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DESIGN OF PURLIN

1.1 Design method :


Purlin is designed as a simply supported beam spanned over the trusses and checked for
the unsymmetrical bending caused by dead & Live and vertical bending caused by wind load.

1.2 General input :


Length of purlin = 7.15 m
Spacing of Purlin = 1.60 m
Wind pressure = -0.69 kN/m2
Sheet weight = 8 Kg/m2

y
Slope of roof = 4.7 Degree
Roof dust load = 0 Kg/m2
Roof live load = 60 Kg/m2
0 1

x
x
Type of section =
Angle Section = Z200x80x20x1.5
Yield strength of steel,fy = 355 N/mm2
Weight per meter = 4.80 Kg

y
Zxx = 37.630 x 103 mm3
Zyy = 10.500 x 103 mm3
Ixx = 376.4 X 104 mm4
Iyy = 84.0 X 104 mm4
No of Sag rod = 1.0 Nos.

1.3 Load calculation :


Dead Load (Vertical )
Sheet weight = 8 x 1.6 = 12.8 Kg/m
Self weight = 4.80 = 4.80 Kg/m
= 17.60 Kg/m
Total Dead load, WDL = 0.17 KN/m

Live Load (Vertical )


Dust load = 0 x 1.6 = 0 Kg/m
Live load = (60-2*0)*1.6 96 Kg/m
= = 96 Kg/m
Total Live load, WLL = 0.94 KN/m
Wind Load
Wind Load = 1.6x-0.69 = -1.10 KN/m

1.4 Design:
Case : 1 Dead + Live load
Dead + Live load WDL+LL = = 1.11 KN/m
Vertical component = WDL+LL* Cosθ = 1.11 KN/m
Horizontal component = WDL+LL * Sinθ = 0.09 KN/m

BM due to Vertical,Mxx = Wv * L^2/8


= 1.2x7.15^2 / 8 = 7.10 KN.m
BM due to Hori.,Myy = Wh * (L/n)^2/8
= 0.1*(7.15/2)^2/8 = 0.15 KN.m

Allowable Bending Ma,x = fy *Zxx /1.67 = 8.00 KN.m > Mxx

Allowable Bending Ma,y = fy *Zyy /1.67 = 2.23 KN.m > Myy

Safe against Bending


Check for Deflection :
Deflection in x axis, ςx = (5/384)*(Wv*L^4 / EI)
= 50.214 mm
Deflection in y axis, ςy = (5/384)*(Wh*(L/n)^4 / EI)
= 1.156 mm
Deflection ς = SQRT(ςx^2+ςx^2)
= 50 mm
Allowable deflection = Span / 120
ς MAX
= 59.58 mm
Safe against Deflection

Case : 2 Dead + Wind load


Dead Load, WDL = = 0.173 KN/m
Wind load WwL = = -1.104 KN/m
Vertical component = WDL*Cosθ+Wwl = -0.9319 KN/m
Horizontal component = WDL*Sinθ = 0.01 KN/m

BM due to Vertical,Mxx = Wv * L^2/8


= 1x7.15^2 / 8 = 5.955 KN.m
BM due to Hori.,Myy = Wh * (L/n)^2/8
= 0.1*(7.15/2)^2/8 = 0.023 KN.m

Allowable Bending Ma,x = fy *Zxx /1.67 = 8.00 KN.m > Mxx

Allowable Bending Ma,y = fy *Zyy /1.67 = 2.23 KN.m > Myy

Safe against Bending

Check for Deflection :


Deflection in x axis, ςx = (5/384)*(Wv*L^4 / EI)
= 42.13 mm
Deflection in y axis, ςy = (5/384)*(Wh*(L/n)^4 / EI)
= 0.1791458817 mm
Deflection, ς = SQRT(ςx^2+ςx^2)
= 42.13 mm
Allowable deflection = Span / 120
= 59.6 mm
Safe against Deflection
1 2 3 4 5 6 7 8 9 10
Weight Depth of Thickness Thickness
Sectional Width of of Flange of Web
Designati per Meter Section Moment of Inertia Raddi of Gyration
Area (a) flange (b) (tf) (tw)
on (w) (h)
kg cm2 mm mm mm mm Ixx cm4 Iyy cm4 rxx cm
ISMB 100 11.5 14.6 100 75 7.2 4 257.5 40.8 4.2
ISMB 125 13 16.6 125 75 7.6 4.4 449 43.7 5.2
ISMB 150 14.9 19 150 80 7.6 4.8 726.4 52.6 6.18
ISMB 175 19.3 24.62 175 90 8.6 5.5 1272 85 7.19
ISMB 200 25.4 32.33 200 100 10.8 5.7 2235.4 150 8.32
ISMB 225 31.2 39.72 225 110 11.8 6.5 3441.8 218.3 9.31
ISMB 250 37.3 47.55 250 125 12.5 6.9 5131.6 334.5 10.39
ISMB 300 44.2 56.26 300 140 12.4 7.5 8603.6 453.9 12.37
ISMB 350 52.4 66.71 350 140 14.2 8.1 13630.3 537.7 14.29
ISMB 400 61.6 78.46 400 140 16 8.9 20458.4 622.1 16.15
ISMB 450 72.4 92.27 450 150 17.4 9.4 30390.8 834 18.15
ISMB 500 86.9 110.74 500 180 17.2 10.2 45218.3 1369.8 20.21
ISMB 550 103.7 132.11 550 190 19.3 11.2 64893.6 1833.8 22.16
ISMB 600 122.6 156.21 600 210 20.8 12 91813 2651 24.24

Distance
Centre of of
Sectional Weight Gravity Extreme Moment of Inertia Raddi of Gyration
Designati Thickness
Area (a) per meter C =C fibre
on t (mm) Ixx=Iyy cm4 Iuu cm4 Ivv cm4 rxx=ryy cm
cm2 (w) kg xx yy
exx=eyy
20x20x3 3 1.12 0.90 cm
0.59 1.41 0.40 0.60 0.20 0.58
cm
20x20x4 4 1.45 1.10 0.63 1.37 0.50 0.80 0.20 0.58
25x25x3 3 1.41 1.10 0.71 1.79 0.80 1.20 0.30 0.73
25x25x4 4 1.84 1.40 0.75 1.75 1.00 1.60 0.40 0.73
25x25x5 5 2.25 1.80 0.79 1.71 1.20 1.80 0.50 0.72
30x30x3 3 1.73 1.40 0.83 2.17 1.40 2.20 0.60 0.89
30x30x4 4 2.26 1.80 0.87 2.13 1.80 2.80 0.70 0.89
30x30x5 5 2.77 2.20 0.92 2.08 2.10 3.40 0.90 0.88
35x35x3 3 2.03 1.60 0.95 2.55 2.30 3.60 0.90 1.05
35x35x4 4 2.66 2.10 1.00 2.50 2.90 4.70 1.20 1.05
35x35x5 5 3.27 2.60 1.04 2.46 3.50 5.60 1.50 1.04
35x35x6 6 3.86 3.00 1.08 2.42 4.10 6.50 1.70 1.03
11 12 13

Raddi of Gyration Modulli of Section Increase in Fcb

ryy cm Zxx cm3 Zyy


cm3 T/t d1 di/t
1.67 51.5 10.9 1.8 85.6 21.4
1.62 71.8 11.7 1.72727273 109.8 24.9545455
1.66 96.9 13.1 1.58333333 134.8 28.0833333
1.86 145.4 18.9 1.56363636 157.8 28.6909091
2.15 223.5 30 1.89473684 178.4 31.2982456
2.34 305.9 39.7 1.81538462 201.4 30.9846154
2.65 410.5 53.5 1.8115942 225 32.6086957
2.84 573.6 64.8 1.65333333 275.2 36.6933333
2.84 778.9 76.8 1.75308642 321.6 39.7037037
2.82 1022.9 88.9 1.79775281 368 41.3483146
3.01 1350.7 111.2 1.85106383 415.2 44.1702128
3.52 1808.7 152.2 1.68627451 465.6 45.6470588
3.73 2359.8 193 1.72321429 511.4 45.6607143
4.12 3060.4 252.5 1.73333333 558.4 46.5333333

Moduli of
Product of
Raddi of Gyration Section
Inertia Ixy
ruu cm rvv cm Zxx=Zyy Side girt Purlin
cm4
0.73 0.37 cm 3
0.30 0.20 Err:508 ISMC 75
0.72 0.37 0.40 0.30 Err:508 ISMC 100
0.93 0.47 0.40 0.40 Err:508 ISMC 125
0.91 0.47 0.60 0.60 Err:508 ISMC 150
0.91 0.47 0.70 0.70 Err:508 ISMC 175
1.13 0.57 0.60 0.80 Err:508 ISMC 200
1.12 0.57 0.80 1.00 Err:508 ISMC 225
1.11 0.57 1.00 1.20 Err:508 ISMC 250
1.33 0.67 0.90 1.30 Err:508 ISMC 300
1.32 0.67 1.20 1.70 Err:508 ISMC 350
1.31 0.67 1.40 2.10 Err:508 ISMC 400
1.29 0.67 1.70 2.40 Err:508
40x40x3 3 2.34 1.80 1.08 2.92 3.40 5.50 1.40 1.21
40x40x4 4 3.07 2.40 1.12 2.88 4.50 7.10 1.80 1.21
40x40x5 5 3.78 3.00 1.16 2.84 5.40 8.60 2.20 1.20
40x40x6 6 4.47 3.50 1.20 2.80 6.30 10.00 2.60 1.19
45x45x3 3 2.64 2.10 1.20 3.30 5.00 8.00 2.00 1.38
45x45x4 4 3.47 2.70 1.25 3.25 6.50 10.40 2.60 1.37
45x45x5 5 4.28 3.40 1.29 3.21 7.90 12.60 3.20 1.36
45x45x6 6 5.07 4.00 1.33 3.17 9.20 14.60 3.80 1.35
50x50x3 3 2.95 2.30 1.32 3.68 6.90 11.10 2.80 1.53
50x50x4 4 3.88 3.00 1.37 3.63 9.10 14.50 3.60 1.53
50x50x5 5 4.79 3.80 1.41 3.59 11.00 17.60 4.50 1.52
50x50x6 6 5.68 4.50 1.45 3.55 12.90 20.60 5.30 1.51
55x55x5 5 5.27 4.10 1.53 3.97 14.70 23.50 5.90 1.67
55x55x6 6 6.26 4.90 1.57 3.93 17.30 27.50 7.00 1.66
55x55x8 8 8.18 6.40 1.65 3.85 22.00 34.90 9.10 1.64
55x55x10 10 10.02 7.90 1.72 3.78 26.30 41.50 11.20 1.62
60x60x5 5 5.75 4.50 1.65 4.35 19.20 30.60 7.70 1.82
60x60x6 6 6.84 5.40 1.69 4.31 22.60 36.00 9.10 1.82
60x60x8 8 8.96 7.00 1.77 4.23 29.00 46.00 11.90 1.80
60x60x10 10 11.00 8.60 1.85 4.15 34.80 54.90 14.60 1.78
65x65x5 5 6.25 4.90 1.77 4.73 24.70 39.40 9.90 1.99
65x65x6 6 7.44 5.80 1.81 4.69 29.10 46.50 11.70 1.98
65x65x8 8 9.76 7.70 1.89 4.61 37.40 59.50 15.30 1.96
65x65x10 10 12.00 9.40 1.97 4.53 45.00 71.30 18.80 1.94
70x70x5 5 6.77 5.30 1.89 5.11 31.10 49.80 12.50 2.15
70x70x6 6 8.06 6.30 1.94 5.06 36.80 58.80 14.80 2.14
70x70x8 8 10.58 8.30 2.02 4.98 47.40 75.50 19.30 2.12
70x70x10 10 13.02 10.20 2.10 4.90 57.20 90.70 23.70 2.10
75x75x5 5 7.27 5.70 2.02 5.48 38.70 61.90 15.50 2.31
75x75x6 6 8.66 6.80 2.06 5.44 45.70 73.10 18.40 2.30
75x75x8 8 11.38 8.90 2.14 5.36 59.00 94.10 24.00 2.28
75x75x10 10 14.02 11.00 2.22 5.28 71.40 113.30 29.40 2.26
80x80x6 6 9.29 7.30 2.18 5.28 56.00 89.60 22.50 2.46
80x80x8 8 12.21 9.60 2.27 5.73 72.50 115.60 29.40 2.44
80x80x10 10 15.05 11.80 2.34 5.66 87.70 139.50 36.00 2.41
80x80x12 12 17.81 14.00 2.42 5.58 101.90 161.40 42.40 2.39
90x90x6 6 10.47 8.20 2.42 6.58 80.10 128.10 32.00 2.77
1.54 0.77 1.20 2.00 Err:508
1.53 0.77 1.60 2.60 Err:508
1.51 0.77 1.90 3.20 Err:508
1.50 0.77 2.30 3.70 Err:508
1.74 0.87 1.50 2.90 Err:508
1.73 0.87 2.00 3.80 Err:508
1.72 0.87 2.50 4.60 Err:508
1.70 0.87 2.90 5.40 Err:508
1.94 0.97 1.90 4.10 Err:508
1.93 0.97 2.50 5.30 Err:508
1.92 0.97 3.10 6.50 Err:508
1.90 0.96 3.60 7.60 Err:508
2.11 1.06 3.70 8.60 Err:508
2.10 1.06 4.40 10.10 Err:508
2.07 1.06 5.70 12.80 Err:508
2.03 1.06 7.00 15.10 Err:508
2.31 1.16 4.40 11.30 Err:508
2.29 1.15 5.20 13.30 Err:508
2.27 1.15 6.80 16.90 Err:508
2.23 1.15 8.40 20.10 Err:508
2.51 1.26 5.20 14.50 Err:508
2.50 1.26 6.20 17.20 Err:508
2.47 1.25 8.10 22.00 Err:508
2.44 1.25 9.90 26.20 Err:508
2.71 1.36 6.10 18.40 Err:508
2.70 1.36 7.30 21.70 Err:508
2.67 1.35 9.50 27.90 Err:508
2.64 1.35 11.70 33.30 Err:508
2.92 1.46 7.10 22.80 Err:508
2.91 1.46 8.40 27.00 Err:508
2.88 1.45 11.00 34.80 Err:508
2.84 1.45 13.50 41.70 Err:508
3.11 1.56 9.60 33.00 Err:508
3.08 1.55 12.60 42.70 Err:508
3.04 1.55 15.50 51.40 Err:508
3.01 1.54 18.30 59.20 Err:508
3.50 1.75 12.20 47.20 Err:508
90x90x8 8 13.79 10.80 2.51 6.49 104.20 166.40 42.00 2.75
90x90x10 10 17.03 13.40 2.59 6.41 126.70 201.90 51.60 2.73
90x90x12 12 20.19 15.80 2.66 6.34 147.90 234.90 60.90 2.71
100x100x6 6 11.67 9.20 2.67 7.33 111.30 178.10 44.50 3.09
100x100x8 8 15.39 12.10 2.76 7.24 145.10 231.80 58.40 3.07
100x100x10 10 19.03 14.90 2.84 7.16 177.00 282.20 71.80 3.05
100x100x12 12 22.59 17.70 2.92 7.08 207.00 329.30 84.70 3.03
110x110x8 8 17.02 13.40 3.00 8.00 195.00 311.70 78.20 3.38
110x110x10 10 21.06 16.50 3.08 7.92 238.40 380.50 96.30 3.36
110x110x12 12 25.02 19.60 3.16 7.84 279.60 445.30 113.80 3.34
110x110x15 15 30.81 24.20 3.27 7.73 337.40 535.40 139.30 3.31
130x130x8 8 20.22 15.90 3.50 9.50 328.30 525.10 131.40 4.03
130x130x10 10 25.06 19.70 3.58 9.42 402.70 643.40 162.10 4.01
130x130x12 12 29.82 23.40 3.66 9.34 473.80 755.90 191.80 3.99
130x130x15 15 36.81 28.90 3.78 9.22 574.60 914.20 235.00 3.95
150x150x10 10 29.03 22.80 4.06 10.94 622.40 995.40 249.40 4.63
150x150x12 12 34.59 27.20 4.14 10.86 735.40 1174.80 296.00 4.61
150x150x15 15 42.78 33.60 4.26 10.74 896.80 1429.70 363.80 4.58
150x150x18 18 50.79 39.90 4.38 10.62 1048.00 1668.20 429.50 4.54
200x200x12 12 46.61 36.60 5.36 14.64 1788.90 2862.00 715.90 6.20
200x200x15 15 57.80 45.40 5.49 14.51 2197.70 3511.80 883.70 6.17
200x200x18 18 68.81 54.00 5.61 14.39 2588.70 4130.80 1046.50 6.13
200x200x25 25 93.80 73.60 5.88 14.12 3436.00 5460.90 1411.60 6.05

1 2 3 4 5 6 7 8 9 10
Designati Weight Sectional Depth of Width of Thickness Thickness Centre of Ixx Iyy
on per Mete Area (a) Section flange (b) of Flange of Web Gravity
(w) (h) (tf) (tw) Cyy
kg cm2 mm mm mm mm cm cm4 cm4
ISMC 75 6.8 8.67 75 40 7.3 4.4 1.31 76.0 12.6
ISMC 100 9.2 11.7 100 50 7.5 4.7 1.53 186.7 25.9
ISMC 125 12.7 16.19 125 65 8.1 5 1.94 416.4 59.9
ISMC 150 16.4 20.88 150 75 9 5.4 2.22 779.4 102.3
ISMC 175 19.1 24.38 175 75 10.2 5.7 2.2 1223.3 121.0
ISMC 200 22.1 28.21 200 75 11.4 6.1 2.17 1819.3 140.4
ISMC 225 25.9 33.01 225 80 12.4 6.4 2.3 2694.6 187.2
ISMC 250 30.4 38.67 250 80 14.1 7.1 2.3 3816.8 219.1
ISMC 300 35.8 45.64 300 90 13.6 7.6 2.36 6362.8 310.8
3.47 1.75 16.00 61.50 Err:508
3.44 1.74 19.80 74.50 Err:508
3.41 1.74 23.30 86.50 Err:508
3.91 1.95 15.20 65.70 Err:508
3.88 1.95 20.00 85.80 Err:508
3.85 1.94 24.70 104.40 Err:508
3.82 1.94 29.20 121.60 Err:508
4.28 2.14 24.40 115.10 Err:508
4.25 2.14 30.10 140.60 Err:508
4.22 2.13 35.70 164.50 Err:508
4.17 2.13 43.70 197.00 Err:508
5.10 2.55 34.50 194.20 Err:508
5.07 2.54 42.70 238.30 Err:508
5.03 2.54 50.70 279.90 Err:508
4.98 2.53 62.30 337.80 Err:508
5.86 2.93 56.90 368.20 Err:508
5.83 2.93 67.70 435.00 Err:508
5.78 2.92 83.50 529.10 Err:508
5.73 2.91 98.70 616.00 Err:508
7.84 3.92 122.20 1058.90 Err:508
7.79 3.91 151.40 1301.20 Err:508
7.75 3.90 179.90 1530.50 Err:508
7.63 3.88 243.30 2015.70 Err:508

11 12 13 14 15 16 17 18 19 20 Maximum
21
size of
Raddi of Raddi of Modulli of Modulli of Connection Details Flange
Gyration Gyration Section Section Zyy h1 h2 b1/2 C g g1 Rivet
rxx ryy Zxx3
cm cm cm cm3 mm mm mm mm mm (min) mm mm
2.96 1.21 20.30 4.70 41.40 16.80 17.8 5.9 21 50 12
4.00 1.49 37.30 7.50 64.00 18.00 22.7 6.2 28 50 16
5.07 1.92 66.60 13.10 85.40 19.80 30 6.5 35 55 22
6.11 2.21 103.90 19.40 106.70 21.70 34.8 6.9 40 55 25
7.08 2.23 139.80 22.80 128.40 23.30 34.7 7.2 40 55 25
8.03 2.23 181.90 26.30 150.20 24.90 34.5 7.6 40 60 25
9.03 2.38 239.50 32.80 170.90 27.10 36.8 7.9 45 60 25
9.94 2.38 305.30 38.40 192.50 28.70 36.5 8.6 45 65 25
11.81 2.61 424.20 46.80 240.70 29.60 41.2 9.1 50 65 28
ISMC 350 42.1 53.66 350 100 13.5 8.1 2.44 10008.0 430.6
ISMC 400 49.4 62.93 400 100 15.3 8.6 2.42 15082.8 504.8

External Co-efficient for Pitched roof


Angle EF GH EG FH
0 -0.80 -0.40 -0.80 -0.40
5 -0.90 -0.40 -0.80 -0.40
10 -1.20 -0.40 -0.80 -0.60
h/w <=1/2 20 -0.40 -0.40 -0.70 -0.60
30 0.00 -0.40 -0.70 -0.60
45 0.30 -0.50 -0.70 -0.60
60 0.70 -0.60 -0.70 -0.60
0 -0.80 -0.60 -1.00 -0.60
5 -0.90 -0.60 -0.90 -0.60
10 -1.10 -0.60 -0.80 -0.60
1/2 <h/w =<3/2 20 -0.70 -0.50 -0.80 -0.60
30 -0.20 -0.50 -0.80 -0.80
45 0.20 -0.50 -0.80 -0.80
60 0.60 -0.50 -0.80 -0.80
0 -0.70 -0.60 -0.90 -0.70
5 -0.70 -0.60 -0.80 -0.80
10 -0.70 -0.60 -0.80 -0.80
20 -0.80 -0.60 -0.80 -0.80
3/2 <h/w <6
30 -1.00 -0.50 -0.80 -0.70
40 -0.20 -0.50 -0.80 -0.70
50 0.20 -0.50 -0.80 -0.70
60 0.50 -0.50 -0.80 -0.70

Angle EF GH FG FH
Err:508 Err:508 Err:508 Err:508 Err:508
Err:508 Err:508 Err:508 Err:508 Err:508
Err:509 #VALUE! #VALUE! #VALUE! #VALUE!
13.66 2.83 571.90 51.00 288.10 30.90 46 9.6 60 65 28
15.48 2.83 754.10 66.60 332.80 33.60 45.7 10.1 60 70 28
1.5 80

200
2

80

DEPTH OF MEMBER 1 = 200 mm


DEPTH OF MEMBER 2 = 1.5 mm
DEPTH OF MEMBER 3 = 1.5 mm
WIDTH OF MEMBER 1 = 80 mm
WIDTH OF MEMBER 2 = 1.5 mm
WIDTH OF MEMBER 3 = 80 mm
THICKNESS OF MEMBER = 1.5 mm
AREA OF MEMBER 1 =
AREA OF MEMBER 2 =
AREA OF MEMBER 3 =

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