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TSMC 2012 Corporate Social Responsibility Report

TSMC and Supplier Water Footprint

Product Packing Materials Management and Reduction 8.6 Pollution Prevention standards, TSMC has established good communication
TSMC uses recyclable plastic and paper as packing materials TSMC believes that pollution prevention is one of a channels with the government, and participates in
for shipping products. These packing materials comply corporation’s most important responsibilities. TSMC’s discussions in the early stages of legislation to facilitate
with EU regulations requiring lead, cadmium, mercury and pollution prevention is based on the ISO 14001 reasonable and feasible standards. Each plant also performs
chromium (IV) concentration of less than 100ppm, and also environmental management system, and uses the “Plan- assessments to evaluate conformity to new standards,
contain no polyvinylchloride (PVC). Do-Check-Act” management model to promote continuous and improvement and preventive measures are taken
improvement. We believe that conserving raw materials, immediately if nonconformance is discovered.
We reuse packing materials as much as possible to control energy, and resources as well as reducing waste and
usage. TSMC recycles packing materials from products pollutants both saves production costs and protects the TSMC has established comprehensive management and
shipped to customers and testing and assembly facilities for environment. operations procedures for pipe-end treatments such as air
reuse after cleaning. Packing materials from raw wafers are and water pollution controls, and ensures these procedures
also reused in product shipping. Our wafer shipping boxes Pollution Prevention is the Bottom Line are carried out precisely. TSMC has also installed monitoring
are completely made from reused sources. These measures Taiwan has very limited land, large population, and high systems on the discharging sides of pollution control facilities
have reduced both packing material consumption and density of industrial factories. Therefore, some of its for online monitoring. Facility personnel follow emergency
waste generation. environmental regulations may be among the strictest in response and reporting procedures to take proper actions if
the world. To address increasingly stringent environmental operating conditions diverge from preset limits.

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TSMC 2012 Corporate Social Responsibility Report

Assisting Non-semiconductor Subsidiaries in Early treatment and recycling facilities to search for or develop 8.6.1 Source Reduction – Raw Materials Usage
Pollution Control possible recycling measures to reduce the amount of waste Reduction
TSMC assists its non-semiconductor subsidiaries, TSMC Solid sent to incinerators and landfills. In addition, TSMC actively TSMC seeks to optimize processes to minimize raw material
State Lighting and TSMC Solar, in assessing risk for their collaborates with raw material suppliers to reduce chemical use and waste production, protecting the environment
specific wastewater, air emissions, wastes, and chemicals to usage and waste chemicals. We also study the feasibility of while reducing costs at the same time. TSMC has a
reduce their environmental impacts. waste recycling by raw materials suppliers to reach our goal designated unit that periodically reviews raw materials
of sustainable resource recycling. reduction performance. Internally, we optimize our
Resource Recycling is Our Consensus process recipe for raw material usage, which can not only
For waste management, TSMC has transitioned from With this waste resource management model, TSMC reduce production cost but also reduce the generation of
traditional “treatment and disposal” to a concept of has successfully raised its waste recycling rate each year, pollutants and wastes. Externally, we require our process
effective resource management, and implements this reduced its incineration and landfill rate, and cut waste tool suppliers to review and minimize their chemical usage
concept in daily operations. We manage waste as a disposal cost by generating waste recycling income. In step by step. We are now discussing with our process tool
resource, categorize and collect waste at the source, 2012, TSMC’s waste recycling rate reached more than 93% suppliers to adopt the SEMI-S23 guideline to optimize the
raise waste recyclability, and also collaborate with waste and the landfill rate was less than 1%. consumption of energy, resource and chemicals. We have

TSMC Material Input and Output – Example of TSMC Fabs in Taiwan


Input Output

Product
Process Raw Material Wafer (8-inch
equivalent pieces)
Raw wafer (8-inch Process chemicals Bulk chemicals
equivalent pieces) (cubic meters) (tons)

Air Emissions Waste


Process gas Bulk gases
(tons) (cubic meters) Greenhouse gases Volatile organic General waste
(million tons CO2-e) compounds (Kg) (tons)

TSMC Fabs
Utility Sulfur Dioxide Nitrogen Oxides Hazardous waste
(tons) (tons) (tons)
Electricity City water
(KWH) (tons)
Wastewater
Natural gas Wastewater
(cubic meters) (cubic meters)

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TSMC 2012 Corporate Social Responsibility Report

also included SEMI-S23 as a process tool procurement wastewater are strictly categorized at process tools, and In addition, TSMC continues to explore new wastewater
specification. collected to wastewater treatment facilities through treatment and chemical recycling technologies. For
separated piping. In order to manage these drains example, TSMC led the industry in performing a series of
TSMC uses raw wafers as a major direct material in its strictly, there are more than 20 categories of drainage experiments to obtain the optimal processing technology
manufacturing process. Raw wafers are composed of types, carefully operated and maintained by professional for NH3-N-containing backside grinding wastewater, high-
very high purity silicon, and cannot be recycled for wafer teams to comply with the standards of the Science Park concentration fluoride and phosphorus acid wastewater
manufacturing processes. However, control wafers used for Administration (SPA). The water is then discharged to the and TMAH recycled by external contractors, which attests
monitoring process conditions are reclaimed for reuse. We SPA wastewater treatment plant for further treatment after to our dedication to protecting the environment.
estimate one control wafer can be reused 10 times, which professional teams ensure the discharge complies with SPA
reduces both cost and waste. standards. The treated wastewater is discharged to rivers Wastewater Discharge Quality Improvement in 2012
from the SPA’s wastewater treatment plants in compliance TSMC’s major wastewater pollution control measures are as
8.6.2 Water Pollution Control with river discharge standards. The SPA also conducts follows:
Strategy of Segregated Treatment, Strict Monitoring, random measurement of the discharges of each company in Establishment of waste Tetramethyl Ammonium Hydroxide
●

and Environmental Protection before Production Science Park. recycling system to reduce nitrogen-containing pollutants.
TSMC’s water pollution control strategy is first to reduce Reuse of high concentration acid or base wastewater
●

pollutants in process wastewater, followed by water TSMC operates only after ensuring that the environment through resin regeneration or reverse-osmosis membrane
recycling and treatment of pollutants in water. Effluent will not be polluted. Each fab is equipped with effective for use as wastewater neutralization chemicals to reduce
water quality must be better than or compliant with wastewater treatment systems, including complete backup wastewater conductivity.
governmental standards. systems such as emergency power supplies, to reduce the Replacement of sodium hydrosulfite by Catalase to reduce
●

likelihood of abnormal discharge. Operating status of all wastewater conductivity.


TSMC’s major water-using process is an ultra-pure water of TSMC wastewater treatment systems are monitored Use of chemical-free immersion ultra filter to treat
●

system which turns raw water into ultra-pure water, 24 hours a day by shift personnel. If operating conditions backside grinding wastewater to reduce suspended solids
mainly used in process tools for cleaning chemical residue diverge from the preset limits, a warning signal is sent in wastewater.
on wafer surfaces. To reduce total water usage, TSMC’s and wastewater discharge is halted. Data gathered for Use of chemical-free immersion ultra filter to treat
●

effluent water from ultrapure water systems and process monitoring system effectiveness have been designated an chemical mechanical polish wastewater to reduce
tools are graded by purity. The cleanest is reused in the important tracking item to ensure effluent quality. suspended solids in wastewater.
manufacturing process; the second grade taken from the Reuse of waste phosphoric acid to reduce phosphoric acid
●

recycling treatment is employed in secondary uses such as Developing New Technologies to Response to New in wastewater
cooling-tower water. Wastewater that cannot be recycled Regulations Installation of ammonia-biological wastewater treatment
●

is discharged to treatment facilities for final wastewater In addition to complying with SPA standards, TSMC system in TSMC (China) to reduce ammonia in wastewater
treatment. continually works with industries and universities to improve discharges.
discharge quality in areas such as COD (Chemical Oxygen Installation of sewer biological treatment system in TSMC
●

TSMC adopts a strict front-end wastewater categorization Demand), TMAH (Tetra-methyl ammonium hydroxide) and (China) to reduce chemical oxygen demand (COD) in
strategy to improve treatment efficiency. Wafer fabs’ NH3-N to reduce hazards to water bodies. For example, we wastewater discharges.
wastewater can be divided into fluoride, copper, general reduced COD discharge for 12-inch fabs by 62.5%.
acid, and various polishing wastewaters. All types of

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TSMC 2012 Corporate Social Responsibility Report

Wastewater Discharge Quantity In 2012, TSMC wastewater effluent quality was close standards required by Taiwan’s EPA, according to actual
TSMC’s wastewater quantity per 8-inch wafer equivalent to 2011 levels, indicating good stability in all fabs. The measurements performed over the years.
per mask layer (Note 2) in 2012 decreased by 8.0% wastewater effluent quality data includes: pH between
compared to 2011 from 40.0 liters to 36.8 liters. 5 to 9 (SPA standard is 5 to 10), suspended solids were Wafer fabs emit three major types of exhaust: acid exhaust,
controlled from 4.3 to 250 mg/L (SPA standard is below base exhaust, and volatile organic compounds. Heat
Wastewater Effluent Monitoring 300), and COD was controlled from 11.1 to 343 mg/L (SPA exhaust emitted by process equipment does not cause air
All TSMC fabs are equipped with continuous monitoring standard is below 500). pollution. Air pollution control systems depend on various
equipment to monitor and record changes in water categories and characteristics of pollutants. TSMC installs
quantity and quality, such as acidity and fluoride ion 8.6.3 Air Pollution Control local scrubbers behind process tools in order to treat toxic,
concentration, in order to take appropriate responses Effective Treatment Based on Waste Air Specification flammable and PFC gases. First, high temperatures or other
when abnormal situations occur. We also conduct offsite TSMC’s air pollution control strategy is to optimize process physical and chemical measures are used to significantly
sampling and analyze wastewater effluent quality at least to reduce pollutants in air exhaust, and then to abate reduce the concentration of pollutants in tool exhaust.
four times a year, which provides a calibration reference for pollutants in air exhaust through high-efficiency equipment The gas is then inducted to central waste gas treatment
online analyzers, ensuring that TSMC complies with water to comply with or surpass legal requirements. Air pollutant equipment for endpoint treatment. Endpoint treatment
quality standards. concentrations in TSMC’s exhaust are far below the includes zeolite-rotary-wheel absorbing equipment for

TSMC Wastewater Discharge TSMC Unit Wastewater Discharge TSMC Wastewater Suspension Solid TSMC Wastewater Chemical Oxygen Demand
Unit: Million ton Unit: mg/l Unit: mg/l
1.84 1.64 2.14 2.88 2.60 4.33 4.56 4.09 4.02 3.70 35.2 37.8 32.3 32.8 88.0 105.0 100.0 114.0
10.5 10.4 14.4 15.1 16.3
82.3 74.0 66.9 76.0 70.3 65.3

110.0
102.0 97.7
88.0

48.6
42.3
35.2 35.8 35.4
41.7
40.0
36.8

2008 2009 2010 2011 2012 2008 2009 2010 2011 2012 2009 2010 2011 2012 2009 2010 2011 2012
Taiwan Sites Wastewater discharge per wafer ( liter/cm2)-All Taiwan Sites Taiwan Sites
Overseas Sites Wastewater discharge per wafer-layer (liter/8“ wafer- Overseas Sites Overseas Sites
layers)-All All Sites All Sites

Note 1: T SMC’s annual wastewater quantity includes all fabs in Taiwan, as well as all overseas fabs, packing and testing
facilities, bumping, EBO, R&D, and water consumed by non-production activities.
Note 2: S tatistical data for unit wastewater quantity density is for wafer fabs in Taiwan and overseas. Beginning in 2009, this
index was rationalized by introducing a layer index due to product complexity.

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TSMC 2012 Corporate Social Responsibility Report

facilities, is fully compliant or exceeds the air pollutant installed backup fuel supply systems for VOC pollution
emissions standards in the areas where they operate. control equipment that will engage if the original fuel
TSMC has deployed high performance air pollution control supply systems experience difficulties.
equipment with at least N+1 backup systems so that all
pollution control equipment can continue waste gas control Air Emissions Record
24 hours a day, 365 days a year in case of equipment In 2012, the average removal efficiency of VOC exhaust
breakdown. Operational status of all of TSMC air pollution remained at a relatively high level of 94.9% in TSMC’s
control systems is monitored 24 hours a day by shift Taiwan fabs and 92.3% in overseas fabs, well above the
personnel. Data collected by system efficiency monitoring standard for local regulations.
have been classified as an important tracking item in
order to ensure air exhaust quality. In 2009, we added an TSMC’s VOC volume per 8-inch wafer equivalent per mask
Advanced Operation Monitoring System electronic quarterly air pollution report system that can layer (Note 2) in 2012 decreased by 6% compared to 2011
automatically confirm the accuracy of declarations. from 0.166g to 0.156g. In addition, based on the Taiwan
volatile organic compounds (VOC) treatment and wet EPA’s formula for calculating SOx and NOx emissions, TSMC
scrubber equipment for acid or base gases. To ensure normal equipment operations and reduce estimates that our NOx emission was 85 tons and SOx
abnormal pollutant emissions, TSMC has installed emission was 42 tons in 2012.
Stable Operation, Continuous Monitoring backup systems, including power generation, to back
The performance of all TSMC fabs, including overseas up malfunctions of operation equipment. TSMC has also

TSMC VOC Destruction Removal Efficiency TSMC VOC Emission TSMC Unit VOC Emission
Unit: % Unit: kg
94.9 94.8 95.3 93.3 94.9 8,702 9,027 10,628 11,719 12,216 0.172 0.209 0.166 0.171 0.159
88.0 83.6 83.3 90.6 92.3 40,468 46,151 56,406 58,666 65,598

94.1 93.7 93.1 94.7


94.1

0.221

0.165 0.166 0.156

2008 2009 2010 2011 2012 2008 2009 2010 2011 2012 2008 2009 2010 2011 2012
Taiwan Sites Taiwan Sites Overseas Sites VOC emission per wafer ( kg/m2)-All
Overseas Sites VOC emission per wafer-layer (g/8“ wafer-layers)-All
All Sites

Note 1: T he statistical data for VOC emission includes all fabs in Taiwan, as well as all overseas fabs, packing and testing facilities, bumping, EBO, and R&D.
Note 2: P rior to 2009, VOC emission density was defined by total VOC emission quantity divided by total wafer out. Beginning in 2009, this index was rationalized by
introducing a layer index due to product complexity.

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TSMC 2012 Corporate Social Responsibility Report

8.6.4 Waste Reduction and Resource Recycling the fifth consecutive year. Our overseas subsidiaries are also ● Calcium fluoride sludge reduction: Installation of drying
TSMC has transitioned from traditional waste cleaning endeavoring to improve their waste recycling rates. equipment to reduce weight and volume of calcium
and disposal to integrated resource management, and fluoride sludge.
has a designated waste resources management unit to Innovative 3R Waste Projects
treat waste as valuable resources to be recycled as much In 2012, TSMC initiated several environmental programs TSMC’s U.S. wafer fab, WaferTech, has successfully reduced
as possible. In order to sustainably use our resources, the which focused on selected less-hazardous chemicals for hazardous waste by more than 77% since 2003 by actively
first priority of our waste management is reduction; the reduction, recycling and reuse. For example: seeking & implementing reuse opportunities for a number
second is recycling, followed by energy recovery, and finally ●Process chemical replacement: Replaced copper etching of fab waste materials. In 2012 WaferTech established a
disposal through incineration and landfill. chemicals with heavy metal-free chemicals to reduce Green Team with the goal of reducing waste to landfill
environmental impact, reducing waste by 52%, or 5,300 and increase recycling. The team has identified and started
TSMC has made great efforts in reducing raw materials tons. recycling several materials which were previously disposed
usage with significant achievements on waste reduction ●Chemical waste recycling technology development: of directly. One corrosive waste was changed from landfill
and recycling over the past decade. Although the categories Worked with supplier to develop a method to re-use to “waste to energy”. This will eliminate approximately
of waste are growing more complex, TSMC continues to developer fluid in other industrial processes to conserve 25,000 lbs annually from disposal by landfill. In 2012
develop new waste recycling technology with suppliers natural resources and reduce ammonia waste; recycled WaferTech was approached by the local state agency
to raise its recycling rate and reduce waste disposed in 3,100 tons of developer fluid in 2012. to submit an article on their waste reduction projects.
landfills. TSMC’s Taiwan sites continued to carry out ●Sulfuric acid reduction: We collaborated with process WaferTech was showcased on the agency’s web site in early
reduction and recycling programs in 2012, and our waste equipment vendors to reduce sulfuric acid usage and 2013. http://www.ecy.wa.gov/programs/hwtr/P2/success/
recycling rate reached 93%, exceeding 90% for the fifth waste generation. WaferTech.html
consecutive year, while our landfill rate was below 1% for

TSMC Taiwan Sites Waste Recycling Rate TSMC Overseas Sites Waste Recycling Rate TSMC General Waste Quantity TSMC Hazardous Waste Quantity
1% 1% 1% 0.3% 0.43% 64% 91% 89% 92% 95% 3,032 1,802 2,763 3,747 4,301 897 628 841 1,122 1,866
9% 7% 7% 7.9% 6.15% 52% 41% 50% 46% 44% 17,844 17,277 24,688 25,523 33,158 19,019 30,492 61,243 67,588 90,596
5% 5% 3% 1.8% 1.52%
85% 87% 89% 90% 91.9%

2008 2009 2010 2011 2012 2008 2009 2010 2011 2012 2008 2009 2010 2011 2012 2008 2009 2010 2011 2012
Materials Recycling Energy Recovery TSMC China WaferTech Taiwan Sites (Ton) Oversea Sites (Ton) Taiwan Sites (Ton) Oversea Sites (Ton)
Incineration Landfill

Note: The hazardous wastes are defined by local governments.

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TSMC 2012 Corporate Social Responsibility Report

Computer Reuse and Recycling Campaign These organizations work together collaboratively with departments in each manufacturing facility on the
TSMC fully supported ASUSTek Computer Inc.’s “Computer clearly defined responsibilities. We use ISO 14001 and QC operational status of environmental management systems,
Reuse and Recycling Campaign” project, which has also 080000 standards to manage environmental performance we also invite external verification parties to conduct audits
received support from the Ministry at all our manufacturing facilities. It is mandatory for all new and provide recommendations for improvement. The
of Economic Affairs. TSMC has manufacturing facilities to receive these certifications within central Environmental, Safety & Health Planning unit also
donated more than 37,495 used 18 months of installing their first manufacturing equipment. selects topics for annual audits on legal compliance and
personal computers, notebook environmental risk control to enhance the whole company’s
computers, and LCD monitors TSMC Leadership in Data Center and Wafer Fab ISO ESH management.
since 2007, making up one third 50001 Certification
of the total amount received in TSMC adopted the ISO 50001 Energy Management System TSMC Environmental Management System
this project to become the largest in 2011 to extend its energy conservation efforts. The
donor. Fab 12 Phase 4 data center completed ISO 50001 Energy
Management System certification in 2011, becoming
Our purpose in participating in this campaign is to Taiwan’s first company to earn this certification for a high-
promote the concept of material recycling. Through this density computing data center. TSMC believes ISO 50001
recycling campaign, refurbished computers are donated to supports energy saving and carbon reduction, and continues
students in rural elementary and junior high schools and to to apply the ISO 50001 Energy Management System to
disadvantaged minorities to narrow the digital divide, caring additional manufacturing facilities. In 2012, the Fab 12 Phase
for society and protecting the environment at the same time. 4/5 and Fab 14 Phase 3/4 facilities and offices also adopted
the ISO 50001 system and earned certifications.
8.7 Environmental Management System
8.7.1 E
 nvironmental Management System Continuous Improvement according to the Spirit of
Establishment Our Management System
Establishing A Pro-Active Environmental Management To sustainably mitigate enterprise risks and to fulfill our
Vision corporate social responsibilities, we focus on:
TSMC aims to be a world-class company in environmental Air and water pollution prevention and control
●

protection. Our environmental performance complies with Waste reduction and recycling
●

legal requirements and also measures up to recognized Greenhouse gas reduction (energy efficiency and
● Collaborating with Suppliers to Expand Sustainability
international practices. perfluorinated compound emission reduction) Performance
Resource conservation (water savings and chemical
● TSMC also collaborates with our suppliers proactively on
A Comprehensive Internal Environmental substance use reduction) managing global ESH risks and working towards supply
Management Organization Energy-saving products and restriction of hazardous
● chain sustainability. Our efforts include:
TSMC’s environmental management organization consists substances Carbon footprinting
●

of: the central Environmental, Safety & Health Planning unit; Water footprinting
●

the Industrial Safety and Environmental Protection Technical In addition to annual internal audits conducted by Conflict minerals management
●

Board; and designated Industrial Safety and Environmental designated Industrial Safety and Environmental Protection Hazardous substance restriction management
●

Protection departments in each manufacturing facility.

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