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CHAPTER 2
LITERATURE REVIEW
oil, which though less clean than natural gas, is often preferable to coal for
power plants.(Rolf Kehlhofer, 1997)
The early 1960s saw the beginning of gas turbine “packages” for
power generation mostly aimed at the need for additional peaking generation
capacity. Even though simple-cycle gas turbines of the day had dismal
efficiencies (only about 25%) compared to those of coal-fired plants, their
ability to handle peak loads led to an increase in demand and renewed R&D
from manufacturers. Gas turbines in both simple and combined cycle modes
have emerged as a strong force in the power generation market now even for
base load power generation due to a combination of technological
improvements, increasing availability of natural gas as fuel, restructuring of
electric utilities and environmental concerns arising from conventional coal
based thermal power stations. A doubling of efficiency has occurred for
simple cycles, with the introduction of combined cycles causing a tripling in
efficiency (Figure 2.1).(Boyce 2006)
plant, and the rise in thetemperature of the gas after the supplementary firing
increases the generated electric power, but reduces the efficiency.
Therefore, ability to cool the inlet air will facilitate the production
of consistent gas turbine power output throughout the year, irrespective of the
changes in ambient temperature. Also cooling the inlet air increases the mass
flow of air into the gas turbine and at the exhaust outlet. The increased
exhaust mass flow increases steam production in the heat recovery steam
generator downstream of the gas turbine due to higher energy availability in
the exhaust gas (Claire Soares 2007)
Figure 2.2 shows that a 5.6°C reduction in gas turbine inlet dry-
bulb temperature for heavy-duty gas turbines improves combined cycle output
by about 2.7 %. The actual change is somewhat dependent on the method of
steam turbine condenser cooling being used. Simple- cycle output is improved
by a similar percentage (Mahmood et al 2009).
Figure 2.2 Effect of ambient temperature on heat rate and power output
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Kakaras (2006) reported that the gas turbine output and efficiency
is a strong function of the ambient air temperature. Depending on the gas
turbine type, power output is reduced by a percentage between 5 to 10 percent
of the ISO-rated power output (15oC) for every 10 K increase in ambient air
temperature. At the same time the specific heat consumption increases by a
percentage between 1.5 and 4 percent.
Meher and Mee (1999) demonstrated that for every 0.56oC increase
in compressor inlet temperature, gas turbine efficiency is lowered by 0.3–
0.5%.
In gas turbines, since the combustion air is taken directly from the
environment, their performance is strongly affected by weather conditions
(Mahmoudi et al., 2009). Power rating can drop by as much as 20 to 30%,
with respect to international standard organization (ISO) design conditions,
when ambient temperature reaches, 35 oC to 45°C.
Turbine Inlet Cooling (TIC) is cooling of the air before it enters the
compressor that supplies high-pressure air to the combustion chamber from
which hot air at high pressure enters the combustion turbine. TIC is also
called by many other names, including Combustion Turbine Inlet Air Cooling
(CTIAC), Turbine Inlet Air Cooling (TIAC), Combustion Turbine Air
Cooling (CTAC), and Gas Turbine Inlet Air Cooling (GTIAC).
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The basic theory of inlet air cooling for gas turbines is simple
enough. Combustion turbines are constant volume machines – at a given shaft
speed they always move the same volume of air – but the power output of a
turbine depends on the flow of mass through it. That’s why on hot days, when
air is less dense, power output falls off. By feeding cooler air into the gas
turbine, mass flow is increased, resulting in higher output. Another factor is
the power consumed by the gas turbine’s compressor. The work required to
compress air is directly proportional to the temperature of the air, so reducing
the inlet air temperature reduces the work of compression and there is more
work available at the turbine output shaft.
Cooling the air at the compressor intake increases the air density
and help boosting the power output. In addition, the ambient air humidity
ratio plays an important role on selection of the cooling process. Several
techniques are in use such as evaporative cooling, mechanical, absorption
chillers and/or ice thermal storage (Dincer and Rosen, 2002).
The gas turbine inlet air cooling methods can be divided into five
categories including the evaporative cooler, indirect mechanical refrigeration
system, direct mechanical refrigeration system, mechanical refrigeration
system with chilled water storage and absorption chiller inlet air cooling
system (Kamal and Zuhairm, 2006).
ice can form on the bell-mouth or inlet guide vanes, with the risk of this ice
flaking off and doing mechanical damage to the compressor blades. This
phenomenon can occur even when the inlet air temperature is above freezing,
because suction at the turbine inlet creates a low pressure ‘cool zone’ at the
bell-mouth. To avoid this problem, most turbine manufacturers recommend
that inlet air be kept at or above 8ºC.
The same is also true for most of the aeroderivative gas turbines
like, whose performance charts show great sensitivity to ambient conditions,
with maximum power output for an inlet air temperature of about 10oC
(Casper, 1993).
kWh of electrical energy will be less. From Figure 2.4 it can be seen that the
heat rate keeps on rising with increase in ambient temperatures.
temperature achieved through combustion turbine inlet air cooling cuts NOx
emissions by reducing combustion air temperature, thus eliminating the need
for spraying water/steam for NOx control. The combustion turbine inlet air
cooling system also eliminates the need for various capacity increase actions
leading to increased CO emission. Its control is also straightforward and saves
the operator from having to use complicated control systems.
line of constant wet bulb temperature, which will be parallel to the process
line shown.
better thermal efficiency and less irreversibility rate in the components system
and the entire plant. The power output of the gas turbine plant with spray
cooler was found to have increased by over 7% accompanied by a 2.7%
increase in machine efficiency with a 2.05% reduction in specific fuel
consumption and 10.03% increase in the energy of the exhaust. Furthermore a
0.32% reduction in the total irreversibility rate of the plant for the cooled
cycle was obtained and a 0.39, 0.29 and 0.17% reduction in the irreversibility
rate of compressor, turbine and combustion chamber respectively were also
obtained.
given a dry bulb temperature of 30°C and a relative humidity of 40%, air can
be cooled down to its dew point (15°C) without water condensing and then
further cooled to 8°C by removing latent heat. In the example provided, the
cooling would have an effect of up to a 22% increase in power and a
reduction in heat rate of as much as 6.5%.. (GE Oil & Gas)
The lower limit for inlet air air cooling temperatures have been
recommended not to reach values below 7°C to safeguard against potential ice
build up in the compressor suction line and also in the compressor blades
(Lucia et al., 1994).
compression systems a low boiling point liquid called the refrigerant is used
to cool chilled water which circulates around the cooling coil. The refrigerant
which vaporizes after chilling the water is compressed to a higher pressure
and temperature by a compressor. The high pressure and high temperature
gases are sent to a condenser where it condenses. The high pressure liquid
refrigerant undergoes a sudden expansion in an expansion valve to become a
low temperature and low pressure refrigerant ready for cooling the water
again. This system requires a large amount of electrical energy for its
operation.
Alhazmy and Najjar (2004) concluded that for spray coolers the
drop in air temperature by 3–15oC increased the power by 1–7%, while
cooling coils improved the net power by 10–18%..
heat was used to operate an absorption chiller unit. The cooling effect reduces
the air temperature at inlet to the compressor
2.6 SIMULATIONS
enhancing efficiency of the selected gas turbine unit in a way that is less
expensive than a refrigeration cooling coil. However huge quantity of water is
required for evaporative cooling at 0.7 % of the turbine air mass flow rate.
The relative merits and key considerations for each of the methods
are compared in Erickson (2003). Each of these methods has its own
advantages and offsetting disadvantages. These are summarized in Table 2.1.
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Table 2.1 (Contd.) Comparison of various gas turbine inlet air cooling techniques
Technology Benefits Drawbacks
Absorption Cooling Not sensitive to ambient-air wet-bulb High capital cost
The use of vapor absorption system temperature High O&M costs
involving lithium bromide/water or Potential use of recovered energy from the Requires expertise to operate and maintain
water/ammonia with input heat source as gas turbine exhaust Requires larger heat rejection (and cooling
waste heat or steam No limitation on time or duration of inlet air- tower water) than mechanical refrigeration
cooling operation systems
Minimum parasitic electric power losses
Greater performance increase than
evaporative or fogging
Mechanical Refrigeration Not sensitive to ambient-air wet-bulb High capital cost
The use of vapor compression temperature Very large electric power demand during
refrigeration equipment to cool the inlet No practical limitation on achievable inlet air peak times
air temperature High O&M costs
No limitation on time or duration of inlet air- Higher level of O&M expertise required
cooling operation Long delivery and installation time
Relatively simple and reliable design and Requires additional chilled-water cooling
operation circuit
Greater performance increase than Higher parasitic load than evaporative or
evaporative or fogging fogging Ice
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