Beruflich Dokumente
Kultur Dokumente
All the Line side racks are properly placed, aligned & Part
7 Nos. are displayed on both sides. Parts are placed 5
According to Part Nos. (5S is Respected)
Washroon
QCRT
25 Storing racks / Cupboards are maintained as per 5s 5
Norms and not dumped with unnecessary items.
26 Are 5s Audits conducted as per decided frequency by the 5
Audits & team?
Closure
I
Standards .
150
Total
Visible Features at the Shop Entry are properly Outside round is Done Once in quarter , All are collected at one place & Sorting is done , Separate location
1 maintained (Shop Name , Red Area , Assest Area , Scrap 5 is made , Identification to each area with Stad displayed ( SOP , Checksheet ) , All Area are clean, tidy & is
,LPG Yard ,stock, Oil Yard,m/c spares, Etc.) maintained always
No Unwanted & Unnecessary items lying unattended
around shop peripheral area.( Tea cup , loose papers, List of unnecessary items are identified near dock & Road side around shop , Closure of identified
2 Outside Area 5
A
parts, plastic , canteen waste , packaging m/c parts not abnormalities , Clean & tidy road and outside area , Standardization of closure , Sustainous of closure .
lying unattended )
3 Elements such as structures, buildings & emergency 5 List of abnormalities are identifiedod structures building Doors , Closure of identified abnormalities ,
Doors are clean and properly maintained. Clean & tidy status , Standardization of action , Sustainous of closure .
Shop Layout , All Movable Display boards & Safety DWM Board & 5S Board location is defined , Shop Layout with ownership is available and Adhere (Layout
4 Main Entrance Instructions are available & Displayed in the entrance 5 & Board) , Clean & Tidy Boards , Standardization (Aligned , lOcation & Updation) of Boards , Sustainious .
& and maintained in good condition.
B
DWM Area 5s is followed and maintaines at Main Entrance and DWM No Unnecessary Items documents , Place for Everything , Clean & Tidy , Standards are Repected ,
5 5
Area Sustainous.
No Material like Parts , Caps , Hardware , Polybags , All SOC are Identified - 1 mark , more than 50 % Countermeasure is taken and implemented -3 , More
6 Papers , Hand glooves , oil ,coolant , mops ,swart ,cotton 5 than 80% countermeasure are closed -4 , No SOC found on Line side - 5 mark
found on the floor, No spillage on Conveyor & Line side
All the Line side racks are properly placed, aligned & Part
7 Nos. are displayed on both sides. Parts are placed 5 1 Mark for Each S of 5S .
According to Part Nos. (5S is Respected)
9 reach of the operator. The location is properly labelled, 5 Dedicated Location 1 mark, Insulation & no metal to Metal Contact-2 mark, Easily accessible and Clean
Marked and tools can easily identified if absent , area - 3 , Standardize parking-4 , Sustainious plan and adherence -5 mark
Calibration due date can be tracked ,
PPE Not Respected -0 mark. List of Unsafe condition is identified on WS -1 , more than 50 %
11 Safety is Respected ,(PPE are followed , First Aid Box in 5 Countermeasure is taken and implemented -3 , More than 80% countermeasure are closed -4 , No
maintained etc ) Abnormality in First Aid Registrar , First Aid Box , Unsafe condition - 5 mark
12 5 Donts & 5S Reference standards are Respected on Line 5 1 Mark for Each Don’t . If 2 Abnormalities are observed of any Donts , score is Zero for that Donts.
14 5S is Respected in Maintenance crib area & Spare Part 5 1 Mark for each S.
area
Switch Board - No Loose Mounting , Caps to All socket,
Maintenance & Earthing points are respected (No Loose & Sticker
15 Utility Area 10 Each Check points carries 2 marks.
D
17 Aisles / Gangway are clearly identified and unobstructed 5 No Unnecessary Items - 1 marks , Clean & Tidy area -3 marks, Sustain in Good condition- 5 mark
from Vehicle / WIP Parts / Trolley etc.
Washroon
22 Involvement of team seen in terms of good displays or 5 2 marks if Table is Clean & Tidy , Motivation Theme - 3 mark, New motivational Theme -4 Mark ,
and decorations done to improve tea table sitting area? Standards are followed and in Good Condition 5 Mark
QCRT
Storing racks / Cupboards are maintained as per 5s
25 Norms and not dumped with unnecessary items. 5 1 Mark for each S.
26 Are 5s Audits conducted as per decided frequency by the 5 Latest Audit sheet is shown - 1 mark , Shop Gaps are identified & All Area Score is monitored - 2 , shop
Audits & team? floor condition matches with Audit Sheet- 3 mark, Shop Round focus in Lagging Area - 4 .
Closure
I
Is previous month audit closure report submitted to TPM Closure Report Submitted 2 mark, Incomplete Closure report - 3 , 85 % closure of points 4 mark , more
27 Cell & Improvements are visible? 5 than 95 % closure - 5 mark
Respect Audit time , Involve all Member (Maintenance ,
28 Team Involvement Prod,Logistic Line incharge ), New initiative 10 Each Point Carries 2 mark.
implemented, Cross Sharing , Drive Audit & Revision of
J
Standards .
150
Total
Outsi de Area
& DWM Area Ma i n Entra nce & DWM Area
Li ne Condi tion
Util i ty Area Ma i ntenance & Util i ty Area
ay Was hroom Ai s l es / Ga ngway Was hroom
Tea Ta bl e
Rejection Area
RT BWT Office & QCRT
Audit cl os ure