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2.1 A perfectly stirred, constant-volume tank has two input streams, both consisting of the same liquid. The temperature and

flow rate of each of the streams can vary with time.

(a) Derive a dynamic model that will describe transient op- eration. Make a degrees of freedom analysis assuming that both

Streams 1 and 2 come from upstream units (i.e., their flow rates and temperatures are known functions of time).

(b) Simplify your model, if possible, to one or more differen- tial equations by eliminating any algebraic equations. Also, simplify

any derivatives of products of variables.

Notes:

w; denotes mass flow rate for stream i.

Liquid properties are constant (not functions of temperature).

2.2 A completely enclosed stirred-tank heating process is used to heat an incoming stream whose flow rate varies.

The heating rate from this coil and the volume are both constant.

(a) Develop a mathematical model (differential and algebraic equations) that describes the exit temperature if heat losses to

the ambient occur and if the ambient temperature (Ta) and the incoming stream's temperature (T;) both can vary.

(b) Discuss qualitatively what you expect to happen as T; and w increase (or decrease). Justify by reference to your model.

Notes:

p and CP are constants.

U, the overall heat transfer coefficient, is constant.

As is the surface area for heat losses to ambient.
T; > Ta (inlet temperature is higher than ambient temperature).

2.3 Two tanks are connected together in the following un- usual way in Fig. E2.3.

(a) Develop a model for this system that can be used to find h 1, h2, w2, and w3 as functions of time for any given variations in

inputs.
(b) Perform a degrees of freedom analysis. Identify all input and output variables.

Notes:

The density of the incoming liquid, p, is constant.
The cross-sectional areas of the two tanks are A 1 and A 2. w2 is positive

for flow from Tank 1 to Tank 2.
The two valves are linear with resistances R2 and R3•

2.4 Consider a liquid flow system consisting of a sealed tank with noncondensible gas above the liquid as shown in Fig. E2.4.

Derive an unsteady-state model relating the liquid level h to the input flow rate qi. Is operation of this system inde- pendent of

the ambient pressure Pa? What about for a system open to the atmosphere?

You may make the following assumptions:

(i) The gas obeys the ideal gas law. A constant amount of mg/M moles of gas are present in the tank.

(ii) The operation is isothermal.

(iii) A square root relation holds for flow through the valve.

2.5Two surge tanks are used to dampen pressure fluctuations caused by erratic operations of a large air compressor. (See

Fig. E2.5.)

(a) If the discharge pressure of the compressor is Pd(t) and the operating pressure of the furnace is P1 (constant), develop a

dynamic model for the pressures in the two surge tanks as well as for the air mass flows at points a, b, and c. You may

assume that the valve resistances are constant, that the valve flow characteristics are linear, e.g., wb = (P1 - P2)/Rb, that the

surge processes operate isothermally, and that the ideal gas law holds.

(b) How would you modify your model if the surge tanks operated adiabatically? What if the ideal gas law were not a good

approximation?

2.6 A closed stirred-tank reactor with two compartments is shown in Fig. E2.6. The basic idea is to feed the reactants

continuously into the first compartment, where they will be preheated by energy liberated in the exothermic reaction, which is

anticipated to occur primarily in the second compartment. The wall separating the two compartments is quite thin, thus allowing

heat transfer; the outside of the reactor is well insulated; and a cooling coil is built into the second compartment to remove

excess energy liberated in the reaction.

Tests are to be conducted initially with a single-component feed (i.e., no reaction) to evaluate the reactor's thermal

characteristics.

(a) Develop a dynamic model for this process under the conditions of no reaction. Assume that q0, Ti, and Tc all may vary.

(b) Make a degrees of freedom analysis for your model- identifying all parameters, outputs, and inputs that must be known

functions of time in order to obtain a solution.

(c) In order to estimate the heat transfer coefficients, there- actor will be tested with Ti much hotter than the exit temperature.

Explain how your model would have to be modified to account for the presence of the exothermic reaction. (For purposes of

this answer, assume there action is AB and be as specific as possible.)

Notes:

Uc , Ac Overall heat transfer coefficient and surface area of cooling tube.

V1 Volume of Compartment 1.

V2 Volume of Compartment 2.

2.8 A jacketed vessel is used to cool a process stream as shown in Fig. E2.8. The following information is available:

(i) The volume of liquid in the tank V and the volume of

coolant in the jacket V1 remain constant. Volumetric flow rate qp is constant, but q1 varies with time.

(ii) Heat losses from the jacketed vessel are negligible.

(iii) Both the tank contents and the jacket contents are well mixed and have significant thermal capacitances.

(iv) The thermal capacitances of the tank wall and the jacket wall are negligible.

(v) The overall heat transfer coefficient for transfer between the tank liquid and the coolant varies with coolant flow rate:

Derive a dynamic model for this system. (State any additional assumptions that you make.)

2.9 Solve the nonlinear differential equation (2-61) for q; = 0, either analytically or numerically, to obtain h(t). Assume A =

2,Cv*= 0.5,p = 60,g/gc = 1,andh(O) = 10,andthat units of these parameters are consistent.

2.10 Irreversible consecutive reactions A --> B --> C occur in a jacketed, stirred-tank reactor as shown in Fig. E2.10. Derive a

dynamic model based on the following assumptions:

(i) The contents of the tank and cooling jacket are well mixed. The volumes of material in the jacket and in the tank do not

vary with time.

(ii) The reaction rates are given by

(iii) The thermal capacitances of the tank contents and the jacket contents are significant relative to the thermal capaci- tances

of the jacket and tank walls, which can be neglected. (iv) Constant physical properties and heat transfer coeffi- cients can be

assumed.

Note:

All flow rates are volumetric flow rates in Llh. The concentrations have units of mol/L. The heats of reaction are ∆H1 and ∆H2.

2.12 A process tank has two input streams-Stream 1 at mass flow rate w1 and Stream 2 at mass flow rate w2. The tank's

effluent stream, at flow rate w, discharges through a fixed valve to atmospheric pressure. Pressure drop across the valve is

proportional to the flow rate squared. The cross-sectional area of the tank, A, is 5 m2, and the mass density of all streams is

940 kg/m3.

(a) Draw a schematic diagram of the process and write an appropriate dynamic model for the tank level. What is the

corresponding steady-state model?

(b) At initial steady-state conditions, with w1 = 2.0 kg/sand w2 = 1.2 kg/s, the tank level is 2.25 m. What is the value of the

valve constant (give units)?

(c) A process control engineer decides to use a feed forward controller to hold the level approximately constant at the set-

point value (hsp = 2.25 m) by measuring w1 and manipulating w2. What is the mathematical relation that will be used in the

controller? If the w1 measurement is not very accurate and always supplies a value that is 1.1 times the actual flow rate, what

can you conclude about the resulting level control? (Hint: Consider the process initially at the desired steady-state level and

with the feedforward controller turned on. Because the controller output is slightly in error, w 2 of. 1.2, so the process will come

to a new steady state. What is it?) What conclusions can you draw concerning the need for accuracy in a steady-state model?

for the accuracy of the measurement device? for the accuracy of the control valve? Consider all of these with respect to their

use in a feedforward control system.

2.13 The liquid storage tank shown in Fig. E2.13 has two inlet streams with mass flow rates w1 and w2 and an exit stream with

flow rate w3. The cylindrical tank is 2.5 m tall and 2 m in diameter. The liquid has a density of 800 kg/m 3. Normal oper- ating

procedure is to fill the tank until the liquid level reaches a nominal value of 1.75 m using constant flow rates: w1 = 120 kg/min,

w2 = 100 kg/min, and w3 = 200 kg/min. At that point, inlet flow rate w1 is adjusted so that the level remains con- stant. However,

on this particular day, corrosion of the tank has opened up a hole in the wall at a height of 1 m, producing a leak whose

volumetric flow rate q4 (m3/min) can be approximated by

(a) If the tank was initially empty, how long did it take for the liquid level to reach the corrosion point?

(b) If mass flow rates w1, w2, and w3 are kept constant indefinitely, will the tank eventually overflow? Justify your answer.

•

2.14 Consider a blending tank that has the same dimensions and nominal flow rates as the storage tank in Exercise 2.13

but that incorporates a valve on the outflow line that is used to establish flow rate w3. (For this exercise, there is no leak in the

tank as in Exercise 2.13.) In addition, the nominal inlet stream mass fractions of component A are x1 = Xz = 0.5. The process

has been operating for a long time with constant flow rates and inlet concentrations. Under these conditions, it has come to

steady state with exit mass fraction x = 0.5 and level h = 1.75 m. Using the information below, answer the following questions:

(a) What is the value of w3? the constant, Cv?

(b) If x1 is suddenly changed from 0.5 to 0.6 without changing the inlet flow rates (of course, x2 must change as well), what is

the final value of x3? How long does it take to come within 1% of this final value?

(c) If w1 is changed from 120 kg/min to 100 kg/min without changing the inlet concentrations, what will be the final value of the

tank level? How long will it take to come within 1% of this final value?

(d) Would it have made any difference in part (c) if the concentrations had changed at the same time the flow rate was

changed?

2.15 Suppose that the fed-batch bioreactor in Fig. 2.11 is con- verted to a continuous, stirred-tank bioreactor (also called a

chemostat) by adding an exit stream. Assume that the inlet and exit streams have the same mass flow rate F and thus the

volume of liquid V in the chemostat is constant.

(a) Derive a dynamic model for this chemostat by modifying the fed-batch reactor model in Section 2.4.9.

(b) Derive the steady-state relationship between growth rate f.L in Eq. 2-93 and dilution rateD where by definition, D = FIV.

Suggest a simple control strategy for controlling the growth rate based on this result.

(c) An undesirable situation called washout occurs when all of the cells are washed out of the bioreactor and thus cell mass

X becomes zero. Determine the values of D that result in washout. (Hint: Washout occurs if dX/dt is negative for an extended

period of time, until X = 0.)

(d) For the numerical values given below, plot the steady- state cell production rate DX as a function of dilution rate D. Discuss

the relationship between the values of D that result in washout and the value that provides the maximum production rate. The

parameter values are: f.Lm = 0.20 h- 1; Ks = 1.0 g/1,

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