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ELECTRO-HYDRAULIC DOCK-LEVELLER mod.

KRB (A)

KRB dock-levellers are composed by a steel frame, made with welded profiles, and the upper plate
and the lip by an anti skid steel sheet.
Reinforcing welded tubes under plate with section mm. 150 x 30 x 3, placed every 30 mm.
Thickness of upper plate mm. 6 + mm. 2 of anti skid ribs
Thickness of rotative flap: mm. 14 + bottom reinforcing welded plate, mm 120 x thickness 10
Diameter of hinges: internal mm. 35 – external mm. 55
Hinge between main plate and lip is continuous on the full width of the ramp.
Hydraulic movement of lifting and opening of the lip is by means of single effect chromed pistons,
whose electric command is under the dock-leveller.

Lifting cylinder diam. mm. 50 (core)


Lip rotation cylinder diam. mm. 40 (core)

It is possible to stop and secure maintenance operations by blocking the dock leveller using a
special galvanized rod.

Security block: in case of accidental moving of the truck, the dock leveller will be blocked with a
short stroke ( according to the applied weight).

Every dock-leveller is equipped with lateral security galvanized plates for feet protection.

Once the edge is positioned on the loading part of the truck, this edge follows movements of it
during loading operations, with a lateral torsion tolerance of 100 mm.

Every dock-leveller is coloured by blue painting RAL 5003

Electric commands in accordance to CEI IP 55 rules.

Power supply: 380 V 3phases

Control panel with up/down/stop, security stop, main power switch buttons; “dead man” operating
system; low tension 24 V d.c. commands.

Electrical engine power Kw 0.55 - IP 55

Working pressure approx. 120 bar

Concentrated load on fork-lift allowed: kg. 6.000.max.


Uniformly distributed load: kg. 9.000. max.

All dock levellers are manufactured according to CE rules, and fully satisfy EN 1396 norms.
ELECTRO HYDRAULIC DOCK LEVELERS Mod. KRB (A) KOPRON

Standard models 2.003

External dimensions Flap Excursion Dynamic Static Weight


Model Width Lenght Height lenght pos. / neg Load - Kg. Load - Kg. Kg.
KRB 1a 1.500 2.000 600 400 260-676/286 6.000 9.000 800
KRB 1b 1.800 2.000 600 400 260-676/286 6.000 9.000 900
KRB 1c 2.000 2.000 600 400 260-676/286 6.000 9.000 1.000
KRB 1d 2.200 2.000 600 400 260-676/286 6.000 9.000 1.200
KBR 2a 1.500 2.500 600 400 273-680/296 6.000 9.000 900
KRB 2b 1.800 2.500 600 400 273-680/296 6.000 9.000 1.000
KRB 2c 2.000 2.500 600 400 273-680/296 6.000 9.000 1.100
KRB 2d 2.200 2.500 600 400 273-680/296 6.000 9.000 1.200
KRB 3a 1.500 3.000 600 400 335-734/335 6.000 9.000 1.000
KRB 3b 1.800 3.000 600 400 335-734/335 6.000 9.000 1.100
KRB 3c 2.000 3.000 600 400 335-734/335 6.000 9.000 1.200
KRB 3d 2.200 3.000 600 400 335-734/335 6.000 9.000 1.300
KRB 4a 1.500 3.500 800 400 348-744/346 6.000 9.000 1.200
KRB 4b 1.800 3.500 800 400 348-744/346 6.000 9.000 1.300
KRB 4c 2.000 3.500 800 400 348-744/346 6.000 9.000 1.400
KRB 4d 2.200 3.500 800 400 348-744/346 6.000 9.000 1.500
KRB 5a 1.500 4.000 800 400 360-760/357 6.000 9.000 1.400
KRB 5b 1.800 4.000 800 400 360-760/357 6.000 9.000 1.500
KRB 5c 2.000 4.000 800 400 360-760/357 6.000 9.000 1.600
KRB 5d 2.200 4.000 800 400 360-760/357 6.000 9.000 1.700
KRB 6a 1.500 4.500 800 400 370-770/368 6.000 9.000 1.600
KRB 6b 1.800 4.500 800 400 370-770/368 6.000 9.000 1.700
KRB 6c 2.000 4.500 800 400 370-770/368 6.000 9.000 1.800
KRB 6d 2.200 4.500 800 400 370-770/368 6.000 9.000 1.900
DOCK LEVELLER COMPONENTS
1 ELECTRO-HYDRAULIC GROUP

2 POINTS FOR EVENTUAL LEVELLINGS

3 POINT OF WELDING

4 LIFTING CYLINDER

5 SECURITY STEEL ROD (FOR MAINTENANCE)

6 FRAME

7 FRONT STEEL FRAME PLATE

8 RUBBER BUMPERS

9 CYLINDERS JOINTS

10 THREAD HOLES FOR LIFTING HOOKS

11 SAFETY STEEL SIDE PLATES

12 LIP ROTATION CYLINDER

13 UPPER PLATE

14 PLATE – FRAME HINGE

15 PLATE – LIP HINGE

16 SIDE SAFETY PLATES HOLDERS


10 10

A A

10 10

2 16

sec. A-A 12 9 8

13 9
9
14

3
15
16
1
5
4 11 7

2 2 3
9 6 KOPRON
Positive excursion max.
Negative excursion Positive excursion min.

3
2
1

6
4

Working phases
KOPRON
Dock Levellers Mod. KRB
Lenght 2.000/2.500/3.000/3.500/4.000/4.500
Side
view
Positive (extended lip)

(lip down)
Positive

Side
view
Negative

Width 1.500/1.800/2.0000/2.200
Lip 400
H. 600/800

<<< KOPRON >>>

Front view

KOPRON

Dock leveller with swinging lip


Mod. KRB -
Dock Leveller Mod. KRB
Lip options

All widths

Front view

<<< KOPRON >>>

Standard configuration

All widths
Front view

<<< KOPRON >>>

Tapered lip
Width 2.000 and 2.200
Flaps Front view

<<< KOPRON >>>

Lip divided in three parts KOPRON


(with flaps)
Dock Levellers
- Mod. KRB -
Safety steel corners with clamps
Lenght of ramp = lenght of pit L 80 X 80 X 10 to be fitted
Sec. A-A into the wall
(not supplied)
Bay level
600/800

L 60 X 60 X 5 Dock Leveller
Surface for ramp supporting

0 level (ground level)

Tube diam. mm. 100


for wires 20

Lenght of ramp = lenght of pit

( L 80 X 80 X 10 )
Width of pit = width of

A A
ramp + 20 mm.

Top view
Dock Leveller

Width of pit
( L 60 X 60 X 5 )
400

Tube for electric wires

KOPRON
Dock Leveller Mod. KRB
Front view
400 r / l Standard pit drawing
DOCK LEVELLER MOD. KRB - INSTALLATION -
STANDARD PIT

PHASE 1
-> Fit the ramp into the pit

Tube ø100 for


electric wires "L" steel profile

Transport block

PHASE 3
PHASE 2 -> Rear profile welding
-> Bottom ramp fixation -> Control panel and
wires connection
-> Bumpers fixation
Anchor bolts
Control panel Welding

Rubber bumpers
Safety block
fixation (by
anchor bolts)

KOPRON
"X" Top view
(according to Lenght of pit = lenght of ramp
the model) Safety steel corners
with clamps
Tube for electric wires
"L" 80 X 80 X 10
to be fitted into the wall
(not supplied)

-Bay level-
600/800

a a
Dock Leveller
0 Level

(Width of pit)
(ground
level)

20
sec. a - a HEA 120 supporting beams

Width of pit = width of ramp + mm. 20


L 60 x 60 x 5 L 60 x 60 x 5
Tubes for electric wires
600/800

Beams
Dock Leveller Beams

Dimension " X "


KOPRON
L. ramp= mm. 2.000 "x" =350
L. ramp= mm. 2.500 "x" =875
3.000 Dock Levellers Mod. KRB
200 200 L. ramp= mm. 3.000 "x" =970
Front view L. ramp= mm. 3.500 "x" =1.475
HEA 120 Beams L. ramp= mm. 4.000 "x" =1.575 Pit drawing
L. ramp= mm. 4.500 "x" =1.550 version for lorries with tailgate
DOCK LEVELLER MOD. KRB - INSTALLATION -
PIT WITH OPENING FOR TAILGATE

PHASE 1
-> Fit the ramp into the pit

"L" steel profile Tube ø100 for


Transport
electric wires
block
Supporting
beams

"
6
6
3
5,0
7
1

PHASE 3
PHASE 2 -> Rear profile welding
-> Bottom ramp fixation -> Control panel and
wires connection
-> Bumpers fixation
Anchor bolts
Welding
Control panel

Safety block Rubber bumpers


fixation (by
anchor bolts)

KOPRON
Version KRBA Version KRBA
(complete) (box-model)

Version KRB
(assy upper group)
3/ 8"

Version KRAS
Version KRA
(profiled, for tailgate
(basic profiled)
bottom space)

KOPRON
Version KRC Version KRCS
(low mould) (high mould, for Dock levellers with rotating lip
tailgate bottom space)
Available versions
Mould

Template

Bolts M8
Pins ø 25

KOPRON
Dock levellers Mod. KRB -
Mould KRC with template -
ELECTRO HYDRAULIC DOCK-LEVELERS WITH TELESCOPIC LIP MOD. KRT

General Data

KRT dock-levelers are made with strong profiled steel, and flat part is made by an anti
skid steel sheet.

Hydraulic movement of lifting and opening of the edge is by means of 3 chromed pistons,
whose electric command is under the dock-leveler.

Length of telescopic lip: mm 500 / mm 1.00 0(according to the model)

Security block: in case of accidental departure of the truck, the dock leveler will be
blocked in a short stroke (according to the applied weight)

Every dock-leveler is equipped with lateral security plates for feet protection

Once the edge is positioned on the loading part of the truck, this edge follows
movements of it during loading operations, with a lateral torsion tolerance of 100 mm.

It is possible to stop and secure maintenance operations blocking the dock leveler by a
special rod.

Every dock-leveler is coloured by brown RAL 7003 (old versions) Blue RAL 5003 (new
versions.

Power supply: 380 V 3phases

Electric commands in accordance to CEI IP 55 rules.

Control panel with up/down/stop, security stop, main power switch buttons; “dead man”
operating system; low tension 24 V d.c. commands.

Electrical engine power Kw 0.75 - IP 55

Concentrated load on fork-lift allowed: kg. 6.000.


Uniformly distributed load: kg. 9.000.

All KRT ramps have CEE certification.


1 2

3 4
excursion
Positive

excursion
negative
500-1.000 Lenght

KOPRON
Width

Ramps Mod. KRT


Working phases
TELESCOPIC DOCK LEVELLERS Mod. KRT KOPRON

Standard dimensions 2003

Dimensions Lip Pos./neg.


Model Width Lenght H. extension excursions

KRT 1a 2.000 2.000 700 500 375 / 375


KRT 1b 2.000 2.500 700 500 390 / 340
KRT 1c 2.000 3.000 800 500 430 / 400
KRT 1d 2.000 3.500 800 500 480 / 400
KRT 1e 2.000 4.000 900 500 540 / 400

KRT 2a 2.200 2.000 700 500 375 / 375


KRT 2b 2.200 2.500 700 500 390 / 340
KRT 2c 2.200 3.000 800 500 430 / 400
KRT 2d 2.200 3.500 800 500 480 / 400
KRT 2e 2.200 4.000 900 500 540 / 400

KRT 3a 2.000 2.500 700 1000 450 / 400


KRT 3b 2.000 3.000 800 1000 500 / 450
KRT 3c 2.000 3.500 800 1000 550 / 450
KRT 3d 2.000 4.000 900 1000 600 / 450

KRT 4a 2.200 2.500 700 1000 450 / 400


KRT 4b 2.200 3.000 800 1000 500 / 450
KRT 4c 2.200 3.500 800 1000 550 / 450
KRT 4d 2.200 4.000 900 1000 600 / 450
Lip extension
500 - 1.000
Plate lenght

Positive
Detail

Negative

700-800-900
Anchor
bolts
Anchor
bolts

Welding

KOPRON

Telescopic ramp Mod. KRT


Standard version (embedded)
Tube ø75mm. for
electric wires

0
+ 10
p
f ram
to
ngh
= le
pit

710
of

810
t

910
h
ng
Le

LPN 80x80x8mm.
80 Part.

710
810
910
wid width
th
of of pit
ram =
p+
40
LPN 80x80x8mm.

Clamp
40x3x200mm.
KOPRON

Part. 1 DOCK - LEVELLERS Mod KRT


standard pit configuration (embedded)
UPN-100 pins ø20 (concrete framework)

110
Lip extension
Plates to joint 500 - 1.000
(by welding)
UPN profile and pins Plate lenght

80
120

Negative Positive
90
200

Groove 200 x 110 Detail

700-800-900
to fill with concrete
after weldings

Detail

KOPRON

Telescopic ramp Mod. KRT


Suspended version
200
7 Steel pins ø20
On rear side Tube ø75mm. for electric wires

L.of pit = L. of ramp

7 Steel pins ø20


200

Detail
width of pit =
width of ramp + 70

110
200
3.0
UPN-100 ø20 00
110
80

H. of ramp + 10
90

120

200 Detail
KOPRON
Dock Levellers Mod. KRT
Pit drawing with opening for tailgate