BAYAH 2×60MW POWER PLANT (PHASEI)

Operation Manual & Training Document

PART 5

Chemical Water System

Electric Power Research Institute of Architectural Design

& Research Institute of Southeast University

2015.12

1
 CONTENTS

CHAPTER 1: EQUIPMENT MAINTENANCE SPECIFICATION ....................................................... 1

CHAPTER 2: SAFETY PRECAUTIONS .......................................................................................... 2

CHAPTER 3: EQUIPMENT OPERATION INSTRUCTIONS ............................................................ 4

1、Raw water inlet valve operation .................................................................................................. 4

2、Raw water pump ......................................................................................................................... 4

3、Bactericide dosing ...................................................................................................................... 7

4、Flocculant dosing ........................................................................................................................ 8

5、Iron removal filter ...................................................................................................................... 10

6、Active carbon filter .................................................................................................................... 14

7、Filter backwashing water pump ................................................................................................ 15

8、Reducing agent dosing ............................................................................................................. 18

9、Corrosion inhibitor dosing ......................................................................................................... 20

10、Nanofiltration .......................................................................................................................... 21

11、Reverse osmosis system(Level 1) .......................................................................................... 25

12、PH adjustment devic ............................................................................................................... 30

13、Fresh water pump(Level 1) ..................................................................................................... 31

14、Reverse osmosis(Level 2) ...................................................................................................... 32

15、Fresh water pump(Level 2) ..................................................................................................... 35

16、EDI system ............................................................................................................................. 36

17、Demineralized water pump ..................................................................................................... 41

18、Operating basis ...................................................................................................................... 42

Appendix ........................................................................................................................................ 43

2
Method for determination of pollution density index SDI ................................................................ 43

System Operation Data Record Table ................................................ 45

3
 General

The level 2 14. Reverse osmosis + EDI technology is used in this system. The raw water

intake is 65t/h and the designed water output is 40T/h. The rate of recovery is 》65% and

desalt rate 》99.9%. The conductivity of output water is ≤0.30μS/cm（25℃）.

Attention:

This manual covers the methods of operation and maintenance of desalinated water

equipment(BAYAH2*6MW POWER PLANT (PHASE Ⅰ)). Please be sure to review the manual

before operating the equipment. Cases of operating against the regulation are not within the scope

of warranty.

Sinoma International Engineering Co., Ltd. guarantees the information and data in this manual is

scientifically correct. For the reason we are not sure about the methods and condition that

customers use, the information and data is only for reference, but not the guarantee value. Sinoma

International Engineering Co., Ltd. will not be responsible for the damage of using information and

data offered in this manual. Customers must confirm the product ordered is suitable for your

demand.

WARNING and NOTICE are marked for some message:

WARNIN
Used for conditions, operating rules or process must follow in

order to avoid casualties.

NOTICE
Used for supplementary information and important items.

Forbidden: No training or inexperienced personnel shall not operate the devic

1
CHAPTER 1: Equipment Maintenance Specification

Please be sure to review the manual before operating the equipment. This manual will be delivered

to customer after trial run. This manual should be followed in order to guarantee the service life

length and safe operating.

Please do not arbitrarily change: Water amount, Addition dosage, Pressure, Electric Current or

Electric Voltage after trial run. And please record the numeric data regularly. If anything abnormal

happened, call us for help please.

Keep equipment away from corrosive chemicals. To protect equipment and instrument from

corrosion, Please stay away from the equipment rack, booth, water station to make sure the

equipment rooms are well-ventilated. Equipment operation, maintenance management, please

send a person responsible for the record. And keep the record data and the original data provided

by us.

Due to seasonal changes, may lead to the water quality of raw water not stable. Keep water quality

analysis chart, in order to analyze.

Equipment supplies: (Pharmaceutical, filter, filler, resin, etc.) Regularly or qualitative change，so as

to avoid abnormal system happen.

If compressed air is used in the device, moisture, oil and gas in the air must be filtered.

Regular maintenance should be done, and make records.

Sinoma International Engineering Co., Ltd. requirement: Customers need to fax device operation

records to us each month during the warranty period. (list in the appendix following) Otherwise we

will not be responsible for the consequences arising from this.

1
 CHAPTER 2: Safety precautions

WARNING
Because of the high operating pressure and high voltage power supply of the equipment in

the system, If you did not specify the method to operate in accordance with the supplier, we shall

not be responsible for any damage it caused.

1. Electricity

System equipment may be required to work up to 400V of output voltage, So we must pay

attention to the following Safety precautions.

1.1 Do not use water washing equipment.

1.2 Disconnect the power when doing maintenance to any equipment.

1.3 People without electrician certificate should not do any maintenance to the

electrical control system.

1.4 Do not disconnect the electrical cable when power is on.

1.5 Do not operate and do maintenance of the system alone, in particular, the maintenance of high

voltage circuit equipment must be monitored by specially-assigned person.

2.Machinery

2.1 RO device in the system works with high pressure (working pressure may reach 2.1Mpa)So do

not fasten, impact or disassemble the equipment when the RO device is in operation.

2.2 High voltage, strong current of the device is dangerous, so do not put the tools and other items

on the device.

2.3 safety precautions for pump repair:

1)Do not carry out maintenance when the pump is working.

2) Lock the pump and put up obvious warning signs during maintenance.

3)Remove the warning signs after maintenance or repair.

4)Mack sure that there is no touch with anything when the motor fan is running.

2.4 prevention of water damage:

5)As the water treatment system contains a large amount of pressure and energy of the fluid through

the system in the whole pipe network and equipment, The high pressure water jet will probably

cause damage to the system and damage to the human body with any operation against the manual

operation.

2
In order to avoid the accident, please catch the following requirements.

1) To confirm that all pipelines have a stable support;

2) Do remember to open the outlet valve before inlet valve to avoid overpressure;

2.5 Safety lock warning system;

To ensure the safety of equipment and maintenance personnel, safety lock warning system must be

strictly observed during the maintenance of all equipments(including electrical, rotating equipment,

pipeline, container).Make sure the equipment to be maintained is under safety lock condition , and

put up some warning signs on the switch .

2.6 Field safety requirements:

In order to ensure the safety of equipment operation and maintenance, the equipment can not be

piled up around the debris and other blocking channels, the site should be kept dry and clean.

3. Security measures

Due to the need for chemical cleaning and high voltage work, the water treatment room is equipped

with appropriate safety facilities;

3.1 Wear rubber gloves, boots, face masks and clothes which are acid-proof and alkali-proof;

3.2 When working around the high voltage should wear suitable gloves, and standing ground

position should be covered with a rubber pad, and be monitored by specially-assigned person.

4. Safety inspection procedures

The following safety precautions should be checked before operating demineralized water

treatment.

4.1 All emergency calls are posted in a obvious position.

4.2 Make sure that all operators are familiar with equipments related.

4.3 Check the pump, valve and other labels, make sure all are in good condition.

4.4 Make sure that the aisle alleyway around the equipment are clear and the light is bright

enough.

4.5 Keep equipment clean.

4.6 Provide adequate ventilation where needed.

4.7 The working pressure of the equipment must not exceed the allowable value.

4.8 Chemical protection facilities.

3
 Chapter 3: Equipment Operation Instructions

This treatment system of the project is composed of pretreatment(except for iron and carbon

filter)+Two stage reverse osmosis +EDI process. It can ensure the effluent of physical and

chemical indicators to meet the requirements of the owners. Thus a set of high efficiency, high

quality water treatment system is installed.

Technological process

The raw water tank→ The raw water pump→ Iron removal filter→ Activated carbon filter→

Nanofiltration (Level 1)→High-pressure pump(Level 1)→RO device(Level 1)→Fresh water

tank(Level 1)→Fresh water pump(Level 1)→Nanofiltration (Level 2)→High pressure pump(Level

2)→RO device(Level 2)→Fresh water tank(Level 2)→Fresh water pump(Level 2)→ EDI

Nanofiltration→ EDI device→ Desalting water tank→ Desalting pump→ Water available

Reverse osmosis cleaning process:

Cleaning water tank → the filter → RO device (EDI) → cleaning tank

1. Raw water inlet valve operation

1.1 Operating instructions

Manual: open or close the inlet valve directly or stop water inlet from being controlled by water level.

1.2 Maintenance

1) Regularly clean the area around the water valve, clean the valve.

2) Keep the process material flow through the inlet valve as smooth as possible.

3) When being used, the valve should be checked at least once a month to ensure that the valve

can be opened and closed normally.

2. Raw water pump

Name: the raw water pump Model: ZS80-65-160/15

Material: stainless steel

Quantity: 2 Running status: 1 work 1 bakup

Brand: Hangzhou Southern pump

2.1 Operating instructions

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2.1.1: According to the raw water tank level to determine whether to start.

1) When the raw water tank level is not high (medium) , the water pump automatically starts

pumping from the raw water tank to the removal of the iron filter system.

2) When the raw water tank is at low level, the pump is protected by the raw water tank low level not

to be started, and the follow-up system will accordingly not to be started.. Start automatically when

meet the situation written in 1).

2.1.2 Manual: cooperate with the switch on the control box, placed to the position manual, then the

raw water pump can be started manually.

2.2 Notice

2.2.1 Raw water demand is relatively clean water, avoid sand, line fiber and other impurity

substance , otherwise it would be easy to jam or wear pumps.

2.2.2 Before the raw water pump start, please make sure that there is no air in the pump cavity,

otherwise it will cause the pump idling, pump burning and leaking.

2.2.3 Pumps are strictly prohibited to idle without water. During manual operation, be sure to watch

the raw water pool level in order to avoid idle running.

2.3 Raw water pump daily maintenance

Operator need to check the equipment regularly every day. Check if the inlet and outlet valve of

water pump can be opened or closed very smoothly, an check whether there is a leak or other

anomalies.

2.4 Check on regularly

●working and operating pressure of the pump ●Possible leaks ●Motor possibly overheating

● disconnected time of motor under overload condition ●The frequency of the startup and shutdown

●All the control operations

If any problem appears, try to solve it according to the following “The common troubleshooting”

2.5 The common troubleshooting

Notice: before dismantling the motor terminal box and remove the pump, must ensure that the

5
power supply has been closed.

Numbe Fault
Reason analysis Exclusion method
r phenomenon

a)Power failure

b)Fuse broken
A)Check the power supply
c)Motor overload
b)Replace fuse
When turn d)Bad connection of the starter
c)Check the system
1 on the switch, c or something wrong with the
d)Replace the starter
motor can’t coil
e)Check the control circuit
start e) Something wrong with the
f)Repair
control circuit

f)Problems of the motor

Starter

overload a)Change the fuse

a) Fuse broken
device b)check starter
b)Problems of overload device
2 trip(trip c)Check the cable
c)Cable connection loosened or
immediately connection and power
problems with power supply
after turning supply

on the power)

a)Reset the value

Overload a)Overload set value is too low
b)Repair the power supply
3 device trip b)Periodic power failure
c)Add the pressure stable
occasionally c)Low voltage at peak time
device

Overload

device a)Something wrong with the

a)Replace the starter
4 doesn’t trip, control circuit
b)Check the control circuit
but the pump b)Control system problem

can't work

5 a)Inlet pipe is too small a)Increase the inlet pipe

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 b)Not enough water in pump b)Improve the system, try to

Pump water inlet increase the amount of

uneven c)Liquid level is too low water

d)Compared with water c)Try to raise liquid level

temperature, piping loss and flow d)Improve the system, try to

rate, inlet pressure is too small increase the inlet pressure

e)Inlet pipe blocked by impurity e)Check and clean-up

substance

a) Inlet pipe blocked by impurity

a)Check and clean-up
No water be substance
b)Repair bottom valve and
pumped out b)Bottom valve or check valve is
6 check valve
with the closed
c)Repair the inlet pipe
motor c)inlet pipe leaking
d) exhaust the air
running d) Air in the pipe or pump

When power a)Inlet pipe leaking a)Check the inlet pipe

disconnected b)Bottom valve or check valve is b)Repair bottom valve and

, the pump closed check valve

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running in the c) Bottom valve is stuck at open c) Bottom valve repair

opposite or partially open position. d)Repair the inlet pipe,

direction d)Air in inlet pipe exhaust the air

a)Inlet pipe leaking a)Check the inlet pipe

b)Inlet pipe is too small or b)Increase or Repair the

abnormal
blocked by impurity substance inlet pipe
8 vibration and
c) Air in the pipe or pump c)exhaust the air
noise of the
d)Device head /pump head too d)Improve system or change
pump
low pump

3. Bactericide dosing

Name: bactericide dosing pump Model: GM0010 Quantity: 2

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 Brand: Mitonro Box: 1000L (PE)

3.1 Chemicals instruction

Cleaning purpose: strong oxidation, it can kill and inhibit the growth and reproduction of bacteria and

microorganisms.

Name of Chemical: 10% sodium hypochlorite (NaClO)

Dosage: 1000 kg bactericide; Dosing pump at 20% ~ 30% scale.

3.2 Operating instruction

3.2.1 Automatic: start and stop along with the pretreatment system. The dosing percentage can be

adjusted accordingly, or be adjusted according to water flow instrument automatically.

3.2.2 Manual: Disinfectant dosing pump can be started or stopped manually. The dosing percentage

can be adjusted accordingly.

3.3 Daily maintenance of dosing system

Operator need to check the equipment spot regularly every day. Record the dosing concentration,

adjust the percentage. Check whether the dosing pump is working properly, the noise is normal, not

any exception, Clean the area around the dosing tank regularly. Clean the dosing pump when it is

not working.

3.4 Maintenance of dosing system

3.4.1 Regularly check the quantity of chemicals in the tank. Make sure the chemicals in the tank is

enough for the use of 24 hours at any time.

3.4.2 Regularly check whether there is air in the dosing pipe, if dose, please exhaust it.

3.5 Dosing pump troubleshooting

Faults Cause analysis Solution

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 1. Turn on the pump or connect the power supply.
1 Pump is not turned on or
2. When filling into the pump, the speed should be at 80%,
no power
and stroke 100%.
2.Pump output value is not
3. The maximum suction process of the pump is 1.5
set well
meters. The high viscosity material must be installed by
Pump head 3.Suction lift of the pump is
the immersion irrigation.
can not be too high
4. The suction pipe must be straightened with straightening
automatica 4.The suction pipe is twisted
cover.
lly filled or overbent
5. If the joint is too tight, it will cause the sealing ring to
5.The joint is too tight
deform and leak.
6.Pump outlet pressure is
6. Close the valve in the pressure pipe and remove the tube
too high
from the injection valve. When the pump head is filled,

attach the pipe.

1. No solution in the
1. Add solution in the chemicals tank, and perfusion.
chemicals tank
Pump head 2. The maximum suction process of the pump is 1.5 meters.
2. The pump suction
need to be The high viscosity material must be installed by the
increasing too high
refilled immersion irrigation.
3..The suction pipe twisted
3. The suction pipe must be straightened with straight tube.
or overbent

1. Cut 1 inch off(25 mm) from the pipe, and set back again.
1.The pipe is damaged
2. If the joint fracture please replaced, Be careful on the
2. Loose connection or
joint. Don't use a wrench. Once the connection is in
broken
Pipe contact with the sealing ring, the 1/8 or 1/4 can be
3. The sealing ring is
leakage rotated.
damaged
3 Replace valve ball and sealing ring.
4.solution corrode pump
4. Contact with Hengtongyuan enterprise for the suitable
head
material.

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 1 the maximum discharge

pressure of the pump is 1. Injection pressure can not exceed 0.35MPa.

Output flow less than the injection 2. Sealing ring damage need to change.

is small or pressure 3. Replacement of the diaphragm.

pump does 2 seal ring is damaged 4.Check the pump's zero

not work 3.The diaphragm is broken 5. the pipe is too long to make the pump pressure loss due

under 4.Wrong Setting of the to friction.

pressure stroke length 6. Take off the net when pumping viscous material or make

5 discharge pipe is too long the filter clogging of the solution.

6 foot valve filter plug

Can not 1 pump is not turned on or

Turn on the pump or pump power.
run no power

1 pressure of injection point 1 If the injection point pressure is less than 0.17MPa, the

Excessive is too low pressure should be added to this value.

output 2. The number of strokes 2. Pulse generator replacement or resistance, contact with

per minute is too much Hengtongyuan enterprise.

4. Flocculant dosing

Name: flocculant dosing pump Model: GM0010 Quantity 2

Brand: Mitonro Box: 1000L (PE)

4.1 Chemical illustration

Objective: To make the water adding colloidal suspensions, flocculation and sedimentation.

Name of Chemical:10% alkali aluminium chloride (PAC)

Dosage: Add 900L water, flocculant dosing pump 100kg; adjusted to 20% to 30% scale.

NOTICE The pharmaceutical chemicals used in the system must be made to ensure the

quality, otherwise it has no meaning, may also cause system paralysis and equipment damage.

4.2 Operating instruction

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4.2.1 Automatic: start and stop along with the pretreatment system. The dosing percentage can be

adjusted accordingly, or be adjusted according to water flow instrument automatically.

4.2.2 Manual: Disinfectant dosing pump can be started or stopped manually. The dosing percentage

can be adjusted accordingly.

1) Start and stop of dosing pump:

A. Under common pressure condition, close the solution tank and outlet valve, put the chemicals

into the tank. Open the inlet valve, clean water will be placed in the solution tank, start the mixer, so

that the chemicals can be mixed with the water. Adjust the pump to the minimum stroke, open the

metering pump, open the vent valve. Discharge the air, when you hear a slight "blah"(one-way valve

ticktack) sound then close the vent valve, the pump will stop.

B. Open inlet and outlet valves of the dosing pump, the bakup pump outlet valve should be closed.

C. Open the inlet and outlet valve of the pump, if there is some air in the pump, exhaust it.

D. The stroke of the pump will be set at the minimum. Adjust the measuring pump stroke locking bolt

located on the pump cover(should be from a minor to large adjustment),and adjust the pump flow,

adjust the micrometer scale, Can change the flow of the pump stroke adjusting knob, clockwise to

increase traffic and counterclockwise to reduce traffic. The entire stroke the adjusting range is

marked by a percentage, Knob on the minimum interval alignment is 1%, after the knob to set the

required flow rate, with the hand tighten stroke locking bolts to keep setting of traffic.

E. Start the dosing pump, slowly open the valve pressure gauge the root, pay attention to the outlet

pressure shall not exceed the rating.

F. When the solution has been added to the required amount of calibration, press stop button to shut

down the dosing pump. Shut Down: turn off the inlet/outlet valve of pump. Notice: Keep in mind the

metering pump operation rules, start to open the valve of inlets and outlets, before down into to wait

for the pump stops working completely close the outlet valve, in order to prevent the pump running

pressure-out safety accidents.

2) Considerations

A. The dosing pump for reciprocating pump, prohibit pressure-out, during the operation of the outlet

pressure shall not exceed design pressure; If it overpressure should be immediately shut down the

11
dosing pump, and check the dosing piping valve is fully open.

B. Solution to timely add reagents and water contents, you can not add dosing after solution

discharge, In order to avoid the metering pump discharge air inhaled air and increase the trouble.

C. dosing pump during operation must have a personal guard, it is forbidden to start and leave

immediately.

D. the metering pump after long-term operation of the device, so if the plunger leakage is more

serious, the can tighten packing cover, or packing cover has been tightened in the end, and the

plunger is still leak, should change the packing.

4.3 Daily maintenance of dosing system

Operating personnel should check equipment spot regularly everyday. Check the dosing

concentration, treatment of pharmaceutical preparation and the abnormal situation. Often clean

medicine box to the surrounding environment and hygiene to check whether the dosing pump are

working properly, noise is normal, measurement, clean the dosing pump dust after equipment shut

down.

4.4 Dosing system maintenance

4.4.1 Regularly check and is there enough medicine in the box, whenever all should guarantee the

medicine cabinet for the reagent with a dose of day and night.

4.4.2 Often to check whether there is air into the dosing line, please to discharge the gas out of line if

it has.

4.5 Dosing pump maintenance and troubleshooting

Bactericide dosing pump troubleshooting.

5. Iron removal filter

Name: Iron removal filter Model:￠3000*H4880 Material: carbon steel liner

Quantity: 2 Padding: manganese sand

12
 V7

V1 V6

V2 V5

V3 V4

进气

Figure 3 removal of iron filter

V1: Inlet Valve V2: Backwash Water Inlet Valve

V3：Backwash Water Inlet Valve

V4：Positive Wash Discharge Valve

V5: Outlet Valve

V6：Backwash Discharge Valve

V7：Vent Valve

5.1 Operating instructions

Iron removal filter has five working condition they are in turn: Water system, drainage, gas water

backwashing, backwashing and washing. Each status of the valve opening is as follows.

Pump operation
Operatio Valve condition
state Debug
Number n Time
PW BD W BWI time
Process VV IV AIV TP BP
DV V V V

Operatio
1 O O O
n

Backwas
2 O O O 3min
h water

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 Gas

3 scrubbin O O O 5min

Backwas
4 O O O 10min
h water

5 Wash O O O 5min

Operatio
6 O O O
n

VV = Vent Valve WV = Water Valve IV = Inlet Valve AIV = Air Inlet Valve

TP = Transport Pump BP = Backwash Pump

Notice: "O" in the table indicates that the state is open.

Remark: (1) The water backwashing V2 can be adjusted into the size of the water

backwashing,V1 can adjust the size of the water inlet.

(2) Manual backwashing: You can manually, press the button on the "backwash"

backwash the confirm button, enter the backwash process.

(3) Gas backwashing can be adjusted by V3 to adjust the volume size.

5.2 Media filter for routine maintenance

Operator need to check the equipment spot regularly every day. Truthfully record in and out of the

water pressure value and differential pressure, check whether the pressure value is within the range

set. Check the automatic valve opening and closing is sensitive, whether there is leakage and other

abnormal conditions.

5.3 Notice

Although iron filters for pneumatic valve automatic control valve, but inevitably fails sometimes, So

often should observe whether various valve movement speed is normal, open is correct, if there is

any abnormal, please timely for maintenance.

5.4 Maintenance of iron removal filter

14
5.4.1 If filter in and out of the water pressure difference initially run time is increased by 0.07 ~ 0.07

Mpa, it should carry out backwashing, to avoid manganese sand long running and harden into soil.

5.4.2 Cleaning generally only once, when the filter material sludge more or form a mud ball, can be

manually repeated several times, until it is clean.

5.4.3 Control strength should be paid attention to, to prevent the filter material loss or supporting

layer go unrest, manual operation should first start from low intensity, gradually increase the intensity,

until in due course.

5.4.4 Should detect the outlet of iron removal filter SDI, every day when SDI 5 or more, need to find

the reason, see if consider replacement manganese sand or because of the incoming water quality

variation, and processed in a timely manner.

5.4.5 Guarantee between the pump and iron removal filter pressure at about 0.30 Mpa, or water

pump operation will deviate from the pump work curve, affect the operation of the pump.

5.4.6 Because backwash operations such as washing, it is with the switch on the electric control

system manually, so before and after the check to ensure that the valve is in normal condition before

start the pump.

5.5 Exclusion of multi-media filter

Filter material of iron removal filter replacement is usually once a year, almost no fault in

normal operation, if found in the process of water or wash bigger grains of sand leakage

phenomenon, may be iron removal filter has some water damage, please change in time.

6. Activated carbon filter

Name: Activated carbon filter Model:￠3000*H4880 Material: carbon steel liner

Quantity: 1 Padding: Active carbon

15
 V7

V1 V6

V2 V5

V3 V4

进气

Figure 4 Activated Carbon Filter

V1: Inlet Valve V5: Outlet Valve

V2: Backwash Water Inlet Valve V6：Backwash Discharge Valve

V3：Backwash Water Inlet Valve V7：Vent Valve

V4：Positive Wash Discharge Valve

6.1 Operating instructions

Activated carbon filter has five working condition they are in turn: Water system, drainage, gas water

backwashing, backwashing and washing. Each status of the valve opening is as follows.

VV = Vent Valve WV = Water Valve IV = Inlet Valve AIV = Air Inlet Valve

TP = Transport Pump BP = Backwash Pump

Notice: "O" in the table indicates that the state is open.

Remark:(1) The water backwashing V2 can be adjusted into the size of the water

backwashing,V1 can adjust the size of the water inlet.

(2) Manual backwashing: You can manually, press the button on the "backwash"

backwash the confirm button, enter the backwash process.

(3) Gas backwashing can be adjusted by V3 to adjust the volume size.

16
 Pump operation
Operatio Valve condition
state Debug
Number n Time
PW BD W BWI time
Process VV IV AIV TP BP
DV V V V

Operatio
1 O O O
n

Backwas
2 O O O 3min
h water

Gas

3 scrubbin O O O 5min

Backwas
4 O O O 10min
h water

5 Wash O O O 5min

Operatio
6 O O O
n

6.2 Notice

Although iron filters for pneumatic valve automatic control valve, but inevitably fails sometimes, So

often should observe whether various valve movement speed is normal, open is correct, if there is

any abnormal, please timely for maintenance.

6.3 Maintenance of active carbon filter

6.3.1 If the inlet/outlet water of filter differential pressure increased 0.07Mpa when it starting

operation the backwashing should be carry out, to avoid long time operation and the filter plate of a

mud caked.

6.3.2 Control strength should be paid attention to, to prevent the filter material loss or supporting

layer go unrest, manual operation should first start from low intensity, gradually increase the intensity,

until in due course.

17
6.3.3 Regular testing of the water quality of activated carbon filter, When the water dissociation

residual chlorine content acuity 0.1 mg/L should be considered about backwashing, or change the

activated carbon. Otherwise, the RO film will be oxidized to an non recoverable state.

6.3.4 The replacement cycle of the activated carbon is usually half a year. Might changes depending

on the water quality.

6.4 Activated carbon filter troubleshooting

The filter material to replace activated carbon filter, as a general rule, be every six months, Almost

no fault when it normal operating, If the activated carbon filter is washed or water production process

found bigger grains of sand or carbon leakage, leakage from activated carbon filter may be is part

of the water damage, please change in time.

7. Filter backwash water pump

Name: Raw water pump Model: ZS80-65-160/15 Material: stainless steel

Quantity: 2 Running status: 1 using 1 standby Brand: Hangzhou Southern pump

7.1 Operating instructions

2.1.1 Automatically: according to the backwashing water level situation to determine whether to

start.

1) When the backwashing water tank not in the high(mid) level, backwashing water pump according

to the request of filter backwashing program launch, from pumping, backwashing tank to supply

water to the water backwashing filter system;

2) When backwashing water tank is at low level, backwashing water pump will be protected by the

backwashing tank low level can't start, will not be able to start the follow-up system. Meet the

conditions 1) can according to the need for start.

2.1.2 Manual: With the switch, the control box is arranged on the manual, can be forced to manually

start the backwash water pump.

7.2 Notice

7.2.1 Water requirements relatively clean water, avoid containing sand, fiber lines and other debris,

18
otherwise easy to block or wear a pump.

7.2.2 Before backwash water pump start, please ensure that the pump cavity in the net emission of

air, otherwise it will cause a pump idle, heat pump burning shaft seal and water leakage.

7.2.3 Pumps are strictly prohibited without water, no water idling

7.3 Daily maintenance of backwash water pump

Operator need to check the equipment spot regularly every day. Check the automatic valve opening

and closing is sensitive, whether there is leakage and other abnormal conditions.

7.4 Periodic inspection

●Pump operation and operation pressure ●Potential leakage

●Motor overheating ●Break off time of Motor overload

●Frequency of starting and closing ●All control operations

If you find fault, see Common troubleshooting .

7.5 Common troubleshooting

Same to the raw water pump troubleshooting.

8. Reducing agent dosing

Name: Reducing agent dosing pump Model: GM0010 Quantity: 2

Brand: Mitonro Box: 1000L (PE)

8.1 Chemical illustration

Dosing purpose: Remove the residual chlorine in the tap water.

Name of chemical:10% Sodium Bisulfite (NaHSO3)

Dosage:Add 900L water reducing agent,100kg; dosing pump adjusted to 20% to 30% scale.

NOTICE The chemicals used in the system must be made to ensure the quality, otherwise

it will not be any sense, which may cause the system to be paralyzed and equipment damage.

8.2 Operating instructions

19
8.2.1 Automatic: with the first level of reverse osmosis system running together, along with a reverse

osmosis system to stop together. You can adjust the dosing pump dosing percentage.

8.2.2 Manual: can choose the reducing agent dosing pump start or stop, You can adjust the dosing

pump dosing percentage.

8.3 Daily maintenance of dosing system

Operating personnel should check equipment spot regularly everyday. Check the dosing

concentration, treatment of pharmaceutical preparation and the abnormal situation. Often clean

medicine box to the surrounding environment and hygiene to check whether the dosing pump are

working properly, noise is normal, measurement, clean the dosing pump dust after equipment shut

down.

8.4 Maintenance of dosing system

8.4.1 Regularly check and is there enough medicine in the box, whenever all should guarantee the

medicine box for the reagent with a dose of day and night. As reductant is easy for oxidation by

oxygen in the air, so the dispensing should cover the medicine cabinet, after the completion of

another FCL drug use time less than a week.

8.4.2 Often to check whether there is air into the dosing piping, if please welcome to leave the gas in

a timely manner.

8.5 Dosing pump troubleshooting

Same with bactericide dosing pump troubleshooting.

9. Antisludging agent dosing

Name: Antisludging agent dosing pump Model: GM0005 Quantity: 2

Brand: Mitonro Box: 1000L (PE)

9.1 Chemical illustration

Cleaning purpose: To prevent membrane fouling

Name of Chemical: Antisludging agent (Provided by professional pharmaceutical production

20
company)

Dosage: Add 900L water, 100kg inhibitor; dosing pump adjusted to 20% to 30% scale.

9.2 Operating instructions

9.2.1 Automatic: With the first level of reverse osmosis system running together, along with a

reverse osmosis system to stop together. You can adjust the dosing pump dosing percentage.

9.2.2 Manual: Can choose the reducing agent dosing pump start or stop. You can adjust the dosing

pump dosing percentage.

9.3 Daily maintenance dosing system

Operating personnel should check equipment spot regularly everyday. Truthfully record the dosing

pump add medicine concentration, adjust the percentage. Check whether the dosing pump work is

normal, the noise is normal, or any abnormal situation, clean the dust of dosing pump after you shut

down the equipment.

9.4 Maintenance dosing system

9.4.1 Regularly check and is there enough medicine in the box, whenever all should guarantee the

medicine cabinet for the reagent with a dose of day and night.

9.4.2 Often to check whether there is air into the dosing piping, if please welcome to leave the gas in

a timely manner.

9.5 Dosing pump maintenance and troubleshooting

Same with bactericide dosing pump troubleshooting

10. Nanofiltration

Nanofiltration(Level 1) Nanofiltration(Level 2) EDI Nanofiltration, Cleaning Nanofiltration(based on

the first-level Nanofiltration)

Name: Nanofiltration(Level 1) Model: DN800 Material: stainless steel

Quantity: 1

Name: Nanofiltration(Level 2) Model: DN600 Material: stainless steel

Quantity: 1

21
Name: EDI Nanofiltration Model: DN600 Material: stainless steel Quantity:

one

Name: Cleaning Nanofiltration Model: DN400 Material: stainless steel Quantity:

one

10.1 Operating instructions

F1-排 气 阀
F1 – exhaust valve
F2 – working
F2-工 作进水阀 water intake valve
F3 – working water output valve
F3-工 作 出 水 阀

Open P2、P3、P1 for the first time. When water outflows from P1 then close P1 and it can work

10.2 Notice

After it runs for some time(a week), if there is air in the Nanofiltration please open the air

evacuation valve slowly(if not the high pressure water can harm people), When much water outflows

discharge the air in the Nanofiltration. Close the air evacuation valve and then it can be put into use.

10.3 Daily maintenance of Nanofiltration

Operators make a circuit of checking the equipment periodically every day. Check the

pressures of in and out of water and pressure difference. Keep the environment around the

Nanofiltration clean and clean the dust of tank after it stops

10.4 Maintenance of the Nanofiltration

(1) When the pressure difference of the Nanofiltration adds 0.07 Mpa which shows the filtering

cartridge is blocked so it must be changed in time

11. Reverse osmosis system (Level 1)

Name: Reverse osmosis system (Level 1) Model of RO membrane: CPA3-8040

Output: 50T/H Quantity: 60 Brand: Hydecanme Quantity: 1

11.1 Operating instructions

There are four operative modes in the reverse osmosis: boot washing 、water system、stop flushing、

stop

11.1 automatic: Based on the position of the liquid of fresh water tank (Level 1) to start the reverse

22
osmosis. When the position is low and middle it starts automatically and stops when the position is

high. The reverse osmosis is controlled not only by the position of the liquid of fresh water tank

(Level 1) but also by the position of the liquid of its own water tank. Only when the position is not low

may the high-pressure pump start.

10.1.2 manual operation: The start and the stop of the high-pressure pump can be chose manually

to achieve the start and the stop of the reverse osmosis. It is not influenced by the liquid position of

fresh water tank and the tank of itself

Booting washing and producing water after the system starts in sequence (last for 30-60 seconds).

When the liquid position of the fresh water tank (Level 1) is high, the reverse osmosis stops and

flushes (last for 30-60 seconds). The high-pressure pumps stops after the flush and the reverse

osmosis also stops.

1. Outlet valve of the high pressure pump 2. Blow-down valve of RO high salinity water 3. RO

water valve 4. Quick flush valve（out） 5. Quick flush valve (in)

快冲进水

5＃ PI
L H
PS PS
PI

1＃
2＃ FIR
PI
3＃
高压泵
4＃
快冲排放 回收

Figure 5 The Reverse Osmosis

Open and close of different states of valves

1) Flushing state

Open: High-pressure pump in、discharge valve、concentrated water control valve、water valve

(do not adjust the valves). Open the quick flush valves.

Close: Reverse osmosis cleaning into the medicine valve, the cleaning liquid return valve,

cleaning tank and the medicine wash back valve.

Notice: Before the high pressure pump start, please make sure the pump cavity without any

air inside, otherwise it will cause a pump idle, heat pump burning shaft seal and water

leakage.

23
2) Water production state (automatic flush for 2 mins when the system runs for 8

hours, it depends)

Open: High-pressure pump in、discharge valve、concentrated water control valve、water valve(do

not adjust the valves). Close the quick flush valves

Close: Clean the feed valve, clean the liquid return valve, clean the refill of the tank and clean the

return valve with the drug

Check after it starts

1) Check the pressure of the high-pressure pump enter into the RO membrane and keep it not more

than the designed pressure

2) The flow of the water production and concentrated water stay in the designed range

3) The water quality and electrical conductivity meet requirements after the system runs for some

time

4) Do remember to record the operational factors in time,

5) When the operational factors fulfill the above requirements do not adjust the valves after the

system works well

6) When the temperature of the water changes, keep the temperature of the RO 25 degree. When

the temperature falls one degree and the quantity of the water falls 3 percentage based on the

rule-the water production of RO membrane changes with the temperature of the system. Then

adjust the concentrated water valve of RO slowly in order to keep the quantity of the water among

the design of RO. The pressures of input water of RO rises a little.

3) Stop flushing

Open the quick flush valve and remain the other valves when it stops

4) Shut down

After the flush close the quick flush valve. Close the high-pressure pump and the system stops

11.2 Notice

1) Ensure all the front and rear of the valve of all the equipment open when the system starts. Forbid

the high-pressure pumps running without water.

2) Close the equipment and check in time if there is anything wrong or contact our company in order

to repair in time

24
 3) Ensure all the electrical equipment work well

4) The temperature around the environment should be no less than 0 degree of the reverse osmosis

unit

5) Check the pressure gauge to make it work well. Make a request in advance if there is some gages

need to be checked

6) If the reverse osmosis unit stops less than seven days, it can work for half an hour each day. Then

close all the valves to ensure it full of water

7) If the reverse osmosis unit stops more than seven days, fill the unit with 1 percent of

formaldehyde and close all the valves. Check them once a month. Control the temperature of the

environment in summer to prevent mildew. If it needs, put10%-20% glycerol to prevent frostbite

8) Better use reverse osmosis water to preserve water

11.3 Daily maintenance of reverse osmosis system

The operators make a circuit of checking the equipment periodically every day. Record the factors

and abnormal situations according to the sheet. Keep the environment around the system clean.

Clean the dust of the equipment after is stops.

11.4.1 Cleaning conditions (Satisfy one of the conditions should have chemical

cleaning)

◆ The water flow of the product drops 10% to 15% of the normal value in the normal pressure

◆ Add 10% to 15% to the pressure of the water after the temperature adjustment to keep the normal

water flow

◆ The quality of the water drops 10% to 15%; Salt transmission rate adds 10% to 15%

◆ The pressure in use adds 10% to 15%

◆ Pressure difference of RO adds apparently

Chemical cleaning of reverse osmosis needs to be finished by manual operation. The procedures

are:1> Acid cleaning 2> Alkaline cleaning

Attentions: The water should be the product water of reverse osmosis. To maintain a

better result, cleaning should be stepped

11.4.2 Cleaning procedure of the film

A) Low pressure flushing: start the flush water pump, control the pressure to make it less than

0.4MPa. Flush the reverse osmosis with low pressure for twenty to thirty minutes. Discharge all the

25
flushing water

Put the run and stop knob of the reverse osmosis into stop. Put the knobs of the quick flush

valve, slow opening valve, concentrated water automatic discharge valve into manual gear. Open

the quick flush valve, slow opening valve and concentrated water automatic discharge. Put the knob

of the flush water pump into manual gear and start the flush water pump and flush reverse osmosis.

After the flush, put the knobs of the flush water pump, quick flush valve, slow opening valve and

automatic drain valve into automatic transmission. The flush water pump stops and the quick flush

valve and the slow opening valve close.

B) Chemical cleaning: Make use of the freshwater and based on the types of sediments to

prepare the cleaning solution. Start chemical cleaning of the reverse osmosis. Prepare the cleaning

solution in the purge tank with the reverse osmosis water. Adjust the temperature And PH according

to the request.

C) Water replenishing: open the replenishment gate of the clean water tank. Close the gate when

the position of the liquid reach the scale.

D) Loop: open the washing pump, outlet valve and the cleaning fluid mixed door.

E) Admixture: put the knob of the washing pump into start gear. Put formulary medicament into

the washing tank and make it well-distributed.

F) Heat: adjust the temperature between 30 and 45 degree and make the temperature of the

cleaning liquid increase slowly.

G) Outage equipment: When the temperature of the cleaning liquid reach 30 degree. Put the

knob of the reverse osmosis into the position of cleaning. High pressure and net water pumps stop.

H) Emptying the filter: open the emptying gate of the reverse osmosis cleaning filter and the inlet

door. Close the emptying gate and open the filter outlet door after the filter drain valve discharge

water.

I) Opening stream cleaning: open the two segment connecting door of the reverse osmosis,

clean the fresh water return gate and put the knob of the concentrated water quick flush valve into

manual gear. Open the quick flushing valve and the washing water inlet valve. Close the cleaning

liquid circulating gate and go on one and two stage stream cleaning of reverse osmosis. Discharge

the washing liquid.

J) Cycle stream cleaning: open the clean concentrated water return gate and put the knob into

26
automatic position. Close the quick flushing valve and go on cycle cleaning of the reverse osmosis.

K) Cycle cleaning of the second stage: Clean it for half an hour and open the two stage cleaning

inlet valve of the reverse osmosis. Close the one stage water inlet valve and two segment

connecting door. Emphasis on cleaning for the second stage.

L) Medicament complement: During the process of the cleaning, if the PH changes over 0.5, add

dosages in time.

M) Low pressure flushing: After the flushing, go on low pressure flushing with the purified water

less than 0.4 Mpa until the rejection liquid not including any foam and cleaning residue.

N) Stop flushing: clean the washing pump and close the cleaning water inlet valve of one and two

stages. Close the clean concentrated and fresh water return gates.

O) Flush circuit: Put the knob of the reverse osmosis into stop gear. Put the knobs of the

concentrated water quick flush valve, slow opening valve, fresh water discharge valve into manual

gear and then they are opened. Open the two segment connecting door of the concentrated water.

P) Low pressure flushing: Put the knob of the flush water pump into manual gear. Start the flush

water pump. Clean the reverse osmosis with low pressure.

Q) Stop flushing: After the flushing, put the knobs of the flush water pump, concentrated water

quick flush valve, slow opening valve, fresh water discharge valve into automatic gear. Then the

flushing water pump stops and the quick and slow valves close.

R) Run: After the flushing, the reverse osmosis can be started again. But the initial water

production should be discharged until it meets the demand of using water.

11.4.3 Choice of cleaning fluid:

The most common pollution of reverse osmosis membrane: Calcium carbonate scale, calcium

sulfate scale in process, metal oxide/hydroxide, Inorganic colloid pollution, silicate fouling, microbial

contamination, Natural Organic Matter. Wash temperature is generally 30-40, cleaning time is

generally 30-60 minutes. The chemicals used in the cleaning must be of a chemical purity or higher

level, and the type and concentration of the medicament should be determined according to the

pollutant.

Common cleaning fluid of reverse osmosis membrane

27
Number Chemical Concentration PH Pollutants

calcium carbonate scale、 calcium sulfate

Set Ammonia
1 Citric acid 2％（wt） scale in process、metal oxide/hydroxide、
Water to 4
Inorganic colloid pollution

Calcium sulfate scale and mild to

STPP＋ 2％＋0.8% Set hydrochloric
2 moderate degree of natural organic
Na-EDTA (wt) acid to 10
pollutants

STPP + 2％＋0.25% Set hydrochloric

3 Severe natural organic pollutants
Na-DDBS (wt) acid to 10

Natural organic pollutants、

Sodium 1%+0.03% Set hydrochloric
4 Inorganic/organic colloid mixed pollutants
hydroxide+ SDS (wt) acid to 11.5
and microbial contamination

Sodium
5 0.1%(wt) Polymerization silicon scale
hydroxide

Notice: STPP = Sodium Tripolyphosphate Na-EDTA = EDTA Aldronate

SDS = Sodium Dodecyl Sulfate

11.4.4 The protection of the system shutdown:

1) After reverse osmosis shutdown, Using ultra-filtration water low pressure without scale inhibitor

rinse for 15 minutes.

2) Under normal circumstances, the stop of the reverse osmosis device shall not exceed 15 days,

During the period of stopping, the daily use of ultra - filtration water for flushing, flushing time 20 ~ 30

minutes.

3) The following protective measures should be taken when the reverse osmosis device is

deactivated for more than 15 days:

A) Cleaning the system with the cleaning liquid. 1% NaHSO3 protection solution is prepared with

fresh water.

B) Use fresh water to prepare 1% NaHSO3 protection liquid, the circulation is washed for 20

28
 minutes.

C) When the protection fluid is filled with the system and pipe, the valve is closed and the gas enters

the system.

D) If the Temperature below 27 ℃, every 30 days, protection fluid is updated as above.

E) Reverse osmosis before put into use again ,Please use low pressure water flushing for 1 hour,

and then with high-pressure water washing, flushing water all emissions, until the water production

is qualified.

F) During the shutdown of the reverse osmosis device, the ambient temperature shall not be less

than 5, which is to prevent the freezing of the solution in the pressure vessel.

But also not higher than 45, and it can avoid the acceleration of membrane degradation.

11.4.5 Preservation of the membrane

Membrane components before you install and use them, should be stored in dry and ventilated

environment. The storage temperature 20-35 degrees as well. The membrane components is

prevented from being exposed to direct sunlight and contact oxidizing gases.

11.5 Exclusion of reverse osmosis

Notice: First check all the instruments, sensors, displays the measurement accuracy, Because the

80% so-called system fault is due to the measurement of the instrument is not accurate and false,

After troubleshooting of the instrument's fault the next step is for a systematic investigation.

Fault symptoms
Direct
Production Salt Differential Remote Cause The Solution
Cause
Flow Passage Pressure

Oxidative Residual chlorine、 Replace membrane

↑ →
damage ozone、KMnO4、etc element

Replace the membrane

Produced water back
Diaphragm element, improve the
↑ → pressure diaphragm
leakage filtering effect of the
wear
Nanofiltration

29
 O ring
↑ → Incorrect installation Replace O ring
leakage

Leakage of
When installing Replace membrane
↑ → Water
component damage element
supply pipe

Improper fouling
↑ ↑ Scaling Cleaning; control fouling
control

Colloid Improper Cleaning; Improve the

↑ ↑
pollution pretreatment pretreatment

Biological
Raw water containing Cleaning and disinfection,
↓ → contaminati
microorganisms improve the pretreatment
on

Organic Oil, cationic Cleaning; Improve the

→ →
pollution polyelectrolyte pretreatment

Densificatio Replace the membrane

↓ → n of Water hammer element or increase the

pressure membrane element

Remark: ↑Increase ↓Reduce →Invariability 、 Cardinal symptom

12. PH adjustment device

Name: Alkali dosing pump Model: GM0010 Quantity: 2

Brand: Mitonro Box: 1000L (PE)

12.1 Chemical illustration

Cleaning purposes: The CO2 in the water into HCO3 - and CO32 - in order to be reverse osmosis

removal, PH increased at the same time also can make the reverse osmosis membrane desalination

rate to rise.

Name of chemical: Sodium hydroxide solid

Dosage：Add 900L water, 100KG solid sodium hydroxide; dosing pump is adjusted to 10% scale

30
adjustable, to adjust the pH value of 7.5-8.5 as the standard.

12.2 Operating instructions

12.2.1 Automatic：Run along with the two stage reverse osmosis system. With the two stage reverse

osmosis system to stop together. You can adjust the dosing pump dosing percentage.

12.2.2 Manual：You can choose the reducing agent of the dosing pump to start or stop. You can

adjust the dosing pump dosing percentage.

12.3 Other

Same with bactericidal agent dosing system.

13. Fresh water pump(Level 1)

Name: Fresh water pump (Level 1) Model: CDL65-20-2 Material: stainless steel

Quantity: 2 Running status: 1 using 1 standby Brand: Hangzhou Southern pump

13.1 Operating instructions

13.1.1 automatic: According to the level of a fresh water tank to determine whether to start.

1) When a fresh water tank is in a non high (medium) level, a fresh water pump automatically starts.

From the first class of fresh water tank, the water supply to the two level reverse osmosis system.

2) When a fresh water tank at a low level of liquid, a fresh water pump will be subject to a low level of

fresh water tank can not start, Subsequent systems will not be started. Meet condition 1) can be

started as needed.

13.1.2 Manual: With the switch on the control box, put on the manual, Can be forced to start a fresh

water pump (Level 1).

13.2 Notice

13.2.1 Water requirements relatively clean water, avoid containing sand, fiber lines and other debris,

otherwise easy to block or wear a pump.

13.2.2 Before the start of a fresh water pump, please make sure that the air in the pump chamber is

discharged, Otherwise it will cause the pump idling, heat shaft seal and burn Water Leakage.

13.2.3 It is forbidden to idle without water, lack water. When the manual operation, attention must be

31
paid to observation liquid level of fresh water tank to avoid pump idling.

13.3 Daily maintenance of fresh water pump (Level 1)

Operator need to check the spot regularly every day. Check the water pump valve opening and

closing of inlet and outlet is sensitive, whether there is a leak or other anomalies.

13.4 Periodic inspection

●Pump operation and operation pressure ●Potential leakage

●Motor overheating ●Break off time of Motor overload

●Frequency of starting and closing ●All control operations

If you find fault, according to the Common troubleshooting method.

13.5 Common troubleshooting

Same to the raw water pump troubleshooting.

14. Reverse osmosis(Level 2)

Name: Reverse osmosis system operation RO film type: CPA3-8040

Output: 45T/H Quantity: 48 Brand：Hydecanme Quantity： 1 set

Working principle: Reverse osmosis membrane is a kind of pure by cross-flow filtration process, Be

processed material liquid flow through the membrane surface at a certain speed, Through the fluid

through the membrane from the vertical direction, at the same time, most of the intercept is

concentrate with out membrane element. Cross-flow filtration model reduced the thickness of the

concentration polarization layer at the membrane surface, can effectively reduce the membrane

fouling.

14.1 Operating instructions

Reverse osmosis have four kinds of working state in turn: start and washing，water making, stop and

washing, shut down.

14.1.1 Automatic: According to the fresh water tank(Level 2) liquid level control whether to start the

high-pressure pump to start the reverse osmosis system, When the fresh water box(Level 2) in the

32
middle and low level system automatically start, Reverse osmosis system in addition to the fresh

water tank(Level 2) liquid level control system and also controlled by the fresh water tank(Level 1)

liquid level, Only when the water tank(Level 1) in a low level of high pressure pump is likely to start.

14.1.2 Manual: Can choose high-pressure pump start or stop to start or stop the realization of

reverse osmosis system, At this point is not affected by the fresh water tank(Level 2) and the fresh

water tank(Level 1) liquid level.

After the system starts, the boot is flushed (time consuming 30~60 seconds).Water making, when

the fresh water tank (Level 1) to reach a high level when the reverse osmosis (time consuming

30~60 seconds). After washing, the high pressure pump stops and reverse osmosis stops.

快冲进水

5＃ PI
L H
PS PS
PI

1＃
2＃ FIR
PI
3＃
高压泵
4＃
快冲排放 回收

Figure 5 Reverse Osmosis System

1#-High pressure pump outlet valve

2#- RO Concentrated water discharge valve（Recovery valve）

3#- RO Water valve

4#-Quick flush discharge valve（Recovery valve） 5#Quick flush inlet valve

Various state valve opening and closing conditions.

1) Flushing state

Turn on: High-pressure pump inlet, outlet valve, Concentrated water control valve, Water valve (the

valve opening has been adjusted, in addition to clean or special circumstances do not adjust) Quick

flush valve fully open.

Turn off: Cleaning the medicine valve, Cleaning liquid medicine return valve，Clean tank refill and

medicine wash back valve.

Notice: To ensure that all of the pump chamber is discharged before the high pressure pump starts,

Otherwise the pump shaft seal thermal burn more likely cause leak.

33
2) Water production state (the system runs for 8 hours, the automatic flushing 2min, according

to the actual situation to determine)

Turn on: High-pressure pump inlet, outlet valve, Concentrated water control valve, Water valve (the

valve opening has been adjusted, in addition to clean or special circumstances do not adjust)Quick

flush valve close.

Turn off: Cleaning the medicine valve, Cleaning liquid medicine return valve，Clean tank refill and

medicine wash back valve.

Check after starting

1) To ensure the pressure of the high pressure pump into the RO film element, which is maintained

at no more than the design pressure.

2) Water production, concentrated water flow in the design range.

3) System is running after a period of time has met the requirement of the produced water quality

and electrical conductivity.

4) Remember that timely and accurate record operation parameters.

5) System parameters meet the above requirements, after system operating normally

high-pressure pump outlet valve, concentrated water regulator in the usual time of switch on/off the

machine do not need to Turn on/off and adjust.

6) When the water temperature changes, the design of RO inlet water temperature is 25.According

to the water content of membrane element, the water consumption per 3% is decreased by 1.At this

point to fine-tune the RO concentration of water valve, so that the water content of RO in the film

design, RO water pressure rise slightly.

3) Shut down and flush

When you need to stop it, the quick flush valve fully open, other valve position unchanged.

4) Turn off

Quick flush valve close after Shut down and flushing. High pressure pump shut down and the

system shut down.

14.2 Other

Washing of RO system (Level 2),Maintenance and other operations of the same level RO system.

34
15. Fresh water pump (Level 2)

Name: Fresh water pump (Level 2) Model: CDL42-20

Material: Stainless steel Quantity: 2

Running status: 1 using 1 standby Brand: Hangzhou Southern pump

15.1 Operating instructions

15.1.1 Automatic: According to the fresh water tank(Level 2) liquid level to determine whether to

start.

1) When the two grade fresh water tank is in a non high (medium) level, level fresh water(Level 2)

pump automatic start, Supply the water from the fresh water tank(Level 2) to the EDI system;

2) When the fresh water tank (Level 2) is in the low level, The fresh water pump(Level 2) will be

protected by fresh water tank(Level 2) low level can't start, The follow-up system will not be able to

start. Meet condition 1) can be started as needed.

15.1.2 Manual: With the switch on the control box, put on the manual, Can be forced to manually

start the fresh water pump (Level 2).

15.2 Notice

15.2.1 Raw water demand is relatively clean water. Avoid contains sand, line fiber, sundry, otherwise

easy to jam or wear pumps.

15.2.2 Before starting the fresh water pump (Level 2), please ensure the pump cavity air exhaust,

otherwise it will cause the pump idling, pump heat burning shaft seal and leaking.

15.2.3 It is forbidden to idle without water, lack water. When the manual operation, attention must be

paid to the fresh water tank (Level 2) liquid level observation so as not to pump idling.

15.3 Fresh water pump (Level 2) daily maintenance

Operator need to check the spot regularly every day. Check the water pump valve opening and

closing of inlet and outlet is sensitive, whether there is a leak or other anomalies.

15.4 Periodic inspection

●Pump operation and operation pressure ●Potential leakage

●Motor overheating ●Break off time of Motor overload

●Frequency of starting and closing ●All control operations

35
If you find fault, according to the Common troubleshooting method.

15.5 Common troubleshooting

Same to the raw water pump troubleshooting.

16. EDI System

Name: EDI System Model: MK-3X Output: 40T/H

Quantity: 8 pieces / sets Brand: United States GE

16.1 Notice

1) Notice according from system

Due to the complexity of the system, high cost, in order to protect the system better, to avoid

incorrect operation and damage to EDI film, we recommend do not manual operation.

2) The personal safety protective measures

Untrained personnel shall not be used GE module. Before reading the user manual or did not

receive any training cases, please do not try to operate the GE module. It may cause serious

damage.

The air cleaning method is not suitable for the GE module. The air is unable to clean and remove the

blocks in the module.

GE module disassembly, loosen or dismantle positioning bolts and other improper operation and

use of the GE module may cause serious personal injury or warranty service failure.

For all personnel training in the use of the risk of chemical cleaning, possible exposure to the acid,

corrosive substances, oxidant or other chemicals under the condition of must wear rubber gloves,

rubber protective clothing, masks and goggles.

3) Shock hazard:

Be careful when GE module charging, it has high voltage. When you need to work in the vicinity of

the GE module, please disconnect the DC power supply.

16.2 Operating instructions

16.2.1 System specification

1) The water requirements

The water source Two grade RO product water

36
 Water equivalent electrical conductivity
<40μs/cm
（Include CO2）

Silicon dioxide（SiO2） <1mg/L

Iron, manganese, sulfide <0.01mg/L

Total chlorine（In Cl2） <0.05mg/L

Total hardness（In CaCO3） <1.0mg/L

Dissolved organic matter（TOC，In C） <0.5mg/L

Running pH range 4-11

Operating temperature 5-45℃

Water-yielding pressure <0.7MPa

Be careful: If water quality not meet the requirements of water quality of membrane reactor, may

cause the membrane reactor water can not reach the design requirements, while reducing the

service life of the membrane reactor!

2) Module operation parameters

Parameter Unit Numerical

Water-yielding m3/h 2.30～6.40

Concentrated water m3/h 0.23～0.64

Water inlet temperature ℃ 5～45

Water inlet pressure MPa 0.2～0.6

Pressure differential between Water

MPa 0.14～0.21
inlet and water-yielding

Rate of recovery % 85～95

Voltage V 0～600

Electric current A 0～2

3）Notice

Because of electrode water contains a small amount of hydrogen, oxygen and chlorine (Containing

chloride ions),electrode water must be ventilated. Ensure that the ventilation system hydrogen

content is less than 4%, otherwise there is a risk of explosion.

37
Must ensure that piece of the amount of water into the EDI membrane, and concentrated water

discharge valve, water drain valve open, Otherwise it will burn EDI film block, causing irreparable

damage. Valve regulation should be slow to avoid water hammer damage caused by the film. that

damage cause will not in the scope of the warranty.

16.2.2 Working state of EDI system

EDI system has three kinds of working state: Water making, cleaning and regeneration (Generally

provided by the EDI module is regenerated, the actual operation of the general do not need to

regenerate.)

16.2.3 Automatic operation

This state can be used to make water, and can not be used for cleaning and

regeneration.

According to desalting water tank liquid level automatic start or stop. When desalting water tanks in

the low level, and the water box (Level 2)in a low level, the system automatically start began to water,

When arrived at the high liquid level it automatic stop. If desalting water tanks in the low level, At this

time, the fresh water tank (Level 2) at a low level of EDI system is not to start, the condition is

automatically activated.

16.2.4 Manual operation

Can be used for EDI three working state: Water making, cleaning and regeneration (Generally

provided by the EDI module is regenerated, the actual operation of the general do not need to

regenerate.)

1. Water making state

1) Start the system

According to the following steps 1 ~ 3 to adjust the pressure and flow before, please do not connect

to the membrane reactor power! The working pressure of the membrane reactor is no more than 0.2

~ 0.7Mpa (2 ~ 7bar)!

1> Open the fresh water pump (Level 2),and slowly open the system total inlet valve;

2> Slowly adjust the inlet and outlet valve of each membrane reactor, through the flow meter and

pressure gauge readings, of the film will be adjusted to normal working state;

38
3> By adjusting the inlet and outlet valve, the water produce from film and concentrated water

transferred to the set value, and maintain a stable state;

Be careful: Water making outlet pressure is higher than that of concentrated water 0.01 ~

0.03Mpa.

4> After the flow is stable, turn the EDI membrane reactor power on.

5> To observe whether there is a large fluctuation in the flow meter and pressure gauge of the

membrane reactor, turn off the power supply if there is. After investigation, anew to the above steps

again until after the flow stability, Carry out the following steps;

Be careful: f there is overload protection, press the reset switch to work again. If the overload

protection occurs frequently, should stop the machine and have a careful inspection. make

appropriate adjustments to the running parameters.

2）Shut down the system

1> The output voltage of the control power supply is adjusted to 0;

2> Button and confirm that the output voltage is 0;

3> Turn off the AC power supply;

4> Release the pressure in the membrane reactor, that is, the pressure gauge reading is “zero”;

5> The discharge of water in the membrane reactor, close all valves.

Notice: When you shut down, adjust the membrane stack voltage to “zero” first, And then shut off

the supply of power supply, and then close the booster pump, the release of the pressure inside the

membrane reactor, the release of the film inside the water. When long time is not used, the

protective liquid should be injected into the membrane reactor, Prevent membrane dehydration in

pile resin, caused irreparable damage.

3) Cleaning and Regeneration

Cleaning and regeneration check the maintenance of the EDI system part.

16.3 EDI system daily maintenance

Operator need to check the spot regularly every day. Regularly clean the environment around the

EDI device. Clean the dust of the film. Observe whether the device is working properly. Truthfully fill

in the operating records, so as to find out the problem of damage to the membrane reactor.

39
16.4 EDI system maintenance

When the EDI system runs 3 to 6 months may need to be cleaned. Cleaning conditions: in the

following case, the membrane reactor may need to be cleaned:

Temperature and flow rate is constant, the water producing pressure drop increases 10% ~ 15%;

Constant temperature and flow rate, concentrated water pressure drop increases 10% ~ 15%;

These results indicate that there may be fouling in the membrane reactor, please connect to

Shenzhen Hentongyuan Company, to make sure if need to clean the membrane or not, or consult

the best cleaning process.

Notice: Clean the concentrated water system first. Open the concentrated water

discharge water valve and the concentrated water return valve of the various

membrane blocks, At this point the water inlet valve and the water outlet valve of

each film block is closed. Concentrated water flow regulation is 1.7m3/h, inlet

pressure is less than 0.2Mpa (When the flow rate and pressure can not meet at the

same time, in order to meet the pressure will be final).

The general situation is not clean water production system, only when the EDI

serious fouling or serious biological pollution. Cleaning procedures are as follows:

Open produced water inlet valve, open produce water making outlet valve, open

produced water return valve, At this time the concentrated water inlet valve and

concentrated water outlet valve of the various membrane block should be closed.

Water production flow meter to adjust is 3.4 m3 / h, feed water pressure is less than

0.2 Mpa (when the flow rate and pressure can not meet at the same time, in order to

meet the pressure).

EDI chemical cleaning is done in manual. Cleaning steps as follows: 1> Acid cleaning 2>

Chlorine alkali cleaning. You can find it in English version of the EDI specification.

Notice: Dispensing water for reverse osmosis water.

16.5 Troubleshooting

The Problem Reason Solution Method

40
 Loose during transport, move or Tightening Membrane reactor（Don't too

Membrane operations hard, otherwise damage the membrane）

reactor leakage Contact with Shenzhen Hentongyuan

Membrane reactor defect
Company

Pipe leakage Plug loose Tight plug, check the gasket

Poor water

quality, but
Operating current setting is not
power has been Measure inlet flow conductivity and CO2
correct
connected with

equipment

Membrane reactor with dirt, Contact with Shenzhen Hentongyuan

scale, or by oxidation Company

Check if the downstream valve closed by

Downstream obstruction
accidentally
Flow decreases
System fouling or blockage of Contact with Shenzhen Hentongyuan
or inlet flow
debris Company
pressure
Check if the upstream valve closed by
increase
accidentally

Inlet flow decrease To check if there is a leakage or Bypass

valve is opened in the upstream.

Check the water source (water pump)

17.Desalting water pump

Name：Desalting water pump（Level 2） Model: CDL42-60 Material: stainless steel

Quantity: 2 Running status: 1 using 1 standby Brand: Hangzhou Southern pump

17.1 Operating instructions

7.1.1 automatic: According to the desalting water tank liquid level to determine whether to start.

1) When the desalting water tank is in a non high (medium) liquid level, the desalting water pump is

automatically activated, supply water from the desalting water tank.

41
2) When salt water removal tank at a low liquid level, desalting water pump will be subject to the

desalting water tank, low level of protection can not start. Subsequent systems will not be started.

Meet condition 1) can be started as needed.

17.1.2 Manual: With the switch on the control box, put on the manual, Can be forced to manually

start the desalting water pump (Level 2).

17.2 Notice

17.2.1 Raw water demand is relatively clean water, avoid contains sand, line fiber, sundry, otherwise

easy to jam or wear pumps.

17.2.2 Before start the desalting water pump, please make sure that without any air in the pump

cavity, otherwise it will cause the pump idling, pump burning and leaking.

17.2.3 Pumps are strictly prohibited to idle without water, when the manual operation, be sure to

watch the desalting water pump of liquid level in order to avoid idle running.

17.3 The daily maintenance of desalting water pump (level 2)

Operator need to check the spot regularly every day. Check the water pump valve opening and

closing of inlet and outlet is sensitive, whether there is a leak or other anomalies.

17.4 Periodic inspection

●Pump operation and operation pressure ●Potential leakage

●Motor overheating ●Break off time of Motor overload

●Frequency of starting and closing ●All control operations

If you find fault, according to the Common troubleshooting method.

17.5 Common troubleshooting

Same to the raw water pump troubleshooting.

18. Operating basis

18.1 Electronic control panel instructions

The light is said ------ Operating

The flash is said ------ Abnormal and alarm, Malfunction （ lack of pressure, lack of water,

overpressure, overproof, pump tripping, etc.）

The light is out ------ There is no operation or without abnormal

18.2 Switching operation instructions

Power on ------ Provide AC220V control power supply, then the other control of the system is able to

42
work.

Power off ------ Close AC220V control power supply, the whole system will be in a shutdown state.

18.3 Device selection switch

Automatic ----- Controlled by liquid level, water pressure, water quantity, setting parameters and

other conditions.

Shut down ------ Forced to shut down.

Manual ------- Artificial mandatory start operation, Not controlled by liquid level, water pressure,

water quantity, setting parameters, etc.

18.4 System selection switch

Automatic system ------ The whole system is controlled by liquid level, water pressure, water quantity,

setting parameters, and so on.

System stop ----- The whole system is in a shutdown state

System manual ----- Any part of system can be started manually. As: Filter backwash operation,

chemical cleaning of RO.

18.5 Fault alarm

Alarm ----- When the failure occurs, the buzzer sounds alarm.

Alarm reset ----- Close the reset switch, after clear out the fault, put the reset switch open.

Appendix

Method for determination of pollution density index SDI

Pollution density index SDI is represent an important indicator the water quality of the reverse

osmosis system.

The basic principle is measured in the 30psi (0.21MPa) with 0.45 m water pressure filtration amount

of water required.

(1) Test equipment assembly:

1>According to the figure assembly test device;

2>Connect the test device to activated carbon system water pipeline sampling point;

3>Packed in a membrane after will feed water pressure regulation on 30 psi. In the actual test, you

should use the new membrane filter.

(2) In order to obtain the accurate test results, special attention should be paid to

the following items:

43
A. When installing a membrane filter, should use flat tweezers to avoid puncture the membrane filter

(figure 1).

B. Ensure clean type O sealing ring in good condition and install the correct;

C. To avoid using hand to touch the filter membrane;

D. Flush test device first and remove the pollutants from the system.

(3) Test procedure:

A. Record test temperature. system temperature should not be more than 1 ℃in the test time.

B. Excluded the air pressure in the filter. Depending on the type of filter, in the case of water supply

ball valve to open, or open the exhaust valve on top of the filter, unscrew the filter jacket or thread,

fully exhaust;

C. Use the 500ml measuring cylinder to measure the water just through from membranes filter.

D. All ball valves open, measuring from the time needed for ball valve fully open full 500 ml water

sample and record;

E. After five minutes, measure the time required to collect 500 ml water sample again, and also

measured again after 15 minutes.

F. If take the time needed for more than 60 seconds, 500 ml water means about 90% of the

membrane filter area is blocked, now no need to experiment;

G. Again to measure the water temperature to ensure that the water temperature at the start of the

experiment and the temperature right now is not more than 1℃;

H. After the end of the experiment and open the filter poor, better to keep the membrane filter as well,

for future reference.

给 水
一 级 调 节 阀

压 力 调 节 阀

压 力 表
PI

0.45μ m滤 网
排 气 阀
O环

Schematic diagram of SDI tester

(4) Calculation formula:

44
SDI =100×(1-t0/t15)/ T15

SDI = Pollution density index

T15 —— The total test time, the unit for the minute. Usually T15 is 15 minutes.

t0 —— The first sample for 500 ml that time we spend.

t15 —— After 15mins the sample for 500ml that time we spend.

Remarks: If the sample will be completely diaphragm jams, SDI is 6.7. The design requirements

SDI15 less than 5.

System Operation Data Record Table

1、The Installation Check list

1. All of the terminal is connected to the power supply, discharge point or storage

devices.

[ ]

2. Electrical facilities, RO water, EDI water should be available for continuous

operation.

[ ]

3. Pipeline flushing procedures have been completed.

[ ]

4. Electrical wiring has been tested

[ ]

Inspector_________ Date___________

45
 2、Start check list

Please make sure items following are prepared before start the machine

1. All manual valves are closed.

[ ]

2. All pump switch is in "off" position.

[ ]

3. Read the user's Manual

[ ]

Inspector_________ Date___________

Pre-processing Daily Operation Record

46
 Date

Parameter

Project Unit

The iron removal filter inlet pipe

bar
pressure

The iron removal filter outlet pipe

bar
pressure

differential pressure between Iron

bar
removal filter inlet and outlet pipes

1#Raw water pump outlet pressure bar

2#Raw water pump outlet pressure bar

Active carbon filter inlet pipe pressure bar

Active carbon filter outlet pipe pressure bar

differential pressure between activated

bar
carbon filter inlet and outlet pipes

1#backwash water pump outlet

bar
pressure

2# backwash water pump outlet

bar
pressure

Total flow rate of the system M3/h

Remark

R O System Daily Operation Record

47
 Date

Parameter

Project Unit

Reverse osmosis inlet water

us/cm
conductivity

Reverse osmosis inlet water

oC
temperature

Reverse osmosis inlet water PH PH

Nanofiltration inlet water pressure bar

Nanofiltration outlet water pressure bar

Nanofiltration differential pressure bar

High pressure pump low pressure

switch

High pressure pump high pressure

switch

RO outlet water productivity us/cm

RO High pressure inlet water

bar
pressure

RO Segment pressure bar

RO Outlet water pressure bar

RO water output flow M3/h

RO Concentrated water flow M3/h

Remark

48
 EDI system daily running record

Date

Parameter

Project unit

EDI inlet water us/cm

conductivity

Nanofiltration inlet water bar

pressure

Nanofiltration outlet water bar

pressure

Nanofiltration differential bar

pressure

EDI outlet water us/cm

conductivity

EDI inlet water pressure bar

EDI Concentrated water bar

pressure

EDI outlet water pressure bar

EDI output water flow M3/h

EDI Concentrated water M3/h

flow

EDI electrode rinse flow M3/h

Remark

49