Sizing Calculation - Transformer, Drive & Motor - Rev B

B 13.10.
14 As per Consultant comments SN SN RR 1 of 33 A

B
A 04.08.14 As per Consultant comments SN SN RR
B
A
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ABB
M/s. TATA STEEL LTD.
Hot Skin Pass Mill
Sizing Calculation –Transformer, Drives

Motors
Prep. Sandeep Nayak (SN) Proj Hot Skin Pass Mill

Chkd. Rakesh Ramalingam (RR) 2014-10-06 Cust Tata Steel Ltd. Bara
Appr. Franklin G Stephenson (FGS) Released OI No. EPAME-WB-13116
Doc. kind Information Doc. Item
Title Sizing Calculation –Transformer, Drives & des. des.
Motors Resp. dept. INABB/PA-IS

Document identity
Lang. Rev. ind. Sheet 2
3BYN434010-TAQ en B
ABB India Limited No. of sh. 33
TEMPLATE: 3BSE012922 REV: C; FILENAME: 3BYN430018-SGA DRIVESIZINGCALC_GENERAL_REVB.DOCX; PRINTDATE: 11/10/2014 10:51:00 AM; SAVEDATE: 11/10/2014
10:51:00 AM SKELETON; 3BYN200812E4029 REV -: OWNER: INABB/PAMM
List of Contents
Sl. No Description Pages

1. Main Cover Sheet 1
2. Internal Cover Sheet 2
3. List of Contents 3
4. General Notes 4-5
5. Converter Transformer Calculation for Main Drives with 6-7
Formulas used
6. Line supply unit /Inverter Data Sheets For Main Drives Pages (8-12)
7. Harmonic Report & K-Factor Calculation 13-15

8. Main Drive Line ups Motor Datasheet
a. POR Pages (16-17)
b. Mill Pages (18-19)
c. Tension Reel Pages (20-21)
9. Revision history 22
10. Design Calculation basis for Motors Annex I
23
11. Drive capability Vs. Transformer sizing basis Annex II
24
12. AMI Motor Nomenclature & Motor Rating plate details. Annex III
25-28
13. Auxilary Trafo(AUX TF-1) Sizing Calculation Annex IV
29-32
14. Torque Diameter, & Power Calculation sheet Annex V
33
Doc. kind Information Proj Hot Skin Pass Mill

Title Sizing Calculation –Transformer, Drives & Cust Tata Steel Ltd. Bara, Jamshedpur
Motors OI No. EPAME-WB-13116
Document identity
3BYN434010-TAQ en B 33
ABB India Limited No. of sh.
TEMPLATE: 3BSE012922 REV:C: FILENAME: 3BYN430018-SGA DRIVESIZINGCALC_GENERAL_REVB.DOCX; PRINTDATE: 11/10/2014 10:51:00 AM; SAVEDATE: 11/10/2014
10:51:00 AM SKELETON 3BYN200812E4029 REV -:OWNER: INABB/PAMM
General Notes
1. General basis for dimensioning is as follows:
Motor insulation class: The insulation material is Class F.
Temperature rise class: Class B.
The overload capability for converter & inverters will meet the overload specification by Mill builder
and conforming Standards.
Converter transformers overloads
The duty classes of converter transformer will be matching with Design Parameter of the relevant
Drives and Motors.
Incomer Converter Overloads:
Most stringent duty of 150% for 60 sec for every 300 sec is considered for the Multi-drive lineup
converters.
Inverters overloads:
Overload capability of the inverters will match that of the corresponding motor.
Motor Overloads:
Mill: - 115% Continuous and overload of 150% for 60 sec for every 300 sec based on the data available
in Contract.
POR & Tension Reel: - Overload of 150% for 60 sec for every 300 sec based on the data available in
Contract.
Ambient temperature for converter and inverter design is 35 deg C.
Ambient temperature for motors is 50 deg C.
Motor & component list received from OEM (CMIFPE) “1248 -Motor List- RevA”, provides the basic
loads for design and calculation
2. Assumptions made for calculations

For the electrical losses, the motor efficiency and inverter efficiency values have been considered with
respect to the power delivered as in the datasheets.
3. Support documents and special considerations

The capacity of the transformer shown in the design document represents its continuous delivering
capability (S1 duty).
The transformer will be adequately designed to handle the harmonic currents/voltages (according
to the converter’s harmonic spectrum) over and above the declared designed capacity, which is
based on the harmonic report attached below, sent to transformer vendor
The transformer will be designed for F/B Temperature rise class all through its designed operating
conditions.
The Convertor transformer shall have loading pattern of Class IV (1 P.U Continuous, 1.25 P.U for
2 hours & 2 P.U for 10 Sec) as per IEC 60146.
4. Dimensioning of the Incoming Supply Unit, Inverters and ABB Motors is done using an ABB
proprietary package named Drive Size.

Document identity
5. Incomer Supply Unit and Inverter sizing

The total power drawn from the DC bus is calculated for every line up based on the required power
values for each motor. The RMS factor is arrived by considering the above mentioned (point 1) duty
cycle.
The above power requirement is used for sizing the Incomer Supply Unit. This nominal power is used
in the Drive Size package for the sizing calculations. The report of this package is attached for
reference.
The inverter / motor (Non Geared) pair is also selected using Drive Size. First the motor is selected by
considering RMS load based on the above duty cycle for individual application. The package contains
a complete database of all the ABB make motors, which includes the torque characteristics of the
motors with respect to speed. This torque characteristic includes the continuous load ability
characteristic, the maximum load ability characteristic and the maximum permitted motor torque
characteristic. The continuous load ability characteristic is different depending upon whether the motor
is self-ventilated or force cooled. The package checks the database for the lowest rated power motor
where the specified nominal shaft torque requirement is below the motor’s continuous load ability
across the specified speed range and also where the overload torque is below the maximum load ability
across the speed range. It is possible for the user to select any other motor of one’s choice as long as
there is a positive margin in the torque characteristic. This feature has been used to select as few
varieties of frame sizes and pole numbers as is reasonably possible. For example, if a self-cooled motor
has been selected for a certain application, it has been attempted to select the same motor with force
cooling for a higher power application. The report of Drive Size is attached for each of the drives.
After the motor is selected, the package calculates the current drawn by the motor at nominal torque as
well as at peak torque. The inverter is selected based on estimation of the IGBT temperature rise based
on these currents as against the permitted temperature rise.
6. Power Electronic Devices are suitably selected for the protection, in case of power failure during
regeneration.
7. IGBT safe junction temperature limit is 125 degree centigrade. Cushion for temperature margin is on
the positive side and is adequate.

Document identity
Page 6
Page 7
Project Data Sheet Main Drive Lineup ANNEX II
Drive Sizing Report
Project Data Sheet ABB ref. no. 3BYN434010

Customer: Tata Steel Ltd., BARA, Date: 7/5/2014
Handled by: ABB
Project name: Hot Skin Pass Mill File name: Main Drive_Sizing
Customer ref. EPAME-WB-13116 Case: 1
Location: JAMSHEDPUR Revision: -
Network: Short circuit power 200 MVA Ambient conditions:
Transformer: Type Altitude motor 1000 m
Primary voltage 6600 V Temp. motor 50 °C
Secondary Voltage 690 Altitude drive 1000 m
Frequency 50 Hz Temp. drive 35 °C
kVA rating (Sn) 1500 kVA Altitude transformer 1000 m
Impedance (zk) % 6.25% Temp. transformer 50 °C
Item Drive name Motor Type designation Drive Type designation
No. q'ty Motor q'ty Drive
1.1.0 IGBT Supply Unit (ISU) ----- ----- ----- ACS800-204-1390-7
1.1.1 POR 1 AMI450L6A BAFTI 1 ACS800-104-1740-7
1.1.2 Mill 1 AMI 450L6A BAFTI 1 ACS800-104-1740-7
1.1.3 Recoiler 1 AMI 500L6A BAFTI 1 ACS800-104-2320-7
Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B-

Chkd by: INABB/PA-IS/RR Tata Steel Ltd., Bara, Jamshedpur Page: 89
Drive Sizing Report
Line Supply Unit Technical Data Sheet

Item No. 1.1.0 ACS800-204-1390-7
Specifications Catalogue data
Name ISU
Type ACS800 ISU module Voltage [V] 690
Cooling Air Drive power [kVA] 1391
IP Class IP00 Icont max DC [A] 1411
With Cabinet (-207) IP42 Ihd DC [A] 1056
Imax DC [A] 2111
Pcont max DC [kW] 1377
Frame type 3xR8i + 2xALCL-24-7
Line supply unit load Calculations

Required Result Margin
Ol definition: Power kW
1051 kW 240s mot cont 1051 1377 31 %
1479 kW 60s mot max 1479 2060 39 %
0 kW 0s gen cont 0 1377 0%
0 kW 0s gen max 0 2060 0%
DC current [A]
cont motoring 1077 1411 31 %
max motoring 1516 2111 39 %
cont generating 0 1411 0%
max generating 0 2111 0%
Temperature
mot temp 8%
gen temp 8%
Ihd DC = Heavy Duty Continuous Current allowed from the Drive

Margins are adequate and selection is OK

Chkd by: INABB/PA-IS/RR Tata Steel Ltd., Bara, Jamshedpur 9
Page: 10
Drive Sizing Report
Inverter Technical Data Sheet

Item No. 1.1.1 ACS800-104-1740-7
Name POR
No.of Inverters 1 Voltage [V] 690
Type Auto selection Nominal power [kW] 1400
Nominal current [A] 1358
Imax [A] 2116
Ihd [A] 1058
Frame type 3xR8i
Icont max [A] 1414
Inverter load Calculations

Load type Const. torque/power Required Result Margin
Overload type Simple cyclic Limit
Icont [A] 957 240s Icont [A] 957 1414 48 %
Imax [A] 1398 60s Imax [A] 1398 2116 51 %
cosfii Temperature 9%
Graph: currents
2500
2000
1500
Current [A]
1000
500
0
0 200 400 600 800 1000 1200 1400 1600
Speed [rpm]
max load cont loadability max loadability cont load

Chkd by: INABB/PA-IS/RR Tata Steel Ltd., Bara, Jamshedpur 10
Page: 11
Drive Sizing Report

Item No. 1.1.2 ACS800-104-1740-7
Name Mill
Imax [A] 2116
Ihd [A] 1058
Frame type 3xR8i
Icont max [A] 1414

Icont [A] 943 240s Icont [A] 943 1414 50 %
Imax [A] 1212 60s Imax [A] 1212 2116 75 %
cosfii Temperature 21 %
Graph: currents
2500
2000
1500
Current [A]
1000
500
0
0 200 400 600 800 1000 1200 1400 1600
Speed [rpm]

Chkd by: INABB/PA-IS/RR Tata Steel Ltd., Bara, Jamshedpur Page: 11
12
Drive Sizing Report

Item No. 1.1.3 ACS800-104-2320-7
Name Recoiler
Imax [A] 2792
Ihd [A] 1396
Frame type 4xR8i
Icont max [A] 1866

Icont [A] 1260 240s Icont [A] 1260 1866 48 %
Imax [A] 1871 60s Imax [A] 1871 2792 49 %
cosfii Temperature 7%
Graph: currents
3000
2500
2000
Current [A]
1500
1000
500
0
0 200 400 600 800 1000 1200 1400 1600
Speed [rpm]

Chkd by: INABB/PA-IS/RR Tata Steel Ltd., Bara, Jamshedpur Page:12
13
Harmonic Report Annex III
Network check
Primary side
Network and Transformer data Supply unit data ISU ACS800-207-1390-7

Primary voltage [V] 6600 Cable length [m] 3
Secondary voltage [V] 690
Frequency [Hz] 50
Network Sk [MVA] 200
Transformer Sn [kVA] 1500
Transformer Pk [kW] 23
Transformer Zk [%] 6 Udc [V] 975
Supply cable type Cable Pdc [kW] 1997.1
Cable quantity 3
Cable impedance [uOhm/m] 70
DSU Load [kVA] 0
ISU Load [kVA] 647
Result calc/limit
Cos ø1 1.000 THDCurrent 1.9 % TDD Current 2.5 %/15%
Tot. power factor 1.000 THDVoltage 0.3 % THD Voltage 0.3 %/5%
n f [Hz] Current [A] In/I1 Voltage[V] Un/U1 IEEE Currents IEEE Voltage
1 50 174.7 100.0 % 6600.0 100.0 % 0.0 %/0.0 % 0.0 %/0.0 %
2 100 0.2 0.1 % 0.2 0.0 % 0.2 %/3 % 0 %/3 %
3 150 0.3 0.2 % 0.4 0.0 % 0.2 %/3 % 0 %/3 %
4 200 0.3 0.2 % 0.5 0.0 % 0.2 %/12 % 0 %/3 %
5 250 1.0 0.6 % 1.9 0.0 % 0.8 %/3 % 0 %/3 %
6 300 0.6 0.3 % 1.2 0.0 % 0.4 %/12 % 0 %/3 %
7 350 0.9 0.5 % 2.3 0.0 % 0.7 %/3 % 0 %/3 %
8 400 0.5 0.3 % 1.6 0.0 % 0.4 %/12 % 0 %/3 %
9 450 0.5 0.3 % 1.8 0.0 % 0.4 %/3 % 0 %/3 %
10 500 0.5 0.3 % 2.0 0.0 % 0.4 %/12 % 0 %/3 %
11 550 0.8 0.5 % 3.4 0.1 % 0.6 %/3 % 0.1 %/3 %
12 600 0.5 0.3 % 2.3 0.0 % 0.4 %/5.5 % 0 %/3 %
13 650 0.8 0.4 % 3.8 0.1 % 0.6 %/1.4 % 0.1 %/3 %
14 700 0.7 0.4 % 3.5 0.1 % 0.5 %/5.5 % 0.1 %/3 %
15 750 0.7 0.4 % 3.7 0.1 % 0.5 %/1.4 % 0.1 %/3 %
16 800 0.8 0.4 % 4.6 0.1 % 0.6 %/5.5 % 0.1 %/3 %
17 850 0.8 0.5 % 5.4 0.1 % 0.6 %/1.4 % 0.1 %/3 %
18 900 0.8 0.5 % 5.6 0.1 % 0.6 %/5 % 0.1 %/3 %
19 950 0.9 0.5 % 6.7 0.1 % 0.7 %/1.3 % 0.1 %/3 %
20 1000 0.8 0.5 % 6.4 0.1 % 0.6 %/5 % 0.1 %/3 %
21 1050 0.7 0.4 % 5.1 0.1 % 0.5 %/1.3 % 0.1 %/3 %
22 1100 0.6 0.3 % 5.0 0.1 % 0.5 %/5 % 0.1 %/3 %
23 1150 0.5 0.3 % 4.3 0.1 % 0.4 %/1.3 % 0.1 %/3 %
24 1200 0.3 0.2 % 2.5 0.0 % 0.2 %/2 % 0 %/3 %
25 1250 0.5 0.3 % 4.3 0.1 % 0.4 %/0.5 % 0.1 %/3 %
26 1300 0.3 0.1 % 2.5 0.0 % 0.2 %/2 % 0 %/3 %
27 1350 0.3 0.2 % 3.0 0.1 % 0.2 %/0.5 % 0.1 %/3 %
28 1400 0.2 0.1 % 1.7 0.0 % 0.1 %/2 % 0 %/3 %
29 1450 0.3 0.1 % 2.8 0.0 % 0.2 %/0.5 % 0 %/3 %
30 1500 0.2 0.1 % 1.9 0.0 % 0.1 %/2 % 0 %/3 %
31 1550 0.2 0.1 % 1.8 0.0 % 0.1 %/0.5 % 0 %/3 %
32 1600 0.1 0.1 % 1.6 0.0 % 0.1 %/2 % 0 %/3 %
33 1650 0.1 0.1 % 1.4 0.0 % 0.1 %/0.5 % 0 %/3 %
34 1700 0.1 0.1 % 1.1 0.0 % 0.1 %/2 % 0 %/3 %
35 1750 0.1 0.1 % 1.7 0.0 % 0.1 %/0.5 % 0 %/3 %
36 1800 0.1 0.1 % 1.3 0.0 % 0.1 %/1 % 0 %/3 %
Prep by:INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev:A

B
Chkd by:INABB/PA-IS/RR Tata Steel Ltd. BARA, Jamshedpur Page 13
14
Harmonic Report Annex III
37 1850 0.1 0.0 % 0.9 0.0 % 0.1 %/0.3 % 0 %/3 %
38 1900 0.1 0.1 % 1.4 0.0 % 0.1 %/1 % 0 %/3 %
39 1950 0.1 0.1 % 1.4 0.0 % 0.1 %/0.3 % 0 %/3 %
40 2000 0.1 0.1 % 1.2 0.0 % 0.1 %/1 % 0 %/3 %
41 2050 0.1 0.1 % 1.2 0.0 % 0.1 %/0.3 % 0 %/3 %
42 2100 0.1 0.0 % 1.0 0.0 % 0.1 %/1 % 0 %/3 %
43 2150 0.1 0.0 % 1.1 0.0 % 0.1 %/0.3 % 0 %/3 %
44 2200 0.1 0.0 % 0.9 0.0 % 0 %/1 % 0 %/3 %
45 2250 0.1 0.1 % 1.3 0.0 % 0.1 %/0.3 % 0 %/3 %
46 2300 0.1 0.0 % 1.0 0.0 % 0 %/1 % 0 %/3 %
47 2350 0.1 0.1 % 1.9 0.0 % 0.1 %/0.3 % 0 %/3 %
48 2400 0.1 0.0 % 1.2 0.0 % 0.1 %/1 % 0 %/3 %
49 2450 0.0 0.0 % 0.8 0.0 % 0 %/0.3 % 0 %/3 %
0.6 %
0.5 %
0.4 %
[%]
0.3 %
0.2 %
0.1 %
0.0 %
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Harmonic order
In/I1 Un/U1
Prep by:INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev:A

B
Chkd by:INABB/PA-IS/RR Tata Steel Ltd. BARA, Jamshedpur Page 14
15
K-Factor Calculation
Calculation of effect of harmonic currents on the transformer according to IEEE:C57.110

H H^2 f(Hz) Current(A) Ih/I1 (Ih/In)^2 (Ih/In)^2*H^2
1 1 50 174.7 1 1 1
2 4 100 0.2 0.00114482 1.31061E-06 5.24245E-06
3 9 150 0.3 0.00171723 2.94888E-06 2.65399E-05
4 16 200 0.3 0.00171723 2.94888E-06 4.7182E-05
5 25 250 1 0.005724098 3.27653E-05 0.000819133
6 36 300 0.6 0.003434459 1.17955E-05 0.000424638
7 49 350 0.9 0.005151689 2.65399E-05 0.001300455
8 64 400 0.5 0.002862049 8.19133E-06 0.000524245
9 81 450 0.5 0.002862049 8.19133E-06 0.000663497
10 100 500 0.5 0.002862049 8.19133E-06 0.000819133
11 121 550 0.8 0.004579279 2.09698E-05 0.002537345
12 144 600 0.5 0.002862049 8.19133E-06 0.001179551
13 169 650 0.8 0.004579279 2.09698E-05 0.003543895
14 196 700 0.7 0.004006869 1.6055E-05 0.00314678
15 225 750 0.7 0.004006869 1.6055E-05 0.003612375
16 256 800 0.8 0.004579279 2.09698E-05 0.005368267
17 289 850 0.8 0.004579279 2.09698E-05 0.00606027
18 324 900 0.8 0.004579279 2.09698E-05 0.006794213
19 361 950 0.9 0.005151689 2.65399E-05 0.009580902
20 400 1000 0.8 0.004579279 2.09698E-05 0.008387918
21 441 1050 0.7 0.004006869 1.6055E-05 0.007080254
22 484 1100 0.6 0.003434459 1.17955E-05 0.005709026
23 529 1150 0.5 0.002862049 8.19133E-06 0.004333211
24 576 1200 0.3 0.00171723 2.94888E-06 0.001698553
25 625 1250 0.5 0.002862049 8.19133E-06 0.005119579
26 676 1300 0.3 0.00171723 2.94888E-06 0.001993441
27 729 1350 0.3 0.00171723 2.94888E-06 0.002149732
28 784 1400 0.2 0.00114482 1.31061E-06 0.00102752
29 841 1450 0.3 0.00171723 2.94888E-06 0.002480006
30 900 1500 0.2 0.00114482 1.31061E-06 0.001179551
31 961 1550 0.2 0.00114482 1.31061E-06 0.001259498
32 1024 1600 0.1 0.00057241 3.27653E-07 0.000335517
33 1089 1650 0.1 0.00057241 3.27653E-07 0.000356814
34 1156 1700 0.1 0.00057241 3.27653E-07 0.000378767
35 1225 1750 0.1 0.00057241 3.27653E-07 0.000401375
36 1296 1800 0.1 0.00057241 3.27653E-07 0.000424638
37 1369 1850 0.1 0.00057241 3.27653E-07 0.000448557
38 1444 1900 0.1 0.00057241 3.27653E-07 0.000473131
39 1521 1950 0.1 0.00057241 3.27653E-07 0.00049836
40 1600 2000 0.1 0.00057241 3.27653E-07 0.000524245
41 1681 2050 0.1 0.00057241 3.27653E-07 0.000550785
42 1764 2100 0.1 0.00057241 3.27653E-07 0.00057798
43 1849 2150 0.1 0.00057241 3.27653E-07 0.00060583
44 1936 2200 0.1 0.00057241 3.27653E-07 0.000634336
45 2025 2250 0.1 0.00057241 3.27653E-07 0.000663497
46 2116 2300 0.1 0.00057241 3.27653E-07 0.000693314
47 2209 2350 0.1 0.00057241 3.27653E-07 0.000723786
48 2304 2400 0.1 0.00057241 3.27653E-07 0.000754913
49 2401 2450 0 0 0 0
SUM (K-factor) 1.098

Based on this K-factor calculation additional loading over and above 1.5 MVA has been considered for engineering/design of
the converter transformer.
Page 15
Classifying code or document type
ABB India Ltd. PERFORMANCE DATA OF MOTOR

Motors & Generators
Department/Author Date of issue Lang. Rev. date Our ref.
Design/MM 17/07/2014 En 07/11/2014 2014215
Customer ref. Saving Ident Rev./Changed by Pages
- ABB B'lore-PA-Metals (BU4170), End User - Tata Steel B/MM 1/2
Ltd., Jamshedpur. Project - CRM Complex, Bara
Application : POR Qty No:1

Motor type code AMI 450L6A BAFTI
Motor type Squirrel cage Motor
Mounting designation IM 1001
Protected by enclosure IP 55
Method of cooling IC 666
Insulation Class F
Standards IS:325
Ambient temperature, max. 50 °C
Altitude, max. 1000 m.a.s.l.
Converter supply ACS 800
Duty type S1
Temp. rise Class B (By Resistance Method)
Connection of stator winding Delta
Type of supply ACS 800 Sinus
Rated output 0- 550 - 550 - 550 550 kW
Voltage 0- 418 - 690 - 690 690 V
Frequency 0- 26.4 - 44.0 - 75.4 50 Hz
Speed 0 - 520.2 - 875.3 - 1500.4 995 rpm
Current 974 - 974 - 653 - 543 587 A
Power Factor 0- 0.83 - 0.74 - 0.89 0.82
Efficiency 0- 94.0 - 95.3 - 95.2 95.7 %
Relat. maximum torque 0- 2.5 - 4.2 - 2.4 3.6
Rated torque 10097 - 10097 - 6000 - 3500 5279 Nm
Overload 60s every 300s
Mechanical power 0- 825 - 825 - 825 kW
Speed 0 - 520.1 - 872.8 - 1500.6 rpm
Current 1399 - 1399 - 877 - 812 A
Direction of rotation Bi-directional
Inertia rotor Approx. 42 kgm²
Bearings Antifriction
Noise level (no load,sinus supply) As per IS 12065
Vibration level (no load,sinus supply) As per IS 12075
Main terminal box Air Insulated type
Paint shade Munsell blue
Inverter Parameter setting 926kW / 690V / 44Hz / 872 rpm / 968A,
PF 0.83 / Tmax/Tn= 2.5
No. of starts per hour 12 Nos. equally spread
This performance data is final and the Motor will be manufactured accordingly. All Motor data is
subject to tolerances in accordance with IS:325.
Efficiency based on typical additional load losses acc. measurements.
Note: 1. Efficiencies without fan motor.

2. The sinus supply data is for testing reference only. The machine is suitable for the
given application with ACS800 only.
ABB India Ltd.

Motors & Generators Visiting Address Postal Address Telephone Telefax
Motors & Generators Motors & Generators +91 0265 2604685 +91 0265 2631924
Maneja works Maneja works
Vadodara-Gujarat Vadodara-390013
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB

Motors & Generators
Design/MM 17/07/2014 En 07/11/2014 2014215
- ABB B'lore-PA-Metals (BU4170), End User - Tata Steel B/MM 2/2
Converter Supply
2.0
max motor
1.5
1.0 nom motor
max load
0.5 nom load
0.0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500
n [rpm]
nom load max load nom motor max motor
ABB India Ltd.


Motors & Generators
Design/MM 17/07/2014 En 07/11/2014 2014217
- ABB B'lore-PA-Metals (BU4170). End User - Tata Steel B/MM 1/2
Application : Mill Qty : 1

Insulation Class F
Standards IS:325
Duty type S1
Type of supply ACS 800 Sinus
Rated output 0- 600 - 600 - 600 690 kW
Voltage 0- 527 - 690 - 690 690 V
Frequency 0- 37.9 - 50.0 - 75.5 50 Hz
Speed 0 - 750.1 - 993.9 - 1500.4 993 rpm
Current 844 - 844 - 675 - 591 754 A
Power Factor 0- 0.82 - 0.78 - 0.88 0.80
Efficiency 0- 95.0 - 95.4 - 95.3 95.7 %
Rated torque 7639 - 7639 - 5765 - 3819 6635 Nm
Overload 115% continuous
Speed 0 - 750.2 - 993 - 1500.5 rpm
Current 950 - 950 - 754 - 683 A
Speed 0 - 750.1 - 990.5 - 1500.2 rpm
Current 1217 - 1217 - 939 - 902 A
Inverter parameter setting 795 kW / 690 V / 50 Hz / 992 rpm / 842 A /
PF 0.82 / Tmax/Tn= 2.4
ABB India Ltd.

Motors & Generators
Design/MM 17/07/2014 En 07/11/2014 2014217
- ABB B'lore-PA-Metals (BU4170). End User - Tata Steel B/MM 2/2
Converter Supply
2.0
max motor
1.5
nommax
motor
load
1.0
nom load
0.5
0.0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500
n [rpm]
ABB India Ltd.


Motors & Generators
Design/MM 17/07/2014 En 07/11/2014 2014216
- ABB B'lore-PA-Metals (BU4170), End User - Tata Steel C/MM 1/2
Ltd., Jamshedpur. Project - CRM Complex, Bara.
Application : Tension Reel Qty No:1

Insulation Class F
Standards IS:325
Duty type S1
Type of Supply ACS 800 Sinus
Rated output 0- 670 - 670 - 670 670 kW
Voltage 0- 383 - 690 - 690 690 V
Frequency 0- 21.4 - 39.0 - 75.4 50 Hz
Speed 0 - 419.4 - 775.4 - 1499.6 994 rpm
Current 1260 - 1260 - 768 - 665 682 A
Power Factor 0- 0.86 - 0.77 - 0.89 0.86
Efficiency 0- 93.5 - 95.5 - 95.3 95.7 %
Rated torque 15257 - 15257 - 8251 - 4266 6435 Nm
Speed 0 - 418.9 - 772.9 - 1499.1 rpm
Current 1865 - 1865 - 1050 - 1005 A
Inverter parameter setting 1248 kW / 690V / 39Hz / 771 rpm /
1255A / PF 0.85 / Tmax/Tn=2.2

.
ABB India Ltd.


Motors & Generators
Design/MM 17/07/2014 En 07/11/2014 2014216
- ABB B'lore-PA-Metals (BU4170), End User - Tata Steel C/MM 2/2
Ltd., Jamshedpur. Project - CRM Complex, Bara.
Converter Supply
1.5
max motor
1.0
nom motor
max load
0.5
nom load
0.0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 1,400 1,500
n [rpm]
ABB India Ltd.

REVISION
Rev. Page (P) Description Date
Ind. Chapt.(C) Dept./Init.
- - New Document 2014.07.05
INABB/PA-IS/SN
A As per consultant comments, added Harmonic report & AMI 2014.08.04

motor nomenclature INABB/PS-IS/SN
B As per consultant comments, added Design Calculation basis for 2014.10.08

Motors & Drive capability Vs. Transformer sizing basis, General INABB/PS-IS/SN
notes added, Motor Rating plate added, Torq Dia. Calc , K-
Factor calculation for transformer Added.

Document identity
ANNEX-1
Design calculation basis for Motors

Torque Torque Torque Torque
Required delivered Required delivered
@ base @ base @ max @ max
speed speed speed speed
Mechanical Data from (from from (from from
MCL Duty Cycle Motor Selected MCL) motor MCL) motor
Base Max Base Max
S.No Application KW Speed Speed Continuous Overload KW Speed Speed Nm Nm Nm Nm
Pay Off
1 Reel 550 520 1500 100% 150% 926 872 1500 10100.22 10140.65 3501.41 5895.10
2 Mill Stand 600 750 1500 115% 150% 795 992 1500 7639.44 7652.91 3819.72 5061.13
3 Recoiler 670 420 1500 100% 150% 1248 772 1500 15233.40 15437.20 4265.35 7945.01
4 Flattener 75 750 750 100% 150% 110 740 750 954.93 1419.49 954.93 1400.56
Deflector
5 Rolls 15 1500 1500 100% 150% 22 1455 1500 95.49 144.39 95.49 140.06
Formulae:
Power=(2*Pi*Speed*Torque)/60 Power in watts, Torque in Nm

Torque = 60*Power/(2*Pi*Speed)
Note:
The motor is rated for 100% of the indicated nominal torque continuously (Except Mill)
The motor is rated for 115% of the indicated nominal torque continuously (for Mill)
All motors are rated for 150% of overload for 60 seconds every 300 seconds cycle
Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B
Checked by: INABB/PA-IS/RR TATA Steel Ltd. BARA, Jamshedpur Page: 23

ANNEX-II
Drive capability Vs. Transformer sizing
Selected Main drive converter Transformer rating is 1.5 MVA= 1500KVA
Therefore, Current (I) = (Transformer power in VA)/ (Sqrt. (3)*Transformer Secondary Voltage in Volt)
= (1500*1000)/1.73*690
= 1256.6 A
Now, IGBT Supply Unit selected is ACS800-204-1390-7
As per Multi drive Catalogue, I continuous current for the selected ISU is 1164 A
From the transformer sizing calculation in the document it could be found that the RMS power of the
transformer is more than the RMS power deliverability of the ISU.
Since, transformer current (1256.6 A) is more than that of ISU current (1164 A) and RMS deliverability is
more than that of the ISU, the selected transformer is suitable for the application.
Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B
Checked by: INABB/PA-IS/RR TATA Steel Ltd. BARA, Jamshedpur Page: 24

ANNEX III
Information Valid 3AAM100065 B
Type designation code 2007-04-12 2(2)
2.2 AMA, AMC, AMI, AMK and AML Machines

The type designation of AM_ machines is established. The single symbols of the designation are explained
below.
Example: AMA 450L4A BATH
AM Stands for the BU, i.e. Alternating Current Machines
A Indicates the type of machine and generation
A = squirrel cage induction machine with modular construction, shaft heights
315, 355, 400, 450 and 500
C = squirrel cage induction machine with modular construction, shaft heights
1000 and 1120
I = squirrel cage induction machine with modular construction, shaft heights
560, 630, 710, 800 and 900
K = wound rotor induction machine with modular construction, shaft heights 400,
450 and 500
L = wound rotor induction machine with modular construction, shaft heights 560,
630 and 710
450 Shaft centre height in mm; 315, 355, 400, 450, 500, 560, 630, 710, 800, 900, 1000,
1120, 1250, …
L Frame length; S = small, M = medium or L = long
4 Number of poles; for 2-speed machines pole numbers separated with a slash, e.g.
4/6
A Stands for the IC/IP combination;
A = IC611 / IP54 (55) [TEAAC] air-to-air cooled
D = IC01 / IP23 [W P I] open (“drip proof”)
L = IC81W / IP54 (55) [TEWAC] air-to-water cooled
P = IC11, 21, 31 / IP23, 54, (55) [OPV, TEPV] pipe ventilated
R = IC411 / IP54 (55) [TEFC] rib cooled
T = IC511 / IP54 (55) tube cooled
W = IC01 / IPW24 [WP II] weather protected
B Mounting arrangement
B = IM1001 (Horizontal) [F1or F2] V = IM4011 (Vertical)
A Bearing type;
A = antifriction S = sleeve
T Indication of special construction (1 or more digits, not obligatory)
E = Exe T = separate ventilation X = electrically special
N = Exn F = frequency converter drive Y = mechanically special
P = Exp M = marine application Z = special material specs
H Location of manufacture
H = Helsinki (Finland) I = India (Vadodara)
M = Vittuone (Milan, Italy) S = Shanghai (China)
V = Västerås (Sweden)
Revision history
Rev. Date Prepared by Division/ Description
(yyyy-mm-dd) Department
A 2005-07-08 K. Åkerlund FIDRI/PID Creation version.

B 2007-04-12 K. Åkerlund FIDRI/PIE AMI 800 and AMI 900 added, factory information updated.
Page 25
Copyright 2007 ABB
Annex III
Motor Name Plate Details

1) Pay-Off-Reel
P a g e | 26
2) Mill Motor
P a g e | 27
3) Coiler Motor
P a g e | 28
Annexure-IV
Distribution Tranformer (AUX TF-1) Sizing Calculation

MCC
Item Working Voltage Type of Feeder Load Factor Power
Sr. No. MCC Qty Load Unit Efficiency FLC©LF=1
Designation /Standby (V) (Ref Note-1) (LF) Factor
A B C D E F G H I J
3PHASE SUPPLY LOAD

1 HP HYDRAULIC SYSTEM ROLL BENDING-1 1 W 75.00 KW 415 H S/D 1.00 0.95 0.84 130.76
2 HP HYDRAULIC SYSTEM ROLL BENDING-2 1 S 75.00 KW 415 H S/D 1.00 0.95 0.84 130.76
3 HP HYDRAULIC SYSTEM ROLL LOAD-1 1 W 90.00 KW 415 H S/D 1.00 0.952 0.86 152.94
4 HP HYDRAULIC SYSTEM ROLL LOAD-2 1 S 90.00 KW 415 H S/D 1.00 0.952 0.86 152.94
5 HP HYDRAULIC SYSTEM ROLL BEND CIRCULATION-1 1 W 3.70 KW 415 DOL 1.00 0.836 0.82 7.51
6 HP HYDRAULIC SYSTEM ROLL BEND CIRCULATION-2 1 S 3.70 KW 415 DOL 1.00 0.836 0.82 7.51
7 L.P. SYSTEM-1 1 W 55.00 KW 415 H S/D 1.00 0.947 0.84 96.19
8 L.P. SYSTEM-2 1 W 55.00 KW 415 H S/D 1.00 0.947 0.84 96.19
9 L.P. SYSTEM-3 1 S 55.00 KW 415 H S/D 1.00 0.947 0.84 96.19
10 L.P. SYSTEM CIRCULATION-1 1 W 7.50 KW 415 DOL 1.00 0.884 0.85 13.89
11 L.P. SYSTEM CIRCULATION-2 1 S 7.50 KW 415 DOL 1.00 0.884 0.85 13.89
12 CENTER GUIDE SYSTEM-1 1 W 15.00 KW 415 S/D 1.00 0.914 0.83 27.51
13 CENTER GUIDE SYSTEM-2 1 S 15.00 KW 415 S/D 1.00 0.914 0.83 27.51
14 CENTER GUIDE SYSTEM CIRCULATION-1 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
15 CENTER GUIDE SYSTEM CIRCULATION-2 1 S 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
16 CENTRALIZED LUBE SYSTEM FOR RECOILER, 415
1 W 15.00 KW DOL 1.00 0.914 0.83 27.51
UNCOILER AND MILL-1
17 CENTRALIZED LUBE SYSTEM FOR RECOILER, 415
1 S 15.00 KW DOL 1.00 0.914 0.83 27.51
UNCOILER AND MILL-2
18 HEATER FOR DRIVE LUBRICATION SYSTEM-1 1 W 3.50 KW 415 DOL 1.00 0.836 0.82 7.10
21 HEATER FOR DRIVE LUBRICATION SYSTEM-4 1 S 3.50 KW 415 DOL 1.00 0.836 0.82 7.10
22 PAYOFF REEL MOTOR (BLOWER MOTOR)-1 1 W 7.50 KW 415 HDOL 1.00 0.884 0.85 13.89
23 PAYOFF REEL MOTOR (BLOWER MOTOR)-2 1 W 7.50 KW 415 HDOL 1.00 0.884 0.85 13.89
24 RECOILER REEL MOTOR (BLOWER MOTOR)-1 1 W 11.00 KW 415 HDOL 1.00 0.905 0.79 21.41
25 RECOILER REEL MOTOR (BLOWER MOTOR)-2 1 W 11.00 KW 415 HDOL 1.00 0.905 0.79 21.41
26 MILL MOTOR (BLOWER MOTOR) 1 W 7.50 KW 415 HDOL 1.00 0.884 0.85 13.89
27 MILL MOTOR (BLOWER MOTOR) 1 W 7.50 KW 415 HDOL 1.00 0.884 0.85 13.89
28 POR BRAKE PUMP 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
29 ETR BRAKE PUMP 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
30 DTR BRAKE PUMP 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
31 SCRAP CAR-1 1 W 2.20 KW 415 DOL 1.00 0.813 0.82 4.59
32 SCRAP CAR-2 1 W 2.20 KW 415 DOL 1.00 0.813 0.82 4.59
33 HP HYDRAULIC SYSTEM HEATER-1 1 W 4.00 KW 415 DOL 1.00 0.849 0.83 7.90
34 HP HYDRAULIC SYSTEM HEATER-2 1 W 4.00 KW 415 DOL 1.00 0.849 0.83 7.90
35 L.P. SYSTEM HEATER-1 1 W 4.00 KW 415 DOL 1.00 0.849 0.83 7.90
36 L.P. SYSTEM HEATER-2 1 W 4.00 KW 415 DOL 1.00 0.849 0.83 7.90
37 CENTER GUIDE POWER PACK HEATER 1 W 1.00 KW 415 DOL 1.00 0.739 0.74 2.54
38 EDGE GUIDE POWER PACK MAIN SUPPLY-1 1 W 15.00 KW 415 S/D 1.00 0.914 0.83 27.51
39 EDGE GUIDE POWER PACK MAIN SUPPLY-2 1 S 15.00 KW 415 S/D 1.00 0.914 0.83 27.51
40 EDGE GUIDE POWER PACK CIRCULATION-1 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
41 EDGE GUIDE POWER PACK CIRCULATION-2 1 S 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
42 EDGE GUIDE POWER PACK HEATER 1 W 1.00 KW 415 DOL 1.00 0.739 0.74 2.54
43 SUMP PUMP CELLAR-1 1 W 2.20 KW 415 DOL 1.00 0.813 0.82 4.59
44 SUMP PUMP CELLAR-2 1 W 1.10 KW 415 DOL 1.00 0.767 0.75 2.66
45 SUMP PUMP ECR 1 W 1.10 KW 415 DOL 1.00 0.767 0.75 2.66
46 SPRAYING PUMP 1 W 2.20 KW 415 DOL 1.00 0.813 0.82 4.59
47 CELLAR VENTILATION BLOWER-1 1 W 0.75 KW 415 DOL 1.00 0.739 0.74 1.91
48 CELLAR VENTILATION BLOWER-1 1 W 0.75 KW 415 DOL 1.00 0.739 0.74 1.91
49 LINE TRAVEL MOTOR (OILER) 1 W 0.67 KW 415 DOL 1.00 0.739 0.74 1.70
50 COIL STRAPPING 1 W 5.00 KW 415 DOL 1.00 0.849 0.83 9.87
51 DESTRAPPING 1 W 0.75 KW 415 DOL 1.00 0.739 0.74 1.91
52 ROLL WASHING SYSTEM AGITATOR 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
53 ROLL WASHING SYSTEM HEATER 1 W 3.00 KW 415 DOL 1.00 0.836 0.82 6.09
54 ROLL WASHING SYSTEM HEATER 1 W 3.00 KW 415 DOL 1.00 0.836 0.82 6.09
55 5 TON HOIST 1 W 4.50 KW 415 DOL 1.00 0.849 0.83 8.88
56 5 TON HOIST 1 W 4.50 KW 415 DOL 1.00 0.849 0.83 8.88
57 CENTRALISED GREASE LUBRICATION SYSTEM 1 W 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
58 CENTRALISED GREASE LUBRICATION SYSTEM 1 S 1.50 KW 415 DOL 1.00 0.79 0.76 3.48
59 SPARE FEEDER 1 W 90.00 KW 415 H S/D 1.00 0.952 0.86 152.94
60 SPARE FEEDER 1 W 7.50 KW 415 DOL 1.00 0.884 0.85 13.89
61 SPARE FEEDER 1 W 11.00 KW 415 HDOL 1.00 0.905 0.79 21.41
59 UPS SUPPLY-1 1 W 25.00 KW 415 POWER 1.00 0.90 0.80 48.31
62 THICKNESS GUAGE (Carriage Movement) 1 W 1.00 KW 415 POWER 1.00 0.90 0.80 1.93
63 THICKNESS GUAGE (Water Cooling) 1 W 6.00 KW 415 POWER 1.00 0.90 0.80 11.59
64 MAGNETIC SEPARATOR 1 W 2.00 KW 415 POWER 1.00 0.90 0.80 3.86
65 SELF CLEANING FILTER 1 W 2.00 KW 415 POWER 1.00 0.90 0.80 3.86
66 OILER DRIVE PANEL SUPPLY 1 W 30.00 KW 415 POWER 1.00 0.90 0.80 57.97
3 Phase Total Load 1745.31

3 Phase Total Working Load 1243.98
3 Phase Total Standby/spare Load 290.80
Project : HR-SPM
Prep: M Sadique Customer : M/s. Tata Steel Ltd Doc ID : 3BYN436050-TAQ
Checked: VSK CRM Complex, Bara Phase-II Rev: B
Jamshedpur Page 28
Page 29of 32
Annexure-IV
Item Working Voltage Type of Feeder Load Factor Power

Sr. No. MCC Qty Load Unit Efficiency FLC©LF=1
Designation /Standby (V) (Ref Note-1) (LF) Factor
A B C D E F G H I J
1PHASE SUPPLY LOAD

PLC 1 W 1.00 KW 240 POWER 1.00 0.90 0.80 5.79
CELLAR RIO 1 W 1.00 KW 240 POWER 1.00 0.90 0.80 5.79
EXIT RIO 1 W 1.00 KW 240 POWER 1.00 0.90 0.80 5.79
SERVER RACK 1 W 0.48 KW 240 POWER 1.00 0.90 0.80 2.78
POR SPACE HEATER 1 W 0.48 KW 240 POWER 1.00 0.90 0.80 2.78
MILL MOTOR SPACE HEATER 1 W 0.48 KW 240 POWER 1.00 0.90 0.80 2.78
TENSION REEL MOTOR SPACE HEATER 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
AUTOMATION PANEL 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
CELLAR RIO 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
EXIT RIO 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
SPM DESK 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
POR CD RIO 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
EXIT CD RIO 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
SERVER RACK 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
PULPIT SUPPLY 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
THICKNESS GUAGE 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
DRIVE LINEUP 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
AIR OIL SYSTEM 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
WET SKIN PASS SYSTEM TEMP SCANNER 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
CENTRALIZED LUBE OIL SYSTEM TEMP SCANNER 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
PAYOFF REEL MOTOR (SPACE HEATER) 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
TENSION REEL MOTOR (SPACE HEATER) 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
MILL MOTOR (SPACE HEATER) 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
CPC PANEL 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
EPC PANEL 1 W 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
SPARE FEEDER 2 1 S 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
SPARE FEEDER 2 1 S 0.50 KW 240 POWER 1.00 0.90 0.80 2.89
1 Phase Total Load 86.46
1 Phase Total Working Load 80.67
1 Phase Total Standby/spare Load 50.24
(3 Phase+1 Phase) Total Load 1831.77

(3 Phase+1 Phase) Total Working Load 1324.65
(3 Phase+1 Phase) Total Standby/spare Load 341.04
Project : HR-SPM
Jamshedpur Page 29
Page 30of 32
Annexure-IV

Auxilliary Drive Line Up Load Calculation
Motor
Mechanical Motor Nameplate Diversity
Sl.No Equipment Qty Motor KW Rating Current
kW Current Rating Factor
@Diversity
1 Flattener 1 75 132 235.0 0.8 188
2 Entry deflector Roll 1 11 30 60.0 0.8 48
3 Exit deflector Roll 1 11 30 60.0 0.8 48
4 Entry Coil Car 1 10 15 35.0 0.8 28
5 Exit Coil Car 1 10 15 35.0 0.8 28
6 QWRC Main Trolley Drive -1 1 11 15 35.0 0.2 7
10 QWRC Push Puller Trolley Drive 1 5.5 7.5 20.0 0.2 4
11 CROSS TROLLEY 1 11 15 28.0 0.8 22.4
12 WORK ROLL CLEANING#1 1 4 5.5 11.0 0.2 2.2
13 WORK ROLL CLEANING#2 1 4 5.5 11.0 0.2 2.2
Total Load Current

635.0 398.8
(Amps)
Project : HR-SPM
Jamshedpur Page 30
Page 31of 32
Annexure-IV

a. Load Summary
SlNo Description Load Current (Amps)
1 MCC 1324.65
2 Aux Drive Line-Up 398.80
3 **Customer Aux Load 400.00
Total 2123.45
b. Formula for Transformer kVA Rating = 3 x V x I/1000
= 3 x 415 x 1271.24
= 1526
c. Actual kVA of Transformer Required = 1526
d. Selected kVA Rating (kVA) = 2000
e. % Loading of Transformer = 76
Transformer rating/specification :
1 Rating 2000kVA
2 Primary Voltage 6600 V
3 Secondary Voltage 433/415 V
4 Vector group Dyn11
5 Type AN
6 %Z ( As Per IS) 6.25%
Note:
** Customer load is assumer 400A
Project : HR-SPM
Jamshedpur Page
Page 31
32 of 32
Motor Speed-Torque Calculation (POR) 08-Nov-2014
Customer M/s Tata Steel Ltd; Bara, Jamshedpur

Project Hot Skin Pass Mill
Application Uncoiler / Pay Off Reel

Req Mill Coil Required Mandrel Motor Motor Motor
Gear Box Power
Speed Diameter Tension Torque Torque Speed Torque
ratio (kW)
(MPM) (mm) (kG) (Nm) (Nm) (RPM) (kG-m)
200 762 16000 17.95 59802 3332 1500 339.6 523.2
800 62784 3498 1428 356.5 523.2
900 70632 3935 1270 401.1 523.2
1000 78480 4372 1143 445.7 523.2
1100 86328 4809 1039 490.3 523.2
1200 94176 5247 952 534.8 523.2
1300 102024 5684 879 579.4 523.2
1400 109872 6121 816 624.0 523.2
1500 117720 6558 762 668.5 523.2
1600 125568 6995 714 713.1 523.2
1700 133416 7433 672 757.7 523.2
1800 141264 7870 635 802.2 523.2
1900 149112 8307 601 846.8 523.2
2000 156960 8744 571 891.4 523.2
2100 164808 9182 544 935.9 523.2
2200 172656 9619 519 980.5 523.2
Application Re-Coiler / Delivery Tension Reel

Req Mill Coil Required Mandrel Motor Motor Motor
Gear Box Power
Speed Diameter Tension Torque Torque Speed Torque
ratio (kW)
(MPM) (mm) (kG) (Nm) (Nm) (RPM) (kG-m)
200 610 20000 14.37 59841 4164 1500 424.5 654
700 68670 4779 1307 487.1 654
800 78480 5461 1144 556.7 654
900 88290 6144 1016 626.3 654
1000 98100 6827 915 695.9 654
1100 107910 7509 832 765.5 654
1200 117720 8192 762 835.1 654
1300 127530 8875 704 904.7 654
1400 137340 9557 653 974.3 654
1500 147150 10240 610 1043.8 654
1600 156960 10923 572 1113.4 654
1700 166770 11605 538 1183.0 654
1800 176580 12288 508 1252.6 654
1900 186390 12971 481 1322.2 654
2000 196200 13653 457 1391.8 654
2100 206010 14336 436 1461.4 654
2200 215820 15019 416 1531.0 654
Application Mill Motor

Mechanical data
Max Mill Speed (MPM) 200
Gear ratio 10.13
Min Max
Diameter of Work Roll (mm)
500 540
Min Max
Mechanical torque required at WR (kGm)
600 648
Min Max
Dia of Backup Roll (mm)
1000 1100
Calculation
Max Mill Motor Speed at Min Roll Diameter (RPM) 1290
Max Mill Motor Speed at Max Roll Diameter (RPM) 1194
Torque at Min WR (Nm) 5886
Torque at Max WR (Nm) 6357
Torque at Motor when Min WR (Nm) 581
Torque at Motor when Min WR (Nm) 628
Prep by : Shiv Kumar

Checked by : Kiran Chorghe
Approved by : Sanath Kumar Page 133ofof
Page 1 33

Sizing Calculation - Transformer, Drive & Motor - Rev B

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B 13.10.

14 As per Consultant comments SN SN RR 1 of 33 A

M/s. TATA STEEL LTD.

Hot Skin Pass Mill

Sizing Calculation –Transformer, Drives

Prep. Sandeep Nayak (SN) Proj Hot Skin Pass Mill

Title Sizing Calculation –Transformer, Drives & des. des.

Motors Resp. dept. INABB/PA-IS

Sl. No Description Pages

7. Harmonic Report & K-Factor Calculation 13-15

Doc. kind Information Proj Hot Skin Pass Mill

2. Assumptions made for calculations

3. Support documents and special considerations

Doc. kind Information Proj Hot Skin Pass Mill

5. Incomer Supply Unit and Inverter sizing

Doc. kind Information Proj Hot Skin Pass Mill

Project Data Sheet ABB ref. no. 3BYN434010

Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B-

Line Supply Unit Technical Data Sheet

Line supply unit load Calculations

Ihd DC = Heavy Duty Continuous Current allowed from the Drive

Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B-

Inverter Technical Data Sheet

Inverter load Calculations

Margins are adequate and selection is OK

max load cont loadability max loadability cont load

Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B-

Inverter Technical Data Sheet

Inverter load Calculations

Margins are adequate and selection is OK

max load cont loadability max loadability cont load

Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B-

Inverter Technical Data Sheet

Inverter load Calculations

Margins are adequate and selection is OK

max load cont loadability max loadability cont load

Prep by: INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev: B-

Network and Transformer data Supply unit data ISU ACS800-207-1390-7

Prep by:INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev:A

Prep by:INABB/PA-IS/SN Project: Hot Skin Pass Mill Rev:A

Calculation of effect of harmonic currents on the transformer according to IEEE:C57.110

SUM (K-factor) 1.098

ABB India Ltd. PERFORMANCE DATA OF MOTOR

Application : POR Qty No:1

Note: 1. Efficiencies without fan motor.

ABB India Ltd.

ABB India Ltd. PERFORMANCE DATA OF MOTOR

1.0 nom motor

0.5 nom load

nom load max load nom motor max motor

ABB India Ltd.

ABB India Ltd. PERFORMANCE DATA OF MOTOR

Application : Mill Qty : 1

ABB India Ltd. PERFORMANCE DATA OF MOTOR

nom load max load nom motor max motor

ABB India Ltd.

ABB India Ltd. PERFORMANCE DATA OF MOTOR

Application : Tension Reel Qty No:1

Note: 1. Efficiencies without fan motor.

ABB India Ltd.

ABB India Ltd. PERFORMANCE DATA OF MOTOR

nom load max load nom motor max motor

ABB India Ltd.

Power=(2PiSpeed*Torque)/60 Power in watts, Torque in Nm