Production per shift of 24 hrs in mtrs

= Total no of picks inserted per shift / (picks per cm x 100 )

or

= Total no of Picks Inserted per shift / ( picks per inch x 39.37 )

Total no. of Picks = (Final Reading of the machine - Intial Reading of machine ).
Conclusion :-
N W LOONSMS 1128 NOS 1800 MM RS

Production of Loom = (RPM X WORKING HRS X 60 X EFFICIENCY %) / ( PICKS PER INCH X 39.37)

W W LOOMS 974 3400 MM RS

POSSIBLE ENDS /INCH 14 4.472136 62.6099

ASSUMED EPI 56

TOTAL YARN REQUIREMENT NW +WW MT /YEAR

RING YARN MT /YEAR

OE YARN MT /YEAR
TOTAL MT /YEAR
EXCESS 40S YARN MT /YEAR
nw fabric
cost of preparation warp weft
sizing 10 rs/kg 0
process 2 RS/kg 0
weaning cost 0.3 rs /pick 0
pick /mts 88
cost of weaving 26.4
warp gram /mtrs 83.77608
weftgram/ mtrs /mtrs 76.60578

cost of warp 331.38

319.3797
cost /mts 27.76169 24.46633

totalyarn cost 52.23 rs mtrs

weaving cost 26.4
total grey cost 78.63
folding checking 2
total final cost /mtrs 80.63
warp wt 5104 1.0936 453.59 1.09 1.02 2814876 83.77608

840 40 33600

weft wt 58 88 453.59 1.09 1.02 2573954 76.60578

840 40 33600
160.3819
gms /mts
mtrs /kg
mtrs /kgs 1000 160.389 6.234842

warp wt 5400 1.0936 453.59 1.09 1.05 3065713 182.4829

840 20 16800

weft wt 90 60 453.59 1.09 1.02 2723227 162.0969

840 20 16800
344.5798
gms /mts
mtrs /kg
mtrs /kgs 1000 344.5798 2.902085
 PDN/LS/D
INCH X 39.37) AY 500 24 60 0.95 684000 197.4277
88 39.37 3464.56

NO NW LOOMS 1128
PDN /DAY MTRS 222698.4
",PDN@360 DAYS IN MILLION MTRS 80.17143
MTRS / KGS 6.234842
MT REQUIRED FOR NW LOOMS /YEAR 12858.62 MT /YEAR

PDN/LS/D
AY 300 24 60 0.92 397440 180.2678
56 39.37 2204.72

NO NW LOOMS 974
PDN /DAY MTRS 175580.8
",PDN@360 DAYS IN MILLION MTRS 63.2091
MTRS / KGS 2.9
MT/YEAR REQUIRED FOR NW LOOMS 21796.24 MT /YEAR

34654.86 MT /YEAR

50988.78 MT /YEAR
19266.43 MT /YEAR
70255.21 MT /YEAR
19266.43 MT /YEAR
 rs /kg
bleaching - souring 8
dyeing 36
finishing 6
stage MT Ring Spinning GRMAS / SPL 8 HRS speed ef
STAGE1 4134.00 50544.00 74.69 18000 0.98
STAGE2 24422.00 ### 110.66 18000 0.95
STAGE3 13731.00 48000.00 261.24 16000 0.93
STAGE4 3743.00 43200.00 79.13 18000 0.98
STAGE5 7484.00 68544.00 99.71 18000 0.98
STAGE6 2828.00 14112.00 183.01 17500 0.95
TOTAL 56342.00 ### 122.48 17500 0.96
ROT0R
STAGE1 3603.00 936 3515.40 75000 0.95
STAGE2 0.00 0
STAGE3 5181.00 1224 3865.61 75000 0.95
STAGE4 6908.00 1632 3865.61 75000 0.95
STAGE5 4087.00 1888 1976.92 90000 0.96
STAGE6 0.00 0
19779.00 5680 3180.11 80000 0.96

TOTAL PRODUCTION

cost of yarn 40s count commed 20s count

cost /bale 35000 20000
cost of coton 205.8824 117.6471
commed cottom cost 267.3797 127.8772
covestion cost 1.3 rs /count 1.3
total convesion costof 40 s
yarn 52 26
319.3797 143.6471
misc @3% 9.58139 4.309412
total cost landed 328.9611 rs /kgs 147.9565
TM COUNT TPI GPS /8H TPA
4.2 55 31 74.292 34176.41
4.4 40 28 110.8384 50988.78
4.6 20 21 260.9377
4.2 52 30 80.81297
4.4 43.5 29 98.76293
4.5 27.5 24 184.8361
4.2 38 26 123.203

4.2 11 14 3354.929

4.2 10 13 3870.547
4.2 10 13 3870.547
4.2 18 18 1923.29

4.2 12 15 3140.72 19266.43

70255.21