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The use of alternative fuels is booming. Apart from And irrespective of the oilseed used, all the by-prod-
bioethanol for adding to petrol, this development ucts, such as bruised grain or glycerine, can be used –
is due mainly to biodiesel. There are a number of so ecology and the economy are in perfect harmony.
reasons for biodiesel’s success: rising world market
prices for oil, the high taxation of conventional fuels, Biodiesel is the fuel of the future
and an international environmental policy that spe- Renewable raw materials safeguard resources
cifically promotes fuels from renewable resources. In Practically every oilseed is suitable for use
addition, the quality of biodiesel is now equal to that Combustion quality equal to that of
of conventional diesel. conventional diesel
Less hazardous to water in the event of leaks
One product – many sources No waste products in the production process
Biodiesel can be extracted from virtually all vegetable Promotion by international environmental
oils. While rape is the most productive plant in Europe, policy
soy bean oil or palm oil are extremely important in
other regions of the world. Unlike fossil fuels, whose
sources are slowly but surely running out, renewable
resources guarantee ‘replenishment’ with each harvest.
A key criterion of success for biodiesel is combustion Benefits of pre-treatment for the
properties that can compete with conventional diesel. transesterification of oils and fats
To this end, it is essential to comply with national No contamination – better glycerine quality
standards of quality, e. g. EN 14214. To realize these No gums which might result in caking in
properties, the crude oils, which are to be transesteri- the thermal glycerine process
fied into biodiesel initially, have to be subjected to a No phosphates in the waste water –
special refining process. During this pre-treatment the reduced disposal costs
substances that are undesirable in the biodiesel and Reduction of the MONG proportion in the
in the by-product glycerine are removed. glycerine (Matter Organic Not Glycerine)
Neutralised and
degummed oil to
transesterification
Crude oil
Condensate Soapstock
The manufacture of biodiesel from oils and fats is The ideal solution is a complete line in fully-continu-
based on transesterification, with methanol being ous operation. Not only does it reliably guarantee the
added in the presence of an alkaline catalyst. Glycerine desired quality, but it does so with maximum yield,
is produced as a by-product. simple operation and minimum production costs.
The so-called Connemann – ADM System CD Process Benefits of complete process lines:
was developed, mainly, for this purpose. GEA Westfalia Fully continuous operation
Separator has a license for selling this process and Outputs of 100 to 1600 tonnes per day
for awarding sublicenses to other engineering com- Biodiesel of the highest quality
panies. Separators are also key components in other Simple process management
processes. Low operating costs
Centrifuges can be used in the Biodiesel is obtained by means of the so-called trans-
following process stages in virtually esterification process. This is a chemical reaction,
all of the following: which replaces one type of alcohol in a given ester
Separation of methyl ester and with another using methanol. As a result of this trans-
glycerine / catalyst / soap / methanol esterification, the end product has a clearly lower
Washing of methyl ester viscosity than the untreated oil and can therefore
Separation of fatty acids from glycerine be used as a fuel, with only minor adjustments to
Separation of salts from glycerine the engine. Biodiesel can be mixed in any ratio with
mineral oil diesel.
GEA Westfalia Separator has specially adapted the Benefits of RSE separators:
RSE series separators for the biodiesel process. Their Maximum yield with excellent product quality
various separation tasks range from separating cata- Quiet mode of operation
lysts and glycerine to the final washing of the biodie- Integration in automatic processes thanks to
sel. With a capacity range of 60 to 1600 tonnes per day, freely programmable control system
they are designed for both small and large installa- Rapid amortisation
tions. They require a very small amount of floor space, Low-cost operation, service and maintenance
operate extremely quietly and guarantee maximum
yield and excellent product quality.
Neutralised and
degummed oil
0 0
To alco- Condensate
hol neu- Condensate
tralisation
To glycerine-
Steam Water from glycerine Steam
water collect-
evaporation Vacuum
ing tank
Bio-
diesel
0 0
Reusable (recycled) washing water
Condensate Condensate
Washing
Washing
RSE 60 60 – 150 t / d
RSE 90 12 – 240 t / d
RSE 110 120 – 300 t / d
RSE 150 200 – 420 t / d
RSE 220 400 – 800 t / d
RSE 300 500 – 1200 t / d
RSE 450 800 – 1600 t / d
RSE 300 with direct drive – Technical features of the RSE series:
less wear and higher availability Hydrohermetic feed
Larger installations producing 300 tonnes or more of Fully continuous, fully automatic operation
biodiesel per day operate particularly efficiently with Low space requirement
high-performance separators fitted with the innova- Capacity range from 60 to 1600 tonnes per day
tive direct drive. In addition to dispensing with a Design for hazardous production areas
gear, the new development also has fewer bearings, Design with Fine Tuner
which means less wear and tear and correspondingly
higher availability – a weighty argument, particularly
in operations of this scale.
Safety first –
including explosion protection
The explosion protection guidelines state that belt-
driven machines must not be used in biodiesel opera-
tions. The RSE series can be supplied in an explosion-
proof design for hazardous areas. The electric motors
for these machines are equipped in accordance with
the guidelines of ATEX.
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Technical features:
Hydrohermetic feed
Fine Tuner (manual)
Capacity range up to 420 tonnes per day
Design for hazardous production areas
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Wherever separating technology tasks have to be Training provided on site or in the modern training
carried out, Westfalia Separator® capitalcare assures centre of GEA Westfalia Separator ensures that the
comprehensive services right from the very begin- customer‘s employees receive training in the proper
ning. In close cooperation with the customer, solutions handling of the high-tech installations. This provides
are identified to meet their needs. additional safety.
The partners benefit not only from traditional ser- Authorized workshops worldwide
vices such as inspection, maintenance, original spare And if problems occasionally occur or if a spare part
parts and repair work provided by the original manu- is required at short notice, the specialists are able to
facturer; they also benefit from pro-active solutions attend to the customer quickly. This is ensured by a
which avoid risk, e.g. online and offline monitoring global network with more than 50 sales and service
with Westfalia Separator® wewatch®. companies as well as 60 further sales partners. Au-
thorized workshops are able to service every location
Accompanying modernisation or upgrading to state- in the world at short notice.
of-the-art technology also offer the option of boosting
performance as required.
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Dairy Technology
Renewable Resources
Marine
Energy
Environmental Technology
Engineering
9997-1279-020/0810 EN
Printed in Germany
Subject to modification