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CIRED 18th International Conference on Electricity Distribution Turin, 6-9 June 2005

THE THREE VOLTAGE LEVEL DISTRIBUTION USING THE 1000 V LOW VOLTAGE SYSTEM

Juha Lohjala. Suur-Savon Sähkö Ltd. Finland. juha.lohjala@sssoy.fi


Tero Kaipia, Jukka Lassila, Jarmo Partanen. Lappeenranta University of technology. Finland
tero.kaipia@lut.fi , jukka.lassila@lut.fi , jarmo.partanen@lut.fi

INTRODUCTION 0 ,4
kV

Z
Z
0,4 kV

20
The need to improve the quality and economy of the

kV
20
1 kV

kV
electricity distribution process has increased year by year.
An interesting new innovation in the distribution network 0,4 kV
1
kV

development has been the use of 1000 V (1 kV) low


voltage lines together with 20 kV and 0.4 kV systems. The

Z
0,4 kV

Z
1000 V low voltage distribution system gives an 0,4 kV
opportunity to answer to the demand of ever-growing need
a) b)
to improve the economy and quality of electricity
Fig. 1 Example network topologies for feeding customers with a)
distribution business. It is based on old principles that traditional and b) three voltage level distribution systems.
today are possible to be taken into use both economically
and technically. The EU-legislation enables the use of As presented in Fig. 1, using the 1000 V voltage level
1000 V low voltage level as a third distribution voltage makes it possible to reduce the length and number of
level between the current medium voltage network and the branches in medium voltage network. This, especially in
low voltage network. Adding the third voltage level the overhead line network, diminishes the possibility of
shortens the length of the medium voltage network and blackouts for the entire medium voltage line and so affects
diminishes the number of short branches and affects the to interruption costs and the quality of distribution.
interruption costs of the entire distribution network.
Based to theoretical examinations and measurement results
In this paper the basic structure of new 20/1/0.4 kV system from the experimental installations of Suur-Savon Sähkö
is illustrated. Paper presents the basics of operating and Ltd (later SSS Ltd) the 1000 V part of the distribution
protecting the 1000 V low voltage network in boundaries network is operated as non-grounded. Usually the low
given by the European standardising. Techno-economic voltage network is operated as grounded. The safety
analyses of the usability of the three voltage level regulations define that the voltage between the ground
distribution system are introduced as well as some case level and the zero wire of the system cannot exceed 75 V
examples of the three voltage level distribution system in any part of the low voltage network during any possible
already used in Suur-Savon Sähkö distribution company fault situation [2]. In common Finnish grounding
located in the Eastern Finland. The three voltage level circumstances this rule is almost impossible to fulfil with
distribution system has been in use at lake district for the 1000 V system if neutral is grounded. The 0.4 kV low
several years. The experiences are very promising. voltage network starting from 1/0.4 kV distribution
transformers is operated as grounded [3].
TECHNICAL DESCRIPTION OF THE 1000 V When the 1000 V network is operated as non-grounded,
DISTRIBUTION SYSTEM protection is executed with relays and circuit breakers.
Then the only limit for the length of the 1000 V line comes
The boundaries of low voltage are defined in the first from voltage drop of the used cables. The overcurrent and
article of the EU low voltage directive LVD 73/23/EEC. short circuit protection is carried out with current breakers
For alternating voltage the range of voltage level is from very similar to ones normally used in today’s low voltage
50 to 1000 V and for direct voltage from 75 to 1500 V. networks. For earth fault protection in the 1000 V network,
According to the directive, instruments that are classified the direction of the fault current does not have to be
for these voltage ranges are low voltage instruments [1]. known. The earth fault can then be detected by measuring
the potential between the star point and ground of the
The 1000 V low voltage is used between the 20 kV system.
medium voltage network and 0.4 kV low voltage network
as shown in Fig. 1. In SSS Ltd. potential between the star point of the 20/1 kV
transformers and ground is measured. The measurement
technique of the neutral potential is simple. Only one
voltage transformer between star point and ground
potential is needed. The principle of earth fault protection
is presented in Fig. 2.

CIRED2005

Session No 5
CIRED 18th International Conference on Electricity Distribution Turin, 6-9 June 2005

L1 determine the range of use of the 1000 V line as a function


L2 of distributed power, and the length of the line.
M K1 K2
L3
U1 U2

The second target is to determine the economical


efficiency of the 1000 V system as a part of the low
voltage network, and especially to determine in which
cases it is economical to use the 1000 V system and in
Fig. 2 Earth fault protection arrangements of the 1000 V distribution which not. The research was done through theoretical
system. M = voltage transformer, K1 = time lock, K2 = trip relay. network designs. The lined-up customer array was selected
as the main topology for the theoretical designs.
The protection system is more expensive compared to
normal fuse protection. However, the advantage of the An overall guideline to find the most economical structure
system is that it does not restrict the length of the 1000 V of the distribution network and to answer the question of
line like fuse protection. In practise the used protection what are the cases where the use of the 1000 V distribution
system is integrated in one package and can be installed system is most economical can be found by combining the
for example to a pole like pole-fuse-switches. The price of introduced analysis. In the calculations the unit costs
the protection system is round 600 € [3][4]. presented in national cost list of network components (KA
2:2003) [5] are used as the costs of the network
The 1000 V distribution system requires new distribution components. The costs of the 1/0.4 kV transformers are
transformers. Standard 20/0.4 kV distribution transformers given in table 1. The costs of the needed distribution
have been good base for developing 20/1 kV distribution substation for 1/0.4 kV pole transformer are approximately
transformers. 1000 V system requires also 1/0.4 kV 700 € and for cabin substation 1250 €. Other used
transformers to change the voltage level suitable for calculation parameters are presented in table 2. Unit costs
customers. In 1000 V installations of SSS Ltd 1/0.4 kV for interruptions are presented in [6].
transformers are customized from similar 10/0.4 kV
transformers, which provides a good starting point for TABLE 2 Used calculation parameters.
design. Parameter Value
Lifetime [a] 40
Time of load growth [a] 40
New series of 1/0.4 kV transformers has been designed. Peak operating time of losses [h] 1000
Main specifications for the new 1/0.4 kV transformers Interest rate [%/a] 5
were Power factor 0.95
• low price Annual growth of consumption [%/a] 1
Price of power losses [€/kW] 30
• small physical dimensions
Price of energy losses [€/kWh] 0.03
• outdoor and indoor installable
• relatively small losses and maintenance costs
• dry-core construction
• suitability for unbalanced load Comparison of 20 kV and 1 kV lines
• for example Dyn-vector group
The considered cost factors of the 1000 V distribution
Nominal powers of the designed transformers were 10 to system are the costs of conductors, transformers,
50 kVA. Parameters of transformers are presented in table substations, maintenance, interruptions and fault repairing.
1. With the 1000 V voltage level the power transmission rate
is 6.25 times greater compared to same size of cable at 400
TABLE 1 Parameters for 1/0.4 kV distribution transformers. V.
10 kVA 16 kVA 25 kVA 50 kVA
P0 [%] 0.60 0.55 0.50 0.40 The total discounted lifetime maintenance costs for the
Pk [%] 3.5 3.0 2.5 2.2
medium voltage network are approximately 1630 €/km and
Zk [%] 4.5 4.2 3.7 3.7
Price [€/pc.] 705 780 920 1715 for low voltage network 824 €/km. The fault repair costs
are correspondingly 1393 €/km and 549 €/km. The savings
Prognoses of the future mass production prices were of the line path between the overhead line and overhead
calculated on the basis of the prices submitted by the cable are included in the investment costs of conductors
manufacturer. The average unit price reduction was presented in KA 2:2003. Interruption costs are defined for
predicted to be at least 30 % in the mass production [4]. the medium voltage as the average interruption costs for an
average rural medium voltage feeders and average urban
medium voltage feeders for a one hour of interruption. The
TECHNO-ECONOMIC ANALYSES average discounted lifetime interruption costs are for rural
feeder 10500 €/km and for urban feeder 22300 €/km. The
The theoretical efficiency analysis consists of two phases. interruption costs in the medium voltage network are
The first phase is to analyse the economical efficiency of assumed to be constant regardless the transferred power in
the 1000 V distribution system compared to the 20 kV the calculated branch. However, for the low voltage
medium voltage line. One of the main targets is to network the interruption costs are considered to be a

CIRED2005

Session No 5
CIRED 18th International Conference on Electricity Distribution Turin, 6-9 June 2005

function of transferred power and type of customers. For there is no remarkable difference in economical areas
the low voltage side all customers are supposed to be compared to medium voltage overhead line.
residential customers. The interruption time is one hour.
The economical efficiency of 1000 V line compared to 20
The investment costs of 1000 V line are lower compared kV medium voltage line depends on interruption costs. If
to regular overhead medium voltage line. However, the interruption costs are smaller than presented, for example
1000 V system includes some extra costs, especially the the interruption time shortens, the economical range of
investment costs of the 1/0.4 kV transformers are 1000 V line reduces. In practise there are lot of potential
remarkable. Costs of losses in 1000 V line are higher installation targets for 1000 V system. In Fig. 3 and Fig. 4
compared to typical medium voltage overhead line. Costs there are presented 20/0.4 kV distribution substations of
of outages and costs of maintenance and fault repair are SSS Ltd that could be replaced with 1000 V system.
lower for 1000 V line. Based on different cost components
it is possible to calculate the minimum economical line
length for the 1000 V line. The voltage drop restricts the Comparison of traditional and three voltage level
maximum length of the 1000 V line. In following figures distribution
examples of economical usage areas of the 1000 V system
for an aerial brunched and an underground cable are To find out a situation where the 1000 V system is
presented. economical, the traditional and three-voltage-level system
have to be compared as a one. The comparison is done for
6
Maximum length different sizes of distribution substations in certain
Minimum length for rural areas
5
Minimum length for town areas
situations. The use of the 1000 V distribution system is
profitable when the costs of the traditional system are
Length of line [km]

4 Targets from a MV -feeder


higher or equal to the costs of the 20/1/0.4 kV system.
3
Economical area
2
In the Fig. 5 cost diagrams of 20/1/0.4 kV system and
20/0.4 kV system are presented when the customers are
1 located at end of a 4 km branch line. The customer density
0 is 10 customers/km. 50 % peak power of a customer is 5
5 15 25 35 45 55 65 75 85 95 105 115 125 135 kW.
Power [kW]
100
Fig. 3 Economical range of use of a 1000 V aerial brunched cable 90
(AMKA 70) compared to a 20 kV medium voltage overhead 80
Total costs [k€/customer]

line. 70 20/1/0.4 kV system

60 20/0.4 kV system
50
6
Maximum length 40

5 Minimum length for rural areas 30


a b
Minimum length for town areas 20
Length of line [km]

4 Targets from a MV -feeder 10


0
3 Economical area 0 5 10 15 20 25 30 35 40 45 50
Customers in distribution substation
2
Fig. 5 Costs of a 20/0.4 kV system and a 20/1/0.4 kV system when the
1 customers are in the end of a 4 km branch line.

0
5 15 25 35 45 55 65 75 85 95 105 115 125 135
In Fig. 5 the 1000 V line replaces the medium voltage
Power [kW] branch line needed in the traditional system when there is
Fig. 4 Economical range of use of a 1000 V underground cable less than 7 customers. Between 8 to 26 customers (between
(AXMK 70) compared to a 20 kV medium voltage overhead a-b) 20/1/0.4 kV system is not economical compared to
line. traditional system because of the costs of the 1/0.4 kV
transformers. After 27 customers the traditional
In the Fig 3 and Fig. 4 combined maximum allowed distribution system needs to be divided in to two 20/0.4 kV
voltage drop in the 1000 V cable and 1/0.4 kV transformer distribution substations. With 20/1/0.4 kV system over 50
is 8 %. Medium voltage conductor is AF 40. It can be seen customers can be fed with single 20/1 kV transformer
that the 1000 V line is more economic compared to because of smaller losses of 1000 V lines compared to 400
medium voltage line in rural areas where power is less V lines.
than 80 kW and line length is few kilometres. In populated
areas the economical minimum length of line is smaller If there is no need for any medium voltage branch lines,
than in rural areas because of higher interruption costs in for example in situation where customers are located near
medium voltage network. Then the 1000 V line is by the medium voltage mainline, the traditional system is
economical when power of line is less than 110 kW. the most economical solution. The theoretical network
Between aerial brunched cable and underground cable designs have shown that the three-voltage-level system is

CIRED2005

Session No 5
CIRED 18th International Conference on Electricity Distribution Turin, 6-9 June 2005

an economical solution compared to the traditional system The experiences of the 20/1/0.4 kV system are positive and
when it makes it possible to replace medium voltage lines it has fulfilled most of its expectations. All the targets
with 1000 V line. As a part of actual low voltage where the 1000 V system has been used have worked
distribution the 1000 V system is economical when it properly and reliably. Especially the customers in the lake
enables feeding more customers with smaller amount of district of central Finland have been very satisfied.
medium voltage to low voltage distribution substations Because of the unnoticeable structure of the 1000 V lines
compared to traditional system. The greatest advantage is they fit better to the environment than typical medium
then the better reliability of the 20/1/0.4 kV system voltage lines. The following map (Fig. 7) presents a 1000
compared to the 20/0.4 kV system. An interruption in the V line installed in the distribution network in SSS Ltd.
medium voltage network often affects hundreds of
customers, but in the 1000 V system it only affects the
customers under the 20/1/0.4 kV distribution substation. 0,4 kV 1/0,4 kV
However, the total amount of distribution transformers is
higher than in traditional system because of the needed
1/0.4 kV transformers. 1 kV

0,4 kV
1/0,4 kV
PRACTICAL EXPERIENCES

The 1000 V distribution system has been a part of the


distribution network of SSS Ltd for few years. The official 1 kV
introduction was in autumn 2001. All the installations
made by SSS Ltd have been done to avoid medium voltage
branches. Since 2001 the 1000 V system has become a part
of the normal network design in SSS Ltd. The 1000 V
system is today used in about 30 targets and the number of
20/1 kV
application areas is increasing rapidly when the company 1 km
replaces over 40-year-old medium voltage lines in a 20 kV
sparsely populated area with the three-voltage-level Fig. 6 1000 V line at Kongonsaari, Finland [3].
system [3].
The first 1000 V line was built in area of Kongonsaari. It
The introduction of the system was originally complicated was the test installation for the protection components and
by the lack of 1000 V voltage classification for some low 1/0.4 kV transformers. Kongonsaari is located south of
voltage components. The authorities were also cautious in Savonlinna, and the main advantage of the 1000 V system
trusting the calculations made by SSS Ltd because there is protecting the lake environment. The 1000 V system
were no precedents of building such a system in Finland. also diminished faults in the area because the medium
However, the component suppliers have been able to meet voltage overhead line would have been built in the forest.
the demand of components fairly fast. Another challenge
was renewing the network databases to support the 1000 V
for accurate calculations [3]. CONCLUSIONS

The 1000 V system makes the network topology more The 1000 V distribution system is economical as a
complex than before. It also increases the amount of replacement of a 20 kV medium voltage line in the power
network components. Constructing these kinds of complex range of 0 – 100 kW and in line lengths starting from 150
networks is in contradiction with the traditional principles m with the introduced calculation parameters. The
of network design. However, the technical development economical range of the 1000 V line length is a function of
has given many new possibilities to construct more used components, costs and power and is restricted by
reliable networks even if they are complex. technical boundaries. Another application area of the 1000
V system is as a part of a low voltage network as a
The 1000 V system offers many new possibilities to replacement of a long 0.4 kV line for example in a lake
develop the distribution. With the 1000 V system the district. The benefits of the 1000 V system in these targets
branches of the main lines can be separated to independent are lower investment costs than with a medium voltage line
protection areas and so faults on the branches do not and a higher transmission rate than with a 0.4 kV low
interrupt the whole distribution. However, this increases voltage line.
the need of operation control in the distribution. The
savings and technical advantages achieved with 1000 V
system can be used to improve the medium voltage
network. For example by increasing the amount of
underground cables in main lines.

CIRED2005

Session No 5
CIRED 18th International Conference on Electricity Distribution Turin, 6-9 June 2005

REFERENCES
[4] Kaipia, T., 2004, Economic efficiency of 1000 V
electricity distribution system. Master thesis.
[1] European Comission, 1973, LVD Low voltage Lappeenranta University of Technology,
directive 73/23/EEC 19.02.1973. Lappeenranta, Finland 2004.

[2] Lakervi, E., Holmes, E.J., 1995, Electricity [5] Finnish Electricity Association, SENER ry, 2004,
Distribution Network Design, 2nd edition. Peter KA 2:2003 National cost list of network
Peregrinus Ltd., Reprinted 1998. Short Run Press components. Adato Energia Ltd., Helsinki,
Ltd., Exeter England. ISBN 0 86341 309 9. 192 - Finland 2004.
208
[6] Kivikko K., Mäkinen A., Verho P., Järventausta
[3] Lohjala, J., Suur-Savon Sähkö Ltd. Kaipia, T., P., Tampere University of Technology. Lassila J.,
Lassila, J., Partanen, J., Lappeenranta University Viljainen S., Honkapuro S., Partanen J, 2004.
of Technology, 2004, Overview to economical Outage Cost Modeling for Reliability Based
efficiency of 1000 V low voltage distribution Network Planning and Regulation of Distribution
systems. Proceedings of the NORDAC 2004 companies. Proceedings of the DPSP 2004
Conference, Espoo, Finland, Augustn 2004. 18 p. Conference, Amsterdam, Netherlands, April 2004.
4 p.

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