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I

S8C Pad-Mounted Gear For Automatic Source Transfer


Power-OperatedPMHModels Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)

INSTRUCTIONS
For Operation and Adjustment

ITABLE OF CONTENTS I
Section
Number Page Number Section
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SWITCHING WITH UNI-RUPTER’”
OPERATING DESCRIPTION Installing and Closing the Fuse . . . . . . . . . . . . . . . . . . 1 9
Normal Condltions . . . . . . . . . . . . . . . . . . . . . . . . .3 A Note on Slngle-Pole Switching . . . . . . . . . . . . . . . .21
Transfer on Loss of Source Voltage . . . . . . . . . . . . . . . .3 Openmg and Removlng the Fuse . . . . . . . . . . . . . . . . .22
Ketransfer on Return of Source Voltage . . . . . . . . . . . . . .4 RE-FUSING
Transfer on Open-Phase Condltion . . . . . . . . . . . . . . . . .4 How to Detect and Replace a Blown Fuse . . . . . . . . . . . . 2 4
Overcurrent-LockoutCondition . . . . . . . . . . . . . . . . . .4 Installing the Fuse in the Mountlng. . . . . . . . . . . . . . . . 2 5
Kemot,eIndication . . . . . . . . . . . . . . . . . . . . . . . . . . .5 FINAL CHECKS BEFORE WALKING AWAY . . . . . . . . . . . . 2 6
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 IN CASE OF DIFFIClJLTY . . . . . . . . . . . . . . . . . . . . . . .27
AEAJIJSTMENTS ANI) PROGRAMMING I F OPERATOR STALLS . . . . . . . . . . . . . . . . . . . . . . . .28
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,10 MAINTENANCE
Preferred-Source Selection . . . . . . . . . . . . . . . . . . . . . 10 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Voltage-Sensor Slgnal AdJustments . . . . . . . . . . . . . . . . 1 0 Refinishing
Recommendations
Enclosure . . . . . . . . . . . .30
Tlmer Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . .10 APPENDIX A
on Operating-Mode . . . . . . . . . . . . . . . . . . . . . 11 E’relimmaryTryoutBeforeGear Is Energized-Optional.31. .
0I’E:KATIONAL TESTING APPENDIX B
Loss-of-Sourcc Testing . . . . . . . . . . . .Testlng.......... .12 Dielectric .......................... ,31
Overcurrent-1,ockoutTestlng . . . . . . . . . . . . . . . . . . .13 AI’PENUIX C
MINI-RUF’TER@ SWITCHES Ratmgs for S&C Mini-Rupter Switches . . . . . . . . . . . . . . 3 2
Decouplmg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Ratlngs for S&C Fuses wlth Unl-Kupter . . . . . . . . . . . . .33
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 APPESDIX D
AutomaticSwitchOperatLon . . . . . . . . . . . . . . . . . . .14 Specifcations for
Nonautomatkc Swtch Operation . . . . . . . . . . . . . . . . .15 S&C Type AT-12 Source-Transfer Control . . . . . . . . . .34
Charging Operator (Nonelectrical) . . . . . . . . . . . . . . . . 1 5 Specifications for S&C Voltage Sensors . . . . . . . . . . . . .35
Front ............................ APPENDIX E
RJSING OptionalFeatures ......................... .36
Assembling the Fuse . . . . . . . . . . . . . . . . . . . . . . . . .18 APPENDIX F
Installing the Fuse m the Mounting . . . . . . . . . . . . . . . . 1 8 Current-Limiting Fuses for lJse in
Warranty Qualifications . . . . . . . . . . . . . . . . . . . . .18 S&C Pati-MountedGear .................... .39

1 INTRODUCTION

Theequipment covered by this publication must be S&C Pad-MountedGear,Power-Operated PMH


operated and maintainedby qualified persons who are Models are for use on solidly grounded systems only.
thoroughly trained and who understand any hazards Furthermore,foradequatecontrolpowertobe
that may be involved. This publication is written only available, this gear must be applied at system line-
forsuch qualified persons and is not intended to be to-linevoltages ranging from 11.43kv through 17.0 kv
a substitutefor adequate training and experience in for 14.4.h models, and from 20.44 through 27 kv
safety procedures for this type of equipment. for 25-kv models.

New Publlcatlon @1990


INSTRUCTION SHEET 663402
COMPANY
ELECTRICS&C Chicago Page 1 of 39
TD.CANADA
ELECTRIC
S&C July Toronto 9, 1990
I
S&C Pad-Mounted Gear For Automatic SourceTransfer
Power-OperatedPMHModels Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
I INTRODUCTION - Continued I

This equipment has been provided with comprehen- 6. Use suitable protective equipment suchas rubber
sive access control and operating features to minimizegloves, rubber mats, hard hats, safety glasses, and
hazards. However, since this equipment contains high flashclothing in accordancewithstandard
voltage, there are hazards inherently present such system-operatingprocedures,especiallywhen
that thefollowing precautions should be observedat handling fuses and barriers within high-voltage
all times. Failure to observe these precautions may compartments.
result in serious injury or death. 7. Make certain that the pad-mounted gear enclo-
1. Compartment doors must be securely closed and sure is properly grounded.
latched, with a padlock for each Penta-Latch@ 8. Make certainfusesaredisconnectedfrom all
Mechanism in place at all times unless work is power sources (including backfeed) before being
being performed inside the enclosure. inspected or replaced.
2. Optional key interlocks (if furnished) must be in 9. Alwaysconfirmopeniclosepositions ofMini-
place.Checktheoperatingsequence of key Rupter Switches by visually observing positions
interlocks to verify proper sequencing. After the of switch blades.
pad-mounted gear is installed, destroy all dupli-
cate keys ormakethemaccessibleonlyto 10. Test forvoltageusing proper high-voltage test
authorizedpersons so thatthe key-interlock equipment before touching any device that is to
scheme will not be compromised. Key interlocks be inspected, serviced, or repaired.
are not security locks and are not substitutes for 11. Installsuitablegroundingequipmentbefore
padlocks. touchingany device that is to beinspected,
3. Optionalmechanicalcableinterlocks (if fur- serviced, or repaired.
nished)preventoperation of switchwhen 12. Always assume that both terminals of any switch
associatedswitch-compartmentdoor is open. or fuse are energized unless proved otherwiseby
Periodically,verify thattheseinterlocksare test, by visual evidence of open circuit conditions
functional. onbothterminals,or by observing thatboth
4. Do not apply any undue force when attempting terminals are grounded.
to open a door.Theuse of undueforcemay These recommendations may differ from the user’s
damage the latching mechanism, or an interlock operatingandsafetyprocedures.Wheresuch
mechanism may be jammed. discrepancy exists, users should follow their oper-
5. Do not remove or obscure anyof the “CAUTION,” ating procedures.
“DANGER,” orotherprecautionarysignsand
labels.

663402 INSTRUCTION SHEET


Page 2 of 39 S&C ELECTRIC COMPANY Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. Toronto
1 INTRODUCTION - Continued
Each unit of S&C Power-Operated PMH Pad-Mounted grammed control of all switching functions asso-
Gear is provided with an instruction manual located ciated with automatic source transfer.
in the holder inside the Penta-Latch-equipped doorof S&C Voltage Sensors to provide three-phase sensing
the low-voltage control compartment. The instruction for automatic source transfer, control power for the
manual includes applicable instruction sheets covering AT-12 control, and supply power for motor charging
installation of the gear and operation of components, and trippingof the stored-energy operators.
plusdrawingsand wiring diagrams. All personnel
0 Decouplers to permit exercisingof the stored-energy
involvedwith installation and operation of the gear
operators without affecting the positions of the Mini-
should be thoroughly familiar with the contents of the
Rupter Switches.
instruction manual.
200- or 400-ampere hookstick-operated S&C Fuses
Thefollowing instructionsareforoperationand
with Uni-Rupter’” forsingle-pole live switching of
adjustment of S&C Pad-Mounted Gear, Power-Operated
single-phaseorthree-phaseloadcircuits. Models
PMH Models identified by a n “ R 4 supplement to the
availableoffer a choice ofS&C Type SML-20 or
catalog number. These models are totally self-contained
SML-4Z Power Fuses, S&C Fault Fitera Electronic
switching and protection packages that provide fault
Power Fuses, o r a variety of current-limiting fuses.
protection andfully automatic two-way source transfer
forcriticalloadsrequiringa high degree of service Penta-Latch Mechanism for access control to provide
continuity. They contain thefollowing: automatic door latching and permit padlocking only
when the door is latched closed. The door can be
Switch-operator-driven600-ampere S&CMini-
opened only with a pentahead socket wrench tool. or
Rupter Switches for three-polelive switchingof three-
phase source circuits. A variety of optional features are available for S&C
Pad-Mounted Gear. The catalog number stamped on
Stored-energyoperators to provide high-speed power
the nameplate affixed to the enclosure door is suffixed
operation of the Mini-Rupter Switches. The operators
withtheletterand/orletter-numbercombinations
automatically charge when voltage is present on the
applicable to the gear furnished. Refer to Appendix E
associated source.
for descriptionsof the optional features.
0 S&C Type AT-12 Source-Transfer Control for pro-

Normal Conditions ground voltage. A 2.5-volt (nominal) signalis developed


Undernormalconditions,withadequatevoltage across the adjustable segment of the burden for each
available from both utility sources, the preferred-source voltage sensor to provide the three-phase sensing input
Mini-Rupter Switchshould be closed and the alternate- foreachsource.The AT-12 controlcontinuously
sourceMini-RupterSwitchshouldbeopenwithits monitors the levels of these signal-input voltages and
associatedcircuitavailable as a standby. On the compares them to a reference level to determine the
faceplate of the S&C Type AT-12 Source-Transfer status of the source. The control will initiate a loss-
Control,themanual/automaticoperationselector of-source transfer when thefollowing conditions exist:
switch should be in the “AUTOMATICposition and both (a) The signal-input voltage from one or more phases
source-voltageindicatinglamps, as well as t h e of the source serving the load is reduced below
automatic-transfer “ready” indicating lamp, should be 1.77 volts for a period of time sufficientto confirm
lit. See “Conditions required to light ‘ready’ indicator that the conditionis not transient;
lamp” as listed on the panel above the AT-12 control (b) The signal-input voltages from all phases of the
andunder “FINALCHECKSBEFORE WALKING standby source exceed2.19* volts, and
AWAY . . .” on page 26.
h a point of information, 1.77 volts is equivalent to 85 volts on a 120-volt
Transfer onLoss of Source Voltage basls (or approxlmately 71% of system line-to-ground voltage) and 2 19
volts IS equlvalent to 105 volts on a 120-volt basls (or approxlmately 87%
S&C Voltage Sensors, three for each source, produce of system line-to-ground voltage).
an output voltage directly proportional to the line-to-

INSTRUCTION SHEET 6631502


S&C
COMPANY
ELECTRIC Chicago Page 3 of 39
ELECTRICS&C LTD. CANADA 0 Toronto July 9,1990
I
S&C Pad-Mounted Gear For Automatic SourceTransfer
Power-Operated PMH Models Models with “R4’Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
OPERATING DESCRIPTION - Continued I
(c) The lockout circuit for the optional overcurrent- Transfer on Open-Phase Condition
lockoutfeature, if furnished, is not “set up”to When theoptionalopen-phasedetectionfeature
preventanautomatictransferoperationthat (Catalog Number Suffix “-Y1” or “-Y3”) is included, it
would close a switch into a fault. See “Overcurrent-provides complete protection forall loads from source-
Lockout Condition”below. sideopen-phaseconditionscaused byutility-line
In addition, if theoptionalopen-phasedetection burndown, broken conductors, single-phase switching,
feature is furnished,thecontrol will alsoinitiate a equipmentmalfunctions,or single-phasingresulting
transfer as the resultof an open-phase condition when from blown source-sidefuses. Thisfeature continuously
thesystemunbalanceexceeds a preset level as monitors the phasor sum of the line-to-ground voltages
discussed under “Transfer on Open-Phase Condition” to detect any unbalance present as the result of an
below. When transfer to the alternate source occurs, openphase condition. If an unbalance exceeds a preset
the “ready” lamp will extinguish-signaling that normal reference level, an output signal is produced which
conditions no longer exist. initiates automatic transfer to the other source. The
AT-12 control will initiate a source transfer when the
Retransfer on Return of Source Voltage following conditions exist:
Upon return of the preferred-source voltage aforperiod (a) The signal-input phase-voltage unbalance of the
of time sufficient to establish that the return is not source serving the load exceeds 25%+for a period
temporary, automatic retransfer to that source will of time sufficient to confirm that the condition is
occur if theautomatic-returdhold-returnselector not transient;
switch on the AT-12 control is positioned for “AUTO: (b) The phase-voltage unbalanceof the standby source
MATIC” return. The retransfer may be either closed is less than 25‘%;+;and
transition or open transition, depending on the setting
(e) The lockout circuit for the optional overcurrent
of the open-transition-return/closed-transition-return
lockoutfeature, if furnished, is not“setup”to
selector switch.
preventanautomatictransferoperation as
With closed transition return,. the preferred-source discussed below.
Mini-RupterSwitch will closebefore thealternate-
source Mini-Rupter Switch has opened, so there is no Upon return of the preferred-source phasevoltages
interruption of service to the load. On the other hand, to their normal,balanced state, retransfertothat
withopentransitionreturn-whichpreventsan source can be accomplished as described above under
automatic operation that would parallelthepower “Retransfer on Return of Source Voltage.”
sources-the alternate-source Mini-Rupter will open
prior toclosing of the preferred-sourceMini-Rupter . . . Overcurrent-Lockout Condition
there is only a momentary (10 cycle) interruption of When theoptionalovercurrent-lockoutfeature(Cata-
service
load.
theto log Number Suffix “-Y2”or “-Y3”) is included,
prevents
it
an automatic transfer operation that wouldclosea
If the automatic-returnlhold-return selector switch Source Mini-Rupter Switch into a fault, thereby avoiding
is positionedfor “HOLD” return,retransfertothe further utility system disturbances.
preferredsourcemustbeaccomplished manually-
unless the alternate-sourcevoltage becomesinadequate
(and preferred-source voltage is adequate), in which Not to be used when para~ehngis prevented by optlona~merhanlcal
caseanautomaticopen-transitionretransfertothe antiparallellng
(Catalog Number Suffix “-C7”) or any other
special
antlparalleling scheme.
preferred sourcewill take place.
When the load is again served from the preferred + AS apoint of ~nformatlon,the254)phase-voltageunbalance 1s equwalent
to 30 volts on a 120-volt basls.
source, the“READY lamp will light.

663m502INSTRUCTIONSHEET
Page 4 of 39 ELECTRIC
S&C COMPANY Chicago
July 9, 1990 ELECTRIC
S&C CANADA LTD. Toronto
OPERATING DESCRIPTION - Continued
1
An overcurrent in excess of 480 amperes. detected If the overcurrent is due to a fault that is cleared
by a current sensorin any phaseof the preferred source by feeder fuses, no switching will occur since loss of
will “set up” the lockout circuit in the AT-12 control. source voltage is not of sufficient duration to initiate
The overcurrent-lockout indicating lampwill light. opening of the sourceMini-Rupter serving the load. In
If the overcurrent is due to a fault that is cleared this case, although the fault current initially sets up
by the source-side protective device, the prolonged loss thelockoutcircuitandtheovercurrent-lockout
of source voltage will cause the preferred-sourceMini- indicating lamp lights, the subsequent return of normal
Rupter to open, and the lockout circuit will prevent source voltage actuates the overcurrent-lockout-reset
the alternate-source Mini-Rupter fromclosing into the timer. After a preset period of time, the lockout circuit
fault. (Conversely, if the load is being served from the will automatically reset, theAT-12 control will restore
alternate source, theprolonged loss of source voltage to its previous “normal” state, and the lockout indicating
will cause the alternate-source switch to open, and the lamp will extinguish.
lockout circuitwill prevent the preferred-source switch
from closing intothefaultwhenpreferred-source Remote Indication
voltage becomes available.) After the fault has been Inclusion of the optional remote indication feature is
located and repaired, the manual/automatic operation signified bythe additionof the suffix “-Y4” to the catalog
selector switch on the AT-12 control must be placed number. This option includes isolated contacts wired,
in the “MANUAL”position, and the overcurrent-lockout through an output receptacle and plug, to a terminal
resetpushbuttonpressedtocancelthelockout blockforuser’sexternalconnectiontoremote
condition-and to extinguish the overcurrent-lockout indicating devices. Isolated contacts are provided for
indicatinglamp.Then,service totheloadcanbe remotely monitoring the presence of preferred- and
restored by means of t h ea p p r o p r i a t e “CLOSE” alternate-source voltage; the position of the manual/
pushbutton. After the switch has closed, the manual/ automatic operation selector switch; the status of the
automatic operation selector switchis to be turned to automatic-transfer “ready” indicatinglamp;and, if
the “AUTOMATIC”position. The“READY”lamp will light applicable, the statusof the overcurrent-lockout circuit.
if the preferred-source Mini-Rupter is closed and the Remote indicating devices and their control power are

.
alternate-source Mini-Rupter is open. to be provided by the user.

Can be factory-adJusted from 200 to 700 amperes

INSTRUCTION SHEET 6631502


S&C
COMPANY
ELECTRIC Chicago Page 5 of 39
LTD. S&C
CANADA
ELECTRIC 0 Toronto July 9,1990
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv) I
COMPONENTS

Figures 1 through 4 which follow illustrate many of the remainder of the instructions, it is recommended
the basic components and features of S&C Power- that these figures be reviewed to gain familiarity with
Operated Pad-Mounted Gear. Before proceeding with the various components and locations.

Operator target indicates whether stored-energy


operator is in switch-open or switch-closed
position and whether quick-make quick-break Emergency-trip access cover
mechanism is charged or discharged
\ I
Charging shaft
Operation counter
Open) ‘Cl ose pushbuttons
\ \ 1 I

A Remote-control receptacle
(Catalog Number Suffix “-Cll”)
\
Dual-purpose
manual handle
I
II
I vpJrmrr.mvm,

selector

Type AT-1 2\ !.,., . indicator


Source-Transfer Control

Terminal-block Decoupler
compartment
Bolted cover provides access to
the AT-12 control’s programming panel

rrgure I. Low-voltage conrror companmem.

6631502 INSTRUCTION SHEET


Page 6 of 39 S&C ELECTRIC COMPANY l Chicago
July 9,199O S&C ELECTRIC CANADA LTD. l Toronto
COMPONENTS - Continued

Manual/automatic operation selector


switch. When in “MANUAL” position,
prevents automatic source transfer;
permits manual operation using open/
close pushbuttons

Overcurrent-lockout reset pushbutton


and indicating lamp (furnished when
the overcurrent-lockout feature-
Catalog Number Suffix “-Y2” or “-Y3”
is included)

Source-voltage indicating lamps

Automatic-transfer “ready” indicating


lamp-provides straightforward indi-
cation that source-transfer control,
source interrupter switches, and
stored-energy operators are in the
normal (preprogrammed) positions
and ready for automatic source
transfer. This indicating lamp and all
others on the source-transfer control
have push-to-test feature

INSTRUCTION SHEET 6631502


lml S&C ELECTRIC COMPANY l Chicago
S&C ELECTRIC CANADA LTD. l Toronto
Page 7 of 39
July 9, 1990
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv) I
1 COMPONENTS - Continued I

Timer-adjustment dials

Remote-Indication Receptacle
(not visible) provided with
Voltage-sensor signal adjust- optional remote-indication fea-
ments and measurements for atalog Number Suffix
preferred and alternate
sources

Pushbutton test switches to


simulate loss of source voltage
and, when the optional
overcurrent-lockout feature
(Catalog Number Suffix “-Y2”
or “-Y3”) is included, an over-
current condition

Voltage-sensor signal-
adjustment screws and test
jacks
Operating-mode selector
switches for return transfer

Preferred-source and
Selector switch included with alternate-source connector
the optional open-phase plugs-interchangeable, to
detection feature (Catalog allow selection of either source
Number Suffix “-Yl” or “-Y3”) as preferred

Shorting receptacle
Input plug (signal-voltage,
control-voltage, and current-
sensing input circuits)

Figure 3. Source-transfer control programming panel witn Doltea cover removea, snowmg aafusrmenr, measuremenr, resung,
and programming features of the control.

663m502 INSTRUCTION SHEET


Page 8 of 39 S&C ELECTRIC COMPANY l Chicago
July 9,199O S&C ELECTRIC CANADA LTD. l Toronto
COMPONENTS - Continued

S&C Mini-Rupter Switch


S&C Power Fuses
(Type SML-20 illustrated)
1

I S&C Voltage Sensors


/ I

/
Current sensors furnished for
attachment to each entrance cable
when optional overcurrent-lockout feature
(Catalog Number Suffix “-Y2” or “-Y3”)
is included

Figure 4. Switch and fuse compartments.

INSTRUCTION SHEET 6631502


S&C ELECTRIC COMPANY l Chicago Page 9 of 39
S&C ELECTRIC CANADA LTD. l Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-OperatedPMH Models Models with “R4’ Supplement to the CatalogNumber
Outdoor Distribution (14.4 kv and 25 kv)
I
Voltage-Sensor Signal Adjustments
Step 3
To avoid damage to the S&C VoltageSensors or S&C Test jacks are included on the programming panel of
Voltage Limiters, the input plug must be transferred the AT-12 controlformeasurement of the signal
to the shorting receptacle whenever theplug is
3. Using
voltages of the S&C Voltage Sensors. See Figure
removed fromtheinputreceptacle, suchasfor
dielectric testing. It is also important that the input
a voltmeter having a. minimam input impedance of
plugbeconnectedtotheshortingreceptacle 5,000ohms per volt, adjust the voltage-sensor signal
whenever thepreferred-sourceplug or alternate- voltages for the preferred source and alternate source
source plug isremoved from its associated recep- as follows:
tacle. If the input plug is left unconnected or is not 1. For each phase of the sources, insert the meter’s
placed on the shorting receptacle when the source test probes into the appropriate test jacks, loosen
plugsare unconnected,the secondary burden is
the locking nut on the associated adjustment screw
removed from the voltage sensors. Prolonged oper-
ation of unburdened voltagesensorsmayresult in and turn the screw, using a screwdriver, to obtain
damage to the voltage limiters orvoltagesensors, a 2.5-volt reading.
or both. NOTE: If by independent measurement, the system
voltage is determined to be higher or lower than
The instructions which follow presuppose that the thenominalsystemvoltage,thecorrectsignal-
pad-mounted gear has been installed in accordance voltage setting to use can be calculated as follows:
with the applicable S&C instruction sheet, the input Adjusted Voltage-Sensor Signal-Vokage Setting=
plug is in the input receptacle, and the unit is in all
respects ready for operation, with high-voltage circuits 2,5 Voltsx Actual System Voltage
energized at nominal vo1tage.A Nommal System Voltage
Note thattheadjustmentandtestingprocedures I f the actual and nominal system voltages differ
listed below and under “OPERATIONAL TESTING on by 5% or more, the adjusted setting must be used
page12canalsobecompletedbeforethegear is for proper performanceof the AT-12 control.
energized usingthe S&C Test Accessoryand an external
single-phase120-voltacsource.Thispreliminary
checkout of source-transfer operation of the AT-I2
control allows the user to expedite full service once After making the adjustment, tighten the lockingnut
high voltage is available. See Appendix A for details. fingertight.Overtightening of thelockingnut may
damage theadjustment screw.
Setup
Step 1 2. Use the appropriate open/close pushbuttonsclose to
1.Placethemanual/automaticoperationselector thepreferred-sourceMini-Rupterandopenthe
switch, located on the faceplate of the S&C Type alternate-source Mini-Rupterif they are not already
AT-12 Source-Transfer Control (see Figures 1 and in these positions. Then place the manual/automatic
2), in the “MANUAL” position. operationselectorswitch in the “AUTOMATIC”
position.Makesurethatbothsource-voltage
2. Remove the boltedcoverlabeled‘Source-Transfer indicating lamps light and the “READY”lamp lights.
Control Switches and Timers“ (see Figure 1)to gain See“Conditionsrequired to light ‘ready’ indicator
access to the AT-12 control’s programming panel lamp” as listed on the panelabove the AT-12 control
(see Figure 3 ) . andunder “FINALCHECKSBEFOREWALKING
AWAY . . .” on page 26.
Preferred-Source Selection
Step 2 Timer Adjustments
Select the preferred source plugging
by the appropriate The loss-of-source timers-“62P and“62A,”the return-
connector plug into the preferred-source receptacle on of-source timer-“2P,” andtheovercurrent-lockout-
the programming panelof the AT-12 control. Plug the resettimer--“62LR(furnishedwhen theoptional
other connector plug into the alternate-source recep- overcurrent-lockoutfeature,CatalogNumber Suffix
tacle. See Figure3. “-Y2” or “-Y3,”has been specified) have all beenfactory
set andwill maintain repetitive accuracy of +3% of their
A Upon ~ n ~ tenerglzatlon
~al of the gear athigh voltage, the source-voltage
lndlcat~nglamps may not hght untll the voltage-sensor sgnal wltagrs are settings. Refer toAppendix D fortheirrespective
adJllsted settings.

6631502 INSTRUCTION SHEET


Page 10 of 39 S&C ELECTRIC COMPANY Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. Toronto
IADJUSTMENTS AND PROGRAMMING - Continued I
If other than the factory-set time delays are desired, switch in the “AUTOMATIC”position; such tests should
the settings on these timers can be changedby means be performed upon completion of the instructions in
of their adjustment dials. To change the settings on this section. See “OPERATIONAL. TESTING on pages
the timers, perform Steps4 through 6, as appropriate. 12 and 13.
Otherwise, proceed to Step7.
Operating-Mode Selection
Step 4 Step 8
Adjust the “62P” and “ 6 2 A loss-of-source timers (field Place the automatic-return/hold-return selector switch
adjustable, Vi to10seconds)forthepreferredand in the desired mode. In automatic return, retransfer
alternate sources for the desired time delays. The loss- to the normal circuit configuration-preferred-source
of-source timers must be set to initiate opening of the Mini-RupterSwitchclosed,alternate-source Mini-
source Mini-RupterSwitch only after a timedelay Rupter Switch open-will be performed automatically
sufficient to allow the source-side circuit breaker to on restoration of normalvoltage tothepreferred
makethedesirednumber of reclosing attempts- source, after the period selected on the “2P“ return-
verifylng that the loss of voltage is not transient. I n of-sourcetimer. In hold return, retransfermustbe
any mse, the time-deluy setting must be longer thun performedmanually-unlessthealternate-source
the longest total clearing time of any of the load-side voltagebecomesinadequate(andpreferred-source
feeder fuses ut the anticipated fault-current lmek- voltage is adequate), in which case an automatic open-
including those which could result from transformer transition retransfer to the preferred source will take
secondary-side faults. place.
Step 5 Step 9
Adjust the “2P” return-of-source timer(field adjustable, Placethe open-transition-return/closed-transition-
!h to 15 minutes) for the period considered sufficient return selector switch in the desiredmode. In open
to establish that return of preferred-source voltage is transition return, automatic retransfer (ifselected in
not temporary. Step 8) will result in the alternate-source Mini-Rupter
Switch openingbefore the preferred-source Mini-Rupter
Step 6 Switch closes-with a momentary (10cycles) interrup-
Adjustthe “62LR” overcurrent-lockout-resettimer tion of service to theload. Inclosed transition return,A
(field adjustable, 1 to 30 seconds),if‘ furnished, for the automatic retransfer ( ifselected in Step 8) will result
time delay desired before the lockout circuit automat- in thealternate-source Mini-RupterSwitchopening
ically resets. (This circuit is “set up”by an overcurrent uftr?rthe preferred-sourceMini-Rupter Switch closes-
of sufficient magnitude.) so that there is no interruption of service to the load.
The overcurrent-lockout-reset timer shouldsetbefor Closed transition return shouldbeselected only if
a period of time sufficient to establish that the return paralleling of the sourcesis permissible.
of source voltage is not temporary. In any case, the
time-&lay setting must be longer than the longest total Step 10
clearing time of any of the load-side feeder fuses at If t h e optional open-phase detection feature(Catalog
the anticipated fault-current levels-including those Number Suffix “-Yl” or “-Y3”) is furnished and test
which could result from transformer secondary-side operations are being performed using a single-phase
faults. source(seeAppendix A), leavetheopen-phase
detectionselectorswitch in t h e “OFF” position.
Step 7 Otherwise, placethe selector switch in the “ O Nposition.
The actual loss-of-source, return-of-source, and over-
current-lockout-reset time delays will be within +20%
of the settings on the timer adjustment dials. For more A N o t to he used when parallehng IS prevented by optlonal mechanlcal
precise time delays, operational timing must be per- antiparalleling(CatalogNumber Suffix “-C7”) or any other speclal
formed, withthe manual/automatic operation selector antlparallellng scheme

INSTRUCTION SHEET 663.502


COMPANY
ELECTRIC
S&C Page Chicago 11 of 39
LTD.CANADA
ELECTRIC
S&C 0 Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
OPERATIONAL TESTING 1
that the time to initiate transfer is within k20’%;
of the setting on the “2P” timer. Retransfer will
Beforeperformingoperational tests, make certain be closed transition* or open transition as
that the stored-energy operators are either both determined by the position of the open-transition-
decoupled or both coupled. TheAT-12 Source- returniclosed-transition-returnselector switch.
Transfer Control willnot function automatically if one 3. If the AT-12 control is in the hold return mode:
stored-energy operator is coupled and the other is
decoupled.
a. Simulate a loss of preferred-sourcevoltage by
pressing the simulate-loss-of-source test switch
If the gear is energized, to avoid service interrup- for the preferred source. Transfer to the alternate
tions, decoupleboth stored-energy operators. See source will take place automatically after a time
“Decoupling”on page 14. Operational testing will
delay (Vito 10 seconds) equal to the setting of
result in temporary service interruptions i f stored-
the “ 6 2 P loss-of-source timer.Verify that the time
energy operators are coupled.
to initiate transfer is within -t20’% of the setting
When operational testing is performed with the on the“ 6 2 P timer.
stored-energy operators decoupled, the “READY”
lamp will not light. b. After releasing the test switch, wait a sufficient
length of time to make sure that retransferdoes
not occur. Then simulate a loss of alternate-source
Loss-of-Source Testing voltage by pressingthesimulate-loss-of-source
Pushbutton test switches, for simulating loss of voltage test switch for the alternate source. Retransfer
on either the preferred or alternate source, are provided will take place after a time delay(Vito 10 seconds)
on the programming panel of the S&C Type AT-12 equal to the setting of the “62A” loss-of-source
Source-Transfer Control.Verlfy the settingsof the “ 6 2 P timer. Verlfy that the time to initiate transfer is
and “ 6 2 A loss-of-source timers and the “ 2 P return- within f20‘b of the setting on the “62A timer.
of-source timer as follows: Retransfer will always be open transition.
1. Placethemanualiautomaticoperationselector 4. Proceedto“Overcurrent-LockoutTesting”on
switch in the “AUTOMATIC”position and note the page 13 if the optional overcurrent-lockout feature
position of t h e a u t o m a t i c - r e t u r n / h o l d - r e t u r n (Catalog Number Suffix “-Y2” or “-Y3”) is furnished.
selector switch. Otherwise place the manualiautomatic operation
2. If the AT-12 control is in the a,utomatic return mode: selectorswitch in the “MANUAL” position, and
recoupleeachoperator (if decoupled)toits
a. Simulate a prolonged loss of preferred-source
associatedMini-RupterSwitch.Then returnthe
voltage by pressing and holding the simulate-loss-
manualiautomatic operation selector switch to the
of-source test switch for the preferred source.
“AUTOMATIC”position.
Transfer to the alternate source will take place
automatically aftera time delay(%to 10 seconds) 5. If anyadjustmentsoroperationaltestingwere
equal to the setting of the loss-of-source “ 6 2 P accomplished using the S&C Test Accessory and a
timer. Verlfy that the time to initiate transfer is single-phase source (see Appendix A), de-energize
within +20% of the setting on the “ 6 2 P timer.
b. Release the test switch to simulate a return of
the preferred-source voltage. Retransfer to the
preferredsource will takeplaceautomatically
* Not to he used when parallehng IS prevented by optlonalmechanleal
antlparallellng (Catalog Number Suffix “-CY) orany other speclal ant]-
after a time delay (% to 15 minutes) equal to the parallellng scheme
setting of the “2P” return-of-source timer. Verlfy

663-502 INSTRUCTION SHEET


Page 12 of 39 COMPANY
ELECTRIC
S&C Chicago
1990 July 9, S&C
CANADA
ELECTRIC LTD. Toronto
1 OPERATIONAL TESTING - Continued

the 120-volt source,removethetest accessory‘s 2. Simulateanovercurrentconditionand a loss of


connectorplugfromtheinputreceptacle,and source voltage on the preferred source. To accom-
transfer the inputplug from the shorting receptacle plishthis,momentarilypressthesimulate-
to the input receptacle. Then place the open-phase overcurrent test switch and,at the sametime, press
detection selector switch (if furnished) in the “ O N and hold the simulate-loss-of-source test switch for
position. the preferred source.(This will simulate a fault that
6.To be surethatthe AT-12 control is readyfor is cleared by thesource-sideprotective device.)
automatic operation beforeleaving the site, perform Confirm that the preferred-source operator opens
the final checksoutlinedunder “FINAL CHECKS while the alternate-source operator remains open
BEFORE WALKING AWAY . . .” on page 26. and locked out. Release the simulate-loss-of-source
testswitchwhenthepreferred-sourceoperator
Overcurrent-Lockout Testing opens.
If the optional overcurrent-lockout feature (Catalog 3. Placethemanual/automaticoperationselector
Number Suffix “-Y2” or “-Y3”) is furnished, pushbutton switch in the “MANUAL” position andresetthe
test switches for simulation of overcurrent conditions overcurrent-lockout feature by pressing the over-
are providedon the AT-12 control.Thesepushbut- current-lockout reset pushbutton. The overcurrent-
tons-onefor the preferred source and one for the lockout indicating lamp will extinguish. Then close
alternatesource-arepositioneddirectly below the thepreferred-sourceoperator by pressingthe
loss-of-source test pushbuttons. V e r a t h e setting of appropriate close pushbutton.
the “62LR”overcurrent-lockout timeras follows: 4. Recouple each operator (if decoupled) to its asso-
1.With themanual/automaticoperationselector ciated Mini-Rupter Switch. Then place the manual/
switch in the “AIJTOMATIC” position, simulate a n automatic operation selector switch in the “AUTO-
overcurrent condition on the preferred source by MATIC position.
momentarily pressing the simulate-overcurrent test 5 . If anyadjustmentsoroperationaltestingwere
switch for the preferred source. (This will simulate accomplished using the S&C Test Accessory and a
a fault that is cleared by feeder fuses.) The lockout single-phase source (see Appendix A), de-energize
circuit will “set up” as indicated by illumination of the 120-volt source,remove the test accessory‘s
theovercurrent-lockoutindicatinglamponthe connectorplugfromtheinputreceptacle,and
faceplate of the AT-12 control. However, the con- transfer the inputplug from the shorting receptacle
tinuity of source voltage will start the overcurrent- to the input receptacle. Then place the open-phase
lockout reset timer which, after completing its cycle, detection selector switch (if furnished) in the “ O N
will automatically reset the lockout circuit, extin- position.
guishing the overcurrent-lockout indicating lamp. 6. To be sure that the AT-12 control is readyfor
Confirm that theblue overcurrent-lockout indicator automatic operation beforeleaving the site, perform
lamp remains lit for a period of time within 3120% thefinalchecksoutlinedunder “FINALCHECKS
of the setting on the “62LR”timer. BEFORE WALKING AWAY . . .” on page 26.

INSTRUCTIONSHEET 6631502
ELECTRIC
S&C COMPANY Chicago Page 13 of 39
ELECTRIC
S&C LTD.CANADA Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “ R 4 ’ Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
I MINI-RUPTER SWITCHES I

To prevent an automatic operation when decoupling indicates the open or closedposition of the Mini-
or coupling an operator to a switch, during manual Rupter Switch.Uponcompletion of an opening or
charging of an operator, or when manually operating closing operation, check to be sure that the following
a switch,placethemanual/automaticoperation conditions exist:
selector switch, located on the faceplate of the AT-12 The operator target (see Figure 1)signals “OPERA-
control, in the “MANUAL” position. TOR IN SWITCH-OPEN POSITION or “OPERATOR
Do notperformanyswitchingoperations if the IN SWITCH-CLOSED POSITION” to indicate that the
source-transfercontrol is in the lockoutmode as switchoperatorhas moved through a complete
indicated by illumination of the overcurrent-lockout operation.
indicatinglamp. See Figure 2. Forsuchcases,see Theswitch-positiontarget(see Figure 1) which
section on overcurrent lockout on page4. signals “SWITCH OPEN or “SWITCHCLOSED,”is
If the gear is energized, to avoid tempom? service in agreement with the operator target.
interruptions when manually operating the switch, Theswitchposition, as verified by visualcheck
decouple both stored-energy operators (see section on of the switch-blade position, is in agreement with
“Decoupling” below). Switching operations will result the switch-position target.
in temporary service interruptions if stored-aergy
The operator target (see Figure 1)signals “OPERA-
operators w e coupled.
TORCHARGED” to indicate that the operator is
Due to operating errors, the stored-energy operator’s ready for the next operation.
quick-makequick-breakmechanism will stall in a
partially discharged state. The conditions which will To prevent all electrical and mechanical operations,
cause the quick-make quick-break mechanism to stall, padlock the operation selectorin the “L0CK”position.
as well as instructions for restoring the operator to This will also prevent motor charging of the stored-
the normal latched-open condition after a stall, are energy operator if system operating procedures
listed under “IF OPERATOR STALLS . . . on page 28.

require that the quick-make quick-break mechanism
remain discharged-and source voltage is present.
Do not assume that the operator position necessarily

Decoupling “MANUAL,” position. Vwn make sure that thx stored-


Decoupling is accomplished using the decoupler. See energy operators are in the same positions (open or
Figure 5. When decoupled, the stored-energy operator closed) as their associated Mini-Rupter Switches by
may be operated without affecting the position of the observing the switch-position andoperator-position
associatedMini-RupterSwitch.Moreover,when targets. See Figure 1. If required, use the openjclose
decoupled, the Mini-Rupter Switch is prevented from pushbuttons (provided control power is available) to
moving by a mechanical device which locks the switch reposition the operator(s).
drive-shaft. For each operator, in turn, grasp thedecoupler and
To decouple the stored-energy operators,first place turn itclockwise 5 to 6 complete turns untilfirm
the manual/automatic operation selector switch onthe resistance is felt and the “COUPLED”target is centered
faceplate of the S&C Type AT-12 Source-Transfer in the indicator port. An attempt to operate a switch
Control in the “MANIJAL” position. For each stored- that is not completely coupled (or decoupled) will cause
energy operator,in turn, grasp the associated decoupler the operator mechanism to stall.
and turn itcounterclockwise 5 t o 6 complete turns
until firm resistanceis felt and the“DECOUPLED“target Automatic Switch Operation
is centered in the indicator port. While an operator is High-speed quick-make quick-break operation is pro-
decoupled, the “READY lamp on the faceplate of the vided by stored-energy operators which, when solenoid
AT-12 control will notlight-areminder of t h e tripped in response to control signals from the S&C
decoupled condition.See Figure 2. Type AT-12 Source-TransferControl,automatically
open and close the Mini-Rupter Switches. After each
Coupling tripoperation,theoperatorsautomaticallycharge
To couple the stored-energy operators, first place the whenvoltage is present on the associated source-
manualjautomaticoperationselector switch in the ready for the next operation. For automatic switch

663402 INSTRUCTIONSHEET
Page 14 of 39 S&C ELECTRIC COMPANY Chicago
July 9, 1990 S&C ELECTRICCANADA LTD. Toronto
1 MINI-RUPTER SWITCHES - Continued I

operation, the manual/automatic operation selector If Control Po wer Is Lost and Operator Is Discharged:
switch on the AT-12 control must be in the “AUTO- Manually charge the stored-energy operator’s quick-
MATIC” position. See Figure 2. The AT-12 control will make quick-break mechanism as described under
not function automatically if one operator is coupled “Charging Operator (Nonelectrical)” below. Then
and the other is decoupled. Complete adjustment and proceed as just described under “If Control Power Is
programming of the AT-12 control for automatic switch Lost and Operator Is Charged.”
operation is covered beginning on page 10.
Charging Operator (Nonelectrical)
Nonautomatic Switch Operation For manually charging the stored-energy operator’s
If Control Power Is Available: To manually operate quick-make quick-break mechanism (required only in
the stored-energy operator’s quick-make quick-break the event that control power has been lost), a dual-
mechanism-and (if coupled) to open or close a Mini- purpose manual handle is provided. See Figure 7. Keep
Rupter Switch-place the manual/automatic operation the charging-shaft access port open by holding the
selector switch in the “MANUAL” position and depress operation selector in the “CHARGING” position. While
the associated open/close pushbutton. See Figure 1. the operation selector is in the “CHARGING” position,
After each trip operation, the quick-make quick-break the control circuit is disconnected to prevent manual
mechanism automatically charges when voltage is or automatic electrical operation (charging or tripping)
present on the associated source. in the event that control power is restored; and the
If Control Power Is Lost and Operator Is Charged: emergency-trip port is mechanically blocked to prevent
To manually operate the stored-energy operator’s a manual mechanical trip operation.
quick-make quick-break mechanism-and (if coupled) While holding the port open, insert the threaded end
to open or close a Mini-Rupter Switch-insert the keyed of the dual-purpose manual handle and secure it to
end of the dual-purpose manual handle into the groove the end of the charging shaft by turning the knurled
of the tripping shaft behind the cover labeled knob clockwise 14 to 16 turns until firm resistance is
“EMERGENCY TRIP” and turn in the direction indicated felt. To charge the mechanism, grasp the tubular
to effect desired operation. See Figure 6. portion of the handle and, while pivoting the handle

Figure 5. Decoupler being rotated Figure 6. Dual-purpose manual handle Figure 7. Dual-purpose manual handle
counterclockwise to decouple switch inserted in socket of shaft for emer- on the charging shaft.
from associated switch operator. gency manual switching if control
power is lost.

INSTRUCTION SHEET 6631502


S&C ELECTRIC COMPANY l Chicago Page 15 of 39
•i S&C ELECTRIC CANADA LTD. l Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with ‘ 9 4 ’ Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
I FUSING I
PMH Models are furnished with S&C Fuse Mountings holders will accommodate the current-limiting fuses
with Uni-Rupter that accommodate either S&C, Type listed in Appendix F. Forinstructionson installing
SML-20 Power Fuses, S&C Type SML-4Z Power Fuses, current-limiting fuses into current-limiting fuse holders,
S&C Fault Fiter Electronic Power Fuses, or a variety refer to the appropriateS&C instruction sheet.
of current-limiting fuses.
Installing theFuse in the Mounting
Follow the instructions found under “Installing and
Closing the Fuse” on pages 19 through21.
When selecting a current-limiting fuse,thevoltage
rating of the fuse must conform to the recommenda-
tions in Appendix F.
Warranty Qualifications
The standard warranty contained in S&Cs standard
conditions of sale (as set forthin Price Sheet 150) does
Assembling the Fuse not apply to S&C Pad-Mounted Gear, Power-Operated
S&C Fuses PMH Models where fuse units, fuse-unit end fittings,
Install an SMU-20 Fuse Unit into each set of end fittings, holders, or refill units of other than S&C manufachre
an SM-4 Refill Unit into each holder, or a Fault Fiter are used in conjunction with S&C SML Mountings. Nor
Interrupting Module andControl Module intoeach does it apply to S&C Pad-Mounted gear where other
holder, in accordancewiththeinstructionsheet than W C Fault Fiter Electronic Power Fuses or the
furnished with the fuse unit,refill unit, or interrupting current-limiting fuses listed in Appendix F are used
module, as appropriate. in conjunction with S&C Fault Fiter Electronic Power
Fuse Mountings and S&C Holders designed therefor,
Current-Limiting Fuses or when current-limiting fuses are applied other than
S&C Holders for current-limiting fuses are designed for as set forth under “RecommendedVoltage Ratings” for
use in pad-mounted gear models that include mount- current-limiting fusesin Appendix F.
ings forFault Fiter ElectronicPowerFuses.These

663402 INSTRUCTION SHEET


18 Page of 39 S&C
COMPANY
ELECTRIC Chicago
S&C
July 9,1990 LTD. CANADA
ELECTRIC 0 Toronto
1 SWITCHING WITH UNI-RUPTER
I
Installing and Closing the Fuse 3. For all fuses except 25-kv Fault Fite-r Electronic
Before proceeding with the instructions on installing Power Fuses, install a fuse into its hinge as follows:
and closing the fuse,A refer to “WARNING” on page 2. a. Position the Grappler cone in the fuse pull ring
Use an S&C Grappler (S&C Catalog Number 4423) and cradle the fuse in the Grappler prongs. See
attached to and in line with a suitable universal pole*+ Figure 17.
to perform the procedures listed below: b. Grasp the universal pole with both hands
1. Open the appropriate fuse-compartment door and (approximately 2 feet apart), with one hand at
secure it with the door holder. See Figure 13. On the opposite end of the pole from the Grappler.
double-door models, the adjacent compartment door c. Lift the fuse and lower it into its hinge. See
should be closed and latched (or bolted) to minimize Figure 18. Make sure that the fuse is securely
exposure to high voltage. seated in the hinge, then disengage the Grappler
2. If optional inner barrier panels (Catalog Number from the fuse.
Suffix “-G7”) are furnished, loosen the pentahead
bolts and remove the panel.
If optional dual-purpose front barriers (Catalog A Although the operations as described in this section often refer simply
to “fuses,” the procedures apply to S&C Type SML-20 and SML-4Z Powcl
Number Suffix “-G2”) are furnished, remove only the Fuses, S&C Fault Fiter Electronic Power Fuses, and current-limiting fuses
barrier associated with the fuse mounting into which used in Fault Fiter Mountings with Uni-Rupter.
the fuse is to be installed. See Figure 14. Then insert * Use a universal pole 1% inches in diameter and at least. 4 feet long
the barrier into the “slide-in” position using the (S&C Catalog Number 4451R2-E, or equal) for 14.4.kv gear; or at least
6 feet long (S&C Catalog Number 4452R2-E, or equal) for 25-kv gear.
Grappler as illustrated in Figure 16. Note that the l If the enclosure is furnished with a base spacer or terminator pedestal
barrier is supported on the Grappler prongs and (or is attached to a higher than normal mounting pad), it may be desirable,
held there by engagement of the lifting ring with for easier handling at the increased height, to reposition the Grappler
the Grappler cone. on the universal pole at a favorable angle.

S&C Grappler in
storage position
Door holder -, I

S&C SMU-20 Fuse Units or


SM-4 Refill Units

Figure 13. Dual-purpose front barriers for fuses in their nor- Figure 14. Removing or replacing optional dual-purpose
mal, suspended positions. Note that door holder is in place. front barrier with the S&C Grappler.

INSTRUCTION SHEET 6631502


m S&C ELECTRIC COMPANY l Chicago Page 19 of 39
Vm S&C ELECTRIC CANADA LTD. l Toronto July 9, 1990
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv) I
SWITCHING WITH UNI-RUPTER
I
5. If an optional dual-purpose front barrier is in the
“slide-in” position, use the Grappler to remove it. See
Make sure that the fuse is kept away from the contacts Figure 19.
of the Uni-Rupter during installation of the fuse into
its hinge to prevent reestablishment of the circuit.
If optional dual-purpose front barriers are furnished,
it is recommended that the associated barrier be Since there is always the possibility of closing the
placed in the “slide-in” position whenever a fuse is fuse into a faulted circuit, and since the closing
open or is being removed from or installed into its operation is completely operator dependent (with no
hinge. assist from a quick-make mechanism), the closing
operation must be accomplished with a swift,
unhesitating stroke while turning one’s face away.
4. For 25.kv Fault Filer Electronic Power Fuses, When so operated, the Uni-Rupter associated with
de-energize, test, and properly ground the mounting the fuse is capable of closing into a fault current once
in accordance with local operating practices, and or twice as specified in Appendix C, remaining
then install the fuse in its mounting by hand using operable and able to carry and interrupt rafecf current.
suitable protective equipment.

Figure 15. Grappler, as positioned-for opening or closing stroke, with longer prong inserted in fuse pull ring. (Fuse shown
in closed position.) Inset is closeup of Uni-Rupter with fuse fully closed.

663402 INSTRUCTION SHEET


Page 20 of 39 S&C ELECTRIC COMPANY l Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. l Toronto
1 SWITCHING WITH UNI-RUPTER - Continued --I

6. With the Grappler prongs pointed downward, insert 7. Use the Grappler to hang the optional dual-purpose
the longest prong into the pull ring of the fuse. See front barrier, if furnished, in its normal, suspended
Figure 15. Then with one’s face turned away, close position. See Figure 14. Also install the optional inner
the fuse with a swift, unhesitating stroke. See Fig- barrier panel, if furnished.
ure 20. 8. Close and latch the door(s) and install a padlock.
Release the Grappler from the pull ring. Use the (On double-door models, the captive screw in the
Grappler to push against the fuse to make sure that left-hand door must be tightened before the right-
complete fuse closure was attained. hand door can be latched.) Pull on the doors to verify
that they are securely latched.

A Note on Single-Pole Switching operating voltage exceeds 22 kv. Single-pole


In single-pole switching of ungrounded-primary switching should be perfomLed only if each phase
three-phase transformers or banks (or single-phase is carrying 5% load or more, or if the transformer
transformers connected line-to-line), circuit connec- or bank is temporam’ly grounded at the primary
tions or parameters may, in some cases, produce neutral during switching.
excessive over-voltages. In particular, for the following l Switching loaded or unloaded ungrounded-
applications above 22 kv, single-pole switching by any primary wye-delta connected three-phase trans-
means-including Uni-Rupter-should be performed formers or banks-alone or combined with
only under the conditions stated in italics: unloaded cables or lines-where maximum system
l Switching unloaded or lightly loaded delta- operating voltage exceeds 22 kv. Single-pole
connected or ungrounded-primary wye-wye con- switching should be pq-fmed only af each phase
nected three-phase transformers or banks (or line- is carrying 5% load or more and if the lighting-
to-line connected single-phase transformers), rated load phase is always switched open first (or
150 kva or less three-phase, or 50 kva or less single- switched closed last); or if the transformer or bank
phase-or of any kva rating when combined with is temporarily grounded at the primary neutral
unloaded cables or lines-where maximum system during switching.

Figure 16. inserting the optional dual-purpose front barrier Figure 17. Grappler positioned for fuse removal or
into the “slide-in” position using the Grappler. installation. (Fuse shown installed in its hinge.)

INSTRUCTION SHEET 663.502


m S&C ELECTRIC ~“M~~!W~:hi~ago Page 21 of 39
Vm S&C ELECTRIC CANADA LTD. l Toronto July 9, 1990
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv) I
SWITCHING WITH UNI-RUPTER - Continued
I
Opening and Removing the Fuse 4. Pull the fuse vigorously through its full travel without
Before proceeding with the instructions on opening and hesitation at any point. A downward force should
removing the fuse, refer to “WARNING” on page 2. be maintained on the universal pole through the fuse-
Use an S&C Grappler (S&C Catalog Number 4423) opening operation to counteract any tendency the
attached to and in line with a suitable universal polem fuse may have to bounce toward the closed position.
to perform the procedures listed below: Note: The Uni-Rupter is designed to require a hard
pull to unlatch the fuse, thus reducing the possibility
1. Open the appropriate fuse-compartment door and of an incomplete opening operation.
secure it with the door holder. See Figure 13. On
double-door models, the adjacent door should be 5. Remove the Grappler from the fuse pull ring. The
closed and latched (or bolted) to minimize exposure doors must not be closed when any fuse is in the
to high voltage. open (disconnect) position.
2. If optional inner barrier panels (Catalog Number
Suffix “-G7”) are furnished, loosen the pentahead
bolts and remove the panel.
If optional dual-purpose front barriers (Catalog
Number Suffix “-G2”) are furnished, remove only the necessarily mean that the Uni-Rupter, the load-side
barrier associated with the fuse to be opened, using hinge, or the fuse is de-energized.
the Grappler for this purpose. See Figure 14.
3. With the Grappler prongs pointed downward, insert 6. If dual-purpose front barriers are furnished, it is
the longest prong into the pull ring of the fuse. See recommended that the barrier associated with the
Figure 15. fuse to be removed be inserted into the “slide-in”
position. IJse the Grappler for this, as illustrated in
n IJse II universal polr 1% inches in diamctcr and at least 4 feet long Figure 16. Note that the barrier is supported on the
(S&C Catalog Number 4451R2-E, or equal) for 14.4.kv gear; or at least, Grappler prongs and held there by engagement of
R feet long (MC Catalog Numhcr 4452R2-E, or equal) for 25.kv gear.
the lifting ring with the Grappler cone.

tgure 18. Removing or installing fuse using Grappler. Figure 19. Removing the optional dual-purpose front barrier
from the “slide-in” position using Grappler.

6631502 INSTRUCTION SHEET


Page 22 of 39 S&C ELECTRIC COMPANY l Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. l Toronto
1 SWITCHING WITH UNI-RUPTER - Continued 1

7. For all fuses except 25.kv Fault F&r Electronic 8. For 25.kv Fault Fiter Electronic Power Fuses, de-
Power Fuses, remove the fuse from its hinge as energize, test, and properly ground the mounting in
follows: accordance with local operating practices, and then
a. Grasp the universal pole with both hands remove the fuse from its mounting by hand using
(approximately 2 feet apart), with one hand at suitable protective equipment.
the opposite end of the pole from the Grappler.
b. Position the Grappler cone in the fuse pull ring 9. If furnished, hang the optional dual-purpose front
and cradle the fuse in the Grappler prongs. See barrier into position using the Grappler (see Figure
Figure 17. 14). Also install the optional inner barrier panel, if
furnished. Then close and latch the door(s), and
c. Stand in a normal, upright position facing the
padlock securely. (On double-door models, the
universal pole. Move the pole forward until
captive screw in the left-hand door must be tightened
resistance between the Grappler and the fuse is
before the right-hand door can be latched.) Pull on
felt (approximately 2 inches). Then remove the the doors to verify that they are securely latched.
fuse from its hinge with a forward and upward
lifting motion. See Figure 18.

Make sure that the fuse is kept away from the contacts fittings, holders, interrupting modules, or current-
of the Uni-Rupter during removal of the fuse from limiting fuses in the enclosure.
its hinge to prevent reestablishment of the circuit.
If optional dual-purpose front barriers are furnished,
it is recommended that the associated barrier be
placed in the “slide-in” position whenever a fuse is
open or is being removed from or installed into its
hinge.

Figure 20. Closing the fuse.

INSTRUCTION SHEET 663402


S&C ELECTRIC COMPANY l Chicago Page 23 of 39
S&C ELECTRIC CANADA LTD. l Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-OperatedPMHModels Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
I RE-FUSING I
HowDetect
to and easy
making
it tocondition
fuse
check
thethe
with
Replace a Blown Fuse fuse in the closed
position.
blown-fuse
Thetarget
Open the appropriate access door and secure it with retracts within the end fitting or holder when the
the door holder. Also remove the front barrier (using blown fuse unit is replaced. NOTE ON HANDLING:
the Grappler) or inner barrier panel,
if furnished. Thecurrent-designupperendfittingforuse in
SML-20 PowerFuses, andtheFaultFiterHolder
For S&C Fuses employ a free-floating blown-fuse target which can
move (byforce of gravity) into the “BLOWN” position
From a safe distance, observe the blown-fuse target should the fuse unit be inverted during handling. Fuse
for the fuse type furnished (refer to Figure 21): condition can be verified by returning the fuse unit
SML-4Z Power Fuse-A fluorescent orange target in to the upright position. If the fuseis blown, the target
t h et r a n s l u c e n t SML-4Z Holdermovestothe will remain in the extended (projecting) position.
“BLOWN” indicator window when the fuse operates, Remove the blown fuse from its mounting following
permitting a positive visual check of fuse condition the instructions found under “Opening and Removing
without removing the fuse from its mounting. The the Fuse” on page 22. Then follow the instructions for
target fluoresces when illuminated.
replacing blown SM Refill Units, SMU-20 FuseUnits,
0 SML-20 Power Fuse or Fault Fiter Electronic Power or Fault Fiter Interrupting Modules (as applicable) that
Fuse-A red blown-fuse target projects from the top are provided in the instruction sheet furnished with
of the SML-20 Power Fuse upper end fitting or the each new refill unit, fuse unit, and interrupting module,
Fault Fiter Holder when the fuse has operated ... as appropriate.

663-502 INSTRUCTION SHEET


Page 24 of 39 S&C
COMPANY
ELECTRIC Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. 0 Toronto
RE-FUSING - Continued

For Current-Limiting Fuses carried the fault current should also be replaced. For
To find the blown fuse(s), remove each fuse in turn instructions on replacing the fuse, refer to the
from its mounting (the target cannot be seen while applicable S&C instruction sheet.
the fuse is in its mounting), following the instructions
found under “Opening and Removing the Fuse” on Installing the Fuse in the Mounting
page 22. Then inspect the fuse. Check for a blown-fuse Follow the instructions found under “Installing and
target. Note: Following a two- or three-phase fault at Closing the Fuse” on page 19.
a three-phase installation, any unblown fuses that

Red target projects from top ofUpper


end fitting when fuse has operated
Red target projects from top of holder
when fuse has operated

Fluorescent-orange target
Id appears in “BLOWN” indi-
:A cator window when fuse
.=
has operated (visible
through translucent
*a ,

Fault Fiter
SML-20 Power Fuse SML-42 Power Fuse Electronic Power Fuse

Figure 21. Blown-fuse target locations for the fuse types used in PMH Models of S&C Pad-Mounted Gear.

INSTRUCTION SHEET 6631502


q S&C ELECTRIC COMPANY l Chicago
S&C ELECTRIC CANADA LTD. l Toronto
Page 25 of 39
July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-OperatedPMHModels Models with “ R 4 Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
~ ~~~~

FINAL CHECKS BEFORE WALKING AWAY. . . I


So that the S&C Type AT-12 Source-Transfer Control Conditionsrequired to light “ready” indicator
is ready for automatic operation, make sure that the lamp:
selectorswitchesontheprogrammingpanelare 1. Manual/automaticoperationselectorswitch in
correctly positioned. Also make sure that both source- “AUTOMATIC”position.
voltage indicating lamps and the “READY” bamp are 2. Overcurrent lockout reset(if furnished).
lighted. See“Conditionsrequiredtolight‘ready’
indicator lamp” as listed on the panel above the control 3. “READY lamp operable (push to test).
and at the right. 4. Operators coupled to switches.
Note:Alighted“READY lampindicatesthatthe 5. Preferred-sourceswitchclosedandalternate-
status of associatedcomponents is normal, but an source switch open.
absence of illumination does not necessarilymean that 6. Operation selector for each operator in “OPERAT-
the control is inoperative. For example, when transfer I N G position.
to the alternate source occurs, the lamp extinguishes,
butthecontrol is readyforanysubsequentpro- 7. Open-phasedetectionselectorswitch in “ON”
grammed automatic operation required by a change position (if furnished).
in sourceconditions. Likewise, if thestored-energy 8. Input plug inserted into input receptacle.
operatorsaredecoupled,the “READY” l a m p is 9. Operator connector plugs inserted into preferred-
extinguished-and the switches will not operate-but source and alternate-source receptacles.
the controlis fully operative.
10. Switch-compartment doors closed (if mechanical
Then replace the bolted cover for the programming cable interlocks furnished).
panel and close and padlock the access doors to the
11. Key interlockforeachoperatorunlocked (if
control compartment and high-voltage compartments.
furnished).

663.502 INSTRUCTION SHEET


Page 26 of 39 ELECTRIC
S&C COMPANY Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. 0 Toronto
I IN CASE OF DIFFICULTY . . . I

Difficulty Action Required

1 Push-to-test the "READY" lamp If It does not hght when pushed, replace the lamp Replace-
ment lamps, S&C Catalog Number 9931-033, are avallable from the nearest S&C Sales Offlce
2 Conflrm that the condltlons requlred to light the "READY" lamp are met These condltlons are
"READY" lamp does not llght llsted above the AT-I2 control,as well as under "FINAL CHECKS BEFORE WALKING
AWAY ." onpage 26
3 If dlfflculty perslsts, contact the nearest S&C Sales Offlce

1 Push-to-test the source-voltage mdlcator lamp If It does not hght when pushed, replace the
lamp Replacement lamps, S&C Catalog Number 9931-033, are avallable from the nearest S&C
Sales Offlce
2 Conftrm that the source IS energlred
3 Measure the voltage-sensor slgnal voltages and reset to 2 5 volts If necessary See "Voltage-
Sensor Slgnal Adjustments'' on page 10
Preferred-source or alternate-source
4 If the optlonal open-phase detection feature IS furnished, place the assocrated selector swltch
voltage lndlcator lamp does not llght
In the "OFF" posltlon The system IS probably unbalanced If the source-voltage indlcatmg lamp
hghts. Phase-to-phase voltage a.t the AT-12 control's programmtng panel should measure 40
to 4 7 volts If it does not, conflrm system phase-to-ground and phase-to-phase voltages at
another locatron on the system A voltage unbalance of 25% (30 volts on a 120-volt system) or
more, IS consldered loss of voltage by the AT-12 control See "Transfer on Open-Phase Condl-
tlon" on page 4
5 If dlfflculty perslsts, contact the nearest S&C Sales Offlce

1 Conflrm that the condltlons reqwredto llght the "READY" lamp are met These condltlons are
llsted above the AT-12 control,as well as under "FINAL CHECKS BEFORE WALKING
AWAY on page26
I'

Gear does not transfer on loss of 2 Conflrrn that the alternate-source voltage was good at the t m e of occurrence (greater than
preferred-source voltage 105 volts on a 120-volt basts or 2 19 volts on a 2 5-volt bass, and balanced wlthln25% )
3 Place the manual/automatlc selector swltch In the "MANUAL" posltlon, and check operatlon of
the preferred-source Mml-Rupter Swltch usmg the openklose pushbutttons
4 If dlfflculty perslsts, contact the nearest S&C Sales Offlce

Charglng tlme for stored-energy 1 If the gear IS belng energlzed wlth the S&C Test Accessory, Catalog NumberTA-1316, motor
operator exceeds 25 seconds (Nor- charglng may take twlceas long as normal See S&C lnstructlon Sheet 514-605.
mal charglng tlme IS 15 to 20 2. If the test accessory IS not being used and the difflculty perslsts, contact the nearest S&C
Sales
seconds) Offlce

Mlnl-Rupter Swltch stalls In partially 1 For posslble causes and lnstructlons on restorlng the stored-energy operator to Its normal
closed posltlon, and switch-posltlon condltlon. refer to "IF OPERATOR STALLS . on page 28 "

target appears sllghtly off center 2. If difflculty perslsts, contact the nearest S&C Sales Offlce

Time for operatlon IS greater than 1 If the gear IS belng tested wlth the S&C Test Accessory, Catalog NumberTA-1316, refer to
+20% of settlng on the "62P." "62A," S&C lnstructlon Sheet 514-605.
"2P," or optlonal "62 LR" tlmer-
adlustment dlal 2 If dtfflculty perslsts. contact the nearest SBC Sales Offlce

IMSTRUCTION SHEET 663-502


S&C
COMPANY
ELECTRIC Chicago 27 Page of 39
ELECTRICS&C CANADA LTD. Toronto July 9,1990
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv) I
IF OPERATOR STALLS. . .
I
The stored-energy operator’s quick-make quick-break 1. Make sure that the manual/automatic selector
mechanism will stall in a partially discharged state if switch is in the “MANUAL,” position.
the operator is inadvertently tripped while its associ-
ated Mini-Rupter Switch is prevented from closing by
any of the following conditions:
To guard against handle kickback during perform-
l Switch not completely coupled (or decoupled) to
ance of this step, do not release grip on handle until
switch operator. latching has occurred.
l Switch blocked open by mechanical cable interlock
(applicable when that option, Catalog Number Suffix Place the threaded end of the dual-purpose manual
“-C6,” is included). handle in the center of the decoupler. See Figure
l Switch blocked open by mechanical antiparalleling 23. (The handle’s knurled knob performs no function
(applicable when that option, Catalog Number Suffix in this application.) While pivoting the handle, push
“X7,” is included). it in to engage the reverse-drive hub. Then rotate
l Switch locked open by key interlock (applicable when
the handle counterclockwise for the left-hand switch
that option, Catalog Number Suffix “C5,“is included). (clockwise for the right-hand switch) to back drive
the switch and the quick-make quick-break mech-
l Switch blades blocked by insertion of the dual-
anism-against the tension of the stored-energy
purpose front barrier in its “slide-in” position (appli- spring-until the mechanism latches in its open
cable when that option, Catalog Number Suffix “-Gl,” position. A slight click may be heard when the
is included). mechanism latches.
To determine if the quick-make quick-break mech- Verify that the latched-open condition has been
anism has stalled, observe the switch-position indicator achieved by observing that the switch-position tar-
target. If the words “SWITCH OPEN” on the target get reads “SWITCH OPEN” and the operator targets
appear slightly off-center and one or more letters are read “OPERATOR IN SWITCH-OPEN POSITION” and
partially hidden from view in the target opening, then “OPERATOR CHARGED.”
the mechanism is in a stalled condition. See Figure 22.
Restore the stored-energy operator to a normal
latched-open condition after such an occurrence as
follows:

Normal Stalled

Figure 22. Switch-position indicator target appears slightly Figure 23. Dual-purpose manual handle positioned for
off-center if mechanism is stalled. reverse-driving the Mini-Rupter Switch and the operator’s
quick-make quick-break mechanism to recover from a stalled
condition.

663-502 INSTRUCTION SHEET


Page 28 of 39 S&C ELECTRIC COMPANY l Chicago
July 9,199O S&C ELECTRIC CANADA LTD. l Toronto
IMAINTENANCE" i
Components
No routine maintenance is required for the S&C Type
AT-12 Source-Transfer Control. However, operational Whenaccess tohigh-voltagecompartmentsis
testingonceperyearinaccordancewith S&C required, it should be restricted to qualified persons
Instruction Sheet 663-690 is recommended to verify who observe thefollowing procedures:
proper functioningof the system. 1. Adhere to prescribedsafety rules at all times.
Occasionally, checkthefunctioning of t h e 2. Be certain that fuses, Mini-Rupter Switches, and
overcurrent-lockoutindicatinglamp, as well as any otherdevicessuch as voltagesensorsare
other indicating lamp not lighted, by pushing on its disconnected from all powersources and control
lens. The overcurrent-lockout indicating lamp has a life sources, andgroundedbefore any deviceis
expectancy of two years under continuous operation; inspected, serviced, or repaired.
the other indicating lamps are designed to last for a 3. Always assume both sets of power terminals on
much longer period of time. Replaceany indicating lamp any Mini-RupterSwitchorpower fuse to be
that does not light when tested. energizedunless provedotherwiseby test, by
visual evidence ofopen-circuit conditions on both
terminal ends, or by grounding.
4. All voltage sensors must be disconnected when
external voltage is used to testanysecondary-
replacement lamps listedin Appendix D. These lamps side wiring or devices, toavoidenergizingthe
are available from S&C. high-voltageconductorsthroughthevoltage
sensors. Remove the plug from the input recep-
No mechanical maintenanceis required forS&C Pad- tacle located below the AT-12 control's program-
Mounted Gear. However, occasional exercising of Mini- ming panel.Transfer the plug tothecontrol's
Rupter Switches is recommended. Also, inspection and shorting receptacle. See Figure 3.
cleaning-of insulatorsandcableterminatorsin 5. Test for voltage. Qualified persons should be
particular-shouldbeperformedperiodically, at certain that they have and know how to operate
intervals based on environmental conditions. the correct test equipmentfordetermining the
voltage on both sets of power terminals in any
power fuse or interrupter-switch equipment.
'6.After the gear has been completely disconnected
When, in the user's judgment, cleaning is required, fromallsources ofpower, properlyconnect
S&Crecommendsthatthepad-mountedgearbe groundingleadstotheequipmenttobe
completelyde-energizedandproperlygrounded maintained.
according to the user's operating and safety proce-
dures, andthoroughlycleaned byhand.Useof 7. Follow instructions supplied bythe manufacturer
pressure-sprayedabrasives tocleanpad-mounted of the equipment to be maintained when equip-
gear is specifically not recommended because such ment is not of S&C manufacture.
abrasives will damage switch and fuse components. 8. Make certain the enclosure is properly grounded
to the station or facility ground. No equipment
Thestored-energyoperatorsshould be given an should be returned service to unlesssuch grounds
exercising consistingof five or more operations at least are properly made.
once every year, unless normal operating duty provides NOTE: Occasionally, low-voltage componentsmay
equal or greater exercise. With the switches decoupled require maintenance. The maintenanceof other low-
from the operators, exercising canbe accomplished at voltagecomponentsisolatedfromhigh-voltage
any convenient time without requiring that theswitches compartments may be performed under the safety
themselvesbeoperatedand,therefore,without rulesforequipmentrated 600 voltsor less. If
requiring an interruption of service. maintenance isto be performed devices
on connected
Thenominaloperating life of thestored-energy to the secondary of a voltage sensor, short-circuit
the secondary connections.
operators is 1500 operations(completeclose-open -
cycles), provided that nomorethan 500 of such
operations are performed while decoupled.

* These recommrndatmns may dffer from the user's operating and safety procedures. Where a dlscrepancy exlsts, users should follow their procedures

INSTRUCTIONSHEET 6631502
S&C ELECTRIC COMPANY Chicago Page 29 of 39
S&C ELECTRIC CANADA LTD.
July Toronto 9, 1990
I
S&C Pad-Mounted Gear For Automatic SourceTransfer
Power-OperatedPMHModels Models with “ R 4 ’ Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
I MAINTENANCE - Continued I
When returningtheequipmenttoservice,the the enclosurelies with both the manufacturer and the
following procedures should be observed: user. S&C Pad-MountedGear is finishedwith S&C
1. Make sure that any grounding means is removed OutdoorFinish,thequalityfinishingsystemthat
before closing the associated Mini-Rupter Switch or provides lasting protection for the enclosure. To retain
power fuses. this protection, the user should take periodic corrective
action as follows:
2. Close each door permitting access to high voltage
andmakesurethattheassociatedPenta-Latch 1. Touch upanypenetration of the finish tobare
Mechanisms are securely latched before energizing metal-such as scratchesandabrasionsdueto
the circuit or operating any switching device. shippingor vandalism-to maintainthe original
integrity. S&C touch-up finish andprimerare
3. Make certain that the input plug is in the input
available in aerosol spray cans-order by Catalog
receptacle.
Number: 9999-058 for olive green finish, 9999-080
4. Make certain that the Mini-Rupter Switches are in forlight grayfinish,and 9999-061forred-oxide
the correct positions (open or closed) as dictated primer. No other finish or primer is approved. The
by system circumstances. area tobe touched up should be cleaned toremove
5.Referto “FINAL CHECKS BEFORE WALKING all oil and grease. Sand the area,
removing any traces
AWAY . . .” on page 26. of rust thatmay be present, and make sure all edges
6. Close both low-voltage compartmentdoorsand are featheredbefore applying primer.
make sure that the associated Penta-Latch Mech- 2. Provide an occasional simple washdown-such as
anism is completely latched. an automobile would be given-to remove surface
7. Padlock all doors beforeleaving the installation site, contaminants. Use anyordinary mild household
even momentarily. Observe this procedure even in detergent solution.
thosecaseswherethegear is accessibleonly to In those cases where the enclosure must be refinished
qualified persons. by theuserbeforethe finish has weathered-for
example,tomatchotherequipment-aspecial
Enclosure Refinishing precaution must be taken. The entire surface mustbe
Recommendations sanded to provide a tooth to bond the new coat to
The responsibility for ensuring that a finish protects the unusually tough and smooth S&C Outdoor Finish.

663-502 INSTRUCTIONSHEET
Page 30 of 39 ELECTRIC
S&C COMPANY Chicago
July 9, 1990 S&C
LTD.
CANADA
ELECTRIC 0 Toronto
IAPPENDIX A I
Is
Preliminary Tryout Before Gear MINGand “OPERATIONALTESTING” onpages10
Energized-Optional through 13 of this instruction sheet can be completed
Ideally, all adjustments and operational testing of the during the preliminary checkout.
S&C Type AT-12 Source-Transfer Control should be When the test accessory is used, the control power
deferreduntilthepad-mountedgear isenergized available to supply the charging motor of the stored-
because some adjustments cannot be made accurately energy operators and to maintain the charge on the
until high voltage is applied to the gear. However, the solenoid-tripping capacitors is less than that available
user may wish to perform a preliminary checkout so during normal three-phase operation. As a result, the
as to expeditefull service oncehigh voltage is available. time required f o r the motorsto charge the stored-energy
For this reason S&C an Test Accessory, Catalog Number operators will be longer than normal. Furthermore,
TA-1316, is available to permit checkoutof the source- it may take as long as two minutes after the stored-
transferoperation of the AT-12 control, using an energy operatorsare charged for the solenoid-tripping
external single-phase 120-volt ac source. capacitors to becomefully charged. Therefore, to ensure
If a preliminary checkout is to be performed, special accuracy when performing operational timing tests,
instructionsmustbefollowedtoensurecorrect wait at leasttwominutesafterthestored-energy
operation of the AT-12 control. These instructions are operators are chargedbeforeinitiating a transfer
set forth in S&C Instruction Sheet 514-605, furnished operation. Voltage-sensor signaladjustments cannot be
with the test accessory. The adjustments and testing finalized until high voltage has been applied to the gear.
describedunder “ADJUSTMENTS AND PROGRAM-

1 APPENDIX B I
Dielectric Testing the wiring diagrams furnished with the gear.
(a> Remove the input plug from the input receptacle
located below t,he AT-12 control’sprogramming
The testproceduresdescribedbelowmustbe panel. See Figures 1 and 3. Transfer the plug to
performed by qualified persons who are thoroughly theshortingreceptacle.Thisprocedureshort-
experienced withthis type of equipment and with the circuits and isolates the secondaries of the voltage
applicable codes and standards. sensorsand alsoisolates thecurrentsensors.
Beforeperformingdielectric tests, makecertain Current sensors (see Figure 4) are furnished when
thathigh-voltagecircuitsarede-energizedand theoptionalovercurrent-lockoutfeatureis
disconnected. Test for voltage, and tag and ground included-as signified by the additionof suffix “-Y2”
all circuits in accordance with establishedsystem- or “-Y3”to the catalog number.
operating safety procedures. In addition, disconnect (b) Performthedielectrictests in accordancewith
all surge arresters. user’s operating and safety procedures. Test values
which apply to S&C Voltage Sensors are shown in
When high-voltage ac dielectric tests are performed “Specifications for S&C Voltage Sensors” on page
on the gear, special precautionary measures must be 35.
taken to prevent damage to S&C the Type AT-12 Source- ( c ) Whendielectrictestinghasbeencompleted,
Transfer Control and to the S&C Voltage Sensors. I t transfer the input plugfrom theshorting raeptacle
is recommended that these precautions also be followed back to the input receptacle.
whenperforminghigh-voltagedcdielectrictests,
althoughtheapplication of rated dc dielectric test IJpon completion of all dielectric testing, remove all
voltages will notdamagethe voltagesensors.The grounds and reconnect allhigh-voltage circuits and
generalprecautionsarestated below. Precautions surge arresters.
specific to the unit involved are contained on one of

INSTRUCTION SHEET 6631502


COMPANY
ELECTRICS&C Page Chicago 31 of 39
TD.CANADA
ELECTRIC
S&C July0 Toronto 9, 1990
I
S&C Pad-Mounted Gear For Automatic SourceTransfer
Power-OperatedPMHModels Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and25 kv)
IAPPENDIX C I
Ratings forSBC Mini-Rupter Switches higher than 7.2 kv and involving load current withhigh
Complete ratings for Mini-Rupters as applied in S&C harmoniccontent(such as rectifierloadcurrents),
Power-Operated PMH Pad-Mounted Gear are shown in refer to the nearest S&C Sales Office. The two-time duty-
the tablebelow. In addition to the load dropping ratingscyclefault-closingratingsshownforMini-Rupters
shown, Mini-Rupter is capable of interrupting trans- define the ability to close the Mini-Rupter twice against
formermagnetizingcurrentsassociatedwiththe a three-phase fault with asymmetrical current in at
applicable loads, as well as line-charging and cable- least one phase equal to the rated value, with the sw
charging currents typical for distribution systems of remaining operable and able to carry and interrupt
these voltage ratings. For applications on systems rated rated current.

RATINGS FOR S&C MINI-RUPTER SWITCHES


I Kv I Rms Amperes, I
Live Switching
- Momentary 1-Sec.
Nom. Max BIL Cont. Load Splitting Fault-Closing,DW-CYcle,
Load Dropping (Asym.) (Sym.)
(Parallel or Loop Switching) Two-Time (Asym.)

14.4 17.0 95 600 600 600 22 400. 22 400 14 000


25 29 125 600 600 400 22 400. 22 400 14 000
14,000 amperes rms symmetr~cal,:35,000 ampcres peak

663-502 INSTRUCTION SHEET


Page 32 of 39 ELECTRIC
S&C COMPANY 0 Chicago
July 9,1990 ELECTRIC
S&C CANADA LTD. Toronto
IAPPENDIX C - Continued i
Ratings forS&C Fuses with Uni-Rupter currents associated with the applicable loads, as well
Complete ratings and capabilities of S&C Fuses with as line-charging and cable-charging currents typical for
Uni-Rupter as applied in S&C Power-Operated PMH distribution systemsof these voltage ratings. The duty-
Pad-Mounted Gear are shown in the table below. Uni- cycle fault-closingcapabilitiesshownfor S&C Fuses
Rupter is also capableof carrying and interrupting load with Uni-Rupter represent the fault-closing capabilities
currents up to and including the emergency peak-load of the fuse with Uni-Rupter when the fuse is closed
capabilities of the associated power fuses, or up to with a purposeful thrust without hesitation.Following
400 amperes at 14.4 kv and 200 amperes at 25 kv when the specified number of such closings (one or two),
usedwithFaultFiterElectronicPowerFuses.In UrkRupter will remain operable and able to carry and
additiontotheloaddroppingcapabilitiesshown, Uni- int,erruPt rated current.
Rupter is capable of interrupting transformermagnetizing

RATINGS AND CAPABILITIES FOR S&C FUSES WITH UNI-RUPTER


I Ratings Rms Amperes,
Capabilities, I
Switching Live
Kv Amperes, Rms Load-Splitting Fault-Closing, Duty-Cycle
Fuse Type Load (Parallel or (AsYm.)
Nom. Max BIL Max InterrUptinl(l Dropping Loop
(Sym.) Switching) One-Time Two-Time
200E
14.4 17 0 95 or 14 000 200 200 22 400 13 000
200K
SML-20
200E
25 27 125 or 12 500 200 200 20 000 13 000
200K

14 4 17.0 95 200E 500 200 12 200 20 000 13 000


SML-4Z
12 500. 200 20 000 13 000

14 000 400 22 400 13 000


Fault Flter
500 12 200 25
125 29 200 20 000 13 000
~~ ~~ ~ ~~

Appllrableto soltdly grounded-neutralsystemsonly.wlthfuses


connected by smgle-conductor,concentrlc~nr,utral-typecable to a
transftrrmer or transformers Kat~ngIS 9,400 amperes rms symmetrical
for all other apphcatlons.

INSTRUCTION SHEET 6631502


ELECTRIC
S&C COMPANY Chicago Page 33 of 39
TD.CANADA
ELECTRIC
S&C Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with ‘ 9 4 ’ Supplement to theCatalogNumber
Outdoor Distribution (14.4 kv and 25 kv)

Specifications forSCLC Type AT-1 2 Voltage-Level Detector (returnof source)


Source-Transfer Control FactorySetting . . . . . . . . . . . . . . .2.19 v rms.
Adjustment RangeA . . . . . . . . .1.87 to 2.5 v rms
Control-Input Circuits Voltage-Level Accuracy
Voltage, Nominal . . . . . . . . . . . . . . . . . .I20 v ac (over ambient temperature range). . .k 3%of setting
Voltage, Operating Range . . . . . . . . .80 t o 140 v ac
Current . . . . . . . . . . . . . . . . . ,100 milliamperes Current-Level. Detector (optional)
Factory Setting . . . . . . . . . . . .480 amperes rms
Operating Temperature Range Adjustment RangeA . . . . .200 to 700 amperes rms
Ambient adjacent to device . . . . . . .-40” to +160”F Accuracy . . . . . . . . . . . . . . .-+15%of settingt
Output-Relay Contact Ratings Open-Phase Detector (optional)
Current Carrying Factory Setting (2.5 v ac = 100%) . . .25% unbalance8
Continuous . . . . . . . . . . . . . . . . .10 amperes Frequency Range . . . . . . . . . . . .60 _+ 0.3 hertz$
1-Second . . . . . . . . . . . . . . . . . . .50 amperes Timing
Interrupting . . . . . . .10 amperes, 120 v ac, 80% P.F. Factory Setting
Overcurrent-Lockout Indicating Lamp 62A and 62P . . . . . . . . . . . . . . . . . . 2 seconds
Chicago Miniature Lamp Works 2P . . . . . . . . . . . . . . . . . . . . . . . . 3 minutes
Catalog Number . . . . . . . . . . . . . . . . .CM-382 62LR (optional) . . . . . . . . . . . . . . .20 seconds
Sylvania or General Electric Adjustment Range
CatalogNumber . . . . . . . . . . . . . . . . . . .382 62A and 62P . . . . . . . . . . . . . . l/i to 10 seconds
2P . . . . . . . . . . . . . . . . . . . . $4 to 15 minutes
“Ready” and Source Indicating Lamps 62LR (optional) . . . . . . . . . . . . l to 30 seconds
S&C CatalogNumber . . . . . . . . . . . . . .9931-033 Accuracy . . . . . . . . . . . . . . . . . . . . . . . .+3%
Signal-Input Circuits
Voltage Input, Nominal . . . . . . . . . . . . .2.5 v rms
Current Input (primaryof current sensor) +& Equivalent to 85 volts on a 120-volt basis
Continuous, Nominal . . . . . . . .600 amperes rms A Not field adjustable
MomentaryWithstand, 10 cycles 22,400 amperes Equwalent to 105 volts on a 120-volt basls
rms asymmetrical Sensed at the primary of the S&C Current Sensors.
Voltage-Level Detector (loss of source) t Allowng for variances in nlountlng posltlon of the current sensor,cable
Factory Setting . . . . . . . . . . . . . . .1.77 v rms+ S I W . manufacturmgtolerances. andoperatmg temperature
Adjustment RangeA . . . . . . . .1.67 to 2.19 v rms 8 fi:quwalent to 30 volts on a 120-voIt t~as~s
$ For 60-hertz appllcatlons, refer to the nearest N C Sales Office

663-502 INSTRUCTION SHEET


Page 34 of 39 ELECTRIC
S&C COMPANY 0 Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. 0 Toronto
IAPPENDIX D - Continued
Specifications for SbC Voltage Sensors
For the convenience of users who normally perform
electricaltestsonsystemcomponents,appropriate
withstand test values aregiven in the tablebelow.

VOLTAGE SENSOR RATINGS AND INSULATIONTEST VALUES


-
Rating, Kv I
Withstand, Kv@
I
Voltage Sensor
System Applied Line-to-Ground@'@
Catalog Number
Nom. Max Nom.BO-Hertz,
Min. Max Rms@ Dc@@ Impulse (BIL)

81602R2-A 95 50 14
364 17 O + 66 98 83

81603R2-A 25 29 11 8 14 4 16 7 60 70 125

@ For appl~catlonsInvolving othcr he-to-ground voltages, refer to the @ The column headed "Dc" 1s gwen as a reference only for those rnakmg
ncarest SMC Sales Office dc tests and represents values heheved to he approprlate and approx-

IN$TRUCTION SHEET 6631502


ELECTRIC
S&C COMPANY
Page Chicago 35 of 39
D.CANADA
ELECTRIC
S&C Toronto July 9, 1990
I
S8C Pad-Mounted Gear For Automatic SourceTransfer
Power-Operated PMH Models Models with “R4” Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
APPENDIX E I
Optional Features
Optional features are signifiedby the addition of option
suffixes to thecatalog number ofthe pad-mounted gear.
Thefollowingtable lists anddescribesthe available
optional features.

Added to
Item Pad-Mounted
Gear
Catalog No.

utdoor Gray
-A2 Light
green ohve of
-A10 finlsh green olwe Wlth
Stainless-Steel Enclosure@
Wlth
llght
gray
outdoor
flnlsh
Instead of green -AI2
I

HexheadActuatorforuseInlleu of pentaheadactuatoron [ For use exceptwhen


~
suff’x “-F2” Is -BIA
Penta-Latch
Mechanlsrns
For
all suffix
use
option
when “-F2” I S speclfled -82A

Interlocks
Key to prevent
openmg
fuse-compartment
door
unless
both
swltches are locked
open
-C5A

Mechanlcal
Cable
Interlocks to prevent
operatlon of swltch
when
assoctated
swltch-compartment
door IS open
-C6A

A sources two Mechanclal Antl-Paralleling to


parallelmgprevent

swltch Swltches,
each
Auxlllary to coupled
4-PST, one 1 -C9A I
y to coupled one 4-PST,
Swltches,
Auxlllary
Remote-Control Receptacle for each stored-energy operator to perrnlt open/close operatlons from an adlacent
IOcatlOn
411
uslng the remote-control statlon (not Included)
Mountmg Provlslons for a fault lndlcator In each switch
compartment
Without vlewlng window In door -F1

Note Accommodates three-phase lndlcator with smgle-


With vlewlng window In door -F2A
phase sensors
For each swltch (wlth window panel above barrter vfor
mal
Dual-Purpose Front Earners to guard agalnst Inadvertent check of switch posltlon~
-GI
contact wlth llve parts. Canalso be Inserted
r swltch
when gap open the Into -G2 fuseeach is
For
open@

InnerBarrier Panels-a panellnsldetheenclosuredoorforeachcompartment,securedbyrecessedpentaheadbolt(s)@@ I -G7 I

(3 When thls ootionalfeature is sDecliied. theentreexterwrofthe @ Meets REAs requirements for “dead-front
enclosure w ~ l lbe-fabricated from 11-gauge T$pe 304 stamless steel. When
ordering optional hexhead actuator, auxiliarS
antl~parallellng, A When ordering optional feature ‘“~1.”*‘-EL,” “225” through “-clo.”
or
swltches, fault indicator wlth viewingwlndow In door, or base spacer, spec~fy
“-F2” for use wlth a stamless-steel enclosure, Increase the optlon suffix
deslgnatlon by 10, for example, speclfy“-HlI ” instead of “-H1

the correct sultix for use wlth a stainless-steel enclosure
@ Where t h e National Electnc Safety Code (ANSI Standard C2) apphes,
this optlonal feature may he mcluded to meet the requirements o f Sec-
tion 381G.

663-502 INSTRUCTIONSHEET
Page 36 of 39 ELECTRIC
S&C COMPANY Chicago
July 9, 1990 S&C ELECTRIC CANADA LTD. 0 Toronto
IAPPENDIX E - Continued ~~~~ ~~
1
OPTIONAL FEATURES-Continued
Suffix lo be
Added to
Item Pad-Mounted
Gear
Catalog No.
6 Inches -K1
12 Inches -K2
Carbon steel
18 Inches -K3
Base Spacer, compartmented to match enclosure, Increases I 24 Inches I -K4 I
cable-termmatlon helght I 6
inches I -K11 I
12 Inches
Stamless steel
18 inches
Inches
-K1424
I 6
inches I -K7 I
12 Inches
Carbon steel
18 Inches
Base Spacer, noncompartmented, Increases cable- 24 Inches
termlnatlon helght I 6
inches I -K17 I
I 12 inches I -K18 I
Stamless steel
I 18 Inches I -K19 I
24 inches -K20
Swltch-Termlnal Adapters-for connectlon of two cables (through750 kc mll) per termmal@
-M 1
to be Installed
Note Space llmltatlons prevent use of these adapters where surge arresters are
In swltch compartments For conductor sizes No. 2
through 1000 kc rnll
Cable Guldes, oneat each terminal@@
I n fuse compartments For conductor sues No. 2
through 4/0

Slllcon-carbide type
15 kv
18 kv -N5
Surge Arresters,@ base-mounted, at all swltch terminals 9 kv -N6
(removed for shlpment)
10 kv -N7
Metal-oxlde type I 12 kv I -N8 I
I 15 kv I -N9 I
I 18kv I -N10 I
0 When suffix ""1," ""2,"or ""3" specfied, cable-terminatton optlons
IS @ Surge arrestersarebase-mounted only (wlthout Isolator)Slllcon-
lsuff~xes"-U2"and "-113") cannot be accommodated. carbide tvpe arresters arefor application at altttudes of 6,000 feet or less;
metal-oxide type arresters arefor appllcatlon at altltudes of 12,000 feet
@ These demces extend base the "It Provide a or less. For hlgher-altltude apphcatlons,
refer to the nearest S&C Sales
or speclfya base spacerthat provldesa12-mch or greater Increase In Office
cable-terminatlon helght.

INSTRUCTION SHEET 6631502


S&C
COMPANY
ELECTRIC Chicago Page 37 of 39
S&C
CANADA
ELECTRIC LTD. Toronto July 9, 1990
I
S&C Pad-Mounted Gear For Automatic Source Transfer
Power-Operated PMH Models Models with "R4" Supplement to the Catalog Number
Outdoor Distribution (14.4 kv and 25 kv)
IAPPENDIX E - Continued I
OPTIONAL FEATURES-Continued
Suffix to be
Added to
Item Pad-Mounted
Gear
Catalog No.

9 kv, 10 kv, or 9/10 kv -P1

Mountlng Provislons for Base-Mounted Surge Arresters@


at 12 kv -P3
all swltch terminals 15 kv -P4
18 kv -P5
I I Joslvn PSC for No. 6 throuah 2/0.@ or G&W
for PAT No 4 1 ,
-UC
I
Mountlng Provwons for Porcelain Cable Termlnators for *50 kccopper or aluminum cable
slngle-conductor UD cable, at all swltch terminals G&W PAT for3/0 through 750 kc mll copper or500 kc mll
aluminum cable@
-u3

I Open-Phase
Detectlon to lnltlate
source
a transfer
source-slde
when
a open-phase
condltlon
occurs I -y1 I

ach

I
Overcurrent Lockout to prevent a source transfer that would close a swltch Into a fault-Includes adjustable-delay
automatlc-reset tlmer, lockout-indlcatlng lamp, manual-reset pushbutton, and SIX current-sensor assemblles (one per
phase for

Open-Phase
switch)@@
Detectlon
plus
Overcurrent
Lockout
Comblnes functions of
opttons " - Y l " and "-Y2" llsted above@@
II -y2

-y3
II
Remote lndlcatlon Feature-includes provlslons to perrnlt remote monltorlng of the presence or absence of preferred-
and alternate-source voltage, the operatlng mode of the source-transfer control (I e , automatic or manual), and thesta-
tus of the "ready" Indicator. Thls optlonal feature also Includes provlslons to permit remote lndlcation of overcurrent
lockout
@ Thest. provlswnsaccommodate Ohm Brass ' b e PDV (metaloxlde),
McCraw-Edlsun Type AZL19C (mcral oxlde), GeneralElectrlc TranqueIP swltch-termmal adapter optmn
1 -y4
@ The current-senstrr assemblles furnlshfd cannot beused with the
suffix "-Ml" for applkcatmnsmvolvmg two
1
(metal oxkde), o r McGraw-Edlson Type ES (slllcon carbtde) d ~ s t r ~ b u t ~ o n - source cmductors per phaw For such appllcatwns, refer tothenearest
class surge arrestcm Surge arresters must he base-mounted only (wlthout S8C Sales Office
Isolator)
@ For applicatlons where t h e pad-mounted gear feeders are connected
@ Thesedewces extend I~clow the base of the unit Provlde a cableplt to transformers with wye-grounded primary wmdings, refer to the nearest
baseor speclfy a spacer S&C Sales Office

663402 INSTRUCTION SHEET


Page 38 of 39 ELECTRIC
S&C COMPANY 0 Chicago
July 9, 1990 S&C
CANADA
ELECTRIC LTD. 0 Toronto
IAPPENDIX F I
Current-Limiting Fuses for Use in voltage andmaximumampereratingslisted below
S&C Pad-Mounted Gear apply when the corresponding fuse is used. Consult
the appropriate current-limiting fuse manufacturer for
Current-Limiting Fuses Accommodated complete fuse ratings.
S&C Holders for current-limiting fuses will accommo-
date the single-barrel fuses listed
below. The maximum

Current-Limiting Fuse

- Rating
For use in PMH Models
Manufacturer Type Rated, Kv
Max, Kv Max Amperes, Rrns

83 30-1 12 14 4
6 15 5 30-100 25
22 25-65 25
Kearney
83 6- 100 14 4
0
15 5 6-1 00 14 4or 25

I McGraw-Edlson 1 NXS
83
15 5
2523
15C-100C
15C-100C
6C-40C I
14 4
14 4 or 25
I
J
83 3-50 14 4
RT E ELX 15 5 3-50 144or25
23 3-40 25
83 3.5C-40C 14.4
cx 15 5 4C-40C 144or25
Westmghouse
CXN 15 5 45C-60C 25

I Cornblned Technologles. Inc I X Llrnbter’”


I
83
15 5
23 I
6-140
6-125
6-100 I
14 4
14 4or 25
25 I
Recommended Voltage Ratings * Protection of single-phasetransformersserving
Ingeneral,current-limitingfusesshouldhave a single-phase loads.
maximum voltage rating equal to, but not greater than * Protection of three-phaselateralcircuits fed by
140%of, the system line-to-line voltage since, for most single-conductor shielded cable (provided that each
applications, the fuses can be exposed to full system transformer on the lateral is individually fused so
line-to-line voltage in clearing faults. Although there that the current-limiting fuse serving the lateralwill
may be economic or space-saving incentives forusing not be required to clear secondary faults).
current-limiting fuses with voltage ratings “appropriate
for system line-to-ground voltage” (Le., fuses with a
* Protection of single-phaselateralcircuitsfed by
single-conductor shielded cable where the load is
voltage rating lower than line-to-line voltagegreater
but line-to-ground connected.
than or equal to maximumsystemline-to-ground
voltage), S&C can only recommend such use in the
following applications:

INSTRUCTION SHEET 6631502


COMPANY
ELECTRICS&C Chicago Page 39 of 39
CANADA
ELECTRIC S&C Toronto July 9,1990

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