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INSPECTION and TEST PLAN OVERHEAD CRANE

Project : Inspeksi dan Resertifikasi 12 Unit Over Head Crane


User : PT Pertamina EP
Location : Prabumulih

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide

No. Activity / Description Reference Document Verifying Document Acceptance Criteria

1. Document Review :
- Owner QA/QC Procedure - Inspection Procedure - Design, Fabrication, Installation- Inspection Procedure
- Inspection Certificate & Operating Permit of - ANSI/ASME B30.2 & Inspection Prosedure & - ANSI/ASME B30.2
Facility of Crane Base Support - ANSI/ASME B30.17 Document - ANSI/ASME B30.17
- Crane Manufacturer's Data Report & - SK 84K / 38 / DJM / 1998 - NDT Procedure
Crane Manual - Crane Manufacturer Data
- Installation Document of Crane Support & Report & Crane Manual
- Crane Bearing - Inspection, Maintanance,
- Previous Inspection Report & Migas Operating Repair & History Record
Permit Certificate
- Crane Repair & History Report
2. Physical Crane Inspection (PCI) :
- Structural Component - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Hydraulic & Electrical Component - ANSI/ASME B30.2 - Inspection Report - ANSI/ASME B30.2
- Wire Rope Test - ANSI/ASME B30.17 - ANSI/ASME B30.17
- Hook Blocks & Sheaves - SK 84 K/38.DJM / 1998
- Welding & Bolting Connections
- Non Destructive Testing (NDT)
- Motor Listrik
- Crane Cabin
No. Activity / Description Reference Document Verifying Document Acceptance Criteria

- Safety Devices
- PCI Overall Comment
3. Certification Action :
- Repair Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Repair Activity - ANSI/ASME B30.2 - Recitification Prosedure - ANSI/ASME B30.2
- Inspection - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17
- Non Destructive Test (NDT) - SK 84K / 38 / DJM / 1998
- Resume of Recitification Action
4. Functional Testing :
- Functional Testing Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Functional Testing Execution - ANSI/ASME B30.2 - Recertification Procedure - ANSI/ASME B30.2
- Post Functional Testing Inspection - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17
- Functional Testing Release Note - SK 84K / 38 / DJM / 1998

5. Load Testing (if Required)


- Load Testing Procedure/Sequence - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Load Testing Execution - ANSI/ASME B30.2 - Load Testing Procedure - ANSI/ASME B30.2
- Post Inspection of Load Testing - ANSI/ASME B30.17 - Inspection Report - ANSI/ASME B30.17
- Load Testing Release Note - SK 84K / 38 / DJM / 1998

6. Reporting :
- Final Inspection Report - Inspection Procedure - Inspection Report - Inspection Report
- Report Handling to MIGAS - ANSI/ASME B30.2 - Inspection Certificate - ANSI/ASME B30.2
- MIGAS Operating Permit - ANSI/ASME B30.17 - New Load Chart & Table - ANSI/ASME B30.17
- SK 84K / 38 / DJM / 1998 - Any Recommendations

Prepare by, Reviewed by, Verified by,


PT Pertamina PT Sucofindo MIGAS
No. Activity / Description Reference Document Verifying Document Acceptance Criteria
of Document 1 = 100%
tification Required 2 = 10%

INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI

S R1
S R1

S R1

S R1

S R1

S R1

S V
S V
S V
S V
S V
S V
S V
S V
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S V
S/AR V

S/AR R1
S V
S V
S V
S V

S/AR R1
S H
S V
S V

S V
S H H
S H
S/AR AR

S S
- S
S S
S -
- -
INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide

No. Activity / Description Reference Document Verifying Document Acceptance Criteria

1. Review Document :
- Owner QA/QC Procedure - Insp Procedure of Mobile Crane - Design, Fabrication, Installation- Insp Procedure of Mobile
- Crane specification, load & diagram table and Inspection Crane
- Manufacture Report - NDT Procedure - Applicable code; std.
- Construction Drawing & Calculation - ASME/ANSI B30.5 - Crane Manufacture and specification
- Manual Operation & Owner Specification - SK 84K / 38 / DJM / 1998 Data Report & Manual - SK 84K / 38 / DJM / 1998
- Previous Inspection Report & Operating (Govt. Regulation) - Inspection, Maintanance, (Govt. Regulation)
- Permit Certificate Repair & History Record
- Crane Repair & History Record

2. Physical Crane Inspection (PCI) :


- Steel contruction : boom, a frame column & gird- Insp Procedure of mobile crane - Manufacture record - Insp procedure of mobile crane
- Crane base, Telescopic, Swing circle ass. - ASME / ANSI B30.5 - Historial data record
- Joint : welding, nut , and bolt - ASME / ANSI B30.7 - Maint & Inspect record - ASME / ANSI B30.5
- Electrical system, Brake, Alarm system, - SK 84K / 38 / DJM / 1998 - SK 84K / 38 / DJM / 1998
Safety device
- Cover moving parts
- Hook & block & all suspected area - ASME / ANSI B30.10 - Inspection requirements for
- Wirerope : main, aux, pendant & boom line - API SPEC 9A lifting devices. - API SPEC 9A
INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide

No. Activity / Description Reference Document Verifying Document Acceptance Criteria

- Driven power PCI overall comment - Applicable code, standard & spec. - API SPEC 9A

3. Non Destructive Test :


- All suspected component include welding & - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Cran
structural attachments - ASME/ANSI B30.5 - Historial data record - ASME / ANSI B30.10
- SK 84K / 38 / DJM / 1998 - Maint & Inspect record - AWS D1.1 part C
- SK 84K / 38 / DJM / 1998

4. Recommendation If Any Repair :


- Repair procedure - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Cran
- Repair activity - API spec 2D - Maintanance, handling & insp. - API spec 2D
- Inspection - ASME/ANSI B30.5 record - ASME/ANSI B30.5
- Non Destructive Test (NDT) - SK 84K / 38 / DJM / 1998 - SK 84K / 38 / DJM / 1998

5. Functional Test :
- All brakes & clutch - Insp Procedure of Mobile Crane - Manufacture record - Insp Procedure of Mobile Cran
- Lift & go down boom mechanism - ASME/ANSI B30.5 - ASME/ANSI B30.5
- Lift & go down main hoist & auxilary hoist - SK 84K / 38 / DJM / 1998 - Maint & Inspect record - SK 84K / 38 / DJM / 1998
- Swing mechanism - API spec 2D
INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide

No. Activity / Description Reference Document Verifying Document Acceptance Criteria

- Winch, drum, pulley - Manufacture of crane data report- Inspection requirements for
- All safety devices : alarm, signal lamp etc. safety & lifting equipments
- All Wire ropes
- Control gauge : speedmeter, oil pressure stopper,
boom hoist limit.
Gauge, hydrolic pressure gauge, water engine
temperature, oil levelling, engine water levelling.

6. Load Test :
- Load Testing procedure - Insp Procedure of load testing - Inspection procedure - Insp Procedure of load testing
- Load Testing execution - ASME/ANSI B30.5 - Maint & Inspect record - ASME/ANSI B30.5
- Post Inspection of Load Testing - SK 84K / 38 / DJM / 1998 - Manufacture record - SK 84K / 38 / DJM / 1998
- Load Testing release note

7. Reporting ( Compleion Report ) :


- Final Inspection report - Insp Procedure of Mobile Crane - Inspection procedure - Insp Procedure of Mobile Cran
Inspection certification - ASME/ANSI B30.5 - Inspection certificate - Applicable code & std.
INSPECTION and TEST PLAN MOBILE CRANE
Project : Inspeksi dan Resertifikasi 3 Unit Mobile Crane
User : PT Pertamina EP Region Sumatera
Location :

PJIT : PT. Sucofindo Migas Letter Assignement AR : Approval Required R1, R2 : Review of Document
NDT Comp. : No. : A1, A2 : Actual Inspection T/C : Test Certification Required
Date : W1, W2 : Witness Inspection H : Hold Point
Project Duration : S : Operation M : Monitoring
surveillance/provide

No. Activity / Description Reference Document Verifying Document Acceptance Criteria

New load chart & table - SK 84K / 38 / DJM / 1998 - New load chart & table - ASME/ANSI B30.5
- Report handling to Migas for operating permit - Maint & Inspect record - SK 84K / 38 / DJM / 1998
- Any recommendations

Prepared by, Reviewed by, Verified by,


PT Pertamina PT Sucofindo MIGAS
of Document 1 = 100%
tification Required 2 = 10%

INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI

S R1
S R1
S R1
S R1
S R1
S R1

S R1

S A1
S A1
S A1
S A1

S A1
S A1
S A1
of Document 1 = 100%
tification Required 2 = 10%

INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S A1

S R1/W1

S R1
S R1/W1
S A1
- R1/W1

S W1
S W1
S W1
S W1
of Document 1 = 100%
tification Required 2 = 10%

INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S W1
S W1
S W1
S W1

S R1
S R1/W1 H
S R1
S R1/W1

S S
- S
of Document 1 = 100%
tification Required 2 = 10%

INSPECTION LEVEL
User / TPI
MIGAS
Owner SCI
S S
S S/AR