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HWS SERIES

Contents
Single Output 300W-1800W

● HWS/HD   ☞ a_HWS_13 Page

HWS
● HWS/ME   ☞ a_HWS_25 Page
● Block Diagram, Sequence Time Chart ☞ a_HWS_35 Page
● HWS, HWS/HD, HWS/ME Instruction Manual   ☞ a_HWS_39 Page
● HWS-P   ☞ a_HWS_79 Page

HWS

HWS HD
No.14-M95
(HWS300,600 24Vout only)

5
Y
E
A
R
S
warranty

■ Features ■ Model naming method


● Environmentally-friendly:
High-efficiency technology reduces power loss HWS 300 − 5 / □ □
by heat generation. Fan stopping in power-off by Series name Output power
Blank: With cover,

HWS ME
external control reduces acoustic noise and saves forced air cooling with built-in fan
PV: Output voltage adjustable by external
energy. voltage 12Vout+ models for HWS300,
600 only.
● Easy to use: All models in the same hight of 82mm. (Supported by standard models for
HWS1000 and above.)
Mountable in 2U-height racks without dead space.
Nominal output voltage
● Safety and reliability: “Safety terminal” cover- ex. 3: 3.3V, 5: 5V, 48: 48V
ing current flowing part secures safety for users.
“No screw-dropping”design prevents from losing
screws during maintenance operation.

■ Applications ■ Conformity to RoHS Directive


This means that, in conformity with EU Directive 2002/95/
EC, lead, cadmium, mercury, hexavalent chromium, and

HWS-P
specific bromine-based flame retardants, PBB and PBDE,
have not been used, except for exempted applications.

■ Product Line up
300W 600W 1000W 1500W 1800W
Output
Voltage Output Current Output Current Output Current Output Current(※) Output Current
Model Model Model Model Model
(Peak) (Peak) (Peak) (Peak) (Peak)
Instruction Manual

3.3V 60A HWS300-3 120A HWS600-3 200A HWS1000-3 300A/300A HWS1500-3 300A HWS1800T-3
5V 60A HWS300-5 120A HWS600-5 200A HWS1000-5 300A/300A HWS1500-5 300A HWS1800T-5
6V − − − − 167A HWS1000-6 250A/250A (300A) HWS1500-6 250A (300A) HWS1800T-6
7.5V − − − − 134A (160A) HWS1000-7 200A/200A (240A) HWS1500-7 200A (240A) HWS1800T-7
12V 27A HWS300-12 53A HWS600-12 88A (100A) HWS1000-12 125A/125A HWS1500-12 125A (150A) HWS1800T-12
15V 22A HWS300-15 43A HWS600-15 70A (80A) HWS1000-15 100A/100A HWS1500-15 100A (120A) HWS1800T-15
24V 14A (16.5A) HWS300-24 27A (31A) HWS600-24 46A (58.5A) HWS1000-24 65A/70A(105A) HWS1500-24 75A (105A) HWS1800T-24
36V − − − − 30.7A (39A) HWS1000-36 42A/46.5A(70A) HWS1500-36 50A (70A) HWS1800T-36
48V 7A HWS300-48 13A HWS600-48 23A (29.2A) HWS1000-48 32A/32A HWS1500-48 37.5A (52.5A) HWS1800T-48
60V − − − − 18.4A (23.4A) HWS1000-60 25.6A/28A (42A) HWS1500-60 30A (42A) HWS1800T-60
(100Vin
(※) / 200Vin)

・All specifications are subject to change without notice. a_HWS_1


web160112
HWS 300



   
   
       
MODEL HWS300-3 HWS300-5 HWS300-12 HWS300-15 HWS300-24 HWS300-48
ITEMS/UNITS
Voltage Range (*2) V AC85 - 265 or DC120 - 330
HWS

Frequency (*2) Hz 47 - 63
Power Factor (100/200VAC)(typ) (*1) 0.99 / 0.95
Input Efficiency (100/200VAC)(typ) (*1) 74 / 77 79 / 82 80 / 83 82 / 85
Current (100/200VAC)(typ) (*1) A 2.7 / 1.4 3.8 / 1.9 4.1 / 2.1
Inrush Current (100/200VAC)(typ) (*3) A 20 / 40
Leakage Current (*10) mA Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC)
Nominal Voltage VDC 3.3 5 12 15 24 48
Maximum Current (*13) A 60 27 22 14 (16.5) 7
Maximum Power W 198 300 324 330 336
Maximum Line Regulation (*5) mV 20 48 60 96 192
Maximum Load Regulation (*6) mV 30 72 90 144 288
Output
Temperature Coefficient Less than 0.02% / ℃
Maximum Ripple & Noise (0dTad70℃) (*4) mVp-p 120 150 350
Maximum Ripple & Noise (−10dTa< 0℃) (*4) mVp-p 180 200 400
HWS HD

Hold-up Time (typ) (*9) ms 20


Voltage Adjustable Range VDC 2.64 - 3.96 4.0 - 6.0 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 38.4 - 52.8
Over Current Protection (*7) A >63 > 28.4 >23.1 >16.7 >7.4
Over Voltage Protection (*8) V 4.13 - 4.95 6.25 - 7.25 15.0 - 17.4 18.8 - 21.8 30.0 - 34.8 55.2 - 64.8
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open collector output)
Line DIP Designed to meet SEMI-F47 (200VAC Line only)
Operating Temperature (*11) -10 to +70 (-10 to +50: 100%, +70: 50%)
Storage Temperature -30 to +85
Operating Humidity RH 10 - 90 (No dewdrop)
Storage Humidity RH 10 - 95 (No dewdrop)
Environment
At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s² constant,
Vibration
HWS ME

X, Y, Z 1hour each.
Shock (In package) Less than 196.1m/s²
Cooling Forced air by blower fan
Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output - FG: 500VAC (100mA), Output-CNT: 100VAC(100mA) for 1min
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output -CNT : 100VDC at 25℃ and 70%RH
Approved by UL60950-1, UL508 (24V model only), CSA C22.2 No.60950-1,
Safety Standards (*12)
CSA C22.2 No.14-M95 (24V model only), EN60950-1, EN50178 Designed to meet DENAN
PFHC Designed to meet IEC61000-3-2
Standards
EMI Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B
Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level3),
Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
Mechani- Weight (typ) g 1000
cal Size (W x H x D) mm 61 x 82 x 165 (Refer to outline drawing)

(*1) At 100/200VAC, Ta=25℃ and maximum output power.


HWS-P

(*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100-240VAC (50/60Hz).
(*3) Not applicable for the inrush current to noise filter for less than 0.2ms.
(*4) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz.
●Recommended EMC Filter
(*5) 85 - 265VAC, constant load.
(*6) No load-full load, constant input voltage.
(*7) 3.3, 5V model: Constant current limit and hiccup with automatic recovery.
12 - 48V model: Constant current limit with automatic recovery.
Avoid to operate at over load or short circuit condition for more than 30 seconds.
(*8) OVP circuit will shut the output down, manual reset (CNT reset or Re power on).
(*9) At 100/200VAC, nominal output voltage and maximum output current.
RSEN-2006
Instruction Manual

(*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 .
Please refer to "TDK-Lambda
(*11) Ratings - Derating at standard mounting. Refer to output derating curve.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater. EMC Filters" catalog.
(*12) As for DENAN, designed to meet at 100VAC.
(*13) ( ): Peak output current at 200VAC. Operaing time at peak output is less than 10 sec, duty is less than 35%.

a_HWS_2 ・All specifications are subject to change without notice.


HWS 300
!  "  

【HWS300】

HWS
(10.7) 7.3 NAME PLATE
(8.9) AIR FLOW
4-M4
7.2

11
8-M4 TAPPED HOLES(TAPPED AT THE BOTTOM CHASSIS)
15

14
SCREW PENETRATION DEPTH MAX. 6mm

60±0.5
82±1

11
FAN
(66.6)
(47)
(9.5) 10 10

(34.5)

HWS HD
11
3-M4 (14.6) 25 105±0.5
(46.9)
61±1 165±1

25 120±0.5

40±0.5
22 MAX

HWS ME
SCREW PENETRATION DEPTH MAX. 6mm

10.5
18 MAX

5 MAX
== SIGNAL CONNECTOR USED ==
[un
it
:mm]
PART DESCRIPTION PART NAME MANUFACT
PIN HEADER S12B-PHDSS JST
== MATCHING HOUSINGS , PINS & TOOL ==

PART DESCRIPTION PART NAME MANUFACT


SOCKET HOUSING PHDR-12VS JST
== ACCESSORIES ==
SPHD-002T-P0.5 (AWG28 - 24)
TERMINAL PINS JST *COVER FOR BARRIER TERMINAL STRIP ------1
SPHD-001T-P0.5 (AWG26 - 22) (ATTACHED ON TERMINAL AT SHIPMENT)
YRS-620 (SPHD-002T-P0.5) *SHORT PIECE ---------------------1

HWS-P
HAND CRIMRING TOOL JST SHORTING +Vm―+S, -Vm―S. CNT―TOG
YC-610R (SPHD-001T-P0.5) (ATTACHED ON CN1 AT SHIPMENT)

!"   

120

100
Instruction Manual
LOAD (%)

80

60
MOUNTING A MOUNTING B
40 DON’
T USE DON’
T USE
(STANDARD MOUNTING)

20

0
-10 0 10 20 30 40 50 60 70 80

Ta (℃)

・All specifications are subject to change without notice. a_HWS_3


HWS 600

#

   
   
       
MODEL HWS600-3 HWS600-5 HWS600-12 HWS600-15 HWS600-24 HWS600-48
ITEMS/UNITS
Voltage Range (*2) V AC85 - 265 or DC120 - 330
HWS

Frequency (*2) Hz 47 - 63
Power Factor (100/200VAC)(typ) (*1) 0.99 / 0.95
Input Efficiency (100/200VAC)(typ) (*1) 75 / 78 80 / 83 81 / 84 82 / 85 83 / 86
Current (100/200VAC)(typ) (*1) A 5.4 / 2.6 7.5 / 3.6 8.1 / 3.9
Inrush Current (100/200VAC)(typ) (*3) A 20 / 40
Leakage Current (*10) mA Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC)
Nominal Voltage VDC 3.3 5 12 15 24 48
Maximum Current (*13) A 120 53 43 27(31) 13
Maximum Power W 396 600 636 645 648 624
Maximum Line Regulation (*5) mV 20 48 60 96 192
Maximum Load Regulation (*6) mV 30 72 90 144 288
Output
Temperature Coefficient Less than 0.02% / ℃
Maximum Ripple & Noise (0dTad70℃) (*4) mVp-p 120 150 350
Maximum Ripple & Noise (-10dTad 0℃) (*4) mVp-p 180 200 400
HWS HD

Hold-up Time (typ) (*9) ms 20ms


Voltage Adjustable Range VDC 2.64 - 3.96 4.0 - 6.0 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 38.4 - 52.8
Over Current Protection (*7) A >126 >55.7 >45.2 >31.4 >13.7
Over Voltage Protection (*8) VDC 4.13 - 4.95 6.25 - 7.25 15.0 - 17.4 18.8 - 21.8 30.0 - 34.8 55.2 - 64.8
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open collector output)
Line DIP Designed to meet SEMI-F47 (200VAC Line only)
Operating Temperature (*11) -10 to +70 (-10 to +50: 100%, +70: 50%)
Storage Temperature -30 to +85
Operating Humidity RH 10 - 90 (No dewdrop)
Storage Humidity RH 10 - 95 (No dewdrop)
Environment
At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s² constant,
Vibration
HWS ME

X, Y, Z 1hour each.
Shock (In package) Less than 196.1m/s²
Cooling Forced air by blower fan
Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output - FG : 500VAC (100mA), Output - CNT : 100VAC (100mA) for 1min
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output - CNT: 100VDC at 25℃ and 70%RH
Approved by UL60950-1, UL508 (24V model only), CSA C22.2 No.60950-1,
Safety Standards (*12)
CSA C22.2 No.14-M95 (24V model only), EN60950-1, EN50178,Designed to meet DENAN
PFHC Designed to meet IEC61000-3-2
Standards
EMI Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B
Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3),
Immunity
-4(Level 3), -5(Level 3,4), -6(Level 3), -8(Level 4), -11
Mechani- Weight (typ) g 1600
cal Size (W x H x D) mm 100 x 82 x 165 (Refer to outline drawing)
HWS-P

●Recommended EMC Filter

RSEN-2016
Instruction Manual

Please refer to "TDK-Lambda


EMC Filters" catalog.

a_HWS_4 ・All specifications are subject to change without notice.


HWS 600
!  "  

【HWS600】

HWS
NAME PLATE
AIR FLOW
16 17.5 16 (37.7) 8-M4 TAPPED HOLES
4-M5
SCREW PENETRATION DEPTH MAX. 6mm

40±0.5
82±1
26MAX

(63.9)
(14.6)

(44.5)
(14.6) 15

21

HWS HD
18MAX 25 120±0.5
10 10 (10)
165±1
(88.8) 3-M4

7.2 (79.5) 20 110±0.5

100±1

60±0.5

HWS ME
8-M4 TAPPED HOLES

20
SCREW PENETRATION DEPTH MAX. 6mm

5 MAX

[unit:mm]

== SIGNAL CONNECTOR USED ==

PART DESCRIPTION PART NAME MANUFACT


PIN HEADER S12B-PHDSS JST
== MATCHING HOUSINGS, PINS & TOOL ==

PART DESCRIPTION PART NAME MANUFACT


SOCKET HOUSING PHDR-12VS JST
== ACCESSORIES ==
SPHD-002T-P0.5(AWG28 - 24) *COVER FOR BARRIER TERMINAL STRIP -----1
TERMINAL PINS JST
SPHD-001T-P0.5(AWG26 - 22) (ATTACHED ON TERMINAL AT SHIPMENT)
*SHORT PIECE ---------------------------------------------1
YRS-620(SPHD-002T-P0.5)
HAND CRIMPING TOOL JST SHORTING +Vm―+S, -Vm―-S, CNT―TOG
YC-610R(SPHD-001T-P0.5) (ATTACHED ON CN1 AT SHIPMENT)

HWS-P

!"   

120
Instruction Manual

100
LOAD (%)

80

60

40 MOUNTING A MOUNTING B DON’T USE DON’


T USE
(STANDARD MOUNTING)

20

0
-10 0 10 20 30 40 50 60 70 80

Ta (℃)

・All specifications are subject to change without notice. a_HWS_5


HWS 1000

$

   
   
       
MODEL HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000
ITEMS/UNITS -3 -5 -6 -7 -12 -15 -24 -36 -48 -60
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HWS

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HWS HD

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℃ %    
HWS ME

℃ % 
6WRUDJH7HPSHUDWXUH ℃ WR
(QYLURQPHQW
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6WRUDJH+XPLGLW\ %5+  1R&RQGHQVLQJ
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,QSXW)*N9$& P$ ,QSXW2XWSXWN9$& P$ 
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,VRODWLRQ
0RUHWKDQ0Ω2XWSXW)*9'&
,VRODWLRQ5HVLVWDQFH
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3)+& %XLOWWRPHHW,(&
6WDQGDUGV (0, %XLOWWRPHHW(1(1 %)&&  &ODVV%9&&,  &ODVV%&,635 &ODVV%
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(*1) At Ta=25℃ and maximum output power.
(*2) For cases where conformance to various safety specs (UL, CSA, EN) are required,
input voltage range will be 100 - 240VAC (50/60Hz).
(*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter.
●Recommended EMC Filter
(*4) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz.
At 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.)
(*5) 85 - 265VAC, constant load.
(*6) No load-full load, constant input voltage.
(*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the
Instruction Manual

output to shutdown.
Output current exceeding maximum rated output current for more then 10 seconds continuously will result to
output shutdown.
RSEN-2020
(*8) OVP circuit will shut down output, manual reset (power cycle) or ON/OFF CNT signal reset.
Please refer to "TDK-Lambda
(*9) At 100/200VAC, nominal output voltage and maximum output current. EMC Filters" catalog.
(*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 .
(*11) Ratings - Derating at standard mounting.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
- As for other mountings, refer to derating curve.
(*12) As for DENAN, built to meet at 100VAC.
(*13) Peak output current is less than 10 seconds, and duty 35% max.(200VAC Line only)

a_HWS_6 ・All specifications are subject to change without notice.


HWS 1000
!  "  
【HWS1000】 I/O SIGNAL CONNECTOR 8-M4 TAPPED HOLES (BOTH SIDES)
82±1 (SEE NOTE A) SCREW PENETRATION DEPTH MAX. 6mm

HWS
(56.8) 36MAX 10 220±0.5
BUS BAR

7.25
(23.3) 20 SPACER
(RED)

25±1 23.7±1
(9.1)

(11.2)
(73.6)

112±0.5
126.5±1

3
BUS BAR
SPACER
AIR
11 11 11

(BLACK) OUTPUT
TERMINAL FLOW
INPUT
TERMINAL

NAME PLATE

HWS HD
(15.1) 4−M4 NAME PLATE
2−
φ

25±1 8-M4 TAPPED HOLES (BOTH SIDES)


9

4−M4 SCREW PENETRATION DEPTH MAX. 6mm


10±1
22
10
20

60±0.5
45.4±1

11
10 220±0.5
20MAX 240±1 4MAX

[unit:mm]

HWS ME
[Chassis material:SPCC-SD]
NOTES ACCESSORIES
A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR
CONNECTOR : S12B-PHDSS (LF) (SN) (JST) SHORTING +S ∼ +V, -S ∼ -V, PV ∼ REF & CNT ∼ TOG ATTACHED ON
MATCHING HOUSING : PHDR-12VS (JST) CN02 AT SHIPMENT
MATCHING CONTACT : SPHD-002T-P0.5 (AWG28 - 24) (JST) OR * A separate connector not included is required in order to utilize the power
SPHD-001T-P0.5 (AWG26 - 22) (JST) OR supply function.
BPHD-001T-P0.5 (AWG26 - 22) (JST)
HAND CRIMPING TOOL : YRS-620 (SPHD-002T-P0.5) (JST)  
YC-610R (SPHD-001T-P0.5) (JST)
YC-610R (BPHD-001T-P0.5) (JST)

!"   
HWS-P
100

80

(%)

60
LOAD

40
MOUNTING A, B, C, D, G, H MOUNTING A MOUNTING B MOUNTING C MOUNTING D
20 (STANDARD MOUNTING)

0 71
−10 0 10 20 30 40 50 60 70 80

Ta
(℃)
Instruction Manual

85VAC
90VAC∼
85VAC
(3, 5Vmodel)
90VAC∼
(3, 5Vmodel)
MOUNTING G MOUNTING H DON'T USE DON'T USE
*It cannot be used even the product is flipped vertically.

・All specifications are subject to change without notice. a_HWS_7


HWS 1500

$%

   
   
       
MODEL HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500
ITEMS/UNITS -3 -5 -6 -7 -12 -15 -24 -36 -48 -60
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HWS

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HWS ME

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9 L E U D W L R Q $WQRRSHUDWLQJ+] VZHHSIRUPLQ PVðFRQVWDQW;<=KRXUHDFK
6KRFN ,QSDFNDJH  /HVVWKDQ PVð
&RROLQJ )RUFHGDLUE\EORZHUIDQ
,QSXW)*N9$& P$ ,QSXW2XWSXWN9$& P$ 2XWSXW&179$& P$ 
:LWKVWDQG9ROWDJH
,VRODWLRQ 2XWSXW)*9$& P$  9PRGHO9$& P$  IRUPLQ
,VRODWLRQ5HVLVWDQFH 0RUHWKDQ  0Ω2XWSXW)*9'&0RUHWKDQ0Ω2XWSXW&179'&DW℃DQG5+
6DIHW\6WDQGDUGV  $SSURYHGE\8/&6$&1R(1(1%XLOWWRPHHW'(1$1
HWS-P

3)+& %XLOWWRPHHW,(&
6WDQGDUGV
(0, %XLOWWRPHHW(1(1 $ )&&  &ODVV$ 9&&,  &ODVV$ 
,PPXQLW\ %XLOWWRPHHW,(& /HYHO  /HYHO  /HYHO  /HYHO  /HYHO  /HYHO 
:HLJKW W \S  J     
0HFKDQLFDO
6L]H :[+['  PP [[ 5HIHUWRRXWOLQHGUDZLQJ
(*1) At Ta=25℃ and maximum output power.
(*2) For cases where conformance to various safety specs (UL, CSA, EN) are required,input voltage range will be 100 - 240VAC (50/60Hz).
(*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter.
(*4) Measure with JEITA RC-9131A probe, bandwidth of scope: 100MHz. ●Recommended EMC Filter
(at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.)
Ripple noise spec for ambient temperature between -10 to 25 is a linearity value with respect to the -10 degrees
Instruction Manual

C and 25 degrees C specs.


(*5) 85 - 265VAC, constant load.
(*6) No load-Full load, constant input voltage.
(*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the out-
put to shutdown. Output current exceeding maximum rated output current for more then 10 seconds continuously
will result to output shutdown. RSEN-2030
(*8) OVP circuit will shut down output, manual reset (power cycle) or ON/OFF CNT signal reset. Please refer to "TDK-Lambda
(*9) At 100/200VAC, nominal output voltage and maximum output current. EMC Filters" catalog.
(*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 .
(*11) Ratings - Derating at standard mounting.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
- As for other mountings, refer to derating curve.
(*12) As for DENAN, built to meet at 100VAC.
(*13) Peak output current is less than 10 seconds, and duty 35% max. (200VAC Line only)

a_HWS_8 ・All specifications are subject to change without notice.


HWS 1500
!  "  

【HWS1500】 I/O SIGNAL CONNECTOR


82±1 (SEE NOTE A)

HWS
8-M4 TAPPED HOLES (BOTH SIDES)
(56.8) BUS BAR SCREW PENETRATION DEPTH MAX. 6mm

7.25
SPACER 46MAX 10 260±0.5
(23.3) 20
(RED)

23.7±1
(9.1)

(11.2)
(73.6)

25±1
3
126.5±1

112±0.5
3
BUS BAR
SPACER
(BLACK) AIR
11 11 11

OUTPUT
TERMINAL FLOW

INPUT
TERMINAL

HWS HD
(15.1) 4-M4 NAME PLATE NAME PLATE
35±1
2-φ

8-M4 TAPPED HOLES (BOTH SIDES)


9

20±1 SCREW PENETRATION DEPTH MAX. 6mm


22
10
20

60±0.5
45.4±1

4-M4

11
10 260±0.5

20MAX 280±1 4MAX

[unit:mm]

HWS ME
[Chassis material:SPCC-SD]
NOTES ACCESSORIES
A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR
CONNECTOR : S12B-PHDSS (LF) (SN) (JST) SHORTING +S ∼ +V, -S ∼ -V, PV ∼ REF & CNT ∼ TOG ATTACHED ON
MATCHING HOUSING : PHDR-12VS (JST) CN01 AT SHIPMENT
MATCHING CONTACT : SPHD-002T-P0.5 (AWG28 - 24) (JST) OR * A separate connector not included is required in order to utilize the power
SPHD-001T-P0.5 (AWG26 - 22) (JST) OR supply function.
BPHD-001T-P0.5 (AWG26 - 22) (JST)
HAND CRIMPING TOOL : YRS-620 (SPHD-002T-P0.5) (JST)
YC-610R (SPHD-001T-P0.5) (JST)
YC-610R (BPHD-001T-P0.5) (JST)

!"   
HWS-P
INPUT VOLTAGE DERATING CURVE OUTPUT DERATING CURVE
120 120

100 100

80 80
LOAD(%)

LOAD(%)

MOUNTING A, B, C, D MOUNTING A, B, C, D
60 60
3V-7V 6V-60V
40 12V-60V 40 3V, 5V
20 20
Instruction Manual

0 0
80 85 90 95 100 105 110 115 −10 0 10 20 30 40 50 60 70 80
Input Voltage(VAC) Ta(°
C)

MOUNTING A MOUNTING B MOUNTING C MOUNTING D DON'T USE DON'T USE


(STANDARD MOUNTING)
*It cannot be used even the product is flipped vertically.

・All specifications are subject to change without notice. a_HWS_9


9
HWS 1800T

$&'

   
   
       
MODEL HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T
ITEMS/UNITS -3 -5 -6 -7 -12 -15 -24 -36 -48 -60
9ROWDJH5DQJH  9 φ$&
HWS

)UHTXHQF\  +] 
3RZHU)DFWRU  9$& W \S     
,QSXW (IILFLHQF\ 9$& W\S   %      
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,QUXVK&XUUHQW  9$& W \S   $ 
/HDNDJH&XUUHQW 9$&   P$ PD[
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0D [LPXP3RZHU :      
0D [LPXP3HDN3RZHU  :       
0D[LPXP/LQH5HJXODWLRQ  P9        
2XWSXW 0D [LPXP/RDG5HJXODWLRQ  P9         
7HPSHUDWXUH&RHI I LFLHQW /HVVWKDQ ℃
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  ℃ P9SS          
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3DUDOOHO2SHUDWLRQ 3RVVLEOH
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0RQLWRULQJ6LJQDO 3) 2SHQF ROOHFWRURXWSXW
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2SHUDWLQJ7HPSHUDWXUH  ℃ WR6WDUWXSWR
HWS ME

WR℃ :   


℃ :    
℃ :    
℃ :   
(QYLURQPHQW 6WRUDJH7HPSHUDWXUH ℃ WR
2SHUDWLQJ+XPLGLW\ %5+  1R&RQGHQVLQJ
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,QSXW)*N9$& P$ ,QSXW2XWSXWN9$& P$ 
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,VRODWLRQ
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,VRODWLRQ5HVLVWDQFH
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(0, %XLOWWRPHHW(1 (1 $ )&&  &ODVV$ 9&&,  &ODVV$ 
HWS-P

6WDQGDUGV
%XLOWWRPHHW,(& /HYHO  /HYHO  /HYHO 
,PPXQLW\
 /HYHO  /HYHO  /HYHO 
:HLJKW W \S  J     
0HFKDQLFDO
6L]H :[+['  PP [[  5HIHUWRRXWOLQHGUDZLQJ

  $W7D ℃DQGPD[LPXPRXWSXWSRZHU
  )RUFDVHVZKHUHFRQIRUPDQFHWRYDULRXVVDIHW\VSHFV 8/&6$(1 DUHUHTXLUHG
LQSXWYROWDJHUDQJHZLOOEH9$& +] 
  )LUVWLQUXVKFXUUHQW1RWDSSOLFDEOHWRWKHILUVWPVLQUXVKFXUUHQWIORZLQJLQWRWKHSRZHUVXSSO\QRLVHILOWHU ●Recommended EMC Filter
  0HDVXUHZLWK-(,7$5&$SUREHEDQGZLGWKRIVFRSH0+]

($WX)HOHFWULFFDSDFLWRUDQGX)ILOPFDSDFLWRURQWKHWHVWIL[WXUHERDUG
 5LSSOHQRLVHVSHFIRUDPELHQWWHPSHUDWXUHEHWZHHQWRLVDOLQHDULW\YDOXHZLWKUHVSHFWWRWKHGHJUHHV
Instruction Manual

&DQGGHJUHHV&VSHFV
  9$&FRQVWDQWORDG
  1RORDGIXOOORDGFRQVWDQWLQSXWYROWDJH
  &RQVWDQWFXUUHQWOLPLWZLWKDXWRPDWLFUHFRYHU\2YHUFXUUHQWFRQGLWLRQIRUPRUHWKDQVHFRQGVZLOOFDXVHWKH
RXWSXWWRVKXWGRZQ RTEN-5020
 2XWSXWFXUUHQWH[FHHGLQJPD[LPXPUDWHGRXWSXWFXUUHQWIRUPRUHWKHQVHFRQGVFRQWLQXRXVO\ZLOOUHVXOWWR Please refer to "TDK-Lambda
RXWSXWVKXWGRZQ EMC Filters" catalog.
  293FLUFXLWZLOOVKXWGRZQRXWSXWPDQXDOUHVHW SRZHUF\FOH RU212))&17VLJQDOUHVHW
  $W9$& +] QRPLQDORXWSXWYROWDJHDQGPD[LPXPRXWSXWFXUUHQW
 0HDVXUHGE\WKHHDFKPHDVXULQJPHWKRGRI8/&6$DQG(1 DW+] 7D ℃
 5DWLQJV'HUDWLQJDWVWDQGDUGPRXQWLQJ
  $VIRURWKHUPRXQWLQJVUHIHUWRGHUDWLQJFXUYH
 3HDNRXWSXWFXUUHQWLVOHVVWKDQVHFRQGVDQGGXW\PD[

a_HWS_10 ・All specifications are subject to change without notice.


HWS 1800T
!  "  

【HWS1800T】
I/O SIGNAL CONNECTOR (SEE NOTE A) 8-M4 TAPPED HOLES (BOTH SIDES)

HWS
82±1 SCREW PENETRATION DEPTH MAX. 6mm
(56.8) 46MAX 10 260±0.5

7.25
(23.3) 20 BUS BAR SPACER
(RED)

25±1 23.7±1
(9.1)

(11.2)
(73.6)

112±0.5
126.5±1

3
BUS BAR SPACER
FG L3 L2 L1
11 11 11

(BLACK)
OUTPUT TERMINAL

INPUT TERMINAL

(15.1) 4−M4 NAME PLATE 35±1 NAME PLATE

2−
8-M4 TAPPED HOLES (BOTH SIDES)
20±1

φ9
22 SCREW PENETRATION DEPTH MAX. 6mm
10

HWS HD
20

60±0.5
45.4±1

4−M4

11
10 260±0.5
20MAX 280±1 4MAX

[unit:mm]
NOTES [Chassis material:SPCC-SD]
A : I/O SIGNAL CONNECTOR
CONNECTOR : S12B-PHDSS (LF) (SN) (JST) ACCESSORIES
MATCHING HOUSING : PHDR-12VS (JST) * ATTACHED CONNECTOR (3 - 7V)
MATCHING CONTACT : SPHD-002T-P0.5 (AWG28 - 24) (JST) OR SHORTING +S ∼ (+), -S ∼ (-), PV ∼ REF & CNT ∼ TOG ATTACHED ON
SPHD-001T-P0.5 (AWG26 - 22) (JST) OR CN01 AT SHIPMENT

HWS ME
BPHD-001T-P0.5 (AWG26 - 22) (JST) * ATTACHED CONNECTOR (12 - 60V)
HAND CRIMPING TOOL : YRS-620 (SPHD-002T-P0.5) (JST) SHORTING +S ∼ +V, -S ∼ -V, PV ∼ REF & CNT ∼ TOG ATTACHED ON
YC-610R (SPHD-001T-P0.5) (JST) CN01 AT SHIPMENT
YC-610R (BPHD-001T-P0.5) (JST) * A separate connector not included is required in order to utilize the power
supply function.

!"   
【HWS1800T 3V】 【HWS1800T 6V-15V】
1000 1600
1400
800
1200
Load (W)

Load (W)

600 1000
800

HWS-P
400 MOUNTING A, B, C, D MOUNTING A, B, C, D
600
200 400
200
0
0
−10 0 10 20 30 40 50 60 71 −10 0 10 20 30 40 50 60 71
Ta(℃) Ta(℃)
【HWS1800T 5V】 【HWS1800T 24V-60V】
1600 2000
1800
1400
1600
1200
Load (W)

1400
Load (W)

1000 1200
1000
800
Instruction Manual

800 MOUNTING A, B, C, D
600 MOUNTING A, B, C, D
600
400 400
200 200
0 0
−10 0 10 20 30 40 50 60 71 −10 0 10 20 30 40 50 60 71
Ta(℃) Ta(℃)

MOUNTING A MOUNTING B MOUNTING C MOUNTING D DON'T USE DON'T USE *It cannot be used even the product is flipped vertically.
(STANDARD MOUNTING)

・All specifications are subject to change without notice. a_HWS_11


HWS/HD Single Output 300W-1800W

HWS
5
Y
E
A
R
S
UL60590-1/
EN60950-1/
EN50178
warranty
CSA C22.2 No.60950-1

HWS HD
■ Features ■ Model naming method
●Power supply for harsh environment, heavy industry
〔HWS300-1800〕
equipment, etc.
・ Guaranteed start-up at Ta=-40°
C. (*1)
HWS 300 − 5 / HD
Series name Output power
HD:With cover for harsh environment
・ Internal PCB coating (*2) by forced air cooling
・ Compliant to MIL-STD-810F, the standard for the
products for military use (vibration resistance / Nominal output voltage
ex. 3: 3.3V, 5: 5V, 48: 48V
shock resistance).
●Environmentally-friendly: ■ Applications
High-efficiency technology reduces power loss by
heat generation. Fan stopping in power-off by exter-

HWS ME
nal control reduces acoustic noise and saves energy.
●Easy to use: All models in the same hight of 82mm.
Mountable in 2U-height racks without dead space.
●Safety and reliability:“Safety terminal”covering ■ Conformity to RoHS Directive
current flowing part secures safety for users.“No This means that, in conformity with EU Directive 2002/95/
screw-dropping”design prevents from losing screws EC, lead, cadmium, mercury, hexavalent chromium, and
during maintenance operation. specific bromine-based flame retardants, PBB and PBDE,
have not been used, except for exempted applications.

■ Product Line up
Output 300W 600W

HWS-P
Voltage Output Current (Peak) Model Output Current (Peak) Model
3.3V 60A HWS300-3/HD 120A HWS600-3/HD
5V 60A HWS300-5/HD 120A HWS600-5/HD
12V 27A HWS300-12/HD 53A HWS600-12/HD
15V 22A HWS300-15/HD 43A HWS600-15/HD
24V 14A(16.5A) HWS300-24/HD 27A(31A) HWS600-24/HD
48V 7A HWS300-48/HD 13A HWS600-48/HD

Output 1000W 1500W 1800W


Voltage Output Current (Peak) Model Output Current (Peak)(*) Model Output Current (Peak) Model
3.3V 200A HWS1000-3/HD 300A/300A HWS1500-3/HD 300A HWS1800T-3/HD
Instruction Manual

5V 200A HWS1000-5/HD 300A/300A HWS1500-5/HD 300A HWS1800T-5/HD


6V 167A HWS1000-6/HD 250A/250A(300A) HWS1500-6/HD 250A (300A) HWS1800T-6/HD
7.5V 134A (160A) HWS1000-7/HD 200A/200A(240A) HWS1500-7/HD 200A (240A) HWS1800T-7/HD
12V 88A(100A) HWS1000-12/HD 125A/125A HWS1500-12/HD 125A(150A) HWS1800T-12/HD
15V 70A(80A) HWS1000-15/HD 100A/100A HWS1500-15/HD 100A(120A) HWS1800T-15/HD
24V 46A(58.5A) HWS1000-24/HD 65A/70A(105A) HWS1500-24/HD 75A(105A) HWS1800T-24/HD
36V 30.7A(39A) HWS1000-36/HD 42A/46.5A(70A) HWS1500-36/HD 50A(70A) HWS1800T-36/HD
48V 23A(29.2A) HWS1000-48/HD 32A/32A HWS1500-48/HD 37.5A(52.5A) HWS1800T-48/HD
60V 18.4A(23.4A) HWS1000-60/HD 25.6A/28A(42A) HWS1500-60/HD 30A(42A) HWS1800T-60/HD
(*)
(100Vin/200Vin)
(*1) The power supply might not start up according to the input voltage and the load condition at the low temperature (-40 < Ta < -10° C).
For details, please refer to“Start-up condition at the low temperature”.
(*2) For resistance against humidity, dust-related improvement-resistant, board both sides are coated.
But it may not be completely possible for the effect because there is the point that is not coated partly. Please refer for the details to us.

・All specifications are subject to change without notice. a_HWS_13


HWS300/HD

+:6+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW
MODEL HWS300-3/HD HWS300-5/HD HWS300-12/HD HWS300-15/HD HWS300-24/HD HWS300-48/HD
ITEMS/UNITS
Voltage Range (*3) V AC85 - 265 or DC120 - 330
HWS

Frequency (*3) Hz 47 - 63
Power Factor (100/200VAC)(typ) (*2) 0.99 / 0.95
Input Efficiency (100/200VAC)(typ) (*2) 74 / 77 79 / 82 80 / 83 82 / 85
Current (100/200VAC)(typ) (*2) A 2.7 / 1.4 3.8 / 1.9 4.1 / 2.1
Inrush Current (100/200VAC)(typ) (*4) A 20 / 40
Leakage Current (*11) mA Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC)
Nominal Voltage VDC 3.3 5 12 15 24 48
Maximum Current (*1) A 60 27 22 14 (16.5) 7
Maximum Power W 198 300 324 330 336
Maximum Line Regulation (*6) mV 20 48 60 96 192
Maximum Load Regulation (*7) mV 30 72 90 144 288
Output
Temperature Coefficient Less than 0.02% / °C
Maximum Ripple & Noise (0<Ta<70°C) (*5) mVp-p 120 150 350
Maximum Ripple & Noise (−10<Ta< 0°C) (*5) mVp-p 180 200 400
HWS HD

Hold-up Time (typ) (*10) ms 20


Voltage Adjustable Range VDC 2.64-3.96 4.0-6.0 9.6-14.4 12.0-18.0 19.2-28.8 38.4-52.8
Over Current Protection (*8) A >63 >63 >28.4 >23.1 >16.7 >7.4
Over Voltage Protection (*9) VDC 4.13-4.95 6.25-7.25 15.0-17.4 18.8-21.8 30.0-34.8 55.2-64.8
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open collector output)
Line DIP Designed to meet SEMI-F47 (200VAC Line only)
-10 to +71 (-10 to +50: 100%, +71: 50%)
Operating Temperature (*12)(*13) °C
Guarantee Start up at -40 to -10
Storage Temperature °C -40 to +85
Operating Humidity RH 10 - 90 (No dewdrop)
Storage Humidity RH 10 - 95 (No dewdrop)
HWS ME

Environment At no operating, 10 - 55Hz (sweep for 1min)


Vibration (*14) 19.6m/s² constant, X, Y, Z 1hour each.
Designed to meet MIL-STD-810F 514.5 Category 4,10
Less than 196.1m/s²
Shock (In package)
Designed to meet MIL-STD-810F 516.5 Procedure I, VI
Cooling Forced air by blower fan
Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output - FG: 500VAC (100mA), Output-CNT: 100VAC(100mA) for 1min
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output -CNT : 100VDC at 25°C and 70%RH
Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1, EN50178
Safety Standards (*15)
Designed to meet DENAN
PFHC Designed to meet IEC61000-3-2
Standards
EMI Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B
Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),
Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
HWS-P

Weight (typ) g 1000


Mechanical
Size (W x H x D) mm 61 x 82 x 165 (Refer to outline drawing)

(*1) ( ): Peak output current at 200VAC. Operaing time at peak output is less than 10sec, duty is less than 35%.
(*2) At 100/200VAC, Ta=25°C and maximum output power.
(*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC
(50/60Hz).
(*4) Not applicable for the in-rush current to noise filter for less than 0.2ms.
(*5) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz.
(*6) 85 - 265VAC, constant load.
(*7) No load-Full load, constant input voltage.
Instruction Manual

(*8) 3.3, 5V model: Constant current limit and hiccup with automatic recovery.
12 - 48V model: Constant current limit with automatic recovery. ●Recommended EMC Filter
Avoid to operate at over load or short circuit condition for more than 30 seconds.
(*9) OVP circuit will shut the output down, manual reset (CNT reset or re power on).
(*10) At 100/200VAC, nominal output voltage and maximum output current.
(*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25°C.
(*12) Ratings - Derating at standard mounting. Refer to output derating curve.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
(*13) For -40°C to -10°C need 3minutes to stabilize the output voltage. RSEN-2006
(*14) Category 4 exposure levels : Truck transportation over U.S. highways, composite two-wheeled trailer. Please refer to "TDK-Lambda
(*15) As for DENAN, designed to meet at 100VAC. EMC Filters" catalog.

a_HWS_14 ・All specifications are subject to change without notice.


HWS300/HD
2XWOLQH'UDZLQJ

【HWS300/HD】

HWS
(10.7) 7.3 NAME PLATE
(8.9) AIR FLOW
4-M4
7.2

11
8-M4 TAPPED HOLES
(TAPPED AT THE BOTTOM CHASSIS
15

14
SCREW PENETRATION DEPTH MAX. 6mm

60±0.5
82±1

FAN

11
(66.6)
(47)
(9.5) 10 10

(34.5)

HWS HD
11
3-M4 (14.6) 25 105±0.5
(46.9)
61±1 165±1

25 120±0.5

40±0.5
22MAX
== NOTES ==
A : MODEL NAME, NOMINAL OUTPUT VOLT-

HWS ME
8-M4 TAPPED HOLES
AGE AND MAXIMUM OUTPUT CURRENT
ARE SHOWN IN THE NAME PLATE IN

10.5
ACCORDANCE WITH THE SPECIFICA-
TIONS. 18MAX
B : M4 TAPPED HOLES (8) FOR CUSTOMER
5MAX
CHASSIS MOUNTING.(SCREW
PENETRATION DEPTH 6m/m MAX.) [unit:mm]

== ACCESSORIES ==
* COVER FOR BARRIER TERMINAL STRIP ------1
(ATTACHED ON TERMINAL AT SHIPMENT)
== MATCHING HOUSINGS , PINS & TOOL ==
* SHORT PIECE ---------------------1
SHORTING +Vm +S, -Vm -S, CNT TOG PART DESCRIPTION PART NAME MANUFACT
(ATTACHED ON CN1 AT SHIPMENT) SOCKET HOUSING PHDR-12VS JST
== SIGNAL CONNECTOR USED == TERMINAL PINS SPHD-002T-P0.5(AWG28~24) JST
SPHD-001T-P0.5(AWG26~22)
PART DESCRIPTION PART NAME YRS-620(SPHD-002T-P0.5)
HAND CRIMPING TOOL JST

HWS-P
PIN HEADER S12B-PHDSS YC-610R(SPHD-001T-P0.5)

2XWSXW'HUDWLQJ
120 LOAD(%)
Ta(°
C)
MOUNTING A MOUNTING B
100
LOAD (%)

−10 to +50 100


80
Instruction Manual

71 50
60

40

20

0
10 0 10 20 30 40 50 60 7071 80

Ta (°
C) MOUNTING A MOUNTING B DON'T USE DON'T USE
(STANDARD MOUNTING)

・All specifications are subject to change without notice. a_HWS_15


HWS600/HD

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MODEL HWS600-3/HD HWS600-5/HD HWS600-12/HD HWS600-15/HD HWS600-24/HD HWS600-48/HD
ITEMS/UNITS
Voltage Range (*3) V AC85 - 265 or DC120 - 330
HWS

Frequency (*3) Hz 47 - 63
Power Factor (100/200VAC)(typ) (*2) 0.99 / 0.95
Input Efficiency (100/200VAC)(typ) (*2) 75 / 78 80 / 83 81 / 84 82 / 85 83 / 86
Current (100/200VAC)(typ) (*2) A 5.4 / 2.6 7.5 / 3.6 8.1 / 3.9
Inrush Current (100/200VAC)(typ) (*4) A 20 / 40
Leakage Current (*11) mA Less than 0.75. (0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC)
Nominal Voltage VDC 3.3 5 12 15 24 48
Maximum Current (*1) A 120 53 43 27 (31) 13
Maximum Power W 396 600 636 645 648 624
Maximum Line Regulation (*6) mV 20 48 60 96 192
Maximum Load Regulation (*7) mV 30 72 90 144 288
Output
Temperature Coefficient Less than 0.02% / °C
Maximum Ripple & Noise (0<Ta<70°C) (*5) mVp-p 120 150 350
Maximum Ripple & Noise (−10<Ta< 0°C) (*5) mVp-p 180 200 400
HWS HD

Hold-up Time (typ) (*10) ms 20


Voltage Adjustable Range VDC 2.64-3.96 4.0-6.0 9.6-14.4 12.0-18.0 19.2-28.8 38.4-52.8
Over Current Protection (*8) A >126 >55.7 >45.2 >31.4 >13.7
Over Voltage Protection (*9) VDC 4.13-4.95 6.25-7.25 15.0-17.4 18.8-21.8 30.0-34.8 55.2-64.8
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open Collector Output)
Line DIP Designed to meet SEMI-F47 (200VAC Line only)
Operating Temperature (*12)(*13) °C -10 to +71 (-10 to +50: 100%, +71: 50%) Guarantee start up at -40 to -10
Storage Temperature °C -40 to +85
Operating Humidity RH 10 - 90%RH (No dewdrop)
Storage Humidity RH 10 - 95%RH (No dewdrop)
Environment
At no operating, 10 - 55Hz (sweep for 1min) 19.6m/s² constant, X, Y, Z 1hour each.
Vibration (*14)
HWS ME

Designed to meet MIL-STD-810F 514.5 Category 4, 10


Shock (In package) Less than 196.1m/s² Designed to meet MIL-STD-810F 516.5 Procedure I, VI
Cooling Forced air by blower fan
Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output - FG : 500VAC (100mA),Output - CNT : 100VAC(100mA) for 1min
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output - CNT : 100VDC at 25°C and 70%RH
Approved by UL60950-1, CSA C22.2 No 60950-1, EN60950-1, EN50178
Safety Standards (*15)
Designed to meet DENAN
PFHC Designed to meet IEC61000-3-2
Standards
EMI Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B
Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),
Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
Weight (typ) g 1600
Mechanical
Size (W x H x D) mm 100 x 82 x 165 (Refer to outline drawing)

(*1) ( ): Peak output current at 200VAC. Operating time at peak output is less than 10sec, duty is less than 35%.
HWS-P

(*2) At 100/200VAC, Ta=25°C and maximum output power.


(*3) For cases where conformance to various safety specs (UL, CSA, EN) are required,
to be described as 100 - 240VAC (50/60Hz).
(*4) Not applicable for the in-rush current to noise filter for less than 0.2ms.
Inrush Current is 30A (typ) when PFHC start-up.
(*5) Measure with JEITA RC-9131A probe, bandwidth of scope : 100MHz.
(*6) 85 - 265VAC, constant load.
(*7) No load - Full load, constant input voltage.
(*8) 3V and 5V model: Constant current limit and hiccup with automatic recovery.
12 - 48V model: Constant current limitwith automatic recovery. ●Recommended EMC Filter
Avoid to operate at over load or short circuit condition for more than 30 seconds.
Instruction Manual

(*9) OVP circuit will shut the output down, manual reset (CNT reset or Re-power on).
(*10) At 100/200VAC, nominal output voltage and maximum output current.
(*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25°C.
(*12) Ratings - Derating at standard mounting. Refer to output derating curve.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
(*13) For -40°C to -10°C need 3 minutes to stabilize the output voltage. RSEN-2016
(*14) Category 4 exposure levels : Truck transportation over U.S. highways, composite two-wheeled trailer. Please refer to "TDK-Lambda
(*15) As for DENAN, designed to meet at 100VAC. EMC Filters" catalog.

a_HWS_16 ・All specifications are subject to change without notice.


HWS600/HD
2XWOLQH'UDZLQJ

【HWS600/HD】

HWS
16 17.5 16 (37.7) NAME PLATE 8-M4 TAPPED HOLES
AIR FLOW
4-M5
SCREW PENETRATION DEPTH MAX. 6mm

40±0.5
82±1
26MAX

(63.9)
(14.6)

(44.5)
(14.6) 15

21
18MAX 25 120±0.5

HWS HD
10 10 (10)
165±1
(88.8) 3-M4

7.2 (79.5) 20 110±0.5

100±1

60±0.5

HWS ME
8-M4 TAPPED HOLES

20
SCREW PENETRATION DEPTH MAX. 6mm

5 MAX
== SIGNAL CONNECTOR USED ==
PART DESCRIPTION PART NAME MANUFACT [unit:mm]
PIN HEADER S12B-PHDSS JST
== MATCHING HOUSINGS, PINS & TOOL ==
PART DESCRIPTION PART NAME MANUFACT == ACCESSORIES ==
SOCKET HOUSING PHDR-12VS JST * COVER FOR BARRIER TERMINAL STRIP -----1
SPHD-002T-P0.5(AWG28∼24) (ATTACHED ON TERMINAL AT SHIPMENT)
TERMINAL PINS JST
SPHD-001T-P0.5(AWG26∼22) * SHORT PIECE --------------------1
YRS-620(SPHD-002T-P0.5) SHORTING +Vm - +S, -Vm - -S, CNT TOG
HAND CRIMPING TOOL JST
YC-610R(SPHD-001T-P0.5) (ATTACHED ON CN1 AT SHIPMENT)

HWS-P
2XWSXW'HUDWLQJ

LOAD
(%)
Ta
(℃)
120 MOUNTING A MOUNTING B
100
−10 to +50 100
80 71 50
LOAD (%)

60
Instruction Manual

40

20

0
-10 0 10 20 30 40 50 60 70
71 80
Ta(℃)

MOUNTING A MOUNTING B DON’


T USE
(STANDARD MOUNTING)

・All specifications are subject to change without notice. a_HWS_17


HWS1000/HD

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MODEL HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000 HWS1000
ITEMS/UNITS              -3/HD -5/HD -6/HD -7/HD -12/HD -15/HD -24/HD -36/HD -48/HD -60/HD
      
   
 
HWS

'%$#   "! 

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a]@^^ 3\ 37   b
   
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e^ ? ? @$@ [QQ Z ; d 9 ℃
HWS HD

a]@^^   g ℃ ^
      
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HWS ME

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HWS-P

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  QZc7; _ $ ]$c@ ^]@^^ c  $ ? ^ Z  Q$cQ $@Q# ●Recommended EMC Filter
7@ Q   QZc7;
Instruction Manual

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<  9  o ^@  j c ^]@^^  $;
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Q ? Z ^@Qo ?  c@ $j;

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℃  ℃o ?  c@ $j; RSEN-2016
  Q ? >``oi@  ^   ; Please refer to "TDK-Lambda
  3\  $ @Q QQ Z  Q$cQo c c# d ^];  [@ # EMC Filters" catalog.
  #  ]Q jQ u e$\ Q@ j v;l; Z@Z7#Qo ^Q@ 7
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   @Q $^Q#  ?@] n y>e  c$ ? a[
le
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c a[
le
 '  ; $#  $^@$; ?  ^@ ^Zc;
Please refer to page a_HWS_24 for MIL-STD Mounting

a_HWS_18 ・All specifications are subject to change without notice.


HWS1000/HD
2XWOLQH'UDZLQJ

【HWS1000/HD】
I/O SIGNAL CONNECTOR 8-M4 TAPPED HOLES (BOTH SIDES)

HWS
82±1 (SEE NOTE A) SCREW PENETRATION DEPTH MAX. 6mm
(56.8) 36MAX 10 220±0.5
BUS BAR

7.25
(23.3) 20 SPACER
(RED)

25±1 23.7±1
(9.1)

(11.2)
(73.6)

112±0.5
126.5±1

3
BUS BAR
SPACER
AIR
11 11 11

(BLACK) OUTPUT
TERMINAL FLOW

INPUT
TERMINAL

HWS HD
NAME PLATE NAME PLATE
(15.1) 4−M4 2−
25±1 8-M4 TAPPED HOLES (BOTH SIDES)
φ
9
4−M4 SCREW PENETRATION DEPTH MAX. 6mm
10±1
22
10
20

60±0.5
45.4±1

11
10 220±0.5
20MAX 240±1 4MAX

[unit:mm]

HWS ME
[Chassis material:SPCC-SD]
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u 9_ lp`[ _``> e_  ee "> _``> e_ z
_``> e_ u l n
3"ll['l` xle l"_e`p gl∼go
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ae "`p "_vl`p u 3"
l xle ee "> _` ` e l"3a>`e
ae "`p _`e e u l3"
 e
3;bp ∼  xle _  ee "> _``> e_  {
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 e
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 e
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 e
3; xle   Q $$  @$cc @Q %@c @ c  @@! Z 7 Q# ?$@;
s
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 e
3; xle
s
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 e
3; xle

2XWSXW'HUDWLQJ
100

80
LOAD(%)

HWS-P
60
50
40 input85V
input90V∼ MOUNTING A
(STANDARD MOUNTING)
MOUNTING B MOUNTING C MOUNTING D DON'T USE DON'T USE

20 input85V
(3,5V model) *It cannot be used even the product
input90V∼(3,5V model) is flipped vertically.
0 71
-10 0 10 20 30 40 50 60 70 80
Ta
(℃)

6WDUWXSFRQGLWLRQDWORZWHPSHUDWXUH
Instruction Manual

●DERATING TO START UP AT Ta : -40 to -10°C


=NOTES=
120 1) Input voltage: Not gradual start up.
input 85V 2) No Condensing.
100
input 90V∼
80
LOAD(%)

60
40
20
0
-50 -40 -30 -20 -10
Ta(℃)

・All specifications are subject to change without notice. a_HWS_19


HWS1500/HD

+:6+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW
MODEL HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500 HWS1500
ITEMS/UNITS -3/HD -5/HD -6/HD -7/HD -12/HD -15/HD -24/HD -36/HD -48/HD -60/HD
Voltage Range (*2) V AC85 - 265
HWS

Frequency (*2) Hz 47 - 63
Power Factor (100/230VAC)(typ) (*1) 0.98 / 0.94
Input Efficiency (100/200VAC)(typ) (*1) 72 / 75 77 / 81 79 / 82 81 / 83 82 / 85 83 / 87 84 / 88 86 / 90
Current (100/200VAC)(typ) (*1) A 15.0 / 8.0 19.5 / 10.0 19.0 / 10.0
Inrush Current (100/200VAC)(typ) (*3) A 20 / 40
Leakage Current (100/240VAC) (*10) mA 1.5 max
Nominal Voltage V 3.3 5 6 7.5 12 15 24 36 48 60
Maximum Current (100/200VAC) A 300 / 300 250 / 250 200 / 200 125 / 125 100 / 100 65 / 70 42 / 46.5 32 / 32 25.6 / 28
Maximum Peak Current (*13) A − 300 240 − 105 70 − 42
Maximum Power (100VAC/200VAC) W 990/990 1500/1500 1560/1680 1512/1674 1536/1536 1536/1680
Maximum Peak Power (*13) W − 1800 − 2520 − 2520
Maximum Line Regulation (*5) mV 36 40 48 60 96 144 192 240
Output Maximum Load Regulation (*6) mV 60 72 90 144 150 288 360
Temperature Coefficient Less than 0.02%/°C
+25 to +71°C mVp-p 150 200 400
HWS HD

Maximum
0°C mVp-p 200 150 200 400
Ripple & Noise (*4)
-10°C mVp-p 220 200 240 400 600
Hold-up Time (typ) (*9) ms 20 16 20
Voltage Adjustable Range VDC 2.64 - 3.96 4.0 - 6.0 4.8 - 7.2 6.0 - 9.0 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 28.8 - 43.2 38.4 - 52.8 48.0 -66.0
Over Current Protection (*7) A > 315.0 > 262.5 > 210.0 > 131.2 > 105.0 > 68.2 > 44.1 > 33.6 > 26.8
Over Voltage Protection (*8) VDC 4.12 - 4.62 6.25 - 7.0 7.5 - 8.4 9.37 - 10.5 15.0 - 17.4 18.7 - 21.8 30.0 - 34.8 45.0 - 49.7 55.2 - 64.8 69.0 - 75.0
Remote Sensing Possible
Remote ON/OFF Control Possible
Function Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open collector output)
Line DIP Designed to meet SEMI-F47 (200VAC Line only)
Other Function PCB Coating on solder side and component side.
Operating Temperature (*11) °C -10 to +71, Guarantee start up at -40 to -10
-10 to +40|C W 990 1500 1560 / 1680 1512 / 1674 1536 1536 / 1680
at Input Voltage +50|C W 825 1250 1500 1560 / 1680 1512 / 1674 1536 1536 / 1680
HWS ME

100VAC/200VAC +60|C W 660 1000 1125 1170 / 1260 1134 / 1255 1152 1152 / 1260
+71|C W 495 750 780 / 840 756 / 837 768 768 / 840
Storage Temperature °C -40 to +85
Environment
Operating Humidity RH 10 - 90 (No Condensing)
Storage Humidity RH 10 - 95 (No Condensing)
At no operating, 10 - 55Hz (sweep for 1min.) 19.6m/s² constant, X,Y,Z 1hour each.
Vibration (*14)(*15)
Designed to meet MIL-STD-810F 514.5 Category 4 figure 514.5C-1 and Category 10
Shock (In package) (*15) Less than 196.1m/s2 Designed to meet MIL-STD-810F 516.5 Procedure I
Cooling Forced air by blower fan
Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA), Output - CNT : 100VAC (100mA)
Withstand Voltage
Output - FG : 500VAC (300mA), (60V model 651VAC (390mA) ) for 1min.
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output - CNT : 100VDC at 25°C and 70%RH
Safety Standards (*12) Approved by UL60950-1, CSA C22.2 No.,60950-1, EN60950-1, EN50178. Designed to meet DENAN.
PFHC Designed to meet IEC61000-3-2
Standards EMI Designed to meet EN55011/EN55022-A, FCC-ClassA, VCCI-ClassA.
HWS-P

Designed to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),


Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
Weight (typ) g 4000 3800
Mechanical
Size (W x H x D) mm 126.5 x 82 x 280 (Refer to outline drawing)
(*1) At Ta=25°C and maximum output power.
(*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz).
(*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter.
(*4) Measure with JEITA RC-9131A probe, bandwidth of scope :100MHz. at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.)
Ripple noise spec for ambient temperature between -10 to 25 is a linearity value with respect to the -10 degrees C and 25 degrees C specs.
(*5) 85 - 265VAC , constant load.
(*6) No load-full load, constant input voltage.
(*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the out- ●Recommended EMC Filter
put to shutdown. Output current exceeding maximum rated output current for more than 10 seconds continuously will result
Instruction Manual

to output shutdown.
(*8) OVP circuit will shut down output, manual reset (power cycle) or ON/OFF CNT signal reset.
(*9) At 100/200VAC, nominal output voltage and maximum output current.
(*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25°C.
(*11) Ratings - Derating at standard mounting.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
- As for other mountings, refer to derating curve.
- For conditions of start up at -40°C to -10°C, refer to derating curve. RSEN-2030
(*12) As for DENAN, designed to meet at 100VAC. Please refer to "TDK-Lambda
(*13) Peak output current is less than 10 seconds, and duty 35% max.(200VAC Line only)
EMC Filters" catalog.
(*14) Category 4 exposure levels : Track transportation over U.S. highways.
(*15) It is compulsory to fix BRACKET onto product for MIL-STD-810F 516.5 Procedure Ⅰ
and MIL-STD-810F 514.5 category 10 compliance. Refer to mounting method.
Please refer to page a_HWS_24 for MIL-STD Mounting

a_HWS_20 ・All specifications are subject to change without notice.


HWS1500/HD
2XWOLQH'UDZLQJ
【HWS1500/HD】
I/O SIGNAL CONNECTOR
82±1 (SEE NOTE A) 8-M4 TAPPED HOLES (BOTH SIDES)

HWS
(56.8) SCREW PENETRATION DEPTH MAX. 6mm

7.25
BUS BAR SPACER 46MAX 10 260±0.5
(23.3) 20
(RED)

23.7±1
(9.1)

(11.2)
(73.6)

25±1
3
126.5±1

112±0.5
3
BUS BAR SPACER
(BLACK) AIR
11 11 11

OUTPUT TERMINAL FLOW

INPUT TERMINAL

(15.1) NAME PLATE NAME PLATE


4-M4
35±1

2-φ
8-M4 TAPPED HOLES (BOTH SIDES)

HWS HD
9
22 20±1 SCREW PENETRATION DEPTH MAX. 6mm
10
20

60±0.5
45.4±1

4-M4

11
10 260±0.5

20MAX 280±1 4MAX

[unit:mm]
[Chassis material:SPCC-SD]
NOTES ACCESSORIES
A: I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR (3~7V)
CONNECTOR : S12B-PHDSS(LF)(SN) (JST) SHORTING +S∼(+), -S∼(-), PV∼REF & CNT∼TOG
MATCHING HOUSING : PHDR-12VS (JST) ATTACHED ON CN01 AT SHIPMENT

HWS ME
MATCHING CONTACT : SPHD-002T-P0.5(AWG28∼24) (JST) OR * ATTACHED CONNECTOR (12_60V)
SPHD-001T-P0.5(AWG26∼22) (JST) OR SHORTING +S~+V, -S~-V, PV~REF & CNT~TOG
BPHD-001T-P0.5(AWG26∼22) (JST) ATTACHED ON CN01 AT SHIPMENT
HAND CRIMPING TOOL : YRS-620(SPHD-002T-P0.5) (JST) * A separate connector not included is required in order to utilize the power supply function.
YC-610R(SPHD-001T-P0.5) (JST)
YC-610R(BPHD-001T-P0.5) (JST)

2XWSXW'HUDWLQJ

100

80
LOAD(%)

60
MOUNTING A MOUNTING B MOUNTING C
40
85V TANDARD MOUNTING)
90V∼

HWS-P
20

0
71
-10 0 10 20 30 40 50 60 70 80
Ta(℃) MOUNTING D DON'T USE DON'T USE
*It cannot be used even the product
is flipped vertically.

6WDUWXSFRQGLWLRQDWORZWHPSHUDWXUH
●DERATING TO START UP AT Ta : -40 to -10°C =NOTES=
Instruction Manual

1) Input voltage: Not gradual start up.


120 2) No condensing.
3) Output voltage becomes more stable by performing the following.
100 a) Electrolytic capacitor is added to an output.
+3.3V, +5V, +6V : LXZ 10V 5600uF (NIPPON CHEMI-CON) x 3 parallel
LOAD (%)

80
+7.5V : LXZ 16V 3900uF (NIPPON CHEMI-CON) x 3 parallel
85V +12V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel
60
90V∼ +15V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel
40
+24V : LXZ 35V 1800uF (NIPPON CHEMI-CON) x3 parallel
+36V : LXZ 50V 1000uF (NIPPON CHEMI-CON) x3 parallel
20 +48V : LXZ 63V 820uF (NIPPON CHEMI-CON) x3 parallel
+60V : LXV 100V 270uF (NIPPON CHEMI-CON) x 3 parallel
0 b) Remote sensing function is used.
-50 -40 -30 -20 -10 Connect "+S" terminal to "+" terminal of the electrolytic capacitor
Ta (℃) and "-S" terminal to "-" terminal of the electrolytic capacitor with sensing wires.
4) Pay attention to above items before using the unit. Incorrect usage could lead to unstable
output voltage.

・All specifications are subject to change without notice. a_HWS_21


HWS1800T/HD

+:67+'6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW
MODEL HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T HWS1800T
ITEMS/UNITS -3/HD -5/HD -6/HD -7/HD -12/HD -15/HD -24/HD -36/HD -48/HD -60/HD
HWS

     φ  

'%$#   "! 

37 '$     #   ; < 
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     #    ;  ; ;
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[\      ^ ; ^ ]
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       ; 
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a ]@^^ 3\ 37   b
    
a]@^^ [@ @  ^     <  < 
_ a ]@^^ [c @  ^   <      
e^ ? ? @$@ [QQ Z ; d9 |
HWS HD

a]@^^ g   g | ^
         
@ f `@Q | ^
        

| ^
         
"c
 e@^  #  < ^Q  
 chQi   ;
;< ;
; ;
; ;
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; ;
; <;
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; ;
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;
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; ; 
; ;
; <;
; ;
; ;
; ;
; ;
<; ;
; <;
;
^ lQ@ 3QQ@i
^ _` 9_''  3 Q Q @ i  
'$@ 3 _@ 3 Q Q @ i  
l@Q _@ 3QQ@i
a@@ l@ 3'_ $ $ 
[@ 3 n@  ^ l>a
'
_Z '$@ 3 n @  Qc Q@c c $ ^ Q@c;
_@ e^   ℃
  g o p l 
 

HWS ME


  g℃ b <<     
g℃ b        
g℃ b        
g ℃ b <   <
l e^ ℃
  g
>j@^
_@ "^@c@# %" 
<  ` cQ@
l "^@c@# %" 
< ` cQ@
  @o 
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@i@   
Q@c  ^ a[
le
 '  ; #  ?@  ;
o # 
lZ$\  $\   [QQ Z <; ^9Qq Q@c  ^ a[
le
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@ '$c @ n# n7 '

'p u \  ^o 
_ u \  ^
b@ZQc 
_
'p u  ^o  ^c   <^o _
`eu   ^ ? ^@;
Q@
a Z aΩ _
'p u 
Q@ Q@Q$
a Z aΩ _
`e u   ℃ c d"
l? # lccQ jc i# v[  <
o l ; `;  <
o >`   <

HWS-P

lccQ >a n@  ^ >` 9 >`


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QQ o  
QQ
^^@# n@  ^ >  

[j oo
[j o
[j o
[j oo
[j o
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b@Z  #      
a$Z@$
l@! b×"× ^^ ; ]  ]    ?  _@ 7@ 
   ew | c ^]@^^  7;
  ' $QQ 7Z $?^$  j@Q Q?# Q$Q v[o lo >`  %@co @ j  7@ i 
 9"!;
 '@Q @
QZ $; ` @$i  Z ?@Q ; ^Q @
QZ $ ?7@ @ Z 7 Q# @Q ?@;
 aQ 7@Z x>e 
<   io nc7@cZ ? Q$ u a"!;  ' $@$ $$@ c ;' ?@^ $$@  Z Q ?@] ic;
@ @Q Q$ ? ^i@ ^ i7
   @Q  @@# j 7@Z Q$  Z
 cQ c  cQ Q$Q;
 
 o $Q c;
 ` c
' co $Q @ j; ●Recommended EMC Filter
Instruction Manual

 Q $ @^@ 7@Z ^@$ $j#; _j $ $c@@ ? ^ Z  Q$cQ 7@ $Q Z 

  QZc7; _ $ ]$c@ ^]@^^ c  $ ? ^ Z  Q$cQ $@Q#
7@ Q   QZc7;
 _3 $@$@ 7@ QZ c7 o ^ Q 37 $#$  _`9_'' `e Q@ Q;
<   9"!o ^@  j c ^]@^^  $;
  aQc i# Z $Z ^Q@ ^Zc ? v[o l c >`  "!o ew | ;
  @Q
@  Qcc ^@;

Q ? Z ^@Qo ?  c@ $j; RSEN-2030

' $c@@Q ? Q  
| z
| o ?  c@ $j;
Please refer to "TDK-Lambda
  3\  $ @Q QQ Z  Q$cQo c c# d ^];
EMC Filters" catalog.
  #  ]Q jQ u e$\ Q@ j v;l; Z@Z7#Q;
   @Q $^Q#  ?@] n y>e  c$ ? a[
le
 '  ; 3$cⅠ
c a[
le
 '  ; $#  $^@$; Please refer to page a_HWS_24 for MIL-STD Mounting

a_HWS_22 ・All specifications are subject to change without notice.


HWS1800T/HD
2XWOLQH'UDZLQJ

【HWS1800T/HD】
82±1
I/O SIGNAL CONNECTOR

HWS
(56.8) (SEE NOTE A)

23.7±1
(11.2)

7.25
(23.3) 20 46MAX 10 260±0.5

3
(9.1)
(73.6)

BUS BAR SPACER


(RED)
126.5±1

112±0.5
25±1
3
BUS BAR SPACER
)*

(BLACK)
11 11 11

AIR FLOW
/

OUTPUT TERMINAL
/
/

INPUT TERMINAL

(15.1) 4-M4 NAME PLATE NAME PLATE 8-M4 TAPPED HOLES (BOTH SIDES)

HWS HD
35±1 SCREW PENETRATION DEPTH MAX. 6mm
20±1
2-

4-M4 8-M4 TAPPED HOLES (BOTH SIDES)


SCREW PENETRATION DEPTH MAX. 6mm


22

9
10
20

60±0.5
45.4±1

11
10 260±0.5

20MAX 280±1 4MAX

[unit:mm]
`_e>l [Chassis material:SPCC-SD]
 >ll_>l
u 9_ lp`[ _``> e_  ee "> _``> e_ z
_``> e_ u l n
3"ll['l` xle

HWS ME
l"_e`p gl∼(go
l∼(
o 3∼>' f `e∼e_p
ae "`p "_vl`p u 3"
l xle ee "> _` ` e l"3a>`e
ae "`p _`e e u l3"
 e
3;bp ∼  xle _  ee "> _``> e_  {
l3"
 e
3;bp ∼  xle _ l"_e`p glzgo
lz
o 3z>' f `eze_p
n3"
 e
3;bp ∼  xle ee "> _` ` e l"3a>`e
"` a3`p e__[ u sl
 l3"
 e
3; xle   Q $$  @$cc @Q %@c @ c  @@! Z 7 Q# ?$@;
s
 l3"
 e
3; xle
s
 n3"
 e
3; xle

2XWSXW'HUDWLQJ Ta(℃)

2000
1800
1600
LOAD(W)

1400
1200
1000 MOUNTING A MOUNTING B MOUNTING C
3V (STANDARD MOUNTING)

HWS-P
800
600 5V
400 6V∼15V
200 24V∼60V
0 71
-10 0 10 20 30 40 50 60 70 80
Ta(℃)

MOUNTING D DON'T USE DON'T USE


*It cannot be used even the product
is flipped vertically.

6WDUWXSFRQGLWLRQDWORZWHPSHUDWXUH
Instruction Manual

●DERATING TO START UP AT Ta : -40 to -10°C =NOTES=


1) Input voltage: Not gradual start up.
120 2) No Condensing.
3) Output voltage becomes more stable by performing the following.
100
a) Electrolytic capacitor is added to an output.
LOAD(%)

80 +3.3V,+5V,+6V : LXZ 10V 5600uF (NIPPON CHEMI-CON) x 3 parallel


+7.5V : LXZ 16V 3900uF (NIPPON CHEMI-CON) x 3 parallel
60 +12V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel
+15V : LXZ 25V 2700uF (NIPPON CHEMI-CON) x3 parallel
40 +24V : LXZ 35V 1800uF (NIPPON CHEMI-CON) x3 parallel
+36V : LXZ 50V 1000uF (NIPPON CHEMI-CON) x3 parallel
20 +48V : LXZ 63V 820uF (NIPPON CHEMI-CON) x3 parallel
+60V : LXV 100V 270uF (NIPPON CHEMI-CON) x 3 parallel
0
b) Remote sensing function is used.
-50 -40 -30 -20 -10
Connect "+S" terminal to "+" terminal of the electrolytic capacitor
Ta(℃) and "-S" terminal to "-" terminal of the electrolytic capacitor with sensing wires.
4) Pay attention to above items before using the unit. Incorrect usage could lead to un-
stable output voltage.

・All specifications are subject to change without notice. a_HWS_23


HWS1000/HD, 1500/HD, 1800T/HD

32:(56833/<02817,1*)250,/67'

When MIL vibration(MIL-STD-810F 514.5 Category 4 figure 514.5C-1, Category 10) &
MIL shock(MIL-STD-810F 516.5 Procedure I) specification is necessary,
HWS

mount the power supply using the specification or equivalent.


Please prepare the bracket of the specification reference.

Screw must not penetrate into power supply by more than 6mm.
HWS HD

Specification Reference

Model Outline / Mounting method


(mm)
HWS ME

10.3

9.4
60

5

2-
70.8

4-∅ 19.4 32 (83.8)


5
2-R
0.5
MA
X
HWS-P

81.8
PUNCHING
HWS1000/HD DIRECTION

HWS1500/HD
154.5

102.5

127.5

170.5

C
L C
L
HWS1800T/HD

8-R
5
49.4
Instruction Manual

9.4
2-

5
60

MATERIALS = SPCC-SD
(t=2.0)
10.3

a_HWS_24 ・All specifications are subject to change without notice.


HWS/ME Single Output 300W-1500W

HWS
5
Y
E
A
R
S
UL60601-1/
CSA C22.2 No.601.1-M90
EN60601-1 warranty

HWS HD
■ Features ■ Model naming method
●AC-DC switching power supply for medical equipment. 〔HWS300-1500〕
 ・Approval UL60601-1 (*1) HWS 300 − 5 / ME
 ・Approval EN60601-1 (*1) Series name Output power
ME: With cover and forced air cooling
by built-in fan, approved safety stan-
 ・Approval CSA C22.2 No.601.1-M90 (*1) dards for medical equipment
●Environmentally-friendly:
Nominal output voltage
High-efficiency technology reduces power loss by ex. 3: 3.3V, 5: 5V, 48: 48V
heat generation. Fan stopping in power-off by exter-
nal control reduces acoustic noise and saves energy.
●Easy to use: All models in the same hight of 82mm.

HWS ME
Mountable in 2U-height racks without dead space.
●Safety and reliability:“Safety terminal”covering
current flowing part secures safety for users.“No
screw-dropping”design prevents from losing screws
during maintenance operation.

■ Applications ■ Conformity to RoHS Directive


This means that, in conformity with EU Directive 2002/95/
EC, lead, cadmium, mercury, hexavalent chromium, and
specific bromine-based flame retardants, PBB and PBDE,
have not been used, except for exempted applications.

HWS-P
■ Product Line up
300W 600W 1000W 1500W
Output
Voltage Output Current Output Current Output Current(*)
Output Current Model Model Model Model
(Peak) (Peak) (Peak)
5V − − 120A HWS600-5/ME − − − −
12V 27A HWS300-12/ME 53A HWS600-12/ME − − − −
15V 22A HWS300-15/ME 43A HWS600-15/ME − − − −
24V 14A(16.5A) HWS300-24/ME 27A(31A) HWS600-24/ME 46A(58.5A) HWS1000-24/ME 65A/70A(105A) HWS1500-24/ME
36V − − − − 30.7A/(39A)HWS1000-36/ME 42A/46.5A(70A) HWS1500-36/ME
Instruction Manual

48V 7A HWS300-48/ME 13A HWS600-48/ME 23A/(29.2A) HWS1000-48/ME 32A/32A HWS1500-48/ME


(*)
(100Vin/200Vin)

(*1) The following conditions are required.


● Please use the insulating material for the equipment chassis when the power supply is used in the equipment near patients.
● Approved with the basic insulation, an additional insulation circuit is required outside of the power supply.

・All specifications are subject to change without notice. a_HWS_25


HWS300/ME

+:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW
MODEL HWS300-12/ME HWS300-15/ME HWS300-24/ME HWS300-48/ME
ITEMS/UNITS
Voltage Range (*3) V AC85 - 265 or DC120 - 330
HWS

Frequency (*3) Hz 47 - 63
Power Factor (100/200VAC)(typ) (*2) 0.99 / 0.95
Input Efficiency (100/200VAC)(typ) (*2) 80 / 83 82 / 85
Current (100/200VAC)(typ) (*2) A 4.1 / 2.1
Inrush Current (100/200VAC)(typ) (*4) A 20 / 40
Leakage Current (*11) mA Less than 0.5. (0.15 (typ) at 100VAC / 0.39 (typ) at 230VAC)
Nominal Voltage VDC 12 15 24 48
Maximum Current (*1) A 27 22 14 (16.5) 7
Maximum Power W 324 330 336
Maximum Line Regulation (*6) mV 48 60 96 192
Maximum Load Regulation (*7) mV 72 90 144 288
Output
Temperature Coefficient Less than 0.02% /
Maximum Ripple & Noise (0<Ta<70 ) (*5) mVp-p 150 350
Maximum Ripple & Noise (−10<Ta< 0 ) (*5) mVp-p 200 400
HWS HD

Hold-up Time (typ) (*10) ms 20


Voltage Adjustable Range VDC 9.6 - 14.4 12.0 - 18.0 19.2 - 28.8 38.4 - 52.8
Over Current Protection (*8) A >28.4 >23.1 >16.7 >7.4
Over Voltage Protection (*9) VDC 15.0 - 17.4 18.8 - 21.8 30.0 - 34.8 55.2 - 64.8
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open collector output)
Line DIP Designed to meet SEMI-F47 (200VAC Line only)
Operating Temperature (*12) -10 to +70 (-10 to +50: 100%, +70: 50%)
Storage Temperature -30 to +85
Operating Humidity RH 10 to 90 (No dewdrop)
Storage Humidity RH 10 to 95 (No dewdrop)
Environment
At no operating, 10 - 55Hz (sweep for 1min)
Vibration
HWS ME

19.6m/s² constant, X, Y, Z 1hour each.


Shock (In package) Less than 196.1m/s²
Cooling Forced air by blower fan
Input - FG : 2.5kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output - FG: 500VAC (100mA), Output-CNT: 100VAC(100mA) for 1min
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output -CNT : 100VDC at 25 and 70%RH
Safety Standards (*13) Approved by UL60601-1, EN60601-1, CSA-C22.2 No601.1-M90
PFHC Designed to meet IEC61000-3-2
Voltage Fluctuations / Flicker Emissions Designed to meet IEC61000-3-3
Standards
EMI Designed to meet EN55011/EN55022-B, FCC-B, VCCI-B
Designed to meet IEC61000-4-2(Level 3), -3(Level 3), -4(Level 3),
Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
Mechani- Weight (typ) g 1000
cal Size (W x H x D) mm 61 x 82 x 165 (Refer to outline drawing)

(*1) ( ):Peak output current at 200VAC. Operating time at peak output is less than 10 sec, duty is less than 35%.
HWS-P

(*2) At 100/200VAC, Ta=25 and maximum output power.


(*3) For cases where conformance to various safety specs (UL, EN, CSA) are required, to be described as 100 - 240VAC (50/60Hz).
(*4) Not applicable for the inrush current to noise filter for less than 0.2ms.
(*5) Measure with JEITA RC-9131A probe, bandwidth of scope: 100MHz.
(*6) 85 - 265VAC, constant load.
(*7) No load-full load, constant input voltage.
●Recommended EMC Filter
(*8) Constant current limit with automatic recovery.
Avoid to operate at over load or short circuit condition for more than 30 seconds.
(*9) OVP circuit will shut the output down, manual reset (CNT reset or re power on).
(*10) At 100/200VAC, nominal output voltage and maximum output current.
Instruction Manual

(*11) Measured by the each measuring method of UL, EN, and CSA (at 60Hz), Ta=25 .
When using it as a patient care equipment, all outer surfaces of the equipment shall be constructed of
nonconductive material. See clause 19.5DV.2 of UL60601-1.
(*12) Ratings - Derating at standard mounting. Refer to output derating curve. RSEN-2006L
- Load (%) is percent of maximum output power or maximum output current, whichever is greater. Please refer to "TDK-Lambda
(*13) As for UL60601-1, EN60601-1 and CSA-C22.2No601.1-M90, basic insulation. EMC Filters" catalog.

a_HWS_26 ・All specifications are subject to change without notice.


HWS300/ME
2XWOLQH'UDZLQJ

【HWS300/ME】

HWS
(10.7) 7.3 NAME PLATE
(8.9) AIR FLOW
4-M4
7.2

11
8-M4 TAPPED HOLES (TAPPED AT THE BOTTOM CHASSIS)
15

14
SCREW PENETRATION DEPTH MAX. 6mm

60±0.5
82±1

FAN
11
(66.6)
(47)
(9.5) 10 10

(34.5)

HWS HD
11
3-M4 (14.6) 25 105±0.5
(46.9)
61±1 165±1

25 120±0.5

40±0.5
22 MAX

HWS ME
8-M4 TAPPED HOLES
SCREW PENETRATION DEPTH MAX. 6mm

10.5
18 MAX

5 MAX

[unit:mm]

== SIGNAL CONNECTOR USED == == ACCESSORIES ==


PART DESCRIPTION PART NAME MANUFACT *COVER FOR BARRIER TERMINAL STRIP ------1
(ATTACHED ON TERMINAL AT SHIPMENT)
PIN HEADER S12B-PHDSS JST *SHORT PIECE ---------------------1
== MATCHING HOUSINGS , PINS & TOOL ==  SHORTING +Vm―+S, -Vm―-S, CNT―TOG
(ATTACHED ON CN1 AT SHIPMENT)
PART DESCRIPTION PART NAME MANUFACT

HWS-P
SOCKET HOUSING PHDR-12VS JST
SPHD-002T-P0.5(AWG28∼24)
TERMINAL PINS JST
SPHD-001T-P0.5(AWG26∼22)
YRS-620(SPHD-002T-P0.5)
HAND CRIMPING TOOL JST
YC-610R(SPHD-001T-P0.5)

2XWSXW'HUDWLQJ
120
Instruction Manual

100
LOAD (%)

80

60
MOUNTING A MOUNTING B
(STANDARD MOUNTING) DON’
T USE DON’
T USE
40

20

0
-10 0 10 20 30 40 50 60 70 80

Ta (℃)

・All specifications are subject to change without notice. a_HWS_27


HWS600/ME

+:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW
MODEL HWS600-5/ME HWS600-12/ME HWS600-15/ME HWS600-24/ME HWS600-48/ME
ITEMS/UNITS
     
   
 
HWS

%$#"  ! 

&' %#  (  "   )** ( )*
 +,,-#-#"  (  "   %   (   (   (    ( 
   (    "    )() ) ( )*
/.    (    "   ( 
02    1 0// . )) )  "    ( )   "    
41-      
56-11           
56-11 &' 7      
56-11 0- -  1    * *
56-11 08 -  1   *  
3
:1 , , -#- 9 0// . ) 9 ( °
56-11 - ; 4-/ <:<°   1
   
56-11 - ; 4-/ − <:= °   1
      
HWS HD

!8
 :-1  "   1/ 
 8>/?   )
) *)
) )
) *)
) )
 )
3@  &#-   A  A) A) A ) A )
3@  &#- *  ) 
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1 34 (3%%  & / / - ?  
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B-/ 3- &//-?
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0- & /-8  1 B+5
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3- :1   ℃
  C 

CD 9E CD 9
B :1 ℃
  C
3- !1-8-" %! 
*  4 8'8
B !1-8-" %! 
* 4 8'8
+@-1
  -E 
! /' , 1-
-?-
HWS ME

*)1(/F #/E GEHEI . #.)


B.#2  #2 0// . * ) 1 (/F
- %#8 - ?" ?' ,

%J D )2  1E 
3 D 2  1
7-./8 
3
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4: D   1 , 1-
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5 . 5Ω 3
%J D 
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5 . 5Ω 3
4: D   ° 8 9!
B, " B88/    @8 ?" K0   
E +4    
E B
) 4   )
5 * 
& % ! /-8  1 +    


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B88/
+5 /-8  1 +4 (+4
 E %
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/-8  1 +  

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0@ E
0@ E
11-"

0@ EE
0@ E
0@ E

7-.  "    
5#.-#
B-   7 6 ! 6  11   6  6  ,  - 8'-
HWS-P

   D &2  #   ) 3- -1  2  -/ // .  /#E 8" -/ // . 9)
   (  E :L ° 8 16-11  ')
 % #// '. #,1#  @-/ /," /#/ K0E BE +4  $-8E  ? 8/#-?8 / 
 (! )
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/. # -/  " '. &%! /
) ●Recommended EMC Filter
 5/ '-. M+: 
*   ?E ?8'-8. , /#D 5! )
 
 E #/ 8)
 4 8
, 8E #/ - @)
 / # -1- '-. 1-# #@")
@-8    @ 8  /. #-#- #8-- , 1 .  /#8/)
* 3& #-#- '- /. .  8'E 1 /  4: /  
' )
Instruction Manual

   (  E 1-  @ 8 16-11  #) RSEN-2006L
  5/8 ?" . #. 1/- 1.8 , K0E +4E 8 B  ! E :L ° ) Please refer to "TDK-Lambda
7. /- - /  - # $-1E   /,#/ , . $-1 /. ? EMC Filters" catalog.
#/#8 , #8#-@ 1-) B #/ *)) , K0
)
  -/
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08 9 -/ # , 16-11  '  16-11  #E '.-#.@ -/ )
  / , K0
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8 B
) 4 )
5*E ?/-# -/-)

a_HWS_28 ・All specifications are subject to change without notice.


HWS600/ME
2XWOLQH'UDZLQJ

【HWS600/ME】

HWS
NAME PLATE AIR FLOW
16 17.5 16 (37.7) 8-M4 TAPPED HOLES
4-M5
SCREW PENETRATION DEPTH MAX. 6mm

40±0.5
82±1
26MAX

(63.9)
(14.6)

(44.5)
(14.6) 15

21

HWS HD
18MAX 25 120±0.5
10 10 (10)
165±1
(88.8) 3-M4

7.2 (79.5) 20 110±0.5

100±1

60±0.5

HWS ME
8-M4 TAPPED HOLES

20
SCREW PENETRATION DEPTH MAX. 6mm

5 MAX

== SIGNAL CONNECTOR USED == == ACCESSORIES == [UNITS mm]

PART DESCRIPTION PART NAME MANUFACT *COVER FOR BARRIER TERMINAL STRIP -----1
(ATTACHED ON TERMINAL AT SHIPMENT)
PIN HEADER S12B-PHDSS JST
*SHORT PIECE --------------------1
SHORTING +Vm―+S, -Vm―-S, CNT―TOG
== MATCHING HOUSINGS , PINS & TOOL ==
(ATTACHED ON CN1 AT SHIPMENT)
PART DESCRIPTION PART NAME MANUFACT
SOCKET HOUSING PHDR-12VS JST
SPHD-002T-P0.5(AWG28∼24)
TERMINAL PINS JST
SPHD-001T-P0.5(AWG26∼22)
YRS-620(SPHD-002T-P0.5)
HWS-P
HAND CRIMPING TOOL JST
YC-610R(SPHD-001T-P0.5)

2XWSXW'HUDWLQJ

120

100
Instruction Manual
LOAD (%)

80

60
MOUNTING A MOUNTING B DON’
T USE DON’
T USE
40 (STANDARD MOUNTING)

20

0
-10 0 10 20 30 40 50 60 70 80

Ta (℃)

・All specifications are subject to change without notice. a_HWS_29


HWS1000/ME

+:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW

ITEMS/UNITS
MODEL HWS1000-24/ME HWS1000-36/ME HWS1000-48/ME
HWS

Voltage Range (*2) V AC85 - 265 or DC120 - 330


Frequency (*2) Hz 47 - 63
Power Factor (100/200VAC)(typ) (*1) 0.98/0.95
Input Efficiency (100/200VAC)(typ) (*1) 85/87 85/88 86/88
Current (100/200VAC)(typ) (*1) A 13.5/7.0
Inrush Current (100/200VAC)(typ) (*3) A 20/40
Leakage Current (*10) mA Less than 0.5 (0.2(Typ) at 100VAC / 0.4(typ) at 230VAC)
Nominal Voltage VDC 24 36 48
Maximum Current A 46 30.7 23
Maximum Peak Current (*13) A 58.5 39 29.2
Maximum Power W 1104
Maximum Peak Power (*13) W 1404
Maximum Line Regulation (*5) mV 96 144 192
Output
Maximum Load Regulation (*6) mV 150 300
Temperature Coefficient Less than 0.02%/
HWS HD

Maximum 0 to +71 mVp-p 150 200


Ripple & Noise (*4) -10 to 0 mVp-p 180 240 500
Hold-up Time (typ) (*9) ms 20
Voltage Adjustable Range VDC 19.2-28.8 28.8-43.2 38.4-52.8
Over Current Protection (*7) A >61.4 >40.9 >30.6
Over Voltage Protection (*8) VDC 30.0-34.8 45.0-49.7 55.2-60.0
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF(Open collector output)
Line DIP Built to meet SEMI-F47 (200VAC Line only)
Operating Temperature (*11) -10 to + 71, Start up -20 to +71
-10 to +40wC 100
+50wC 100
HWS ME

+71wC 50
Storage Temperature -30 to +85
Environment Operating Humidity RH 10 - 90 ( No Condensing)
Storage Humidity RH 10 - 95 ( No Condensing)
At no operating, 10 - 55Hz (Sweep for 1min.)
Vibration
19.6m/s² Constant, X,Y,Z 1hour each.
Shock (In package) Less than 196.1m/s²
Cooling Forced Air By Blower Fan
Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output-FG : 500VAC (300mA), Output-CNT:100VAC (100mA) for 1min.
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output - CNT : 100VDC at 25 and 70%RH
Safety Standards (*12) Approved by UL60601-1, EN60601-1,CSA C22.2 No.601.1-M90(C-UL)
PFHC Built to meet IEC61000-3-2
Voltage Fluctuations/Flicker Emissions Built to meet IEC61000-3-3
Standards
EMI Built to meet EN55011/EN55022-A, FCC-ClassA, VCCI-ClassA, CISPR-ClassA.
HWS-P

Built to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),


Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
Weight (max) g 3200
Mechanical
Size (W×H×D) mm 126.5 x 82 x 240 ( Refer to Outline Drawing )

(*1) At Ta=25 and maximum output power.


(*2) For cases where conformance to various safety specs (UL, CSA, EN) are required,input voltage range will be 100 - 240VAC(50/60Hz).
(*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter.
(*4) Measure with JEITA RC-9131A probe, Bandwidth of scope :100MHz. (at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.)
(*5) 85 - 265VAC , constant load.
(*6) No load-Full load, constant input voltage.
●Recommended EMC Filter
Instruction Manual

(*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the
output to shutdown.
Output current exceeding maximum rated output current for more than 10 seconds continuously
will result to output shutdown.
(*8) OVP circuit will shut down output, manual reset (Power cycle) or ON/OFF CNT signal reset.
(*9) At 100/200VAC, nominal output voltage and maximum output current.
(*10) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 . RSEN-2006L
When using it as a patient care equipment, all outer surfaces of the equipment
shall be constructed of nonconductive material. See clause 19.5DV.2 of UL60601-1. Please refer to "TDK-Lambda
EMC Filters" catalog.
(*11) Ratings - Derating at standard mounting.
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
- As for other mountings, refer to derating curve.
(*12) As for UL60601-1, EN60601-1 and CSA-C22.2 No.601.1-M90(C-UL) basic insulation.
(*13) Peak output current is less than 10 seconds, and duty 35% max. (200VAC Line only)

a_HWS_30 ・All specifications are subject to change without notice.


HWS1000/ME
2XWOLQH'UDZLQJ

【HWS1000/ME】

HWS
I/O SIGNAL CONNECTOR (SEE NOTE A)
8-M4 TAPPED HOLES (BOTH SIDES)
82±1 BUS BAR SPACER SCREW PENETRATION DEPTH MAX. 6 mm
(56.8) (RED) 36MAX 10 220±0.5

7.25
(23.3) 20

25±1 23.7±1
(9.1)

(11.2)
(73.6)

3
126.5±1

112±0.5
3
BUS BAR SPACER
AIR FLOW
11 11 11

(BLACK)
(

OUTPUT TERMINAL
1 $& /

HWS HD
INPUT TERMINAL

(15.1) 4-M4 NAME PLATE NAME PLATE


25±1 4-M4
2-

8-M4 TAPPED HOLES (BOTH SIDES)


Φ
9

10±1 SCREW PENETRATION DEPTH MAX. 6 mm


22
10
20

60±0.5
45.4±1

11
10 220±0.5
20MAX 240±1 4MAX

[unit:mm]

HWS ME
[Chassis matrial:SPCC-SD]

NOTES ACCESSORIES
A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR
CONNECTOR : S12B-PHDSS(LF)(SN) (JST) SHORTING +S ∼ +V, -S ∼ -V, PV ∼ REF & CNT ∼ TDG
MATCHING HOUSING : PHDR-12VS (JST) ATTACHED ON CN02 AT SHIPMENT
MATCHING CONTACT : SPHD-002T-P0.5(AWG28 ∼ 24) (JST) OR * A separate connector not included is required in order to utilize the power
SPHD-001T-P0.5(AWG26 ∼ 22) (JST) OR supply function.
BPHD-001T-P0.5(AWG26 ∼ 22) (JST)
HAND CRIMPING TOOL : YRS-620(SPHD-002T-P0.5) (JST)
YC-610R(SPHD-001T-P0.5) (JST)
YC-610R(BPHD-001T-P0.5) (JST)

2XWSXW'HUDWLQJ
HWS-P
100

80
LOAD(%)

60

40

20 MOUNTING D
MOUNTING A MOUNTING B MOUNTING C
(STANDARD MOUNTING)
0
Instruction Manual

71
-10 0 10 20 30 40 50 60 70 80
Ta
(℃)
85V
90V ∼

MOUNTING G MOUNTING H DON'T USE DON'T USE


*It cannot be used even the product
is flipped vertically.

・All specifications are subject to change without notice. a_HWS_31


HWS1500/ME

+:60(6SHFLILFDWLRQV 5HDGLQVWUXFWLRQPDQXDOFDUHIXOO\EHIRUHXVLQJWKHSRZHUVXSSO\XQLW
MODEL HWS1500-24/ME HWS1500-36/ME HWS1500-48/ME
ITEMS/UNITS
Voltage Range (*2) V AC85 - 265
HWS

Frequency (*2) Hz 47 - 63
Power Factor (100/230VAC)(typ) (*1) 0.98 / 0.94
Input Efficiency (100/200VAC)(typ) (*1) % 84 / 88 86 / 90
Current (100/200VAC)(typ) (*1) A 19.0 / 10.0
Inrush Current (100/200VAC)(typ) (*3) A 20 / 40
Leakage Current (*10) mA Less than 0.5. (0.2 (typ) at 100VAC / 0.4 (typ) at 230VAC)
Nominal Voltage VDC 24 36 48
Maximum Current (100/200VAC) A 65 / 70 42 / 46.5 32 / 32
Maximum Peak Current (*13) A 105 70 -
Maximum Power (100/200VAC) W 1560 / 1680 1512 / 1674 1536 / 1536
Maximum Peak Power (*13) W 2520 -
Maximum Line Regulation (*5) mV 96 144 192
Output
Maximum Load Regulation (*6) mV 144 150 288
Temperature Coefficient Less than 0.02%/
HWS HD

Maximum 0 to +70 mVp-p 200


Ripple & Noise (*4) -10 to 0 mVp-p 240 400
Hold-up Time (typ) (*9) ms 20
Voltage Adjustable Range VDC 19.2 - 28.8 28.8 - 43.2 38.4 - 52.8
Over Current Protection (*7) A >110.2 >73.5 >33.6
Over Voltage Protection (*8) VDC 30.0 - 34.8 45.0-49.7 55.2 - 64.8
Remote Sensing Possible
Remote ON/OFF Control Possible
Function
Parallel Operation Possible
Series Operation Possible
Monitoring Signal PF (Open collector output)
Line DIP Built to meet SEMI-F47 (200VAC Line only)
Operating Temperature (*11) -10 to +70 ( -10 to +50: 100%, +60: 75%, +70: 50%), start up -20 to 70
Storage Temperature -30 to +85
Operating Humidity %RH 10 - 90 (No Condensing)
HWS ME

Environment Storage Humidity %RH 10 - 95 (No Condensing)


Vibration At no operating, 10 - 55Hz (sweep for 1min.) 19.6m/s² constant, X, Y, Z 1hour each.
Shock (In package) Less than 196.1m/s²
Cooling Forced air by blower fan
Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA)
Withstand Voltage
Output-FG : 500VAC (300mA), Output-CNT:100VAC (100mA) for 1min.
Isolation
More than 100M: Output - FG : 500VDC
Isolation Resistance
More than 10M: Output - CNT : 100VDC at 25 and 70%RH
Safety Standards (*12) Approved by UL60601-1, EN60601-1, CSA C22.2 No.601.1-M90 (C-UL)
PFHC Built to meet IEC61000-3-2
Voltage Fluctuations / Flicker Emissions Built to meet IEC61000-3-3
Standards
EMI Approved by EN55011 / EN55022-A, FCC-Class A, VCCI-Class A
Built to meet IEC61000-4-2(Level 2,3), -3(Level 3), -4(Level 3),
Immunity
-5(Level 3,4), -6(Level 3), -8(Level 4), -11
Mechani- Weight (typ) g 3800
cal Size (W x H x D) mm 126.5 x 82 x 280 (Refer to outline drawing)
HWS-P

(*1) At Ta=25 and maximum output power.


(*2) For cases where conformance to various safety specs (UL, CSA, EN) are required, input voltage range will be 100 - 240VAC (50/60Hz).
(*3) First in-rush current. Not applicable to the first 0.2ms in-rush current flowing into the power supply noise filter.
(*4) Measure with JEITA RC-9131A probe, Bandwidth of scope :100MHz. (at 100uF electric capacitor and 0.47uF film capacitor on the test fixture board.)
(*5) 85 - 265VAC, constant load.
(*6) No load-Full load, constant input voltage.
(*7) Constant current limit with automatic recovery. Over current condition for more than 5 seconds will cause the ●Recommended EMC Filter
output to shutdown.
Output current exceeding maximum rated output current for more than 10 seconds continuously
will result to output shutdown.
Instruction Manual

(*8) OVP circuit will shut down output, manual reset (Power cycle) or ON/OFF CNT signal reset.
(*9) At 100/200VAC, nominal output voltage and maximum output current.
(*10) Measured by the each measuring method of UL, EN and CSA (at 60Hz).
When using it as a patient care equipment, all outer surfaces of the equipment shall be
constructed of nonconductive material. See clause 19.5DV.2 of UL60601-1. RSEN-2030L
(*11) Ratings - Derating at standard mounting. Please refer to "TDK-Lambda
- Load (%) is percent of maximum output power or maximum output current, whichever is greater.
- As for other mountings, refer to derating curve.
EMC Filters" catalog.
(*12) As for UL60601-1, EN60601-1 and CSA-C22.2 No.601.1-M90 (C-UL) basic insulation.
(*13) Peak output current is less than 10 seconds, and duty 35% max. (200VAC Line only)

a_HWS_32 ・All specifications are subject to change without notice.


HWS1500/ME
2XWOLQH'UDZLQJ

【HWS1500/ME】

HWS
I/O SIGNAL CONNECTOR (SEE NOTE A)
82±1 8-M4 TAPPED HOLES (BOTH SIDES)
(56.8) SCREW PENETRATION DEPTH MAX. 6mm
BUS BAR
SPACER

7.25
(23.3) 20 46MAX 10 260±0.5
(RED)

23.7±1
(9.1)

(11.2)
(73.6)

25±1
3
126.5±1

112±0.5
3
BUS BAR
SPACER
(BLACK) AIR
11 11 11

OUTPUT
TERMINAL FLOW

INPUT

HWS HD
TERMINAL

(15.1) NAME PLATE


4-M4 NAME PLATE

35±1
2-φ

8-M4 TAPPED HOLES (BOTH SIDES)


9

20±1 SCREW PENETRATION DEPTH MAX. 6mm


22
10
20

60±0.5
45.4±1

4-M4

11
10 260±0.5

20MAX 280±1 4MAX

HWS ME
[unit:mm]
[Chassis matrial:SPCC-SD]

NOTES ACCESSORIES
A : I/O SIGNAL CONNECTOR * ATTACHED CONNECTOR
CONNECTOR : S12B-PHDSS(LF)(SN) (JST) SHORTING +S ∼ +V, -S ∼ -V, PV ∼ REF & CNT ∼ TDG
MATCHING HOUSING : PHDR-12VS (JST) ATTACHED ON CN01 AT SHIPMENT
MATCHING CONTACT : SPHD-002T-P0.5(AWG28 ∼ 24) (JST) OR * A separate connector not included is required in order to utilize the power
SPHD-001T-P0.5(AWG26 ∼ 22) (JST) OR supply function.
BPHD-001T-P0.5(AWG26 ∼ 22) (JST)
HAND CRIMPING TOOL : YRS-620(SPHD-002T-P0.5) (JST)
YC-610R(SPHD-001T-P0.5) (JST)
YC-610R(BPHD-001T-P0.5) (JST)

2XWSXW'HUDWLQJ HWS-P

INPUT VOLTAGE DERATING CURVE OUTPUT DERATING CURVE


120 120

100 100

80 80
LOAD(%)

LOAD(%)

MOUNTING A, B, C, D MOUNTING A, B, C, D
60 60

40 40
Instruction Manual

20 20

0 0
80 85 90 95 100 105 110 115 −10 0 10 20 30 40 50 60 70 80
Input Voltage(V) Ta(°
C)

MOUNTING A MOUNTING B MOUNTING C MOUNTING D DON'T USE DON'T USE


(STNDARD MOUNTING)
*It cannot be used even the product is flipped vertically.

・All specifications are subject to change without notice. a_HWS_33


HWS 300 - 1000
%ORFN'LDJUDP
【HWS300, HWS600】
+S

HWS
+Vm

Inrush Current Limit Circuit


L +

Switching Circuit

Rectifier & Filter


PFHC Circuit
Line Filter
Input

Rectifier
Output

Filter
85 - 265VAC

N −Vm
OCP −S
Circuit
COM
FG
OVP Photo- OVP
Control Circuit

Control Circuit
Circuit Coupler Sensing
PV
Photo-Coupler Output Sensing *Optional

HWS HD
Output Current Balance
PC
Photo-Coupler Power Fail

Fan ALM
PF
Remote ON/OFF CNT
Photo-Coupler
Control TOG

● Circuit topology, switching frequency ● Fuse rating:


Cascade forward topology 190kHz(fixed) HWS300:10A, HWS600:15A
PFHC circuit : active filter
HWS300 : 80kHz(fixed), HWS600 : 90kHz(fixed)

HWS ME
【HWS1000】
    
    

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・All specifications are subject to change without notice. a_HWS_35


HWS 1500, 1800T

%ORFN'LDJUDP
【HWS1500】
    
    

HWS

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HWS ME

●  
 271.
● 2 
  

【HWS1800T】
Primary Circuit Secondary Circuit
+S
L1 +
Inrush
Rectifier
Line Current PFHC Switching
Input L2 Filter
Rectifier
Limit Circuit
Filter
Circuit
& Output
Filter
170∼265VAC Circuit
L3

FG
OCP Thermal
Circuit Protection COM
OVP
Sensing
HWS-P

Latch OVP
Circuit Circuit Low output
Voltage
Detection
LVP Delay
Circuit Timer
Output
Open PFHC Sensing
Phase Control PV
Switching
Detection Circuit Control
Circuit Output
Current
Balance PC

Reference
Supplemental Voltage REF
Power supply
PF
Instruction Manual

Remote TOG
Blower
ON/OFF
Fan
Control CNT

SELV Circuit
(60V: Hazardous Voltage Circuit)

●
   

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a_HWS_36 ・All specifications are subject to change without notice.


HWS 300, 600, 1000
6HTXHQFH7LPH&KDUW
【HWS300, HWS600】

HWS
Input Voltage 0V

OVP Point(*2) PF Monitor Point(65 - 80% of Nominal Voltage)

Vout

Output Voltage
0V

Remote ON/OFF H(CNT)


Control(*1)
L(TOG)
Power Fail H(PF)
PF Signal
(Open Collector)
L(TOG)

HWS HD
INPUT ON

REMOTE ON

OVP ACT ON

INPUT ON

OTP ACT ON

INPUT ON

OVP ACT ON

REMOTE ON
OVER LOAD CONDITION

FAN STOP
OVER LOAD RELEASED
REMOTE OFF

INPUT OFF

INPUT OFF

REMOTE OFF

INPUT OFF
(*1)Level (*2)OVP Point
2.4V ≦ H ≦ 12V or Open 3V : 125 - 150%
0V ≦ L ≦ 0.8V or Short 5 - 24V : 125 - 145%
48V : 115 - 135%

HWS ME
【HWS1000】

0V
Input Voltage PF Monitor Point OCP Point(*3) OCP Point(*3)
(Less than 80%) OVP Point(*2) (More than 105%) OCP(Shutdown) OVP Point(*2) (More than 105%) OCP(Shutdown)
Vout

0V
Output Voltage

H
5sec 5sec 5sec 5sec
(TYP) (TYP) (TYP) (TYP)

Remote ON/OFF L
Control
(*1)

PF Signal
(Open Collector)
H HWS-P
L
INPUT ON

REMOTE OFF

REMOTE ON

INPUT OFF
INPUT ON
OVP ACT ON
INPUT OFF
INPUT ON

OCP ACT ON
OCP RESET
OCP ACT ON

OCP SHUTDOWN
INPUT OFF
INPUT ON
FAN STOP
FAN ALM ACT ON
INPUT OFF
INPUT ON

OTP ACT ON
INPUT OFF
INPUT ON

OVP ACT ON
REMOTE OFF
REMOTE ON
OCP ACT ON

OCP SHUTDOWN
REMOTE OFF
REMOTE ON
FAN STOP
FAN ALM ACT ON
REMOTE OFF
REMOTE ON
OTP ACT ON
REMOTE OFF
REMOTE ON

Instruction Manual

(*1) Level (*2) OVP Point (*3)OCP Point(7V - 60V Model, Input voltage AC180 - 265V)
2.4V ≦ H ≦ 12V or Open 3 - 7V :125 - 140% ・Peak current:120%(7V), 114%(12V, 15V), 127%(24V - 60V)
0V ≦ L ≦ 0.8V or Short 12,15,24V:125 - 145% Peak current is less than 10 seconds, and duty 35% max.
36V :125 - 138% ・Overload exceeding 105%(without output dropping Situation) continuously for
48,60V :115 - 125% more than 10 seconds will result to output shutdown.
Meanwhile, overload exceeding 105%(with output dropping) continuously for
more than 5 seconds will result to output shutdown.
・OCP Point:More than 120%(7V), More than 114%(12V, 15V),
More than 127%(24V - 60V)

・All specifications are subject to change without notice. a_HWS_37


HWS 1500T, 1800T
6HTXHQFH7LPH&KDUW
【HWS1500】
HWS

0V
Input Voltage PF Monitor Point OCP Point OCP Point
(Less than 80%) OVP Point(*2) (More than 105%) OCP(Shutdown) (*2) (More than 105%)
OVP Point OCP(Shutdown)
Vout (*3) (*3)

0V
Output Voltage

H
5sec 5sec 5sec 5sec
(TYP) (TYP) (TYP) (TYP)

Remote ON/OFF L
Control
(*1)

PF Signal H
(Open Collector)
HWS HD

OTP ACT ON
REMOTE ON

OCP SHUTDOWN
OCP ACT ON

OCP ACT ON
INPUT ON

OVP ACT ON

OTP ACT ON
REMOTE ON

REMOTE ON

REMOTE ON

REMOTE ON
INPUT OFF
INPUT ON
INPUT OFF

INPUT OFF
OCP ACT ON

REMOTE OFF
FAN STOP

OCP SHUTDOWN
FAN ALM ACT ON
INPUT ON

OVP ACT ON

INPUT ON
INPUT OFF

INPUT OFF

FAN ALM ACT ON

REMOTE OFF
FAN STOP
INPUT ON
REMOTE OFF

INPUT ON

REMOTE OFF

REMOTE OFF
OCP RESET

(*1)Level (*2)OVP Point (*3)OCP Point(6V 7V, 24V, 36V, 60V Model, Input voltage AC180 - 265V)
2.4V ≦ H ≦ 12V or Open 3 - 7V : 125 - 140% ・Peak current:120%(6V 7V), 150%(24V, 36V, 60V)
0V ≦ L ≦ 0.8V or Short 12, 15, 24V : 125 - 145% Peak current is less than 10 seconds, and duty 35% max.
36V : 125 - 138% ・Overload exceeding 105%(without output dropping situation) continuously for
48V : 115 - 135% more than 10 seconds will result to output shutdown.
HWS ME

60V : 115 - 125% ・Meanwhile, overload exceeding 105%(with output dropping) continuously for
more than 5 seconds will result to output shutdown.
・OCP Point:More than 120%(6V 7V), More than 150%(24V, 36V, 60V)

【HWS1800T】
Open Phase

0V
Input Voltage PF Monitor Point OCP Point OCP Point(*3)
(Less than 80%) OVP Point
(*2) (More than 105%) OCP
(Shutdown) OVP Point(*2) (More than105%) OCP
(Shutdown)
Vout (*3)

0V
Output Voltage
HWS-P

H
5sec 5sec 5sec 5sec
(TYP) (TYP) (TYP) (TYP)

Remote ON/OFF L
Control
(*1)

PF Signal H
(Open Collector)

L
OPEN PHASE ACT ON
INPUT ON

REMOTE OFF

REMOTE ON

INPUT OFF
INPUT ON
OVP ACT ON
INPUT OFF
INPUT ON

OCP ACT ON
OCP RESET
OCP ACT ON

OCP SHUTDOWN
INPUT OFF
INPUT ON
FAN STOP
FAN ALM ACT ON
INPUT OFF
INPUT ON

OTP ACT ON
INPUT OFF
INPUT ON

OUTPUT SHUTDOWN
INPUT OFF
INPUT ON

OVP ACT ON
REMOTE OFF
REMOTE ON
OCP ACT ON

OCP SHUTDOWN
REMOTE OFF
REMOTE ON
FAN STOP
FAN ALM ACT ON
REMOTE OFF
REMOTE ON
OTP ACT ON
REMOTE OFF
REMOTE ON
Instruction Manual

(*1) Level (*2) OVP Point (*3):OCP Point


2.4V ≦ H ≦ 12V or Open 3 - 7V :125 - 140% ・Peak current:120% (6V - 15V) ,140% (24V - 60V)
0V ≦ L ≦ 0.8V or Short 12,15, 24V:125 - 145% Peak current is less than 10 seconds, and duty 35% max.
36V :125 - 138% ・Overload exceeding 105%(without output dropping situation) continuously for
48, 60V :115 - 125% more than 10 seconds will result to output shutdown.
Meanwhile, overload exceeding 105%(with output dropping) continuously for
more than 5 seconds will result to output shutdown.
・OCP Point:More than 120% (6V - 15V) ,More than 140%(24V - 60V)

a_HWS_38 ・All specifications are subject to change without notice.


HWS 300, 600

+:66HULHV,QVWUXFWLRQ0DQXDO

BEFORE USING THE POWER SUPPLY UNIT

HWS
Be sure to read the following precautions thoroughly before us- ● Do not make an improper wiring to input and output terminals.
ing this power supply unit. It may cause damage.
Pay attention to all warnings and cautions before using the unit. ● Do not use in environment such as strong electromagnetic
Incorrect usage could lead to an electric shock, damage or a fire field, erosive gas etc, or any environment where conductive
hazard. foreign substance may enter.
● Do not operate and store this unit at the condition of conden-
WARNING sation. In such case, waterproof treatment is necessary.
● Do not operate this unit after it falls down.
● Do not make unauthorized changes to power supply unit, oth- ● The output voltage of this power supply is considered to be
erwise you may have electric shock and void warranty. a hazardous energy level, and must not be accessible to an
● Do not touch the internal components, they may have high operator.
voltage or high temperature. You may get electric shock or
burned.
Notes for HWS30-150/ME IEC/EN/UL60601-1

HWS HD
● When the unit is operating, keep your hands and face away
from it; an accident may injure you. NOTES
● Do not use unit under unusual condition such as emission of
smoke or abnormal smell and sound etc. It might cause fire ● The product should be completely enclosed in the application
and electric shock. according to the specifications, and contact to the I/O part
In such case, please contact us; do not repair by yourself, as with the patient be limited. Be careful when designing the out-
it is dangerous for the user. line. Please refer to section 16, IEC/EN/UL60601-1.
● Do not drop or insert anything into unit. It might cause failure ● This product is not suitable for the use of the combustible nar-
and fire, when using the unit under such condition. cotic that oxygen or the nitrous oxide mixed.
● Do not operate these units at the condition of condensation. ● The signal port connects only the device that suits IEC/EN/
It may cause fire and electric shock. UL60601-1.
● The outputs of these products must be earthed in the end use ● It is necessary to fuse it in two poles of the main power sup-
equipment to maintain SELV. ply in the overall equipment into which this product is built ex-
If the outputs are not earthed, they must be considered haz- cluding the permanent installation type equipment defined by

HWS ME
ardous and must not be made user accessible. IEC/EN/UL60601-1 section 57.6. The fuse is installed in the
monopole of the input of this product (live line).
CAUTION ● Between I/O of this product is evaluated as the basic insula-
tion by IEC/EN/UL60601-1. Please add further insulation for
● This power supply is primarily designed and manufactured to safe contact to the output part.
use and enclose in other equipment. ● Please refer to local regulations for the disposal of the product
● This power supply unit has a built-in fan for air-cooling. Do that passes the life.
not block air intake and exhaust. It might cause fire. ● The leake current of this product in normal condition is 500uA
● Input voltage, output current, output power, ambient tempera- or less. (At input voltage 230VAC.) The unit is suitable for
ture and ambient humidity should be within specifications, medical equipment as provided by IEC/EN/UL60601-1. In
otherwise the unit will be damaged. the application according to the UL60601 requirement, it is
● The unit might be broken down by accident or unexpected assumed that surfaces of all equipment is assembled with the
situation. For application equipment, which requires very high insulating materials.
reliability (nuclear related equipment, traffic control equip- ● This product is not evaluated by IEC/EN/UL60601-1-2(EMC).
ment, medical equipment, etc.), please provide fail safety However, EMC test data is available at TDK-Lambda.

HWS-P
function in the equipment.
Instruction Manual

・All specifications are subject to change without notice. a_HWS_39


HWS 300, 600

1. Terminal Explanation
Please pay extra attention to the wiring. Incorrect connection
will damage the power supply.
HWS

Front Panel Explanation


● HWS300 ● HWS600
HWS HD

① V.ADJ: Output voltage adjustment trimmer. ④ : Protective Earth (Frame ground), M4 screw.
(The output voltage rises when a trimmer is turned clockwise.) ⑤ AC input terminal L: Live Line (Fuse in line), M4 screw.
② ON: Output (Power On) indication LED ⑥ AC input terminal N: Neutral line, M4 screw.
(The indicator turns on when the power supply output is in nor- ⑦ +: + Output terminal
mal operating condition.)   (HWS300: M4 screw x 2 / HWS600: M5 screw x 2)
③ CN1, CN2: Remote sensing, ON/OFF control signal, Current ⑧ −: − Output terminal
balance signal, Power fail signal, Output voltage   (HWS300: M4 screw x 2 / HWS600: M5 screw x 2)
external control signal. (Refer to 2-2.)

CN1, CN2 Connector pin Configuration and Function


CN1 and CN2 are same pin configuration and function.
They are connected to each other in this power supply unit.
When the pin of CN1 side is shorted, the same function pins of CN2 side are also shorted.
Please note that the function cannot be separately set with CN1 and CN2.
HWS ME

Pin No Configuration Function


+Output monitor terminal. Connected to +Output terminal in this Power supply unit.
1 + Vm
(+Vm terminal can not supply load current.)
Remote sensing terminal for +output. 2 1
2 +S (For remote sensing function, which compensates for line drop between power supply terminals and 4 3
load terminals. Connect to +Vm terminal when remote sensing function unnecessary.) 6 5
3 − Vm
-Output monitor terminal. Connected to -Output terminal in this Power supply unit. 8 7
(-Vm terminal can not supply load current.) 10 9
Remote sensing terminal for -output. 12 11
4 −S (For remote sensing function, which compensates for line drop between power supply terminals and
load terminals. Connect to -Vm terminal when remote sensing function unnecessary.) CN1
5 PC Current balance terminal. (For output current balancing in parallel operation.)
6 COM GND for PC and PV signals.
Output voltage external control terminal. 2 1
PV
7 (For power supply output voltage control with an external voltage. 4 3
(Optional)
Standard models don’ t have this function and indicate NC mark at panel. 6 5
8 NC No connect
8 7
9 CNT Remote ON/OFF control terminal. (Power supply ON/OFF control with an external signal. )
10 9
10 TOG GND for CNT and PF signals. (Same as Pin No.12)
12 11
HWS-P

Power fail signal (PF signal) output terminal.


11 PF (As the output voltage drops, or FAN stops and AC input voltage down,“Power Fail”terminal will
output“High” . CN2
12 TOG GND for CNT and PF signals. (Same as Pin No.10)

CN1
1 3 5 7 9 11
2 4 6 8 10 12
CN2
1 3 5 7 9 11
2 4 6 8 10 12

Output voltage detection circuit


300,
Output current signal circuit

Output ON/OFF control cuicuit


Power fail signal generation circuit
Instruction Manual

* Output ON/OFF control circuit and the power fail signal circuit are insulated
with other circuits in the power supply (insulating voltage AC100V).

CN1, CN2 Connector & Housing & Terminal Pin

PART DESCRIPTION PART NAME MANUFACT


PIN HEADER S12B-PHDSS JST
SOCKET HOUSING PHDR-12VS JST
TERMINAL PINS SPHD-002T-P0.5 (AWG28-24) JST
SPHD-001T-P0.5 (AWG26-22)
HAND CRIMPING TOOL YRS-620 (SPHD-002T-P0.5) JST
YC-610R (SPHD-001T-P0.5)
a_HWS_40 ・All specifications are subject to change without notice.
HWS 300, 600

2. Terminal Connection Method


Please pay extra attention to the wiring. Incorrect connection
will damage the power supply.

HWS
● When connecting input and output wiring, and CN1, CN2, ● Remote sensing lines shall be twisted or used with shielded
input AC-Line should be off. wired.
● Input wiring and output wring shall be separated to improve ● Remote ON/OFF control lines shall be twisted or used
noise sensibility. shielded wires. Separate from load line.
● The protective earth (PE) must be connected to the termi- ● Output current of each terminal screw shall be less than 40A
nal or chassis. for HWS300. And shall be less than 60A for HWS600.

HWS300 Panel Side (Common HWS600)


Basic connection (Local sensing) Remote sensing required

Connect“+S”terminal to“+Vm”terminal and Connect“+S”terminal to“+”terminal of load and“-S”

HWS HD
“−S”terminal to“−Vm”terminal . Connect terminal to“-”output terminal of load with wires.
“CNT”terminal to“TOG”terminal with the attached con-
nector.

V.ADJ
V.ADJ A
CN
CN CN1(or CN2)

+
CN1(or CN2)
+

ON
ON

LOAD
1
LOAD

2
2 A
twist or s
B

-
-

B
L L

N N

Attached connector when shipping Connecting circuit with CN1 or CN2 connector

HWS ME
Red Black Yellow
1 3 5 7 9 11 1 3 5 7 9 11
2 4 6 8 10 12 2 4 6 8 10 12

Twisted wire "+" of load

"-" of load

ON/OFF control required PF signal output required


“TOG”terminal is ground for“CNT”terminal. Open collector method shown below shall be used.
“TOG”terminal is ground for“PF”terminal.
V.ADJ

CN
CN1(or CN2)
+

ON
LOAD

V.ADJ 1

CN
CN1(or CN2)
+

ON
2
LOAD

HWS-P
-

PF
2 signal
output
L
-

L
signal
N
ground

Connecting circuit with CN1 or CN2 connector


Connecting circuit with CN1 or CN2 connector 1 3 5 7 9 11
2 4 6 8 10 12
1 3 5 7 9 11
2 4 6 8 10 12
PF signal output

signal ground
Instruction Manual

・All specifications are subject to change without notice. a_HWS_41


HWS 300, 600

3. Functions and Precautions


when the output voltage becomes within 65-80% of rated val-
Input Voltage Range ue caused by either the drop or brownout of the input voltage
HWS

Input voltage range is single phase 85-265VAC (47-63Hz) or or OCP, OVP and OTP function operation. When the built-in
120-330VDC. Input voltage, which is out of specification, may FAN motor of this power supply unit stops, PF signal will turn
cause unit damage. Rated input voltage for safety standard ap- to“H”
. The PF signal is isolated from input and output by a
plication is 100VAC-240VAC (50/60Hz). photo-coupler. It uses the open collector method shown below.

Output Voltage Range PF VCE max: 30V


IC max: 20mA
Output voltage is set to the rated value at shipment. V.ADJ
TOG
trimmer on the front panel side may be used to adjust the out-
put voltage within the range specified.
Output voltage range is within ±20% of rated output voltage
Remote Sensing (+S, -S terminal)
HWS HD

(48V Output Model: -20% to +10%).


To turn the trimmer clockwise, the output voltage will be in- This function compensates voltage drop of wiring from output
creased. Take note when the output voltage is increased ex- terminals to load terminals. Connect“+S”terminal to“+”
cessively, over voltage protection (OVP) function may trigger terminal of load and“-S”terminal to“-”terminal of load with
and output voltage will be shut down. sensing wires. The total line voltage drop (+ side line and -
side line) shall be less than 0.3V. In case that sensing lines
are too long, it is necessary to put an electrolytic capacitor in
Over Voltage Protection (OVP) following 3 places;
The OVP function (inverter shutdown method, manual reset +S
1)across the load terminal, +
type) is provided. OVP function operates within 125-145% of 2)between“+S”terminal and + +
Power + Load
the rated output voltage value (48V type: 115-135%), and the “+”terminal, Supply
-
3)between“‐S”terminal and -
output will be shut down when OVP function triggers. To re-
HWS ME

“‐”terminal. +
-S
set OVP, remove the input of power supply for a few minutes,
and then re-input. Or, use CNT reset (remote ON/OFF: OFF to When the function of remote sensing is not used, connect +S
ON). OVP value is fixed and not to be adjusted externally. terminal to +Vm terminal, and ‒S terminal to ‒Vm terminal by
Never apply more than rated output voltage to output terminal, the attachment connector.
which may lead damage. In the case of inductive load, use de- If remote sensing terminals are opened, the stability and the
coupling diode at output line. accuracy of the output deteriorated. Therefore, terminal +S, -S
must be connected.

Over Current Protection (OCP)


The OCP function is provided. OCP characteristic is constant
Remote ON/OFF Control
current limiting, (less than 5V output model: with Hiccup op- Remote ON/OFF control is provided.
eration) automatic recovery. OCP function operates when the Using this function, output on/off is allowed to control without
HWS-P

output current exceeds 105% (24V output model: 119%) of input voltage on/off. The output is turned to ON when TOG
maximum DC output current specification. The output will be and CNT terminals are shorted, and the output is turned to
automatically recovered when the overload condition is can- OFF when these terminals are opened. When the function is
celed. Never operate the unit under over current or shorted not used, connect TOG and CNT terminals. The standards for
conditions for more than 30 seconds, which may lead damage. this function are as follows.“TOG”terminal is return for“CNT”
OCP setting is fixed and not to be adjusted externally. terminal.
(1) TTL compatible. The maximum input voltage to CNT ter-
minal is 12V, and the maximum allowable reverse volt-
Over Temperature Protection (OTP) age is -1V. The sink current for CNT terminal is 3.5mA.
Instruction Manual

The OTP function (manual reset type) is provided. When ambi- (2) A switch and relay or a transistor can be used as ON/
ent or internal temperature rises abnormally, OTP function op- OFF switch.
erates and output will be shut down. After shut down, remove (3) Remote ON/OFF control circuit is isolated from the input
the input and cool it down to reset OTP. and output by a photo-coupler and can be controlled
Then re-input. regardless of the output potential (+ or -). Connect TOG
terminal to ground of control signal.

Low Output Detection Circuit (PF)


Low output voltage detection circuit is provided. Power Fail (PF)
signal will turn“High”level to indicate the abnormal status

a_HWS_42 ・All specifications are subject to change without notice.


HWS 300, 600
The mode of control Method
(A) Method
(B)
Power Supply Power Supply Output Power
(W)
=
(Vo + Vf)x Io
CNT Level for TOG Terminal Output Built-in Fan +S +S
+Vm +Vm Io
Short or L (0V - 0.8V) ON Rotate
Load Vo + Vf Vo Load
Open or H (2.4V - 12V) OFF Stop -Vm -Vm
PC COM
-S -S

HWS
Sink Current:3.5mA
PC COM +S +S
CNT +Vm +Vm
Relay,Transistor
TTL,etc.
Vo + Vf
TOG
-Vm -Vm
-S -S

Output Ripple & Noise Isolation Test


The standard specification for maximum ripple value is measured Isolation resistance between output and (chassis) shall be
specified measurement circuit (JEITA-RC9131A). When load more than 100MΩat 500VDC and between output and CNT・PF
lines are longer, ripple becomes larger. In this case, electrolytic shall be more than 10MΩ at 100VDC. For safety operation,
capacitor, film capacitor, etc. might be necessary to use across voltage setting of DC isolation tester must be done before the
the load terminal. The output ripple cannot be measured accu- test. Ensure that it is fully discharged after the test.

HWS HD
rately if the probe ground lead of oscilloscope is too long. Output-FG (chassis) : Output-CNT · PF:
500VDC 100MΩ or more 100VDC 10MΩ or more
+ +S +S
Power AC
(L) +Vm AC
(L) +Vm
Load + + Isolation
Supply AC
(N) AC
(N)
- - Tester
- R:50Ω -Vm -Vm
C:4700pF
Coaxial Cable -S -S
Oscillo
1.5m 50Ω R PC PC
scorp
COM COM
C 100MHz PV PV
Isolation CNT CNT
Tester TOG TOG

Series Operation PF PF

For series operation, both method (A) and (B) are possible.
There might be a step in the output rise waveform during series
Withstand Voltage
operation. This series is designed to withstand 3.0kVAC between input

HWS ME
and output, 2.5kVAC between input and (chassis), 500VAC
Method
(A) Method
(B)
Power Supply Power Supply between output and (chassis), and 100VAC between output
+S +S
+Vm +Vm and CNT・PF terminal each for 1 minute. When testing with-
Load Load stand voltage, set current limit of withstand voltage test equip-
-Vm -Vm
-S -S ment at 20mA.
+S +S
+Vm +Vm (Output- (chassis) and Output-Control: 100mA).
Load The applied voltage must be gradually increased from zero
-Vm -Vm
-S -S to testing value and then gradually decreased for shut down.
When timer is used, the power supply may be damaged by high
impulse voltage at timer switch on and off. Connect input and
Parallel Operation
output as follows.
Current balancing function is provided. Both operations mode Input-Output (dotted line): 3.0kVAC 1min. (20mA)

HWS-P
Input- (chassis) (solid line): 2.5kVAC 1min. (20mA)
(A) and (B) are possible.
+S
AC
(L) +Vm
(A) To Increase the Output Current AC
(N)
+
-
Correct PC to PC terminal and COM to COM terminal, the -Vm
-S
current balancing function activates and output current of PC
COM
each power supply is equivalently supplied to load. Wires PV
CNT
to PC terminals, COM terminals shall be as short as pos- Withstand TOG
Voltage PF
sible and same length and twisted. Tester

1. Adjust the output voltage of each power supply to be Output - (chassis) : Output - CNT· PF:
500VAC 1min. (100mA) 100VAC 1min. (100mA)
same value within 1% or 100mV whichever is smaller. +S +S
Instruction Manual

+Vm +Vm
2. Use same length and type of wires for all load lines. AC
(L)
+
AC
(L)
+
AC
(N) AC
(N)
- -
3. Use the power supply within the rated output current for -Vm -Vm
all paralleled models. -S
PC
-S
PC Withstand
Voltage
4. Parallel operation is possible up to 5 units. COM
PV
COM
PV Tester
Withstand CNT CNT
(B) To Use as a Backup Power Supply Voltage TOG TOG
Tester PF PF
1. Adjust the output voltage of each power supply to be
same value.
2. Set power supply output voltage higher by the forward *This product have monolithic ceramic capacitor in secondary
circuit to frame ground.
voltage drop of diode.
Some of the withstand voltage tester may generate high volt-
3. Use within the specifications for output voltage and out-
age at the matching with monolithic ceramic capacitor and may
put current. cause the unit damage.
・All specifications are subject to change without notice. a_HWS_43
HWS 300, 600
So, please check the waveform of test voltage. Note 1. Regarding output voltage adjustment below 20%,
please consult our sales.
Note 2. For 48V output model only, spaces below must be fol-
Output Voltage External Control(PV) lowed. Limit output voltage variation range at 20%-
110%.
Output voltage external control function is available as option
HWS

At PV voltage variation 1V-5.5V.


with model name followed by“/PV”. Output voltage can be
varied by applying an external voltage (1‒6V) to“PV”terminal
and“COM”terminal. Note if an external voltage is not applied,
there will be no output. And if the below connection method is
Output Peak Current
attempted with the standard models internal components could For 24V output model, please meet the following condition. Re-
be damaged. Please consider the following characteristics. duce peak current value according to output derating as section
Connection method Power Supply 5-1.
+S Input Voltage range: AC180V-265V
+Vm
Continuous Peak output time ( ): Within 10 seconds
Load Peak output current ( ): Within the rated peak output current
Average DC output current ( ): Within the rated output current
-Vm
-S
HWS HD

COM
External voltage
PV Duty:up to 35(%)
    
Output Voltage Linearity Duty =  x 100 (%)

120% : Peak output current(A)


110%
Output Voltage

:Rated output current (A)


Nominal
Output :Average output current (A)
Voltage
: Peak current pulse width (sec)
: Period (sec)

20%

0 1V 5V 5.5V 6V
PV voltage (Nominal Input Voltage)
Output Voltage Derating
HWS ME

120%
110%
Output Voltage

Nominal
Output
Voltage

20%

0 83%90% 100%
Load Current

4. Mounting Directions

Output Derating according to the Mounting Directions Output Derating


HWS-P

Recommended standard mounting method is (A). Method (B) is 120

also possible. Refer to the derating below. 100


Load(%)

80
Mounting A, B
HWS300 60

(A)Standard (B) (C)Inhibit (D)Inhibit 40


Mounting
20

0
-10 0 10 20 30 40 50 60 70 80

Ambient Temperature
(℃)
Instruction Manual

HWS600
Load(%)
(A)Standard (B) (C)Inhibit (D)Inhibit Ta(℃)
Mounting Mounting(A) Mounting(B)
-10 to +50 100
+70 50

a_HWS_44 ・All specifications are subject to change without notice.


HWS 300, 600
Mounting Method More than50mm More than 50mm

(1) Forced air cooling type power supply.


This power supply has ventilating holes on the front and
back side panels. Keep these two areas freely as much as
possible. Fan Top
(2) The maximum allowable penetration is 6mm. Air flow

HWS
Incomplete thread of mounting screw should not be
penetrated. Back Side Front Side
(3) Recommended torque for mounting screw:
M4 screw: 1.27 N · m (13.0kgf · cm)

5. Wiring Method
(1) The output load line and input line shall be separated to Fig.1. 
improve noise sensitivity. Note 4. For AWG#28, #26, #24, use UL1007 type. For AWG
(2) The sensing lines shall be twisted and separated from the #22, use UL1061 type.
output lines for remote sensing. Fig.1
(3) Use all lines as thick and short as possible to make lower
impedance.
(4) Attaching a capacitor to the load terminals can eliminate
noise.
(5) For safety and EMI considerations, connect terminal to the

HWS HD
Good
mounting set ground terminal.
(6) Recommended torque for the terminal; Fig.2: Examples of defective crimping
HWS600 Output terminal (M5 screw): 2.50 N · m (25.5kgf ·
cm)
HWS300 Input, Output terminal & HWS600 Input terminal (M4
screw): 1.27 N · m (13.0kgf · cm) Wire conductor protruding Wire conductor protruding Wire conductor
length is long. length is short. comes off.
Circuit HWS300, 600
Protector Noise Filter
AC(L)
AC(L) +
AC(L) AC(L) Load
Wire barrel bites wire Wire insulation is not
AC(N)
insulation. crimped sufficiently.
AC(N) −
AC(N) AC(N)

Check of crimping appearance visually for correct crimping as


referring to above Fig.2
Chassis Check the tensile strength at crimped part when operation fin-
ishes.
[The PHD connector manufacture method ]
This product is using SPHD-001T-P0.5 or SPHD-002T-0.5 con- Table of tensile strength at crimped part.
nector made from JAPAN SOLDERLESS TERMINAL MFG CO SPHD-001T-P0.5

HWS ME
LTD.
Regarding to manufacture of a connector, it becomes the regula- Wire size Requirement N min. Actual value N
tion as following. UL1007 AWG#26 20 39.2 - 45.1
UL1007 AWG#24 30 68.6 - 74.5
a). Appricable Wire and Crimping tool UL1007 AWG#22 40 92.1 - 96.0
Wire size is AWG#26-AWG#22 and insulation outer dia is φ1.0-
φ1.5mm.
Appreciable wire per barrel size is UL1007 (standard wire) and SPHD-002T-P0.5
its equivalent standard wire can be used.
Regarding the AWG#22, use UL1061 or its equivalent standard Wire size Requirement N min. Actual value N
wire, because wire insulation outer diameter of UL1061 is samll. UL1007 AWG#28 15 27.0 - 34.3
Crimping tool is as below. UL1007 AWG#26 20 44.1 - 48.0
Crimping tool Crimping applicator Dies UL1007 AWG#24 30 66.6 - 71.5
AP-K2 or AP-KS MKS-LS-10 or MKS-L-10 SPHD-001-05/SPHD-002-05
c). Inserting contact into housing
b). Crimping Operation Inserting crimped contact into housing
The reference value of wire strip is 2.3mm. As wire strip length (1) Do not apply any pulling force to crimped part, and insert

HWS-P
differs depending on type of wire and crimping method, decide contact parallel to housing
the best wire strip length considering processing condition. When (2) Insert contact into housing without stopping to innermost
wire is stripped, do not damage or cut off wire conductores. (3) Check secure locking per each insertion by pulling wire softly
Table of crimp height in order to check that contact does not come off housing. Be-
sides, check whether there is the backlash in the direction of
SPHD-001T-P0.5 insertion axis.
Wire Insulation O.D (mm) Crimp height (mm) Defect example of slation insertion
Cover of contacting part
Type Size Conductor part Insulation part Cover of contacting part

UL1007 AWG #26 1.3 0.60 - 0.70 1.7


Housing
UL1007 AWG #24 1.5 0.65 - 0.75 1.8
Contact lnsert with slanting
UL1061 AWG #22 1.4 0.70 - 0.80 1.8
d). Mating and Unmating Connector
Instruction Manual

SPHD-002T-P0.5 (1) Inserting connector


Wire Insulation O.D (mm) Crimp height (mm) Hold receptacle housing securely and insert into header
straight against to header post until click sounds.
Type Size Conductor part Insulation part (2) Unmating connector
UL1007 AWG #28 1.2 0.55 - 0.60 1.6 Hold all wires securely and fix receptacle housing by fingers
UL1007 AWG #26 1.3 0.60 - 0.65 1.7 so as to pry, and then, withdraw it on the mating axis.
Fix receptacle housing Hold all wires
UL1007 AWG #24 1.5 0.62 - 0.67 1.8
Note 1. Crimp height at wire barrel should be set to pre-deter-
mined dimensions.
Note 2. Adjust crimp height at wire insulation barrel to the extent Header
that wire insulation is slightly pressed, and set it so that e). Routing of Wire
crimping is not excessivery. Routing wire so as not to apply external force to connector ex-
Note 3. Crimping condition at wire insulation barrel is as below cept force to such an extent that wire slightly buckles, consider-
ing an enough length to route and fixing of wire.

・All specifications are subject to change without notice. a_HWS_45


HWS 300, 600
6. External Fuse Rating
Refer to the following fuse rating when selecting the external rent (RMS.) values under the actual load condition.
fuses that are to be used on input line. Surge current flows
when line turns on. Use slow-blow or time-lag type fuse, not HWS300 : 10A
fast-blow fuse. Fuse rating is specified by in-rush current value HWS600 : 15A
at line turn-on. Do not select the fuse according to input cur-
HWS

7. Fan life expectancy


The Fan-life has limitation. Therefore, periodic maintenance by Measurement point of fan exhaust temperature
exchanging the life-expired fan is required for the power supply. Measuring point
The following figure shows the life of fan.
Air Flow
Life expectancy (year)

P.S.

50mm
The difference between the intake temperature and the exhaust
temperature of the power supply at Io=100% :
Fan exhaust temperature (℃)
HWS300: 4℃
HWS600: 8℃
HWS HD

8. Before concluding that the unit is at fault…


Before concluding that the unit is at fault, make the following something irregulars or etc?
checks. If FAN stops, the PF signal turn“High”level and OTP
(1) Check if the rated input voltage is connected. might be activated.
(2) Check if the wiring of input and output is correct. (8) Power supply has ventilating holes on the front and back
(3) Check if the I/O terminal connection is properly tighten by panels. Check if there is any irregulars or dust, etc.
regulated torque. (9) Is the chassis of power supply hot abnormally? The output
(4) Check if the wire thickness is enough. is shut down by OTP operation.
(5) Check if the output voltage control (V.adj) is properly Please re-input after the unit to cool down sufficiently.
adjusted. OVP might be trigged and output is shut down. (10) Check if the output current and output wattage does not
(6) If use function of the Remote ON/OFF control, check if the exceed specification.
Remote ON/OFF control connector is not opened. (11) Audible noise can be heard when input voltage waveform
If in open condition, power supply will not output. is not sinusoidal.
(7) Check if the built-in FAN is not stopped. Is FAN stopped by (12) Audible noise can be heard during dynamic load operation.

9. Range of free warranty


HWS ME

This product is warranted for a period of 5 years from the date (3) Installation method : Standard installation. However, the
of shipment. As for the breakdown under a normal use during maximum rating is within the output derating.
free warrantee term, repair is at free of charge. However, the
built-in FAN motor replacement is charged. Following cases are not covered by warranty.
Please contact to our sales office for FAN replacement. (1) Improper usage like dropping products, applying shock and
defects from operation exceeding specification of the units.
Conditions of usage at the free of charge warrantee are as (2) Defects resulting from natural disaster (fire, flood).
follows. (3) Unauthorized modifications or repair by the buyers defects
(1) Average operating temperature (ambient temperature of the not cause by TDK-Lambda.
power supply unit) is under 40ºC
(2) Average load factor is 80% or less.

10. Option
Fan unit for replacement
We have prepared an optional fan unit for replacement.
HWS-P

Name of fan unit for replacement Applicable models Appearance Pin assignments Price

Housing = PAP-03-V-S (J.S.T.)


Contact = SPHD-001T-P0.5 or
PSHD-002T-P0.5(J.S.T.)
HWS300 Pin No. Description
300-FAN-01 (of standard 1 Power supply Open
specifications) 2 Fan alarm
3 GND
Length of fan harness = 55 ± 10mm
Wind direction
Instruction Manual

Housing = PAP-03-V-S(J.S.T.)
Contact = SPHD-001T-P0.5 or
PSHD-002T-P0.5(J.S.T.)
HWS600
Pin No. Description
600-FAN-01 (of standard Open
1 Power supply
specifications)
2 Fan alarm
3 GND
Length of fan harness = 70 ±10mm
Wind direction

Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following.
*1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc.
*2. Shut down the input before starting the replacement operation.
*3. Check that there are no loose parts in connectors or harness tucking, etc.
*4. Safety standards (UL, CE, etc.) are not applicable.
a_HWS_46 ・All specifications are subject to change without notice.
HWS 1000

+:66HULHV,QVWUXFWLRQ0DQXDO

BEFORE USING THE POWER SUPPLY UNIT

HWS
Be sure to read the following precautions thoroughly before us- ● The unit might be broken down by accident or unexpected
ing this power supply unit. situation. For application equipment, which requires very high
Pay attention to all warnings and cautions before using the unit. reliability (nuclear related equipment, traffic control equip-
Incorrect usage could lead to an electric shock, damage to the ment, medical equipment, etc.), please provide fail safety
unit or a fire hazard. function in the equipment.
● Do not make an improper wiring to input and output terminals.
WARNING It may cause damage.
● Do not use in environment such as strong electromagnetic
● Do not make unauthorized changes to power supply unit, oth- field, erosive gas etc, or any environment where conductive
erwise you may have electric shock and void your warranty. foreign substance may enter.
● Do not touch the internal components; they may have high volt- ● Do not operate and store this unit at the condition of conden-
age or high temperature. You may get electric shock or burned. sation. In such case, waterproof treatment is necessary.
● When the unit is operating, keep your hands and face away ● Do not operate this unit after it falls down.
from it; an accident may injure you. ● The output voltage of this power supply unit is considered to

HWS HD
● Do not use unit under unusual condition such as emission of be a hazardous energy level (The voltage is 2V or more and
smoke or abnormal smell and sound etc. It might cause fire the electric power is 240VA or more), prevention from direct
and electric shock. contact with voltage output is highly necessary. While install-
In such case, please contact us; do not repair by yourself, as ing or servicing this power supply unit, avoid dropping tools
it is dangerous for the user. by mistake or direct contact with voltage output. This might
● Do not drop or insert anything into unit. It might cause failure cause an electrical shock.
and fire, when using the unit under such condition. While repairing this power supply unit, the AC input power
● Do not operate these units at the condition of condensation. must be switch off and the I/O terminal voltage should be
It may cause fire and electric shock. less than the safety level.
● Power supplies with an output voltage of 48Vdc or less must
be earthed in the end use equipment to maintain SELV. If the CAUTION of IEC/EN/UL60601-1 for HWS1000/ME
outputs are not earthed, they must be considered hazardous
and must not be made user accessible. CAUTION
● Power supplies with an output voltage of 60Vdc are con-
sidered to be non-SELV. As a result of this, the output must ●These products are designed for continuous operation within an

HWS ME
be guarded or a deflector fitted during installation to avoid a overall enclosure, and must be mounted such that access to the
SERVICE ENGINEER making inadvertent contact with the mains terminals is restricted. See Clause 16, IEC/EN/UL60601-
output terminals, or dropping a tool onto them. The output of 1.
this product must not be connected to a SELV circuit. ●These products are NOT suitable for use in the presence of
flammable anaesthetic mixtures with air or with oxygen or
Note : CE MARKING with nitrous oxide.
●Connect only apparatus complying with IEC/EN/UL60601-1
● CE Marking when applied to a product covered by this hand- to the signal ports.
book indicates compliance with the low voltage directive ●Except for permanently installed equipment as defined in
(2006/95/EC) in that it complies with EN60950-1. Clause 57.6 of IEC/EN/UL60601-1 the overall equipment
in which these products are installed must have double pole
fusing on the input mains supply. The products themselves
CAUTION have single pole fusing in the live line.
●These products provide basic insulation only between mains
● This power supply is primarily designed and manufactured to and output, with reference to IEC/EN/UL60601-1.Sure to add
use and enclose in other equipment. supplemental insulation to input or output in the equipment.

HWS-P
● This power supply unit has a built-in fan for air-cooling. Do ●Reference should be made to local regulations concerning the
not block air intake and exhaust. It might cause fire. disposal of these products at the end of their useful life.
● Input voltage, output current, output power, ambient tempera- ●The maximum normal leakage current of this product is 500
ture and ambient humidity should be used within specifica- microamperes for IEC/EN/UL60601-1. When using it as a
tions, otherwise the unit will be damaged. patient care equipment, all outer surfaces of the equipment
shall be constructed of nonconductive material. See Clause
19.5DV.2 of UL60601-1.
●These products have not been assessed to IEC/EN60601-1-2
(EMC) but EMC test data is available from TDK-Lambda.

1. Terminal Explanation
Instruction Manual

Please pay extra attention to the wiring. Incorrect connec- ● The protective earth (PE) must be connected to the instru-
tion will damage the power supply. ment chassis and the chassis of this power supply unit.
● Remote sensing lines shall be twisted or use the shielded wire.
● When connecting input and output wiring, input AC-Line
● Remote ON/OFF control lines shall be twisted or use the
should be off.
shielded wire.
● Input wiring and output wiring shall be separated, otherwise
noise susceptibility of power supply unit will be weak.

・All specifications are subject to change without notice. a_HWS_47


HWS 1000
Front Panel Explanation ① +: + Output terminal
1 2 ② −: − Output terminal
③ ON: Output (Power On) indication green LED (The indicator turns on when the
3 NAMEPLATE
power supply output is in normal operating condition.)
4 ④ V.ADJ: Output voltage adjust trimmer (The output voltage rises when trimmer is
9
HWS

turned clockwise.)
5
⑤ CN01: Remote sensing, ON/OFF control signal, Current balance signal,
7

⑥ CN02: Output voltage external control signal and Power fail signal output connector.
6 8
⑦ N: AC input terminal N : Neutral line
⑧ L: AC input terminal L : Live Line (Fuse in line)
⑨ FG: Function Ground terminal (Frame ground)

CN01, CN02 Connector pin configuration and function


CN01, CN02 pin configuration and function are the same.
They are connected to each other in this power supply unit.
When the pin of CN01 side is shorted the same function pins of CN02 side are shorted.
Please note that the function cannot be separately set with CN01 and CN02.
HWS HD

Pin No. Configuration Function


Connected to +Output terminal in this power supply unit.
1 +V
(+V terminal can not supply load current.)

Remote sensing terminal for +Output


2 +S (For remote sensing function, which compensates for line drop between power supply terminals and
load terminals. Connect to +V terminal when remote sensing function is unnecessary.)

Connected to -Output terminal in this power supply unit.


3 -V
(-V terminal can not supply load current.)
2 1
4 3 Remote sensing terminal for -0utput
6 5 4 -S (For remote sensing function, which compensates for line drop between power supply terminals and
8 7 load terminals. Connect to -V terminal when remote sensing function is unnecessary.)
10 9
12 11 Current balance terminal
5 PC
(For output current balancing in parallel operation.)
CN01
COM
HWS ME

6 Ground for PC and PV signal.


2 1
4 Output voltage external control terminal
3
6 5 7 PV (For power supply output voltage control with an external voltage. Connect it with the terminal REF
8 7 when PV function is unnecessary.)
10 9
12 11 Reference voltage terminal for Output voltage control
8 REF
(REF and PV are connected when shipping.)
CN02
Remote ON/OFF control terminal
9 CNT
(When the CNT is pulled to TTL low, the power supply turns on.)
10 TOG Ground for CNT and PF signal.
Power fail signal output terminal.
11 PF (As the output voltage drops, FAN stops and AC input voltage down, open collector output,
“Power Fail”signal will output“High” .)
12 TOG Ground for CNT and PF signal.

CN01,CN02 are connected in this power supply unit as follows.


HWS-P

CN01
1 3 5 7 9 11
2 4 6 8 10 12

CN02 1 3 5 7 9 11
2 4 6 8 10 12

Output voltage
Instruction Manual

detection circuit

Output current
signal circuit

Reference voltage
generation circuit

Output ON/OFF
Control circuit

Power fail signal


generation circuit

※Output ON/OFF control circuit and the Power fail signal circuit are insulated
with other circuits in the power supply. (Insulating voltage AC100V)

a_HWS_48 ・All specifications are subject to change without notice.


HWS 1000
Basic Connection (Local sensing) Remote sensing required
① Connect“+S”terminal to“+V”terminal and“-S”terminal to ① Connect“+S”terminal to“+”terminal of load with sensing
“-V”terminal with sensing wires. wire.
② Connect“CNT”terminal to“TOG”terminal with wire. ② Connect“-S”terminal to“-”terminal of load with sensing
③ Connect“PV”terminal to“REF”terminal with wire. wires.

HWS
※ Please use attachment connector for each connection. ③ Connect“CNT”terminal to“TOG”terminal with wire.
※ In the following cases, the output is shut down. ④ Connect“PV”terminal to“REF”terminal with wire.
When CNT and TOG is opened. ※ The accuracy of the output voltage will deteriorate when the
When PV and REF is opened. sensing terminals are opened.
※ In the following cases, the output is shut down.
When CNT and TOG is opened.
When PV and REF is opened.
M8 Bolts and nuts for
connecting to the load M8 Bolts and nuts for
+ Load ー line. connecting to the load
(These are not attached + Load ー line.
to the product.) (These are not attached
to the product.)

NAME PLATE

HWS HD
NAME PLATE

HWS ME
Connector : (JST) S12B-PHDSS
Connector : (JST) S12B-PHDSS
Remove standard attached connector, and use
Attached connector when shipping the harness made by the customer.
・Housing : (JST) PHDR-12VS
・Housing : (JST) PHDR-12VS
・Contact : (JST) SPHD-001T-P0.5
・Contact : (JST) SPHD-001T-P0.5 2−”+”of load, 4−”-”of load should be
1−2, 3−4, 7−8, 9−10 are shorted. connected.
7−8, 9−10:should be shorted
*Please use wire for contact and crimping
tool specified by maker.

Attached connector when shipping Connecting circuit with CN01 or CN02 connector
Red Black Brown Yellow
1 3 5 7 9 11 1 3 5 7 9 11

HWS-P
2 4 6 8 10 12 2 4 6 8 10 12

Twist wire “+”of load

“-”of load
Instruction Manual

・All specifications are subject to change without notice. a_HWS_49


HWS 1000
Remote ON/OFF control required PF signal output required
① Remove standard attached connector, and use the harness ① PF signal is an open collector output, therefore PF signal
made by the customer and connect external signal to be- outputs is shown in circuit below.
tween CNT and TOG terminal. ②“TOG”terminal is ground for“PF”terminal.
②“TOG”terminal is ground for“CNT”terminal.
HWS

In case this function is not used, please short between CNT


and TOG terminal.

M8 Bolts and nuts for M8 Bolts and nuts for


connecting to the load line
connecting to the load line + Load ー
+ Load ー (These are not attached to (These are not attached to
the product.) the product.)

NAMEPLATE
NAMEPLATE
HWS HD

Connector : (JST) S12B-PHDSS Connector : (JST) S12B-PHDSS

Remove standard attached connector, and Remove standard attached connector, and use
use the harness made by the customer. the harness made by the customer.
・Housing : (JST) PHDR-12VS ・Housing : (JST) PHDR-12VS
・Contact : (JST) SPHD-001T-P0.5 ・Contact : (JST) SPHD-001T-P0.5
1−2, 3−4, 7−8:should be shorted 1−2, 3−4, 7−8, 9−10:should be shorted.
9:CNT 11:PF
 Should be connected to ON/OFF control signal.   Should be connected to PF signal output
10:TOG 12:TOG
HWS ME

 Should be connected to Signal Ground.   Should be connected to Signal Ground.


*Please use wire for contact and crimping *Please use wire for contact and crimping tool
tool specified by maker. specified by maker.

Connecting circuit with CN01 or CN02 connector Connecting circuit with CN01 or CN02 connector

1 3 5 7 9 11 1 3 5 7 9 11
2 4 6 8 10 12 2 4 6 8 10 12

ON

PF signal output
HWS-P

To signal ground
Instruction Manual

a_HWS_50 ・All specifications are subject to change without notice.


HWS 1000

2. Functions and Precautions


When the Built-in Fan Motor of this power supply unit
Input Voltage Range stops, PF signal will turn to“H”and the output power will
Input voltage range is single phase 85−265VAC (47− shut down. The Built-in Fan Motor is a component with

HWS
63Hz). Input voltage, which is out of specification, may lifetime. We recommend a periodic replacement. Please
cause unit damage. Rated input voltage range fix dur- contact our sales office. Replacement is at customer’s ex-
ing safety standard application is from100V to 240VAC penses.
(50/60Hz).
While applying input voltage from 85VAC to 90VAC, out- PF
put load current derating is required. Vce max:30V
Ic max:20mA
TOG
Output Voltage Range
Output voltage is set to the rated value at shipping. V.ADJ
trimmer on the front panel side is use to adjust the output
voltage within the range specified. Output voltage trim- Remote Sensing (+S, -S terminal)
ming range is within -20%−+20% of the rated output Remote sensing function is provided to compensate for
voltage (48V, 60V model: -20%−+10%). Turn the trimmer voltage drop across the wiring from the power supply out-
clockwise to increase output voltage. Take note when the put terminals to the load input terminals. Connect“+S”

HWS HD
output voltage is increased excessively over voltage pro- terminal to“+”terminal of the load and“-S”terminal to“-”
tection (OVP) function may trigger and output voltage will terminal of the load with sensing wires. The total line volt-
shut down. age drop (+ side line and - side line) shall be less than 0.3V.
Use the output power of the power supply below the rated In case that sensing line is too long, it is necessary to put
output power value when you raise the output voltage. an electrolytic capacitor across the load terminals.
Please take note that the electrolytic capacitor has gener-
ation of heat etc. done by the ripple current depending on
Over Voltage Protection (OVP) connected load. Therefore, the electrolytic capacitor must
The OVP function (Inverter shut down method, manual re- have a ripple current allowance higher than the output
set type) is provided. OVP function operates within 125- ripple current. If CN01 (or CN02) is in use, terminal +S, -S
145% of the rated DC output voltage value (3-7V model: for CN02 (or CN01) must be in open condition.
125-140%, 36V model: 125-138%, 48V, 60V mod-
el: 115-125%), and the output will be shut down when +S
OVP function triggers. When OVP function operates, the
+ +
input power is cut off for a few minutes, and then power is

HWS ME
re-input or remote ON/OFF control signal shall be input for
recovery of the output. OVP value is fixed and can not be − −
adjusted.
−S

Over Current Protection (OCP) When the function of remote sensing is not in used, con-
The OCP function (Constant current limiting, Time delay nect +S terminal to +V terminal, and -S terminal to -V ter-
shutdown type) is provided. OCP function operates when minal by the attachment connector.
the output current exceeds 105% of maximum DC output If remote sensing terminals are opened, the stability and
current specification and the over current or short circuit the accuracy of the output deteriorate. Therefore, terminal
condition continues 5-second or more, the output will be +S, -S must be connected.
shut down. When the OCP is triggered, the input power
is cut off for a few minutes, and then power is re-input or
remote ON/OFF control signal should be input for recovery Remote ON/OFF Control
of the output. The OCP setting is fixed and not to be ad- Remote ON/OFF control is provided. Output can be re-

HWS-P
justed externally. motely switch ON and OFF by using CNT terminal and
TOG terminal even though input is connected. The out-
put is turned to ON when TOG and CNT terminals are
Over Temperature Protection (OTP) shorted and output is turned to OFF when these terminals
Over temperature protection function (manual reset type) are opened. When the function is not used, connect TOG
is provided. When ambient or internal temperature rises and CNT terminals with short piece. The standards for
abnormally, OTP will shut down the output. When OTP is this function are as follows.“TOG”terminal is ground for
triggered, input power is cut off and allow sufficient cooling “CNT”terminal.
to reset the OTP function. Then power is re-input or remote
ON/OFF control signal should be input for recovery of the Sink current:3.5mA
output. CNT
Instruction Manual

Relay
Low Output Detection Circuit (PF) Transistor
Low output voltage detection circuit is provided. Power TOG TTL,
Fail signal (PF signal) will output when output voltage de- and etc.
crease by either the drop or brown out of the input voltage
or OCP, OVP and OTP function operation. PF signal will The Mode of control
turn“High”level to indicate the abnormal status of the
CNT Level for TOG Terminal Output Built-in Fan Motor
power supply when the output voltage decrease to 80%
of the output voltage setting value. However, there is a Short or L(0−0.8V) ON Rotate
possibility that PF signal may not output during parallel op- Open or H(2.4−12V) OFF Stop
eration. The PF signal circuit is insulated from the power
supply input and output circuit and it is an open collector.
TOG terminal is ground for PF terminal.

・All specifications are subject to change without notice. a_HWS_51


HWS 1000
1)TTL compatible. The maximum input voltage to CNT termi- supplied to load. Wires to PC terminals shall be as
nal is 12V, and the maximum allowable reverse voltage is short as possible, same length and twisted.
-1V. The sink current of CNT terminal is 3.5mA. There is a possibility that output could be unstable
2)Output ON/OFF control can be enable by a switch, relay or caused by external noise. For this case, disconnect
a transistor ON/OFF. When CNT terminal−TOG terminal is COM terminal and connect -S terminal from parallel
shorted power supply is turn ON, and when CNT terminal− power supply to a single point on the load. Please re-
HWS

TOG terminal is opened power supply is turn OFF.   fer connection Method (A)-2.
1)Adjust the output voltage of each power supply to
3)Remote ON/OFF control circuit is isolated from the input
be same value within 1% or 100mV, whichever is
and output circuit of power supply.
smaller.
It is possible to use it regardless of the positive and negative
2)Use same length and type of wires for all load
of the power supply output. lines.
Please be aware that if CNT terminal and TOG terminal is 3)Maximum value of output current in parallel is up
short and input voltage is gradually increase, this will trig- to 80% of all paralleled models. The purpose of
ger the low output voltage detector protection circuit and the current balancing function is the static power-
will result to output voltage shut down. up. Therefore the output voltage might decrease
When the low output voltage detector protection circuit is according to the condition of dynamic load. There
triggered, the input power is cut off for a few minutes, and might be a step in the rise waveform during paral-
then power is re-input or remote ON/OFF control signal lel operation.
should be input for recovery of the output. 4)Up to 5 units can be connected in parallel.
HWS HD

Output Ripple & Noise (B)To Use as a Backup Power Supply


Maximum ripple & noise value in specifications is mea- 1)Set power supply output voltage higher by the for-
sured according to measurement circuit specified by JEI- ward voltage drop of diode.
TA-RC9131A. When Load lines are longer, ripple & noise 2)Adjust the output voltage of each power supply to
becomes larger. In this case, electrolytic capacitor, film be same value.
capacitor, etc. might be necessary to use across the load 3)Use within the specifications for output voltage and
terminal. The output ripple & noise cannot be measured output power.
accurately if the probe ground lead of oscilloscope is too Method (A)-1 Method (A)-2
long. Power Supply Power Supply
+S +S
150mm
Load Load

+S PC COM -S PC COM -S

PC COM +S PC COM +S

HWS ME

Load
Power Supply Unit
C2C3 -S -S

−S
Co-axial cable Oscillo- Method (B)
Output Power(W)=(Vo+Vf)×Io
1.5m 50Ω R Scope Power Supply Vf Io
+S

C1 Bandwidth Vo+Vf Vo Load


100MHz
R : 50Ω -S
C1:4700pF Vf
+S
C2:100uF
C3:0.47uF Vo+Vf

-S
Series Operation
For series operation, either method (A) or (B) is possible.
There might be a step in the rise waveform during series Isolation Test
HWS-P

operation. Isolation resistance between output and FG (chassis) shall


be more than 100MΩ at 500VDC and between output and
Method(A) Method(B)
CNT・PF shall be more than 10MΩ at 100VDC. For safety
+ + + operation, voltage setting of DC isolation tester must be
Power supply Power supply Load
− −
done before the test. Ensure that it is fully discharged after


Load
the test.

+ + +
Load Output − FG (chassis) Output − CNT・PF
Power supply Power supply
500VDC 100MΩ or more 100VDC 10MΩ
− − − CNT TOG PF or more CNT TOG PF
(Note1) PC PC
+S +S
+ Isolation +
(Note1) Please connect a diode for by-pass when using method − tester −
Instruction Manual

(A) of the series operation. −S −S

Please use the diode with rated forward current is equal


FG FG
or more than load current and that the rated maximum Isolation AC(L)
AC(L)
tester
AC(N) AC(N)
reverse voltage is higher than output voltage for each
power supply. Withstand Voltage
This series is designed to withstand 3.0kVAC between
Parallel Operation input and output, 2.0kVAC between input and FG (chas-
Current balancing function is provided. Either of operations sis), 500VAC (60V model : 651VAC) between output and
mode (A) or (B) is possible. FG (chassis), and 100VAC between output and CNT・PF
(A)To Increase the Output Current terminal each for 1 minute. When testing withstand volt-
Current balancing function activates by connecting age, set current limit of withstand voltage test equipment
PC-to-PC terminal and COM-to-COM terminal, and at 20mA.
output current of each power supply is equivalently (Output-FG (chassis) : 300mA (60V model : 390mA), Out
a_HWS_52 ・All specifications are subject to change without notice.
HWS 1000
put- CNT・PF : 100mA). Note: Only as for the model of 3V output, the output volt-
The applied voltage must be gradually increased from zero age is used from 30% to 120% at the PV voltage is from
to testing value and then gradually decreased for shut 1.5V to 6.0V
down. When timer is used, the power supply may be dam- Note: Only as for the model of 5-36V output, the output
aged by high impulse voltage at timer switch on and off. voltage is used from 20% to 120% at the PV voltage is
Connect input and output as follows. If output is left open from 1V to 6.0V

HWS
during test, output voltage might appear momentarily. Note: Only as for the model of 48V, 60V output, the out-
This product have monolithic ceramic capacitor in second- put voltage is used from 20% to 110% at the PV voltage
ary circuit to frame ground. is from 1V to 5.5V.
Some of the withstand voltage tester may generate high Output Voltage Derating
voltage at the matching with monolithic ceramic capacitor 3-36V Model
120%
and may cause the unit damage. 110% 48V, 60V Model
So, please check the waveform of test voltage. Nomina
Output

Output (V)
Voltage
Operating
Area
Input − FG (chassis) (solid line) CNT TOG PF
2kVAC 1min. (20mA) PC 30% 3V Model
Input − Output (dotted line) +S 20%
3kVAC 1min. (20mA) +
− 0 83% 90% 100%
−S Load Current

HWS HD
Note: Only as for the type of 48V, 60V output, the maxi-
Withstand Voltage Tester ∼ FG mum output voltage is used up to 110% at 90% load cur-
∼ AC
(L) rent.
AC
(N)

Output − FG (chassis) (B)Control by External Variable Resistor


500VAC 1min. (300mA)
CNT TOG PF “PV”terminal and“COM”terminal usage is the same as
PC
(60V model : 651VAC 1min (390mA)

+S
explained in section「“control by external voltage”」. But
+ in this method voltage for control is supplied through REF
− terminal. Variable resistor is connected between REF ter-
−S minal and COM terminal and the middle point of variable
Withstand Voltage Tester ∼ resistor is connected to PV terminal. Please use the output
FG voltage within 20% - 120% of rated output voltage value
AC
(L) (3V model : 30% - 120%, 48V, 60V model : 20% - 110%).
AC
(N)
Wires for control lines must be twisted wire or shielded
Output − CNT・PF wire. In addition, maximum variable voltage when control
100VAC 1min. (100mA)

HWS ME
CNT TOG PF by external variable resistor is rated output voltage (100%).
PC When output voltage must be externally control to 120%
Withstand Voltage Tester ∼ +S
of rated output voltage (110% for 48V, 60V model), please

− follow the following procedure.
−S (1) PV terminal and REF terminal is short by using stan-
dard connector supplied.
FG (2) Set the power supply output voltage to maximum
AC
(L) value of the output voltage variable range mentioned
AC
(N) in specification standard by adjusting V.ADJ volume
at the front panel.
(3) Remove standard connector after input is cut off.
Output Voltage External Control (PV) (4) Connect external variable resistor (50kΩ) between
(A)Control by External Voltage REF terminal and COM terminal. Then connect middle
Output voltage external control function is provided. Output point of external variable resistor to PV terminal.
voltage can be varied by applying an external voltage (sensing current is 1.4mA)
(1−6V) to“PV”terminal and“COM”terminal. Note if an

HWS-P
external voltage is not applied, there will be no output. +S
Please consider the following characteristics below when +
operating the unit. Load

Connection Method Power −S


supply Sensing current : 1.4mA
+S REF
+ VR1
Load PV Variable resistor
Power −   50kΩ
Supply −S COM
Connection method
PV
1−6V
COM
When output voltage is over rated value, please make sure
Instruction Manual

that maximum output power is below rated value. More-


Output Voltage Linearity over, when output voltage is below rated value, please
3-36V Model
make sure that maximum output current is below rated
120% value.
110% 48V, 60V Model
Nominal
Please consider the following characteristic during usage.
Output
Output

Voltage

30% 3V Model
20%

1V 1.5V 5V 5.5V 6V
PV Voltage(Nominal Input Voltage)

・All specifications are subject to change without notice. a_HWS_53


HWS 1000
Rated output voltage:
120%
Output Peak Current
For model with output peak current, please meet the fol-
100%
lowing condition.
Output
80% Reduce peak current value according to output derating as
120% of maximum setting value
voltage
60% section 4-1.
HWS

110% of maximum setting value The output is shut down by protection circuit when rated
40%
current and continuous peak output time (τ) exceeds rated
20% value during usage.
0% When protection circuit is activated, input is temporarily
0 10000 20000 30000 40000 50000 cut off for a few minutes and then power is re-input or re-
Variable resistor value for REF-PV(VR1) [Ω] mote ON/OFF control signal should be input for recovery
of the output.

* Adjustable output voltage within 20%(3Vmodel : 30%) of Input voltage range :AC180V - 265V
output (less than 1V of PV voltage) is proportional to PV Continuous Peak output time(τ) :Within 10 seconds
voltage and has a linear characteristic. However, for output Peak output current(Ip) :Within the rated peak output current
voltage within 10% of output (about less than 0.5V of PV Duty :up to 35%
voltage), output will go into intermittent mode and ripple
voltage becomes large, also irregular sound is release τ
Duty =   ×100(%)
HWS HD

from the power supply. However, it is not damage. There T


will also be cases of the power supply shutting down trig-
gered by under voltage lock out protection function. With Condition 1 Condition 2
output shutting down, low output detection function (PF)
triggers the PF signal and set it to "H", and also output
LED is switch off. Under voltage lock out protection mode, Ip
Ip1
aA
switch off input for a few minutes and then switch on input
again for recovery. Recovery from under voltage lock out 0A τ 0A
τ
is also possible by turning remote ON/OFF control signal T T
OFF and ON. Under voltage detection value uses an auto-
matic tracking mode, which follows the output voltage and
constantly correspond to the 70%-80% of output voltage
τ τ τ
with a protection function mode. Base on the explana- √ ̄ ̄ 2
Ip ×

< Irms max
√ ̄ ̄ ̄ ̄ ̄ ̄ ̄
2
Ip1 ×

+ a ×(1−

2
)< Irms max
tion above, we will kindly exclude the usage of adjustable
output voltage within 20% of the output voltage from the Ip, Ip1 : Peak output current
(A)
product warranty. For application that requires variable Irms : Effective current
(A)
HWS ME

output voltage within 20% of output voltage, please kindly τ : Peak current pulse width(sec)
consider the above contents prior to operation. For appli- T : Cycle(sec)
cation that requires output voltage below 20%, due to dif-
ferent type of application for the user's system, there might
be a situation ( behavior ) different from the one mentioned Model Irms max
above. Therefore please check with the user system. HWS1000-7 94.6A
HWS1000-12 59.1A
HWS1000-15 47.3A
HWS1000-24 34.6A
HWS1000-36 23.0A
HWS1000-48 17.2A
HWS1000-60 13.8A
HWS-P
Instruction Manual

a_HWS_54 ・All specifications are subject to change without notice.


HWS 1000

3. Mounting Directions

Output Derating Mounting Method Caution

HWS
Mounting directions are as follows. (1) This Power supply unit is a forced air-cooling system
Standard mounting method is (A). Methods (B), (C), (D), (G) with a built-in fan.
and (H) are also possible. (2) This power supply has ventilating holes on the front
Mounting methods besides (A), (B), (C), (D), (G) and (H) and back panels.
(example : (E) and (F)) are inhibited. Keep these areas freely more than 100mm from front
side and more than 50mm from rear side.
VADJ
(3) Please note that ventilation will be worsened in a
CNO2

ON
CNO1

ON
dusty environment.
(4) Built-in fan is limited life part, which require periodic
H

VADJ

CNO1

replacement. (Replacement will be charged).


FG

FG N〔AC〕L
N〔AC〕L

CNO2

(5) The ambient temperature of this power supply is less


(A)Standard than 50mm from the center of a front side.
Mounting (B) (C) (D)
(6) The maximum allowable penetration of mounting
screw is 6mm.
CNO2

CNO1

VADJ

ON

(7) Recommended torque for mounting screw (M4) is

HWS HD
H

N〔AC〕L

1.27N・m.
FG

ON
ON H
H
VADJ
VADJ
FG

CNO1
CNO1
FG N〔AC〕L
FG N〔AC〕L
More than50mm More than100mm
N〔AC〕L

CNO2
CNO2
H

CNO1

CNO2
VADJ
ON

(G) (H) (E)


Inhibit (F)Inhibit

Fan motor
HWS1000 Output Derating (Top:HWS1000)

3, 5V 6-60V LOAD(%)
Ta(℃) Ta(℃) A B C D G H (Rear) (Front)
−10 - +35 −10 - +35 100
40 50 100
71 71 50

HWS ME
Mounting A, B, C, D, G, H

100
Load(%)

80
3.5VModel
60
6,7,12,15,24,36,48,60VModel
40

20

0
−10 0 20 40 50 60 71
( )

HWS-P
Instruction Manual

・All specifications are subject to change without notice. a_HWS_55


HWS 1000

4. Wiring Method
(1) The output load line and input line shall be separated (8) M4 screw for output terminal might damage the ter-
and twisted to improve noise sensitivity. minal’s inner thread. This is mainly cause by the M4
HWS

(2) The sensing lines shall be twisted or shield wire and screw’s unthread section. Therefore, please select a
separated from the output lines. washer, spring washer, etc. to avoid unthread screw
(3) Use all lines as thick and short as possible to make section from penetrating into output terminal inner
lower impedance. Wires are to be twisted or use section.
shield wire to improve noise sensitivity.
(4) Attaching a capacitor to the load terminals can elimi-
nate noise.
Unthread section
(5) FG terminal of this power supply is functional earth-
ing. For safety purposes, connect protective earthing
terminal to the mounting set ground terminal.
(6) Recommended torque for the terminal piece:

Input terminal (M4 screw): 1.27 N・m


Output terminal (M8 Bolt & Nut): 10.8N・m
HWS HD

(7) Recommended wiring


Circuit HWS1000 Output terminal
Protector
Noise Filter
AC
(L) +
AC
(L)
AC
(L) AC
(L) Load

AC
(N) −
AC
(N)
AC
(N) AC
(N)

FG

Chassis of the equipment

Recommended circuit protector: AC250V20A


Recommended noise filter: RSEN-2020 (TDK-Lambda)
HWS ME

5. External Fuse Rating


Refer to the following fuse rating when selecting the exter- at line turn-on. Do not select the fuse according to input
nal fuses for input line. Surge current flows when line turns current (rms.) values under the actual load condition.
on. Use slow-blow fuse or time-lug fuse. Do not use fast-      HWS1000:20A
blow fuse. Fuse rating is specified by in-rush current value

6. Troubleshooting
HWS-P

Before concluding that the unit is at fault, make the follow-   Moreover, the output is intercepted with the protection
ing checks. circuit if fan stops.
(1) Check if the rated input voltage is apply.   Fans are the limited life parts.
(2) Check if the wiring of input and output is correct. (9) This power supply has ventilating holes on the front
(3) Check if the I/O terminal connection is properly tight- and back panels. Check if there is any irregulars or
en by a regulated tightening torque. dust, etc.
(4) Check if the wire material is not too thin. (10)Is the main body of the power supply abnormally hot?
(5) Check if the output voltage control (V.ADJ) is properly   Please turn on the input again after allowing the unit
adjusted. OVP might be trigged and output is cut off. to cool down sufficiently. The output shut down by
Instruction Manual

(6) Check if the wiring of“+S”and“-S”terminal is correct. over temperature protection function.
If in open condition, the stability and the accuracy of the (11)Check if the output current and output power is not
output deteriorate. applied over specification.
(7) If use function of the remote ON/OFF control, check (12)Check if the input voltage wave is sinusoidal. If this
if the remote ON/OFF control connector is not power supply unit is connected to a UPS, input volt-
opened. age wave might not be sinusoidal. An audible noise
  If in open condition, output is cut off. is emmited from the power supply unit.
(8) Check if the built-in fan is not stopped. Is fan stopped (13)Audible noise can be heard during Dynamic-Load op-
by something irregulars or dust, etc. eration.
  If fan stops, the PF signal is turn on.

a_HWS_56 ・All specifications are subject to change without notice.


HWS 1000

7. Warranty
This product is warranted for a period of 5 years from the Mea
date of shipment. As for the breakdown under a normal Measuring point of fan exhaust temperature

HWS
use during free warrantee term, repair is at free of charge.
However, the Built-in Fan Motor replacement is for a fee.
Please contact your nearest sales office for replacement. Air flow

The Fan-life has limitation. Therefore, periodic mainte-


P.S.
nance by replacing the life-expired fan is required.
The following figure shows the life of fan. 50mm

10
Life expectancy (years)

7
Conditions of usage at the free of charge warrantee are as
5
follows.

HWS HD
3

2 (1) Average operating temperature (ambient temperature


1 of the power supply unit) is 40℃
0 10 20 30 40 50 60 70 80 90 100 (2) Average load factor is 80% or less
Fan exhaust temperature (℃) (3) Installation method: Standard installation. However,
*Life expectancy the maximum rating is within the output derating.
Fan exhaust temperature 45℃ 45,000 hours
Fan exhaust temperature 80℃ 11,000 hours Following cases are not covered by warranty.

(1) Improper usage like dropping products, applying shock


and defects from operation exceeding specification of
the units.

HWS ME
(2) Defects resulting from natural disaster (fire, flood).
(3) Unauthorized modifications or repair by the buyers.
(4) Defects not cause by TDK-Lambda.

8. Option
Fan unit for replacement
We have prepared an optional fan unit for replacement.
Name of fan unit for replacement Applicable models Appearance Pin assignments Price
Housing = XHP-3
(J.S.T.)
HWS1000 Contact = SXH-001T-P0.6
HWS1500 (J.S.T.)

HWS-P
1500-FAN-01 HWS1800T Pin No. Description Open
(of standard 1 Power supply
specifications) 2 Fan alarm
3 GND
Wind direction Length of fan harness = 65 ± 10mm
Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following.
*1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc.
*2. Shut down the input before starting the replacement operation.
*3. Check that there are no loose parts in connectors or harness tucking, etc.
*4. Safety standards (UL, CE, etc.) are not applicable.
Instruction Manual

Insulation tube for HWS1000


The following insulation tube can becuse for output terminal.
・TCV-2001 (shinagawa shoko)
Please confirm shape and size from manufacturer catalog.

Example of use for insulation tube

・All specifications are subject to change without notice. a_HWS_57


HWS 1500

+:66HULHV,QVWUXFWLRQ0DQXDO

BEFORE USING THE POWER SUPPLY UNIT


HWS

Be sure to read the following precautions thoroughly before us- Note : CE MARKING
ing this power supply unit.
Pay attention to all warnings and cautions before using the unit. ● CE Marking when applied to a product covered by this
Incorrect usage could lead to an electric shock, damage to the handbook indicates compliance with the low voltage directive
unit or a fire hazard. (2006/95/EC) in that it complies with EN60950-1.

WARNING CAUTION
● Do not make unauthorized changes to power supply unit, ● This power supply is primarily designed and manufactured to
otherwise you may have electric shock and void your warranty. use and enclose in other equipment.
● Do not touch the internal components; they may have high ● This power supply unit has a built-in fan for air-cooling. Do
voltage or high temperature. You may get electric shock or not block air intake and exhaust. It might cause fire.
burned. ● Input voltage, Output current, Output power, ambient
HWS HD

● When the unit is operating, keep your hands and face away temperature and ambient humidity should be used within
from it; an accident may injure you. specifications, otherwise the unit will be damaged.
● Do not use unit under unusual condition such as emission of ● The unit might be broken down by accident or unexpected
smoke or abnormal smell and sound etc. It might cause fire situation. For application equipment, which requires very
and electric shock. high reliability (nuclear related equipment, traffic control
  In such case, please contact us; do not repair by yourself, as equipment, medical equipment, etc.), please provide fail
it is dangerous for the user. safety function in the equipment.
● Do not drop or insert anything into unit. It might cause failure ● Do not make an improper wiring to input and output
and fire, when using the unit under such condition. terminals. It may cause damage.
● Do not operate these units at the condition of condensation. ● Do not use in environment such as strong electromagnetic
It may cause fire and electric shock. field, erosive gas etc, or any environment where conductive
● Power supplies with an output voltage of 48Vdc or less must foreign substance may enter.
be earthed in the end use equipment to maintain SELV. If the ● Do not operate and store this unit at the condition of
outputs are not earthed, they must be considered hazardous condensation. In such case, waterproof treatment is necessary.
HWS ME

and must not be made user accessible. ● Do not operate this unit after it falls down.
● Power supplies with an output voltage of 6 0Vdc are ● The output voltage of this power supply unit is considered
considered to be non-SELV. As a result of this, the output to be a hazardous energy level (The voltage is 2V or more
must be guarded or a deflector fitted during installation to avoid and the electric power is 240VA or more), prevention from
a SERVICE ENGINEER making inadvertent contact with the direct contact with voltage output is highly necessary. While
output terminals, or dropping a tool onto them. The output of installing or servicing this power supply unit, avoid dropping
this product must not be connected to a SELV circuit. tools by mistake or direct contact with voltage output. This
might cause an electric shock.
  While repairing this power supply unit, the AC input power
must be switch off and the I/O terminal voltage should be
less than the safety level.

1. Terminal Explanation
HWS-P

Please pay extra attention to the wiring. Incorrect connection ● The protective earth (PE ) must be connected to the
will damage the power supply. instrument chassis and the chassis of this power supply unit.
● When connecting input and output wiring, input AC-Line ● Remote sensing lines shall be twisted or use the shielded wire.
should be off. ● Remote ON/OFF control lines shall be twisted or use the
● Input wiring and output wiring shall be separated, otherwise shielded wire.
noise susceptibility of power supply unit will be weak.

Front Panel Explanation


Instruction Manual

①+: + Output terminal


NAME PLATE
②−: − Output terminal
③ ON : Output (Power On) indication green LED
(The indicator turns on when the power supply output is in normal
operating condition.)
④ V.ADJ : Output voltage adjust trimmer (The output voltage rises when
trimmer is turned clockwise.)
⑤ CN01 : Remote sensing, ON/OFF control signal, Current balance signal,
⑥ CN02 : } Output voltage external control signal and Power fail signal
output connector.
⑦ N: AC input terminal N : Neutral line
⑧ L: AC input terminal L : Live Line (Fuse in line)
⑨ FG : Function Ground terminal (Frame ground) 

a_HWS_58 ・All specifications are subject to change without notice.


HWS 1500
CN01, CN02 Connector pin configuration and Function
CN01, CN02 pin configuration and function are the same.
They are connected to each other in this power supply unit.
When the pin of CN01 side is shorted the same function pins of CN02 side are shorted.
Please note that the function cannot be separately set with CN01 and CN02.

HWS
Pin No. Configuration Function
1 +V Connected to + Output terminal in this Power supply unit. (+V terminal can not supply load current.)
Remote sensing terminal for + output (For remote sensing function, which compensates for line drop between
2 +S
power supply terminals and load terminals. Connect to +V terminal when remote sensing function is unnecessary)
2 1
4 3 3 −V Connected to − Output terminal in this Power supply unit. (-V terminal can not supply load current)
6 5
8 7 Remote sensing terminal for - output (For remote sensing function, which compensates for line drop between
4 −S
10 9 power supply terminals and load terminals. Connect to -V terminal when remote sensing function is unnecessary)
12 11
5 PC Current balance terminal (For output current balancing in parallel operation.)
CN01 6 COM Ground for PC and PV signal.
Output voltage external control terminal (For power supply output voltage control with an external voltage.
2 1 7 PV
Connect it with the terminal REF when PV function is unnecessary. )
4 3
6 5 8 REF Reference Voltage terminal for Output voltage control (REF and PV are connected when shipping.)
8 7 9 CNT Remote ON/OFF control terminal (When the CNT is pulled to TTL low, the power supply turns on.)

HWS HD
10 9
12 11 10 TOG Ground for CNT and PF signal.

CN02 Power fail signal output terminal. (As the output voltage drops, FAN stops and AC input voltage down, open
11 PF
collector output,“Power Fail”signal will output“High”.)
12 TOG Ground for CNT and PF signal.

  CN01,CN02 are connected in this power supply unit as follows.


CN01
1 3 5 7 9 11
2 4 6 8 10 12
CN02
1 3 5 7 9 11
2 4 6 8 10 12

Output voltage detection circuit

HWS ME
Output current signal circuit

Reference voltage
generation circuit

Output ON/OFF Control circuit

Power fail signal generation circuit


※Output ON/OFF control circuit and the Power fail signal circuit are insulated
 with other circuits in the power supply. (Insulating voltage AC100V)

・12-60V model
Basic Connection(Local sensing)
① Connect“+S”terminal to“+V”terminal and“-S”terminal to
・3-7V model
“-V”terminal with sensing wires.
①Connect“+S”terminal to“+”terminal of output and“-S”
② Connect“CNT”terminal to“TOG”terminal with wire.
terminal to“-”terminal of output with sensing wires.
③ Connect“PV”terminal to“REF”terminal with wire.
②Connect“CNT”terminal to“TOG”terminal with wire.
※ Please use attachment connector for each connection.
③Connect“PV”terminal to“REF”terminal with wire.
※ In the following cases, the output is shut down.

HWS-P
※ Please use attachment connector for each connection.
When CNT and TOG is opened.
※ In the following cases, the output is shut down.
When PV and REF is opened.
When CNT and TOG is opened.
When PV and REF is opened.

M8 Bolts and nuts for M8 Bolts and nuts for


connecting to the load line. connecting to the loadline.
Load (These are not attached to Load (These are not attached to
Connector : the product.) the product.)
(JST) S12B-PHDSS
NAME PLATE Connector : NAME PLATE
Attached connector (JST) S12B-PHDSS
when shipping
・Housing : Attached connector
 (JST) PHDR-12VS when shipping
・Contact : ・Housing :
Instruction Manual

 (JST) SPHD-001T-P0.5 (JST) PHDR-12VS


2−”+”of output, 4−”-” ・Contact :
of output are connected. (JST) SPHD-001T-P0.5
7−8, 9−10 are shorted 1−2, 3−4, 7−8, 9−10
are shorted.

Attached connector when shipping Attached connector when shipping


Red Black Brown Yellow Red Black Brown Yellow
1 3 5 7 9 11 1 3 5 7 9 11
2 4 6 8 10 12 2 4 6 8 10 12
Twist wire
“+”
of output

“−”
of output

・All specifications are subject to change without notice. a_HWS_59


HWS 1500
Remote sensing required PF signal output required
① Connect“+S”terminal to“+”terminal of load with sensing wire ① PF signal is an open collector output, therefore
② Connect“-S”terminal to“-”terminal of load with sensing wires. PF signal outputs is shown in circuit below.
③ Connect“CNT”terminal to“TOG”terminal with wire. ②“TOG”terminal is ground for“PF”terminal.
④ Connect“PV”terminal to“REF”terminal with wire. 
HWS

※ The accuracy of the output voltage will deteriorate when the M8 Bolts and nuts for connecting
to the load line
sensing terminals are opened. Load (These are not attached to the
product.)
※ In the following cases, the output is shut down.
When CNT and TOG is opened. NAME PLATE

When PV and REF is opened.


M8 Bolts and nuts
for connecting to
the load line.
Load (These are not attached
Connector : to the product.)
(JST) S12B-PHDSS
Remove standard attached NAME PLATE
connector, and use the harness
made by the customer.
・Housing : Connector : (JST) S12B-PHDSS
(JST) PHDR-12VS Remove standard attached connector, and use the harness made
・Contact : by the customer.
・Housing : (JST) PHDR-12VS
HWS HD

(JST) SPHD-001T-P0.5 ・Contact : (JST) SPHD-001T-P0.5


2−” +”of load, 4−” -”of load (3-7V model) 2−”+”of output, 4−”-”of output : should be connected
should be connected. (12-60V model) 1−2, 3−4 : should be shorted
7−8, 9−10:should be shorted 7−8:should be shorted
11:PF
*Please use wire for contact   Should be connected to PF signal output
and crimping tool specified by 12:TOG
maker.   Should be connected to Signal Ground.
*Please use wire for contact and crimping tool specified by maker.

Connecting circuit with CN01 or CN02 connector


Red Black Brown Yellow
1 3 5 7 9 11 ● Connecting circuit with CN01 or CN02 connector
2 4 6 8 10 12 (3-7V model)
1 3 5 7 9 11
“+”
of output
2 4 6 8 10 12

“−”
of output “+”
of output
“−”of output
Remote ON/OFF control required PF signal output
HWS ME

① Remove standard attached connector, and use the harness


made by the customer and connect external signal to
between CNT and TOG terminal.
To signal ground
②“TOG”terminal is ground for“CNT”terminal.
In case this function is not used, please short between CNT (12-60V model)
and TOG terminal.
M8 Bolts and nuts for connecting 1 3 5 7 9 11
to the load line
Load (These are not attached to the 2 4 6 8 10 12
product.)

NAME PLATE PF signal output

To signal ground
HWS-P

Connector : (JST) S12B-PHDSS


Remove standard attached connector, and use the harness made by
the customer.
・Housing : (JST) PHDR-12VS
・Contact : (JST) SPHD-001T-P0.5
(3-7V model) 2−”+”of output, 4−”-”of output : should be connected
(12-60V model) 1−2, 3−4 : should be shorted
7−8:should be shorted
9:CNT
 Should be connected to ON/OFF control signal.
10:TOG
 Should be connected to Signal Ground.
*Please use wire for contact and crimping tool specified by maker.

● Connecting circuit with CN01 or CN02 connector


Instruction Manual

(3-7V model)
1 3 5 7 9 11
2 4 6 8 10 12

“+”
of output

“−”
of output

ON

(12-60V model)
1 3 5 7 9 11
2 4 6 8 10 12

ON

a_HWS_60 ・All specifications are subject to change without notice.


HWS 1500

2. Functions and Precautions


Input Voltage Range PF
Input voltage range is single phase 85−265VAC (47−
63Hz). Input voltage, which is out of specification, may

HWS
cause unit damage. Rated input voltage range fix dur- TOG
ing safety standard application is from100V to 240VAC
(50/60Hz).
While applying input voltage from 85VAC to 90VAC, out- Remote Sensing (+S, -S terminal)
put load current derating is required. Remote sensing function is provided to compensate for
voltage drop across the wiring from the power supply out-
Output Voltage Range put terminals to the load input terminals. Connect“+S”
Output voltage is set to the rated value at shipping. V.ADJ terminal to“+”terminal of the load and“-S”terminal to“-”
trimmer on the front panel side is use to adjust the output terminal of the load with sensing wires. The total line volt-
voltage within the range specified. Output voltage trimming age drop (+ side line and - side line) shall be less than 0.3V.
range is within -20% − +20% of the rated output volt- In case that sensing line is too long, it is necessary to put
age (48V, 60V Model: -20% − +10%). Turn the trimmer an electrolytic capacitor across the load terminals.
clockwise to increase output voltage. Take note when the Please take note that the electrolytic capacitor has gen-
output voltage is increased excessively over voltage pro- eration of heat etc. done by the ripple current depending on

HWS HD
tection (OVP) function may trigger and output voltage will connected load. Therefore, the electrolytic capacitor must
shut down. have a ripple current allowance higher then the output
Use the output power of the power supply below the rated ripple current. If CN01 (or CN02) is in use, terminal +S, -S
output power value when you raise the output voltage. for CN02 (or CN01) must be in open condition.
Over Voltage Protection (OVP) +S

The OVP function (Inverter shut down method, manual reset +


+
type) is provided. OVP function operates within 125-145% of +
the rated DC output voltage value value (3-7V model: 125- - -
140%, 36V type: 125-138%, 48V type: 115-135, 60V model:
115-125%), and the output will be shut down when OVP func- -S
tion triggers. When OVP function operates, the input power is
cut off for a few minutes, and then power is re-input or remote When the function of remote sensing is not in used, connect +S
ON/OFF control signal shall be input for recovery of the output. terminal to +V terminal, and ‒S terminal to ‒V terminal by the at-
OVP value is fixed and can not be adjusted. tachment connector.

HWS ME
If remote sensing terminals are opened, the stability and the ac-
Over Current Protection (OCP) curacy of the output deteriorate. Therefore, terminal +S, -S must
The OCP function (Constant current limiting, Time delay be connected.
shutdown type) is provided. OCP function operates when
the output current exceeds 105% of maximum DC output Remote ON/OFF Control
current specification and the over current or short circuit Remote ON/OFF control is provided. Output can be re-
condition continues 5-second or more, the output will be motely switch ON and OFF by using CNT terminal and
shut down. When the OCP is triggered, the input power TOG terminal even though input is connected. The out-
is cut off for a few minutes, and then power is re-input or put is turned to ON when TOG and CNT terminals are
remote ON/OFF control signal should be input for recov- shorted and output is turned to OFF when these terminals
ery of the output. The OCP setting is fixed and not to be are opened. When the function is not used, connect TOG
adjusted externally. and CNT terminals with short piece. The standards for
this function are as follows.“TOG”terminal is ground for
Over Temperature Protection (OTP) “CNT”terminal.
Over temperature protection function (manual reset type)
Sink current:3.5mA
is provided. When ambient or internal temperature rises
HWS-P
CNT
abnormally, OTP will shut down the output. When OTP is Relay
triggered, input power is cut off and allow sufficient cooling Transistor
to reset the OTP function. Then power is re-input or re- TOG
TTL,
mote ON/OFF control signal should be input for recovery and etc.
of the output.
The Mode of control
Low Output Detection Circuit (PF) CNT Level for TOG Terminal Output Built-in Fan Motor
Low output voltage detection circuit is provided. Power Short or L(0−0.8V) ON Rotate
Fail signal (PF signal) will output when output voltage de-
crease by either the drop or brown out of the input voltage Open or H
(2.4−12V) OFF Stop
or OCP, OVP and OTP function operation. PF signal will 1) TTL compatible. The maximum input voltage to CNT
turn“High”level to indicate the abnormal status of the
Instruction Manual

terminal is 12V, and the maximum allowable reverse


power supply when the output voltage decrease to 80% voltage is -1V. The sink current of CNT terminal is
of the output voltage setting value. However, there is a 3.5mA.
possibility that PF signal may not output during parallel op- 2)Output ON/OFF control can be enable by a switch,
eration. The PF signal circuit is insulated from the power relay or a transistor ON/OFF. When CNT terminal−
supply input and output circuit and it is an open collector. TOG terminal is shorted power supply is turn ON, and
TOG terminal is ground for PF terminal. when CNT terminal−TOG terminal is opened power
When the Built-in Fan Motor of this power supply unit supply is turn OFF.
stops, PF signal will turn to“H”and the output power will 3) Remote ON/OFF control circuit is isolated from the
shut down. The Built-in Fan Motor is a component with input and output circuit of power supply.
lifetime. We recommend a periodic replacement. Please It is possible to use it regardless of the positive and
contact our sales office. Replacement is at customer’ s ex- negative of the power supply output.
penses.

・All specifications are subject to change without notice. a_HWS_61


HWS 1500
Please be aware that if CNT terminal and TOG terminal 2) Use same length and type of wires for all load lines.
is short and input voltage is gradually increase, this will 3) Maximum value of output current in parallel is up to
trigger the low output voltage detector protection circuit 80% of all paralleled models.The purpose of the current
and will result to output voltage shut down. balancing function is the static power-up. Therefore
When the low output voltage detector protection circuit is the output voltage might decrease according to the
HWS

triggered, the input power is cut off for a few minutes, and condition of dynamic load. There might be a step in the
then power is re-input or remote ON/OFF control signal rise waveform during parallel operation.
should be input for recovery of the output. 4) Up to 5 units can be connected in parallel.
(B)To Use as a Backup Power Supply
Output Ripple & Noise 1) Set power supply output voltage higher by the for-
Maximum ripple & noise value in specifications is measured ward voltage drop of diode.
according to measurement circuit specified by JEITA- 2) Adjust the output voltage of each power supply to
RC9131A. When Load lines are longer, ripple & noise be same value.
becomes larger. In this case, electrolytic capacitor, film 3) Use within the specifications for output voltage
capacitor, etc. might be necessary to use across the load and output power.
terminal. The output ripple & noise cannot be measured (C)In the case of parallel connections, it is possible to
HWS HD

accurately if the probe ground lead of oscilloscope is too long. control the output voltage by adjusting the volume
150mm from only 1 unit. Choose 1 unit that would act as the
+S master and this unit's volume will determine the out-
+
Power Supply Unit
+
C2 C3
Load put voltage. The volume on each slave units must be
-
turned clockwise to maximum position. Then adjust
-S Co-axial cable Oscillo-
1.5m 50Ω R Scope the master volume to set the output voltage.
R:50Ω
C1:4700pF
C1 Bandwidth Connection for this application is shown in figure (c).
100MHz
C2:100μF
C3:0.47μF Method
(A)
-1 Method
(A)
-2
+S +S
Power Power +
Supply + Load Supply - Load
Series Operation -
PC COM-S PC COM -S
For series operation, either method (A) or (B) is possible.
PC COM PC COM +S
+S
There might be a step in the rise waveform during series Power + Power +
HWS ME

Supply - Supply -
operation. -S -S

Method
(A) Method(B)
+ + + Method
(B) Method
(C)
Power Power
supply supply Load Output Power(W)=(Vo+Vf)×Io
- - -
Vf Io
+S → Power + +
Load Power + Vo+Vf Vo Load Supply Load
Supply - - -
+ + + -S REF PV COM PC
Power Power
supply supply Load
- - - +S Vf
REF PV COM PC
Power + Vo+Vf +
(Note1) Supply -
-S -
(Note1)
Please connect a diode for by-pass when using method (A)
of the series operation.
Isolation Test
Please use the diode with rated forward current is equal or Isolation resistance between output and FG (chassis) shall
HWS-P

more than load current and that the rated maximum reverse be more than 100MΩ at 500VDC and between output and
voltage is higher than output voltage for each power supply. CNT・PF shall be more than 10MΩ at 100VDC. For safety
operation, voltage setting of DC isolation tester must be
Parallel Operation done before the test. Ensure that it is fully discharged after
Current balancing function is provided. Either of operations the test.
mode (A) or (B) is possible.
(A)To Increase the Output Current CNT PF CNT PF
Output − FG (chassis) PC TOG PC TOG
Current balancing function activates by connecting 500VDC 100MΩ or more   +S +S
+ +
PC-to-PC terminal and COM-to-COM terminal, and Isolation tester
Isolation tester - -
Instruction Manual

-S -S
output current of each power supply is equivalently Output − CNT・PF
100VDC 10MΩ or more
supplied to load. Wires to PC terminals shall be as FG
AC
(L)
FG
AC
(L)

short as possible, same length and twisted. AC


(N) AC
(N)

There is a possibility that output could be unstable


caused by external noise. For this case, disconnect
COM terminal and connect -S terminal from parallel
power supply to a single point on the load. Please re-
fer connection Method (A)-2.
1) Adjust the output voltage of each power supply to be
same value within 1% or 100mV, whichever is smaller.

a_HWS_62 ・All specifications are subject to change without notice.


HWS 1500
Note: Only as for the model of 3V output, the output voltage
Withstand Voltage is used from 30% to 120% at the PV voltage is from
1.5V to 6.0V
This series is designed to withstand 3.0kVAC between in- Note: Only as for the model of 5-36V output, the output voltage
put and output, 2.0kVAC between input and FG (chassis), is used from 20% to 120% at the PV voltage is from 1V
to 6.0 V
500VAC (60V model : 651VAC) between output and FG Note: Only as for the model of 48V, 60V output, the

HWS
(chassis), and 100VAC between output and CNT・PF termi- output voltage is used from 20% to 110% at the PV
voltage is from 1V to 5.5V
nal each for 1 minute. When testing withstand voltage, set
current limit of withstand voltage test equipment at 20mA. Output Voltage Derating
(Output-FG (chassis) : 300mA (60V model : 390mA), Out- 3−36V model
120%
put- CNT・PF : 100mA). 110% 48V、60V model
Nominal
The applied voltage must be gradually increased from zero Output

Output
Voltage
to testing value and then gradually decreased for shut Operating Area

down. When timer is used, the power supply may be dam-


30% 3V model
aged by high impulse voltage at timer switch on and off. 20%

Connect input and output as follows. If output is left open 0 83%90% 100%

during test, output voltage might appear momentarily. Load Current

HWS HD
This product have monolithic ceramic capacitor in
secondary circuit to frame ground. Note: Only as for the model of 48V, 60V output, the
maximum output voltage is used up to 110% at 90%
Some of the withstand voltage tester may generate high load current.
voltage at the matching with monolithic ceramic capacitor (B) Control by External Variable Resistor
and may cause the unit damage. “PV”terminal and“COM”terminal usage is the same
So, please check the waveform of test voltage. as explained in section 「control by external voltage」 .
Input − FG (chassis) (solid line)
But in this method voltage for control is supplied
CNT PF
2kVAC 1min. (20mA)
Input − Output (dotted line)
PC
+S
TOG
through REF terminal. Variable resistor is connected
3kVAC 1min. (20mA) +
-
between REF terminal and COM terminal and the
-S middle point of variable resistor is connected to PV
Withstand
Voltage Tester FG
AC
(L)
terminal. Please use the output voltage within 20%
AC
(N) - 120% of rated output voltage value (3V model :

HWS ME
CNT PF CNT PF
30% - 120%, 48V, 60V model : 20% - 110%). Wires
Output − FG (chassis) PC TOG PC TOG
500VAC 1min. (300mA) +S
Withstand
Voltage Tester
+S for control lines must be twisted wire or shield wire.
(60V model : 651VAC 1min (390mA)
) + +
- - In addition, maximum variable voltage when control
-S -S
Withstand
Voltage Tester Output − CNT・PF by external variable resistor is rated output voltage
FG 100VAC 1min. (100mA) FG
AC
(L) AC
(L) (100%). When output voltage must be externally con-
AC
(N) AC
(N)
trol to 120% of rated output voltage (110% for 48V,
60V model), please follow the following procedure.
Output Voltage External Control (PV) (1) PV terminal and REF terminal is short by using
standard connector supplied.
(A)Control by External Voltage (2) Set the power supply output voltage to maximum
Output voltage external control function is provided. value of the output voltage variable range mentioned
Output voltage can be varied by applying an external in specification standard by adjusting V.ADJ volume

HWS-P
voltage (1−6V) to“PV”terminal and“COM”termi- at the front panel.
nal. Note if an external voltage is not applied, there (3) Remove standard connector after input is cut off.
will be no output. Please consider the following char- (4) Connect external variable resistor (50kΩ) between
acteristics below when operating the unit. REF terminal and COM terminal. Then connect middle
Connection Method point of external variable resistor to PV terminal.
+S
(sensing current is 1.4mA)
+ +S
Load +
Power -
Load
Supply -S -
Power
PV -S
1−6V supply
Instruction Manual

Sensing current:1.4mA
COM REF
VR1 Variable resistor 50kΩ
PV
Output Voltage Linearity COM

3−36V model Connection method


120%
110% 48V、60V model
Nominal
Output When output voltage is over rated value, please make
Output

Voltage
sure that maximum output power is below rated value.
3V model Moreover, when output voltage is below rated value,
30%
20% please make sure that maximum output current is below
0 1V 1.5V 5V 5.5V 6V rated value.
PV Voltage (Nominal Input Voltage) Please consider the following characteristic during usage.

・All specifications are subject to change without notice. a_HWS_63


HWS 1500
120%
Rated output :
Output Peak Current
voltage 100%
80% 120% of maximum setting value For model with output peak current, please meet the
Output 60% following condition.Reduce peak current value according
voltage 110% of maximum setting value
40%
to output derating as section 4-1.
HWS

20%
The output is shut down by protection circuit when rated
0%
0 10000 20000 30000 40000 50000 current and continuous peak output time (τ) exceeds
Variable resistor value for REF-PV
(VR1)
[Ω] rated value during usage.
* Adjustable output voltage within 20% (3Vmodel : 30%) When protection circuit is activated, input is temporarily
of output (less than 1V of PV voltage) is proportional to PV
cut off for a few minutes and then power is re-input or
voltage and has a linear characteristic. However, for output
voltage within 10% of output (about less than 0.5V of PV remote ON/OFF control signal should be input for recovery
voltage), output will go into intermittent mode and ripple of the output.
voltage becomes large, also irregular sound is release from Input voltage range:  AC180V - 265V
the power supply. However, it is not damage. There will Continuous Peak output time.( )
:  Within 10 seconds
also be cases of the power supply shutting down triggered Peak output current( ) :  Within the rated peak output current
Duty:up to 35%
by under voltage lock out protection function. With output     
Duty =  x 100(%)
shutting down, low output detection function (PF) triggers
HWS HD

the PF signal and set it to "H", and also output LED is Condition 1
switch off. Under voltage lock out protection mode, switch
Model Irms max
off input for a few minutes and then switch on input again HWS1500-6 177.5A
for recovery. Recovery from under voltage lock out is also HWS1500-7 142.0A
possible by turning remote ON/OFF control signal OFF HWS1500-24 62.1A
and ON. Under voltage detection value uses an automatic HWS1500-36 41.4A
tracking mode, which follows the output voltage and HWS1500-60 24.8A
constantly correspond to the 70%-80% of output voltage
with a protection function mode. Base on the explanation Irms max
above, we will kindly exclude the usage of adjustable
Condition 2
output voltage within 20% of the output voltage from the
product warranty. For application that requires variable a
output voltage within 20% of output voltage, please
kindly consider the above contents prior to operation. For
HWS ME

application that requires output voltage below 20%, due


to different type of application for the user's system, there Irms max
might be a situation ( behavior ) different from the one : Peak output current (A)
mentioned above. Therefore please check with the user Irms: Effective current(A)
: Peak current pulse width
(sec)
system. cycle
(sec)

3. Mounting Directions
HWS1500 Output Derating
Output Derating LOAD(%)
3, 5V 6-60V
Mounting directions are as follows. Ta(℃) Ta(℃) A B C D
Standard mounting method is (A). Methods (B), (C) and (D) are
−10 - +40 −10 - +50 100 100 100 100
also possible. Mounting methods besides (A), (B), (C) and (D)
HWS-P

(example: (E) and (F)) are inhibit. 70 70 50 50 50 50


Mounting A, B, C, D
(A) Standard (B) (C)
Mounting
100
Load(%)

80
3.5VModel
60
(D) (E) Inhibit (F) Inhibit 6,7,12,15,24,36,48,60VModel
40

20

0
−10 0 20 40 50 60 70
Instruction Manual

Ambient Temperature(℃)
Mounting Method Caution
⑴ This Power supply unit is a forced air-cooling system with a ⑹ The maximum allowable penetration of mounting screw is 6mm.
built-in fan. ⑺ Recommended torque for mounting screw (M4) is 1.27N・m.
⑵ This power supply has ventilating holes on the front and back
panels. More than50mm More than100mm
  Keep these areas freely more than 100mm from front side
and more than 50mm from rear side.
⑶ Please note that ventilation will be worsened in a dusty environ-
Fan motor

ment. (Top:HWS1500)
⑷ Built-in fan is limited life part, which require periodic replace-
ment. (Replacement will be charge).
⑸ The ambient temperature of this power supply is less than (Rear) (Front)
50mm from the center of a front side.

a_HWS_64 ・All specifications are subject to change without notice.


HWS 1500

4. Wiring Method
⑴ The output load line and input line shall be separated and ⑺ Recommended wiring
twisted to improve noise sensitivity.
Circuit HWS1500
⑵ The sensing lines shall be twisted or shield wire and sepa-

HWS
Protector Noise Filter
AC(L)
rated from the output lines. AC(L) +
AC(L) AC(L) Load
⑶ Use all lines as thick and short as possible to make lower im-
pedance. Wires are to be twisted or use shield wire to improve AC(N)
AC(N) −
noise sensitivity. AC(N) AC(N)
⑷ Attaching a capacitor to the load terminals can eliminate
noise. FG
⑸ FG terminal of this power supply is functional earthing.
  For safety purposes, connect protective earthing terminal to
the mounting set ground terminal. Chassis of
the equipment  
⑹ Recommended torque for the terminal piece:

Input terminal (M4 screw) : 1.27 N・m ⑻ M4 screw for output terminal might damage the terminal’s
Output terminal (M8 Bolt & Nut) : 10.8N・m inner thread. This is mainly cause by the M4 screw’ s unthread
section. Therefore, please select a washer, spring washer, etc.
to avoid unthread screw section from penetrating into output

HWS HD
terminal inner section.

Unthread section

Output terminal

HWS ME
5. External Fuse Rating
Refer to the following fuse rating when selecting the external the actual load condition.
fuses for input line. Surge current flows when line turns on. Use           HWS1500:30A
slow-blow fuse or time-lug fuse. Do not use fast-blow fuse. Fuse
rating is specified by in-rush current value at line turn-on. Do not
select the fuse according to input current (rms.) values under

6. Troubleshooting
Before concluding that the unit is at fault, make the following (8) Check if the built-in fan is not stopped. Is fan stopped by
checks. something irregulars or dust, etc.
(1) Check if the rated input voltage is apply. If fan stops, the PF signal is turn on.
(2) Check if the wiring of input and output is correct. Moreover, the output is intercepted with the protection
(3) Check if the I/O terminal connection is properly tighten by a
regulated tightening torque.
circuit if fan stops.
Fans are the limited life parts.
HWS-P
(4) Check if the wire material is not too thin. (9) This power supply has ventilating holes on the front and
(5) Check if the output voltage control (V.ADJ) is properly back panels. Check if there is any irregulars or dust, etc.
adjusted. OVP might be trigged and output is cut off. (10) Is the main body of the power supply abnormally hot?
(6) Check if the wiring of“+S”and“-S”terminal is correct. Please turn on the input again after allowing the unit
If in open condition, the stability and the accuracy of the to cool down sufficiently. The output shut down by over
output deteriorate. temperature protection function.
(7) If use function of the remote ON/OFF control, check if the (11) Check if the output current and output power is not applied
remote ON/OFF control connector is not opened. over specification.
If in open condition, output is cut off. (12) Check if the input voltage wave is sinusoidal. If this power
supply unit is connected to a UPS, input voltage wave
Instruction Manual

might not be sinusoidal. An audible noise is emmited from


the power supply unit.
(13) Audible noise can be heard during Dynamic-Load operation.

・All specifications are subject to change without notice. a_HWS_65


HWS 1500

7. Warranty
This product is warranted for a period of 5 years from the
date of shipment. As for the breakdown under a normal Conditions of usage at the free of charge warrantee are as
HWS

use during free warrantee term, repair is at free of charge. follows.


However, the Built-in Fan Motor replacement is for a fee. ⑴ Average operating temperature (ambient temperature of the
power supply unit) is 40℃
Please contact your nearest sales office for replacement.
⑵ Average load factor is 80% or less
The Fan-life has limitation. Therefore, periodic maintenance ⑶ Installation method: Standard installation. However, the
by replacing the life-expired fan is required. maximum rating is within the output derating.
The following figure shows the life of fan. Following cases are not covered by warranty.
⑴ Improper usage like dropping products, applying shock and
10
defects from operation exceeding specification of the units.
Life expectancy(years)

7 ⑵ Defects resulting from natural disaster (fire, flood).


5 ⑶ Unauthorized modifications or repair by the buyers.
⑷ Defects not cause by TDK-Lambda.
3

2
HWS HD

1
0 40 50 60 70 80 100
Fan exhaust temperature(℃)
Life expectancy Fan exhaust temperature 45℃  45,000 hour
Fan exhaust temperature 80℃  11,000 hour

Measuring point
Measuring point of fan exhaust temperature

Air flow

P.S.

50mm

8. Option
HWS ME

Fan unit for replacement


We have prepared an optional fan unit for replacement.

Name of fan unit for replacement Applicable models Appearance Pin assignments Price

Housing = XHP-3(J.S.T.)
HWS1000 Contact = SXH-001T-P0.6(J.S.T.)
HWS1500 Pin No. Description
1500-FAN-01 HWS1800T 1 Power supply Open
(of standard 2 Fan alarm
specifications) 3 GND
Length of fan harness = 65 ± 10mm
Wind direction
HWS-P

Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following.
*1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc.
*2. Shut down the input before starting the replacement operation.
*3. Check that there are no loose parts in connectors or harness tucking, etc.
*4. Safety standards (UL, CE, etc.) are not applicable.

Insulation tube for HWS1500


The following insulation tube can becuse for output terminal.
・TCV-2001 (shinagawa shoko)
Please confirm shape and size from manufacturer catalog.
Instruction Manual

Example of use for insulation tube

a_HWS_66 ・All specifications are subject to change without notice.


HWS 1800T

+:676HULHV,QVWUXFWLRQ0DQXDO

BEFORE USING THE POWER SUPPLY UNIT

HWS
Be sure to read the following precautions thoroughly before us-
Note : CE MARKING
ing this power supply unit.
Pay attention to all warnings and cautions before using the unit. ● CE Marking when applied to a product covered by this hand-
Incorrect usage could lead to an electrical shock, damage to the book indicates compliance with the low voltage
unit or a fire hazard. directive (2006/95/EC) in that it complies with EN60950-1.

WARNING CAUTION
● Do not make unauthorized changes to power supply unit, oth- ● This power supply is primarily designed and manufactured to
erwise you may have electric shock and void your warranty. use and enclose in other equipment.
● Do not touch the internal components; they may have high ● This power supply unit has a built-in fan for air-cooling. Do
voltage or high temperature. You may get electrical shock or not block air intake and exhaust. It might cause fire.
burned. ● Input voltage, Output current, Output power, ambient temper-

HWS HD
● When the unit is operating, keep your hands and face away ature and ambient humidity should be used within specifica-
from it; an accident may injure you. tions, otherwise the unit will be damaged.
● Do not use unit under unusual condition such as emission of ● The unit might be broken down by accident or unexpected
smoke or abnormal smell and sound etc. It might cause fire situation. For application equipment, which requires very high
and electric shock. reliability (nuclear related equipment, traffic control equip-
In such case, please contact us; do not repair by yourself, as ment, medical equipment, etc.), please provide fail safety
it is dangerous for the user. function in the equipment.
● Do not drop or insert anything into unit. It might cause failure ● Do not make an improper wiring to input and output terminals.
and fire, when using the unit under such condition. It may cause damage.
● Do not operate these units at the condition of condensation. ● Do not use in environment such as strong electromagnetic
It may cause fire and electric shock. field, erosive gas etc, or any environment where conductive
● Power supplies with an output voltage of 48Vdc or less must foreign substance may enter.
be earthed in the end use equipment to maintain SELV. ● Do not operate and store this unit at the condition of conden-
If the outputs are not earthed, they must be considered haz- sation. In such case, waterproof treatment is necessary.

HWS ME
ardous and must not be made user accessible. ● Do not operate this unit after it falls down.
● Power supplies with an output voltage of 60Vdc are con- ● The output voltage of this power supply unit is considered to
sidered to be non-SELV. As a result of this, the output must be a hazardous energy level (The voltage is 2V or more and
be guarded or a deflector fitted during installation to avoid a the electric power is 240VA or more), prevention from direct
SERVICE ENGINEER making inadvertent contact with the contact with voltage output is highly necessary. While install-
output terminals, or dropping a tool onto them. The output of ing or servicing this power supply unit, avoid dropping tools
this product must not be connected to a SELV circuit. by mistake or direct contact with voltage output. This might
cause an electrical shock.
While repairing this power supply unit, the AC input power
must be switch off and the I/O terminal voltage should be
less than the safety level.

1. Terminal Explanation
Please pay extra attention to the wiring. Incorrect connection ● The protective earth (PE) must be connected to the instru- HWS-P
will damage the power supply. ment chassis and the chassis of this power supply unit.
● When connecting input and output wiring, input AC-Line ● Remote sensing lines shall be twisted or use the shielded
should be off. wire.
● Input wiring and output wiring shall be separated, otherwise ● Remote ON/OFF control lines shall be twisted or use the
noise susceptibility of power supply unit will be weak. shielded wire.

Front Panel Explanation


HWS1800T Front Panel
Instruction Manual

1 2

①+ : + Output terminal
3
NAME PLATE
②− : − Output terminal
③ ON : Output (Power On) indication green LED
4
7 (The indicator turns on when the power supply output is in normal oper-
ating condition.)
5 8
④ V.ADJ : Output voltage adjust trimmer
(The output voltage rises when trimmer is turned clockwise.)
6 FG L3 L2 L1 ⑤ CN01 : Remote sensing, ON/OFF control signal, Current balance signal,
⑥ CN02 : }
Output voltage external control signal and Power fail signal output
connector.
⑦ FG : Function Ground terminal (Frame ground)
⑧ L1,L2,L3 : Three phase AC input terminal (Fuse in each line)

・All specifications are subject to change without notice. a_HWS_67


HWS 1800T

CN01, CN02 Connector pin configuration and function


CN01, CN02 pin configuration and function are the same.
They are connected to each other in this power supply unit.
When the pin of CN01 side is shorted the same function pins of CN02 side are shorted.
HWS

Please note that the function cannot be separately set with CN01 and CN02.
Pin Function
No. Configuration
Connected to +Output terminal in this Power supply unit.
1 +V
(+V terminal can not supply load current.)
Remote sensing terminal for + output
(For remote sensing function, which compensates for line drop between power supply
2 +S
terminals and load terminals. Connect to +V terminal when remote sensing function is
unnecessary)
Connected to -Output terminal in this Power supply unit.
3 −V
2 1 (-V terminal can not supply load current)
4 3
6 5 Remote sensing terminal for - output
HWS HD

8 7 (For remote sensing function, which compensates for line drop between power supply
10 9 4 −S
12 11
terminals and load terminals. Connect to -V terminal when remote sensing function is
unnecessary)
CN01
Current balance terminal
5 PC
(For output current balancing in parallel operation.)
2 1
4 3 6 COM Ground for PC and PV signal.
6 5
8 7 Output voltage external control terminal
10 9 7 PV
12 (For power supply output voltage control with an external voltage. Connect it with the
11
terminal REF when PV function is unnecessary. )
CN02
Reference Voltage terminal for Output voltage control
8 REF
(REF and PV are connected when shipping.)
Remote ON/OFF control terminal
9 CNT
(When the CNT is pulled to TTL low, the power supply turns on.)
HWS ME

10 TOG Ground for CNT and PF signal.


Power fail signal output terminal.
11 PF (As the output voltage drops, FAN stops and AC input voltage down, open collector
output,“Power Fail”signal will output“High”.)
12 TOG Ground for CNT and PF signal.

CN01、CN02 are connected in this power supply unit as follows.

CN01
1 3 5 7 9 11
2 4 6 8 10 12

CN02
HWS-P

1 3 5 7 9 11
2 4 6 8 10 12

Output voltage
detection circuit
Output current
signal circuit
Instruction Manual

Reference voltage
generation circuit

Output ON/OFF
Control circuit

Power fail signal


generation circuit

※Output ON/OFF control circuit and the Power fail signal circuit are
insulated with other circuits in the power supply.
(Insulating voltage AC100V)

a_HWS_68 ・All specifications are subject to change without notice.


HWS 1800T
Basic Connection (Local sens- M8 Bolts and nuts for connecting
to the load line.
+ Load − (These are not attached to the
ing) product.)

・3-7V model

HWS
NAME PLATE
① Connect“+S”terminal to“+”terminal of output and “-S”
terminal to“-”terminal of output with sensing wires.
② Connect“CNT”terminal to“TOG”terminal with wire.
③ Connect“PV”terminal to“REF”terminal with wire.
※ Please use attachment connector for each connection.
※ In the following cases, the output is shut down.
FG L3 L2 L1
When CNT and TOG is opened.
When PV and REF is opened. M8 Bolts and nuts for connecting
to the load line.
+ Load − (These are not attached to the
product.)

NAME PLATE
Connector : (JST) S12B-PHDSS Conn

HWS HD
Attached connector when shipping Remo
・Housing : (JST) PHDR-12VS custo
・Contact : (JST) SPHD-001T-P0.5 ・Hou
1−2, 3−4, 7−8, 9−10 are shorted. ・Con
2−”
7−8
FG L3 L2 L1
* Ple
Attached connector when shipping
Red Black Brown Yellow
1 3 5 7 9 11

2 4 6 8 10 12
Connector : (JST) S12B-PHDSS Conn
Twist wire
Attached connector when shipping Remo
・Housing : (JST) PHDR-12VS custo
・Hou Remote sensing required

HWS ME
・Contact : (JST) SPHD-001T-P0.5
2−”+”of output, 4− “-”of output are connected. ・Con
2−” + ① Connect“+S”terminal to“+”terminal of load with sensing
7−8, 9−10 are shorted
7−8 wire
* Plea
② Connect“-S”terminal to“-”terminal of load with sensing
wires.
Attached connector when shipping
③ Connect“CNT”terminal to“TOG”terminal with wire.
Red Black Brown Yellow ④ Connect“PV”terminal to“REF”terminal with wire. 
1 3 5 7 9 11 ※ The accuracy of the output voltage will deteriorate when the
sensing terminals are opened.
2 4 6 8 10 12
※ In the following cases, the output is shut down.
When CNT and TOG is opened.
“+”
of output When PV and REF is opened.

ting M8 Bolts and nuts for connecting


“−”of output to the load line.
+ Load ー
HWS-P
e (These are not attached to the
product.)

・12-60V model NAME PLATE


① Connect“+S”terminal to“+V”terminal and“-S”terminal to
“-V”terminal with sensing wires.
② Connect“CNT”terminal to“TOG”terminal with wire.
③ Connect“PV”terminal to“REF”terminal with wire.
※ Please use attachment connector for each connection.
※ In the following cases, the output is shut down. FG L3 L2 L1

When CNT and TOG is opened.


Instruction Manual

When PV and REF is opened.

Connector : (JST) S12B-PHDSS

Remove standard attached connector, and use the harness made by the
customer.
・Housing : (JST) PHDR-12VS
・Contact : (JST) SPHD-001T-P0.5
2−” +”of load, 4− “-” of load should be connected.
7−8, 9−10:should be shorted
* Please use wire for contact and crimping tool spectfied by maker.

・All specifications are subject to change without notice. a_HWS_69


HWS 1800T
Connecting circuit with CN01 or CN02 connector
PF signal output required
1 3 5 7 9 11 ① PF signal is an open collector output, therefore PF signal
2 4 6 8 10 12 outputs is shown in circuit below.
②“TOG”terminal is ground for“PF”terminal.
HWS

“+”
of load M8 Bolts and nuts for connecting
to the load line.
+ Load ー (These are not attached to the
product.)
“−”of load

NAME PLATE

Remote ON/OFF control required


① Remove standard attached connector, and use the harness
made by the customer and connect external signal to be-
tween CNT and TOG terminal.
FG L3 L2 L1
②“TOG”terminal is ground for“CNT”terminal.
In case this function is not used, please short between CNT
HWS HD

and TOG terminal.

M8 Bolts and nuts for connecting


to the load line.
+ Load − (These are not attached to the
product.) Connector : (JST) S12B-PHDSS

Remove standard attached connector, and use the harness made


by the customer.
NAME PLATE
・Housing : (JST) PHDR-12VS
・Contact : (JST) SPHD-001T-P0.5
(3-7V model) 2−”+” of output, 4−” -”of output:should be connected
(12-60V model) 1−2, 3−4:should be shorted
7−8 , 9−10:should be shorted.
11 : PF
   Should be connected to PF signal output
12 : TOG
FG L3 L2 L1    Should be connected to Signal Ground.
* Please use wire for contact and crimping tool spectfied by maker.
HWS ME

Connecting circuit with CN01 or CN02 connector


(3-7V model)
1 3 5 7 9 11
Connector : (JST) S12B-PHDSS
2 4 6 8 10 12
Remove standard attached connector, and use the harness made
by the customer.
・Housing : (JST) PHDR-12VS
“+”
of output
・Contact : (JST) SPHD-001T-P0.5
(3-7V model) 2−” +”of output, 4−” -”of output:should be connected “−”of output
(12-60V model) 1−2, 3−4:should be shorted
7−8:should be shorted
9 : CNT PF signal output
   Should be connected to ON/OFF control signal.
10 : TOG
   Should be connected to Signal Ground.
HWS-P

* Please use wire for contact and crimping tool spectfied by maker.

To signal ground
Connecting circuit with CN01 or CN02 connector
(3-7V model)
(12-60V model)
1 3 5 7 9 11
1 3 5 7 9 11
2 4 6 8 10 12
2 4 6 8 10 12
“+”
of output
“−”of output PF signal output
Instruction Manual

ON

(12-60V model)
To signal ground
1 3 5 7 9 11

2 4 6 8 10 12
ON

a_HWS_70 ・All specifications are subject to change without notice.


HWS 1800T

2. Functions and Precautions


of the power supply when the output voltage decrease to 80% of the
Input Voltage Range output voltage setting value. However, there is a possibility that PF

HWS
Input voltage range is three phase 170−265VAC(47−63Hz). Input signal may not output during parallel operation. The PF signal circuit
voltage, which is out of specification, may cause unit damage. Rated is insulated from the power supply input and output circuit and it is an
input voltage range fix during safety standard application is from 200V open collector. TOG terminal is ground for PF terminal.
to 240VAC (50/60Hz). When the Built-in Fan Motor of this power supply unit stops, PF signal
will turn to“H”and the output power will shut down. The Built-in Fan
Motor is a component with lifetime. We recommend a periodic replace-
Output Voltage Range ment. Please contact our sales office. Replacement is at customer’
s
Output voltage is set to the rated value at shipping. V.ADJ trimmer on expenses.
the front panel side is use to adjust the output voltage within the range
PF
specified. Output voltage trimming range is within -20% − +20% of
the rated output voltage (48V, 60V model: -20% − +10%). Turn the Vce max:30V

HWS HD
trimmer clockwise to increase output voltage. Take note when the TOG Ic max:20mA
output voltage is increased excessively over voltage protection (OVP)
function may trigger and output voltage will shut down.
Use the output power of the power supply below the rated output
Remote Sensing (+S, -S terminal)
power value when you raise the output voltage. Remote sensing function is provided to compensate for voltage drop
across the wiring from the power supply output terminals to the load
input terminals. Connect“+S”terminal to“+”terminal of the load and
Over Voltage Protection (OVP) “-S”terminal to“-”terminal of the load with sensing wires. The total
The OVP function (Inverter shut down method, manual reset type) is line voltage drop (+ side line and - side line) shall be less than 0.3V. In
provided. OVP function operates within 125-145% of the rated DC case that sensing line is too long, it is necessary to put an electrolytic
output voltage value (3-7V model: 125-140%, 36V model: 125-138%, capacitor across the load terminals.
48V, 60V model: 115-125%), and the output will be shut down when Please take note that the electrolytic capacitor has generation of heat

HWS ME
OVP function triggers. When OVP function operates, the input power etc. done by the ripple current depending on connected load. There-
is cut off for a few minutes, and then power is re-input or remote ON/ fore, the electrolytic capacitor must have a ripple current allowance
OFF control signal shall be input for recovery of the output. OVP value higher then the output ripple current. If CN01 (or CN02) is in use, ter-
is fixed and can not be adjusted. minal +S, -S for CN02 (or CN01) must be in open condition.

+S

Over Current Protection (OCP) + +

The OCP function (Constant current limiting, Time delay shutdown ー ー


type) is provided. OCP function operates when the output current
ーS
exceeds 105% of maximum DC output current specification and the
over current or short circuit condition continues 5-second or more, the When the function of remote sensing is not in used, connect +S termi-
output will be shut down. When the OCP is triggered, the input power nal to +V terminal, and ‒S terminal to ‒V terminal by the attachment

HWS-P
is cut off for a few minutes, and then power is re-input or remote ON/ connector.
OFF control signal should be input for recovery of the output. The If remote sensing terminals are opened, the stability and the accuracy
OCP setting is fixed and not to be adjusted externally. of the output deteriorate. Therefore, terminal +S, -S must be connect-
ed.

Over Temperature Protection (OTP)


Over temperature protection function (manual reset type) is provided.
Remote ON/OFF Control
When ambient or internal temperature rises abnormally, OTP will shut Remote ON/OFF control is provided. Output can be remotely switch
down the output. When OTP is triggered, input power is cut off and al- ON and OFF by using CNT terminal and TOG terminal even though
Instruction Manual

low sufficient cooling to reset the OTP function. Then power is re-input input is connected. The output is turned to ON when TOG and CNT
or remote ON/OFF control signal should be input for recovery of the terminals are shorted and output is turned to OFF when these termi-
output. nals are opened. When the function is not used, connect TOG and
CNT terminals with short piece. The standards for this function are as
follows.“TOG”terminal is ground for“CNT”terminal.
Low Output Detection Circuit (PF)
Low output voltage detection circuit is provided. Power Fail signal (PF
signal) will output when output voltage decrease by either the drop or
brown out of the input voltage or OCP, OVP and OTP function opera-
tion. PF signal will turn“High”level to indicate the abnormal status

・All specifications are subject to change without notice. a_HWS_71


HWS 1800T
(Note1)Please connect a diode for by-pass when using method
Sink current:3.5mA
(A) of the series operation. Please use the diode with
CNT rated forward current is equal or more than load current
Relay and that the rated maximum reverse voltage is higher
Transistor
TOG than output voltage for each power supply.
TTL,
HWS

and etc.

The Mode of control


Parallel Operation
CNT Level for TOG Terminal Output Built-in Fan Motor Current balancing function is provided. Either of operations mode (A)
Short or L
(0−0.8V) ON Rotate or (B) is possible.
Open or H
(2.4−12V) OFF Stop (A)To Increase the Output Current
1)TTL compatible. The maximum input voltage to CNT termi- Current balancing function activates by connecting PC-to-
nal is 12V, and the maximum allowable reverse voltage is PC terminal and COM-to-COM terminal, and output current of
-1V. The sink current of CNT terminal is 3.5mA.
each power supply is equivalently supplied to load. Wires to PC
2)Output ON/OFF control can be enable by a switch, relay or
terminals shall be as short as possible, same length and twisted.
a transistor ON/OFF. When CNT terminal−TOG terminal is
There is a possibility that output could be unstable caused by
shorted power supply is turn ON, and when CNT terminal−
TOG terminal is opened power supply is turn OFF. external noise. For this case, disconnect COM terminal and
HWS HD

3)Remote ON/OFF control circuit is isolated from the input connect -S terminal from parallel power supply to a single point
and output circuit of power supply. on the load. Please refer connection Method (A)-2.
It is possible to use it regardless of the positive and negative 1)Adjust the output voltage of each power supply to be same
of the power supply output. value within 1% or 100mV, whichever is smaller.
2)Use same length and type of wires for all load lines.
Please be aware that if CNT terminal and TOG terminal is short
3)M a x i m u m v a l u e o f o u t p u t c u r r e n t i n p a r a l l e l i s u p
and input voltage is gradually increase, this will trigger the low
t o 8%
0 of all paralleled models.The purpose of the
output voltage detector protection circuit and will result to out-
current balancing function is the static power-up. Therefore
put voltage shut down.
When the low output voltage detector protection circuit is trig- the output voltage might decrease according to the condition
gered, the input power is cut off for a few minutes, and then of dynamic load. There might be a step in the rise waveform
power is re-input or remote ON/OFF control signal should be during parallel operation.
input for recovery of the output. 4)Up to 5 units can be connected in parallel.
HWS ME

(B)To Use as a Backup Power Supply


Output Ripple & Noise 1)Set power supply output voltage higher by the forward volt-
Maximum ripple & noise value in specifications is measured according age drop of diode.
to measurement circuit specified by JEITA-RC9131A. When Load lines 2)Adjust the output voltage of each power supply to be same value.
are longer, ripple & noise becomes larger. In this case, electrolytic ca- 3)Use within the specifications for output voltage and output power.
pacitor, film capacitor, etc. might be necessary to use across the load Method(A)-1 Method (A)-2
Power Supply Power Supply
terminal. The output ripple & noise cannot be measured accurately if +S +S
Load
the probe ground lead of oscilloscope is too long. L oad
PC COM -S PC COM -S
150mm
PC COM +S +S
PC COM

+S
-S -S
Power + +
Supply Load Method (B) Output Power(W)=(Vo+Vf)× Io
HWS-P

Power Supply Vf
Unit C2 C3
+S
Io

Vo+Vf Vo
ーS Load

Co-axial cable Oscillo-


-S
Vf
1.5m 50Ω R Scope
+S

Vo+Vf

R : 50Ω C1 Bandwidth
-S
C1 : 4700pF 100MHz
C2 : 100uF,
C3 : 0.47uF
Isolation Test
Isolation resistance between output and FG (chassis) shall be more
Series Operation
Instruction Manual

than 100Ω at 500VDC and between output and CNT・PF shall be


For series operation, either method (A) or (B) is possible. more than 10MΩ at 100VDC. For safety operation, voltage setting of
There might be a step in the rise waveform during series operation. DC isolation tester must be done before the test. Ensure that it is fully
Method(A) Method(B) discharged after the test.
+ + +
Power supply Power supply Load
ー ー ー Output−FG
(chassis) CNT TOG PF Output−CNT-PF CNT TOG PF

500VDC 100MΩ PC 100VDC 10MΩ PC
Load
or more +S or more +S
+ ー + +
Power supply Power supply Load + Isolation +
ー ー ー ー tester ー
(Note1) ーS ーS

FG FG
L1 L1
Isolation
tester L2 L2
L3 L3

a_HWS_72 ・All specifications are subject to change without notice.


HWS 1800T
Output Voltage Linearity
Withstand Voltage
120%
110%
This series is designed to withstand 3.0kVAC between input and out- Nominal
Output
put, 2.0kVAC between input and FG (chassis), 500VAC (60V model: Voltage

︵ ︶
Output V
651VAC) between output and FG (chassis), and 100VAC between

HWS
output and CNT・PF terminal each for 1 minute. When testing with-
30%
20%
stand voltage, set current limit of withstand voltage test equipment at
20mA. 0 1V 1.5V 5V 5.5V 6V
(Output-FG (chassis): 300mA (60V model: 390mA), Output- CNT・PF PV Voltage
(Nominal Input Voltage)

: 100mA). Note: Only as for the model of 3V output, the output voltage is used from 30%
The applied voltage must be gradually increased from zero to testing to 120% at the PV voltage is from 1.5V to 6V
Note: Only as for the model of 5-36V output, the output voltage is used from
value and then gradually decreased for shut down. When timer is used, 20% to 120% at the PV voltage is from 1V to 6V
the power supply may be damaged by high impulse voltage at timer Note: Only as for the model of 48V, 60V output, the output voltage is used
from 20% to 110% at the PV voltage is from 1V to 5.5V
switch on and off. Connect input and output as follows. If output is left
Output Voltage Derating
open during test, output voltage might appear momentarily.
120%

This product have monolithic ceramic capacitor in secondary circuit 110%

HWS HD
Nominal
Output
to frame ground. Voltage
Operating

︵ ︶
Output V
Some of the withstand voltage tester may generate high voltage at the Area

matching with monolithic ceramic capacitor and may cause the unit
30%

damage. 20%

So, please check the waveform of test voltage.


83% 90% 100%
0
Load Current

CNT TOG PF
Note: Only as for the model of 48V, 60V output, the maximum output voltage
Input−FG
(chassis)(solid line)
PC is used up to 110% at 90% load current.
  2kVAC 1min. (20mA)
+S
Input−Output
(dotted line)
  3kVAC 1min. (20mA) + (B) Control by External Variable Resistor

ーS  “PV”terminal and“COM”terminal usage is the same as explained
Withstand FG in section 「control by external voltage」 . But in this method voltage for
Voltage Tester ∼ L1
∼ L2 control is supplied through REF terminal. Variable resistor is con-

HWS ME
L3
nected between REF terminal and COM terminal and the middle point
Output−FG
(chassis)
CNT TOG PF
of variable resistor is connected to PV terminal. Please use the output
  500VAC 1min.(300mA)
PC voltage within 20% - 120% of rated output voltage value (48V, 60V
(60V model: 651VAC 1min.
(390mA)
) +S
+ model: 20% - 110%). Wires for control lines must be twisted wire or

ーS shield wire. In addition, maximum variable voltage when control by
Withstand
∼ FG
Voltage Tester external variable resistor is rated output voltage (100%). When output
L1
L2 voltage must be externally control to 120% of rated output voltage (110%
L3
Output−CNT・PF for 48V, 60V model), please follow the following procedure.
  100VAC 1min.(100mA)
CNT TOG PF (1)PV terminal and REF terminal is short by using standard connec-
Withstand PC
Voltage Tester ∼ +S tor supplied.

ー (2)Set the power supply output voltage to maximum value of the out-
ーS
put voltage variable range mentioned in specification standard by

HWS-P
FG
L1 adjusting V.ADJ volume at the front panel.
L2
L3 (3)Remove standard connector after input is cut off.
(4)Connect external variable resistor (50kΩ) between REF terminal
and COM terminal. Then connect middle point of external variable
Output Voltage External Control (PV) resistor to PV terminal.(sensing current is 1.4mA)
(A) Control by External Voltage +S
 Output voltage external control function is provided. Output voltage +
Power Load
can be varied by applying an external voltage (1−6V) to“PV”terminal supply ー
and“COM”terminal. Note if an external voltage is not applied, there ーS
  Sensing current : 1.4mA
Instruction Manual

will be no output. Please consider the following characteristics below REF


VR1 Variable resistor 50kΩ
when operating the unit. PV
Connection Method COM
Connection method
+S
+  When output voltage is over rated value, please make sure that
Load
Power ー maximum output power is below rated value. Moreover, when output
Supply ーS
voltage is below rated value, please make sure that maximum output
PV current is below rated value.
1ー6V
COM Please consider the following characteristic during usage.

・All specifications are subject to change without notice. a_HWS_73


HWS 1800T
Please consider the following characteristic during usage.
Output Peak Current
120% For model with output peak current, please meet the fol-
Rated output: 100% lowing condition.
voltage

80% Reduce peak current value according to output derating as


HWS

120% of maximum setting value


Output 60% section 4-1.
voltage 110% of maximum setting value
40% The output is shut down by protection circuit when rated
20% current and continuous peak output time (τ) exceeds
0% rated value during usage.
0 10000 20000 30000 40000 50000 When protection circuit is activated, input is temporarily
Variable resistor value for REF-PV
(VR1)
[Ω]
cut off for a few minutes and then power is re-input or re-
* Adjustable output voltage within 20%(3Vmodel : 30%) of mote ON/OFF control signal should be input for recovery
output (less than 1V of PV voltage) is proportional to PV voltage of the output.
and has a linear characteristic. However, for output voltage
within 10% of output (about less than 0.5V of PV voltage), Continuous Peak output time.(τ):Within 10 seconds
output will go into intermittent mode and ripple voltage becomes Peak output current(Ip):Within the rated peak output current
HWS HD

large, also irregular sound is release from the power supply.


Duty:up to 35%
However, it is not damage. There will also be cases of the
power supply shutting down triggered by under voltage lock
out protection function. With output shutting down, low output
detection function (PF) triggers the PF signal and set it to τ
"H", and also output LED is switch off. Under voltage lock out Duty =   ×100(%)

protection mode, switch off input for a few minutes and then
switch on input again for recovery. Recovery from under voltage Condition 1 Condition 2

lock out is also possible by turning remote ON/OFF control Ip 1


Ip aA
signal OFF and ON. Under voltage detection value uses an
0A 0A
automatic tracking mode, which follows the output voltage and τ τ

T T
constantly correspond to the 70%-80% of output voltage with
a protection function mode. Base on the explanation above,
we will kindly exclude the usage of adjustable output voltage τ τ τ
√ ̄ ̄ √ ̄ ̄ ̄ ̄ ̄ ̄ ̄
HWS ME

2 2 2
Ip × < Irms max     Ip1 × +a ×
(1− < Irms max

within 20% of the output voltage from the product warranty. For T T T

application that requires variable output voltage within 20% of  


output voltage, please kindly consider the above contents prior Model Irms max
to operation. For application that requires output voltage below HWS1800T-6 177.5A
20%, due to different type of application for the user's system, HWS1800T-7 142.0A
there might be a situation ( behavior ) different from the one HWS1800T-12 88.7A
mentioned above. Therefore please check with the user system. HWS1800T-15 71.0A
HWS1800T-24 62.1A
HWS1800T-36 41.4A
HWS1800T-48 31.0A
HWS1800T-60 24.8A
Ip, Ip1: Peak output current(A)
Iav : Rated output current(A)
HWS-P

Im : Average output current


(A)
τ : Peak current pulse width
(sec)
T : cycle
(sec)

Input Open Phase Detection


If one of the 3-phase input line becomes open or one
phase voltage falls below 160VAC, the output will be shut
off in approximately 3 seconds. To restore the output to
Instruction Manual

normal, shut off the input once, and apply a normal input


line voltage again after for a while.

a_HWS_74 ・All specifications are subject to change without notice.


HWS 1800T

3. Mounting Directions

Output Derating Mounting Method Caution

HWS
Mounting directions are as follows. (1)This Power supply unit is a forced air-cooling system
Standard mounting method is (A). Methods (B), (C) and (D) with a built-in fan.
are also possible. (2)This power supply has ventilating holes on the front
Mounting methods besides (A),(B),(C) and (D) (example : (E) and back panels.
and (F)) are inhibit. Keep these areas freely more than 100mm from front
side and more than 50mm from rear side.
(A)Standard (B) (C) (D) Inhibit
(E) Inhibit
(F)
  Mounting (3)Please note that ventilation will be worsened in a
dusty environment.
(4)Built-in fan is limited life part, which require periodic
replacement. (Replacement will be charge).
(5)The ambient temperature of this power supply is less

HWS HD
HWS1800T 3V Output Derating than 50mm from the center of a front side.
1000
Ta(℃)
LOAD(W) (6)The maximum allowable penetration of mounting
800
A B C D
Load (W)

600
screw is 6mm.
ー 10 − + 40 990 990 990 990
50 825 825 825 825 400 Mounting A, B, C, D (7)Recommended torque for mounting screw (M4) is
200
60 660 660 660 660 1.27N・m.
0
71 495 495 495 495 −10 0 20 40 50 60 71

More than50mm More than100mm


HWS1800T 5V Output Derating
LOAD(W) 1600
Ta(℃) 1400
A B C D
1200
Load (W)

Fan motor
ー 10 − + 40 1500 1500 1500 1500 1000
800
50 1250 1250 1250 1250 600
Mounting A, B, C, D (Top:HWS1800T)
60 1000 1000 1000 1000 400
200
71 750 750 750 750 0 (Rear)

HWS ME
−10 0 20 40 50 60 71
(Front)

HWS1800T 6V-15V Output Derating


LOAD(W) 1600
Ta(℃) 1400
A B C D 1200
Load (W)

ー 10 − + 40 1500 1500 1500 1500 1000


800
1500 1500 1500 1500 Mounting A, B, C, D
50 600
400
60 1125 1125 1125 1125
200
71 750 750 750 750 0
−10 0 20 40 50 60 71

HWS1800T 24V-60V Output Derating


LOAD(W) 2000
Ta(℃) 1800
A B C D 1600
Load (W)

1400
ー 10 − + 40 1800 1800 1800 1800 1200
1000
50 1680 1680 1680 1680 800 Mounting A, B, C, D

HWS-P
600
60 1300 1300 1300 1300 400
200
71 900 900 900 900 0
−10 0 20 40 50 60 71
Instruction Manual

・All specifications are subject to change without notice. a_HWS_75


HWS 1800T

4. Wiring Method
(1) The output load line and input line shall be separated
Circuit Noise Filter HWS1800T
and twisted to improve noise sensitivity. L1
Protector
L1 L1 L1 +
HWS

(2)The sensing lines shall be twisted or shield wire and L2 L2 L2 L2


Input
separated from the output lines. 3φ L3 L3 L3 L3 ー Load

(3)Use all lines as thick and short as possible to make


FG
lower impedance. Wires are to be twisted or use
shield wire to improve noise sensitivity.
(4)Attaching a capacitor to the load terminals can elimi-
Chassis of the equipment
nate noise.
(5)FG terminal of this power supply is functional earthing.
For safety purposes, connect protective earthing ter- (8)M4 screw for output terminal might damage the ter-
minal to the mounting set ground terminal. minal's inner thread. This is mainly cause by the M4
(6)Recommended torque for the terminal piece: screw's unthread section. Therefore, please select a
HWS HD

washer, spring washer, etc. to avoid unthread screw


Input terminal (M4 screw) : 1.27 N・m section from penetrating into output terminal inner
Output terminal (M8 Bolt & Nut) : 10.8N・m section.

Unthread section

(7)Recommended wiring
Output terminal
HWS ME

5. External Fuse Rating


Refer to the following fuse rating when selecting the exter- current (rms.) values under the actual load condition.
nal fuses for input line. Surge current flows when line turns HWS1800T:20A
on. Use slow-blow fuse or time-lug fuse. Do not use fast-
blow fuse. Fuse rating is specified by in-rush current value
at line turn-on. Do not select the fuse according to input

6. Troubleshooting
HWS-P

Before concluding that the unit is at fault, make the follow- circuit if fan stops.
ing checks. Fans are the limited life parts.
(1) Check if the rated input voltage is apply. (9) This power supply has ventilating holes on the front
(2) Check if the wiring of input and output is correct. and back panels. Check if there is any irregulars or
(3) Check if the I/O terminal connection is properly dust, etc.
tighten by a regulated tightening torque. (10)Is the main body of the power supply abnormally hot?
(4) Check if the wire material is not too thin. Please turn on the input again after allowing the unit
(5) Check if the output voltage control (V.ADJ) is properly to cool down sufficiently. The output shut down by
adjusted. OVP might be trigged and output is cut off. over temperature protection function.
Instruction Manual

(6) Check if the wiring of“+S”and“-S”terminal is (11)Check if the output current and output power is not
correct. If in open condition, the stability and the applied over specification.
accuracy of the output deteriorate. (12)Check if the input voltage wave is sinusoidal. If
(7) If use function of the remote ON/OFF control, check if this power supply unit is connected to a UPS, input
the remote ON/OFF control connector is not opened. voltage wave might not be sinusoidal. An audible
If in open condition, output is cut off. noise is emmited from the power supply unit.
(8) Check if the built-in fan is not stopped. Is fan stopped (13)Audible noise can be heard during Dynamic-Load
by something irregulars or dust, etc. operation.
If fan stops, the PF signal is turn on.
Moreover, the output is intercepted with the protection

a_HWS_76 ・All specifications are subject to change without notice.


HWS 1800T

7. Warranty
This product is warranted for a period of 5 years from the Measuring point of fan exhaust temperature
Measuring point

date of shipment. As for the breakdown under a normal

HWS
use during free warrantee term, repair is at free of charge. Air flow

However, the Built-in Fan Motor replacement is for a fee.


Please contact your nearest sales office for replacement. P.S.

The Fan-life has limitation. Therefore, periodic mainte- 50mm

nance by replacing the life-expired fan is required. Conditions of usage at the free of charge warrantee are as
The following figure shows the life of fan. follows.
10 (1)Average operating temperature (ambient temperature
of the power supply unit) is 40℃

︵ years

5 (2)Average load factor is 80% or less


Life expectabcy

3 (3)Installation method: Standard installation. However,


2
the maximum rating is within the output derating.

HWS HD
1 Following cases are not covered by warranty.
0 40 50 60 70 80 100
(1)Improper usage like dropping products, applying shock
Fan exhaust temperature
(℃)
and defects from operation exceeding specification of
Life expectancy the units.
Fan exhaust temperature 45℃  45,000 hour (2) Defects resulting from natural disaster (fire, flood).
Fan exhaust temperature 80℃  11,000 hour (3) Unauthorized modifications or repair by the buyers.
(4) Defects not cause by TDK-Lambda.

8. Option
Fan unit for replacement

HWS ME
We have prepared an optional fan unit for replacement.
Name of fan unit for replacement Applicable models Appearance Pin assignments Price
Housing = XHP-3(J.S.T.)
Contact = SXH-001T-P0.6(J.S.T.)
HWS1000 Pin No. Description
HWS1500 1 Power supply
1500-FAN-01 HWS1800T 2 Fan alarm Open
(of standard 3 GND
specifications) Length of fan harness = 65 ± 10mm

Wind direction
Ask us for replacement of the fan. This will be a charged service. If you are replacing the fan by yourself, note the following.
*1. Be careful in handling the fan unit so as not to cause an impact by dropping it or hitting it, etc.
*2. Shut down the input before starting the replacement operation.
*3. Check that there are no loose parts in connectors or harness tucking, etc.

HWS-P
*4. Safety standards (UL, CE, etc.) are not applicable.

Insulation tube for HWS1800T


The following insulation tube can becuse for output terminal.
・TCV-2001 (shinagawa shoko)
Please confirm shape and size from manufacturer catalog.
Instruction Manual

Example of use for insulation tube

・All specifications are subject to change without notice. a_HWS_77


HWS-P Single Output 300W ∼ 600W

HWS
5
Y
E
A
R
S
UL60590-1/ EN60950-1/
CSA C22.2 EN50178 warranty
No.60950-1

HWS HD
■ Features ■ Model naming method
● Single output pulse power type in wide range input HWS 300P − 24
power supply. Series name

● Up to 3 times peak current. Nominal output voltage


ex. 24: 24V, 36: 36V, 48: 48V
● Full Load (100%) Capability at 50℃ operating
Output Power
temperature ex. 300P: 300W, 600P: 600W

■ Applications ■ Conformity to RoHS Directive


This means that, in conformity with EU Directive 2002/95/

HWS ME
EC, lead, cadmium, mercury, hexavalent chromium, and
specific bromine-based flame retardants, PBB and PBDE,
have not been used, except for exempted applications.

■ Product Line up
HWS300P HWS600P
Output Voltage Ave. Output Peak Output Current Ave. Output Peak Output Current
Current 100V in 200V in Current 100V in 200V in
24V 12.5A 21.0A 42.0A 25.0A 40.5A 83.0A
36V 8.4A 14.0A 28.0A 16.7A 27.0A 55.5A
48V 6.3A 10.5A 21.0A 12.5A 20.0A 41.5A

HWS-P
Instruction Manual

(*)
(100Vin/200Vin)

・All specifications are subject to change without notice. a_HWS_79


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a_HWS_80 ・All specifications are subject to change without notice.


HWS300P
2XWOLQH'UDZLQJ
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HWS
CN1
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14
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60±0.5
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-
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(34.5)
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HWS HD
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8.TOG
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SIGNAL CONNECTOR USED MATCHING HOUSINGS , PINS & TOOL


PART DESCRIPTION PART NAME MANUFACT PART DESCRIPTION PART NAME MANUFACT
PIN HEADER S8B-PHDSS J.S.T. SOCKET HOUSING PHDR-08VS J.S.T.
SPHD-002T-P0.5(AWG28 24)
TERMINAL PINS J.S.T.
SPHD-001T-P0.5(AWG26 22)
YRS-620(SPHD-002T-P0.5)
HAND CRIMPING TOOL J.S.T.
YC-610R(SPHD-001T-P0.5)

HWS ME
2XWSXW'HUDWLQJ
LOAD(%) (*1)Load(%) is percent of average output power or average output current.
Ta(℃) MOUNTING A MOUNTING B
For example, load 100% refers to following condition when output is 24V model.
-10∼+50 100 24[ V], 12.5[A]
70 50 (*2)Peak output current does not need derating.

120
100
LOAD (%)

80
60
40
20 HWS-P
0
-10 0 10 20 30 40 50 60 70 80
MOUNTING A MOUNTING B DON'T USE
Ta(℃)
(STANDARD MOUNTING)

3HDN2XWSXW&RQGLWRQ
Peak output power v.s. Duty Duty = τ×100(%) τ≦5
(sec)
T
50
45 AC100V
Instruction Manual

40 AC200V Wp
35 Wp Wm Wm
Duty(%)

30 a
(W)
25
0
(W) 0
(W)
20 τ
τ
15
10 T T
5
0 Wp×τ (Wp-a)×τ
300 400 500 600 700 800 900 1000 1100 Wavg≧Wm= Wavg≧Wm= +a
T T
Peak output power (W) Wp : Peak output power (W) T : Period ( sec )
Wavg : Rated average output power(W) Duty : The duty is pulse width
Use this product so that relationship among Duty, average output power (Wm) Wm : Average output power (W) peak output power of
and peak output power (Wp) satisfy conditions defined by expression below. τ : Pulse width of peak output power (sec) one period (%)
This product must be used less than average output power of specification (Wavg). (Operating time at peak output)
Also operating duration at peak output power should be less than 5 sec.

・All specifications are subject to change without notice. a_HWS_81


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a_HWS_82 ・All specifications are subject to change without notice.


HWS600P
2XWOLQH'UDZLQJ
SIGNAL CONNECTOR
INFORMATION
CN1 PIN ASSIGN
S8B-PHDSS(JST)
1.COM

HWS
2.PC
2 1 3.NC
4 3
6 5 4.NC
8 7 5.CNT
6.TOG
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8.TOG

NAME PLATE
4-M5
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8-M4 TAPPED HOLES
SCREW PENETRATION DEPTH MAX. 6mm

40±0.5
+ + - -
82±1

V.ADJ
ON
(63.9)

CN1
(14.6)

26MAX
(44.5)

L N
32.1

21
10 10 (10) 25 120±0.5

HWS HD
18MAX 165±1 SIGNAL CONNECTOR USED
(88.8) 3-M4
7.2 (79.5) PART DESCRIPTION PART NAME MANUFACT
100±1 20 110±0.5
PIN HEADER S8B-PHDSS J.S.T.
MATCHING HOUSINGS , PINS & TOOL
PART DESCRIPTION PART NAME MANUFACT
SOCKET HOUSING PHDR-08VS J.S.T.

60±0.5
SPHD-002T-P0.5(AWG28 24)
TERMINAL PINS J.S.T.
SPHD-001T-P0.5(AWG26 22)
HAND CRIMPING YRS-620(SPHD-002T-P0.5)
8-M4 TAPPED HOLES J.S.T.
TOOL YC-610R(SPHD-001T-P0.5)
20
SCREW PENETRATION DEPTH MAX. 6mm
5MAX

2XWSXW'HUDWLQJ

HWS ME
LOAD(%) (*1)Load(%) is percent of average output power or average output current.
Ta(℃) MOUNTING A MOUNTING B
For example, load 100% refers to following condition when output is 24V model.
-10∼+50 100 24[ V], 12.5[A]
70 50 (*2)Peak output current does not need derating.

120
100
LOAD (%)

80
60
40
20
0
-10 0 10 20 30 40 50 60 70 80 HWS-P
MOUNTING A MOUNTING B DON'T USE
Ta(℃) (STANDARD MOUNTING)

3HDN2XWSXW&RQGLWRQ
Peak output power v.s. Duty Duty = τ×100(%) τ≦5
(sec)
T
50
45 AC100V
Instruction Manual

40 AC200V Wp
35 Wp Wm Wm
30 a
(W)
Duty(%)

25 0
(W)
0
(W)
20 τ τ
15
T T
10
5
Wp×τ (Wp-a)×τ
0 Wavg≧Wm= Wavg≧Wm= +a
T T
600 800 1000 1200 1400 1600 1800 2000
Peak output power (W) Wp : Peak output power (W) T : Period ( sec )
Wavg : Rated average output power(W) Duty : The duty is pulse width
Use this product so that relationship among Duty, average output power (Wm) Wm : Average output power (W) peak output power of
and peak output power (Wp) satisfy conditions defined by expression below. τ : Pulse width of peak output power (sec) one period (%)
This product must be used less than average output power of specification (Wavg). (Operating time at peak output)
Also operating duration at peak output power should be less than 5 sec.

・All specifications are subject to change without notice. a_HWS_83


HWS 300P, 600P

+:6336HULHV,QVWUXFWLRQ0DQXDO

BEFORE USING THE POWER SUPPLY UNIT


HWS

Be sure to read this instruction manual thoroughly before using ● Input voltage, Output current, Output power, ambient temper-
this product. Pay attention to all cautions and warnings before ature and ambient humidity should be kept within specifica-
using this product. Incorrect usage could lead to an electrical tions, otherwise the product will be damaged.
shock, damage to the unit or a fire hazard. ● Do not operate and store this product in an environment
where condensation might occur. In such case, waterproof
DANGER treatment is necessary.
● Do not use this product in environment with a strong electro-
● Never use this product in locations where flammable gas or magnetic field, corrosive gas or conductive substances.
ignitable substances are present ● For applications which require very high reliability (Nuclear
related equipment, traffic control equipment, etc.) it is neces-
WARNING sary to provide a fail safe mechanism in the end equipment.
● Do not touch this product or its internal components while it ● The information in this document is subject to change with-
out prior notice. Please refer to the latest version of the data
HWS HD

is in operation, or shortly after shut down. There may be high


voltage or high temperature present and you may receive an sheet, etc., for the most up-to date specifications of the prod-
electric shock or burn. uct.
● When the product is operating, keep your hands and face ● No part of this document may be copied or reproduced in any
away from it; an accident may injure you. form without prior written consent of TDK-Lambda.
● Do not make unauthorised changes to this product, otherwise ● Do not inject abnormal voltages into the output or signal of
you may receive an electric shock and void your warranty. this product. The injection of reverse voltage or over voltage
● Do not use this product in the event of the emission of smoke exceeding nominal output voltage into the output or signal
or abnormal smell and sound etc. It might lead to fire and/or terminals might cause damage to internal components.
electric shock. In such cases, please contact us. Do not at- ● The output of this product is considered to be a hazardous
tempt repair by yourself, as it is dangerous for the user. energy level (The voltage is 2V or more and the power is
● Do not operate these products in the presence of condensa- 240VA or more). It must not be made accessible to users.
tion. It might lead to fire and/or electric shock. Protection must be provided for Service Engineers against
● Do not drop or insert anything into the product. It might lead indirect contact with the output terminals and/or to prevent
to a failure, fire and/or electric shock. Do not use the prod- tools being dropped across them. While working on this prod-
HWS ME

uct which dropped. uct, the AC input power must be switched off and the input
and output voltage should be zero.
CAUTION ● This product has a built-in fan for air-cooling. Do not block
the air intake and exhaust as this might lead to fire.
● This power supply is designed for use within an end product.
● Confirm connections to input/output terminals and signal
terminals are correct as indicated in the instruction manual
CE MARKING
before switching on. ● CE Marking when applied to a product covered by this hand-
book indicates compliance with the low voltage directive
(2006/95/EC) in that it complies with EN60950-1.

1. Terminal Explanation
Please pay extra attention to the wiring. Incorrect connection will damage the power supply.
HWS-P

Front Panel Explanation


HWS300P HWS600P
V.ADJ ⑦ ⑧

CN1 ⑦
② ON +



+

⑧ V.ADJ + + - -
① ON
-
④ CN1
Instruction Manual


-
⑤ L N

⑥ L

N
④ ⑤ ⑥

① V.ADJ : Output voltage adjustment trimmer. ④  : Protective Earth terminal (Frame ground), M4 screw.
(The output voltage rises when a trimmer is turned clockwise.) ⑤ AC input terminal L : Live Line (Fuse in line), M4 screw.
② ON : Output (Power On) indication LED. ⑥ AC input terminal N : Neutral line, M4 screw.
(The indicator turns on when the power supply output is in normal operating ⑦ + : + Output terminal (HWS300P: M4 screw x 2 / HWS600P: M5 screw x 2)
condition.) ⑧ - : - Output terminal (HWS300P: M4 screw x 2 / HWS600P: M5 screw x 2)
③ CN1 : ON/OFF control signal, Current balance signal (only as for
HWS600P), Power fail signal. (Refer to 2-2.)

a_HWS_84 ・All specifications are subject to change without notice.


HWS 300P, 600P

CN1 Connector pin Configuration and Function


Pin No.. Configuration Function
1 COM GND for PC signals (Only as for HWS600P. HWS300P is NC.)
Current balance terminal.

HWS
2 PC ( For output current balancing in parallel operation.
Only as for HWS600P. HWS300P is NC.)
2 1
4 3 3 NC No connect

6 5 4 NC No connect

8 7 5 CNT Remote ON/OFF control terminal.( Power supply ON/OFF control with an external signal. )
6 TOG GND for CNT and PF signals. ( Same as Pin No.8 )
Power fail signal (PF signal) output terminal.
7 PF (Uses the open collector method. As the output voltage drops,
or FAN stops,“Power Fail”terminal will output“High”.)
8 TOG GND for CNT and PF signals. ( Same as Pin No.6 )

HWS HD
CN1Connector & Housing & Terminal Pin
PART DESCRIPTION PART NAME MANUFACT
PIN HEADER S8B-PHDSS J.S.T.
SOCKET HOUSING PHDR-08VS J.S.T.
SPHD-002T-P0.5(AWG28 - 24)
TERMINAL PINS J.S.T.
SPHD-001T-P0.5(AWG26 - 22)
YRS-620(SPHD-002T-P0.5)
HAND CRIMPING TOOL J.S.T.
YC-610R(SPHD-001T-P0.5)

3. Terminal Connection Method

HWS ME
Please pay extra attention to the wiring. Incorrect connection ・ON/OFF control required
will damage the power supply. “TOG”terminal is ground for“CNT”terminal.
● When connecting input and output wiring, and CN1, input
AC-Line should be off. V.ADJ

● Input wiring and output wiring shall be separated to improve CN1


ON +
- LOAD +
noise sensibility. +

● The protective earth (PE ) must be connected to the


terminal or chassis. -
CN1
● Remote ON/OFF control lines shall be twisted or used -

shielded wires. Separate from load line.


L

● Output current of each terminal screw shall be less than 40A


N
for HWS300P. And shall be less than 60A for HWS600P.

HWS-P
HWS300P Panel Side (Common HWS600P)
・Basic connection ・PF signal output required
Connect“CNT”terminal to“TOG”terminal with the attached Open collector method shown below shall be used.
connector. “TOG”terminal is ground for“PF”terminal.

V.ADJ

V.ADJ CN1
ON +
- LOAD +

CN1
ON +
- LOAD +

-
CN1
-
CN1 -
Instruction Manual

-
PF signal
L

L
N

GND
for signal

・All specifications are subject to change without notice. a_HWS_85


HWS 300P, 600P

4. Functions and Precautions


Otherwise the product will be damage.
Input Voltage Range OCP value is fixed and not to be adjusted externally.
HWS

Input voltage range is single phase 85 - 265VAC (47 -


63Hz) or 120 - 330VDC. Input voltage, which is out of
Over Temperature Protection (OTP)
specification, may cause unit damage. Rated input voltage The OTP function (manual reset type) is provided. When
for safety standard application is 100 - 240VAC(50/60Hz). ambient or internal temperature rises abnormally, OTP
function operates and output will be shut down. After shut
Output Voltage Range down, remove the input and cool it down to reset OTP.
Output voltage is set to the rated voltage value at Then re-input.
shipment. V.ADJ trimmer on the front panel side is used to Or, use CNT reset ( remote ON/OFF : OFF to ON).
adjust the output voltage within the range specified.
Output voltage range is within −20% - +10% of rated
Low Output Detection Circuit (PF)
output voltage. Low output voltage detection circuit is provided. Power Fail
HWS HD

To turn the trimmer clockwise, the output voltage will be (PF) signal will turn“High”level to indicate the abnormal
increased. Take note when the output voltage is increased status when the output voltage becomes within 65 ~ 80%
excessively, over voltage protection (OVP) function may of rated value caused by either the drop or brownout of the
trigger and output voltage will be shut down. input voltage or OCP, OVP, Delay Shut Down and OTP
When output voltage increased, average output power and etc function operation. When the built-in FAN motor of this
peak output power have to use less than specification. power supply unit stops, PF signal will turn to“H”. The
PF signal is isolated from input and output by a photo-
Over Voltage Protection (OVP) coupler. It uses the open collector method shown in below.
The OVP function (Inverter shutdown method, manual
reset type) is provided. OVP function operates within 115-
135% of the rated output voltage value, and the output will PF VCE max=30V
IC max=20mA
HWS ME

be shut down when OVP function trigger. To reset OVP,


remove the input of power supply for a few minutes, and
then re-input. Or, use CNT reset (remote ON/OFF : OFF to TOG
ON). OVP value is fixed and not to be adjusted externally.
Never apply more than rated output voltage to output
terminal, which may lead damage to power supply. In the
Remote ON/OFF Control
case of inductive load, use decoupling diode at output line.
Remote ON/OFF control is provided.
Delay Shut Down Using this function, output on/off is allowed to control
without input voltage on/off. The output is turned to ON
This product have a delay shut down function provided
when TOG and CNT terminals are shorted, and the output
to protect power supply and equipment at the time of the
is turned to OFF when these terminals are opened. When
consecutive peak current. When the product operate peak
the function is not used, connect TOG and CNT terminals.
HWS-P

current for more than 5 seconds, delay shut down function


The standards for this function are as follows.“TOG”
operates and the output will be shut down.
terminal is return for“CNT”terminal.
To reset delay shut down, remove the input of power
supply for a few minutes, and then re-input. Or, use CNT (1) TTL compatible. The maximum input voltage to CNT
reset ( remote ON/OFF : OFF to ON). terminal is 12V, and the maximum allowable reverse
Delay Shut Down Time value is fixed and not to be voltage is ‒1.0V. The sink current for CNT terminal is 3.5mA.
adjusted externally. (2) A switch and relay or a transistor can be used as ON/
Use it about the peak electricity in specifications range. OFF switch.
The details see at“4-14. Output Peak Power”.
(3) Remote ON/OFF control circuit is isolated from
Instruction Manual

the input and output by a photo-coupler and can be


Over Current Protection (OCP)
controlled regardless of the output potential (+ or -).
The OCP function (manual reset type) is provided. Output
Connect TOG terminal to ground of control signal.
will be shut down in condition over current or output short-
circuit.
To reset OCP, remove the input of power supply for a few The mode of control
minutes, and then re-input. Or, use CNT reset ( remote CNT Level for TOG Terminal Output Built-in Fan
ON/OFF : OFF to ON). Short or L (0V - 0.8V) ON Rotate
Also avoid over current condition or output short-circuit. Open or H (2.4V - 12V) OFF Stop

a_HWS_86 ・All specifications are subject to change without notice.


HWS 300P, 600P

Parallel Operation
Sink Current:3.5mA
Both operations mode (A) and (B) are possible.
CNT

(A) To Increase the Output Current(only as for HWS600P)

HWS
Current balancing function is provided. Connecting
PC to PC terminal and COM to COM terminal, the
Relay, Transistor, current balancing function activates and output
TTL, etc
TOG current of each power supply is equivalently supplied
to load. Wires to PC terminals, COM terminals shall
be as short as possible and same length and twisted.
Parallel operation is possible up to 2 units.
Output Ripple & Noise 1) Adjust the output voltage of each power supply to be
The standard specification for maximum ripple value is same value within 100mV.
measured specified measurement circuit (JEITA-RC9131A). 2) Use same length and type of wires for all load lines.

HWS HD
When load lines are longer, ripple becomes larger. In this
3) Use the power supply within the rated output current
case, electrolytic capacitor, film capacitor, etc. might be
for all paralleled models.
necessary to use across the load terminal. The output
ripple cannot be measure accurately if the probe ground
(B) To Use as a Backup Power Supply
lead of oscilloscope is too long.
1) Adjust the output voltage of each power supply to be
same value.
+
Power
2) Set power supply output voltage higher by the forward
Load
Supply voltage drop of diode.
-
3) Use within the specifications for output voltage and
R:50Ω output power.
C:4700pF
Coaxial Cable R Oscillo
Method (A) To Increase the Output Current

HWS ME
1.5m 50Ω scorp
C
100MHz (only as for HWS600P)
Power Supply

Series Operation +
+
For series operation, both method (A) and (B) are possible. Load
-
There might be a step in the output rise waveform during PC COM
-
series operation.
(A) PC COM
Power Supply
+
-
+ +
- Load

HWS-P
-

Method (B) To Use as a Backup Power Supply

+
Power Supply Output Power(W)=(Vo+Vf) x Io
-
Io
+
+
Vo+Vf Vo Load
-
(B) -

Power Supply
Instruction Manual

+ + +
Vo+Vf
- Load -
-

+
+ Load
- -

・All specifications are subject to change without notice. a_HWS_87


HWS 300P, 600P

Isolation Test Withstand Voltage


Isolation resistance between output and (chassis) shall This series is designed to withstand 3.0kVAC between
be more than 100MΩat 500VDC and between output and input and output, 2.5kVAC between input and (chassis),
CNT・PF shall be more than 10MΩ at 100VDC. For safety 500VAC between output and (chassis), and 100VAC
HWS

operation, voltage setting of DC isolation tester must be between output and CNT・PF terminal each for 1 minute.
done before the test. Ensure that it is fully discharged after When testing withstand voltage, set current limit of
the test. withstand voltage test equipment at 20mA.
(Output- (chassis) and Output-CNT・PF: 100mA).
Output - FG (chassis) : 500VDC 100MΩ or more The applied voltage must be gradually increased from
zero to testing value and then gradually decreased for
AC(L) shut down. When timer is used, the power supply may be
+ damaged by high impulse voltage at timer switch on and
AC(N)
-
off. Connect input and output as follows.
In the test by state of output open, there is a thing that
PC output voltage is generated momentarily.
HWS HD

COM
Isolation CNT
Tester TOG Input - Output (dotted line) : 3.0kVAC 1min. (20mA)
PF Input - (chassis) (solid line) : 2.5kVAC 1min. (20mA)

AC(L)
+
AC(N)
-
Output - CNT · PF : 100VDC 10MΩ or more

AC(L) PC
Withstand
+ Voltage COM
AC(N) Isolation
- Tester CNT
Tester TOG
HWS ME

PF

PC
COM
CNT       
TOG Output - (chassis) : 500VAC 1min. (100mA)
PF

AC(L)
Note 1. "PC" and "COM" are NC in HWS300P. +
AC(N)
-

PC
COM
Withstand
Voltage CNT
HWS-P

Tester TOG
PF

Output - CNT· PF : 100VAC 1min. (100mA)

AC(L)
+
AC(N) Withstand
- Voltage
Instruction Manual

Tester

PC
COM
CNT
TOG
PF

Note 1 "PC" and "COM" are NC in HWS300P.


Note 2 This product have monolithic ceramic capacitor in
secondary circuit to frame ground.

a_HWS_88 ・All specifications are subject to change without notice.


HWS 300P, 600P
Some of the withstand voltage tester may generate (b) Peak output power VS Peak Duty
high voltage at the matching with monolithic ceramic
HWS300P
capacitor and may cause the unit damage.
Vin:100VAC(dotted line)/Vin:200VAC(solid line)
So, please check the waveform of test voltage.

Output Peak power 40

HWS
35
This product must be use to satisfy (a) and (b).
30
Allowable peak output operating time is less than 5sec. 25

Duty(%)
When the product operate peak power for more than 5 sec, 20
the delay shut down function operates and the output will 15
shut down. 10
Peak output power and average output power use less 5
0
than specification.
300 400 500 600 700 800 900 1000
Peak output power is limited depending on Duty. The Peak cutput power(W)
details see at (b).
The product might be damage to use beyond the limits of HWS600P

HWS HD
(a) and (b). Vin:100VAC(dotted line)/Vin:200VAC(solid line)
When using pulse load, a noise may be heard from power
supply unit. Please evaluate and check before using.
40
35
(a) Expression of relations
30
  A formula about Duty
τ Duty(%) 25
Duty = ×100 (%)
T 20
15
A formula about average output power
10
5
0

HWS ME
600 1000 1400 1800 2200
Wp Wm Peak cutput power(W)

0
(W)
τ

Wp×τ
Wav<Wm=
T

Wp

HWS-P
Wm
a
(W)

0
(W)
τ

(Wp-a)×τ
Wav<Wm= +a
T
Instruction Manual

Wp : Peak output power ( W )


Wav : Rated average output power( W )
( Average output power of Specification )
Wm : Average output power ( W )
τ : Pulse width of peak output power ( sec )
( Operating time at peak output )
T : Period ( sec )

・All specifications are subject to change without notice. a_HWS_89


HWS 300P, 600P

5. Mounting Directions

Output Derating according to the Mounting Directions.


HWS

Average Load (%)
Ta(℃ )
Recommended standard mounting method is (A). Method Mounting(A) Mounting(B)

(B) is also possible. -10 ∼ +50 100


+70 50
Refer to the derating below.
Note 1, Peak power does not have the derating.

HWS300P
(A)Standard Mounting (B)Standard Mounting (C) Inhibit (D) Inhibit
Mounting Method

(1) Forced air-cooling type power supply.


This power supply has ventilating holes on the front
HWS HD

HWS600P and back side panels. Keep these two areas freely as
(A)Standard Mounting (B)Standard Mounting (C) Inhibit (D) Inhibit
much as possible.
(2) The maximum allowable penetration is 6mm.
Incomplete thread of mounting screw should not be
penetrated.
(3) Recommended torque for mounting screw : M4 screw
Output Derating : 1.27 N · m( 13.0kgf · cm )

More than 50mm More than 50mm


100

80 Air flow
HWS ME

Average Load (%)

Fan Top
60
Back Side Front Side
Mounting A,B
40

20

0
-10 0 20 40 50 70
Ambient Temperature (℃)

6.Wiring Method
HWS-P

(1) The output load line and input line shall be separated [The PHD connector manufacture method]
to improve noise sensitivity. This product is using SPHD-001T-P0.5 or SPHD-002T-P0.5
(2) Use all lines as thick and short as possible to make connector made from JAPAN SOLDERLESS TERMINAL
lower impedance. MFG CO LTD.
(3) Attaching a capacitor to the load terminals can Regarding to manufacture of a connector, it becomes the
eliminate noise. regulation as following.
(4) For safety and EMI considerations, connect terminal
to the mounting set ground terminal.
(5) Recommended torque for the terminal ; a). Appricable Wire and Crimping tool
Instruction Manual

HWS600P Output terminal (M5 screw) Wire size to use for SPHD-001T-P0.5 is AWG#26 ∼
: 2.50 N · m (25.5kgf · cm ) AWG#22 and insulation outer diameter is φ1.0 ∼φ1.5 mm.
HWS300P Input, Output terminal & HWS600P Input Wire size to use for SPHD-002T-P0.5 is AWG#28 ~
terminal (M4 screw) AWG#24 and insulation outer diameter is φ0.9 ∼φ1.5 mm.
: 1.27 N · m (13.0kgf · cm ) Crimping tool is as blow.
Crimping tool Crimping applicator Dies
AP-K2 or AP-KS MKS-LS-10 or MKS-L-10 SPHD-001-05/SPHD-002-05

a_HWS_90 ・All specifications are subject to change without notice.


HWS 300P, 600P
b). Crimping Operation SPHD-002T-P0.5
The reference value of wire strip is 2.3mm. As wire strip Wire size Requirement N min. Actual value N
length differs depending on type of wire and crimping AWG#28 15 27.0 ∼ 34.3
method ,decide the best wire strip length considering AWG#26 20 44.1 ∼ 48.0
AWG#24 30 66.6 ∼ 71.5
processing condition. When wire is stripped, do not

HWS
damage or cut off wire conductores.
Fig.2: Examples of defective crimping

Table of crimp height


SPHD-001T-P0.5 Wire conductor protruding Wire conductor protruding Wire conductor
length is long. length is short. comes off.
Crimp height (mm)
Wire Size Insulation O.D(mm)
Conductor part Conductor part
Wire barrel bites wire Wire insulation is not crimped
AWG#26 1.3 0.60 ∼ 0.70 1.7 insulation. sufficiently.

AWG#24 1.5 0.65 ∼ 0.75 1.8


c). Inserting contact into housing
AWG#22 1.4 0.70 ∼ 0.80 1.8
(1) Do not apply any pulling force to crimped part, and
insert contact parallel to housing.
SPHD-002T-P0.5

HWS HD
(2) Insert contact into housing without stopping to
Crimp height (mm) innermost.
Wire Size Insulation O.D(mm)
Conductor part Conductor part (3) Check secure locking per each insertion by pulling wire
AWG#28 1.2 0.55 ∼ 0.60 1.6
softly in order to check that contact does not come off
AWG#26 1.3 0.60 ∼ 0.65 1.7
AWG#24 1.5 0.62 ∼ 0.67 1.8 housing. Besides, check whether there is the backlash
Note 1. Crimp height at wire barrel should be set to pre- in the direction of insertion axis.
determined dimensions. Defect example of slating insertion
Note 2. Adjust crimp height at wire insulation barrel to the Cover of contacting part
Cover of contacting part
extent that wire insulation is slightly pressed, and set
it so that crimping is not excessivery. Housing
Note 3. Crimping condition at wire insulation barrel is as below
Contact Insert with slanting
Fig.1.
Note 4. For AWG#28,#26,#24, use UL1007 type. For

HWS ME
AWG#22, use UL1061 type. d). Mating and Unmating Connector
(1) Inserting connector
Hold receptacle housing securely and insert into header
straight against to header post until click sounds.
(2) Unmating connector
Hold all wires securely and fix receptacle housing by fingers
Good
so as to pry, and then, withdraw it on the mating axis.
Fix receptacle housing Hold all wires
Fig.1

Table of tensile strength at crimped part.


SPHD-001T-P0.5
Wire size Requirement N min. Actual value N Header
AWG#26 20 39.2 ∼ 45.1
e). Routing of Wire HWS-P
AWG#24 30 68.6 ∼ 74.5
AWG#22 40 92.1 ∼ 96.0 Routing wire so as not to apply external force to connector
except force to such an extent that wire slightly buckles,
considering an enough length to route and fixing of wire.

7. External Fuse Rating


Instruction Manual

Refer to the following fuse rating when selecting the fuse according to input current (RMS.) values under the
external fuses that are to be used on input line. Surge actual load condition.
current flows when line turns on. Use slow-blow or time-
lag type fuse, not fast-blow fuse. Fuse rating is specified HWS300P : 12A
by in-rush current value at line turn-on. Do not select the HWS600P : 20A

・All specifications are subject to change without notice. a_HWS_91


HWS 300P, 600P

8. Fan life expectancy

The Fan-life has limitation. Therefore, periodic Measurement point of


maintenance by exchanging the life-expired fan is required fan exhaust temperature
HWS

for the power supply. The following figure shows the life of Air Flow
fan. The built-in FAN motor replacement is charged Please Measuring point
contact to our sales office for FAN replacement. P.S.
10 50mm
Life expectancy (year)

HWS300P The difference between the intake temperature and the


exhaust temperature of the Power supply at average load.
HWS600P HWS300P : 4℃
HWS600P : 8℃
HWS HD

1
0 50 100
Fan exhaust temperature (℃)

9. Before concluding that the unit is at fault…


Before concluding that the unit is at fault, make the (8) Power supply has ventilating holes on the front and
following checks. back panels. Check if there is any irregulars or dust, etc.
(1) Check if the rated input voltage is connected. (9) Is the chassis of power supply hot abnormally? The
(2) Check if the wiring of input and output is correct. output is shut down by OTP operation.
(3) Check if the I/O terminal connection is properly Please re-input after the unit to cool down sufficiently.
tighten by regulated torque. (10) Check if the output current and output wattage does
HWS ME

(4) Check if the wire thickness is enough. not over specification.


(5) Check if the output voltage control (V.adj) is properly (11) Audible noise may be heard when input voltage
adjusted. OVP might be trigged and output is shut down. waveform is not sinusoidal.
(6) If use function of the Remote ON/OFF control, check if (12) Audible noise may be heard during dynamic load
the Remote ON/OFF control connector is not opened. operation.
If in open condition, power supply will not output.
(7) Check if the built-in FAN is not stopped. Is FAN
stopped by something irregulars or etc?
If FAN stops, the PF signal turn“High’’level and
OTP might be activated.
HWS-P

10. Range of free warranty


Following cases are not covered by warranty.
This product is warranted for a period of 5 years from the
(1) Improper usage like dropping products, applying shock
date of shipment. As for the breakdown under a normal
and defects from operation exceeding specification of
use during free warrantee term, repair is at free of charge. the units.
However, the built-in FAN motor replacement is charged. (2) Defects resulting from natural disaster (fire, flood).
Please contact to our sales office for FAN replacement. (3) Unauthorized modifications or repair by the buyers
Please see "8. fan life expectancy" for the exchange time defects not cause by TDK-Lambda.
Instruction Manual

of fan.

Conditions of usage at the free of charge warrantee are as


follows.
(1) Average operating temperature (ambient temperature
of the power supply unit) is under 40ºC
(2) Average load factor is 80% or less.
(3) Mounting method : Standard mounting.
However, the maximum rating is within the output derating.

a_HWS_92 ・All specifications are subject to change without notice.


Catalog Usage Precautions
Please observe the following points when using this catalog for power supplies and related products of TDK-Lambda
Corporation (hereafter referred to simply as "our products"). Be sure to carefully read all precautions stated below before
beginning to use our products.

1.The contents of this catalog are subject to change without notice, for example related to product improvements and
other instances. Always check the latest information before deciding on a product.

2.Our products are designed and manufactured under the assumption that they will be used as integrated power
supplies for normal industrial applications. They are not designed and manufactured for use in high-safety
applications (applications requiring very high reliability and safety levels, where a reliability or safety problem could
directly involve the risk of serious injury or death). If the customer decides to use our products in a high-safety
application, appropriate fail-safe design features must be provided (such as incorporating protective circuitry and/or
protective equipment in the system, or incorporating redundancy in the system so that a single failure cannot lead to
instability). TDK-Lambda Corporation does not assume liability for any claims or damages either by the customer or
third parties arising from the use of our products for high-safety applications.

3.When designing equipment in which our products are to be used, as well as peripheral circuitry for such equipment,
always observe the "Product Usage Precautions" noted in this catalog and/or the product documentation and ensure
that maximum ratings, power supply voltage range, operation temperature range and other specifications are not
exceeded. TDK-Lambda Corporation does not assume liability for any claims or damages arising from the use of our
products in a way that exceeds specifications, or from a type of usage indicated as unsuitable for the respective
product in this catalog.

4.The operation outline and usage descriptions given in this catalog are examples. Before actual use of a product, all
external factors must be examined carefully in order to ensure appropriate circuit and implementation design.
TDK-Lambda Corporation does not assume liability for any claims or damages arising from indirect problems such as
EMI or mechanical effects from our products.

5.The technical information included in this catalog is intended only for the purpose of illustrating representative
operation or application of our products. It does not imply any guarantee or granting of license for intellectual
property rights or other rights held either by TDK-Lambda Corporation or third parties. TDK-Lambda Corporation does
not assume liability for any problems with third parties related to intellectual property rights arising from the use of our
products.
6.Products listed in this catalog may require export permission or authorization in compliance with the Foreign
Exchange and Foreign Trade Act.

7.The contents of this catalog may not be reproduced or copied without permission by TDK-Lambda Corporation.

8.For any inquiries regarding this catalog, please contact the Sales Department of TDK-Lambda Corporation.

TDK-Lambda Corporation Change of Content Specifications or designs in this catalog are subject to change due to
improvements without prior notice.
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