Beruflich Dokumente
Kultur Dokumente
MAN UAL
TEXTRON I vrONIING
Aircraft Engines
SERIES
0-360, HO-360, 10-360,
AIO-360, HIO-360 TIG-360
60297-12
Lycoming
0-380, 00-380,;
10-300, AIO-360,
Approved by FAA
October 2005
652 Oliver Street
Williamsport, PA. 17701 U.S.A.
570/323-6181
O, HO, IO, AIO, HIO, TIG-360 Series Operator’s Manual
Lycoming Part Number: 60297-12
Lycoming.
All brand and product names referenced in this publication are trademarks or registered
trademarks of their respective companies.
.Mailing address:
Lycoming Engines
652 Oliver Street
Williamsport,PA 17701 U.S.A.
Phone:
Factory: 570-323-6181
Sales Department: 570-327-7268
Fax: 570-327-7101
Lycoming’s regular business hours are Monday through Friday from 8:00 AM
OPERATOR'S MANUAL
REVISION
REVISION NO. PUBLICATION PUBLICATION NO. PUBLICATION DATE
0-360, HO-360, 10-360,
60297-12-5 AIO-360, HIO-360 & 60297-12 October 2005
TIO-360 Series
The page(s) in this revision replace, add to, or delete current pages in the operator's manual.
PREVIOUS REVISION CURRENT REVISION
September 2007
December 2007
3-4,3-5
March 2009
Lycoming Engines. a division of AVCO Corporation, a wholly owned subsidiary of Textron Inc.
NOTE
In order to accommodate clearer type, larger charts and graphs, and move
Operator ’s Manual Revision page which will identi~jt the revision level, the
date of the revision; and the pages revised, added or deleted. Ah revisions
~ARRANTY
NEW AM) REBUILT ENGINES
(1) WARRANTY AND REMEDY: Lycoming Engines, a division of Avco Corporation thereinafter "Lycoming")
warrants each new and rebuilt
Lycoming reciprocating engine to be free from defect in material or workmanship
under normal use and service. Lycoming’s sole obligation under this warranty is limited to replacement or repair of
parts which are determined by Lycoming to have been defective within a period of twenty-four (24) months after
new aircraft delivery to the original retail purchaser or first user, or twenty-four (24) months from the date of first
operation. The warranty period of twenty-four (24) months commences on the ~earlier of the date of first operation
after new aircraft delivery to the original retail purchaser or first user, or twenty-four (24) months from the date of
shipment from Lycoming. Lycoming will, in connection with the foregoing warranty, cover reimbursement of
reasonable freight charges with respect to any such warranty replacement or repair.
(2) Within the warrantyperiod, Lycoming will reimburse the Purchaser for labor charges associated with warranty
related issues. Lycoming will only reimburse the cost of such labor charges in connection with repair or
replacement of parts as provided in Lycoming’s then current Removal and Installation Labor and Allowance
Guidebook. Spare parts installed as warranty replacement on engines which are covered by this New Engine
Warranty will be warranted for the balance of the original warranty period or for the spare part warranty, whichever
is the greater. Replacement of parts may be with either new or reconditioned parts, at Lycoming’s election. A claim
for warranty on any part claimed to be defective must be reported in writing to Lycoming’s Warranty
Administration within 60 days of being found to require repair or replacement by the purchaser or service facility.
Warranty adjustment is contingent upon the Purchaser complying with the Lycoming’s Warranty Administration
disposition instructions for defective parts. Failure to comply with all of the terms of this paragraph may, at
Lycoming’s sole option, void this warranty.
(3) THIS WARRANTY IS GIVEN AND ACCEPTED M PLACE OF (i) ALL OTHER WARRANTIES OR
CONDITIONS, IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES
EXPRESS OR
OR CONDITION OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND (ii) ANY
OBLIGATION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR IN TORT (DELICT),
INCLUDING PRODUCT LIABILITIES BASED UPON STRICT LIABILITY, NEGLIGENCE, OR IMPLIED
WARRANTY IN LAW AND PURCHASER HEREBY WAIVES SUCH RIGHTS AND CLAIMS.
(4) THIS WARRANTY IS THE ONLY WARRANTY MADE BY LYCOMING. THE PURCHASER’S SOLE
REMEDY ´•FOR A BREACH OF THIS WARRANTY OR ANY DEFECT IN A PART IS THE REPAIR OR
REPLACEMENT OF ENGINE PARTS AND REIMBURSEMENT OF REASONABLE FREIGHT CHARGES AS
PROVIDED HEREIN. LYCOMING EXCLUDES LIABILITY, WHETHER AS A RESULT OF A BREACH OF
CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGE TO THE ENGINE OR
OTHER PROPERTY (MCLUDING THE AIRCRAFT M WHICH THE ENGINE IS INSTALLED), COSTS AND
EXPENSES RESULTING FROM REQUIRED CHANGES OR MODIFICATIONS TO ENGINE COMPONENTS
AND ASSEMBLIES, CHANGES IN RETIREMENT LIVES AND OVERHAUL PERIODS, LOCAL CUSTOMS
FEES AND TAXES, AND COSTS OR EXPENSES FOR COMMERCIAL LOSSES OR LOST PROFITS DUE TO
LOSS OF USE OR GROUNDING OF THE AIRCRAFT M WHICH THE ENGINE IS INSTALLED OR
OTHERWISE. LYCOMING’S TOTAL LIABILITY:’FOR;ANY AND ALL CLAIMS RELATED TO ANY
ENGINE SHALL IN NO CASE EXCEED THE ORIGINAL SALES PRICE OF THE ENGINE. SELLER MAKES
NO WARRANTY AND DISCLAIMS ALL LIABILITY WITH RESPECT TO COMPONENTS OR PARTS
DAMAGED BY, OR WORN DUE TO, CORROSION.
A Textron Company
(5) This warranty shall not apply to any engine or part thereof which has been repaired or altered outside
Lycoming’s factory in any way so as, in Lycoming’s sole judgment, to affect its durability, safety or reliability, or
which has been subject to misuse, negligence or accident. Repairs and alterations which’use or incorporate parts and
components other than genuine Lycoming parts or parts approved by Lycoming for dirkct acquisition from sources
other than Lycoming itself are not warranted by Lycoming, and this warranty shall be void to the extent that such
repairs and alterations, in Lycoming’s sole judgment, affect the durability, safety or reliability of the engine or any
part thereof, or damage genuine Lycoming or Lycoming-approved parts. No person, corporation or organization,
including Distributors of Lycoming engines, is authorized by Lycoming to assume for it any other liability in
connection with the sale of its engines or parts, nor to ma.ke any warranties beyond the foregoing warranty nor to
change any of the terms hereof. NO STATEMENT, WHETHER WRITTEN ORIORAL, MADE BY ANY
PERSON, CORPORATION OR ORGANIZATION, lNCl,UDING DISTRIBUTORS OF LYCOMING ENGINES
MAY BE TAKEN AS A WARRANTY NOR WILL IT BIND LYCOMING. NO AGREEMENT VARYING THE
TERMS OF THIS WARRANTY OR LYCOMING’S OBLIGATIONS UNDER IT IS BINDING UPON
LYCOMING UNLESS IN WRITING AND SIGNED BY A DULY AUTHORIZED REPRESENTATIVE OF
LYCOMING
(6) Alllegal actions based upon claims or disputes pertaining to or involving this warranty including, but not limited
to, Lycoming’s denial of any claim or portion thereof under this warranty, must be filed in the courts of general
jurisdiction of Lycoming County, Commonwealth of Pennsylvania or in the United States District Court for the
Middle District of Pennsylvania located in Williamsport, Pennsylvania. In the event that Purchaser files such an
action in either of the court systems identified above, and a final judgment in Lycoming’s favor is rendered by such
court, then Purchaser shall indemnify Lycoming for all costs, expenses and attorneys’ fee incurred by Lycoming in
defense of such claims. In the event Purchaser files such a legal action in a court other than those specified, and
Lycoming successfUlly obtains dismissal of that action or transfer thereof to the above described court systems, then
Purchaser shall indemnify Lycoming for all costs, expenses and attorneys’ fees incurre~ by Lycoming in obtaining
such dismissal or transfer.
(7) Any invalidity ofprovision of this Warranty shall not affect any other provision,
a and in the event of a judicial
finding of such invalidity, this Agreement shall remain in force in all other respects.
Lycoming Engines
652 Oliver Street
Williamsport, Pennsylvania
17701
(570) 323-6181
www. lycoming. textron. com
A Textron Company
~NARRANTY
a REPLACEMENT PART
(LIMITED)
RECIPROCATING AIRCRAFT ENGINE
I
1 WHAT LYCOMING PROMISES YOU
1
I
Lycoming warrants each new reciprocating aircraft engine.replacement part sold by it to be free from
defects in material and workmanship for a period of twelve (12) months from the date of first operation.
Cylinder Kits are warranted for a period of twenty-four (24) monthss. The date of first operation must not
exceed two (2) years from the date of shipment from Lycoming.
Lycoming’s obligation under this warranty shall be limited to its choice of repair or replacement, on an
exchange basis, of the engine or any part of the engine, when Lycoming has determined that the engine is
defective in material or workmanship. Such repair or replacement will be made by Lycoming at no charge
to you. Lycoming will also bear the cost for labor in connection with the repair or replacement as provided
in Lycoming’s then current Removal and Installation Labor Allowance Guidebook.
Any part so repaired or replaced will be warranted for the remainder of the original warranty period.
YOUR OBLIGATIONS
The engine in which the replacement part is installed must have received normal use and service. You must
apply for warranty with an authorized Lycoming distributor within 30 days of the appearance of the defect
in material or workmanship.
Lycoming’s warranty does not cover normal maintenance expenses or consumable items. The obligations
on the part of Lycoming set forth above are your exclusive remedy and the exclusive liability of Lycoming.
This warranty allocates the risk of product failure between you and Lycoming, as permitted by applicable
law.
Lycoming reserves the right to deny any warranty claim if it reasonably determines that the engine or part
has been subject to accident or used, adjusted, altered, handled, maintained or stored other than as directed
in your operator’s manual, or if non-genuine Lycoming parts are installed in or on the engine and are
determined to be a possible cause of the incident for which tlie warranty application is filed.
Lycoming may change the construction of‘engines at’any time without incurring any obligation to
i
~13Y, c~Y1 c~yl
A Textron Company
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND
REPRESENTATIONS, EXPRESS OR IMPLIED OR STATUTORY, WHETHERIWRI’ITEN OR ORAL,
INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTY ARISING FROM ANY
COURSE OF PERFORMANCE OR DEALING OR TRADE USAGE. THIS WARRANTY 1S ALSO 1N
LIEU OF ANY OTHER OBLIGATION, LIABILITY, RIGHT OR CLAIM, WHETHER 1N CONTRACT
OR IN TORT, INCLUDING ANY RIGHT IN STRICT LIABILITY IN TORT OR ANY RIGHT
ARISING FROM NEGLIGENCE ON THE PART OF LYCOMING, AND LYCOMING’S LIABILITY
ON SUCH CLAIM SHALL IN NO CASE EXCEED THE PRICE ALLOCABLE’ TO THE ENGINE OR
PART WHICH GIVES RISE TO THE CLAIM. ~3
LIMITATION OF LIABILITY
No agreement varying this warranty or Lycoming’s obligations under it will be binding upon Lycoming
a
unless in writing signed by a duly authorized representative of Lycoming.
Lycoming Eng~nes
652 Oliver Street
Williamsport, Pennsylvania
17701
j
(570) 323-6181
www. textron. lycoming. com
Lycoming warrants each overhauled reciprocating engine sold by it to be free from defects in material and
workmanship for a period of twelve (12) months from date of first operation. Cylinders are warranted for a period of
twenty-four (24) months*. The date of first operation must not exceed two(2) years from the date of shipment from
Lycoming.
Lycoming’s obligation under this warranty shall be limited to its choice of repair or replacement, on an exchange
basis, of the engine or any part of the
engine, when Lycoming has determined that the engine is defective in material
or workmanship. Such repair or replacement will be~made by Lycoming at no charge to you. Lycoming will also
bear the cost for labor in connection with the repair or replacement as provided in Lycoming’s then current Removal
and Installation Labor Allowance Guidebook.
Any engine or part so repaired or replaced will be entitled to warranty for the remainder of the original warranty
period.
YOUR OBLIGATIONS
The engine must have received normal use and service. You must apply for warranty with an authorized Lycoming
distributor within 30 days of the appearance of the defect in material or workmanship.
Lycoming’s warranty does not cover normal maintenance expenses or consumable items. The obligations on the part
of Lycoming set forth above are your exclusive remedy and the exclusive liability of Lycoming. This warranty
allocates the risk of product failure between you and Lycoming, as permitted by applicable law.
Lycoming reserves the right to deny any warranty claim if it reasonably determines that the engine or part has been
subject to accident or used, adjusted, altered, handled, rhaintained or stored other than as directed in your operator’s
manual, or if non-genuine Lycoming parts are installed in or on the engine and are determined to be a possible cause
of the incident for which the warranty application is filed.
Lycoming may change the construction of engines at any time without incurring any obligation to incorporate such’
alterations in engines or parts previously sold.
*Excludes 0-235 series cylinders that have the same warranty as the engine.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTH~R WARRANTIES AND
H
REPRESENTATIONS, EXPRESS OR IMPLIED OR STATUTORY, WHETHEd WRITTEN OR ORAL,
INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTY ARISING FROM ANY i3O11RSE OF
PERFORMANCE OR DEALING OR TRADE USAGE. THIS WARRANTY IS ALSO 1N LIEU OF ANY OTHER
OBLIGATION, LIABILITY, RIGHT OR CLAIM, WHETHER IN CONTRACT OR IN TORT, INCLUDING
B
IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF WARRANTY, CdNTRACT OR ALLEGED
NEGLIGENCE, SHALL LYCOMING BE LIABLE FOR SPECIAL OR CONSEQUENTIAL OR ANY OTHER
1
DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS OR REVENUES, LOSS OF USE OF
THE ENGINE OR COST OF A REPLACEMENT.
No agreement varying this warranty or Lycoming’s obligations under it will be binding upon Lycoming unless, in
writing signed by a duly authorized representative of Lycoming.
1
Effective March 2002 Revision "K"
LlycominSI En~nes
652 Oliver Street
Willia47sport, Pennsylvania
17701
(570) 323-6181
www. lycoming. fextron. com
~b CI~V JawQv
LYCOMING OPERATOR’S MANUAL
ATTENTION
This operator’s manual contains a description of the engine, its specifications, and detailed information on
how to operate and maintain it. Such maintenance procedures that may be required in conjunction with
periodic inspections are also included. This manual is intended for use by owners, ijilots and maintenance
personnel responsible for care of Lycoming powered aircraft. Modific~itions and repair procedures are
contained in Lycoming overhaul manuals; maintenance personnel should refer to these for such procedures.
SAFETY WARNING
Although the information contained in this manual is up-to-date at time of publication, users are urged to
keep abreast of later information through Lycoming Service Bulletins, Instructions and Service Letters
which are available from all Lycoming distributors or from the factory by subscription. Consult’ the latest
revision of Service Letter No. LZ 14 for subscription information.
SPECLQL NOTE
The illustrations, pictures and drawings shown in this publication are typical of the subject matter they
portray; in no instance are they to be interpreted as examples of any speciJic engine, equipment or part
thereo~
LYCOMING OPERATOR’S MANUAL
Proper service and repair is essential to increase the safe, reliable operation of all aircraft engines. The
serviceprocedures recommended by Lycoming are effective methods for performing service operations.
Some of these operations require the use of tools specially designed for the task. These special tools must be
used when and as recommended.
It is also important to understand that these Warnings and Cautions are not alllinclusive. Lycoming could
notpossibly know, evaluate or advise the service trade of all conceivable ways,in which service might be
done or of the possible hazardous consequences that may be involved. Accordingly, anyone who uses a
serviceprocedure must first satisfy themselves thoroughly that neither their safetl nor aircraft safety will be
jeopardized by the service procedure they select.
LYCOMING OPERATOR’S MANUAL
TABLE OF CONTENTS
Page
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P’W
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[E)
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Figure i. 3/4 Right Side View IO-360-AIA p
ORIGINAL
As Received By
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Figure 2. 3/4 Left Rear View TIO-360-A1B
ORIGINAL
As Received By
ATP
LYCOMING OPERATOR’S MANUAL
SECTION P
DESCRIPTION
Page
General´•´•´•´•´•´•´•´•´•´•´•´•´•´•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Cylinders .........................................................................................................................i´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•
1-1
Crankcase 1-1
Crankshaft 1-1
Pistons 1-2
SECTION 1
DESCRIPTION
The O. HO, IO, AIO, HIO, LIO and TIG-360 series are four cylinder, direct drive, horizontally opposed,
air-cooled engines.
In referring to the location of the various engine components, the parts are described as installed in the
airframe. Thus, the power take-off end is the front and the accessory drive end the rear. The sump section is
the bottom and the opposite side of the engine where the shroud tubes are located the top. Reference to the
left and right side is made with the observer facing the rear of the engine. The cylinders are numbered from
front to rear, odd numbers on theright. The direction of rotation of the crankshaft, viewed from the rear, is
clockwise. Rotation for accessory drives is determined with the observer facing the drive pad.
NOTE
The letter "L in the modelprefix denotes the of the basic model. Example:
reverse rotation
model IO-360-C has clockwise rotation of the Therefore, LIO-360-C has
counterclockwise rotation of the crankshaft. Likewise, the rotation of the accessory drives of
the LIO-360-C is opposite those ofthe basic model as listed in Section 2 of this manual.
The letter "D used as the 4’h or S’h character in the model suffix denotes that the particular
model employs
dual magnetos housed in a single housing. Example. All information
pertinent to the O-360-AIF6 will apply to the O-360-A1F6D.
Operational aspects of engines are the same andperformance curves and speciJicationsfor
the basic model will apply.
Cylinders The cylinders are of conventional air-cooled construction with the two major parts, head and
barrel, screwed and shrunk together. The heads are made from an aluminum alloy casting with a fully
machined combustion chamber. Rocker shaft bearing supports are cast integral with the head along with
housings to form the rocker boxes. The cylinder barrels have deep integral cooling fins and the inside of the
barrels are ground and honed to a specified finish.
Valve Operating Mechanism A conventional type camshaft is located above and parallel to the crankshaft.
The camshaft actuates hydraulic tappets, which operate the valves through push rods and valve rockers. The
valve rockers are supported on full floating steel shafts. The valve springs bear against hardened steel seats
and are retained on the valve stems by means of split keys.
Crankcase The crankcase assembly consists of two reinforced aluminum alloy castings, fastened together
by means of studs, bolts and nuts. The mating surfaces of the two castings are joined without the use of a
gasket, and the main bearing bores are machined for use of precision type main bearing inserts.
Cranlishaft The crankshaft is made from a chrome nickel molybdenum steel forging. All bearing journal
surfaces are nitrided.
1-1
SECTION 1 LYCOMING OPERATOR’S MANUAL
DESCRIPTION 0-360 AND ASSOCIATED MODELS
Connecting Rods The connecting rods are made in the form of "H" sections from alloy steel forgings.
They have replaceable bearing inserts in the crankshaft ends and bronze bushin~s in the piston ends. Two
bolts and nuts through each cap retain the bearing caps on the crankshaft ends.
Pistons The pistons are machined from an alloy. The piston pin is of a full floating type with a
aluminum
plug located in each end of the pin. Depending on the cylinder assembly, pistons may be machined for either
three or four rings and may employ either half wedge or full wedge rings. Consult the latest revision´•of
Service Instruction no. 1037 for proper piston and ring combinations.
Accessory Housing The accessory housing is made from an aluminum casting and is fastened to the rear of
the crankcase and the top rear of the sump. If forms a housing for the oil pump and the various accessory
drives.
Oil Sump (Except AIO Series) The sump incorporates an oil drain plug, oil suction screen, mounting pad
for carb~iretor or fUel injector, the intake riser and intake pipe connections.
Crankcase Covers (AIO Series) Crankcase covers are employed on the top and bottom of the engine.
These covers incorporate oil suction screens, oil scavenge line connections. The top cover incorporates a
connection for a breather line and the lower cover a connection for an oil suction line.
Lycoming 10-360, AIO-360, HIO-360 and TIG-360 series engines are equippeh with a Bendix type RSA
fuel injector, with the exception of model 1O-360-B1A that is equipped with a Simmonds type 530 fUel
injector. (See Table 1 of model application.) The fuel injection system schedules fuel flow in proportion to
air flow and fuel vaporization takes place at the intake ports. A turbocharger is mounted as an integral part
of the TIG-360 series engines. Automatic waste gate control of the turbocharger provides constant air
density to the fuel injector inlet from sea level to critical altitude.
A brief description of the carburetors and fuel injectors follows:
The Marvel-Schebler MA-4-5 and HA-6 carburetors are of the single barrel ?oat type equipped with a
The Marvel-Schebler MA-4-5AA carburetor is of the single barrel float type with automatic pressure
altitude mixture control. This carburetor is equipped with idle cut-off but does not have a manual mixture
control.
The Bendix-Stromberg PSH-SBD is a pressure operated, single barrel horizontal carburetor, incorporating
an airflow operated power enrichment valve and an automatic mixture control ui~it. It is equipped with an
idle cut-off and a manual mixture control. The AMC unit works independently of, and in parallel with, the
manual mixture control.
1-2
LYCOMING OPERATOR’S MANUAL SECTION 1
0-360 Al\jD ASSOCIATED MODELS DESCRIPTION
The Bendix RSA type fuel injection system is based on the principle of measuring air flow and using the
air flow
signal in a stem type regulator to convert the air force into a fuel force. This fuel force (fuel
pressure differential) when applied across the fuel metering section (jetting system) makes fuel flow
proportional to airflow.
The Simmonds type 530 is a continuous flow fuel injection system. This continuous flow system has three
separate components:
1. Afuelpumpassembly.
2. Athrottlebody assembly.
3. Fourfuel flownozzles.
This system is throttle actuated. Fuel is injected into the engine intake valve ports by the nozzles. The
system continuously delivers metered fuel to each intake valve port in response to throttle position, engine
speed and mixture control position. Complete flexibility of operation is provided by the manual mixture
control, which permits the adjustment of the amount of injected fuel to suit all operating conditions. Moving
the mixture control to "Idle Cut-Off’ results in a complete cut-off of fuel to theengine.
Lubrication System (All models except AIO-360 series). An impeller type pump contained within the
accessory housing actuates the 111 pressure wet sump lubrication system.
AIO-360 Series The AIO-360 series is designed for aerobatic flying and is of the dry sump type. A double
scavenge pump is installed on the accessoryhousing.
Priming System.- Provision for a primer system is provided on all engines employing a carburetor. Fuel
injected engines do not require a priming system.
Ignition System Dual ignition is furnished by two Bendix magnetos. Consult Table 1 for model
application.
Counterweight System Models designated by the numeral 6 in the suffix of the model number (Example:
O-360-A1G6) are equipped with crankshafts with pendulum type counterweights attached.
TABLE 1
MODEL APPLICATION
Model Left" Right’" Carburetor
0-360
1-3
SECTION 1 LYCOMING OPERATOR’S MANUAL
DESCRIPTION 0-360 AND ASSOCIATED MODELS
TABLE 1(CONT.)
MODEL APPLICATION
Model Left** Ri ght* I Carburetor
0-360 (Cont.)
I RSA-7AAI
-GIA 4347 4370 1 RSA-SAD 1
HIO-360 Dual Marzneto
1-4
LYCOMING OPERATOR’S MANUAL SECTION 1
0-360 AND ASSOCIATED MODELS DESCRIPTION
TABLE I(CONT.)
MODEL APPLICATION
Model Left"" Right"" Fuel Iniector
10-360 (Cont.)
For information pertaining to engine model (L)IO-360-M1A, refer to Operation and Installation
Manual P/N 60297-36
Engine models with letter "D" as 4’h or 5’" character in suffix denotes dual magnetos in single housing.
Basic models employing -21 or -1227 (impulse coupling magnetos) use D´•ILN or D4RN-3021. Basic
models employing -200 and -1208 (retard breaker magnetos) use D4LN or D4RN-3000. Example Basic
model IO-360-C1C uses S4LN-1227 and S4LN-1209, therefore model 1O-360-C1CD would employ
D4LN-3021.
SECTION 2
SPECIFICATIONS
Page
Specifications
0-360-A) -C, -F´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• .´• ´• ´• ´• ´• ´•. ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´•. ´•. . . . .´• ´• .´• ´• ´• ´• 2-1
0-360-B) -D´• ´• ´• ´• ´• ´• ´• ´• ´• .´• ´• ´• ´• ´• ´• ´•.´• ´• .´• ´•. . ´• .´•. . ´•.´• ´• ´• ´• . . . . . .´• ´• ´• ´• ´• ´• ´• ´• ´• ´• .´• .´• ´• .´• ´•.´•. . . . ´•. 2-1
0-360-52A´• ´• ´• ´• ´• ´• . . . . . . ´• ´•.´• .´• . ´•.´• ´• ´•.´•.´• ´• .´•. ´• .´• . .´•.´• ´• ´• ´• ´• ´•.´• ´• ´• ´• ´• ´• ´• . ´•. . ´•. . ´•. . ´• . . . . . ´•. ´•.´• ´• ´• ´• ´• 2-1
HO-360-A) -C 2-2
HO-360-B´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• . ´• ´• ´•. ´•. ´•.´•. ´• ´• .´• ´• ´• ´• .´•.´• ´• ´• ´•. ´•. ´• ´• ´• ´• ´•.´•. ´• ´• ´• ´• ´• ´• ´•. ´• ´• ´•.´• ´• . ´•.´• ´•.´• .;´•.´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• ´• 2-2
IO-360-L2A 2-2
(IO-360-B1G6,*,-M1B 2-3
AIO-360-A, -B 2-4
HIO-360-A, -B 2-4
HIO-360-C 2-5
HIO-360-D 2-5
HIO-360-E 2-5
HIO-360-F1AD.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
HIO-360-G1A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
TIG-360-A 2-6
TIO-360-C 2-7
Dimensions 2-9
For information pertaining to engine model (L)IO-360-M1A, refer to Operation and Installation
Manual P/N 60297-36.
SECTION 2
SPECIFICATIONS
0-360-B, -D Series
0-360-52A
2-1
SECTION 2 LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS 0-360 AND ASSOCIATED MODELS
SPECIFICATIONS (CONT.)
HO-360-A, -C
HO-360-B Series
IO-360-L2A*
2-2
LYCOMING OPERATOR’S MANUAL SECTION 2
0-360 AND ASSOCIATED MODELS SPECIFICATIONS
SPECIFICATIONS (~ONT.)
IIO-360-B1G6,~.-M1BI
FAA Type Certificate 1E10
Rated horsepower 180
Rated speed, RPM 2700
Bore, inches 5. 125
Stroke, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.375
Displacement, cubic inches 361.0
Compression ratio;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . 8.5:1
Firing order 1-3-2-4
Spark occurs, degrees ETC . . . . . . . i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . . . . . . . . . . . . . .25
Valve rocker clearance (hydraulic tappets collapsed) .028-.080
Propeller drive ratio 1:1
Propeller driven rotation (viewed from rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . .~. . Clockwise
I For information
Npertaining
/P engine
60297-36. la(L)IO-360-M1A,
unOperation
aM to model refer to and Installation
NOTE**
On the following model engines, the magneto spark occurs at 20" ETC. Consult nameplate
before timing magnetos.
Models Serial No.
SPECIFICATIONS (CONT.)
1O-360-B, -E, -F Series*
FAA Type Certificate ...........................,....................................................................1................................
1E10
Rated horsepower 180
Rated speed, RPM 2700
Bore, inches 5.125
Stroke, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . .4.375
Displacement, cubic inches ................-........................................................................................................361.0
AIO-360-A, -B Series
FAA Type Certificate 1E10
Rated horsepower 200
Rated speed, RPM ..............................................................................................................................;........2700
HIO-360-A has a rating of 180 HP at 26.1 Hg. manifold at standard sea level conditions to 3900 feet
standard altitude with 25 in. Hg. manifold pressure.
2-4
LYCOMING OPERATOR’S MANUAL SECTION 2
0-360 AND ASSOCIATED MODELS SPECIFICATIONS
SPECIFICATIONS (CONT.)
HIO-360-C Series
Consult Service Bulletin No. 402 for valve rocker clearance of HIO-360-D 1A.
HIO-360-E Series*
HIO-360-E has a rating of205 HP at 2900 RPM and 36.5 in. Hg. manifold pressure when equipped with
turbocharger kit SK-28-121000 or equivalent.
2-5
SECTION 2 LYCOMINC OPERATOR’S MANUAL
SPECIFICATIONS 0-360 AND ASSOCIATED MODELS
SPECIFICATION‘S (CONT.)
HIO-360-F1AD Series
HIO-360-G1A
TIG-360-A Series
o TIO-360-C Series
Engines with letter "L" in prefIX will have opposite rotation to the above.
DETAIL WEIGHTS
Includes carburetor or fuel injector, magnetos, spark plugs, ignition harness, intercylinder baffles,
tachometer drive, starter and generator or alternator drive, starter and generator or alternator with mounting
o bracket. Turbocharged models include turbocharger, mounting bracket, exhaust manifold, controls, oi1lines
and baffles.
I•-
-J I AD ..................................................................................................................................... 323
For information pertaining to engine model (L)10-360-MIA, refer to Operation and
Installation Manual PIN 60297-36. .
-C 1 E6 .....................................................................................................................................337
AIO-360 Series
HIO-360 Series
-G1A ........................................................................;.............................................................283
-B 1A, -B 1B ....290
-A 1A..........-.. .........,.311
-AIB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
-D 1 A, -EIAD, -EIBD.. .........,.321
-CIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .,. . . . . .322
-C1B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
-FIAD .........,.324
TIG-360 Series
-CIA6D ........379
-A1A, -AIB..... ........386
-A3B6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
DIMENSIONS, INCHES
2-9
SECTION 2 LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS 0-360 AND ASSOCIATED MODELS
2-10
LYCOMING OPERATOR’S MANUAL SECTION 2
0-360 AND ASSOCIATED MODELS SPECIFICATIONS
I Npertaining
/P
For information
la
engine
60297-36. unOperation
(L)IO-360-M1A,
to model
aM refer to and Installation
SECTION 3
OPERATING INSTRUCTIONS
Page
Gene~´•81´•´•.´•´•´•´•´•´•´•´•´•´•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
SECTION 3
OPERATING INSTRUCTIONS
I. GENERAL. Close adherence to these instructions will greatly contribute to long life, economy and
satisfactory operation ofthe engine.
NOTE
engines have been carefully run-in by Lycoming and therefore, no further break-in is necessary
New
insofar operation is concerned; however, new or newly overhauled engines should be operated on straight
as
mineral oil for a minimum of 50 hours or until oil consumption has stabilized. After this period, a change to
an approved additive oil may be made, if so desired.
NOTE
Cruising should be done at 65% to 75% power until a total of50 hours has accumulated or
oil consumption has stabilized. This is To ensure proper seating of the rings and is applicable
to new engines, and engines in sewicefollowing cylinder replacement or top overhaul of one
or more cylinders.
The minimum fuel octane rating is listed in the flight chart, Part 8 of this section. Under no circumstances
should fuel of a lower octane rating or automotive fuel (regardless of octane rating) be used.
2. PRESTARTING ITEMS OF MAINTENANCE. Before starting the aircraft engine for the first flight of the
day, there are several items of maintenance inspection that should be performed. These are described in
Section 4 under Daily Pre-Flight Inspection. They must be observed before the engine is started.
The following starting procedures are recommended, however, the starting characteristics of various
installations will necessitate some variation from these
procedures.
3-1
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
(3) Set propeller governor control in "Full RPM" position (where applicable).
(8) Prime with 1 to 3 strokes of manual priming pump or activate electric primer for 1 or 2 seconds.
(9) Set magneto selector switch (consult airfkame manufacturer’s handbook for correct position).
(12) Check oil pressure gage. If minimum oil pressure is not indicated within thirty seconds, stop
engine and determine trouble.
(3) Set propeller governor control in "Full RPM" position (where applicable).
(6) Open throttle wide open, move mixture control to "Full Rich" until a slight but steady fuel flow is
noted (approximately 3 to 5 seconds) then return throttle to "Closed" and return mixture control to
"Idle Cut-Off’.
(9) Set magneto selector switch (consult aii´•frame manufacturer’s handbook for correct position).
3-2
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
(6) Open throttle approximately ’/4 travel, move mixture control to "Full Rich" until a slight but
steady fuel flow is noted (approximately 3 to 5 seconds) then return throttle to "Closed" and
return mixture control to "Idle Cut-Off’.
(7) Turnboostpump"Off’.
(9) Move combination magneto switch to "Start", using accelerator pump as a primer while cranking
engine.
(11) Check oil pressure gage. If minimum oil pressure is not indicated within thirty seconds, stop
engine and determine trouble.
4. COLD WEATHER STARTING. During extreme cold weather, it may be necessary to preheat the engine
and oil before starting.
The engines covered in this manual are air-pressure cooled and depend on the forward speed of the aircraft
to maintain proper
cooling. Particular care is necessary, therefore, when operating these engines on the
ground. To prevent overheating, it is recommended thiit the following precautions be observed.
NOTE
Any ground check that requires full throttle operation must be limited to three minutes, or
less if the cylinder head temperature should exceed the maximum as stated in this manual.
3-3
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
a. FixedWing
(3) Operate only with the propeller in minimum blade angle setting.
(4) Warm-up to approximately 1000-1200 RPM. ~void prolonged idling and do not exceed 2200
RPM on the ground.
(5) Engine is warm enough for take-off when the throttle can be opened without the engine faltering.
I Take-off with a turbocharged engine must not be started if indicated lubricating oil pressure, due
to cold temperature is above maximum. Excessive oil pressure can cause overboost and
consequent engine damage.
b. Helicopter.
(1) Warm-up at approximately 2000 RPM with rotor engaged as directed in the airframe
manufacturer’s handbook.
6 GROUND CHECK.
d. Fixed Wing Aircraft (where applicable). Move the propeller control through its complete range to
check operation and return to full low pitch position. Full feathering check (twin engine) on the
ground is not recommended but the feathering action can be checked by running the engine between
1 1000-1500 RPM, then momentarily pulling the propeller control into the feathering position. Do not
allow the RPM to drop more than 500 RPM.
I’
A proper magneto check is important. Additional factors, other than the ignition system, affect
magneto drop-off. They are load-power output, propeller pitch, and mixture strength. The important
point is that the engine runs smoothly because magneto drop-off is affected by the variables listed
above. Make the magneto check in accordance with the following procedures.
(a) (Controllable pitch propeller). With the propeller in minimum pitch angle, set the engine to
produce 50-65% power as indicated by the manifold pressure gage unless otherwise specified
in the aircraft manufacturer’s manual. At these settings, the ignition system and spark plugs
must work harder because of the greater pressure within the cylinders. Under these conditions,
ignition problems can occur. Magneto checks at low power settings will only indicate fuel/air
distribution quality.
(d) If the RPM exceeds 175 RPM, slowly lean the mixture until the RPM peaks. Then retard
drop
the throttle to the RPM specified in step e.(l)(a) or e.(l)(b) for the magneto check and repeat
the check. If the drop-off does not exceed 175 RPM, the difference between the magnetos does
not exceed 50 RPM, and the engine is running smoothly, then the ignition system is operating
properly. Return the mixture to full rich.
(2) Helicopter.
Raise collective pitch stick to obtain 15 inches manifold pressure at 2000 RPM.
Switch from both magnetos to one and note drop-off; return to both until engine regains speed
and switch to the other magneto and note drop-off. Drop-off must not exceed 200 RPM. Drop-off
between magnetos must not exceed 50 RPM. A smooth drop-off past normal is usually a sign of a
too lean or too rich mixture.
f Donatoperateonasinglemagnetofortoolongaperiod;afewsecondsisusuallysufficienttocheck
drop-off and to minimize plug fouling.
7. OPERATIONINFLIGHT.
Throttle movements from full power to idle or from idle to full power are full range movements. Full
I‘ range throttle movements must be performed over a minimum time duration of 2 to 3 seconds.
Performing
instant movement.
lead to failure
a full range throttle movement at a rate of less than 2 seconds is considered a
Improper~ fuel/air mixture during flight is responsible for engine problems, particularly during take-
off and climb power settings. The procedures described in this manual provide proper fuel/air mixture
when leaning Lycoming engines; they have proven to be both economical and practical by eliminating
excessive fuel consumption ~and reducing damaged parts replacement. It is therefore recommended
that operators of all Lycoming air~raft engines utilize the instructions in this publication any time the
fuel/air mixture is adjusted during flight.
Manual leaning may be monitored exhaust gas temperature indication, fuel flow indication, and
by
by observation of engine speed and/or airspeed. However, whatever instruments are used in
monitoring the mixture, the following general rules must be observed by the operator of Lycoming
aircraft engines.
GENERAL RULES
Never exceed the maximum red line cylinder head temperature limit.
For maximum sewice life, cylinder head temperatures should be maintained below 435"F (2240C) during
high performance cruise operation and beldw 400"F (205"C) for economy cruise powers.
On engines with manual mixture control, maintain mixture control in "Fuul Rich
"positionfor rated take-
of~ climb, and maximum cruise powers (above approximately 75~. However, during take-offfYom high
elevation airport or during climb, roughness or loss ofpower may resultfrom over-richness. In such a case
adjust mixture control only enough to, obtain smooth operation notfor economy. Obsewe instrumentsfor
temperature rise. Rough operation due to over-rich fuel/air mixture is most likely to be encountered in
carbureted engines at altitude above 5, 000feet.
Always return the mixture tofull rich before increasing power settings.
Operate the engine at maximum power mixture for performance cruise powers and at best economy
mixturefor economy cruise power; unless othenuise speciJied in the airplane owner ’s manual.
During letdownflight operations it may be necessary tc7 manually lean uncompensated carbureted orfuel
injected engines to obtain smooth operation.
(I) Maximum Power Cruise (approximately 75% power) Never lean beyond 150"F on rich side of
peak EGT unless aircraf~ operator’s manual shows otherwise. Monitor cylinder head
temperatures
(2) Best Economy Cruise (approximately 75% power and below) Operate at peak EGT.
b. Turbocharged engines.
(I) Best Economy Cruise Lean to peak turbine inlet temperature (TIT) or 16500F, whichever
occurs first.
(2) Maximum Power Cruise The engine must always be operated on the rich side of peak EGT or
3-6
’LLCOMING´• OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
BEST MAX
ECONOMY POWER
RANGE RANGE
a
P Li MAX,
W PEAK EGT OR TIT
I-´•;-:..
+10 D TEMP,
O rr
a: o
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5 P
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ORIGSMAL 3-7
As Receiiared:&3y´•
ATP
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
(b) Deduct 125"F from this temperature and thus establish the temperature reference point for
when operating at maximum power mixture.
(c) Return mixture control to full rich and adjust the RPM and manifold pressure for desired
performance cruise operation.
(d) Lean out mixture until EGT or TIT is the value established in step (b). This sets the mixture
at best power.
2. LEANING TO FLOWMETER.
Lean to applicable fuel-flow tables or lean to indicator marked for correct fuel flow for each power
setting.
3. LEANING WITI-I MANUAL MIXTURE CONTROL. (Economy cruise, 75% power or less, without
flowmeter or EGT gauge.)
a. Carbureted Engines.
(1) Slowly move mixture control from "Full Rich" position toward lean position.
(1) Slowly move mixture control from "Full Rich" position toward lean position.
(2) Continue leaning until slight loss of power is noted (loss of power may or may not be
accompanied by roughness.
c. Useof Carburetor Heat Control Under certain moist atmospheric conditions (generally at a relative
humidity of 50% or greater) and at temperatures of 20" to 900F it is possible for ice to form in the
induction system. Even in summer weather ice may form. This is due to the high air velocity through
the carburetor venturi and the absorption of heat from this air by vaporization of the fuel. The
temperature in the mixture chamber may d.rop as much as 70"F below the temperature of the
incoming air. If this air contains a large amount of moisture, the cooling process can cause
precipitation in the form of ice. Ice formation generally begins in the vicinity of the butterfly and
may build up to such an extent that a drop in power output could result. In installations equipped
with fixed pitch propellers, a loss of power is reflected by a drop in manifold pressure and RPM. I~
installations equipped with constant speed propellers, a loss of power is reflected by a drop ifil
manifold pressure. If not corrected, this condition may cause complete engine stoppage.
To avoid this, all installations are equipped with a system for preheating the incoming air supply to
the carburetor. In this way sufficient heat is added to replace the heat loss of vaporization of fuel, and
I the mixing chamber temperature cannot drop to the freezing point of water (32"F). The air preheater is
a tube jacket through which the exhaust pipe from one or more cylinders is passed, and the air
or
flowing.over these surfaces is raised to the required temperature before entering the carburetor.
Consistently high temperatures are to be avoided because ofa loss in power and a decided variation of
mixture. High charge temperatures also favor detonation and preignition, both of which are to be
avoided if normal service life is to be expected from the engine. The following outline is the proper
method of utilizing the carburetor heat control.
(I) Ground Operation Use of the carburetor air heat on the ground must be held to an absolute
minimum. On some installations the air does not pass through the air filter, and dirt and foreign
I can be taken into the engine with the resultant cylinder and piston ring wear. Only use
secnaground
tsbus.ylrep
carburetor air heat on orp
functioning
the to make certain it is
112, Take-Off- Set the carburetor heat in full cold position. For take-off and full throttle operation
possibility of expansion or throttle icing at wide throttle openings is very remote.
the
Climbing When climbing at part throttle power settings of 80% or above, set the carburetor heat
control in the full cold position; however, if it is necessary to use carburetor heat to prevent icing
it is possible for engine roughness to occur due to the over-rich fuel/air mixture produced by the
I additional carburetor heat. When this happens, lean the mixture with the mixture control only
enough to produce smooth engine operation. Do not continue to use carburetor heat after flight is
out of icing conditions, and return mixture to full rich when carburetor heat is removed.
I (4) Flight Operation During normal flight, leave the carburetor air heat control in the full cold
position. On damp, cloudy, foggy or hazy days, regardless of the outside air temperature, be alert
for loss of power. This will be evidenced by an unaccountable loss in manifold pressure or RPM
or both, depending on whether a constant speed or fixed pitch propeller is installed on the
aircraft. If this happens, apply full carburetor air heat and open the throttle to limiting manifold
pressure and RPM. This will result in a slight additional drop in manifold pressure, which is
normal, and this drop will be regained as the ice is melted out of the induction system. When ice
has been melted from the induction system, return the carburetor heat control to the full cold
I position. In those aircraft equipped with a carburetor air temperature gauge, partial heat may be
used to keep the mixture temperature above the freezing point of water (32"F).
WARNING
(5) Landing Approach In making a landing approach, the carburetor heat is generally in the "Full
Cold" position. However, if icing conditions are suspected, apply "Full Heat". In the case that
full power needs to be applied under these conditions, as for an aborted landing, return the
carburetor heat to "Full Cold" after full power application.
g. ENGINE FLIGHTCHART.
O-360-B,-D 80/87
O-360-A1P, -C1F, -C4F; HO-360-C1A 91/96
0-360-C, -F; MO-360-A, -B; 1O-360-B, -E; HIO-360-B 91/96 or 100/130
O-360-52A 91/96 or 100/100LL
1O-360-L2A, -M1A, -M1B 91/96 or 100LL
HIO-360-G1A 91/96 or 100LL
0-360-A, -CIG, -C4P, -A1H6; TIO-360-C1A6D 100/100LL
IO-360-B 1 G6, -C1G6, -J, -K2A, -AID6D, -A3B6, -A3D6D;
H1O-360-A1B 100/100LL
AIO-360-A, -B; 1O-360-A, -C, -D, -F 100/130
HIO-360-A,-C,-D,-E,-F 100/130
TIG-360-A 100/130
NOTE
Aviationgrade IOOLL fuels in which the lead content is limited to 2 c.c. per gal. are
0-360 Series
(Except -A1C, -C2B,
-C2D); MO-360-A, -C Series
Inlet to carburetor 8.0 3.0 0.5
O-360-A1C,-C2B,-C1D;
HO-360-B Series
Inlet to carburetor 18 13 9.0
HIO-360-A1B
Inlet to fuel pump 30 -2
10-360 Series (Except -BIA, -FIA);
A1O-360 Series, H1O-360 Series
(Except-A1B)
Inlet to fuel pump 35 -2
IO-360-F1A
Inlet to fuel pump 35 -2
10-360 Series~Except -BIA),
AIO-360 Series; H1O-360 Series
Inlet to fuel injector 45 14
IO-360-B 1A
Inlet to fuel injector 2 -2
3-10
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
HIO-360-E, -F Series
Inlet to fuel pump 55 -2
Inlet to fuel injector 55 27
TIG-360-A Series
Inlet to fuel pump 50 -2
Inlet to fuel injector 45 20
TIO-360-C 1 A6D
Inlet to fuel pump 65 -2
Inlet to fuel injector 65 22
OPERATING CONDITIONS
Engine oil temperature should not be below 140"F (600C) during continuous operation.
TIO-360-C1A6D 95 50 25
O-360-A4N, -FIA6 90 50 20
O-360-B, -D Series
At Bayonet Location For maximum service life of the engine maintain cylinder head temperature
between 150"F and 400"F during continuous operation.
3-12
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
O-360-52A
HO-360-B Series
At Bayonet Location For maximum service life of the engine maintain cylinder head temperature
between 150"F and 400"F during continuous operation.
3-13
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
IO-360-B1C
IO-360-]L2A
HIO-360-A Series
HIO-360-B Series
HIO-360-C Series
At Bayonet Location For maximum service life of the engine maintain cylinder head temperature
between 150"F and 400"F durii~g continuous operation.
3-14
SECTION 3
LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS
0360 AND ASSOCIATED MODELS
At Bayonet Location For maximum service life of the engine maintain cylinder head temperature
between 150"F and 400"F during continuous operation.
3-15
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
9. SHUT DOWNPROCEDURE.
a. FixedWing.
(1) Set propeller governor control for minimum blade angle when applicable.
b. Helicopters.
(1) Idle as directed in the airframe manufacturer’s handbook, until there is a decided dropin cylinder
head temperature.
3-16
LYCOMING OPERATOR’S MANUAL SECTION 3
0360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
150
i3 130
u)
e i,,
d Iio
a I I I I I I I/ PROPELLER LOAD
HORSEPOWER
100
90
65
vj FULL THROTTLE
z
SPEC.FUELCONS.
u.I
a .55
.so
a PROPELLER LOAD
v,
SPEC. FUELCONS.
3-17
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
17
e´•
´•16 ~F:
15
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ACTUAL HORSEPOWER
3-18
LYCOMING OPERATOR’S MANUAL SECTION 3
0360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
CURVE NO 12880
15
14
13
b;
12
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11 PER HR
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ACTUAL BRAKE WORSEPOWER
1
BRIGINAL 3-19
AS Received By
ATP
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
85
PERCENT
RATED POWER
75
MIXTURE SETTING
65
pj7
55
~F
O
II
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Z
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LL
RE SETTING
BEST ECONOMY
3-20
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
PERCENT
RATED POWER
80
II I I I I I 1 17
~70
2´•
O
55
a
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45
z c~
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30
90
PERCENT
RATED
POWER 2700 RPM
85
2600
80
2500
75 2400
70
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mtm~ BE ST ECON OM Y tm+r~wt BEST POWER
Cd
75
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2600
32400
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0 50
1800
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3-22
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
oq
80 L I I PERCENT
RATED
POWER
7~5
Ol 70
I
I I I I I 1 65
0 5
60
Z 50 c3
O z a
O
W-co
ws
w V)a
w
40
wmOz
Xo
-w
30
3-23
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
CURM N013518
80
I PERCENT
RATED
70 POWER
m, 75
O
as
60
H
I
I
55
O
50
lu
u.mB
40
n p
30
3-24
LYCOMING OPERATOR’S MANUAL SECTION 3
0360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
130
110 1 I I I I I I I I
90
O
U,
70
w
50
30
50 60 70 80 90 100
3-25
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
90
80
~111
i~ 60
V
50
40
50 60 70 80 90 100
PERCENT RATED POWER
3-26
BRIGINAL
As Received Bar
ATP
E
TRANSFER TO C. FUEL GRADE.MIN. 1001130 ~O
1. CONNECTAAND C BY STR*IOI(T ,E
AND READ HORSEPOWER AT ONEN O
ALTITUMD.
4. MODIFY HORSEPOWER AT D FOR
26 C)
1 Y
VARIATION OF AIR INLET TEMPERATURE
T FROM STANDARD ALTITUDE
TEMPERATURE TQ BY FORMULA. c3
mO
CORRECTFOR DIFFERENCE BEMIEEN STD.
\460+TI J’’"’’’
I II\ 1 I I I I r
a 7~
r ALT TEMP.
T, AND ACTUAL INLETAIR TEMP.
r.
ACTUAL W1
IN ACCORDANCE WITH NOTE 4
o
w
h)
w1
a:
0
p
A
22
z D THROinE‘ R.Fi.M.
FH.P 3200 R.PM.=
31 r~
FH.P 3000 R.P.M.=
O OP,
E
F
R.PM.
wr
O\~P
0(
a u,
be to
c~a
gg o
P
o
r
B
I 3
´•d
"a w
(j
tt,z
1
a
m
B O
Cd
a
16
r
g
ct
Z
O
0, 0
WOO
h, Z Z
mw
QRIGI NAL
k~
As Received By o
´•d
ATP
C-i3064-C Sht. ~2 d2
LYCOMING HELICOPTER O
TO FIND ACTVAL HORSEPOWER FROM t~ NOMINAL SEA muDE PERFORMANCE
~TrmoE. R.PM.. MANIFOU) PRESSURE PERFORMANCE PERFORMAN~E‘ DATA
ANDAIR MLET TEMPERATURE.
ABS. DRY MANIFOLD Z w
Mnn
1. LOCATEA ON FUu THROTTLE ALTnUDE
POWER PRESSURE IN. HG O
CVRM FOR OMN R.P.M. lMNIFOLD ENGINE MODEL HIO-380-DiA
.SM) 6.S.F.C;
PRESSURE. COMPRESSION RATIO iO.O:i
2. LOU\TE B ON SEA LML CURM FOR
FUEL INJECTOR BENDIX RSA-’IAAI
R.PM. AND MANIFOU) PRESSURE AND
TRANSFERTOC.
28 1 I I I 1 I I I I FUEL GRADE,MIN. 100H30
3. CONNECTAAND C BY STRAIG~T UNE
AND READ AT GI\IEN
ALTITUDE D.
MODIFY HORSEPOWER AT D FOR 1
WIATK)NOFAIRINLETTEMPERATURE ~tt-trrtrtttl I I I R I R II~ I I I I I I I I I I 1 1711 1_1: C~
TFROM STANDARD ALTITUDE C-t- II I I 1 CORRECTFOR DIFFERENCE BETWEEN STD. C3
TEMPERATURE TQ BY FORMUU ct
Crl ALT. TEMP. T, AND ACTUAL INLETAIR TEMP.
r.
O
09
[(B.H.P. F.H.P.)X(~0.8 i 460*
460
-F.H.P.´•
IN ACCORDANCE WITH NOTE 4
2~
9
W k+......... ..--1177I177~7774
D
w w
a FULL THROTTLE R.PM.
co F
I I _rll I a I
LIMITINGMANIFOLD PRESS.
a~l FOR CONTINUOUS OPERATION
CD
I?
rrj
w
18
h)cd
v
CD1
X1 B
d~bd O
C1
w
Q\ O
i-
o
1
v, is
21
z ~O
o~ ~,Cd
´•1 T%!
t
O
s
o o o
M
STANDARDALTTTUDE TEMPERATURE. TS F
I I I I I I I 1
17 18 19 20 21 22 23 24 25 26 27 28
m
ABSOLUTE MANIFOLD PRESSURE, IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET
M
r/0r
LYCOMING OPERATOR’S MANUAL SECTION 3
0360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
110
100
90
80
70
50.
40
50 60 70 80 90 100
PERCENT RATED POWER
ORIGINAL 3-29
As Received By
ATP
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
110
100
90
80
70
60
50
40
50 60 70 80 90 100
PERCENT RATED POWER
3-30 BRIGINAL
as Received By
ATP.
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
110
100
90
80
70
60
50
40
50 60 70 80 90 100
PERCENT RATED POWER
ORIGINAL 3-31
As Received By
ATP
W I ORIGINAL
gm
m
U
As aeceived By
I
h,
ATP
o
wZ
Zw
CURVE NO. 10350A
n
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE. RP.M, MANIFOLD
PRESSURE AND AIR INLET TEMPERATURE.
1. LOCATE AON PILL THRDmE ALTITUDE CURVE FOR GIVEN RP.IY MANIFOLD LYCOMINGAIRCRAFT ENGINE
PRESS. ~tfFf+l PERFORMANCE DATA
O
2 LOCATE B ON SEA LML CURVE FOR RP~M a MANIFOLD PRESSURE a
ic, MAXIMUM POWER MIXTURE
TRANSFER TO C. ABS. DRY MANIFOLD
Q\ co UNLESS OTHER WISE NOTED
C BY STRAIGHT UNE AND READ HORSEPOWER AT GIVEN PRESSURE- IN HG
O ENGINE MODEL 0-360-A SERIES
MODIFT HORSEPOWER AT D FOR VARIATION OF AIR INLET
rr
COMPRESSIONRATIO 8.50:1 C)
P
TEMPERATURE T FROM FULLTHROTnER.P.M.~ CARBURETOR MARVELSCHEBLER
r FULLTHROTTLE
TS FUEL GRADE, MINIMUM 91/96
h r.
BY FORMULA
ZERO RAM
NO EXTERNAL MIXTURE
z HEATER USED
HP. AT D ACTUAL H.P. C/I1
w NORMALRATEDPOWER
C) (APPROXlmAnr tx
2700 RPM P
CD CORRECT FOR DIFFERENCE BETWEEN
CORRECTIONFOR EACH r
1C F.VARIATION FROM FULL RICH MIXTURE STD.ALTTEMP.Te ANDACTUALINLETAIR
H)
TEMP. IN ACCORDTANCE WITH NOTE 4
5´• c~
O rr,
r "--1
22
cL
--1
y to
o
rl
18
g_l
16
a
(D LL
w I 15--P--1 LIMITING MAN.
14
Cd FOR CONTINUOUS
P
O OPERATION
v 12+-tl O
dil~
ef~
PERCENT
RATED
>~12-f:W
z
w
Q\
WO POWER o 11-~
o\o c
o O
B :I-1
=9 sa
o mCS~
(D rn
=r. ~8
O
STANDARD ALTITUDE TEMPERATURE -F
-50
18 19 20 21 22 23 24 25 26 27 28 29
1 2 t 4 s 6 1 a s lo 11 tr 13 (4 ls l6 lr Is l8 2021 2223242~
O
M
r
Fn
ORIGINAL
As Received By
ATP
CURM N0.12122-8
Q\CI
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, R.PM., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE.
00
LYCOMING AIRCRAFT
LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS.
LOCATE B ON SEA LEVEL CURVE FOR R.P.M. 8 MANIFOLD
PRESSURE 8 TRANSFER TO C.
HELICOPTER ENGINE
PERFORMANCE DATA
IJ
E
CONNECTA 8 C BY STRAIGHT LINE AND READ ALTITUDE PERFORMANCE
r)
HORSEPOWERAT GIMNALTITUDE D. MAXIMUM POWER MIXTURE O
.MODIN HORSEPOWER vj rn ed
AT D FOR VARIATION OF LEVELPERFORMANCE UNLESS OTHERWISE NOTED O M
ABS. DRY MANIFOLD
AIR INLET TEMPERATURE cr PRESSURE- IN HG ENGINE MODEL C~ ~d
T FROM STANDARD a
PRESSURE 130
28.(r’HG. S. L.
FT 1000 FT.
O
ENGINE FULL THROTTLE
R.P.M. HORSEPOWER 120 i I I I i 117-111 1 1111
O
ZERO RAM
Cd
-50
C3’
50
is is 20 21 22 23 24 25
6
t;l 100
v,
14
4 80
rt. e LIMITING MAN PRESS.
FOR CONTINUOUS
OPERATION
P
CORRECT FOR DIFFERENCE BETWEEN STD.
X CONSUM 60 ALT TEMP. TR AND ACTUAL INLET AIR TEMP.
IN ACCORDATJCE WITH NOTE 4
RATED
a
PWVER
cp 0
ao
o ~o
r/~cd
Y
0~6
m S
Oc3
0 O
56
STANDARD ALTITUDE TEMPERATURE
-50 -50
18 19 20 21 22 23 24 25 26 27 28 29. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 171819 20 2122 23 24 25
ABSOLUTE MANIFOLD PRESSURE, IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET
cj~
ORIGINAL
As Received By
ATP
Or
wCC
tl
P
3. CONNECT A 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GIVEN ALTITUDE D.
4. MODIFY HORSEPOWER AT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM MAXIMUM POWER MIXTURE ~n O
TS
ALTITUDE PERFORMANCE
UNLESS OTHERWISE NOTED
ENGINE MODEL
8~
c, ~d
~TS’ SEA LEVEL W
ABS. DRY MANIFOLD
HO-360-B SERIES cc
o
PRESSURE IN HG
CARBURETOR BENDIX PSH-SBD Ocl
z FULLTHROTTLE R.P.M.
C~J APPROXIMATELY 1% FUEL GRADE, MINIMUM 91196
r.
R.P.M. I I I II/I II 1 I I 1
140
O"
c
oo\ 120
1 1 1 1 I I I I
tio I
g I I I I I I I I II 1 Y
~t)
100
=r.
B w
14
1 I I I I I 1 I 1 1 I I I I I I I
80
60
O
a +50
Cd
50
c3
la 19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
ABSOLUTE MANIFOLD PRESSURE. IN. HG.
(I)
PRESSURE ALTITUDE IN THOUSANDS OF FEET
Z
O
2j
M
ORIGINAL c~ c~
As Received By d~
BTP zz
u, rnw
W
gvl
G Cdm
Ch CURVE NO. 12700-A
TO FIND ACTUAL HORSEPOWER FRO M ALTITUDE, R.PM., MANIFOLD PRESSURE AND AIR INLET
TEMPERATURE.
i. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS.
TEXTRON LYCOMING AIRCRAFT
ENGINE PERFORMANCE DATA
3. CONNECTA 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GIVEN ALTITUDE D. ENGINE MODEL O
4. MODIFY HORSEPOWERAT D FOR VARIATION OFAIR INLETTEMPERATURE T AEIO -360-A SERIES
FROM STANDARD ALTITUDE TEMPERATURE TS COMPRESSION RATIO 8.7. i
BY FORMULA: APPROXIMATELY 1% CORRECTION FOR EACH 10" F.VARIATION FROM T FUEL INJECTOR- BENDIX,
S
RSA-5AD1
v,
HP AT ACTUAL H.P. v, FUEL GRADE, MINIMUM 100/1
460 T w
rr
NO EXTERNAL MIXTURE
ALTITUDE PERFORMANCE cl
O- HEATER USED, cc
Zi. ZERO RAM
Os 200
RATED POWER ABS. DRY MANIFOLD
o PRESSURE-IN. HG ~A
O 2700 R.PM.
2
c) r CORRECT FOR DIFFERENCE BETWEEN STD.
a ALT. TEMP. T~ AND ACTUAL INLET AIR TEMP.
t~J 160 22 IN ACCORDATJCE WITH NOTE 4
"B
k 20
140
o 1
c o
a´•
r
120
~a O
w
1 O
~I
v,
G
O
a O
I
a S) 100 t~
w ~301 2:
Y
As Received By
A’PP
ORIGINAL
As Received By
ATP Or
j w~
C-12850 0\ C1
ALTITUDE PERFORMANCE
00
70 FIND ACTUAL HORSEPOWER FROM SEA LEVEL LYCOMING AIRCRAFT ENGINE
ALTITUDE. RPM.MANIFOLD PRESSURE
PERFORMANCE
ZERO RAM PERFORMANCE DATA 2~
I LOCATE A ON FULL MROTfLE ALTITVDE MAXIMUM POWER MIXTURE
Z
FOR GIVEN RPM MANIFOLD
PRESSURE
UNLESS OTHERWISE NOTED n
RATED POWER
2 LOCATE B ON SEA LEVEL CURVE FOR
R PM AND MANIFOLD PRESSURE AND
So HP 2700 RPM ENGINE MODELS 10-360-8 SERIES
rn O
TRANSFER TO C COMPRESSION RATIO 8.5:1
I~ABS.DRYMANIFOLD I I T O
P
3 CONNECT AAND C BY STRAIGHT LINE I! I I I h I I I I I I I 1 FUELINJECTION CONT. FLOW
AND READ HORSEPOWER AT GIVEN
ALTITUDE D
PRESSURE IN. HG FUEL INJECTOR BENDIX TYPE RSA-BAD1 C~
FUEL GRADE.MINIMUM 91196 C4
4. MODIFY HORSEPOWER AT D FOR
VARIPITION OF AIR INLET TEMPERATURE p
TFROMST~NOARDALTITUDE ~F=f
F:~
O
T~I
AT D X 7~=460 fB
460
ACN~L
I I I I 1 I I I I I I I 1 I I I I I I I I I
a 5~
I APPROXIMArrLV 196 CORRECTION FOR W1 CORRECT FOR DIFFERENCE BETWEEN STD.
EAM 1, VARIATION FROM TS TEMP. T, AND ACTUAL INLET AIR TEMP.
o
IN ACCORDANCE WITH NOTE 4
CD
W I I I, rlll I 1 111 1 I vl I I I I IW
a
m Z
ENGINE
h, p r
*~3 o
tn~ a
b r
=1. r a
3: a(P ´•I
ct v, re
o
Oh CD
,M
o\ x~
o, a
h ci~ p
a~ 0
a
14
w
co´•
O CD
0 1
w I
0\
w
O
"B O
a
t;j~8
v
LIMITING MAN. PRESS.
FORCONTINUOUS
g
C´•l
OPERATION =I __~t;T, Z
O
ct
0, I Z
STANDARD ALTITUDE TEMPERATURE TS F V1
so -so
18 19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 S 6 7 8 9 ~O 11 12 13 14 15 16 171819 20 21 22 23 24
~n
9~ M
ABSOLUTE MANIFOLD PRESSURE. IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET C~ C~
clC1
w 00
w Z Z
rn 104
w
CdM
Oo
C-12732-A cc
h,
’r 1;-1 ENGINE RPM u
W
I I ii I_! I I I I I I RI/YV:Uibi~Ci I 1 I I
I(j
Z
CD T
a´•
r
E
H(D W
o~
ch"
o"
a
16
t~
,9
s; %1 100
g 14
a
(p w
´•d n r
0 80
8 I t-
OC~
r
B C1
WO
0\
o
B so cl
Z Z
t--f-----t;--t--t i i i i i i i
c~ O
I
4U. e~
FOR CONTINVOVS O
t-
OPERATION T,
w
E
0, ,O ,O c3
m 56
1,
STANDARDALTITUDE TEMPERATURE TS F
cD
a 50 50
18 19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
sr
ABSOLL~TE MANIFOLD PRESSURE. IN HG
I~W O
PRESSURE ALTITUDE IN THOUSANDS OF FEET
cD 1JZ
i M
8 r
r;n
I ORIGINAL
As Received By
ATP
C120U O~ C~
cn TO FIND ACTUAL K)RSEPOIIIIER FROM
SEA LEVEL ALTITUDE PERFORMANCE LYCOMING AIRCRAFT ENGINE
00
;ZI Q
ALTITUDE. R.PM.. MANIFOLD PRESSURE
PERFORMANCE tCtt ZERORAM fff PERFORMANCE DATA s~
1. LOCATE A ON FULL THROTTLE ALTITUDE
MAXIMUM POWER MIXTURE
o CURVE FOR GNEN R.PM. MANIFOLD
M O
TEMPERATURE TS BY FORMULA.
r
HP AT D X 7~. ACTUAL HP 56
APPROXIMATELY 1X FOR wl CORRECT FOR DIFFERENCE BET\IMEN STD.
EACH ~m. VARIATION FROMTS ALT TEMP. T. AND ACTUAL INLET AIR TEMP.
w
H-+f+t ENI;’NE
´•----´•-´•´•´•´•´•S
g
IN ACCORDANCE WITH NOTE 4 O
a
m
P
E
p p
´•I
rn
i i i ill i i I I I I I I
I I I I I I I 1 I I I 1 7, r
(D
p,
r
a
OC
a
m
w
o\
o B t
~e II
C36´• g
g
a
Cd I
a
X,
O
Cd
a
O
0, 0 .,.,,,,,,,O
-50 50
18 19 20 21 22 23 24 25 26 27 28 29 -J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24
r;n
m
ABSOLLm MANIFOLD PRESSURE. IH. HG.
O~ PRESSURE ALTITUDE IN MOUSANDS OF FEET CI C~
cc
w 00
w ZZ
\o r;nw
~s 8eceived 6$y
w
b BTP mm
o
TO FIND ACTUAL HORSEPOWER FRO MALTITUDE, R.P.M., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE.
i. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS.
2. LOCATE B ON SEA LEVEL CURVE FO R R.PM. MANIFOLD PRESSURE g TRANSFER TO C. I I
CURVE NO. 13516A
LYCOMING
gc3
cc
3. CONNECT A C BY STRAIGHT LINE AND -READ~HORSEPOWER AT GIVEN ALTITUDE D. II lill AIRCRAFT ENGINE W
4. MODIFY HORSEPOWERATD FORVARIATION OFAIR INLETTEMPERATURE TS FROM 11 III PERFORMANCEDATA G~
STANDARD ALTITUDE TEMPERATURE
BY FORMULA:
TS w
Z
MAXIMUM POWER
MIXTURE
ACTUAL H.P.
460 T APROXIMATELY 1% CORRECTION FOR EACH 10" F.VARIATION FROM TS ENGINE: IO-360-L2A
1/3 1 I I I I I I YI\_1
13 FULL T~HROTTLE R.P.M. Ci IN ACCORDANCE WITH NOTE 4
55 z 26
r 140
24´•
c~e
O 00 a:
H
Q: w
Q-
o
120
5j C
I I ,I n /I/v I R1
~100 1
w
B O
801 11 1 I I I INI I--r~l I ~lu 171
G, O
Z $3
o
I ~zl
60
m
~n
O
-150 ~t-- TS -L I- I I I I -150 I I I I I I I I I I I 1+5:0 ~3
01 1 I -1 I I
-88
18 ZO 22 24 26 28 1 2 3 4 S 6 7 8 g 10111213141516 1718192021222324
~Z
SEA
ABSOLUTE MANIFOLD PRESSURE. IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET
O~
LEVEL
me
Or’
u
cdCT~ o\C1
a.
~3:
O SEALEVEL PERFORMANCE ALTITUDE PERFORMANCE CURVE NO.13549 Z
13 o" t~Z
S´• LYCOMING ENGINE o
TO FIND ACTUPIL HORSEPOWER FROM ALTITVDE, R.PM., M~NIFOLD PRESSURE AND AIR INLET TEMPE~TURE.
h)
w T;t i. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS. PERFORMANCE DATA rn O
0\ 0 vl
0 LOCATE B ON SEA LEVEL CURVE FOR R.PM. 8 MANIFOLD 71
o 1 t PRESSURE 8 TRANSFER TO C. MAXIMUM POWER MIXTURE O m
\o
p CONNECT A 8 C BY STRAIGHT LINE AND READ V)
cD HORSEPOWER AT GIVEN ALT(TUDE D. w ABS. DRY MAN IFOLD UNLESS OTHERWISE NOTED
=t MODIFY HORSEPOWER
rr p~
~;1ODEL, el ´•´•´•3
RATED POWER a
ENGINE IO-360-M1A
E. AT D FOR VARIATION OF
3 AIRINLET TEMPERATURE
180 2700 RPPM. FULL THROTTLE R.P.M. COMPRESSION RATIO 8.5:1 m O
180
o~ T
ALTITUDE
FROM STANDARD
FUEL INJECTOR: PAC ~SA-5AD1
C"
rr
a
09 TEMPERATURE T
s
o ~o FUEL GRADE, MINIMUM: 91/96 ~E
Z
(P
BYFORMULA
Q ENGINE SPEED: 2700 RPM O
o~ w .~TS 160
m Z
HP. AT D XV 460+ T-
3 h,
a 4 NO EXTERNAL MIXTURE r e
ACTUAL H.P I
CD O\
w HEATER USED.
V) APPROXIMATELY 1% r
0 CD CORRECTIONFOR EACH 140
a CORRECT FOR DIFFERENCE
10".F.VARIATION
r d
20 BETWEEN STD.ALT. TEMPTS
AND ACTUAL INLET AIR TEMP.
ENGINE j
v
0\
OP~
n,
O
w
~3
a
O\
F 16!
=f.
m
a
(D
b
I
+50 Z
a
3 o
vl Z
STANDARD ALTITUDE TEMPERATURE T
rn
-50 so c3
18 19 20
ABSOLUTE MANIFOLD PRESS
21 22 23 24 25 26 27 28
IN. HG
29
9~
m~
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1819 20 21 22 23 24
~t]
w o o
P Zz
cnw
W
O’;"
iO
C1Z
ct
Bj
3. CONNECT A 8 C BY STRAIGHT LINE AND v, C
READ HORSEPOWER AT GIVEN ALTITUDE D. LU ABS. DRY MANIFOLD COMPRESSION RATIO 8.70:1
LIMITING a: C)
4. MODIFY HORSEPOWER AT D FOR PRESSURE IN HG
a FUELINJECTOR- C1
OF AIR INLET TEMPERATURE T FROM POWER
Crl BENDIX RSA-5AD1
STANDARDALTITUDETEMPERATURET
09 S
FUELGRADE, MINIMUM 1001130 O
8Y FORMULA
o
NO EXTERNAL MIXTURE
(D i-´•
._:. I i FULLTHRO‘TTLER.P.M, HEATER USED
W HPATDXV460tT :ACTUALH.P.
180
a CORRECT FOR DIFFERENCE BETWEEN STD. ALT
i-i-i
00 APPROXIMATELY 1X 5
TEMP.TS AND ACTUAL INLETAIR TEMP. IN
CORRECTION FOR EACH i_ _~_ -I
m i= ACCORDANCE WITH NOTE 4
1~´• F.VARIATION
CD 170
99 FROM T
~d r _.1_-, o
o S
c~ I 160
0\ -i-
p,
o =t -f~-,
´•i
[L 150
c~
p B i--t-Li~------:
(P B
o
3. a
CP
vn P. ENGINE 140
(D R.PM. if" v,
i-´• u
o
BI r
I
0" 130 O cC
3 1-
o\O
i----i----i---: --~-i-t-h---t-i- O~
120 w
__:_-_.1__ W
n,
i-
Y
ZZ
:--I-- 1
a
m i~_i-_-i- -_j-._.i._i.
Iioi Ir---
O
1~
r;nca
i
+50 1~
I-.
O
0 c~
a 9,-50
STANDARD ALTITUDE TEMPERATURE TS F "C3
-soI O
16 17 18 19 20 21 22 23 24 25 26 27 ~Uj 1 1 3 4 i 8 7 8 9 10 11 11 13 14 15 18 1718 19 19 21 92 2j 24 C356
m
II ABSOLUTE MANIFOLD PRESSURE, IN. HG PRESSURE ALTITUDE IN THOUSANDS OF FEET a ~n
zc
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Or
00
CURVE N0.12941A
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, R.PM., MANIFOL) SEA LEVEL ALTITUDE PERFORMANCE
PRESSURE AND AIR INLET TEMPERATURE. #1 PERFORMANCE LYCOMING HELICOPTER ENGINE n
1. LOCATE A ON NLL THROTTLE ALTITUDE CURVE FOR GIMN R.P.M. MANIFOLD PERFORMANCE DATA
PRESS. 1%10
LOCATE B ON SEALML CURVE FOR R.P.M. I MANIFOLD PRESSURE (L Cd
TRANSFER TO C. MAXIMUM POWER MIXTURE UNLESS O
CONNECTA 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GNEN OTHERWISE NOTED
ALTITUDE D. /FRfffFRfl v, -i ENGINE MODELHD~B(FB SERIES
MODIFY HORSEPOWERAT D FOR VARIATION OFAIR INLET ~j I I
COMPRESSIONRATIO 8.5:1
TEMPERATURE T FROM A75FRFRTRFR a: Ass. DRYMANIFOLD
STANDARDALTITUDETEMPERATURE T
a
PRESSURE IN HG
FUELINJECTOR- BENDIXRSA-5AB1
M O
S
r BYFORMULA
FUEL MINIMUM GRADE 91/96 ~j 36
op HP AT D XV460+T-
APPROXIMATELY 1%
ACTUAL H.P. NORMAL RATED WWER
AT.50
D
Z
NO EXTERNAL MIXTURE
HEATER USED S~
O
W CORRECTION FOR EACH -1
M
t~3 1(P F.VARIATION a
FULL THROTTLE R.P.M. P
\O g I~
F~ -1
Lu o
o 1
CORRECT FOR DIFFERENCE BEMIEEN STD. ALT
s c. ENGINE ANDACTUALINLETAIRTEMP. IN
TEMPTS
R.PM. ACCORDANCE WITH NOTE 4
-1
c
I~
0
CD a F
=1.
w-1
vi m
Cd
CD 30
120
NLLTHR(TT~LE
O
CD d
110
0 Z
C1
V)f~ STANDARDALTITUDE TEMPERATURE TS F, h ul I 1 I
18 is 20 21 22 23 24 25 26 27 28 29 _1
1 2 5 4 5 6 ´•7 11 6 10 11 12 15 14 15 16 17 15 15 26 21 22 2524 51
m
ABSOLUTE MANIFOLD PRESSURE,.IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET
M
C)CI
ORIGINAL t]
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b As Received By
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I I 1 1 1 I I I I- 1 I I r Ct
PRESSURE.
2 LOCATE B ON SEA LEVEL CURVE FOR TED HP-2900
Z
ENGINE MODELS H1O360C SERIES
PRESSURE AND
.50 BSFC
rn
COMPRESSION RATIO 8.7:1
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AND READ HORSEPOWER AT CIMN ABS. DRY MANIFOLD 100H30
FUEL GRADE,MINIMUM
ALTITUDE D. PRESSURE IN. HG
MODIFY HORSEPOWERAT D FOR
NOEXTERNAL.M’"R.E HEATERUSED 1
VARIATION OF AIR INLET TEMPERATURE C)
T FROM STANDARD ALTITUDE
TEMPERATURE TQ BY FORMULA.
r
O
1’ 480+T
W
w CORRECT FOR DIFFERENCE BETWEEN STD.
W
ALT TEMP. T, AND ACTUAL INLETAIR TEMP.
P ~ttttt iNdlN~ dpd
V) IN ACCORDANCE WITH NOTE 4
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STANDARD ALTITUDE TEMPERATURE TS F
O 1 111110
F~5d
r3 ~n
-50 -50
I
18 19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
g
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ABSOLUTE MANIFOLD PRESSURE. IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET 1~3
ORIGINAL
As Received &y
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SEA LEVEL I I I ALTITUDE PERFORMANCE~--C--F LYCOMING AIRCRAFT ENGINE
00
TO FIND ACTUAL HORSEPOWER FROM PERFORMANCE ZERO RAM PERFORMANCE DATA
ALTITUDE. RPM. MANIFOLD PRESSURE
ANDAIRINLETTEMPERATURE TIO-360A SERIES
ENGINE MODEL
COMPRESSION RATIO 7.3:1 Z
i. LOCATE AON ALTITUDE CURVE FOR
GIVEN MANIFOLD PRESSURE AND
FUEL INJECTOR BENDDX TYPE RSASADI O
ALTITUDE AT R.PM. SHOWN.
AIRESEARCH T04
2. MODIFY HORSEPOWER AT A FOR
ABS. DRY MANIFOLD
GRADE, MINIMUM 100/130 rn O
PRESSURE IN. HG
VARIATION OF AIR INLET TEMPERATURE MIXTURE STRENGTH .60 LBIBHP~R ~Q
TO THE TURBOCHARGER Ta FROM ALTITUDE POWER TOLERANCE ~-29( O
STANDARD ALTITUDE TEMPERATURE Ts
BY FORMULA:
nP AT A X ACTUAL HP
2575 a
CORRECT FOR DIFFERENCE BETWEEN STD. MO
APPROXIMP~LY 1% MRRECTION FOR
EAW l(rF VARIATION FROM TS
ALT TEMP. T,ANDACTUAL INLETAIR TEMP. a 56
r TO TURBOCHARGER. (SEE NOTE 2)
=1"
O
W
O\P,
1
w
(;13
(D I 1 I I I 1
NORMAL RATED POWER
200 HP. 34.0" HG M.A.P
I I rlrrllll I III I I I I I f
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50 Tn
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16 18 20 22 24 26 28 30 32 34 36 38 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
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ABSOLUTE MANIFOLD PRESSURE, IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET
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STANDARD ALTITUDE TEMPERATURE TS F M
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B
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SEALEVEL ~ALTITUDE PERFORMANCE O O
LYCOMING AIRCRAFT ENGINE
PERFORMANCE ZERO RAM
TO FIND ACTUAL HORSEPOWER FROM PERFORMANCE DATA
ALTITUDE. R.P.M.. MANIFOLD PRESSURE
AND AIR INLET TEMPERATURE.
ENGINE MODEL TIO-36~A SERIES Z
1. LOCATE AON ALTITUDE CURVE FOR
COMPRESSION RATIO 7.3:1 C1
FUEL INJECTOR BENDIX TYPE RSA5AD1
GIVEN MANIFOLD PRESSURE AND
~LnruoEnrR.w.sHovw NRBOCHAROER
FUEL GRADE. MINIMUM
AIRESEARCHT04
100/130
y)~
2. MODIFY HORSEPOWER AT A FOR O
e
VARIATION OFAIR INLET TEMPERATURE MAXIMUM POWER MIXTURE
TO THE TURBOCHARGER Tn FROM I I I I I 1 1 I 1 I rALTITUDE POWER TOLERANCE +/-2%
STANDARD ALTITUDE TEMPERATURE Ts
BY FORMULA:
cl
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m O
nP AT A X ACTUAL HP
a
_
V460+TI-
ALT TEMP. T, AND ACTUAL INLET AIR TEMP.
r
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AP~ROXIMATELY 1% CORRECTION FOR ABS. DRY MANIFOLD
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g~
1 2 3 4 6 7 8 9 10 11 12 13 14 15 18 17 18 19 20 21 22 23
M
WP ORIGINAL’ O1!
As aeceived By
AVP
W
O’;n
P
oo
ce~M
B
ALTITUDE AT R.PM. SHOVI~. II II 1 1 171 1 I I I I I II ITURBOCHARGER AIRESEARCH T04
2. MODIFY HORSEPOWER AT AFOR LLII_III I I I L_11 I I I I I i I I .IFUELGRADE,MINIMUM 100H30
VARIATION OFAIR INLETTEMPERATURE I I
t+-tttftt-I MAXIMUM POWER MIXTURE
TO THE TURBOCHARGER TA FROM 11 117 1 I I I I I 1 I I I I 1 I I I I ALTITUDE POWER TOLERANCE +/-20m
STANDARD ALTITUDE TEMPERATURE Ts
BY FORMULA:
0~ HP AT A X
V460*TI-
CORRECT FOR DIFFERENCE BENVEEN STD. O
ALT. TEMP. T, AND ACTUAL INLETAIR TEMP.
E Z
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66 APPROXIMATELY 19b CORRECTION FOR
W i
w
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10~ C1
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56
STANDARD ALTITUDE TEMPERATURE
TS F
so 50
Is Is 20 ZZ 24 16 28 30 32 34 36 58 i
qd 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2021 2223 24
g
TCmE TURBOCHARGER T* FROM I 1 I 171 1 I I I I 1 1 1 Ir ALTITUDE POWER TOLERANCE +1-2%
STANDARD ALTITUDE TEMPERATURE Ts
BY FORMULA:
9
w
lu
W
(n
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PRESSURE-IN.HG
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O
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16 18 20 22 24 26 28 30
B
PRESSURE ALTITUDE IN THOUSANDS OF FEET
c~cl
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As Received By
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SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
10
90
r 80
S
i~ t 70
60
50
40
60 0 0 90 00
3-50
ORIGIPIAL
As Received By w ~F
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ALTITUDE PERFORMANCE
CURVE
N0.13308o\ g a
TO FINDACTUAL HORSEWWER FROM ALTITUDE, R.PM., MANIFOLD SEA LNEL
PRESSURE AND AIR INLET TEMPERATURE. PERFORMANCE ZERO RAM LYCOMING HELICOPTER ENGINE m a
1. LOCATE AON PILL THROTTLE ALTITUDE CURVE FOR GMN RPM. MANIFOLD PERFORMANCE DATA
PRESS. am
2. LOCATE B ON SEA LEVEL CURVE FOR RP.M. 8 MANIFOLD PRESSURE d a
TRANSFER TO C.
3.CONNECTA(L C BY STR91GHT LINE AhlD READ HORSEPOWERAT GIVEN
ALTITUDE D. cn
MAXIMUM POWER MIXTURE UNLESS
OTHERWISE NOTED
ENGINE MODEL H1(1360-E1AD
j= E
4. MODIM HORSEPOWERAT D FOR VARIATION OF AIR INLET w COMPRESSION RATIO 8.00:1 a
TEMPERATURE T FROM STANDARDALTITUDE TEMPERATURE T a ABS. DRY MANIFOLD
r FUEL INJECTOR BENDIXRSA-SAB1
BY FORMULA PRESSURE IN HG
FUEL MINIMUM GRAOE 1001130
09
HP. AT D ]Y~
460+ ACTUAL H.P.
D
a
NORMALRATED
W APPROXIMATELY1% CORRECTIONFOR HPZBOO RPM
tl~
EACH10’ F.VARIATION FROM MZ
TS r d
m
FULL THROTTLE R.PM.
-200
o
O c
(rc, 1
CORRECT FOR DIFFERENCE BETWEEN STD. ALT
O
TEMP.TS AND ACTUAL INLETAIR TEMP. IN
t~j ACCORDANCE WITH NOTE 4
-1
w
r.
O
~O F
ENGINE
om
I
R.P.M.
1
a
(O ~-1 00
Y
FUUTHRO~LE
HORSEPOIMR d
m
ZERO RAM
80
STUID*ROUTITUOE
5" -50
~oZ
lb II, 11 2: 25 2$ 25 26 27 28 29 4
j~ul
2 i i T 8 B 10 11 12 1) 14 11 16 11 18 18 20 21 22 2224
clh WO
Z
W
O~n
(Ih Cb
h,
r
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, RP.M.. MANIFOLD SEA LEEL
PERFORMANCE
TITUDE PERFORMANCE CURVENO. 13309-A
IZ
Z,
c(
(AP~ROXIMATELY1%
CORRECTION FOR EACH a
ENSTROM KIT SK-28-121000
MIXTURE STRENGTH .69LB~WHR S
~1
a
l(rF.vARIATloN
FROMH) P CORRECT FOR DIFFERENCE BETWEEN STD. ALT
TEMP. TS AND ACTUAL INLETAIR TEMP. TO
205 HP
aK
36.51N.HG
i~IjCd
O
a
36.5
O z
P- 200
01
lr ~jb7
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5´•
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ct
Wh
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md--1
51
O
120 O
r;/lcd
m
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C,~
STANDARDALTITUDE TEMPERATURE T r F
h,
-50 O
26 27 28 29 30 31 32 33 34 35 36 37 c3
c. 1 2 3 4 1 6 7 8 8 10 1I 12 13 14 11 18 11 18 18 20 tl 22 23 24 56
e
o ABSOLUTE MANIFOLD PRESSURE, IN. HG. ~4
v, PRESSURE IN THOUSANDS OF FEET ~U,
BRIGINAL
As Received
O
m
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By
ATP
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
16
o~ 14
I
a
(3
12
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o, to
u.
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8
LL
50 60 70 80 90 100
3-53
SECTION 3 LYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS 0-360 AND ASSOCIATED MODELS
LL ~L
50 60 70 SO 90 100
3-54
TO FIND ACTUAL HORSEPOWER FROM SEA LEVEL CURVE NO. 13513
ALTITUDE PERFORMANCE
PERFORMANCE
TITUDE. R.PM., MANIFOLD PRESSURE
at
TEXTRON LYCOMING
AIR INLET TEMPERATURE.
AIRCRAFT ENGINE
LOCATE AON FULL THROTTLE ALTITUDE I I I I I I 1 I I I I I I I I I 1 III PERFORMANCEDATA
CURVE FORGIVEN R.PM. MANIFOLD PRESS. I I I I I ui
LOCATE B ON SEALEVELCURVE FOR R.PM. I I 1 1~ I I I I I I I 1 I I I 1 I I 1 MAXIMUM POIIKR MIXTURE
n
8 MANIFOLD PRESSURE TRANSFER TO C. a
U
r
09
b@ R.PM.
o"Ba 5
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+59
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ATP
w ORIGINAL O
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As Received By
ATP L c3
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CURVE NO.13358
O TO FIND ACTUAL HORSEPOWER FROM SEALEVEL ZERO RAM
I]c, ALTITUDE.R.P.M., MANIFOLD PRESSURE PERFOF~MANCE ALTITUDE PERFORMANCE
AND AIR INLET TEMPERATURE. LYCOMING AIRCRAFT ENGINE
O i. LOCATE A ON FULL THROTTLE ALTITUDE RATED POWER
PERFORMANCE DATA
CURVE FOR GIVEN R.PM. MANIFOLD PRESS. 2700 RPM
ABS. DRY MANIFOLD
2. LOCATE B ON SEA LEVEL CURVE FOR R.P.M. MAXIMUM POWER MIXTURE CI
PRESSURE- IN HG
8 MANIFOLD PRESSURE 8 TRANSFER TO C. UNLESS OTHERWISE NOTED cl
3 CONNECTA L C BI STRAIGHT LINE~WD- Y
r´• READ HORSEPOWER AT GIVEN ALTITUDE D. ENGINE MODELO-360. 180 HP O
E~Oq 4. MODIFY HORSEPOWER AT D FOR VARIATION FULL THROTTLE R.PM. COMPRESSION RATIO 8.50:1 Z
OFAIR INLETTEMPERATURE T FROM
rtl
,O\ STANDARD ALTITUDE TEMPERATURE T
S
vj
W BY FORMULA
g
c-´•
h, ’S CORRECT FOR DIFFERENCE BETWEEN
Cd HP AT D X 460 T ACTUAL H.P o STD. ALT TEMP. TS AND ACTUAL INLETAIR
TEMP. IN ACCORDANCE WITH NOTE 4
APPROXIMATELY 1% CORRECTION FOR 180
-sg
r
ENGINE
j-j R.PM.
hPrv,140
r
120
a o
Wh
dC O\v
loo
Q
O\CD
P
O tlP
.0\
;9 r;nM
o
h
B m
60
+50
T
+50
’50 j= O
o "’O 56
rn
STANDARD ALTITUDE TEMPERATURE T
is is 20 21
ABSOLUTE MANIFOLD
22 23 24 25
PRESSURE.
26 27
IN. HG.
28 29
~d -50
100/130m
TRANSERTOC.
5. CONNECTAAND C BY STRAIGHT LINE COMPRESSION RATIO 8.0:1 O
AND READ HOR8EPOHIER AT GIVEN ABS. DRY MANIFOLD
FUEL INJECTOR BENDU( RSASAB1
ALTITUDE D. PRESSURE IN. HG
uoom HOR8EPOWERAT D FOR FUEL GRADE. MINIMUM
VARIATION OFAIR INLET TEMPERATURE
Tg BY FORMULA
O
~P AT D X 7~ D ncTUAL ~P
FULL THROTTLE R.PM.
21 ~ppRoXIUAmvlrCoRREm4NFOR
I
w
O
EAO( i, VARLATION L~
CORRECT FOR DIFFERENCE BETWEEN STD. O
T, AND ACTUAL INLET AIR TEMP.
ALT. TEMP.
NORMAL RATED POWER w
a IN ACCORDANCE WITH NOTE 4 m
190HP3050RPM o
W i i i i i i i i i i i i i i i i i i i i i,
z
i~ Mr
ENGINE
a I I I I 1 I I 1 I I 1 I I 1 rll--
0 ’"’’’’’’rru/lnl 1/1 I I I~
o\
i
o
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u, 2~z
As Received By vlw
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cln
oo
ORIGINAL 6~
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r
As Received
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By
b c3
cl
o
1!
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CURVE NO. 13360
o
LYCOMING
W SEA LEVEL PERFORMANCE HELICOPTER ENGINE Z
b PERFORMANCE DATA
P
TO FIND ACTUAL HORSEPOWER FROM I I I I I I I I I I I I I I /ENGINE MODELHIO-360-FiAD
ALTITUDE, R.P.M., MANIFOLD F)RESSURE
AND AIR INLET TEMPERATURE. ZERO RAM ALTITUDE PERFORMANCE COMPRESSION RATIO 8.00:1
FUEL INJECTOR
r BENDIX RSAdAB1
CD 1. LOCATE "A" ON ALTITUDE CURVE FOR GIVEN
cc
MANIFOLD PRESSURE AND ALTITUDE AT FUELGRADE, MIN. 1001130
R.P.M., SHOWN. ENSTROM KIT
O
3050
2. MODIP/ HORSEPOWER AT "A" FOR VARIATION SK-28-121000 MOD. 1!
B OF AIR INLET TEMPERATURE TO THE
´•TURBOCHARGER TA FROM STANDARD
MIXTURE STRENGTH:
~n
69 LBIBHPIHr.
D
ALTITUDE TEMPERATURE TS BY FORMULA:
ABS. DRY MANIFOLD
PRESSURE IN. HG
=ACTUAL H.P.
(HP.AT"A~ 460+TA
~BDITA CORRECT FOR DIFFERENCE BETWEEN
240 STD. ALT TEMP TS AND ACTUAL INLET AIR
TEMP. TO TURBOCHARGER. (SEE NOTE 2)
(APPROXIMATELY 1% CORRECTION FOR
O EACH iOOF VARIATION FROM TS)
v,
39.0
Ir
~,o"´•"
i
a
gi´•´• o
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G,
Pn
u, Q\
225HP.39.01N.HG. ~--CI I
160
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140 ~O
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0 56
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r
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OI STANbAkDkTITUbE TEMP;RA~VR; TSbF I
-50 O
-50
O0O 24 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 1819 2021222324
FEETg P
B
LYCOMING OPERATOR’S MANUAL SECTION 3
0-360 AND ASSOCIATED MODELS OPERATING INSTRUCTIONS
Curve No.i3429-A
140
130´•
120
110
or LEAN LIM
I 100
90
80
3 70
60
50
40
30
20
100 120 140 160 180 200
BRAKE HORSEPOWER
3-59
ORIGINAL
As Received By
o\
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ATP ´•d
FUEL INJECTOR
VARIATION OF AIR INLET TEMPERATURE
TO THE TURBOC~UROER a, FROM FUEL GRADE MINUMUM 1001100LL
ENGINE SPEED 2575 RPM
~TERUTAREPMET
STANDARDALTITVDE
BY FORYULA:
ABS. DRY MANIFOLD
PRESSURE IN. HG MIX~URE STRENGTH .80 LBII)HP-HR
I I I II I I I I I I I I I I I I I I I I I I I I I I
HP AT A X ACTUAL HP
)--+t-tS~-+Htl C)
I 1 I I I I I I I i 1 111 1 I I I
*PPROXI~UTUI ~tL U)RREWION FMI
8
C´•´• EACH 18’5 VARIATION FROM B
ao I 1 rl I I I 1 7 1 I I I I 1 II 1 2575 R.P.M
wY 11~111 1111 I I I 1
~n
I I I I 1 I I I I I -1 I 1
h3
d
ENGINE RPM
B
Pt
r+
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56
STANDARD ALTITUDE TEMPERATURE TS F
50
22 24 26 28 30 32 34 38 38 40 42 44
9~ 1 2 3 4 5 8 7 8 9 10 11 12 13 14 15 16 1718 19 20 21 222324 tjf
V)W O
ABSOLUTE MANIFOLD PRESSURE, IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF-FEET
M
r
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Or
C-13430SheelZa13
ZERO RAM O O
TO FD(D ACIIIAIHORSEPOINER FROM SEA LEVEL _CI- LYCOMINO AIRCRAFT
ALTrrvDE. RP.H.. MANIK)U) PRESGURE ALTITUDE PERFORMANCE
~e Ar Ax ACnuL Hp
osd
AP~ROXILWUY 1+ CORRECTION FOR
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w~
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~1
LYCOMING OPERATOR’S MANUAL
SECTION 4
PERIODIC INSPECTIONS
Page
General´•´•´•´•´•´•´•´•´•´•´•´•´•´•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION 4
PERIODIC INSPECTIONS
NOTE
Perhaps otherfactor is quite so important to safety and durability of the aircraJt and its
no
components are faithJ~ul and diligent attention to regular checks for minor troubles and
prompt repair when they arefound
The operator should bear in mind that the items listed in the following pages do not constitute a complete
aircraft inspection, but are meant for the engine only. Consult the airframe manufacturer’s handbook for
additional instructions.
Pre-Starting Items of Maintenance The daily pre-flight inspection is a check of the aircraft prior to the
first flight of the day. The inspection is to determine the general condition of the aircraft and engine.
The importance of proper pre-flight inspection cannot be over emphasized. Statistics prove several
hundred accidents occur yearly directly responsible to poor pre-flight.
Among the major causes of poor pre-flight inspection are lack of concentration, reluctance to
acknowledge the need for a check list, carelessness bred
by familiarity and haste.
4-1
SECTION 4 LYCOMING OPERATOR’S MANUAL
PERIODIC INSPECTIONS 0-360 AND ASSOCIATED MODELS
I. DAILYPRE-FLIGHT.
a. Engine.
(3) Checkoillevel.
(5) Check fuel and oil line connections; note minor indications for repair at 50-hour inspection.
Repair any leaks before aircraft is flown.
(6) Open the fuel drain to remove any accumulation of water and sediment.
(7) Make sure all shields and cowling are in place and secure. If any are missing or damaged, repair
or replacement should be made before the aircraft is flown.
(8) Check controls for general condition, travel, ~uld freedom ofmovement.
(9) Induction system air filter should be inspected and serviced in accordance with the airframe
manufacturer’s recommendations.
b. Turbocharger.
(1) Inspect mounting and connections of turbocharger for security, lubricant or air leakage.
2. 25-HOUR INSPECTION (ENGINE). After the first twenty-five hours operation time; new, rebuilt or
newly overhauled engines should undergo a 50-hour inspection including draining and renewing lubricating
oil. If engine has no full-flow oil filter, change oil every 25 hours. Also, inspect and clean suction and
pressure screens.
3. SO-HOUR INSPECTION (ENGINE). In addition to the items listed for daily pre-flight inspection, the
following maintenance checks should be made after every 50 hours of operation.
a. Ignition System.
(1) If fouling of spark plugs is apparent, rotate bottom plugs to upper position.
(2) Examine spark plug leads of cable and ´•ceramics for corrosion deposits. This condition is
evidence of either leaking spark plugs, improper cleaning of the spark plug walls or connector
ends. Where this condition is found, clean the cable ends, spark plug walls and ceramics with a
dry, clean cloth or a clean cloth moistened with methyl-ethyl-ketone. All parts should be clean
and dry before reassembly.
4-2
LYCOMING OPERATOR’S MANUAL SECTION 4
0-360 AND ASSOCIATED MODELS PERIODIC INSPECTIONS
(3) Check ignition harness for security of mounting clamps and be sure connections are tight at spark
plug and magneto terminals.
b. Fuel and Induction System Check the primer lines for leaks and
security of the clamps. Remove and
clean the fuel inlet strainers. Check the mixture control and throttle linkage for travel, freedom of
movement, security of the clamps and lubricate if necessary. Check the air intake ducts for leaks,
security, filter damage; evidence of dust or other solid material in the ducts is indicative of inadequate
filter care or damaged filter. Check vent lines for evidence of fuel or oil seepage; if present, fuel pump
may require replacement.
c. Lubrication System.
(1) Replace external full flow oil filter element. (Check used element for metal particles.) Drain and
renew lubricating oil.
(2) (Engines Not Equippeci with External Filter.) Remove oil pressure screen and clean thoroughly.
Note carefully for presence of metal particles that are indicative of internal engine damage.
Change oil every 25 hours.
(3) Check oil lines for leaks, particularly at connections for security of anchorage and for wear due to
rubbing or vibration, for dents and cracks.
d Exhaust System Check attaching flanges at exhaust ports cylinder for evidence of leakage. If they
on
are loose, they must be removed and machined flat before they are reassembled and tightened.
Examine exhaust manifolds for general condition.
e. Cooling System Check cowling and baffle for damage and secure anchorage. Any damaged or
missing part of the cooling system must be repaired or replaced before the aircraft resumes operation.
J: Cylinders Check rocker box cover for evidence of oil leaks. If found, replace gasket and tighten
screws to specified torque (50 in.-lbs.).
Check cylinders for evidence of excessive heat which is indicated by burned paint on the cylinder.
This condition is indicative of internal damage to the cylinder and, if found, its cause must be
Heavy discoloration and appearance of seepage at cylinder head and barrel attachment area is
usually due to emission of thread lubricant used during assembly of the barrel at the factory, or by
slight gas leakage which stops after the cylinder has been in. service for awhile. This condition is
neither harmful nor detrimental to engine performance and operation. If it can be proven that leakage
exceeds these conditions, the cylinder should be replaced.
g. Turbocharger All fluid power lines and mounting brackets incorporated in turbocharger system
should be checked for leaks, tightness and any damage that may cause a restriction.
Check for accumulation of dirt or other interference with the linkage between the bypass valve- and
the actuator which may impair operation of turbocharger. Clean or correct cause of interference.
4-3
SECTION 4 LYCOMING OPERATOR’S MANUAL
PERIODIC INSPECTION 0-360 AND ASSOCIATED MODELS
The vent line from the actuator should be checked for oil leakage. Anj~ constant oil leakage is cause
Check alternate air valve to be sure it swings free and seals tightly.
h. Carburetor Check throttle body attaching screws for tightness. The correct torque for~these screws
is 40-50 in.-lbs.
4. 100-HOUR INSPECTION. In addition to the items listed for daily pre-flight and 50-hour inspection, the
following maintenance chedks should be made after one hundred hours of operation.
a. Electrical System.
(1) Check all wiring connected to the engine or accessoi´•ies. Any shielded cables that are damaged
should be replaced. Replace clamps or loose wires and check terminals for-security and
cleanliness.
(2) Remove spark plugs; test, clean and regap. Replace if necessary.
c. Magnetos Check breaker points for pitting and minimum gap. Check for excessive oil in the breaker
compartment, if found, wipe dry with a clean lintless cloth. The felt located at the breaker points
should be lubricated in accordance with the magneto manufacturer’s instructions. Check magneto to
engine timing. Timing procedure is described in Section 5, 1, b of this manual.
d Engine Accessories Engine mounted accessories such as pumps, temperature and pressure sensing
milts should be checked for secure mounting, tight connections.
J: Engine Mounts Check engine mounting bolts and bushings for security and excessive wear. Replace
any bushings that are excessively worn.
g Fuel Injection Nozzles and Fuel Lines Check fuel injector nozzles for looseness, tighten to 60 in.-
Ibs. torque. Check fuel line for dye stains at connection indicating leakage and security of line. Repair
or replacement must be accomplished before the aircraft resumes operation.
h. Turbocharger Inspect all air ducting and collllections in turbocharger system for leaks. Make
inspection both with engine shut down and with engine running. Check at manifold connections to
turbine inlet and at engine exhaust manifold gasket, for possible exhaust gas leakage.
CAUTION
Check for dirt or dust build-up within the turbocharger. Check for uneven deposits on the impeller.
Consult AiResearch Div. Manual TP-21 for method to remove all such foreign matter.
4-4
LYCOMING OPERATOR’S MANUAL SECTION 4
0360 AND ASSOCIATED MODELS PERIODIC INSPECTIONS
5. 100-HOUR INSPECTION. In addition to the itemslisted for daily pre-flight, 50-hour and 100-hour
inspection, the following maintenance check should be made after every 400 hours of operation.
Valve Inspection Remove rocker box covers and check for freedom of valve rockers when valves are
closed. Look for evidence of abnormal wear or broken parts in the area of the valve tips, valve keeper,
springs and spring Seats. If any indications are found, the cylinder and all of its components should be
removed (including the piston and connecting rod assembly) and inspected for further damage. Replace any
parts that do not conform \jvith~limits shown in the latest revision of Special Service Publication No.
SSP1776.
accomplished. All such publications are available ~om Lycoming distributors, or from the factory by
subscription. Consult the latest revision of Service Letter No. L114 for subscription information.
Maintenance facilities should have an up-to-date file of these publications available at all times.
4-5
LYCOMING OPERATOR’S MANUAL
SECTION 5
MARYTENANCE PROCEDURES
Page
GeI1e~´•81´•´•´•´•´•´•´•´•´•´•´•´•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Fuel System
Lubrication System
C~linders 5-5
SECTION 5
MAINTENANCE PROCEDURES
The
procedures described in this section are provided to guide and instruct personnel in performing such
maintenance operations that may be required in conjunction with the periodic inspections listed in the
preceding section. No attempt is made to include repair and replacement operations that will be found in the
applicable Lycoming Overhaul Manual.
I. IGNITIONAND ELECTRICAL SYSTEM.
a. Ignition Harness and Wire Replacement In the event that an ignition harness or an individual lead is
to be replaced, consult the wiring diagram to be sure harness is correctly installed. Mark location of
clamps and clips to be certain the replacement is clamped at correct locations.
b. TimingMagnetos to Engine.
(3) Using a battery powered timing light, attach the positive lead to a suitable terminal connected to
the switch terminal of the magneto and the negative lead to any unpainted portion of the engine.
Rotate the magneto in its mounting flange to a point where the light comes on, then slowly turn it
in the opposite direction until the light goes out. Bring the magneto back slowly until the light
just comes on. Repeat this with the second magneto.
(4) Back off the crankshaft a few degrees, the timing lights should go out. Bring the crankshaft
slowly back in direction of normal rotation until the timing mark and the hole in the starter
housing are in alignment. At this point, both lights should go on simultaneously. Tighten nuts to
specified torq;e.
(5) Dual Magnetos timing window plug from the most convenient
Remove the side of the housing
and the plug from the rotor viewing location in the center of the housing.
(6) Turn the rotating magnet drive shaft in direction of normal rotation until the painted tooth of the
distributor gear is center in the timing hole. Observe that at this time the built in pointer just
ahead of the rotor viewing window aligns with either the L or R (depending on rotation).
5-1
SECTION 5 LYCOMING OPERATOR’S MANUAL
MAINTENANCE PROCEDURES 0360 AND ASSOCIATED MODELS
FIRING ORDER
C’ wise Rotationi-3-2-4
1
C.C’ wise Rotationl-472-3
d*
2
1 3
4 ’c,
~I
I
I
RIB ON BLOCK´•
5-2
LYCOMING OPERATOR’S MANUAL SECTION 5
0-360 AND ASSOCIATED MODELS MAINTENANCE PROCEDURES
(7) Hold the magneto in this position and install gasket and magnetos. Secure with clamps, washers
and nuts tightened only finger tight.
(8) Using abattery powereTd timing light, attach one positive lead to left switch terminal, one positive
lead to right switch terminal and the ground lead to the magneto housing.
(9) Turn the entire magneto in direction of rotation until the timing light comes on, then slowly turn
it in the opposite direction until the light goes out. Bring the magneto back slowly until the light
just comes on.
(10) Back off the crankshaft a few degrees, the timing lights should go out. Bring the crankshaft
slowly back in direction of normal rotation until the lights just come on. Both lights should go on
2" ofNo. 1 engine firing position.
NOTE
Some timing lights operate in the reverse manner as described. The light comes on when the
breakerpoints open. Checkyour timing light instructions.
c Internal Timing Dual Magneto Check the magneto internal timing and breaker synchronization in
the following manner.
(1) Main Breakers Connect the timing light negativelead to any unpainted surface of the magneto.
Connect one positive lead to the left main breaker terminal and the second positive lead to the
right main breaker terminal.
(2) Back the engine up a few degrees andagain bump forward toward number one cylinder firing
position while
observing timing lights. Both lights should go out to indicate opening of the main
breakers when the timing pointer is indicating within the width of the "L" or "R" mark. If breaker
timing is incorrect, loosen breaker screws and correct. Retorque breaker screws to- 20-25 in.-lbs.
(3) Retard Breaker Remove timing light leads from the main breaker terminals. Attach one
positive lead to retard breaker terminal, and second positive lead to the tachometer breaker
terminal, ifused.
(4) Back the engine up a few degrees and again bump forward toward number one cylinder firing
position until pointer is aligned with 150 retard timing mark. See Figure 5-6. Retard breaker
should just open at this position.
(5) If retard timing is not correct, loosen cam securing screw and turn the retard breaker cam as
required to make retard breaker open per paragraph c (4). Retorque cam screw to 16-20 in.-lbs.
(6) Observe the tachometer breaker is opened by the cam lobe. No synchronization of this breaker is
required.
(7) Check action of impulse coupling (D-2000/3000 series only). With the ignition~switch off
observe breaker cam end of rotor while manually cranking engine through a firing sequence.
Rotor should alternately stop and then (with an audible snap) be rotated rapidly through a retard
firing position.
5-3
SECTION 5 LYCOMING OPERATOR’S MANUAL
MAINTENANCE PROCEDURES 0-360 AND ASSOCIATED MODELS
2. FUELSYSTEM.
a. Repair of Fuel Leaks In the event frtting in the fuel system is replaced, only a fuel soluble
a line or
lubricant such as clean engine oil or Loctite Hydraulic Sealant may be used on tapered threads. Do not
use Teflon tape or any other form of thread compound. Do not apply sealant to the first two threads.
b. Carburetor or Fuel Injector (Except Injectors) Fuel Inlet Screen Assembly Remove the
Simmonds
assembly and check the
screen or openings in the strainer. Replace for either of these
for distortion
conditions. Clean screen assembly in solvent and dry with compressed air and reinstall. The fuel inlet
screen assembly is tightened to 35-40 in.-lbs. on carburetors and 65-70 in.-lbs. on fuel injectors. The
c. Fuel Grade and Limitations The recommended aviation grade fuel for the subject engines is listed in
Section 3, Item 8.
In the event that the specified fuel is not available at some locations, it is permissible to use higher
octane fuel. Fuel of a lower octane than specified is not to be used. Under no circumstances should
automotive fuel be used (regardless of octane rating).
NOTE
d. Air Intake Ducts and Filter Check all air intake ducts for dirt or restrictions. Inspect and service air
filters as instructed in the airframe manufacturer’s handbook.
(I) Start the engine and warm up in the usual manner until oil and cylinder head temperatures are
normal.
(2) Check magnetos. If the "mag-drop" is normal, proceed with idle adjustment.
’(3) Set throttle stop screw so that the engine idles at the airframe manufacturer’s recommended
idling RPM. If the RPM changes appreciably after making idle mixture adjustment during the
succeeding steps, readjust the idle speed.to the desired RPM.
(4) When the idling speed has been stabilized, move the cockpit mixture control lever with a smooth,
steady pull toward the "Idle Cut-Off’ position and observe the tachometer for any change during
the leaning process. Caution must be exercised to return the mixture control to the "Full Rich"
position before the RPM can drop to a point where the engine cuts out. An increase of more than
50 RPM while "leaning out" indicates an excessively rich idle mixture. An immediate decrease in
RPM (if not preceded by a momentary increase) indicates the idle mixture is too lean.
5-4
LYCOMING OPERATOR’S MANUAL SECTION 5
0-360 AND ASSOCIATED MODELS MAINTENANCE PROCEDURES
If step (4) indicates that the idle adjustment is too rich or too lean, turn the idle mixture
adjustment in direction required for correction, and check this new position by repeating the above
procedure. Make additional adjustments as necessary until a check results in a momentary pick-up
of approximately 50 RPM. Each time the adjustment is changed, the engine should be run up to
2000 RPM to clean the engine before proceeding with the RPM check. Make final adjustment of
the idle speed adjustment to obtain thedesired idling RPM with closed throttle. The above method
aims at a setting that will obtain maximum RPM with minimum manifold pressure. In case the
setting does not remain stable, check the idle linkage; any looseness in this linkage would cause
erratic idling. In all cases, allowance should be made for the effect of weather conditions and field
altitude upon idling adjustment.
3.´• LUBRICATIONSYSTEM.
a. Oil Grades and Limitations Service the engine in accordance ~ith the recommended grade oil as
b. Oil Suction and Oil Pressure Screens At each 100-hour inspection remove suction screen. Inspect
for metal particles; clean and reinstall. Inspect and clean pressure screen every 25 hours.
c. Oil Pressure Relief ~alve Subject engines may be equipped with either an adjustable or non-
adjustable oil pressure relief valve. A brief description of both types follows:
(1) Non-Adjustable Oil Pressure Relief Valve The fi~nction of the oil pressure relief~valve is to
maintain engine oil pressure within specified limits. The valve, although not adjustable, may
control the oil pressure with the addition of a maximum of nine (9) P/N STD-425 washers
between the cap and spring to increase the pressure. Removal of the washers will decrease the oil
pressure. Some early model engines use a maximum of three (3) P/N STD-425 washers to
increase the oil pressure and the use of a P/N 73629 or P/N 73630 spacer between the cap and
crankcase to decrease the oil pressure. Particles of metal or other foreign matter lodged between
the ball and seal will result in faulty readings. It is advisable, therefore, to disassemble, inspect
and clean the valve if excessive pressure fluctuations are noted.
(2) Oil Pressure Relief Valve (Adjustable) The adjustable oil relief valve enables the operator to
maintain engine oil pressure within the specified limits. If pressure under normal operating
conditions should consistently exceed the maximum or minimum specified limits, adjust the
valve as follows:
With the warmed up and running at approximately 2000 RPM, observe the reading on
engine
the oil pressure gage. If the pressure is above maximum or below minimum specified limits, stop
engine and screw the adjusting screw outward to decrease pressure or inward to increase
pressure. Depending on instaliation, the adjusting screw may have only a screw driver slot and is
turned with a screw driver; or may have the screw driver slot plus a pinned .375-24 castellated
nut and may be turnedl with either a screw driver or a box wrench.
replacement of the entire assembly. For valve replacement, consult the proper overhaul manual. This should
be undertaken only as an emergency measure.
5-5
SECTION 5 LYCOMING OPERATOR’S MANUAL
MAINTENANCE PROCEDURES 0-360 AND ASSOCIATED MODELS
a. Removal ofCylinderdssembly.
(2) Remove rocker box drain tube, intake pipe, baffle and any clips that might interfere with the
removal ofthe cylinder.
(3) Disconnect ignition cables and remove the bottom spark plug.
(4) Remove rocker box cover and rotate crankshaft until piston is approximately at top center of the
compression stroke. This is indicated by a positive pressure inside of cylinder tending to push
thumb off of bottom spark plug hole.
(5) Slide valve rocker shafts from cylinder head and remove the valve rockers. Valve rocker shafts
can be removed when the cylinder is removed from the engine. Remove rotator cap from exhaust
valve stem.
spring and lock plate and pull shroud tubes through holes in cylinder head.
NOTE:
The hydraulic tappets, push rods, rocker armS and valves must be assembled in the same
(7) Remove cylinder base nuts and hold down plates (where employed) then remove cylinder by
pulling directly away from crankcase. Be careful not to allow the piston to drop against the
crankcase, as the piston leaves the cylinder.
b. Removal of Piston Ji´•om Connecting Rod Remove the piston pin plugs. Insert piston pin puller
through piston pin, assemble puller nut; then proceed’ to remove piston pin. Do not allow connecting
rod to rest on the cylinder bore of the crankcase. Support the connecting rod with heavy rubber band,
discarded cylinder base oil ring seal, or any other non-marring method.
c. Removal of Hydraulic Tappet Sockets and Plunger Assemblies It will be necessary to remove and
bleed the hydraulic tappet plunger assembly so that dry tappet clearance can be checked when the
cylinder assembly is reinstalled. This is accomplished in the following manner:
(1) Remove the hydraulic tappet push rod socket by inserting the forefinger into the concave end of
the socket and withdrawing. If the socket cannot be removed in this manner, it may be´• removed
by grasping the edge of the socket with a pair of needle nose pliers. However, care must be
exercised to avoid scratching the socket.
CAUTION
d Assembly ofhlydraulic Tapper Plunger Assemblies To assemble the unit, unseat the ball by inserting
a thin clean wire through the oil inlet hole. With the ball off its seat, insert the plunger and twist
clockwise so that the spring catches. All oil must be removed before the plunger is inserted.
e. Assembly of Cylinder and Related Parts Rotate the crankshaft so that the connecting rod of the
cylinder being assembled is at the top center of compression stroke. This can be checked by placing
two fingers on the intake and exhaust tappet bodies. Rock crankshaft back and forth over top center. If
the tappet bodies do not move the crankshaft is on the compression stroke.
(1) Place each plunger assembly in its respective tappet body and assemble the socket on top of
plunger assembly.
(2) Assemble piston with rings so that the number stamped on the piston pin boss is toward the front
of the engine. The piston pin should be a handpush fit. If difficulty is experienced in inserting the
piston pin, it is probably caused by carbon or burrs in the piston pin hole. During assembly,
always use a generous quantity of oil, both in the piston hole and on the piston pin.
(3) Assemble one piston pin plug at each end of the piston pin and place a new rubbei oil seal ring
around the cylinder skirt, Coat piston and rings and the inside of the cylinder generously with oil.
(4) Using a piston ring compressor, assemble the cylinder over the piston so that the intake port is at
the bottom of the engine. Push the cylinder all the way on, catching the ring compressor as it is
pushed off.
NOTE
Before installing cylinder hold-down nuts, lubricate crankcase thru-stud threads with any
one ofthefollowing lubricants, or combination of lubricants
I. 90%SAESOWengine oilandlO%STP.
2. Parker ThreadLube.
3. 60% SAE 30 engine oil and 40% Parker Thread Lube.
(5) Assemble hold-down plates (where applicable) and cylinder base hold-down nuts and tighten as
NOTE
Ar any time a cylinder is replaced, it is necessary to retorque the thru-studs on the cylinder
on the opposite side ofthe engine.
(a) (Engines using hold-down plates) Install shims between cylinder base hold-down plates and
cylinder barrel, as directed in Figure 5-3, and tighten ~z inch hold-down nuts to 300 in.-lbs.
(25 ft.-lbs.) torque, using the sequence shown in Figure 5-3.
5-7
SECTION 5 LYCOMING OPERATOR’S MANUAL
MAINTENANCE PROCEDURES 0-360 AND ASSOCIATED MODELS
(b) Remove shims, and using the same sequence, tighten the ~z inch cylinder base nuts to 600 in.-
Ibs. (50 ft.-lbs.) torque.
NOTE
Cylinder assemblies not using hold-down plate are tightened in the same manner as above
omitting the shims.
34" 34"
HOLD-DOWN
O O
4
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HORIZONTAL CENTER
LINE OF ENGINE
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5-8
LYCOMING OPERATOR’S MANUAL SECTION 5
O-360AND ASSOCIATED MODELS MAINTENANCE PROCEDURES
(c) Tighten the ’/8 inch hold-down nuts to 300 in.-lbs. (25 ft.-lbs.) torque. Sequence of tightening
is optional.
(d) As a final check, hold the torque wrench on each nut for about five seconds. If the nut does
not turn, it may be presumed to be tightened to correct torque.
CAUTION
(6) Install new shroud tube oil seals on both ends of shroud tube. Install shroud tube and lock in
place as required for type of cylinder.
(7) Assemble each push rod in its respective shroud tube, and assemble each rocker in its respective
position by placing rocker between bosses and sliding valve rocker shaft in place to retain rocker.
Before installing exhaust valve rocker, place rotator cap over end of exhaust valve stem.
NOTE
(9) Install intercylinder baffles, rocker box covers, intake pipes, rocker box drain tubes and exhaust
manifold.
Check the tension of a new belt 25 hours after installation. Refer to latest revision of Service Instruction
No. 1129 and latest revision of Service Letter No. L160 for methods of checking generator or alternator
drive belt tension.
6. TURBOCHARGER CONTROLS.
EXAMPLE
Operating at the stated conditions with a compressor discharge temperature of 120"F, the
manifoldpressure should be 34. 8 in. Hg. ~t.3 in. Hg.
5-9
SECTONS LYCOMMG OPERATOR’S MANUAL
MAINTENANCE PROCEDURES 0-360 AND ASSOCIATED.MODELS
If the manifold pressure is found to be out of limits, the cause might be found either in the density
controller, the differential pressure controller, or the waste gate, It is recommended that an authorized
This valve is actuated by engine oil pressure and is set topredetermined open and closed clearances.
These clearances and the procedures for setting them are shown in Figure 5-5.
This valve is mechanically controlled by a flexible linkage connected to the injector throttle arm and the
wastegate control arm.
(2) Insert a .005-.015 inch feeler gage between the bypass butterfly valve, in the closed position, and
the bypass housing.
(3) Adjust linkage until the bypass valve control arm is at the full closed stop position.
5-10
LYCOMING OPERATOR’S MANUAL SECTION 5
0-360 AND ASSOCIATED MODELS MAINTENANCE PROCEDURES
0-13104
240
230
220
210
u, 200
180
0 170
160
150
140
130
120
110
100
33 34 35 36 37 38 39
MANIFOLD PRESSURE IN HG ABS
ORIGINBb 5-11
As Received By
BTP
SECTION 5 LYCOMING ´•OPERATOR’S MANUAL
MAINTENANCE PROCEDURES 0-360 AND ASSOCIATED MODELS
~RIGINAb
aecc?ived By
VALVE IS SPRING LOADED NORMALLY OPEN
~TP
oz RETARDANGLES
;5"
3r 20"\
;0~
Z
tt~ Z-I-----~ .E. GAPANGLES
r
CL9h~
RTL
5-12
LYCOMING OPERATOR’S MANUAL SECTION 5
0360 AND ASSOCIATED MODELS MAINTENANCE PROCEDURES
u
2 I Q
P
I 1 3
4 9~
o
’P
5-13
LYCOMING OPERATOR’S MANUAL
SECTION 6
TROUBLE-SHOOTING ENGINE
Page
TROUBLE-SHOOTING TURBOCHARGER
SECTION 6
TROUBLE-SPIOOTING
Experience has proven that the best method of trouble-shooting is to decide on the various causes of a
given trouble and then to eliminate causes one by one, beginning with the most probable. The following
charts list some of the more common troubles, which may be encountered in maintaining engines and
turbochargers; their probable causes and remedies.
I. TROUBLE-SHOOTING ENGINE.
Failure of Engine to Start Lack of fuel Check fuel system for leaks.
Fill fuel tank. Clean dirty lines,
strainers, or fuel valves.
6-1
SECTION 6 LYCOMING OPERATOR’S MANUAL
TROUBLE-SHOOTING 0-360 AND ASSOCIATED MODELS
Low Power and Uneven Running Mixture too rich indicated by Readjustment of fuel injector or
sluggish engine operation, red carburetor by authorized
exhaust flame at night. Extreme personnel is indicated.
cases indicated by black smoke
from exhaust.
Mixture too lean indicated by Check fuel lines for dirt or other
overheating or backfiring restrictions.Readjustment of fuel
injector or carburetor by author-
ized personnel is indicated.
6-2
LYCOMING OPERATOR’S MANUAL SECTION 6
0-360 AND ASSOCIATED MODELS TROUBLE-SHOOTING
Failure of Engine to Develop Leak in the induction system Tighten all connections and
Full Power replace defective parts.
restrictions.
ignition timing.
Air lock or dirt in relief valve Remove and clean oil pressure
relief valve.
High Oil Temperature Insufficient air cooling Check air inlet and outlet for
deformation or obstruction.
6-3
SECTION 6 LYCOMING OPERATOR’S MANUAL
TROUBLE-SHOOTING 0-360 AND ASSOCIATED MODELS
High Oil Temperature (Cont.) Low grade of oil Replace with oil conforming to
specifications.
Excessive Oil Consumption Low grade of oil Fill tank with oil conforming to
specifications.
2. TROUBLE-SHOOTING- TURBOCHARGER.
Excessive Noise or Vibration Improper bearing lubrication Supply required oil pressure.
Clean or replace oil line; clean
oil strainer. Iftrouble persists,
overhaul turbocharger.
Engine Will Not Deliver Clogged manifold system Clear all ducting.
Rated Power
6-4
LYCOMING OPERATOR’S MANUAL SECTION 6
0-360 AND ASSOCIATED MODELS TROUBLE-SHOOTING
Critical Altitude Lower Than Controller not getting enough oil Check pump outlet pressure, oil
Specified pressure to close the waste gate filters, external lines for leaks or
obstructions.
6-5
SECTION 6 LYCOMING OPERATOR’S MANUAL
TROUBLE-SHOOTING 0-360 AND ASSOCIATED MODELS
Critical Altitude Lows. Than Ulaust bypass valve sticking Clean and free action.
Specified (Cont.)
NOTE
High Deck Pressure-(Compressor Controller metering valve not Replace controller assembly or
Exhaust bypass sticking closed Shut off valve in return line not
working.
linkage binding.
6-6
LYCOMING OPERATOR’S MANUAL
SECTION 7
INSTALLATION AND STORAGE
Page
General´•´•´•´•´•´•´•´•´•´•´•´•´•´•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-~
SECTION 7
I. PREPARATION OF ENGINE FOR INSTALLATION. Before installing an engine that has been prepared
for storage, remove all dehydt’ator plugs, bags of desiccant and preservative oil from the engine.
Preservative oil can by removing the bottom spark plugs and turning the crankshaft three or
be removed
four revolutions by hand. The
preservative oil will then drain through the spark plug holes. Draining will be
facilitated if the engine is tilted from side to side during the above operation. Preservative oil which has
accumulated in the sump can be drained by removing the oil sump plug. Engines that hav~e been stored in a
cold place should be removed to an environment of at least 700F (210C) for a period of 24 hours before
preservative oil is drained from the cylinders. If this is not possible, heat the cylinders with heat lamps
before attempting to drain the engine.
After the oil sump has been~ drained, the plug should be replaced and safety-wired. Fill the sump or
external tank with lubricating oil. The crankshaft should again be turned several revolutions to saturate the
interior of theengine with the clean:oil. When installing spark plugs, make sure that they are clean, if not,
wash them in clean petroleum solvent. Of course, there will be a small amount of preservative oil remaining
in the engine, but this can cause no harm. However, after twenty-five hours of operation, the lubricating oil
should be drained while the engine is hot. This will remove any residual preservative oil that may have been
present.
CAUTION
General Should any of the dehydrator plugs, containing crystals of silica-gel or similar material, bebroken
during their term of storage or upon their removal from the engine, and if any of the contents should fall into
the engine, that portion of the engine must be disassembled and thoroughly cleaned before
engine. using the
The oil strainers should be removed and cleaned in gasoline or some other hydrocarbon solvent. The fuel
drain screen located in the fuel inlet of the carburetor or fuel injector should also be removed and cleaned in
a hydrocarbon solvent. The operator should also note if any valves are sticking. If they are, this condition
can be eliminated by coating the valve stem generously with a mixture of gasoline ~and lubrication oil.
If the aircraft is one from which an engine has been removed, make sure
Inspection of Engine Mounting
that the engine mount is not bent or damaged by distortion or misalignment as this can produce abnormal
stresses with the engine.
Oil and Fuel Line Connections The oil and fuel line connections are called out on the accompanying
installation drawings.
7-1
SECTION 7 LYCOMING OPERATOR’S MANUAL
INSTALLATION AND STORAGE 0-360 AND ASSOCIATED MODELS
Carburetors and fuelinjectors that have been prepared for storage should undergo the following
procedures before being placed in service.
Carburetor (U4-4-5, U4-4-5AA) Remove the fuel drain plug and drain preservative oil. Remove the fuel
inlet strainer assembly and clean in a hydrocarbon solvent. Reinstall the fuel drain plug and fuel inlet
strainer assembly.
Carburetor (PSH-SBD) Remove the fuel inlet strainer and all plugs~leading to the fuel chambers. Drain
preservative oil from the carburetor. Clean the fuel inlet strainer in a hydrocarbon solvent. Reinstall fuel
inlet strainer and replace all plugs.
Remove plug opposite the manual mixture control needle and drain any accumulated moisture from the air
chamber. Replace plug.
With the throttle lever in the wide open position and the manual mixture control in the full rich position,
inject clean fuel through the fuel inlet connection at 5 gsi until clean fuel flows from the discharge nozzle.
CAUTION
Move the throttle lever to the closed position and the mixture control lever to the idle cut-off position.
Because this carburetorhas a closed fuel system, it will remain full of fuel as long as the mixture control
lever is in the idle cut-off position.
NOTE
It is necessary that this carburetor soakfor an eight hour period before starting the engine.
The soakingperiod may be performedprior to or aJier installation on the engine.
Remove and clean the fuel inlet strainer assembly and reinstall. Inject clean fuel
Fuel Injector (Bendix)
into the fuel inlet connection with the fuel outlets uncapped until clean fuel flow from the outlets. Do not
exceed 15 psi inlet pressure.
Corrosion can especially in new or overhauled engines, on cylinder walls of engines that will be
occur,
inoperative for
periods´•as brief as two days. Therefore, the following preservation procedure is
recommended for inactive engines and will be effective in minimizing the corrosion condition for a period
up to thirty days.
NOTE
Ground running the engine for brief periods of time is not a substitute for the following
procedure; in fact, the practice of ground running will tend to aggravate rather than
minimize this colirosion condition
7-2
LYCOMING OPERATOR’S MANUAL SECTION 7
0-360 AND ASSOCIATED MODELS INSTALLATION AND STORAGE
a. As soon as possible after the engine is stopped, move the aircraft into the hangar, or other shelter
where the preservation process is to be performed.
b. Remove sufficierit cowling to gain access to the spark plugs and remove both spark plugs from each
cylinder.
c. Spray the interior of each cylinder with approximately two (2) ounces of corrosion preventive oil
while cranking the engine about five (5) revolutions with the starter. The spray gun nozzle may be
placed in either of the spark plug holes.
NOTE
Spraying should be accomplished using an airless spray gun (Spraying Systems Co.,
"Gunjet Model 24A-8395 or equivalent). In the event an airless spray gun is not available,
personnel should install a moisture trap in the air line ofa conventional spray gun and be
certain oil is hot at the nozzle before spraying cylinders.
d. With the crankshaft stationary, again spray each cylinder through the spark plug holes with
approximately two (2) ounces of corrosion preventive oil. Assemble spark plugs and do not turn
crankshaft after cylinders have been sprayed.
NOTE
Oils ofthe type mentioned are to be used in Lycoming aircraft engines for corrosion
prevention only, and not for lubrication. See the latest revision of Lycoming Service
Instruction No. 1014 and latest revision of Service Bulletin No. 318 for recommended
lubricating oil.
7-3
SECTION 7 LYCOMING OPERATOR’S MANUAL
INSTALLATION AND STORAGE 0-360 AND ASSOCIATED MODELS
76030’
i LIDLECUTOFF
IDLE SPEED
680 ADJUSTMENT
FUEL OUTLFT FULL RICH
oY .4375-20 UNFA THD
FUEL INLET
.5825-18 UNFA THD
IDLE MIXTURE
FUEL INLET
ADJUSTMENT
MIXTURE CONTROL
THROTTLECONTROL
IDLE SPEED
HAS
ADJUSTMENT
PSH-SBD FUELPRESSURE
IDLE CUT OFF CONN. .125-27 NPT
7-4 ORIGINAL
Received By
ATP
LYCOMMG OPERATOR’S MANUAL SECTION 7
0-360 AND ASSOCIATED MODELS INSTALLATION AND STORAGE
GROUND
TERMINAL
O
ORIGINAL
GROUND
TERMINAL S4LN-21 S4LN-20 as Received By
RETARD TERMINAL ATP
GROUND8
TERMINAL
S4LN-200 S4LN-204
RETARD TERMINAL
SWITCH
TERMINAL
S4LN-1208 S4LN-1209
~R\ TERMINAL
SWITCH
S4LN-1227 S4LN-1209
TERMINAL
SWITCH
SLICK
4100 SERIES MAGNETO
4200 SERIES MAGNETO
7-5
SECTION 7 LYCOMING OPERATOR’S MANUAL
INSTALLATION AND STORAGE 0-360 AND ASSOCIATED MODELS
Y(~
SPECIAL TEMPERATU RE
CONNECTION
STANDARD TEMPERATURE
CONNECTION TO TAKE 011 TO COOLER .625-18 NF-3 FOR CONNECTING
MS28034-1 TEMPERATURE ´•FLARED TUBE COUPLING
BULB OR EQUIVALENT
STANDARD TEMPERATURE
OIL FROM COOLER .375-18 NPT --7 I CONNECTION TO TAKE
MS28034-1 TEMPERATURE
BULBOREOUn/ALENT
MERMOSTATIC
OIL BY-PASS VALVE
ORIGINAL
R~i C3y
b~lP
7-6
TACHOMETER CONN. OIITEMP. CONN.** O O
00
MANIFOLD PRESS.
b CONN.
ORIGINAL
As Received By
E
m
ATP
d, si~
i 8
Z
TACHOMETER CONNECTION MOUNTING PAD FOR DUAL DRIVES
7 r c(
O
Z
BREATHER FITTING VACUUM PUMP PAD
OIL FILLER
PLUG
OIL
LEVELGAGE
o~f
o ek~III______ 14 i$r-~ MANIFOLD
O 1 PRESS.CONN.
(k, O
MAGNETO PIPE
S4LJ-200 MAGN ETO TYPE r
S4LN-204 OC~
C)
O GROUND
C TERMINAL iQB3lli I I 1314C1) OILTO COOLER
t~
~d
C1 cn ce~
FUEL PUMP PAD
80m
~i
OIL ORAEI
ACCESSORY OIL RETURN1 O
oe
As Re@eiued R\em
AVP
Or
$T:
MAGNETO*
~MAONETO.
i mO
c
m
B
a MANIFOLD
O~ ~u PRESS. CONN.
h LI r I 1 7\ r r\ OIL LINE TO
PROPELLER
t~ OIL TEMP. CONN.
j3 I t~ ~OIL DRAIN
VENT LINE CONN. OIL TO COOLER
h
O
m
I~
O Q
ill
0)~ I ~I IY~
htE1 a
o
G,
a MANIFOLD
PRESS. CONN.
O
9
O
FUEL PUMP PAD ACCESSORY OIL RETURN
O
~F!
OIL DRAIN ~FUEL DRAIN VALVES OIL SUCTION SCREEN .g
SEE FIG. 7-2 FOR MAGNETO CONNECTIONS O
SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS
ORIGINAL
As Received IBy
ATP
Or
O O
OIL TEMP. CONN. VACUUM PUMP PAD
FITTING 7
FROMBREATHER
OIL FILLER PLUG
OIL LEVEL GAGE
OIL
mO
MAGNETO* (O ol I e~
-7
I
I
(IP
M
dO
Y, r
o\ MANIFOLD
PRESS. CONN.
g
CONNECTION I I-c: PROPELLER
ACCESSORY
OIL RETURN
OIL DRAIN
O
FUEL PUMP INLET I OIL DRAIN
As Received By o
oz
ATP M~
ORIGINAL 5!~
h,
As Received BY
ATP
B
B
OIL PRESS SCREEN HSG. TACHOMETER CONN.
o~
\1IF~ II
H 6
I~
MANIFOLD
PRESS. CONN.
a~ /hb~
OC OIL LINE TO
O
FUEL INLET G
PROPELLER
C)
ia
ACCESSORY ~O
OIL RETURN
J
MIXTURECONTROL 1 It, o O
OIL DRAIN a
OIL
DRAINM
POWER GAGE CONN. 1 r ’OIL SUCTION SCREEN
RETARD TERMINAL
\I II
I
)1 I
b
GROUND TERMINAL
o 1 11111~ 1~1 II M
I II~ I C~B I
e
MANIFOLD
PRESS. CONN.
V1~ T\S~o
OIL LINE TO
O PROPELLER
GROUND TERMINAL
ACCESSORY
tjd OIL RETURN
DIAPHRAGM FUEL
PUMP (B1B ONLY) \_ OIL TO COOLER
OIL LINE
TOPROPEL ER
(10-360 ONLY)
OIL TO COOLER""
7-14
LYCOMING OPERATOR’S MANUAL SECTION 7
0-360 AND ASSOCIATED MODELS INSTALLATION AND STORAGE
TACHOMETER CONN;
BREATHER FITTI
VACUUM PUMP PAD
OIL TO COOLER"
ACCESSORY OIL
RETURN
7-15
SECTION 7 LYCOMING OPERATOR’S MANUAL
INSTALLATION AND STORAGE 0-360 AND ASSOCIATED MODELS
ORLGINAL 0)
As Received By
ATP
RETARD
TERMINAL
Q~
MANIFOLD
PRESS. CONN.
SWITCH
SWITCH
TERMINAL
TERMINAL
O ARD
TERMINAL
VENT LINE
CON.FUEL
iFUEL DRAIN VALVES
NOZZLE PRESS.
GAGE CONN.
SECTION 8
TABLES
Page
SECTION 8
TABLES
ASSEMBLY.
8-1
1~
r
Z
oo
FIXED WING ONLY
Run-Up By
GROUND RUN
10 minSmii~ 10001200
I0min
5
1300
minSmin 15001600 P
5 min 1700
Smin 1800
mpi
i
Or
GcC
o\C~
00
rnO
FLIGHT TEST AFTER TOP OVERHAUL
O
OR CYLINDER CHANGE WITH NEW RINGS
Tested by M
rd
m
M
CI1
c r;noo
SECTIONS LYCOMING OPERATOR’S MANUAL
TABLES 0-360 AND ASSOCIATED MODELS
8-4
LYCOMING OPERATOR’S MANUAL SECTION 8
0-360 AND ASSOCIATED MODELS TABLES
Example: To convert 20"C to Fahrenheit, find 20 in the center column headed (F-C); then read 68.O"F in
the column (F) to the right. To convert 20"F to Centigrade; find 20 in the center column and read ~.67"C in
the (C) column to the left.
C F-C F C F-C F
8-5
SECTION 8 LYCOMING OPERATOR’S MANUAL
TABLES 0360 AND ASSOCIATED MODELS
8-6