-7860 9.408 mm 2.02 mm (0.08 60.75
(2.020 inch)
(0.3704 inch) inch)
1673
D333 48.13 mm
9L-3160 9.408 mm 2.66 mm (0.105 60.45
G333C (1.895 inch)
(0.3704 inch) inch)
G3306
3306 48.13 mm
3N-0514 9.408 mm 2.66 mm (0.105 60.45
G3306 (1.895 inch)
(0.3704 inch) inch)
3200 53.19 mm
9L-7682 9.423 mm 1.84 mm (0.072 60.00
Series (2.094 inch)
(0.3710 inch) inch)
53.19 mm
3204 8N-5645 9.408 mm 1.84 mm (0.072 60.00
(2.094 inch)
(0.3704 inch) inch)
48.13 mm
3204 9N-0180 9.425 mm 1.63 mm (0.064 60.00
(1.895 inch)
(0.3711 inch) inch)
53.19 mm
7C-0362 9.423 mm 2.00 mm (0.079 60.00
(2.094 inch)
(0.3710 inch) inch)
3208
3204
44.98 mm
115-2368 9.408 mm 2.46 mm (0.097 60.75
(1.771 inch)
(0.3704 inch) inch)
3196 192-9213 60.75

157-0672 9.408 mm 2.35 mm (0.093 45.00 mm
3176C 7E-9578 (0.3704 inch) inch) (1.772 inch)
3176B
3176
3126
163-2431 47.00 mm
7.963 mm 1.87 mm (0.074 60.25
3116 6I-1589 (1.850 inch)
(0.3135 inch) inch)
3126
3126B 161-4280 47.00 mm
7.963 mm 1.96 mm (0.077 60.25
3116 7W-8064 (1.850 inch)
(0.3135 inch) inch)
3114
40.00 mm
3126B 157-7129 7.963 mm 1.87 mm (0.074 60.25
(1.575 inch)
(0.3135 inch) inch)
145-7390
3126 40.00 mm
252-7801 7.963 mm 2.04 mm (0.080 60.25
Series (1.575 inch)
141-4317 (0.3135 inch) inch)
3160
3150
3145
53.19 mm
1160 9L-7682 9.423 mm 1.85 mm (0.073 60.00
(2.094 inch)
1150 (0.3710 inch) inch)
1145
1140
43.08 mm
D320 9H-4811 9.408 mm 2.03 mm (0.080 60.50
(1.696 inch)
(0.3704 inch) inch)
3160
3150
3145
53.19 mm
1160 9L-7682 9.425 mm 1.84 mm (0.072 60.00
(2.094 inch)
1150 (0.3711 inch) inch)
1145
1140
D315 51.51 mm
6H-3026 11.05 mm 1.19 mm (0.047 45.50
D330 (2.028 inch)
(0.435 inch) inch)
1676 36.32 mm
7S-2514 7.833 mm 1.99 mm (0.078 45.50
D336 (1.430 inch)
(0.3084 inch) inch)
1673
48.13 mm
D333 7M-7358 9.408 mm 2.38 mm (0.094 60.50
(1.895 inch)
D330 (0.3704 inch) inch)
1673 9L-3160 60.50

9.408 mm 2.38 mm (0.094 48.13 mm
(0.3704 inch) inch) (1.895 inch)
1676
D336 36.32 mm
2S-8143 7.833 mm 1.99 mm (0.078 45.50
1674 (1.430 inch)
(0.3084 inch) inch)
D334
D337 53.98 mm
7H-6891 12.55 mm 2.27 mm (0.089 60.50
D326 (2.125 inch)
(0.494 inch) inch)
1693
D349
D348 1N-4885 44.98 mm
9.408 mm 2.04 mm (0.080 45.50
D346 1N-4886 (1.771 inch)
(0.3704 inch) inch)
D343
G343
42.16 mm
D343 8M-2553 9.408 mm 1.31 mm 45.15
(1.660 inch)
(0.3704 inch) (0.0515 inch)
D342
D364 59.51 mm
8H-1993 12.55 mm 4.00 mm (0.158 45.50
D342C (2.343 inch)
(0.494 inch) inch)
D375D
D399
G399 63.63 mm
D398 7M-7817 12.55 mm 3.82 mm (0.150 60.50
(2.505 inch)
G398 (0.494 inch) inch)
D379
G379
D353 63.63 mm
1W-8606 9.408 mm 3.84 mm (0.151 60.50
G353 (2.505 inch)
(0.3704 inch) inch)
D353C
(1)
Measure the top and the bottom areas of wear.
Table 3
Specifications for the Exhaust Valves
Part Minimum Angle of the
Engine Minimum Stem Diameter of
Number of Thickness of Face
Model Diameter (1) the Head
the Valve the Lip (Degrees)
45.75
C32 153-7024 9.408 mm 2.05 mm (0.081 41.81 mm
(0.3704 inch) inch) (1.646 inch)
C32 164-2542
C30
1.99 mm (0.078
inch)
C27
C18
C-18
153-7024
41.81 mm
C-16 289-9231 9.408 mm 2.05 mm (0.081 45.75
(1.646 inch)
391-1107 (0.3704 inch) inch)
C16
C15
C-15
248-1467 1.94 mm (0.076

C13 inch) 41.50 mm
C-13 9.408 mm 45.75
(1.634 inch)
C11 (0.3704 inch)
224-3030 2.14 mm (0.084
inch)
C12
C-12 124-2693
C-16 7C-1586 42.00 mm
9.408 mm 1.94 mm (0.076 45.75
157-0671 (1.654 inch)
C-10 (0.3704 inch) inch)
133-7029
C-15
37.50 mm
C9.3 255-8676 7.962 mm
(1.476 inch)
(0.3135 inch)
246-9855
241-8383 9.408 mm 1.62 mm (0.064 36.00 mm 45.75
188-3122 (0.3704 inch) inch) (1.417 inch)
C9
C-9
37.50 mm
255-8676 7.962 mm
(1.476 inch)
(0.3135 inch)
157-7130 1.60 mm (0.063

inch) 43.00 mm
C7 9.408 mm 45.00
(1.693 inch)
(0.3704 inch)
147-8211 1.63 mm (0.064
inch)
C6 339-9637 N/A N/A N/A N/A
3616
201-8114
3612 15.939 mm 4.80 mm (0.189 90.00 mm 60.13
7W-9778
3608 (0.6275 inch) inch) (3.543 inch)
3606
144-9992 45.00
4.78 mm (0.188
inch)
3616
3612
3608
3606 90.00 mm
9Y-6232 15.939 mm 4.79 mm (0.189 59.75
C280 (3.543 inch)
(0.6275 inch) inch)
G3600
Series
3600 90.00 mm
4P-3079 15.939 mm 4.79 mm (0.189 30.25
Series (3.543 inch)
(0.6275 inch) inch)
185-1103 5.61 mm (0.221

inch)
15.939 mm
G3600 (0.6275 inch) 90.00 mm
154-2417 6.12 mm (0.241 69.75
Series (3.543 inch)
inch)
328-7496 15.939 mm 5.21 mm

(0.6275 inch) (0.2051 inch)
3500 194-4897 (2) 56.00 mm

12.558 mm 3.22 mm (0.127 45.60
Series (2.205 inch)
(0.4944 inch) inch)
3516B
3512B
3508B
104-7184
3516 56.00 mm
308-9177 9.408 mm 3.94 mm (0.155 70.75
3512 (2.205 inch)
307-4641 (0.3704 inch) inch)
3508
G3500
Series
3412
Series
3408
Series 41.81 mm
115-2367 9.408 mm 1.99 mm (0.078 45.75
3406 (1.646 inch)
(0.3704 inch) inch)
Series
3306
3412 41.81 mm
164-2542 9.408 mm 1.99 mm (0.078 45.75
Series (1.646 inch)
(0.3704 inch) inch)
3456
3456B 153-7024 41.81 mm
9.408 mm 2.05 mm 45.75
152-7585 (1.646 inch)
3406E (0.3704 inch) (0.0807 inch)
3412
Series
41.81 mm
3408 122-0321 9.408 mm 1.99 mm 45.75
(1.646 inch)
Series (0.3704 inch) (0.0783 inch)
3406C
G3400 212-0933 41.81 mm

9.408 mm 2.81 mm (0.111 70.75
Series 101-8314 (1.646 inch)
(0.3704 inch) inch)
G3412C
G3412 100-4639 41.81 mm
9.408 mm 3.37 mm (0.133 70.75
G3408C 311-7555 (1.646 inch)
(0.3704 inch) inch)
G3408
G3412
41.81 mm
G3408 2W-2443 9.408 mm 2.56 mm (0.101 60.75
(1.646 inch)
G3406 (0.3704 inch) inch)
48.16 mm
3406 148-7455 9.408 mm 2.11 mm (0.083 60.75
(1.896 inch)
(0.3704 inch) inch)
3300 148-7455 2.11 mm (0.083 60.75

Series inch) 48.16 mm
9.408 mm
D333C (1.896 inch)
8N-0875 (0.3704 inch) 2.67 mm (0.105 60.50
1673
inch)
48.16 mm
148-7455 9.408 mm 2.11 mm (0.083 60.75
(1.896 inch)
(0.3704 inch) inch)
3306 41.81 mm
115-2367 9.408 mm 1.99 mm (0.078 45.75
G3306 (1.646 inch)
(0.3704 inch) inch)
48.16 mm
7N-0573 9.408 mm 2.37 mm 60.45
(1.896 inch)
(0.3704 inch) (0.0933 inch)
G3300
Series 7W-7491 48.16 mm
9.408 mm 2.67 mm (0.105 60.50
2W-2877 (1.896 inch)
(0.3704 inch) inch)
3N-0516 70.50
9.408 mm 3.95 mm (0.156 44.98 mm
(0.3704 inch) inch) (1.771 inch)
9.408 mm
119-6772 (2)
3200 (0.3704 inch) 45.82 mm
9L-7683 (2) 1.28 mm (0.050 45.00
Series (1.804 inch)
9N-0185 inch)
9.373 mm
(0.3690 inch)
41.81 mm
3204 115-2367 9.408 mm 1.99 mm (0.078 45.75
(1.646 inch)
(0.3704 inch) inch)
3126
40.00 mm
3116 163-2432 7.963 mm 1.48 mm (0.058 45.00
(1.575 inch)
3114 (0.3135 inch) inch)
3126
3126B 136-0819 40.00 mm
7.963 mm 1.48 mm (0.058 45.00
3116 6I-1590 (1.575 inch)
(0.3135 inch) inch)
3114
9.408 mm
(2)
157-7130 (0.3704 inch) 43.00 mm
3126B 1.60 mm (0.063 45.00
(1.693 inch)
inch)
9.373 mm
(0.3690 inch)
3126 43.00 mm
147-8211 9.408 mm 1.63 mm (0.064 45.00
Series (1.693 inch)
(0.3704 inch) inch)
3196
3176C 157-0671 42.00 mm
9.408 mm 1.94 mm (0.076 45.75
3176B 133-7029 (1.654 inch)
(0.3704 inch) inch)
3176
3160
3150 9.408 mm
3145 (0.3704 inch) 45.82 mm
9L-7683 (2) 1.28 mm (0.050 45.00
1145 (1.804 inch)
inch)
1150 9.373 mm
1160 (0.3690 inch)
42.55 mm
D315 4F-2719 10.998 mm 0.68 mm (0.027 45.75
(1.675 inch)
(0.4330 inch) inch)
D320 2M-7727 60.50

9.408 mm 2.24 mm (0.088 39.99 mm
(0.3704 inch) inch)
(1.574 inch)
46.73 mm
D315 4F-0212 11.05 mm 1.22 mm (0.048 45.50
(1.840 inch)
(0.435 inch) inch)
D333
23.81 mm
7M-9595 6.642 mm 1.26 mm 45.83
D320 (0.937 inch)
(0.2615 inch) (0.0500 inch)
1673
9M-4163 44.98 mm
D333 9.408 mm 2.68 mm (0.106 60.50
8N-3724 (1.771 inch)
D330 (0.3704 inch) inch)
1676
D336 34.80 mm
1S-2903 7.833 mm 2.12 mm (0.084 45.50
1674 (1.370 inch)
(0.3084 inch) inch)
D334
D337 49.23 mm
8N-3737 12.522 mm 2.28 mm 60.50
D326 (1.938 inch)
(0.4930 inch) (0.0900 inch)
37.08 mm
D343 8M-2552 9.408 mm 1.31 mm 44.15
(1.460 inch)
(0.3704 inch) (0.0515 inch)
1693
D349
41.81 mm
D343 7E-7830 9.408 mm 2.04 mm (0.080 45.50
(1.646 inch)
D346 (0.3704 inch) inch)
D348
G343
41.81 mm
7N-5693 9.408 mm 2.55 mm (0.100 60.50
3304 (1.646 inch)
(0.3704 inch) inch)
D397
D386
D375
D364 57.96 mm
D342 8H-1994 12.55 mm 2.68 mm (0.106 45.50
(2.282 inch)
D342C (0.494 inch) inch)
D13000
D318
D342 1W-1819 (2) 45.50
9.408 mm 2.68 mm (0.106 57.96 mm
(0.3704 inch) inch) (2.282 inch)
9.373 mm
(0.3690 inch)
G399
G398 59.69 mm
5S-5323 12.55 mm 3.71 mm (0.146 60.50
G379 (2.350 inch)
(0.494 inch) inch)
G353
D399
D398A 8N-3723 12.55 mm 3.68 mm (0.145
D398B (0.494 inch) inch)
D379
D379B
D353C 59.69 mm
9.408 mm 60.50
D353E (2.350 inch)
(2)
D353 1W-1822 (0.3704 inch)
3.71 mm (0.146
G353 2W-3211 (2)
inch)
G379 9.373 mm
G398 (0.3690 inch)
G399
(1)
Measure the top and the bottom areas of wear.
(2)
The inlet valve has a tapered stem. The larger diameter is located at the end with the groove for the retainer
Valve Spring Specifications
(E) Spring within tolerance
(F) Diameter
(G) Minimum operating length
(H) Assembled length
(J) Approximate free length
(K) 90 degree angle
Table 4
Specifications for the Valve Springs
Dimensions
Engine Part
Model Number Minimum Minimum
(J) (F) (H) Load (H) (G) Load (G) (E)
62.74 31.75 54.99 42.93

C32 4N-5906 291.5 N 836.0 N 2.19 mm
mm mm mm mm
C30 Spring (65.53 lb) (187.94 lb) (0.086
(2.470 (1.250 (2.165 (1.690
inch)
inch) inch) inch) inch)
211-3122
Spring
71.70 25.17 60.14 44.02
(Inner) 119.5 N 382.0 N 2.50 mm
mm mm mm mm
C32 390-0989 (26.87 lb) (85.88 lb) (0.098
(2.823 (0.991 (2.368 (1.733
C27 Spring inch)
C-18 (Inner)
C18 211-3123
C-16 Spring
C16 (Outer)
C-15 247-9908 76.70 36.30 67.12 51.00
C15 276.5 N 836.5 N 2.68 mm
Spring mm mm mm mm
C-12 (62.16 lb) (188.055 (0.106
(Outer) (3.020 (1.429 (2.643 (2.008
lb) inch)
392-4530 inch) inch) inch) inch)
Spring
(Outer)
224-4441 64.10 23.24 50.47 34.92

128.5 N 367.0 N 2.24 mm
Spring mm mm mm mm
C13 (28.89 lb) (82.51 lb) (0.088
(Inner) (2.524 (0.915 (1.987 (1.375
C-12 inch)
C12
C11 214-0586
C-10 Spring
62.70 34.00 52.95 37.40
C-16 (Outer) 270.5 N 826.0 N 2.19 mm
mm mm mm mm
332-2152 (60.81 lb) (185.69 lb) (0.086
(2.469 (1.339 (2.085 (1.472
Spring inch)
(Outer)
C-9
190-6117
C9 57.80 31.79 37.70 25.70
Spring 333.0 N 574.0 N 2.02 mm
C9.3 mm mm mm mm
(Outer) (74.87 lb) (129.04 lb) (0.080
(2.276 (1.252 (1.484 (1.012
inch)
190-6115 57.80 23.18 36.50 24.50

197.0 N 301.0 N 2.02 mm
Spring mm mm mm mm
(44.29 lb) (67.67 lb) (0.080
(Inner) (2.276 (0.913 (1.437 (0.965
inch)
241-8386
Spring 56.68 21.34 42.80 146.0 N 30.80 275.5 N 1.98 mm
(Inner) mm mm mm mm
(2.232 (0.840 (1.685 (32.82 lb) (1.213 (61.94 lb) (0.078

inch) inch) inch) inch) inch)
241-8385 67.69 28.56 44.00 32.00

300.0 N 441.0 N 2.36 mm
Spring mm mm mm mm
(67.44 lb) (99.14 lb) (0.093
(Outer) (2.665 (1.124 (1.732 (1.260
inch)
255-8677
Spring
74.60 46.15 34.15
(Inner) 21 mm 221.0 N 333.5 N 2.61 mm
mm mm mm
349-5303 (0.824 (49.68 lb) (74.97 lb) (0.103
(2.937 (1.817 (1.345
Spring inch) inch)
inch) inch) inch)
(Inner)
255-8678
Spring
77.90 47.35 35.35
(Outer) 29.4 mm 442.0 N 640.2 N 2.72 mm
mm mm mm
349-5307 (1.157 (99.37 lb) (143.92 lb) (0.107
(3.067 (1.864 (1.392
Spring inch) inch)
inch) inch) inch)
(Outer)
391-9855
67.50 28.59 60.40 46.40
Spring 266.0 N 862.5 N 2.36 mm
mm mm mm mm
140-6188 (59.80 lb) (193.90 lb) (0.093
(2.658 (1.126 (2.378 (1.827
Spring inch)
C7
391-9854
92.08 28.82 80.27 66.27
Spring 610.5 N 1387.0 N 3.24 mm
mm mm mm mm
137-6718 (137.25 (311.81 lb) (0.128
(3.625 (1.135 (3.160 (2.609
Spring lb) inch)
276-8132
C6 N/A N/A N/A N/A N/A N/A N/A
Spring
1W-1748
114.00 84.87 58.37
3600 Spring 68.0 mm 667.5 N 1376.0 N 3.98 mm
mm mm mm
Series (Outer) (2.68 (150.06 (309.34 lb) (0.157
(4.490 (3.341 (2.298
G3600 inch) lb) inch)
inch) inch) inch)
Series
C280
3616 1W-1749 107.00 47.92 79.25 52.75
318.0 N 664.0 N 3.74 mm
3618 Spring mm mm mm mm
(71.49 lb) (149.27 lb) (0.147
(Inner) (4.210 (1.887 (3.120 (2.077
inch)
3616
165-7586
3612 115.90 84.90 58.40
Spring 69.0 mm 723.0 N 1351.0 N 4.05 mm
3608 mm mm mm
(Outer) (2.72 (162.54 (303.72 lb) (0.159
3606 (4.560 (3.340 (2.300
inch) lb) inch)
inch) inch) inch)
107.40 49.51 81.70 343.0 N 55.20 706.0 N 3.75 mm
165-7585 mm mm mm (77.11 lb) mm (158.72 lb) (0.148

Spring (4.230 (1.949 (3.220 (2.170 inch)
(Inner) inch) inch) inch) inch)
G3616
G3612 7N-1903 51.54 29.24 45.49 31.27
G3608 104.0 N 388.0 N 1.80 mm
Spring mm mm mm mm
G3606 (23.38 lb) (87.23 lb) (0.071
(Inner) (2.029 (1.151 (1.791 (1.231
3500 inch)
Series
G3520B
G3516B 7N-1904 62.50 43.96 56.36 42.13
G3516 212.5 N 800.0 N 2.18 mm
Spring mm mm mm mm
G3512 (47.77 lb) (179.85 lb) (0.086
(Outer) (2.460 (1.731 (2.219 (1.659
G3508 inch)
316-5976
43.47 60.29 41.49
Spring 74.8 mm 437 N 1043 N 2.61 mm
mm mm mm
(Outer) (2.94488 (98.24197 (234.47683 (0.10276
(1.71141 (2.37362 (1.63346
inch) lb) lb) inch)
inch) inch) inch)
281-6157 75.80 43.47 59.29 40.49

534.0 N 1188.0 N 2.65 mm
(120.05 (267.07 lb) (0.104
Series (Outer) (2.980 (1.711 (2.334 (1.594
lb) inch)
G3500 inch) inch) inch) inch)
Series
194-4902 60.70 30.70 50.34 31.54
135.2 N 418.0 N 2.12 mm
Spring mm mm mm mm
(30.40 lb) (93.97 lb) (0.084
(Inner) (2.390 (1.210 (1.982 (1.242
inch)
316-5977
71.4 mm 30.7 mm 57.5 mm 235.6 N 38.7 mm 561.4 N 2.49 mm
Spring
(2.81102 (1.20866 (2.26378 (52.96524 (1.52362 (126.20833 (0.09803
(Inner)
inch) inch) inch) lb) inch) lb) inch)
3208
3412
Series
3408
Series 62.74 31.75 54.99 42.93
4N-5906 310.0 N 836.0 N 2.19 mm
3406C mm mm mm mm
Spring (69.69 lb) (187.94 lb) (0.086
3406B (2.470 (1.250 (2.165 (1.690
inch)
3406 inch) inch) inch) inch)
G3400
Series
3306
4W-2471
3412C 59.46 37.31 53.24 38.96
Spring 211.1 N 765.0 N 2.08 mm
3412 mm mm mm mm
(Outer) (47.46 lb) (171.98 lb) (0.082
3408C (2.341 (1.469 (2.096 (1.534
inch)
3408B inch) inch) inch) inch)
3408
4W-2472
3406
Spring 65.70 25.13 50.24 155.1 N 35.97 326.0 N 2.29 mm
Series
(Inner) mm mm mm (34.87 lb) mm (73.29 lb) (0.090
G3406
(2.587 (0.989 (1.978 (1.416 inch)
52.07 35.21 44.86 32.28

7S-7144 217.0 N 658.0 N 1.82 mm
3406 mm mm mm mm
Spring (48.78 lb) (147.93 lb) (0.072
(2.050 (1.386 (1.766 (1.271
inch)
9Y-3326
69.04 42.61 53.24 38.96
Spring 469.0 N 942.0 N 2.41 mm
mm mm mm mm
(Outer) (105.44 (211.77 lb) (0.095
(2.718 (1.678 (2.096 (1.534
3406C lb) inch)
3406B
9Y-3327 70.90 29.83 50.42 36.14

238.0 N 423.0 N 2.48 mm
Spring mm mm mm mm
(53.50 lb) (95.09 lb) (0.098
(Inner) (2.790 (1.174 (1.985 (1.423
inch)
211-3122 71.70 25.17 60.14 44.02

135.0 N 379.0 N 2.50 mm
Spring mm mm mm mm
(30.35 lb) (85.20 lb) (0.098
3406E (Inner) (2.823 (0.991 (2.368 (1.733
inch)
3412E inch) inch) inch) inch)
3456 211-3123
3456B Spring
76.70 36.30 67.12 51.00
(Outer) 288.0 N 848.0 N 2.68 mm
mm mm mm mm
247-9908 (64.75 lb) (190.64 lb) (0.106
(3.020 (1.429 (2.643 (2.008
Spring inch)
(Outer)
54.37 35.56 44.93 31.43

3300 103-2454 350.6 N 864.6 N 1.90 mm
mm mm mm mm
Series Spring (78.81 lb) (194.36 lb) (0.075
(2.141 (1.400 (1.769 (1.237
G3300 inch)
Series
1673 7S-7144
D333C 52.07 35.21 44.86 32.28
Spring 217.0 N 658.0 N 1.82 mm
mm mm mm mm
394-8211 (48.78 lb) (147.93 lb) (0.072
(2.050 (1.386 (1.766 (1.271
Spring inch)
3200
Series 9N-5495 48.77 26.67 45.77 27.23
76.4 N 289.5 N 1.70 mm
Spring mm mm mm mm
(17.18 lb) (65.08 lb) (0.067
(Inner) (1.920 (1.050 (1.802 (1.072
inch)
51.77 39.62 45.77 155.0 N 30.23 589.0 N 1.81 mm
9N-5496 mm mm mm (34.85 lb) mm (132.41 lb) (0.071

Spring (2.038 (1.560 (1.802 (1.190 inch)
(Outer) inch) inch) inch) inch)
9N-3617 47.09 36.58 42.04 26.63

191.1 N 721.1 N 1.64 mm
Spring mm mm mm mm
(42.96 lb) (162.11 lb) (0.065
(Outer) (1) (1.854 (1.440 (1.655 (1.048
inch)
50.70 39.62 45.77 29.63

1W-4259 186.6 N 735.0 N 1.77 mm
mm mm mm mm
Spring (41.95 lb) (165.24 lb) (0.070
(1.996 (1.560 (1.802 (1.167
inch)
224-4441 64.10 23.24 50.47 34.92

128.5 N 367.0 N 2.24 mm
Spring mm mm mm mm
(28.89 lb) (82.51 lb) (0.088
(Inner) (2.524 (0.915 (1.987 (1.375
3196 inch)
3176
Series 214-0586
Spring
62.70 34.00 52.95 37.40
(Outer) 274.0 N 811.0 N 2.19 mm
mm mm mm mm
332-2152 (61.60 lb) (182.32 lb) (0.086
(2.469 (1.339 (2.085 (1.472
Spring inch)
(Outer)
140-6188 67.50 28.59 60.40 46.40

278.0 N 862.5 N 2.36 mm
Spring mm mm mm mm
(62.50 lb) (193.90 lb) (0.093
(Inlet) (2.658 (1.126 (2.378 (1.827
3126 inch)
Series
137-6718 92.08 28.82 80.27 66.27

615.5 N 1387.0 N 3.22 mm
Spring mm mm mm mm
(138.37 (311.81 lb) (0.127
(Exhaust) (3.625 (1.135 (3.160 (2.609
lb) inch)
71.00 28.81 65.86 50.70

7C-4273 185.5 N 815.0 N 2.48 mm
mm mm mm mm
Spring (41.70 lb) (183.22 lb) (0.098
3126 (2.795 (1.134 (2.593 (1.996
inch)
3126B inch) inch) inch) inch)
3116
3114 81.00 28.66 70.80 59.00
6I-2307 568.5 N 1259.0 N 2.83 mm
mm mm mm mm
Spring (127.81 (283.04 lb) (0.111
(3.189 (1.128 (2.787 (2.323
lb) inch)
3116 119-3045
Spring 76.00 28.91 65.86 426.5 N 50.70 1083.0 N 2.65 mm
mm mm mm (95.89 lb) mm (243.47 lb) (0.104
inch)
(2.992 (1.138 (2.593 (1.996

3204 9N-3617
47.09 36.58 42.04 26.63
3208 Spring 191.1 N 730.0 N 1.64 mm
mm mm mm mm
3160 (Outer) (42.96 lb) (164.11 lb) (0.065
(1.854 (1.440 (1.655 (1.048
3150 inch)
3145
1160
1150 9L-9172 47.12 25.35 43.56 30.86
50.3 N 315.6 N 1.65 mm
(11.32 lb) (70.95 lb) (0.065
1140 (Inner) (1.855 (0.998 (1.715 (1.215
inch)
5B-6030
91.95 34.29 73.15 62.99
Spring
D315 mm mm mm mm
(Outer)
(3.620 (1.350 (2.880 (2.480
59.92 31.63 53.19 42.06

8H-9488 181.3 N 2.09 mm
D320 mm mm mm mm -
Spring (40.75 lb) (0.082
(2.359 (1.245 (2.094 (1.656
inch)
88.90 26.87 61.12 46.83

1B-9704 39.0 N 3.10 mm
mm mm mm mm -
Spring (8.77 lb) (0.122
(3.500 (1.058 (2.406 (1.844
inch)
46.04 28.35 38.89 28.18

D318 5F-3111 66.1 N 1.61 mm
mm mm mm mm -
D315 Spring (14.87 lb) (0.063
(1.813 (1.116 (1.531 (1.109
inch)
48.42 37.05 39.69 28.97

5F-3112 184.3 N 1.69 mm
mm mm mm mm -
Spring (41.44 lb) (0.067
(1.906 (1.459 (1.563 (1.141
inch)
3306
G3306 67.31 32.57 59.44 46.84
9H-9164 230.7 N 2.35 mm
1673 mm mm mm mm -
Spring (51.87 lb) (0.093
D333 (2.650 (1.282 (2.340 (1.844
inch)
D333A inch) inch) inch) inch)
D330
D318
D318 52.07 35.21 44.86 32.28
7S-7144 217.0 N 658.0 N 1.82 mm
mm mm mm mm
Spring (48.78 lb) (147.93 lb) (0.072
(2.050 (1.386 (1.766 (1.271
inch)
-
2S-5627
Spring 67.31 32.57 59.44 229.6 N 46.84 2.35 mm
mm mm mm (51.61 lb) mm (0.093
(2.650 (1.282 (2.340 (1.844 inch)
1676
53.85 25.99 48.11 37.44
D336 2S-7339 186.9 N 589.4 N 1.88 mm
mm mm mm mm
1674 Spring (42.02 lb) (132.50 lb) (0.074
(2.120 (1.023 (1.894 (1.474
D334 inch)
1693
2S-4213 58.67 37.74 49.53 37.34
D326 206.5 N 595.5 N 2.05 mm
Spring (3) mm mm mm mm
D343 (46.42 lb) (133.87 lb) (0.081
(2.310 (1.486 (1.950 (1.470
G343 inch)
D349 49.78 30.86 44.15 31.95

159-7303 180.0 N 596.0 N 1.74 mm
D348 mm mm mm mm
Spring (40.47 lb) (133.99 lb) (0.069
D346 (1.960 (1.215 (1.738 (1.258
inch)
1C-6766
65.38 43.51 56.36 41.00
Spring 253.5 N 736.5 N 2.28 mm
mm mm mm mm
(Outer) (56.99 lb) (165.57 lb) (0.090
(2.574 (1.713 (2.219 (1.614
inch)
D398
D326
G398 9M-5349 55.35 28.57 45.49 30.15
78.0 N 214.0 N 1.93 mm
D399 Spring mm mm mm mm
(17.54 lb) (48.11 lb) (0.076
G399 (Inner) (2.179 (1.125 (1.791 (1.187
inch)
D397 inch) inch) inch) inch)
D379
G379
9M-5350 65.38 43.51 56.36 41.00
D375 253.5 N 736.5 N 2.28 mm
Spring mm mm mm mm
D353 (56.99 lb) (165.57 lb) (0.090
(Outer) (2.574 (1.713 (2.219 (1.614
D353C inch)
G353
D342
D337 61.52 41.66 49.61 34.26
D333 4F-5408 220.3 N 2.15 mm
mm mm mm mm -
D364 Spring (49.53 lb) (0.085
(2.422 (1.640 (1.953 (1.349
D342C inch)
59.92 29.09 48.82 33.48

4F-5409 117.1 N 2.09 mm
mm mm mm mm -
Spring (26.33 lb) (0.082
(2.359 (1.145 (1.922 (1.318
inch)
D399 7S-6323 -
D398 Spring 66.37 43.98 56.36 351.3 N 41.00 2.32 mm
G398 mm mm mm mm
D379 (2.613 (1.732 (2.219 (78.98 lb) (1.614 (0.091

G379 inch) inch) inch) inch) inch)
D353
G353
(1)
Replace these springs with 1W-4259 Spring on 3200 Series of engines. Use this spring on the 3100 and 1100 Series of
engines.
(3)
Install the spring with the painted end upward.
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Reuse & Salvage Guidelines (Valve & Valve Spring Spec)

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G3516 Generator Set ZBA00001-UP(SEBP3860 - 31) - Documentation Página 1 de 25

Product: GENERATOR SET

Reuse And Salvage Guidelines

Valve and Valve Spring Specifications{1100, 1105, 1108}

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Canceled Part Numbers and Replaced Part Numbers

Important Safety Information

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Do not operate or perform any lubrication, maintenance or repair on

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Your safety is involved.

Measuring Valves and Cleaning Valves

Specifications of the Valves

(A) Stem diameter

(B) Thickness of the lip

(C) Diameter of the head

(D) Angle of the face

C9.3 262-2957 65.75

145-7390 2.04 mm (0.080

144-9992 4.78 mm (0.188 45.00

G3412 (1.771 inch)

G3300 7W-7490 51.31 mm

3196 192-9213 60.75

1673 9L-3160 60.50

248-1467 1.94 mm (0.076

157-7130 1.60 mm (0.063

185-1103 5.61 mm (0.221

328-7496 15.939 mm 5.21 mm

3500 194-4897 (2) 56.00 mm

G3400 212-0933 41.81 mm

3300 148-7455 2.11 mm (0.083 60.75

D320 2M-7727 60.50

Valve Spring Specifications

(E) Spring within tolerance

(G) Minimum operating length

(H) Assembled length

(J) Approximate free length

(K) 90 degree angle

62.74 31.75 54.99 42.93

224-4441 64.10 23.24 50.47 34.92

190-6115 57.80 23.18 36.50 24.50

(2.232 (0.840 (1.685 (32.82 lb) (1.213 (61.94 lb) (0.078

241-8385 67.69 28.56 44.00 32.00

107.40 49.51 81.70 343.0 N 55.20 706.0 N 3.75 mm

165-7585 mm mm mm (77.11 lb) mm (158.72 lb) (0.148

281-6157 75.80 43.47 59.29 40.49

52.07 35.21 44.86 32.28

9Y-3327 70.90 29.83 50.42 36.14

211-3122 71.70 25.17 60.14 44.02

54.37 35.56 44.93 31.43

51.77 39.62 45.77 155.0 N 30.23 589.0 N 1.81 mm

9N-5496 mm mm mm (34.85 lb) mm (132.41 lb) (0.071

9N-3617 47.09 36.58 42.04 26.63

50.70 39.62 45.77 29.63

224-4441 64.10 23.24 50.47 34.92

140-6188 67.50 28.59 60.40 46.40

137-6718 92.08 28.82 80.27 66.27

71.00 28.81 65.86 50.70

(2.992 (1.138 (2.593 (1.996

59.92 31.63 53.19 42.06

88.90 26.87 61.12 46.83