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IQWQ-CE1092-MPITP-00-0001 TANK PLATES AND ACCESSORIES PREFABRICATE-ITP 14-Apr-2017

TANK PLATES AND ACCESSORIES PREFABRICATE-ITP

DISCIPLINE: Equipment Tag


DESCRIPTION OF WORK :TANK PLATES AND ACCESSORIES PREFABRICATE
MECHANICAL number:
Date : Approved By :
Prepared By: CPECC QC DEPARTMENT
EMIL
TYPE Revision Title Remarks
Name
IQWQ-FT-MSPDS-00-090401 Rev .0 Atmospheric storage tanks
SPEC IQWQ-FT-MSPDS-00-410210 Rev .0 Skim Tank and Vessels for Primary Water Treating
IQWQ-FT-MSPDS-00-090701 Rev .0 Accessories for Atmospheric Tanks

CODE API STD 650 LAT.ED Welded Tanks for Oil Storage

IQWQ-FT-QPQAC-00-0001 Rev .0 Construction Site Quality Manual

IQWQ-CE1092-QPQAC-00-0004 Rev .0 Quality Control Procedure for Field Fabricated Tanks


PROCEDURE
IQWQ-CE1092-MPERE-00-0001 Rev .0 Static Equipment Installation Plan (Tank)

IQWQ-CE1092-KPWLD-00-0001 Rev .0 Welding and Cutting Procedure

CPECC Page 1 of 5 Category II, Rev. 0


IQWQ-CE1092-MPITP-00-0001 TANK PLATES AND ACCESSORIES PREFABRICATE-ITP 14-Apr-2017

Tank Plates and Accessories Prefabricate - ITP

Description :Tank Plates and Project Name :


Accessories Prefabricate Project Location: Basra, Iraq Project Number: M109
WQI produced water treatment

Company :ExxonMobil Contractor :CPECC Contract Number:AWQ0109 Issue Date:

DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS APPLICABLE TO ALL SIGNATORIES

SUB-CONSTRUCTOR=CPECC Rumaila Fabrication Shop


CPECC = China Petroleum Engineering Construction Corporation
COMPANY=ExxonMobil and its authorized representative
“H” - HOLD: This indicates an inspection or test which is considered vital to the quality, integrity and safe functioning of the material
and services and which can only be achieved at this point. It is an Inspection/Test. Activity on the ITP that requires the presence of
the Designated Company Representative. The Production/Erection process cannot proceed beyond this point until it has been
cleared by the Designated Company Representative.

Activity: “W” - WITNESS: This indicates an Inspection/Test Activity on the ITP that requires the presence of the Inspection Organization
and/or Representative. The production/erection process can proceed beyond this point if the Representative has not attended,
DEFINITION providing due notice of the activity has been given to the Representative in terms of the relevant contract.

“R” - REVIEW: This indicates a document review by the Inspection Organization and/or Representative which may or may not be
also a Hold Point (H).

"S"- SURVEILLANCE: This indicates an activity subject to surveillance monitoring by Company Notification that the activity is to
begin is required.

INSPECTION / TEST ACTIVITY : A1 - 100% ACTUAL A2 - RANDOM ACTUAL

Remarks: H -Hold W -Witness Point S -Surveillance R -Review C -Certification A1-100%Actual A2-Random

CPECC Page 2 of 5 Category II, Rev. 0


IQWQ-CE1092-MPITP-00-0001 TANK PLATES AND ACCESSORIES PREFABRICATE-ITP 14-Apr-2017

Tank Plates and Accessories Prefabricate - ITP

Description: Tank Plates and Project Name:


Accessories Prefabricate Project Location: Basra, Iraq Project Number: M109
WQI produced water treatment

Company :ExxonMobil Contractor :CPECC Contract Number:AWQ0109 Issue Date:

RESPONSIBILITY
Verifying
Activity No. Inspection/Test Stage Requirement and Acceptance Criteria CPECC COMPANY/
Document SUBCONTRA
QC DEP. OWNER
CTOR

1.0 Documents & Resource availability:

All applicable QC Procedures (ITP, QCP, WPS/PQR,


1.1
WQT, NDE) are approved and available.
IQWQ-FT-QPQAC-00-0001
Personnel to carry-out welding, NDE and special
1.2 IQWQ-CE1092-QPQAC-00-0004 Form F02201Q A1 H R
process are qualified and available at site
Latest versions of Issued for Construction drawings are
1.3
available at site.

2.0 Material Control

Plate Material dimensions, thickness, grade were


2.1
verified and accepted.
Welding consumable brand, size, MTC, storage and IQWQ-FT-QPQAC-00-0001
2.2 Form F02201Q A1 R/S R
control verified and accepted IQWQ-CE1092-QPQAC-00-0004
Welding and cutting machines, inspection tools
2.3 &equipment are inspected/calibrated and records
available
3.0 Tank Bottom Plates Prefabricate

API STD 650


3.1 Check the cutting lines mark before cutting IQWQ-FT-QPQAC-00-0001 Form F02201Q A1 R/S R
IQWQ-CE1092-QPQAC-00-0004

CPECC Page 3 of 5 Category II, Rev. 0


IQWQ-CE1092-MPITP-00-0001 TANK PLATES AND ACCESSORIES PREFABRICATE-ITP 14-Apr-2017

Tank Plates and Accessories Prefabricate - ITP

Description :Tank Plates and Project Name :


Accessories Prefabricate Project Location: Basra, Iraq Project Number: M109
WQI produced water treatment

Company :ExxonMobil Contractor :CPECC Contract Number:AWQ0109 Issue Date:

RESPONSIBILITY
Verifying
Activity No. Inspection/Test Stage Requirement and Acceptance Criteria SUBCONTRA CPECC COMPANY/
Document
CTOR QC DEP. OWNER
API 650
Check the plates dimensions and quality after Form F74103Q
3.2 IQWQ-FT-QPQAC-00-0001 A1 R/S R
cutting and grinding. &F02201Q
IQWQ-CE1092-QPQAC-00-0004

4.0 Tank Shell Plates Prefabricate

API STD 650


4.1 Check the cutting lines mark before cutting IQWQ-FT-QPQAC-00-0001 Form F02201Q A1 R/S R
IQWQ-CE1092-QPQAC-00-0004
API STD 650
Check the plates dimensions and quality after Form F74103Q
4.2 IQWQ-FT-QPQAC-00-0001 A1 R/S R
cutting and grinding. &F02201Q
IQWQ-CE1092-QPQAC-00-0004
API STD 650
Form F74103Q
4.3 Check the radian of the shell plates after rolling. IQWQ-FT-QPQAC-00-0001 A1 R/S R
&F02201Q
IQWQ-CE1092-QPQAC-00-0004

5.0 Tank Roof Plates Prefabricate

API STD 650


5.1 Check the cutting lines mark before cutting. IQWQ-FT-QPQAC-00-0001 Form F02201Q A1 R/S R
IQWQ-CE1092-QPQAC-00-0004
API STD 650
Check the plates dimensions and quality after Form F74103Q
5.2 IQWQ-FT-QPQAC-00-0001 A1 R/S R
cutting and grinding. &F02201Q
IQWQ-CE1092-QPQAC-00-0004
API STD 650
Form F74103Q
5.3 Check the radian of the shell plates after rolling. IQWQ-FT-QPQAC-00-0001 A1 R/S R
&F02201Q
IQWQ-CE1092-QPQAC-00-0004

CPECC Page 4 of 5 Category II, Rev. 0


IQWQ-CE1092-MPITP-00-0001 TANK PLATES AND ACCESSORIES PREFABRICATE-ITP 14-Apr-2017

Tank Plates and Accessories Prefabricate - ITP

Description :Tank Plates and Project Name :


Accessories Prefabricate Project Location: Basra, Iraq Project Number: M109
WQI produced water treatment

COMPANY:ExxonMobil Contractor :CPECC Contract Number:AWQ0109 Issue Date:

RESPONSIBILITY
Verifying
Activity No. Inspection/Test Stage Requirement and Acceptance Criteria SUBCONTRA CPECC COMPANY/
Document
CTOR QC DEP. OWNER
Check the quality of reinforce elements of the roof IQWQ-FT-QPQAC-00-0001
5.4 Form F02201Q A1 R/S R
installation and welding IQWQ-CE1092-QPQAC-00-0004

6.0 Clean Out Hatch Prefabricate

API STD 650


6.1 Check the cutting lines mark before cutting. IQWQ-FT-QPQAC-00-0001 Form F02201Q A1 R/S R
IQWQ-FT-MSPDS-00-090701
Ensure welding is controlled during the API-650
Form F02201Q
6.2 components weld. Joint design and welding shall IQWQ-FT-QPQAC-00-0001 A1 W W/S/R
Form F79001Q
be dimensional checked according to API 650. IQWQ-FT-MSPDS-00-090701
Ensure NDE inspections carried-out as per the API 650 TP NDE Report
6.3 A1 R R
code requirement components fittings. IQWQ-FT-MSPDS-00-90701 Form F74106Q
Ensure furnace thermal stress relief carried-out as API 650
6.4 Form F02201Q A1 R/S R
per the code requirement components fittings. IQWQ-FT-MSPDS-00-90701

7.0 Other Accessories Prefabricate

API STD 650


7.1 Check the cutting lines mark before cutting. IQWQ-FT-QPQAC-00-0001 Form F02201Q A1 R/S R
IQWQ-FT-MSPDS-00-090701
Ensure welding is controlled during the API-650
Form F02201Q
7.2 components weld. Joint design and welding shall IQWQ-FT-QPQAC-00-0001 A1 W W/S/R
Form F79001Q
be dimensional checked according to API 650. IQWQ-FT-MSPDS-00-090701
Ensure NDE inspections carried-out as per the API 650 TP NDE Report
7.3 A1 R R
code requirement components fittings. IQWQ-FT-MSPDS-00-90701 Form F74106Q

CPECC Page 5 of 5 Category II, Rev. 0


West Qurna I 000 509 F74103Q
Contract: Serial No.
Project Location: Basra, Iraq Rev. No.
QUALITY CHECKSHEET CHECK DIMENSIONS OF TANK PLATE PREFABRICATE
Tag Description Tag No.
Contract No. System No.
Contractor Sub-System No.
Drawing Reference Location

AB(mm) CD(mm) AC(mm) BD(mm) EF(mm) |AD-BC|


No. Item AD(mm) BC(mm) GH
±1.5mm ±1.5mm ±1.5mm ±1.5mm ±1.5mm ≤3mm

Remarks:

Contractor West Qurna I Quality Representative


Name: Name:
Signature: Signature:
Date: Date:

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