Beruflich Dokumente
Kultur Dokumente
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8.0 RETICULATION ..........................................................................................................................39
8.1 WIRING METHODS.................................................................................................................39
8.2 INSTALLATION OF WIRING....................................................................................................39
8.3 DERATING...............................................................................................................................41
8.4 CABLES...................................................................................................................................42
8.5 CABLE TERMINATION LUGS .................................................................................................43
8.6 CIRCUITING ............................................................................................................................43
8.7 CONDUIT INSTALLATION.......................................................................................................43
8.8 CABLE TRAY ...........................................................................................................................46
8.9 CABLE TROUGHING (CABLE DUCT) ....................................................................................47
8.10 TRENCHING........................................................................................................................47
8.11 CABLE MARKERS.............................................................................................................48
9.0 GENERAL AND EMERGENCY LIGHTING................................................................................49
9.1 LIGHTING INSTALLATION ......................................................................................................49
9.2 LUMINARIES ...........................................................................................................................50
9.3 FLUORESCENT LUMINARIES ...............................................................................................50
9.4 WEATHER PROOF FLUORESCENT FITTINGS .................................................................53
9.4 LIGHT SWITCHES ..................................................................................................................54
9.5 EMERGENCY LIGHTING SYSTEM ........................................................................................55
10.0 POWER OUTLETS ...............................................................................................................57
10.1 SINGLE PHASE OUTLETS ................................................................................................57
10.2 PHASE OUTLETS ....................................................................................................................57
10.3 PERMANENTLY CONNECTED EQUIPMENT......................................................................57
11.0 SUNDRIES ..................................................................................................................................58
11.1 PAINTING ................................................................................................................................58
11.2 FIXINGS...................................................................................................................................58
11.3 BUILDING PENETRATIONS ...................................................................................................59
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1.0 GENERAL CONDITIONS
The extent of work covered by these documents includes the manufacture, supply, installation, testing,
commissioning and subsequent maintenance for the stipulated period of the work specified herein and
shown on the accompanying drawings.
Provide all manufactured items, materials, labour, cartage, tools, plant, appliances and fixings necessary
for the proper execution of the works, together with all minor and incidental works.
This installation has been designed to internationally accepted standards and codes of practice for
electrical installations such as AS3000, AS1768.
The whole of works shall comply with the drawings and specification the latest regulations and have full
approval of the relevant Local Authorities. Not with standing this where the drawings or specification are
shown to be more stringent than local regulations the contractor shall notify the consulting engineer to
resolve any conflict.
All equipment shall be provided with all necessary restraints to comply with the Indonesian Earthquake
Code.
All materials and equipment shall be the best of their respective kinds, complying with the relevant IEE,
IEC/ISO or Australia Standards and local Codes of Practice. All materials and equipment shall be new
and shall be delivered to the site with the maker's label intact.
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1.2 ASSOCIATED WORK
The following work associated with this contract shall be carried out by others without cost to this
contractor.
Provide penetrations in slabs and walls in the locations and to the dimensions given by this contractor,
provided sufficient advance notice is given.
Making good and sealing around all such trays and ducts shall be the responsibility of this Contractor.
Terminate sub mains (provided by this Contractor) at Fire Pump Controller (provided by Fire Suppression
Contractor) and wire from the Controllers to the equipment.
Terminate sub mains (provided by this Contractor) at Hydraulic Pump Panels (provided by Hydraulic
Contractor) and wire from the Controllers to the equipment.
The following description of the building is included for the guidance of the tenderers only; all details of
the building construction must be ascertained from the appropriate building documents (architectural,
structures, etc).
A set of all building documents will be available to tenderers for their examination.
The building comprises of:
- Level Basement 4
- Level Basement 3
- Level Basement 2
- Level Basement 1
- Level 1st
- Level 2nd
- Level 3rd
- Level 4th
- Level 5th
- Level 6th~10th
- Level 11th~24th
- Level 25 (ME)
- Level Roof
Construction is steel reinforced concrete structure clad in a combination of pre-cast panels and curtain
wall.
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1.4 SITE INSPECTIONS
The Contractor shall undertake a detailed Inspection of the site to fully inform themselves of prevailing
site conditions and the type and extent of works involved.
A tender submitted by Contractor’s who has failed to undertake an inspection shall be rejected.
Variations resulting from a Contractor’s failure to account for existing site conditions shall be rejected.
The drawings are diagrammatic only and do not purpose to show all the structure and architectural details.
Any information involving accurate measurement of the works shall be taken from the architectural and
structural drawings and at the site.
The final location of all outlets and equipment shall be determined in co-ordination with other services,
architectural and structural details.
1.6.1 General
be marked or notated by the Project Manager that construction or installation may commence, or
alternatively marked or notated "Resubmit", which will automatically require the sample and/or drawing to
be amended as required and resubmitted.
be complete sufficient in detail to enable the Project Manager to determine whether they comply with the
requirements of the documents and whether they are suitable for their intended use and location.
be submitted within sufficient time to permit modifications to be made without delaying the works if such
are deemed necessary by the Project Manager and to provide the Project Manager with not less than
seven (14) working days to make his comments.
be submitted for ALL equipment, accessories, and systems for inspection prior to installation.
Drawings shall:
be prepared using AutoCAD 14 or latest versions. Manual drawings will not be accepted.
be submitted in electronic format or in hard copy form as instructed by the Project Manager.
be electronic Files shall be .DWG files issued on Floppy Disk, CD-ROM or via the E-Mail to the
approval of the Project Manager.
be prepared in accordance with the CAD Procedures applicable to the project, as advised by the
Project Manager.
be drawn to the following scales - 1:1, 1:5, 1:10, 1:20 for components and 1:50, 1:100 for locations,
except for wiring diagrams which need not be to scale.
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be thoroughly checked prior to submission as regards measurements, materials and details to
ensure that they conform to the intent of the contract.
be complete in detail to show whether the equipment depicted complies with the contract and is
suitable for its intended use and location.
be submitted in sufficient time to permit modifications to be made without delaying the works. Allow at
least seven (7) working days for checking. All drawings shall be approved in writing before work is
commenced.
be submitted in sufficient time for approval and for the Project Manager to make arrangement for
access requirements and any penetrations or items of equipment to be built in.
1.6.3 Samples
Samples shall:
be held on site after inspection and used as a standard for acceptance or rejection of subsequent
production units. Samples will be returned on completion of the project.
Subject to approval of the Project Manager, where an item of equipment is a standard item copies of the
manufacturer's catalogue or brochure may be accepted provided that all dimensions and relevant
information are shown in the catalogue or brochure.
1.7.1 General
On completion of the works and prior to the issue of the Certificate of Practical Completion, provide as-
installed drawings and manuals.
Submit preliminary copies of the documents in hard copy form, for inspection by the Project Manager, who
will indicate whether they are suitable or where they require modification.
All drawings shall be prepared using AutoCAD 14 or latest versions. Any form of manual drawing will NOT
be acceptable.
Working drawings prepared and submitted prior to installation shall be amended to show all variations and
may be accepted as the as-installed drawings for the portion of the works.
Switchboards
Cable Ladders/Trays/Ducts
Conduits
Light Fittings
Light Switches
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Power Outlets
The drawings shall indicate:
The route of all sub-mains.
Circuit grouping.
Switch grouping.
The drawings shall include the switchboard manufacturers drawings, including elevations, sections,
details, single line diagrams and control schematics.
1.7.3 Manuals
Equipment manuals (three off) shall comprise a plastic ring binder(s) with the project title, location,
proprietor's name, contractor's name, Architect's name and Consulting Engineer's name embossed on the
cover. The manuals shall incorporate the following information suitably grouped into appropriate sections
in the manual.
index.
manufacturers' brochures on all equipment and accessories used in the installation e.g. GPO's,
switches, circuit breakers, relays etc.
a schedule of all luminaries with manufacturers' brochures, drawings and lamp sizes and types to be
used with each luminaire.
maintenance and testing instructions for emergency lighting and all components in the installation
which require regular preventative maintenance and checking.
a written text on the method of operation of all controls, time switches, auto-transfer switches and
components in the installation.
a list of service companies and agencies for maintenance of components, equipment and systems in
the installation.
A draft copy of the manual shall be submitted to the Project Manager for approval, before submission of
the final copies of the manual. Where manufacturers' drawings are included in the manual, they shall be
folded and included within the manual, or alternatively bound separately and cross-referenced in the
manual.
Undertake all necessary pre-inspection testing to the satisfaction of the Project Manager to ensure that
the installation is ready for inspection and testing by the relevant authorities.
Arrange with the authorities for the testing of the installation in accordance with their requirements and pay
any Fees associated with same.
Provide the necessary temporary power, test equipment/facilities, tools and manpower as required to
successfully undertake the required tests to the satisfaction of the authorities.
In the event that a test is failed, carry out all necessary rectification works and repeat the test until a
satisfactory result is achieved and the installation is passed.
Provide the original copy of all test certificates, etc, to the Project Manager.
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1.9 COMMISSIONING AND TESTING
1.9.1 General
Before any of the systems are put into service, they shall be subjected to a commissioning and testing
procedure.
Provide all temporary power, test instruments/facilities, tools and manpower required to verify the correct
performance of the equipment and the correct operation of the complete installation.
Any item of equipment or any complete system which does not comply with the requirements of the
specification shall be rectified and made good at the Contractor’s expense.
At least 2 weeks prior to the start of the commissioning of any particular system, submit to the Project
Manager for approval a program of testing and commissioning procedures for that system. Incorporate
any modifications to that program required by the Project Manager.
Prepare a detailed and comprehensive check list for the Project Manager prior to commissioning and
testing.
At least one month prior to the start of commissioning commence gathering information required for this
check list. One month prior to the start of commissioning, submit to the Project Manager the proposed
check list for approval.
Accordingly, the check list must be built up from information contained in this specification, from suppliers
and manufacturers' installation and commissioning data and from experience in commissioning similar
equipment and systems.
The detail of the check list must be such that it can be completed with a reading or a tick which means
that every device must be listed.
Visual check of all work for completeness, and against diagrams of all wiring.
Check that all equipment is safe to operate, and that overloads, safety devices and interlocks are all in
working order.
Verification of performance under site conditions, under load and simulated "worst case" condition.
Insulation tests shall be made with 500V "Megger". No cable will be accepted with an insulation
resistance, including termination, of less than 50 mega-ohms.
Measure resistance of main earth and test all earth continuity connections.
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Check polarity and phase rotation of supply and at all outlets.
Check calibration and operation of each device on no load and full load.
The check list described above under 08.3 shall be based on ELECTRICAL SCHEDULE.
Carry out all electrical and mechanical tests at the site in the presence of a competent electrical engineer.
Final tests shall be conducted in the presence of the Project Manager. Provide all necessary instruments,
test weights, connections, skilled and unskilled labour required for the test. The cost of such provision
shall be included in the price.
After the commissioning tests have been concluded successfully, arrange for the inspection of the works
by the local authority for the issuing of Certificates for the electrical installation.
All equipment supplied free issue by others shall be taken into storage by the Electrical Contractor and
unless specifically marked externally as not requiring special treatment, shall be kept secure in permanently
air conditioned storage until conditions are right for installation on site.
Routine maintenance and servicing shall be carried out for a period of 12 months from the date of
Practical Completion to the end of the Defects Liability Period.
Routine maintenance shall be carried out on monthly basis and emergency service on a 24 hour call
basis.
Maintenance procedures shall be in accordance with the manufacturers requirements and as appropriate
to ensure the safe and proper operation of the entire power generation system.
The Contractor shall provide a Services Record Book, to approval, which shall include maintenance
procedures and detailed check list for the full 12 month period.
At the conclusion of each site visit the Service Book with all check lists duly completed shall be submitted
to the Building Engineer for signature and safe keeping.
A comprehensive typed report shall also be submitted to be building engineer within 3 days of an
emergency service call detailing the nature of the fault and the rectification works undertaken.
1.12 TRAINING
Provide customer training at the site (Mandarin Oriental Jakarta/at your training facility) for a group of
people in the operation, maintenance, upkeep and trouble shooting of these transformers. After successful
completion of the training the manufacturer to issue the competency/training certificate to the participants
after a careful written and practical examination.
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2.0 ELECTRICAL SUPPLY
2.1 GENERAL
The 20kV supply is taken from the PLN Gardu at B3 Level to the Main Electrical Switchrooms in the B3
Plant room.
Supply and install the underground conduits from the property boundary to the PLN Gardu including
associated cable pulling pits.
The conduits shall be of the size and number indicated on the drawings.
Supply and install the 20kV mains cables from the consumers Medium Voltage Switchboard to the
load side terminals of the Medium Voltage Circuit Breaker in the PLN Gardu.
Maintain the same phase sequence to all sub-mains, switchboards and multi-phase outlets throughout the
installation.
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3.0 MEDIUM VOLTAGE SWITCHBOARDS
3.1 STANDARDS
The switchboard and all equipment contained therein shall comply with the following IEC Publications:
3.2 GENERAL
3.2.1 Construction
consist of metal enclosed, air insulated sheet metal cubicles of uniform modular construction suitable for
indoor use.
be constructed with the following compartments separated by metallic or insulated partitions providing
permanent barriers between the components contained therein:
Switchgear Compartment.
Busbar Compartment.
Cable Connection Compartment.
Operating Mechanism Compartment.
Low Voltage Compartment.
Incorporate Vacumn insulated switching devices.
Have all controls grouped on a Front Panel.
Service Voltage: 20 kV
Rated Voltage: 24 kV
Rated Impulse Level: 125 kV peak for 1.2/50 micro second wave
(Lightning Withstand Voltage)
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The functional switching device can only be closed if the earthing switch is open and the front panel
is in place.
The earthing switch can only be closed if the functional switching device is open.
The functional switching device is locked in the open position when the access panel is removed
which will then allow the earthing switch to be operated.
The cable connection compartment cannot be accessed unless the earthing switch is closed.
Separate imprisoned key locks shall also be provided which will prevent the closing of the
earthing switch on the transformer protection cubicles unless the associated transformer LV circuit
breaker is locked in the open or disconnected position.
The switchgear will be arranged for bottom rear cable access. Cables shall be single core copper, XLPE
2
insulated, PVC/XLPE sheathed of maximum 150 mm cross sectional area. Bus Bars will be suitable for
termination of such cables.
The Incoming Switch Unit shall comply with the following Electrical and Mechanical requirements:
The Transformer Protection Units shall comply with the following Electrical and Mechanical requirements:
The operation of any fuse shall cause the switch-disconnector to open providing three phase interruption
to all fault conditions.
3.4 COMPONENTS
Be sized, spaced and supported so that they can adequately withstand the thermal and magnetic
stresses caused by fault levels of up to 14,5 kA at 20 kV from the PLN supply.
3.4.2 Switch-disconnectors
Switch-disconnectors shall:
Incorporate load break switches using the SF6 puffer principle and disconnector.
Be of the "sealed for life" type in accordance with IEC standards, or equivalent.
Be designed with a means of limiting accidental internal pressure build up by venting the SF6 to
atmosphere without any other detrimental effects. Escaping gases shall be directed away from the
front of the panel, typically down at the rear of the cubicle.
Incorporate a contact position indicating device to provide Positive Break Indication in accordance
with IEC 129, or equivalent.
Incorporate a guard ring connected to earth to prevent any discharge phenomenon across the
isolating distance.
Operating Mechanisms shall be contained within a segregated compartment and shall be accessible
without it being necessary to de-energise the cables or bus bars.
Be designed for "Independent Operation" whereby the opening and closing of the contacts is
effected by stored energy (typically a compressed spring) and therefore independent of the action of
the operator.
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Incorporate a lever located on the front panel which shall be used to charge the operating
mechanism.
Incorporate Push Buttons for both opening and closing operations which shall release the energy
stored in the operating mechanism.
Provide visual indication of the switch or circuit breaker status, i.e., open or closed.
Incorporate three separate poles, each pole housing all active elements in an insulating and gas filled
enclosure.
Be of the "sealed for life" type in accordance with IEC standards, or equivalent.
Be designed with a means of limiting accidental internal pressure build up by venting the SF6 to
atmosphere without any other detrimental effects. Escaping gases shall be directed away from the
front of the panel, typically down at the rear of the cubicle.
Be designed for "Independent Operation" whereby the opening and closing of the contacts is
effected by stored energy (typically a compressed spring) and therefore independent of the action of
the operator.
Incorporate a lever located on the front panel which shall be used to charge the operating
mechanism.
Incorporate Push Buttons for both opening and closing operations which shall release the energy
stored in the operating mechanism.
Provide visual indication of the switch or circuit breaker status, i.e, open or closed.
Be contained within the operating mechanism compartment and shall be accessible without the need
to de-energise either the cables or busbars.
Incorporate a lever located on the front panel which shall be used to charge the operating
mechanism.
Operation of the switch(s) shall be effected automatically upon completion of charging or by push
buttons.
Provide visual indication of the earthing switch status, ie, open or closed.
Have the blades visible through inspection windows in the access cover.
4.1 GENERAL
Supply and Install 2 x 2500 kVA, 50 Hz, 20 kV / 380 volt, 3 Phase, Dry type, Transformer.
All materials, apparatus and workmanship shall comply in standard and performance with the most recent
revisions of the relevant documents promulgated by:
In particular, the installation shall comply with the requirements of the following Authorities and
Standards in addition to those listed in specific sections of this specification:
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4.4 CONSTRUCTION
General
The transformer shall be so constructed as to be unaffected during shipping, normal handling during
transport, installation, inspection and repair.
Core
The core shall be designed and manufactured to provide the lowest possible losses from the effects of
magnetic hysteresis and eddy currents.
The core shall be manufactured of high quality cold rolled grain oriented silicon sheet steel laminations.
Core sections shall be stepped to approximate a circular cross section to completed core.
0
Joints between the limb and yoke sections shall be mitered at 45 and interleaved (overlapped) to:
optimize the flux path and reduce the magnetic reluctance and therefore the no load losses
reduce noise levels
provide improved mechanical strength.
Core laminations shall be firmly and uniformly clamped from the outside without the use of core bolts to
avoid disturbance of the magnetic flow and to eliminate the risk of core bolt arcing.
The finished core shall be protected against corrosion by the application of a protective resin or epoxy
paint finish. Details shall be submitted with the tender.
Core Clamps/Frame
The upper and lower sections of the core (the yoke sets) shall be rigidly clamped between robust
channels sections, with the bolts positioned outside the core.
Vertical tie rods or plates positioned within the windings shall firmly anchor the upper and lower core
clamps together providing a rigid structure for lifting.
The core clamps and the carriage/trolley shall be adequately protected against corrosion with an applied
(paint) finish including surface preparation, primer and top coat.
Coil Support
Spacers blocks installed between the core and the upper and lower core clamps/frames shall support the
coils and ensure that the necessary electrical clearances are maintained.
HV Coils (Windings)
The casting or encapsulation process shall be performed under stringently controlled conditions in order
to achieve optimum insulating and mechanical characteristics.
a) Windings shall be pre-dried in the mould to remove all moisture prior to encapsulation.
b) Resin, hardener and filer material shall be thoroughly blended and degassed to ensure a
homogeneous and free flowing fluid.
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c) Moulds shall be filled with the resin mixture under vacuum to ensure complete penetration and the
elimination of all voids or pockets.
Resins shall be fibre free and shall include no life reducing additives such as flexibilisiers or flame
retardants.
Low voltage windings shall be manufactured from electrolytic copper foil sheet.
The may be either cast under vacuum in a similar fashion to the HV coils or made with pre-impregnated
insulation comprising glass fibre and polyester resin.
All insulating materials components shall be selected to withstand the design operating temperatures in
accordance with IEC 76-2 and as summarized below:
B 80 40
F 100 40
H 120 40
The Contractor shall provide with his tender the following information for both the HV and LV windings:
Fire Safety
a) Be difficult to ignite.
b) Be self extinguishing.
c) Not produce toxic gases.
Tap Changer
Five (5) tappings shall be provided on the primary windings giving the following open circuit voltage ratios:
1 21.0 kV 400 V
2 20.5 kV 400 V
3 20.0 kV 400 V
4 19.5 kV 400 V
5 19.0 kV 400 V
Tap changers shall be off load devices installed behind transparent protective covers located on the
external surface of each winding.
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Tap positions shall be clearly labelled.
Connections (Terminals)
The low voltage terminals shall comprise pre-drilled tinned flat copper bars rigidly supported from the
upper core clamps with synthetic insulators.
The high voltage terminals shall comprise pre-drilled tinned copper bars supported on synthetic post (or
pin) type insulators located towards the upper end of each winding.
High and low voltage terminals shall be arranged for top cable connection.
Enclosure
a) Rigid frame
b) Solid roof
c) Perforated floor
d) Solid side panels complete with air louvers at the top of each panel.
The enclosure frame shall be manufactured from galvanized steel sections supported from the
transformer core clamps/frame.
Fully removable panels shall be provided on both the front and rear to permit access to cable terminations
and the HV tappings.
Removable panels shall be fitted with suitable lifting handles and shall be of a maximum size and weight
that can comfortably and safely managed by a single person without assistance.
All sheet panels shall be of sufficient gauge and adequately braced so as to avoid warping, twisting, etc.
The solid roof shall be provided with removable un-drilled gland plates for both low and high voltage cable
connections.
Lifting lugs shall extend through the roof to lifting of the complete transformer and enclosure assembly.
Rating Plate
Two stainless steel rating plates shall be provided, one fixed to the upper core clamp assembly and the
other to one of the removable side panels.
The rating plate shall be machine engraved and back filled with black enamel.
The rating plate shall include the transformer ratings and a diagram of the winding connections in
accordance with the requirements of IEC-76, Part 1.
Wheels (Rollers)
Transformers shall be fitted with four bi-directional wheels fixed to the structural frame/carriage. Wheels
shall be solid mild steel with a minimum diameter of 150 millimeters and a minimum width of 50 millimeters.
Provision shall be made to allow the transformer to be rolled in two directions: parallel to the major axis of
PAGE: 19
the transformer or at right angles to the major axis.
To change the direction of rolling it shall not be necessary to lift each corner of the transformer by no more
than 25 millimeters. The wheel housing shall be secured to the transformer base frame by means of a
pilot bolt or other means so that the wheel can be swiveled through 90 degrees when the wheel has been
raised clear of the ground.
Suitable provisions shall made to enable each corner of the base frame to lifted to permit the wheels to be
swiveled through 90 degrees.
Lifting Lugs
Four suitably sized and strengthened lifting holes or lugs shall be provided on the top core clamp/frame.
In addition, transformers specified as being provided with IP rated enclosures shall be provided with
additional lifting brackets which extend through the roof of the enclosure. Lifting brackets shall be fixed
directly to the transformer structural frame and shall not transmit any load into the enclosure itself.
A minimum of two earthing points shall be provided on the transformer base frame in accessible locations.
Overload Protection
Each transformer shall be fitted with a thermal overload protection device generally comprising:
a) Resistance sensitive thermal sensors (PT100 probes or similar) located in the upper section of
each low voltage winding where temperatures are highest.
c) Terminal strip.
The complete system shall enable the detection of two adjustable temperature set points for each
winding/coil.
The set points shall be selected to provide warning and trip signals.
In the event the winding temperature exceeds either set point the associated output contacts shall be
activated.
Temperature Thermometer
a) Type: Dial
b) Diameter: 100mm
0
c) Range: 0 to 160 C
Alternatively the thermometer may be a digital device incorporated in the overload protection device.
PAGE: 20
5.0 EARTHING
5.1 GENERAL
A combined (Medium Voltage and Low Voltage) earthing system shall be implemented at the substation.
The complete installation shall be in accordance with the requirements of AS3000 or the IEC. In addition,
the installation should comply with PUIL 2000 and the authorities having jurisdiction over the works. If a
conflict is found to exist in this respect the more stringent requirements shall apply.
An earth grid consisting of NYA cable, or flat copper bar, installed in a ring around the internal perimeter of
the substation.
The ring shall be connected to the ground slab reinforcing steel and external earth rods as indicated on
the drawings.
A combined earth terminal bar wall mounted in an accessible location in the transformer room. The
terminal bar shall be connected to the earth grid in two opposite locations.
NYA cable connections from the earth terminal bar to the following items:
Medium voltage switchboard enclosures.
Medium voltage switchboard earth bars.
Transformer tanks and covers
Medium voltage transformer neutrals
Low voltage transformer neutrals
Low voltage switchboard earth bars
Metallic cable sheaths
Metal conduits, cable trays, ducts, etc
All exposed metal such as, door frames, metal hand rails, fences, etc.
20 mm diameter, extendible, phosphor bronze (or copper clad steel) rods 1.2 m in length per section
provided with driving studs, coupling dowels and hardened pointed tips (spikes) as required
installed within substantial pre-cast concrete inspection pits fitted with removable covers inscribed in
red filled letters – “EARTH CONNECTION – DO NOT DISCONNECT.”
installed in the quantity and to the depths indicated on the drawings. Where electrodes are not
indicated on the drawings, the Contractor shall allow for a minimum of two electrodes driven to a
minimum depth of 2.4 m.
The final resistance to earth of the complete Combined Earthing System should not exceed 1 ohm. The
Contractor shall measure the earth resistance and report the results to the Consulting Engineer. If
necessary, the earth electrodes shall be driven to increased depths and the tests repeated.
PAGE: 21
5.4 EARTH CONDUCTORS
be PVC insulated, stranded copper, of adequate cross-section, and continuous throughout their
entire length.
be enclosed within the sheathing of insulated and sheathed cables for final sub-circuits.
be run to every switchboard/control panel, light fitting, power outlet, and permanent connection.
PAGE: 22
6.0 SWITCHBOARDS AND DISTRIBUTION BOARDS
6.1 GENERAL
The Contractor shall provide all switchboards indicated on the drawings in accordance with the
requirements of this specification.
Switchboards shall:
comply with the requirements of IEC 61439, PUIL 2011 and the Statutory Authorities.
be complete in every respect, fully wired and tested in the factory before delivery to site.
6.2 DRAWINGS
The Contractor shall submit work shop drawings of all switchboards for approval before manufacture.
Drawings shall be in the format specified herein and show the following information:
Main Switchboards shall only be manufactured by firms who are able to provide Type Tested Designs in
accordance with IEC 61439 and the fault rating (Clause 04 (c)) of this section of the specification.
The contractor must nominate the proposed manufacturer in the tender submission for approval by the
Project Manager and Consulting Engineer.
Tenders based on non-conforming switchboard manufacturers may be rejected at the discretion of the
Project Manager.
Switchboard manufactures with the required qualifications include, but are not necessarily limited to:
PAGE: 23
. PT. Schneider Indonesia
. PT. ABB Indonesia
. PT. Siemens Indonesia
Distribution Boards may be provided by Manufacturers without the above qualifications, however, the
Contractor must still nominate the proposed Manufacturer for approval at the time of tender.
6.4.1 Type
The LVMDP shall be a front connected, free standing, sheet metal cubicle type board with bottom and top
cable entry.
6.4.2 Segregation
The LVMDP has Form 2b segregation in accordance with IEC 61439. This segregation shall be
maintained.
The busbar system shall be manufactured in accordance with a "Type Tested Design" which has
demonstrated that it is capable of withstanding the thermal and magnetic effects of a fault of this magnitude
for a period of 1 second.
All components used in the switchboards shall be rated for this fault level. Fault Current Limiting will not
be permitted in the LVMDP.
6.4.4 Construction
a) Cabinet
Constructed from mild steel angle iron framework with separate cover plates of 2mm (minimum)
bright mild steel, or,
Be of unitary folded and welded construction, fabricated from minimum 2 mm thick bright mild steel,
or,
Separate cubicles shall be bolted together in an approved manner providing a rigid structure.
Base
The LVMDP shall be mounted on a supporting base frame manufactured from galvanised steel channel
section not less than 75 mm high.
PAGE: 24
Switchboard Cubicles shall be bolted to the base frame and the base frame provided with means to
enable it to be bolted to the floor.
Lifting
Ventilation
The LVMDP shall contain louvred vents at the top and bottom with fine bronze wire mesh welded inside.
The LVMDP shall be painted and provided with hardware in accordance with this specification.
Cable Provisions
Provided with non-ferrous gland plates for all incoming and outgoing cables. Gland plates shall be sized to
suit the cables specified and positioned to suit the site conditions.
Provided with sufficient and suitable space for the installation of incoming and outgoing cables so that:
. cables are not bent beyond their minimum allowable bending radii.
. cable terminations are not subject to physical stress.
. cables do not suffer delating.
. cables are kept clear of bus bars and functional units.
6.5.1 Type
DBs shall be wall mounted and/or floor standing, front connected, sheet metal panel boards with top
and/or bottom cable entry.
6.5.2 Segregation
The fault rating of DBs is indicated on the drawings. Fault Current limiters may be provided to enable the
use of miniature circuit breakers with a lesser fault rating.
DBs shall incorporate proprietary type tested bus bar assemblies with a minimum fault rating of 18 kA for
1 sec or greater as indicated on the electrical drawings.
PAGE: 25
6.5.4 Construction
Cabinet
DBs shall:
Be purpose built, of unitary folded and welded construction, fabricated from minimum 1.6 mm thick bright
mild steel, or,
All DBs will be provided with front escutcheon panels for "Dead Front" operation in accordance with this
specification.
Where DBs are NOT installed in dedicated electrical riser cupboards or electrical equipment rooms they
shall also be provided with full height lockable doors in accordance with this specification.
Mountings
Floor standing DBs shall be provided with a supporting base frame manufactured from galvanised steel
channel section not less than 50 mm high.
Surface mounted DBs shall be provided with not less than four suitably strengthened fixing points .
Flush mounted DBs shall be provided with an adjustable flange not less than 25 mm wide.
Lifting
DBs in excess of 200 kg shall be provided with removable lifting eye bolts.
Cable Provisions
have 100 mm (minimum) wiring space on each side, and 150 mm (minimum) wiring space at top and
bottom for each compartment, the wiring space being increased to suit the quantities and types of cables
entering and leaving the switchboards.
be provided with a full complement of conduit knockouts in a removable coverplate at the top and bottom
of the enclosure.
contain an open base and a wiring compartment with cover panel for access to cables and/or conduits
which pass through the base of wall/floor mounted switchboards.
be arranged for complete front access only with cable fixing inserts for cable anchorage for cables rated
over 100A and slotted PVC duct for smaller cables.
6.6 CONSTRUCTION
Switchboards shall have all joints welded with continuous seam welds which have been ground flush after
fabrication. Spot welds are UNACCEPTABLE.
6.6.2 Doors
Unless noted otherwise, all switchboards NOT located in dedicated electrical plant rooms or riser
cupboards shall be provided with lockable doors.
PAGE: 26
Doors shall:
be fabricated from 1.6mm (minimum) folded bright mild steel.
be sized so that the weight of any door does not exceed 20kg.
be provided with folded metal stiffeners and bracing to achieve rigidity and prevent warping or
sagging.
be fitted with a heavy duty latch complete with two (2) keys which are common to all switchboard
locks in this project.
be provided with latching bars at the top and bottom of doors larger than one metre high.
where in approved locations not requiring locking handles, be secured in the closed position by
means of two (2) (minimum) large diameter, captive knurled, cylindrical head screws as specified for
panels.
be fitted with chromium plated lifting handles on doors larger than one metre high.
be arranged such that access to internal wiring and equipment by the dismantling of escutcheons
and cover plates is possible without the need to remove the door.
All switchboards shall be provided with escutcheon panels incorporating cut outs which allow only
toggles, handles, indicators, dials and like equipment for operational use to protrude through.
incorporate cut-outs which expose only toggles, handles, indicators, dials and the like.
incorporate cut-outs for single pole breakers when multi-pole circuit breakers can be replaced with
single pole breakers.
be provided with folded metal stiffeners and bracing to achieve rigidity and prevent warping or
sagging where long cut outs are provided for equipment groups.
be secured by means of four (4) (minimum) large diameter, chrome plated, captive, knurled,
cylindrical head nuts with nylon washers on to replaceable threaded studs fixed to the switchboard
body.
or
by means of four (4) (minimum) large head chromium plated screws with nylon washers in
conjunction with two (2) locating dowels fixed to the switchboard body which pass through close
PAGE: 27
tolerance holes in the escutcheon to support the weight of the escutcheon whilst the screws are being
removed or installed.
Alternatively, escutcheons may be provided with lift off pintle style hinges and secured using either of
the above methods.
6.6.4 Hardware
Self tapping screws and nylon or similar bolts/nuts will NOT be accepted.
6.6.5 Finishes
be painted using a coat of rust inhibiting self-etching primer, an undercoat of zinc enriched paint and
a coat of gloss enamel.
have internal surfaces finished in gloss white colour. (main switchboard only).
have external surfaces finished in Orange No. 557 to BC 381 C or approved by owner.
A painted colour sample approximately 300 mm x 300 mm shall be submitted for approval before
painting.
External handles, bolt heads, catches, locks, nuts and screws shall be stainless steel or chromium
plated.
6.7 LABELING
Type
Labels shall be comprise machine engraved two-colour plastic laminate with bevelled edges.
Labels shall contain black characters on a white background except for "Danger" and "Fire Services"
labels, which shall be white characters on a red background.
PAGE: 28
Switchboard Names: 8 mm
Component Identification and Numbering: 6 or 4 mm
Status (e.g., open, closed, auto, manual, etc): 4 mm
Circuit Identification (e.g., busbar poles): 4 mm
Fixing
Labels shall be fixed by chrome-plated screws, spring washers and nuts. Self-tapping screws or
adhesives are not acceptable.
On Switchboards
to indicate the function of main controls, sub-main controls, fault current limiters, links, contactors, relays
and switches.
indicate "ON", "OFF" and other positions of all controls, switches, isolators and circuit breakers unless
clearly indicated on the equipment.
Labels shall be provided in all positions where provision is made for the installation of future equipment.
These labels shall be blank and fixed in position.
For Sub-Circuits
Labels shall:
be provided for each single pole of sub-circuit controls, including each pole of multi pole controls.
be provided for circuit breakers which are locked in the "ON" position to prevent unauthorised
operation, e.g. security circuits, fire alarms, etc., and shall indicate the purpose of the circuit breaker
together with the additional wording "DO NOT SWITCH OFF".
A type written circuit schedule card in a clear acrylic windowed holder shall be located adjacent each
distribution section of switchboards.
A line diagram of all switchboard connections and controls shall be mounted in a clear acrylic
windowed frame located adjacent to the LVMDP.
6.8 EQUIPMENT
6.8.1 Busbars
be manufactured from high conductivity hard drawn copper bar with radiused edges.
be of sufficient cross sectional area to supply the capacity of the switchboard when all space on the
switchboard is filled.
be sized to limit temperature rise to 45EC for the main switchboard and to 75EC for distribution
boards above an ambient of 40EC when carrying rated currents in enclosures of magnetic material
be arranged for miniature over current circuit breakers so that a multi-pole circuit breaker can be
replaced with single pole breakers without disturbing the 3-phase bus bar assembly.
have neutral busbars of the same current rating and size as the phases.
be arranged so that all joints, terminations and fixings are fully accessible.
be disposed and supported so that under short circuit conditions no bus bar material is stressed to
more than 25% of its breaking load or 33% of its elastic limit (whichever is the lesser).
be arranged so that they can safely withstand the stresses caused by the prospective maximum fault
current. The bus bar system up to the line side terminals of the main protective devices shall be
capable of withstanding the thermal magnetic and physical stress set up by a fault of the magnitude
as shown on the drawing at 380 volts for 1 second. A copy of a "type test" certificate shall be
submitted for the bus bar systems before manufacture of the switchboards will be permitted to
commence.
All fabrication carried out thereafter must be in strict accordance with all dimensions and
requirements of the "type test".
have fully lapped silver plated joints finished, coated with acid free petroleum jelly and bolted together
with cadmium plated steel bolts, large diameter washers and nuts.
be provided with a removable section for the mounting of current transformers so that they may be
removed or replaced without disturbing the remainder of the switchboard.
be supported on synthetic resin moulded type insulators, panels and cleats. The use of bobbin type
insulators secured through the busbar is not acceptable.
pass through 12 mm (minimum) thick close fitting insulated panels through a single hole in metalwork
where installed from one compartment to another.
6.8.2 Links
provided with the same number of terminals as there are active poles and numbered to correspond.
be fitted with tunnel type terminals for cables up to 6 sq. mm and stud type terminals to accept cable
lugs for other cables.
fully accessible.
shall include a mechanical "ON" and "OFF" visual indicator linked directly to the main contact
movement.
be designed to withstand 25,000 switching at rated current and voltage with a power factor of 0.95.
be designed to withstand 50,000 switching at no load.
incorporate the following:
arc interrupting device.
inverse time current characteristic.
trip to operate when breaker is locked on.
comply with IEC 947, BS 3871 and BS 4752 as applicable.
have an interrupting capacity adequate for the maximum prospective fault current to which they may
be subjected, and not less than 6 kA or greater as indicated on the electrical drawings.
incorporate similar features and uniformity of style regardless of frame size and rating.
have an operating mechanism designed to close manually and electrically via charged springs such
that the contact speed is independent of the operator, and be free to open immediately the trip coil is
energised;
be provided with mechanically operated, visual indication of the switch position by means of a direct
linkage from the main contact movement, indicator shall show Green for "Off" and Red for "On".
have electrically driven spring charging mechanisms fitted with manual charging over-rides;
have manual trip facilities fitted with means for locking in the 'trip' position;
be arranged such that secondary connections may be completed when in the isolated position;
have auxiliary switches to perform specified functions plus 2 normally open and 2 normally closed
spares.
Transfer switches shall be of the type containing two interlocked, motor driven, air circuit breakers.
The transfer switch shall be mechanically and electrically interlocked so that neutral position shall not be
possible when under electrical operation. It shall not be possible for load circuits to be connected to
normal and emergency sources simultaneously, regardless of whether the switch is electrically or manually
operated, or if any part should malfunction.
Provide two adjustable time delay functions each of 10 - 20 seconds duration in the neutral position when
the load is disconnected upon transfer from either,
All accessories and equipment shall be front accessible for ease of maintenance or removal.
PAGE: 32
Components of the operating mechanism shall be insulated or electrically dead.
Components of linkages and handles in operating mechanisms shall be ruggedly constructed and not
subject to deterioration. Medium or light duty plastic components will not be accepted.
Pilot light indication of circuit breaker status shall be provided for each transfer switch as follows:
A rotary type control selector for the transfer switch shall have the following positions:
a) Normal Supply.
b) Automatic.
c) Auxiliary Supply.
In the automatic position the supervisory circuit shall monitor the normal supply and in the event of failure
shall cause the load to be transferred to the Auxiliary Supply when it becomes available.
Adjustable time delays shall be incorporated in the supervisory circuit to prevent transfer during short
periods of supply failure.
Phase failure relays shall monitor 3-phase supplies for correct phase rotation, voltage balance with a
5-15% adjustable setting and 80% under voltage setting.
6.8.8 Fuses
All fuses shall be High Rupturing Capacity (HRC) type fault current limiting fuses in distribution boards
may be DIN type. Other fuse carriers and links shall comply with the following.
Three (3) spare H.R.C. fuse cartridges of each rating and type used (including fault current limiting fuses)
shall be provided on a labelled panel adjacent EACH switchboard.
6.8.9 Contactors
Contactors shall:
have a minimum current rating not less than that specified or the protective device immediately
proceeding where no rating is specified.
PAGE: 33
be suitable for uninterrupted duty.
have type 2 short circuit co-ordination with the protection device preceding it.
have 2 sets of normally open and normally closed auxiliary contact with 10 amps minimum rating.
a) General
be of the flush mounted type, square fronted of dimensions 96mm x 96mm with a quadrant scale.
have suppressed zero, compressed overshoot and/or non linear scales as required by the range of
measurement.
be provided with a means of zero adjustment without the need for any dismantling.
b) Amp Meters
Amp Meters are to be provided to monitor individual phases for each incoming supply to the LVMDPs.
c) Volt Meters
Voltmeters shall be connected to a transfer switch so that phase-to-phase and phase-to-neutral readings
can be obtained for incoming supply to the LVMDPs.
PAGE: 34
Kilowatt hour meters shall:
be provided on each incoming supply to the LVMDPs.
comply with BS 5685.
be poly phase type.
Digital readout, communication module.
incorporate cyclometer register.
be matched to current transformers to that they indicate the actual power consumption - (the use of
multiplying ratio is UNACCEPTABLE).
f) Current Transformers
6.8.11 Controls
b) Indicator Lights
Three (3) spare lamps (or diodes) of each size and type used shall be provided on a labelled panel
adjacent each switchboard complete with re lamping tool if required.
c) Control Relays
Time delay relays shall be solid state electronic type. Pneumatic or dash pot operated devices are
UNACCEPTABLE.
PAGE: 35
6.9 MOUNTING OF EQUIPMENT
6.9.1 General
All equipment:
Shall be mounted within the switchboard cabinet with only toggles, indicators, handles and dials
protruding.
Which is intended for future installation shall have mountings, studs, bus bar connections and
escutcheon openings provided with painted blanking covers.
Shall be installed so that a unit can be installed or replaced without disturbing adjacent units.
be arranged for back connection where installed within free standing cubicle type switchboards.
be arranged for front connection where installed within wall mounted switchboards.
be mounted so that the operating toggles of adjacent circuit breakers are in straight alignment.
be secured by separate clip-in type fixings as provided by the circuit breaker manufacturer.
be mounted on a lift-out chassis assembly.
Fuse switch units shall be flush mounted for vertical operation of the handle so that the front covers
provided with the unit can be opened or removed without removing the cover plates from the switchboard.
Current transformers shall be mounted within a removable section of bus bar so that they can be removed
or replaced without disturbing other sections of the switchboard.
H.R.C. fuses for fault current limiters shall NOT project through the front cover plates.
6.10 WIRING
comply with BS 89
be of stranded copper conductors, minimum size 2.5sq mm V90 grade 0.6/1 kV PVC insulated.
be supported on the square grid form using approved ducting and channels for groups of cables and
approved plastic clips for single circuits.
PAGE: 36
be identified using an engraved or moulded thimble suitably and securely fixed to the wire adjacent
each terminal connection of the wire.
be connected to approved 30A (minimum) rating terminal blocks of moulded insulating material
which are labelled and numbered for the termination of all wiring which is external to the switchboard.
All terminals shall be of adequate size to accommodate the cable sizes specified irrespective of the rating
of the switchgear.
Bus bar stub connections shall be provided on terminals for cables rated at 100A and above, and shall be
suitable for the connection of bolted cable lugs.
All terminations to circuit breakers and control equipment shall be by approved crimping lug.
All termination connections shall be fully accessible for inspection and servicing.
All switchboards shall be secured in position with masonry anchors and screws or bolts.
Entry holes into switchboard enclosures shall be cut only by means of hole saw or machine punching.
All bus bar, equipment and cable joints and connections within the Main Switchboard and each Distribution
Board shall be surveyed by an approved thermo graphic service company prior to practical completion and
also prior to the expiry of the defects liability period.
The dates of the survey shall be agreed with the Project Manager and shall be conducted when electrical
supply and loads are connected.
The results of the survey shall be recorded and a detailed report including photographs and thermographs
shall be issued to the Project Manager.
Joints and connections which indicate the presence of hot spots shall be rectified and new thermograms
shall be taken to prove the effectiveness of the remedial work.
PAGE: 37
7.0 POWER FACTOR CORRECTION
7.1 GENERAL
Supply and install automatic power correction equipment within the LVMDP or LVMDP Room, comprising
Capacitor Banks, Automatic Power Factor Regulator, CTs and associated Control Cabling.
The number, and rating of the Capacitor Banks, including the number and size of Steps shall be in
accordance with the Single Line Diagrams.
7.2 CAPACITORS
Capacitors shall:
be capable of operating 10% over voltage for 24 hours and 20% overvoltage for 15 minutes, and at
30% overcurrent due to harmonics.
have losses not exceeding 0.4 watts/kVAr on average during normal operation including discharge
resistor losses.
comply with an insulation level of 0.6 kV with a withstand voltage of 50 Hz, 1 minute 3 kV.
be constructed of metallised polypropylene coils coated with thermosetting resin complete with
discharge resistors.
have a rated output as indicated on the drawings to automatically correct the power factor to a
settable lagging value in regulated steps of 100 kVAr.
shall be housed in a floor standing sectional sheet metal enclosure for front and rear access IP31.
be microprocessor based.
have two (2) switching programs 1:1:1, 1:2:2.
have digital power factor indication.
incorporate manual by-pass for switching capacitors on/off.
incorporate number of capacitor banks connected indication.
incorporate built-in alarm.
have adjustable time delay between steps.
cos phi setting range of .085 inductive to 0.95 capacitive.
PAGE: 38
8.0 RETICULATION
All wiring shall be installed so that it can be readily renewed, repaired or relocated without affecting
building finishes and construction.
The following wiring methods shall be used in the installation and are applicable to the majority of cases.
Sub mains:
PVC insulated and sheathed (NYY) single and/or multi core cables run in cable tray and/or conduits.
PVC insulated single core cables (NYA) installed in PVC conduits cast in slabs and/or walls.
PVC insulated and sheathed (NYM) multi core cables run in cable trays and tied to catenary wires as
detailed on the drawings.
PVC insulated and sheathed (NYM) or PVC insulated (NYA) cables installed within surface run conduits.
8.2.1 General
a) be run concealed unless specified otherwise. Exposed cables shall be run parallel to walls, floors
and ceilings.
b) be adequately fixed and supported with purpose made clips, cleats or saddles.
e) be installed on the loop-in, loop-out principle without the use of connectors for sub-circuit wiring.
f) be installed so that they can readily be withdrawn for the purposes of relocation and/or rewiring.
g) be installed such that they are not bent through radii less than the minimum bending radii specified
by the manufacturer.
h) be spaced apart to provide a gap of one cable diameter (minimum) between adjacent circuit or sub-
main groups, where installed together over parallel routes.
i) when grouped together comprise no more than four (4) cables per group with an equal spacing
between each group.
j) be fixed to permanent structural components of the building where the cables supply essential
circuits, such as fire services, lifts, emergency lighting, etc. Additionally, these cables shall be
positioned above ducts, pipes and other building components which may become dislodged and
cause interference to the cables.
PAGE: 39
8.2.2 Main and Sub-main Cabling
be run parallel to building lines. Cables of 100 metres or more in route length, shall have individual
phase conductors transposed, at approximately one third positions along the route length, to
completely rotate the phase configurations.
be supported on a system complying with clause "Cable Support System" except where specified
otherwise.
NOT be drawn into conduit systems until the conduit run is complete, swabbed out and inspected by
the Project Manager.
a) NOT be installed in locations where they cannot easily be withdrawn for rewiring purposes.
c) be installed through suitably sized and bushed access holes positioned vertically or horizontally in
line where run within stud partitions.
e) NOT be secured or clipped where installed in inaccessible locations such as cavities and stud
partitions.
f) be protected by steel conduits where installed in locations which are liable to mechanical damage
and where specified herein.
g) be installed using the loop-in system without the use of junction boxes.
h) be installed on cable trays (or other supports complying with clause CABLE SUPPORT SYSTEM) or
in wiring ducts where 3 or more cables are installed over common routes.
i) be grouped together and fixed to cable trays (or other supports complying with clause CABLE
SUPPORT SYSTEM) for single core conductors which form a circuit or sub-main group.
j) be installed in trefoil formation for single core conductors sized 90mm5 or larger using purpose made
clamps such that proximity effects in adjacent ferrous metals are minimised and equal reactance
values between phases are achieved.
k) be fitted with a cable gland on all circular cables where they penetrate equipment enclosures.
PAGE: 40
8.2.5 Underground Wiring Installation
General
be installed over routes co-ordinate with all other in ground services and as agreed with the Project
Manager on site.
be laid at a minimum depth of 600mm below finished ground level in landscape areas and non
trafficable areas and a minimum depth of 800 mm below roads and trafficable areas.
be enclosed within pipes where passing through the perimeter walls of buildings for a minimum
length of one meter (1m) from the exterior of the building, and be sealed with compound to prevent
the entry of moisture of vermin.
In Conduits
be enclosed in Heavy Duty PVC conduit (Class AW to SNI) fitted with the manufacturer's standard
fittings.
be provided with continuous PVC marker tape in the trench at least 150mm above the cables and
between 150mm and 300mm below finished ground level.
Direct Buried
be laid on a 50mm minimum deep bed of salt free sand at the bottom of the trench.
be covered with salt free sand after laying to a depth of 50mm minimum above the top of the cables.
be covered with proprietary PVC or concrete cable slabs/bricks with a minimum overhang of 100mm
over the edge of the outer cable(s).
be provided with continuous PVC marker tape in the trench at least 150mm above the cables and
between 150mm and 300mm below finished ground level.
be installed within trenches by using approved rollers to prevent damage to the cables during
installation.
8.3 DERATING
The sizes of conductors as specified are the minimum size which shall be provided.
The cables specified on the drawings shall be installed in a manner corresponding to the appropriate tables
and clauses of "IEE Wiring Regulations for Electrical Installations" to obtain a current rating of the cable
greater than the protective device. Where the cables are installed in a different manner such that their
derated current rating is less than the rating of the protective device, the size of the cable shall be increased
to provide a current rating greater than the protective device.
PAGE: 41
8.4 CABLES
8.4.1 General
c) be of minimum size 2.5mm5 (subject to volt drop) for light and power, 1.5mm5 for control circuits.
Switch Wires, Control Wires, etc :as required but same colour for similar functions
c) have different colour sheathing for extra low voltage (32 Vac or 115 Vdc maximum) circuits and/or fire
services.
8.5.1 General
Cable termination lugs shall be installed on ALL conductors except where tunnel or similar terminals which
ensure that all cable strands are retained under the clamping screw are provided.
8.5.2 Joints
comprise an approved clamp type cable lug with bolted connection to the conductor or crimp type installed
with a ratchet type crimping tool.
8.6 CIRCUITING
8.7.1 General
3. be installed using the loop-in loop out system without tee-offs between outlets, unless noted
otherwise on the drawings.
4. be free from conduit fittings other than junction boxes, wall boxes, bends or couplings.
PAGE: 43
5. be installed so that conductors are only drawn into conduits at outlet positions, switch positions,
draw-in boxes and switchboards.
6. be fitted with draw-in boxes and openings wherever necessary, but not less than every second
change in direction or 24 meters.
7. be equipped with flexible couplings for 600 mm on either side where runs cross constructional joints.
8. be installed complete with fittings and draw wires before wiring of a particular section is commenced.
10. be arranged so that individual conduits are provided for light circuits, power circuits, fire alarm system
wiring, low voltage wiring and communication system wiring.
11. be concealed from view by running in ceiling spaces, concrete slabs, wall cavities or chasing into
rendered masonry walls unless otherwise specified.
13. be fitted with a sealed cap to prevent moisture or obstructions entering the conduit before cables are
installed.
be provided with a polypropylene draw cords where installed for future wiring or wiring by others.
be fitted with a stamped metal label indicating their purposes and the area which they are intended to
supply where installed for future wiring or wiring by others.
be placed above the bottom reinforcing bars where run in concrete slabs and positioned to the
Structural Engineers approval.
be set using approved type conduit benders which prevent flattening of the conduit. (Application of
heat in bending conduit will NOT be permitted).
be accurately positioned and aligned where they emerge from the concrete structure and fixed to
rigid upstand supports to prevent displacement during pouring of concrete.
be enclosed within the concrete and not in contact with the fill where installed in slabs poured on fill.
be installed in a manner which will not necessitate penetration of damp courses or influence the entry
of moisture into the building.
Where conduit is installed within poured concrete, provide adequate supervision during the pouring of
concrete to ensure that conduits are not damaged or dislodged. Rectify any damaged or dislodged
conduits.
PAGE: 44
8.7.4 Surface Run Conduits
a) be installed in straight runs which are parallel or normal to the building structure.
b) be installed over routes co-ordinate with all other services and agreed to by the Project Manager.
c) be erected to avoid the formation of moisture traps, but where this cannot be avoided the lowest
point in the run shall be drilled (3mm diameter) to form a drain.
d) be secured by spacer bar type saddles providing 3mm clearance from the fixing surface. Saddles
shall be galvanised or PVC, installed in symmetrical positions over each straight length, at maximum
spacing of 1200 mm.
e) be provided with with expansion joints for each straight run exceeding
f) 4 m in length.
g) be fastened to the side of timer battens or furring channels when installed across rafters or joists in
accessible ceilings.
8.7.5 Miscellaneous
Conduits shall:
be positioned within masonry walls or columns to the structural Engineers approval but in no case
with less than 25mm of cover .
a) be heavy duty (high impact), cold setting type, complying with BS 4607.
b) be provided with proprietary fittings of the same manufacture and colour as the conduit.
in hazardous locations.
e) be coloured grey.
comply with BS 4568 for metallic type, and BS 4607 for non-metallic type.
be provided between fixed conduit and equipment which is likely to be moved or subject to vibration.
be fitted with proprietary brass or nylon terminators.
be galvanised steel (PVC sleeved) where subject to mechanical damage or required for earth
continuity (e.g. across construction joints); elsewhere heavy duty PVC.
PAGE: 45
be connected to concealed fixed conduit via a flush mounted junction box with a terminator secured
by locknut's to the cover plate.
be cut square, threaded with the minimum number of threads being cut consistent with the union,
painted over the threads with conductive paint, reamed to remove burrs, and adequately terminated
into threaded connections or lock nuts with no threads showing after assembly.
comprise Class AW heavy duty rigid PVC conduit complying with SNI.
be fitted with proprietary PVC fittings of the same class and manufacture as the conduit itself.
be installed in the locations indicated on the drawings and over routes approved by the Project
Manager.
8.8.1 Installation
be provided where shown on the drawings and for all applications where four or more cables follow
the same route.
be fitted with the manufacturer's standard bends, risers, curves, reducers and fishplates.
fixed such that there is an air space of 50mm minimum to the structure to which it is secured.
be supported such that the maximum deflection between adjacent supports does not exceed 10mm
when fully loaded.
be installed parallel or at right angles to the building structure and planning grids.
be sized so that it is loaded to not more than 80% of its capacity (width) including spaces between
cables for derating purposes.
8.8.2 Materials
be perforated hot dip galvanised sheet steel with a folded return edge.
have 40% (minimum) of its surface area open for air circulation.
PAGE: 46
have a minimum 50 mm high side.
be equal to Australian Cable Supports (ACS), ST50.
be fabricated from not less than 1.20mm thick mild steel rigid in form;
be of not less than 75mm x 50mm in cross-section and shall be filled with cables to not more than
80% of its usable capacity;
be employed to replace multiple runs of conduit in accessible locations in addition to the instances
where specifically indicated providing that this does not incur additional cable derating factors as per
"IEE Wiring Regulations for Electrical Installations";
be equipped with screw fixed readily removable covers, of maximum length 1200mm;
provided with removable cable retaining straps along the length to permit covers being removed and
replaced without impedance from the cables enclosed;
be equipped with couplings between adjacent lengths to facilitate electrical conductivity and
mechanical union;
be fitted with integral partitions throughout the length of ducting where it is necessary to
accommodate services of different voltages, frequencies or natures within a common trunking run,
such that each service shall be mutually segregated and completely surrounded by earthed metal;
be installed straight runs true, horizontal or perpendicular to reduce the number of bends and sets to
a minimum;
be run square or parallel to the building lines unless specifically stated otherwise;
where necessary fitted with purpose made bends, sets, end sections and intersection pieces which
shall be formed with gussets such that the effective wiring space is maintained;
be supported at intervals not exceeding 1200mm so that the maximum deflection between supports
does not exceed 10mm when fully loaded;
8.10 TRENCHING
be protected during excavation by all necessary barricades, trench crossings, lanterns, to ensure
adequate safety and minimum disturbance to normal traffic.
be backfilled only after the Project Manager has inspected the wiring installation.
be backfilled with imported granular material unless approval is given from the Project Manager to
use the previously excavated material.
PAGE: 47
be mechanically compacted in layers to 98% compaction in accordance with the drawing details.
be backfilled to form a crown surface to allow for subsidence. Remove surplus backfill from the site.
where located in existing roads or paved areas, have the paving cut to a depth of 100mm by a masonry
saw along the edges of the trench before excavation.
Ensure that all reasonable steps are taken to locate and identify any other existing services along the
proposed route of the trench, and all precautions are taken to avoid interference with other services.
Underground electrical cables shall not be installed within 600mm of sewerage or water pipes.
Different cables types when installed in a common trench shall be separated by the following minimum
separations:
be set flush in a circular concrete base, 200mm deep tapered out to 300mm diameter at the bottom.
be set flush to the surface in footpaths, roadways, paved areas, etc., and protrude 25mm above
other surfaces.
be installed at positions:
PAGE: 48
9.0 GENERAL AND EMERGENCY LIGHTING
9.1.1 General
b) be compatible with the building structure and clearances in all positions where they are located.
c) be regularly and uniformly spaced with respect to the areas in which they are installed.
d) have lamps, chassis, diffusers and reflectors thoroughly cleaned just prior to practical completion.
Cones are to be polished and cleaned to the satisfaction of the Project Manager.
e) be installed subject to the agreement of the Project Manager and to the approval of the Architect
immediately prior to the final paint application.
g) be left in a clean, operating and undamaged condition at the time of Practical Completion. Clean,
repair and/or replace any luminaries which are damaged.
h) be supported from rigid and permanent sections of the building, such as primary ceiling rails, rafters,
slabs, etc.
i) be supported from the ceiling suspension using purpose made fixings where installed on false
ceilings. Fixing directly to ceiling or plasterboard will NOT be permitted.
j) be provided with safety cables where required by the Indonesian Earthquake Code.
k) be rigidly mounted. Any luminaries not installed to the satisfaction of the Project Manager, shall be
re-installed, or fixed to his satisfaction at the cost of the electrical contractor.
a) be provided with packing pieces of approved material to level the luminaire and prevent distortion of
the luminaire.
b) be fixed with two (2) screws at each end of the luminaire, where wider than 150mm, elsewhere one
(1) screw at each end.
c) be fixed to suspended ceilings by wood screws into timber battens or bolts through furring channels.
be connected to the building wiring via a 3-core flexible cable and plug top into a 3-pin plug socket
connected to the building wiring. Plug adaptors are NOT acceptable for this purpose.
be arranged with suitable fixing brackets so that the luminaire can readily be removed from beneath
PAGE: 49
the ceiling.
be complete with a separate ventilated control gear box where used with mercury vapour, metal
halide or sodium vapour lamps. The control gear shall be connected to the building wiring by a 3 core
flex and plug; the luminaire shall be connected to the control gear 3 core flex and plug; the plugs shall
have different pin configurations. Control gear shall be fixed to the building structure, in the ceiling
space, clear of the ceiling.
9.2 LUMINARIES
9.2.1 General
b) shall comply with BS4533 and other appropriate International and Indonesian standards.
d) comply with the clauses of this specification regardless of whether they are standard luminaries as
manufactured or not.
e) be of the catalogue numbers or trade designations and descriptions as specified in the documents
which are intended to indicate the type and style of luminaries required.
h) have replacement lamps supplied for any fluorescent or discharge lamps which fail during the defects
liability period.
Be Philips, Panasonic.
Alternative luminaries offered by the Electrical Contractor to that specified in the fittings scheduled, must
be approved by the Consulting Engineer and Project Manager, and samples provided if so required.
a) General
The general requirements for the design and construction of fluorescent luminaries shall include the
following:
prevention of entry of dust and insects except for open louvre fittings.
easy removal of diffuser or louvre without the use of tools (except for weatherproof or vandal-resistant
PAGE: 50
luminaries).
ability to remove any component parts from below the luminaire and whilst mounted in position.
heat dissipation to achieve operating temperatures within code and equipment limits.
where recessed, be fully co-ordinated with the ceiling system to facilitate erection and form integrity
with the ceiling construction.
have all seams, which are exposed to view when the luminaire is mounted in position, continuously
welded, ground flat, filled and rubbed smooth.
be arranged so that auxiliary equipment and wiring are separated from the lamp compartment by
means of removable covers which prevent inadvertent contact during relamp operations.
have all unused holes in the backplate of the chassis filled or fitted with caps or knockouts to prevent
the entry of dust and insects.
c) Paint Work
be applied after all surfaces are thoroughly cleaned back to parent metal and all dust, moisture,
grease, oil, scale and corrosion products are removed.
be etch-primed, undercoated and spray painted with two (2) coats of wet on wet, high reflectivity,
gloss acrylic white paint, heat dried to give a total cover of 0.035 thickness.
subject to approval, be of an alternative method ie. powder coating etc. provided that the same
standard of finish is achieved. (Full details of any alternative painting method shall be submitted with
the Tender).
Capacitors
be provided to correct the power factor to not less than 0.85 lagging.
comply with IEC 566.
be rated at 250V (minimum).
PAGE: 51
be of the dry film type using metallised polypropylene enclosed in a metal case with two insulated
connections for safety discharge resistors.
Ballasts
Tubular Lamps
be fixed directly to the chassis in the best location to obtain maximum heat dissipation by convection,
conduction and radiation.
Wiring
be 105EC (minimum) 250V grade, PVC insulated cable of minimum 0.75 mm5 cross sectional areas.
be neatly secured within the luminaire clear of all control gear. Adhesive tape shall not be used for
looming and securing cabling.
be terminated in a large bore, fixed, terminal block mounted adjacent to cable entry and of adequate
size to accommodate three (3) off 2.5sq.mm conductors in each terminal.
be colour coded.
for recessed luminaries, be provided with 3 core PVC/PVC flexible cable fitted with a 3-pin plug top to
enable the luminaire to be removed and replaced from beneath the ceiling. The cord shall be
between 1.5 and 2.5 metres long. Conductors shall not be smaller than 0.75 mm5.
All fluorescent luminaries connected to dimmers, must be adequately grounded and supplied
complete with dimmable ballasts. Where the fluorescent tubes do not have a batten fitting but are
mounted on "Terry Clips" or similar, an adjacent earthing strip must be parallel to and the full length of
the tubes.
Lamp Holders
be securely fixed to the luminaire body to ensure that they maintain their correct location and plane
while allowing for manufacturers tolerances in lamp dimensions.
be of moulded construction from ultra violet resistant high strength non-tracking thermoplastic.
PAGE: 52
incorporate a plastic rotor and moulding for locking lamp in position.
have silver plated, phosphor bronze or beryllium copper contacts rated at 2 amps.
Fluorescent Lamps
have low resistance cathodes for switch and rapid start operation.
be 16 mm diameter.
comply with IEC 81.
be Philips TL5 colour 84 (with Ra index greater than 80) unless otherwise stated.
have rated life of not less than 12,000 hours.
be the energy saver type with the following minimum initial lumen output.
Starters
Diffusers
Hardware
Starters
Starters shall:
PAGE: 53
a) have bodies fabricated from fiberglass reinforced polyester.
d) incorporate gear trays finished in high gloss white to maximize reflection and light output.
e) incorporate conduit entries to enable wiring from the ends and the top.
f) be IP65 rated.
g) comply with the relevant sections of the preceding Section, "Fluorescent Fittings".
9.5 Labels
Labels shall:
9.6 Samples
Submit one sample with lamp for each fitting type specified. If the supplier does NOT provide a sample
of any fitting prior to delivery to site, and it is not approved by the Project Manager, the supplier will be
responsible for replacing the fitting, at no extra cost, and installing and making good as necessary on site.
Samples must be fitted with 3 metre tail complete with 10 amp plugtop.
a) comprise a 10A minimum mechanism of rocker operation mounted on an impact resistant plastic
plate.
b) be of a type designed to withstand large inrush currents where used to switch fluorescent and/or
discharge luminaries (inrush currents may exceed 15 times full load current).
e) be ganged under a common flushplate where multiple switches are located together.
g) be located clear of building planning modules and grid lines so that future partition walls will not
conflict with switch positions.
h) be surface or flush mounted as detailed on the drawings. Flush mounted switches shall be installed
within pressed steel or molded PVC wall boxes.
j) be fitted with shrouds where located within metal door frames or metal mullions of demountable
partitions or where adjacent switches are on different circuits.
PAGE: 54
k) be Clipsal E-Series, Boss or approved equal.
Light switches installed externally to the buildings and in other locations indicated on the drawings shall:
9.5.1 General
b) comply with all relevant clauses in the "Luminaries" section of this specification.
comply with the "Lighting Installation" section of this specification. Each emergency luminaire and
illuminated exit sign shall be connected to an unswitched active from the adjacent normal lighting circuit.
have sustained type self contained illuminated exit signs with 220 volt lamp connected to an
unswitched active.
securely fastened in position with purpose made clamps separately housed in a battery pack.
located clear of any heat source.
positioned to permit removal and replacement without removing other components, and with the
luminarie mounted in position.
minimum installation life of seven (7) years and a guaranteed life of 3 years when operated in
accordance with manufacturer's directions in the proposed emergency luminaire.
a) be of the 2 x 10 watt (minimum) fluorescent lamp type, with one lamp for emergency operation and
the other lamp for 220V operation.
PAGE: 55
b) incorporate "EXIT and KELUAR" lettering and directional arrows as detailed in the Schedule or as
determined on site.
The log book and maintenance manuals for the emergency lighting system shall be provided as a part of
the manual for the whole project. Details shall be as required in BS 5266.
In addition, provide one (1) separate copy of the log book and maintenance manual for the emergency
lighting system.
b) embossed lettering for project title and manual title on the front cover.
c) front page with Project, Proprietor, Sub-contractor, Architect's and Consulting Engineer's names and
addresses.
d) index.
f) reduced size copies of all floor plans showing locations of emergency lights and illuminated exit signs
(individually numbered).
g) description and manufacturer's brochures and catalogue number of all emergency luminaries and
illuminated exit signs in the project.
h) a schedule of all emergency luminaries and illuminated exit signs depicting location, manufacture,
catalogue number, circuit and switchboard origin.
i) log sheets for six and twelve monthly test of functions as described in BS 5266. Each luminaire shall
be listed in the log sheet and sufficient sheets shall be provided for recording test results over a 5
year period.
Test the emergency lighting system to the satisfaction of the Inspecting Authority and the Project Manager.
Demonstrate the operation of the emergency lighting system by performing the 12 monthly test as
specified in BS 5266 on completion of the installation and just prior to the date of practical completion.
Replace all units which fail to operate for the required period with new units which shall be similarly tested
in situ.
Perform the six and twelve monthly tests as specified in BS 5266 and record the results in the log book.
Rectify all defects, including replacement of failed lamps during the defects liability period.
PAGE: 56
10.0 POWER OUTLETS
10.1.1 General
incorporate a Shuko Pattern (German Standard) 10/16 amp outlet with earth connections in an
impact resistant plastic plate of standard size.
be colour white, for normal applications and colour red for UPS applications.
be located clear of building planning modules and grid lines so that future partition wall will not
conflict with outlet positions.
be surface or flush mounted as detailed on the drawings. Flush mounted switches shall be installed
within pressed steel or moulded PVC wall boxes.
Outlets installed in food preparation areas, externally to the buildings and in other locations indicated on
the drawings shall:
a) be surface mounted
b) have polycarbonate enclosure
c) have spring loaded flap and neoprene seal
d) have IP65 (minimum) rating to IEC157.
e) be Clipsal 56S0210/16 or approved equal.
be surface mounted.
have polycarbonate enclosure.
have rotary switch operation.
have a 5 pin plug socket.
have a spring loaded flap and neopreme seal.
have a screw neck to plug socket.
be IP 65 rated
have a current rating as shown on the drawings.
be Clipsal combination switched socket outlet, 56C Series, or approved equal.
Permanently connected equipment will be supplied and set into position and connected to other services
by others unless otherwise specified.
Provide isolating switches for each item of equipment. Isolating switches shall:
PAGE: 57
be surface mounted adjacent each item of equipment.
be weatherproof where indicated on the drawings on building or in damp situations near water
contains or hose down areas.
Conductors between fixed conduit and equipment shall be enclosed in a length of flexible conduit of
sufficient length to enable the equipment to be withdrawn for servicing.
Make all final connections and leave ready for testing and commissioning by others unless otherwise
specified.
Where this specification nominates that final connections will be by others, provide wiring and isolating
switch and leave provision for the extension of circuit wiring to the equipment.
Determine the exact location of the wiring and/or conduit entry for equipment supplied by others, before
running any conduits or wiring.
11.0 SUNDRIES
11.1 PAINTING
Items of equipment provided as part of this sub-contract, e.g. switchboards, light fittings, control panels,
etc., shall be painted off site in accordance with the requirements specified herein.
Where damage occurs to the paintwork of such equipment, the damaged item shall be returned to the
respective paint shop where it shall be refinished with primer and final coats to restore the surface to its
specified conditions of colour, finish and quality.
All switchboards, control panels and the like shall be cleaned down and polished with automotive polish
prior to practical completion.
Exposed conduits, wiring ducts, cable trays, brackets, frames, covers, etc., shall be painted with at least
two (2) coats of best quality oil paint of selected colour.
Wherever possible one (1) coat shall be applied prior to installation in position.
11.2 FIXINGS
Fix in position all equipment and materials supplied as part of this unless otherwise specified.
11.2.1 General
comprise metal thread screws or bolts into expanding type masonry anchors for fixings to concrete or
masonry.
PAGE: 58
comprise tapered woodscrews for fixings to timber framing.
be electro galvanised finish for all bolts, nuts, washers and screws.
be provided with spring washers where installed on equipment which is subject to vibration.
be of no less corrosion resistance that the parts being fastened and shall be the same or more noble
material so that they will not be preferentially corroded.
c) fixings into plasterboard, asbestos cement, ceiling tiles or similar friable material. In these instances
the sub-contractor shall provide fixed battens to secure the fixing.
e) nails.
The locations of all penetrations through the building structure shall be submitted for approval prior to their
installation.
b) be sealed with an approved fireproof packing after installation of wiring through fire rated barriers so
that the integrity of the fire rating is maintained.
d) be drilled or cut out by the contractor where they have not been provided construction of the wall,
floor, etc.
PAGE: 59
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
A M.V. SWITCHGEAR
2 GENERAL
Standards IEC129, IEC420, IEC298, IEC260
Type Metal Enclosed
Application Indoor
3 CONSTRUCTION
Cabinets Air insulated sheet metal cubicles, uniform
modular construction.
IP Rating IP40
4 ELECTRICAL CHARACTERISITCS
Rated Voltage 24 KV
Rated Insulation Level 50 KV rms for 1 min at 50 Hz
Rated Impulse Level 125 KV peak for 1.2/50 micro second wave
Rated Current 630 Amp
Thermal Withstand 16.0 kA rms for 1 sec
Electrodynamic Withstand 40 kA peak
5 CABLE TERMINATIONS
MV Cable Entry Bottom rear
MV Cable Compartment Air insulated, front access
MV Termination Facilities Suitable for proprietary heat shrink termination
kits of Raychem or equal manufacture.
6 EARTHING
Earth Bars Min 40x4mm run throughout entire length
of switchboard assembly.
Earth Connections Connect all non current carrying metal
parts to earth.
Earth Switches
- Requirement In each functional unit to earth the MV
cable connected to that unit.
- Facilities Padlock cable in open and closed positions.
Local mechanical indication of open &
closed positions.
1 NO & 1 NC auxiliary contacts for remote
indication and interlocks.
Earthing of Bus bars Provide a suitable means of connecting
temporary earth leads to the bus bars.
7 BUSBARS
Type High conductivity, electrolytic grade copper
Fault Capability 16 kA at 20 kV
8 SWITCHING DEVICES
Insulating Medium Circuit Breaker
Page 1 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
9 FUSES
Type HRC
10 INTERLOCKS
On-Load Isolators Isolators can only be closed if the earth
(Switch Units) switch is open and the access panel is in
position.
Earth switch can only be closed if the
isolator is open.
The access panel can only be opened if
the earth switch is closed.
11 SWITCH-DISCONNECTORS
Type Sealed for life, maintenance free
Insulation Vacuum Circuit Breaker
Operating positions Closed, Open, Earthed
Operating mechanism Stored energy, operator independent
Operation method Manual charging lever & open/close buttons
Contact position Visual indication of status, ie, open/close
12 CIRCUIT BREAKERS
Type Sealed for life
Insulation Vacuum Circuit Breaker, Gas Ciscuit Breaker
Operating mechanism Stored energy, operator independent
Operation method Manual charging lever & open/close buttons
Closing release Yes, electrical
Opening release Shunt, under voltage, etc.
Contact status Mechanical indication of open/close
Spring status Mechanical indication of charged/ uncharged
Operation Counter Yes
Auxillary contacts Six change over contacts
b Voltmeters
Scale Quadrant
Selector Switches 7 Position, P-P, P-N, Off
c Ampere meters
Scale Quadrant
Selector Switches 4 Position, each Phase & Off.
Page 2 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
f Current Transformers
Standard IEC185
Metering Class 0.5
Protection Class 5P10
Secondary Windings 5 Amp, UNO.
Burden Rating (VA) Operating load + 20% spare
Type Resin encapsulated
g Voltage Transformers
Metering Class 1.0 or better
Secondary Windings 110 / Root 3
Burden Rating (VA) Operating load + 20% spare
Type Resin encapsulated
h Protection Relays
Type Self powered, microprocessor based
Protection Combined overcuurent and earth fault with
IDMT and instantaneous operating
characteristics.
Setting ranges adjustible through front panel mounted
toggle switches.
LED indication Type of trip
Power On
i Surge Arrester
Manufacturer MERSEN, Schneider, ABB, Siemens
Connection Type Parallel
Operation Volatege Range +/-15%
Fault Current Rating as shown on the drawings
Dimensions as per standard product
Operating Frequency 47-63Hz
Capacity Continuous
Response Time <0.5ns
Dry Contact rating 125Vac, 8.0A,1.0pf
50 EMI/RFI Attenuation 40 dB
Page 3 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
B TRANSFORMERS
1 GENERAL
Standards IEC 726, IEC 76, PUIL2011
Type Dry Type
Application Indoor
Enclosure IP20
2 ELECTRICAL CHARACTERISITCS
Rating 2500 kVA
Voltage Ratio 20 KV / 400 V
Frequency 50 Hz
Impedance 7%
Vector Group DYn5
Losses To be provided by Tenderer
Impulse withstand voltage 125 kV (peak)
Primary Power Freq' Withstand 50 kV (RMS)
Secondary Power Freq' Withs' 3 kV (RMS)
Manufacturer Schneider, ABB, GE.
3 CORE
Material Cold rolled grain orientated sheet steel laminations
Section Approximately circular (stepped)
Joints between limb and yoke Mitered at 45 degrees and interleaved
Clamping Without the use of core bolts
Finish To provide corrosion protection Tenderer to provide details
4 CORE CLAMPS/FRAME
Application On top and bottom yoke sets
Tie Rods Between upper and lower core clamps
Finish To provide corrosion protection Tenderer to provide details
5 HV WINDINGS (COILS)
Conductor Circular or rectangular section enamelled
electrolytic copper/aluminium wire.
Insulation Material Not specified. Tenderer to provide details
Winding method/configuration Not specified. Tenderer to provide details
Construction Cast under vacuum in homogeneous
fibre free resin.
6 LV WINDINGS (COILS)
Conductor Electrolytic copper/aluminium foil
electrolytic copper/aluminium wire.
Insulation Material Not specified.
Construction Cast under vacuum in homogeneous
Page 4 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
8 TERMINATIONS
High Voltage Drilled tinned copper bars
Low Voltage Drilled tinned copper bars
Arrangement Top Connection/Entry
9 PROTECTION DEVICES
Type Resisitance sensitive thermal sensors
c/w associated tripping device/relay
Location Low voltage winding hot spot
Functions Two stage adjustable set points for warning
and trip signals
Connections Labelled terminal strips
10 INSTRUMENTATION
Type Dial type temperature thermometer/guage.
11 ACCESSORIES
Tap Changer Off - Load, 5 taps
Wheels Solid mild steel, min 150mm
Wheel Positioning Parallel & perpendicular to axis
Lifting Lugs On transformer frame and through enclosure
roof.
Earthing Lugs Welded to transformer frame/carriage
Name Plate Two engraved stainless steel fixed to
tranformer frame and enclosure
12 ENCLOSURE
IP Rating IP20
Material Galvanized sheet steel
Roof Solid sheet
Floor Perforated sheet / mesh
Side Panels Solid side panels with louvered openings
at top for natural air circulation.
Access Removable side panels with lifting handles
Cable entry Two removable, un-drilled glan plates in
roof of enclosure
Page 5 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
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Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
3 CONSTRUCTION
Sheet Metal 2.0mm mimimum
Base Frame Galvanised Steel C-channel
Doors & Escut' Panels Folded Returns
Neoprene Seals
Lifting Handles
Locating Dowles / Studs
Gland Plates Aluminium / Brass
Cable Supports Cable Cleats / Trays
D DISTRIBUTION BOARDS
2 GENERAL
Supply 400 Volt, 50 Hz, 3 Phase
Standard IEC 439/PUIL 2011
Type Front connected, sheet metal panel
suitable for wall mounting and/or floor
standing
Segregation Form 2, IEC 439
Fault Rating As indicated on drawings
Degree of Protection IP42
Operation Dead Front c/w Escutcheon Panels
Cable Entry/Exit Top and Bottom.
3 CONSTRUCTION
Sheet Metal 1.6mm mimimum
Base Frame (Flr Standing) Galvanised Steel C-channel
Doors & Escut' Panels Folded Returns
Page 6 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
Neoprene Seals
Gland Plates Removable top & bottom with conduit
knockouts.
Cable Management Slotted PVC Duct
Bus Bars Proprietary, type tested, three phase,
insulated assemblies.
Schneider or equal.
E SWITCHBOARD COMPONENTS
1 CBs - GENERAL
Fault Rating Equal or gretaer than fault level at point of
installation
2 ACBs (Air Circuit Breakers)
Manufacturer ABB, SCHNEIDER, SIEMENS.
Standard IEC 157
Type Withdrawable with automatic lockable
shutters.
Mechanism Electrically (motor driven) and manually
charged springs.
Motor Supply 220 V, 1 PH, 50 HZ
Opening & Closing Coils 220 V, 1 PH, 50 HZ
Protection Overcurrent & Earth Fault Microprocessor
based.
Visual Indication On & Off linked directly to main contact
movement.
Spring charge status
5 COMBINED MCB/ELCBs
(Earth Leakage Circuit Breakers)
Manufacturer ABB, SCHNEIDER, SIEMENS.
Type DPNa Vigi
Standard IEC 947, BS4752
Protection Conmbined MCB/ELCB
Frame Rating As indicated on drawings
Page 7 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
7 SWITCHES/ISOLATORS
Manufacturer ABB, SCHNEIDER, SIEMENS.
Standard BS5419
Type Fault Break / Load Make
Duty Uninterrupted.
Operation Spring assisted manual
Visual Indication On & Off linked directly to main contact
movement.
Fault Rating Equal to or greater than fault level at point
of installation.
8 FUSES
Cartridges
- Manufacturer Socomec, GAC or English Electric Type T.
- Type High Rupturing Capacity
- Fusing Factor Class Q1.
Carriers & Bases
- Manufacturer Socomec, GEC
- Standard IEC 269
- Carrier Moulded plastic insulated
- Base Fully shrouded contacts.
9 CONTACTORS
Manufacture Telemecanique, Sprecher & Schuh,
Klockner-Moeller
Standard IEC 60947 - 6-1
Utilization Category AC 3
Rating At least equal to immediately preceeding
protective device
Protection Co-ordination Type 2 co-ordination with preceeding
protective device
Auxilliary Contacts Minimum 2 N.O. & 2 N.C.
Page 8 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
10 CONSTRUCTION
Sheet Metal 2.0mm mimimum
Base Frame Galvanised Steel C-channel
Doors & Escut' Panels Folded Returns
Neoprene Seals
Lifting Handles
Locating Dowles / Studs
Gland Plates Aluminium / Brass
Cable Supports Cable Cleats / Trays
F INSTRUMENTS
1 ANALOGUE METERS
a General
Standard IEC 258
Accuracy Class 2.5, UNO.
Grade and Duty Industrial and Continous
Bearings Shock resistant jewel
Front Face 96mm Square
Scale Direct Reading, No Mult' Factor
Manufacture Same for all Instruments
b Voltmeters
Scale Quadrant
Selector Switches 7 Position, P-P, P-N, Off
Manufacturer SOCOMEC, GAE or equal.
c Ampsmeters
Scale Quadrant
Selector Switches 4 Position, each Phase & Off.
Overcurrent Rating 20 times for 3 seconds
Manufacturer SOCOMEC, GAE or equal.
e PF Meters
Accuracy Class 1.0
Connection 3 phase, 4 wire
Scale Length 270 degrees
Manufacturer SOCOMEC, GAE or equal.
f KWH Meters
Standard BS 5685
Accuracy Class 1.0 or better.
Page 9 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
2 DIGITAL METERS
a Diplayed Values Voltage (phase to phase & phase to neutral)
Current (each phase & neutral)
Frequency
Power Factor
Real Power (kW)
Reactive Power (kVAR)
Apparent Power (kVA)
Demand kW
Demand kVA
Accumalated Energy, Real (kWH)
Accumalated Energy, Reactive (kVARH)
Manufacturer PM 810 (by Schneider) or equal
b Accuracy Class 0.2% for Volts,. Amps & Frequency
0.4% for all other values except power factor
1.0 % for power facotr
c Controls 3 sets of configurable Form C contacts
d Communications RS232 & RS485 communication modules
e General Features Accept standard CT and VT inputs
True RMS measurement.
Flush mounting
IP54 front panel with membrane keypad
Large clear alphanumeric display
Passowrd protection
Model Type PM 810 (by Schneider) or equal
f Current Transformer
Standard BS 3938
Metering Class 1M
Max Demand Metering Class 2M
Protection Class 2.5P
Secondary Windings 5 Amp, UNO.
Burden Rating (VA) Operating load + 5% spare
Power Factor Regulator Dedicated red phase CT
Manufacturer Schneider) or equal
g Indication Lights
Standards IEC 947
Lens Diameter Min 19 mm
Testing Facility Press to test type
Manufacturer Telemecanique or equal
h KWH Meters
Standard BS 5685
Tariff Dual Tariff
Reading Digital readout
Connection 3 phase, 4 wire
Mounting Flush mounted cases
Page 10 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
3 SURGE ARRESTER
Manufacturer MERSEN, Schneider, ABB, Siemens
Connection Type Parallel
Operation Volatege Range +/-10% 400V
Fault Current Rating as shown on the drawings
Dimensions as per standard product
Operating Frequensy 47-63Hz
Capacity Continous
Response Time <0.5ns
Dry Contact rating 125Vac, 8.0A,1.0pf
50 EMI/RFI Attenuation 40 dB
Operating Temperature -40C to +50C
Operating Humidity 0% to 95%
Status Indication LED, Dry Contacts
Standards UL 1449, CUL, CE, ISO9007
Warranty 5 Years
Scale Quadrant
Time Constant 15 minutes
Pointers Instantaneous Demand & Resettable
G CAPACITOR BANK
1 CAPACITORS
Manufacture NOKIAN, ABB, SCHENEIDER
Standards IEC 831, IEC 70A, AS 1013
Capacity 700 kVAR (12 step), minimum 12,5 kVAR
3 CABINETCONSTRUCTION
Page 11 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
1 GENERAL LV CABLES
Manufacturer Supreme, Kabel Metal, Kabelindo
Standards IEC 502
Voltage Rating 600/1000 Volt
Thermal Rating V75 or higher
Conductors Plain annealed stranded copper
Colour of Cores RST = Red/Yellow/Black
(AC Circuits). Neutral = Blue
Earth = Green/Yellow
Colour of Cores Positive = Red
(DC Circuits). Negative = Black
Earth = Green/Yellow
Size & Configeration As shown on the drawings
I CABLE TERMINATIONS
1 TERMINATION LUGS
Type Crimp/Compression type
Material Tinned copper
Manufacture Utilux or approved equal
Page 12 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
J CABLE LADDER/TRAY
1 GENERAL
Material / Finish Hot Dipped Galvanised Steel
Changes in size, level, Proprietary reducers, offsets,
direction and junctions bends, tees & accessories/
Spare space 20% after spacing of cables to prevent
derating.
Spacing of supports
-General So as not to exceed max permissible
design loading
-Horizontal So as not to exceed 10mm detection
-Vertical 2 per level or max 2m intervals
2 CABLE LADDER
Standard Nema, IEC
Rung spacing 300mm
Depth of side rail 100mm
Manufacture TRIAS, Three Star, Nobi, Spectra
3 CABLE TRAY
Standard Nema, IEC
Perforations Minimum 40% free area.
Depth of Side Minimum 50mm.
Manufacture TRIAS, Three Star, Nobi, Spectra
K CONDUITS
1 RIGID PVC
General
Standard BS 4607
Class High Impact / Heavy Duty
Minimum Diameter 20mm
Fittings Same manufacure as Conduit
Flexible Couplings Either side of expansion joints
Jointing Solvent cement
Installation Loop-in / Loop-out system
Separate Conduits For each system and/or voltage
Draw Cords In all spare conduits
Termination at equipment Proprietary conduit adaptors with lock nut
Cast-In-Situ
Installation Above bottom reinforcing bars
Changes in direction Set with appr'ed conduit bender
Junction/Wall Boxes Deep pattern type
Surface Run
Fixings Saddles with spacer bars
Page 13 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
2 FLEXIBLE CONDUIT
3 STEEL CONDUIT
Manufacturer Matshushita, Panasonic
Standard BS4568
Type Galvanized, Class B
Fittings Proprietary, screwed, same manufacture
as conduit
Joints / Terminations Screwed
4 UNDERGROUND CONDUIT
Type UPVC
Standard JIS / SNI
Class Class AW (10kg/cm)
Fittings Same class & man' as conduit
Manufacturer Wavin, Vinilon, Rucika.
Page 14 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
3 LOCAL ISOLATORS
IP Rating IP65
Material Impact resistant polycarbonate
Mounting Surface
Clipsal/ Schneider, Legrand, MK, Mennekes ,
Manufacturer Boss
M LIGHT SWITCHES
Model Gainsborough
N LIGHTING
Page 15 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
Page 16 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
2 DOWNLIGHT
Type/Designation 2x18 Watt
Manufacturer/Catalogue No LAMP Philips FBS 261 fixed
Mounting Recessed
Diffuser/Louver Integrated
Category None
Photometric Data From certified testing laboratory
Accessories Integrated electronic balast Dimmable
Page 17 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
O EARTHING SYSTEM
GENERAL
Type Combined MV-LV
Standard AS3000 or IEC
Earth Grid Flat Copper Bar and NYA cable
Earth Electrode 20 mm diameter phosphor bronze or
copper clad steel rods 1.2 m length
Earth Conductors NYA cable
Manufacture Furse, MERSEN
P LIGHTNING PROTECTION
Air Termination Early Streamer Emission Franklin Lightning
conductor AFB0019SE or System 3000, Dynasphere.
OPR-ABB, STORMASTER-LPI
Page 18 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
Page 19 of 20
ELECTRICAL SERVICES SCHEDULE OF TECHNICAL DATA
Project : Prepared By : EH Project No. :
14159 Revision :B
Contractor : Date : 25-09-2017
No. ITEM SPECIFIED OFFERED COMMENTS
Page 20 of 20