Beruflich Dokumente
Kultur Dokumente
TTD-2000-1007
November, 2000
HOW TO REPLACE
ROTARY SWITCH
WITH
ABSOLUTE ENCODER
(2000.11)
FOREWORD
It has been informed you in TTI-2554 and 2554-1 that the production of Rotary switch, used for the D Series and
TLFDII Series as Needle position detector for a long time, has been discontinued and that an Absolute encoder
has been applied instead as the Needle position detecting part for the machines, manufactured in October 2000
or later.
We have a certain amount of Rotary switches for the maintenance parts in stock, however, continuous part
supply will not be available due to the discontinuation of the part production.
Therefore, you are requested to replace Rotary switch with Absolute encoder when you need to repair customer-
installed machines.
This document describes the instructions how to mount Absolute encoder and how to conduct wiring.
We will be pleased if it is helpful to you for reference when you replace parts or repair machines.
CONTENTS
Page
1
A. Applicable models and necessary parts
1. Applicable models
Model classification Models
S Series TMEF-S, TME-S, TME-SC
H Series TMEF-H, TMEF-HC, TME-H, TME-HC
TMEG Series (Type I to V) TMEG, TMEG-X, TMEG-XC, TMEG-V
D Series (Type I to III) TMFD, TMFD-C, TME-D, TME-DC
Laser-cut embroidery machine TLFDII
2
(2) Necessary parts, depending on the machine model:
3
B. How to mount Absolute encoder
This document is not only focused on the adjusting procedure and instructions how to modify Needle position
detector from Rotary switch to Absolute encoder, but also illustrates the instructions how to adjust the currently
mass-produced models, equipped with Absolute encoder from the very beginning of shipment.
This chapter regards the second needle as the reference needle position when mounting Absolute encoder in
order to facilitate the procedure to fix screws. If you find color change operation unstable or other inconvenience
after mounting it, please shift the reference needle position to the needle position in the middle of Needle bar
case (for example, the 6th or 7th needle for 12-needle models) and remake adjustment.
A Cam shaft
[Note]
Conduct alignment in the same way,
B irrespective of the type of Color
change system.
Slide boss
Change cam
Spiral groove
(4) Check whether the second needle and the center of needle hole align on the same line or not.
Needle plate
4
(5) Check whether the detecting plate of 1-turn switch collar is positioned at the center of detecting part of 1-turn
detector (Photo-interrupter).
If the detecting plate is not correctly positioned, loosen Fixing screw of 1-turn switch collar and adjust the position.
Detecting part of
1-turn detector
Rotate by 90
degrees
Color change
motor
Knurled
Rotary switch screw
5
(2) Mount Base stud to the position, where Rotary switch stay was positioned.
(3) Mount Coupling to the shaft of Absolute encoder with the measurements, illustrated below:
Marking line
Coupling
Mount coupling
30 degrees
Absolute encoder
About 2mm
Marking line
Fix Hexagon socket head
set screws (M3X4L) in 2
places near to Absolute
encoder.
Coupling
About 2mm
Connecting
pin
Absolute encoder
Encoder base
6
4. How to connect Harness and to mount Absolute encoder to Color change box
Fix Absolute encoder, connected with harness, to Color change box.
Measurements for
mounting
Change Box
Detecting pin
Connector
Plain washer (M5) (to be accommodated
Hexagon socket head inside Square pipe)
cap screw (M5X10)
Connecting
pin
Plain washer
(M5) Connector
(to be accommodated
Hexagon socket head
inside Square pipe)
cap screw (M5X10)
7
2) For D Series, 15-needle models
Connecting
pin
Knurled screw
Coupling
Absolute encoder
Encoder base
8
(2) For Arm type machines:
Color change
motor
Measurements
for mounting
Connector
Plain washer (M5)
Hexagon socket head
Needle position signal harness 1,
cap screw (M5X10) Needle position signal harness 1 (for 15 needles)
Type S Needle position signal harness,
To be fixed on Absolute encoder Type H Needle position signal harness
with a Harness bundler or
Needle position signal harness 2
Absolute encoder
Connector
Plain washer (M5)
Hexagon socket head Needle position signal harness 1,
cap screw (M5X10) Type S Needle position signal harness,
or
To be fixed on Absolute encoder Type H Needle position signal harness
with a Harness bundler
Absolute encoder
Mounting status for the customer-installed machines,
modified to Absolute encoder specification
9
5. How to adjust needle position display position
(1) If there is a marking line on 1-turn switch collar, rotate the shaft, located at the side of Color change system,
with a spanner etc. toward the 3rd needle and position the marking line on 1-turn switch collar to the center of
detecting part of 1-turn detector.
If there is no marking line, you do not need to move the position of 1-turn switch collar.
Detecting part of
1-turn detector
(2) Turn ON the main power supply and set Operation panel to display the needle position.
(3) Rotate the Coupling with radio pliers etc. and search reference position of needle position display.
[Note] Please note that the reference position varies, depending on whether 1-turn switch collar has a marking
line or not.
(4) Fix Hexagon socket head set screw on the coupling or Rotary switch pin
Hexagon socket head
set screw (M3X3L)
Detecting Rotary switch pin
pin Hexagon socket head
Connecting pin
set screw (M3X4L) in 2 places
Coupling
Absolute encoder
Mounting status for the model, equipped Mounting status for the
with Absolute encoder customer-installed machines,
from the very beginning of shipment modified to Absolute encoder
specification
(5) Rotate the shaft, located at the side of Color change system, with a spanner etc. and set the 1-turn switch
color so that the detecting part of 1-turn detector detects the needle position.
(6) Attach the cover of Color change system and complete the mounting operation.
10
C. Outline and check of Electrical parts
This chapter gives you explanations, based on D Series, type III machines.
The outline of measured wave forms or routing channel of Needle position display harness on the Operation
panel is available also for other models in common.
Measuring points
Signal name
Probe (Plus side) Probe (Minus side)
Needle position 20 9 pin of CN3 T1 of CP
Needle position 21 10 pin of CN3 T1 of CP
Needle position 22 11 pin of CN3 T1 of CP
Needle position 23 12 pin of CN3 T1 of CP
Needle position 24 5 pin of CN3 T1 of CP
1-turn 2 pin of CN3 T1 of CP
1-turn signal
Needle position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Shit the cursor to the 4th row from the top on Operation panel and check if 1-turn signal display is lit when
1-turn-sugnal is 0V.
1 2 3 4 5 6 7 8 9 10
11
(4) Detailed illustrations of the measuring points
1
D Joint13 card
20 1-turn
TAJIMA D-JOINT13
21
COLOR
CN3
22
Z24
T1
CN3 23 24
NSD
14
7
T1
Connector
Absolute encoder CON23
TC Joint4 card
or
TC Joint6 card
12
(2) For the D Series,15-needle models
Connector CON23
Connector N4
Connector 1REV Connector JX07
Absolute encoder
TC Joint 5 card
Needle position detecting harness 1
(for 15-needle models)
Connector CON23
Connector CON22
Connector JX07
TC Joint box
13
3. Input/output Diagram
(1) D Series [III],
up to 12 needles
CON23
P12 P12
P12 1 JX07
Z12 2 9
IC18 JX01 JW02
0 IC17
2 3 5 3 2 1 IC17
3 13
2 11 5 5
21 4 6 12 20
IC18
IC17
22 5 7 9 10 6
4 6 6
3 5 21
2 6 8
IC18
7 IC17
7 6 8
Absolute 9
10 7 7
22
Encoder IC18
5 4 8 8
4 23
IC18
Needle position detector 11 12 9 9
24
Z12
Tension Tension
base base Z12
1-turn detector Needle position TC Joint 4 Needle D Joint13 card IMM2 card
signal harness 1 card position 14
(up to 12 needles) signal
harness 2
(2) D Series [III],
15 needle models
CON23
P12 P12
P12 1 JX07
Z12 2 9
IC18 JX01 JW02
0 IC17
2 3 5 3 2 1 IC17
3 13
2 11 5 5
21 4 6 12 20
IC18
IC17
22 5 7 9 10 6
4 6 6
3 5 21
2 6 8
IC18
7 IC17
7 6 8
Absolute 9
10 7 7
22
encoder 5
IC18
4 8 8
23
13 IC20
11
N4 IC18 9 9
24
5 4 12
1
2 4
Tension Tension Z12
base base
3
Z12
Needle position detector TC Joint 5 card harness extension P12 Tension base card
harness PC1
CN1 CON2 5 20
Proximity switch 39 39
12
6 11
P12
PC1
3
21
CN3(COLOR) 14
38 38
JX06 1 4 13
PC22
4 9 5 12
22
37 37
5 10 11
6
6 11 PC1
1 16 23
7 12
36 36
15
1REV 3 5 2
PC30
1 1 1 4
1 4 24
2 2
2 2 2 2 3
2
3 3 8 13 PC22
7 10 1-turn
10 3
Z12 35 35
9
14 8
[Output L at the time
Z12
of detection] Z5
1-turn detector Needle position signal harness 1 TC Joint5 card Needle D Joint13 card IMM2 card
(15-needle model) position 15
signal
harness 2