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6. TERMINATION
Insulation piercing, mechanical stripping, and flame welding
processes can all be used successfully with ULTRASHIELD® PLUS
10
magnet wire. If the connection is to be soldered, it is recommended
that mechanical stripping be used to remove the insulation prior
to soldering.
1
7. NORMAL AVAILABILITY
• Round Copper Sizes:
0.1 9 - 30 AWG, Heavy Build
Heavy Triple Quad Heavy
ULTRASHIELD ® PLUS
Please consult Magnet Wire Marketing for additional size
GP/MR-200 ®
(including metric) and build information.
58875_UltrashldPlus.qxp:Datasheet Ideas 9/24/08 6:23 AM Page 2
3
CONTINUITY
20,000 2
TYPICAL PERFORMANCE: ≤ 1 fault/100 ft.
10,000 1
REQUIRED PERFORMANCE: 5 faults/100 ft., maximum†
9
8
7
6
5
DIELECTRIC BREAKDOWN VOLTAGE
4
ROOM TEMPERATURE
Average Life, Hours
2
TYPICAL PERFORMANCE: 12,900 volts, avg.
REQUIRED PERFORMANCE: 5,700 volts, minimum†
1,000 1
9
8
7
RATED TEMPERATURE
6
5
4
TYPICAL PERFORMANCE: 10,982 volts, avg.
3
REQUIRED PERFORMANCE: 4,275 volts, minimum†
2
180 200 220 240 260 280 300 320 DIELECTRIC BREAKDOWN VOLTAGE
Temperature °C (1/°k) TYPICAL PERFORMANCE: 11,686 volts
REQUIRED PERFORMANCE: 5,700 volts, minimum†
PHYSICAL PROPER TIES SOLUBILITY
TYPICAL PERFORMANCE: Passes
ABRASION RESISTANCE: REPEATED SCRAPE REQUIRED PERFORMANCE: 580 g. scrape, minimum†
TYPICAL PERFORMANCE: 496 strokes, avg.*
* Tests not indicated as NEMA are Essex® Standards.
ABRASION RESISTANCE: UNIDIRECTIONAL ** The values shown represent typical average results and are not intended to be
TYPICAL PERFORMANCE: 2100 g., avg. used as design data or specification limits.
REQUIRED PERFORMANCE: 980 g., minimum; 1150 g., *** Data obtained from standard 18 AWG twisted pairs tested at 150°C, with a 575
minimum avg.† volt drive and motor (phase-to-phase).
† Requirements of NEMA MW 1000; Section MW 35-C or MW 73-C, as applicable.
Essex Group, Inc. All sales are subject to Essex® Standard Terms and Conditions as posted on
1601 Wall Street www.superioressex.com. Copies are available upon request.
Fort Wayne, IN 46802
260.461.4000
® © Essex Group, Inc. 2008
NEMA MW 36-C
Class 200 Copper - Rectangular Conductors - Polyester/Polyamideimide Coated Magnet Wire / Winding Wire.
APPLICATION 3. ELECTRICAL
The electrical properties of ULTRASHIELD® PLUS are
ULTRASHIELD® PLUS rectangular magnet wire is
one of the superior attributes of this product. Overall
designed specifically for use in motors & generators
product quality was key in the development of this
that may be subjected to higher voltage spikes product. Due to the design of the insulation system and
present in inverter applications. ULTRASHIELD® PLUS manufacturing process, AC dielectric breakdown
rectangular magnet wire provides significant values consistently average 6,000V. Inverter life testing
resistance to abrasion while maintaining flexibility. The of the rectangular ULTRASHIELD® PLUS insulation
combination of a modified polyester basecoat and system shows a 24X increase in life over the standard
polyamideimide topcoat provides an insulation system MW 36-C insulation system when tested at 200°C on a
with outstanding toughness and excellent dielectric 575V inverter.s While no standards for this type of
properties. ULTRASHIELD® PLUS conforms to all of the testing have been universally accepted, our testing
requirements of NEMA MW 36-C. shows dramatic improvement in insulation life,
especially under severe duty applications at higher
ULTRASHIELD® PLUS magnet wire is recommended but temperatures.
not limited to the following applications:
• Motors and Generators for Hybrid and 4. CHEMICAL
Electric Vehicles ULTRASHIELD® PLUS magnet wire has been tested for
• Wind Generators resistance to R-22 refrigerant and the results show it to
• Inverter Duty Drive Motors be compatible for hermetic systems. Successful results
• Low, Medium & High Voltage Rotating Machines are also seen with samples tested for 24 hours at room
• Hermetic Motors temperature in a wide variety of other solvents such as
• Large Industrial Motors in Corona Applications petroleum naphtha, toluene, ethanol, 5% sulfuric acid,
1% potassium hydroxide, butyl acetate, and acetone.
ENGINEERING HIGHLIGHT S
5. TERMINATION
1. THERMAL CLASSIFICATION
Mechanical stripping and flame welding processes
ULTRASHIELD® PLUS magnet wire on copper conductor can be used for removing the insulation prior to
is UL listed at Class 200, and is recommended for termination.
NEMA MW 36-C wire applications with higher burnout
6. NORMAL AVAILABILITY
requirements.
• Rectangular Copper Size Ranges:
2. THERMOPLASTIC FLOW 0.081-0.257 Thickness (inches)
ULTRASHIELD® PLUS magnet wire has excellent 0.091-0.300 Width (inches)
thermoplastic flow (cut-thru) properties, with typical Please consult Magnet Wire Marketing for additional
test values of 405°C. sizes (including metric) and product availability.
Essex® ULTRASHIELD® PLUS
Magnet Wire / Winding Wire
4
DIELECTRIC BREAKDOWN VOLTAGE
3 ROOM TEMPERATURE
20,000 2 TYPICAL PERFORMANCE: 12,900 volts, avg.
REQUIRED PERFORMANCE: 5,700 volts, minimum‡
10,000 1
9
8
RATED TEMPERATURE
7
6
TYPICAL PERFORMANCE: 10,982 volts, avg.
5
4
REQUIRED PERFORMANCE: 4,275 volts, minimum‡
Average Life, Hours
4
TYPICAL PERFORMANCE: Passes
3 REQUIRED PERFORMANCE: 580 g. scrape, minimum‡
2
s
Data obtained from standard 18 AWG twisted pairs tested at 200°C, with a 575 volt drive and motor
1
(phase-to-phase).
180 200 220 240 260 280 300 320 u
Data from 18 AWG ULTRASHIELD® PLUS is included in this document to provide material characteristics &
Temperature C (1/k) properties related to the enamel insulation system for tests that are not typically performed or cannot be
performed on rectangular magnet wire.
Thermal classifications for rectangular and square magnet wires are based on * Tests not indicated as NEMA are Essex® Standards.
t
The values shown represent typical average results and are not intended to be used as design data or
the thermal endurance results of round wire sizes 10-18 AWG. The preferred specification limits.
round wire size for evaluation is 18 AWG round heavy build insulation. † Requirements of NEMA MW 1000; Section MW 36-C, as applicable.
‡ Requirements of NEMA MW 1000; Section MW 35-C, as applicable.
Essex Group, Inc. All Sales are subject to Essex Standard Terms and Conditions as posted
1601 Wall Street on www.superioressex.com.
Fort Wayne, IN 46802
260.461.4000
© 2012 Essex Group, Inc.