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PERMANENT TECHNICAL ADVISORY COMMITTEE FOR BUILDINGS

TECHNICAL NOTICE
010-01/115-2008
EXTENSION 010-01/091-2005

“EMMEDUE” SYSTEM FOR THE CONSTRUCTION OF LOAD BEARING


PANELS MANUFACTURED INREINFORCED CONCRETE WITH
POLYSTYRENE CORE
Cod. 1.13
 

MANUFACTURER: EMMEDUE S.p.A.


Via Toniolo, 39/B1 – Z. I Bellocchi 61032 Fano (PU) Italia
Tel. : 0039 0721855650-1, fax : 0039 0721 854030
e-mail: info@mdue.it
TECHNICAL AGREEMENT HOLDER:
EMMEDUE S.p.A.
Via Toniolo, 39/B1 – Z. I Bellocchi 61032 Fano (PU) Italia
Tel. : 0039 0721855650-1, fax : 0039 0721 854030
e-mail: info@mdue.it
TECHNICAL AGREEMENT EDITOR:
National Research and Development Institute for Building Works,
district of Timisoara
Member of the European Union of Technical Agreement in the
Building sector
300223, Timi•oara, Str. Traian Lalescu nr. 2, Tel. Fax. : 0256-
492998
Email: office@incerctm.ro
Specialized group n. 1 “Structural and foundation elements”
2

This Technical Agreement shall be valid until 30 November 2011 only if


accompanied by the TECHNICAL NOTICE prepared by the Permanent Technical
Advisory committee and shall not supersede the quality certificate.
PERMANENT TECHNICAL ADVISORY COMMITTEE FOR BUILDINGS
The specialized group n. 1 “Structural and foundation elements” of INCERC
(Romanian Construction Research Institute) staff, Timişoara branch, analyzing the
documents for the application for extension of technical agreement 010-01/091-
2005, presented by the Italian company EMMEDUE S.p.A. with registration number
323 on 25 September 2008, with reference to the “EMMEDUE” SYSTEM FOR THE
CONSTRUCTION OF LOAD BEARING PANELS MANUFACTURED IN REINFORCED
CONCRETE WITH POLYSTYRNE CORE manufactured by the Italian Company
EMMEDUE S.p.A., formulates this Technical Agreement n. 010-01/ 15-2008 in
compliance with the Romanian technical documents concerning the reference
environment and theTechnical Guide of the agreement, valid until that date.

1.1. General Description


The Italian company EMMEUE S.p.A. The spritz-beton, used in the resistant
manufactures panels for load bearing and elements, shall be minimum class C25/30
non load bearing walls (PSME/ PSTE), and shall be made with 0/7 mm aggregates
double panels for load bearing walls and a/c ratio depending on the subsequent
(PSDE), floors (PSSGE), and staircases method of application. The manufacturer
(PSSCE) with the structure composed of shall deliver EPS panels to the customer,
expanded polystyrene foam (EPS), steel complete with wire-mesh reinforcements.
mesh and concrete. These panels shall be placed on a support,
This Technical Agreement is formulated for and then finished with an external layer of
the building procedure for “PSME” type load spritz-beton.
bearing walls.
The vertical PSME closing panels are
comprised of a sheet of expanded 1.2 Identification of products
polystyrene foam (EPS) with a thickness The load bearing wall panels bear the
equal to 15kg/mc corrugated on both sides commercial name “PSME”.
(Fig. 1). The reinforcement mesh fixed on The panels are supplied in pallets and each
the two sides of the polystyrene panel are panel is numbered according the building
constructed by longitudinal bars measuring project design.
Ø 2,5/ 65mm or Ø 3,5/ 65 mm and cross When the panels are delivered, EMMEDUE
bars measuring Ø 2,5/ 65 mm, (galvanized S.p.A. shall also provide the customer with
steel to prevent corrosion). The mesh is instructions for correct installation of the
connected together with about 72 panels and a plan with the position of all
connectors/ m2, with a diameter equal to the panels in the structure.
3mm which passes through the polystyrene The panels shall arrive on site identified by
panel. the height of the elements. Instructions will
The wire-mesh reinforcements is 50 mm be provided concerning the panel cuts that
longer than the polystyrene panel so that need to be made on site.
these overlap where the panels join,
ensuring the continuity of the electrowelded
mesh without requiring additional elements.
Both sides of the panel are finished with a
layer of spritz-beton in which the wire-
mesh reinforcements remain sunk. The
walls are achieved through the assembly of
PSME panels along a prepared surface using
anchoring elements.
The PSME panels are used as elements for
load bearing walls (Fig.2).
The maximum delivery dimension of the
panels supplied is:

Lmax 1,25m; Hmax = 13,60 m

AT 010-01/115-2008
2. Technical Agreement

2.1 Field of use in approved Fire safety


constructions PSME panels are in performance class A1
The PSME panels are produced for building concerning burning behavior (combustion
load bearing and non load bearing walls, class C1- practically speaking, fire-proof).
internal or external in civil, commercial, and Please remember that the EPS fire-proof
industrial buildings, as well as in residential panels are protected by two outer layers of
buildings with a number of floors 3.5 or 6 mm thick concrete which covers
established by the project designer, with the polystyrene.
dimensions complying with the technical The polystyrene is protected by concrete on
regulations; the panels can be used for an all parts of the structure.
unlimited height for non-load bearing walls.
Hygiene, health and environment
2. Product notes The products used for making PSME panels
2.1 Provisions governing use in do not contain toxic, radioactive, or
buildings cancerogenic substances. The do not emit
The PSME panels manufactured by the harmful agents and are not harmful to
Italian company EMMEDUE S.p.A. meet the human health or damage the environment.
main performance criteria corresponding to
the 6 fundamental requirements established Safe use
by law n. 10/1995, amended by law n. Safe use of the structural and non-
123/2005 concerning the quality of structural elements built with PSME panels
constructions, amended by laws 123/2007 is guaranteed by the stability test
and 137/1995 concerning use for performed by the structural project
environmental protection. processor. At the same time, the
constructive composition and assembly of
Mechanical resistance and stability the panels in accordance to their specific
The conditions of resistance and stability configuration also contributes to safe use of
are met through the calculation, the the product.
composition, and the manufacturing
technology of the PSME panels, as well as Noise protection
from the compliance with the installation The tests were conducted in compliance
technology established by the with ISO 140/111, third part of 1995, and
manufacturer. ISO 717, first
When designing the panels, imperfections, part of 1996, at the Giordano S.p.A.
possible faults in transmitting the loads, the institute, research report n. 178090 on 4
thermal effects, etc. are taken into December 2003. The tests were conducted
consideration. on PSME80 standard panels, measuring
The wire-mesh reinforcements shall be 3600 x 3000 with a total thickness equal to
taken into consideration for the structural 174 mm, with working acoustic surfaces
calculation. equal to 10,82 m2 The fire-proof expanded
The conditions to limit damages in polystyrene foam panels, density 15 kg/m3
constructions built with load bearing and and thickness equal to 80mm presented a
non-load bearing walls comprised of PSME reduced noise rating equal to 4\ dB.
type panels are guaranteed by the proper The sound-proof capacity of the PSME 80
execution and assembly of the these panel, with an internal layer of plasterboard
panels, the wire-mesh reinforcements, and was determined in accordance with
the supplementary strengthening mesh in standards UNI EN ISO 140-5 and UNI EN
special areas (joints, openings). ISO 717-1. The tests were conducted by
To ensure those conditions, they will be in SINTESIS Associates Italy, (research report
compliance with the requirements of n. 41506 dated 2 November 2005).
Romanian technical standards STAS The noise reduction rate was found to be
10107/0-90; P100-1/2006. equal to 51 dB.

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Energy saving and thermal insulation • from wind, since the panels are light
The thermal transmittance of walls built and therefore can be moved by the
with PSME panels with a 4 to 20 cm thick wind and be subjected to damages
polystyrene core after hitting surrounding objects.
and layer of spritz-beton that is 30mm thick
on each side is illustrated in the table 2.2.3. Manufacturing and control
below. The technology for manufacturing PSME
The calculations were made in accordance panels involves three distinct steps:
with the requirements of standard NBE CT-
79, considering the thermal conductivity of a) Cutting panels from blocks of EPS
expanded polystyrene foam certified measuring 400 x 1000 x 1125 mm
according to UNE 53.310-87 and the with variable profiles and
thermal conductivity of concrete equal to dimensions, based on the project, in
1.4 W/mc. EPS panels, that comprise the
Water absorption is negligible, as water thermal insulation of the structural
penetration on the other side of the panels and non structural walls. The
has not been recorded. polystyrene blocks are cut on a
processing line consisting of a NC
machine; this pairs the horizontal
VERTICAL CLOSURE movement of the block with the
HORIZONTAL FLOW vertical movement of the wires
PANEL TYPE K(W/m2 C) which edge the wavy profile (Fig. 1).
b) Preparation of the reinforcements:
PSME-40 0,769
• construction of electrowelded
PSME-50 0,636 mesh made of galvanized or
PSME-60 0,543 rolled steel using an
PSME-70 0,474 automated machine managed
PSME-80 0,420 by a microprocessor.
PSME-90 0,377 • Processing the mesh
PSME-100 0,342 reinforcement for special
PSME-110 0,313 areas (joints, areas near
openings) using a special
PSME-120 0,289
machine controlled by a
PSME-130 0,268 microprocessor.
PSME-140 0,250 c) Securing the reinforcement mesh on
PSME-150 0,234 the EPS panels using Ø 3 mm steel
PSME-160 0,220 connectors, which pass through the
PSME-170 0,208 polystyrene.
PSME-180 0,197 The connectors are inserted by means of an
automatic machine, feed by steel wire that
PSME-190 0,187
is coiled on reels. The welding parameters
PSME-200 0,178 are controlled by microprocessors.
During the manufacturing process the
2.2.2 Product durability and quality of the materials used for PSME
maintenance panels are controlled. Compliance to the
The durability of the structural and non- technical parameters and the quality of the
structural elements of PSME panels finished product is also controlled to ensure
depends on the durability of the component conformity with the product’s
materials. characteristics.
Until the installation phase, the EPS Quality checks on the material making up
polystyrene panels will be protected: the PSME panels are performed in
• from excessive exposure to weather accordance with the following standards:
conditions and UV rays that could • SR EN 13163:2003 Thermal
affect the polystyrene structure and insulation products for buildings.
consequently lead to a reduced Factory made products of expanded
capacity of concrete adherence; the polystyrene (EPS) Specifications
panels shall be protected with PVC
sheets or stored in covered areas.

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• SR EN 10218-2: 1998 Steel wire and the structure. The transverse distance
wire products General. Part 2. Wire between these tie rods shall be equal to the
dimensions and tolerances distance between the wire-mesh
• SR EN 10244-2: 2002 Steel wire and reinforcements (thickness of EPS core plus
wire products. Non-ferrous metallic 25 mm).
coatings on steel wire. Part 2: Zinc The tie rods shall be straight and embedded
or zinc alloy coatings. in the foundation for a minimum height of
• SR EN 10223-4:2002: Steel wire and 20mm, having an anchoring length
wire products for fences. Part 4: measuring minimum 35 mm and shall be
Steel wire welded mesh fencing connected to the wire-mesh reinforcements
The load bearing walls are made of the panel. (Fig. 4)
with PSME panels and are easy to The panels are joined by overlapping the 50
build, based on the execution plans. mm wide metal-wire mesh reinforcement
on the mesh of the adjacent panel. (Fig. 3).
To ensure the quality of PSME These connections are made with iron wire.
panels, the manufacturer shall
comply with: A supplementary reinforcement shall be
a) Inside the EC provided for coupling the panels and the
Execution of production in openings: The RG1 angle mesh for corners,
accordance with SR ISO 9001 the RGS flat mesh on the openings and
standards: 2001 other areas where the initial wire-mesh
b) Outside the EC reinforcement has been cut; RU mesh to
Attainment of a type of ensure continuity of the panels on the
certificate recognized by system and contour (fig. 5 and 6).
product: The internal edge of the openings (on the
wall thicknesses) shall be made by
Agreement. installing a longitudinal reinforcement,
derivative of the structural calculation and
Load bearing walls made with PSME panels the RG2 electrowelded mesh on the hole
are easy to build, based on the execution angles, placed on both faces of the panel
plans. and with a 45° slope which must be bound
To ensure ongoing quality of PSME panels, to the external wire-mesh reinforcement;
the manufacturer complies with the ISO this mesh is supplied with the PSME panels.
9001: 2000 quality management system, Details of the openings are shown in figure
certified by TÜV with certificate n. 50 100 7 and 8.
2912 – Rev. 03 of 10 January 2007 for the Details of the connection to panels are
following sectors: design, manufacture, and shown in figures 9 to 14.
installation of panels for the EMMEDUE During assembly you must check the
Building System, production of alignment and verticality of the EPS panels;
electrowelded mesh, construction of to ensure stability a temporary horizontal
machinery for producing panels and support is required, made of either wood or
electrowelded mesh and related assistance. aluminum or any other appropriate
(EA 17, 18, 28a). element.
Verticality faults of panels measured with a
2.2.4 Installation plumb line compared to the average
Buildings constructed with PSME panels, are generatrix, must not be greater than 6 mm.
easy to install following the normal basic The error margin of placement of the
procedures. adjacent sides of the overlapping panels
Treatment, transport, and storage of PSME must not be greater than 15 mm. Any
panels, belonging to load bearing and non errors that are not included in the above
load bearing components, is performed in cited tolerance shall be considered as an
accordance with the technical specifications exception and, if this is the case, the
of the project and the manufacturer. stability of the elements involved shall be
Tie bars are required to anchor the PSME checked again.
panels to the foundation, based on the The accessories for the installation
structural calculation, in alternating shall be assembled before the concrete is
positions on both sides of the panel, to applied. If rigid pipes are mounted, the
ensure the continuity of the elements with wire-mesh reinforcement mesh can be cut;

AT 010-01/115-2008
the continuity shall be re-established later • STAS 10100/0-75 General principles
with the supplementary reinforcement for the verification of the safety of
mesh placed in the relevant area. structures;
The panel facing shall be made using • STAS 10101/1-89 – Technical
a hopper gun type of device connected to weights and permanent loads;
an air compressor with adequate capacity, • STAS 10101/20-90 Actions in
or another type of plastering machine such construction. Loadings due to the
as Turbosol, Putzmeister, or something wind;
similar. In hopper gun type machinery the • STAS 10101/23 A-86. “Loadings due
concrete is compacted by the pressure of to the external temperature in civil
the compressed air. This is supplied by an and industrial constructions
air compressor that must work at a • P 100-1/2006 Seismic designing
constant pressure between 500 and code- Part 1-Design rules for
600kPa. buildings;
The following is recommended if using an • NE 012: 99 Practice Code for the
electric compressor: execution of concrete, reinforced
concrete, and prestressed concrete
Motor Air Number of works;
power (HP) quantity protection • NP 068-2002 Standard on designing
(liters/min) equipment civil buildings in terms of
requirements for safe use;
From 2 ½ to 4 350– 400 1 • C 107/0-2002 Standard for the
From 5 to 6 600– 700 From 2 to 3 design and execution of thermal
From 8 to 10 900– 1000 From 3 to 4 insulation works inside buildings;
• C 107/0-2005 Standard on the
The pneumatic coating can be performed in thermotechnical calculation of
two layers. The first layer, 2 cm thick, that constructive elements of buildings;
covers the wire-mesh reinforcement and • P 45-1971 . Standard on the
the second layer to finish it in order to executing buildings with large
achieve a thickness of 3mm. The finish shall panels;
be selected by the project designer and • P 85-96: Code for building design
conventional material will be used. with reinforced concrete structural
The concrete and mortar resistance walls
properties shall be established by the • CR6-2006 Design code for masonry
project designer. structures
In case of buildings with more than one • C 107/3-97: Standard on the
floor, the procedure is repeated from the thermotechnical calculation of
ground floor towards the top floors, constructive elements of buildings;
checking that the load of the lower • STAS 6472/7-85 Building physics.
elements is transferred only after the Calculation of air permeability of
spritz-beton has hardened. building materials and components;
• SR EN ISO 13789: 2000. Thermal
2.3. Technical specifications performance of buildings.
2.3.1 Project engineering conditions Transmission heat loss coefficient.
Projects drawn up for structures with load Calculation method.
bearing and non loading bearing walls, and • STAS 6156-86 Protection against
respective floors, must comply with the noise in civil and social-cultural
loads, resistance and stability requirements buildings. Allowable levels and
provided for in Romanian technical sound insulation parameters;
specifications. • C 122-91: Technical instructions for
The composition of elements of the PSME the implementation of noise
panels must correspond to the insulation measures in civil, social-
documentation of the manufacturer on cultural, and administrative technical
quality of the materials used. The following buildings.
rules must be complied with: • P118-99: Building fire safety
regulations
• STAS 10107/0-90 Agricultural and
industrial civil buildings Calculation

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and composition of structural with documents certifying the origin of the
elements made in cement, components of the panel and the quality
reinforced concrete, and prestressed certificate.
concrete. The EPS pre-fabricated panels + wire-mesh
• NP 112-2004 Standard for the reinforcements are transported packaged
design of structures with direct on pallets, supported by tie rods with a
foundation. maximum distance equal to 2 m. Each
pallet can hold a maximum of 30 panels.
2.3.2. Manufacturing conditions The panels must be secured during
To ensure ongoing quality, the transport and storage to prevent damages
manufacturer shall comply with the due to sliding, twisting, or bending.
standard SR EN ISO 9001: 2000. For short or long term storage, the
Throughout the production process, the manufacturer shall provide clear
manufacturer shall take into account the information concerning storage conditions
quality of the raw material used, complying (temperature, hazard class, etc.).
with the technical parameters and quality of
the finished product. 2.3.4. Installation conditions
To obtain a product with appropriate Installation shall be performed by
mechanical properties and dimensions, the specialized and authorized teams, according
entire production process is subject to a to the drafted execution plans, under the
series of internal audits, at variable periods, direct supervision of EMMEDUE S.p.A. and
according to the requirements of the in compliance with law n. 10/1995 on
procedure itself. building quality and the assembly
Furthermore, controls must also be made requirements of the manufacturer.
on: During the installation phase, the involved
parties must comply with the Standard
• Component materials (polystyrene, C300/1994 “Regulations for fire prevention
galvanized steel wire); and extinguishing fires during construction
• Finished panel (on site: quality of and installation related works. Likewise,
the concrete, reinforcement) they must comply with the “Occupational
health and safety rules in building” of 1993.
While installing the PSME panels, powerful Supervision of the works being performed
lifting tools are not required, as the weight shall be carried out in compliance with
of the components to install (EPS panels Standard C56-202 “Regulation for the
with mesh and reinforcement mesh) can be control/verification of quality and testing
lifted manually. the buildings and related systems”.
While building the structural and non
structural elements of the PSME panels, it is Conclusion
imperative to examine the documentation Overall assessment
of the manufacturer containing the • The use of PSME panels in accepted
elements and follow the specific environments of use is considered
instructions. satisfactory, according to the
specific conditions of Romania, if in
2.3.3 Delivery conditions accordance with the requirements of
During delivery, the prefabricated EPS this Technical Agreement.
panels + wire-mesh reinforcements must • The quality of PSME panels and the
be accompanied by the Declaration of method of production have been
Conformity by EMMEDUE S.p.A. together examined and are considered
with the Technical Agreement prepared for satisfactory. Compliance with this
these, in accordance with the requirements method must be maintained for the
of standard SR EN ISO/CEI 17050- entire validity of this Technical
1,2:2005. Agreement.
Likewise, each delivery shall be • By approving this Technical
accompanied by a certificate of quality and Agreement, the Permanent Technical
related warranty, prepared in accordance Advisory Committee for Buildings
with the law and the operating and does not assume responsibility to
maintenance instructions. If requested, market PSME panels with or without
EMMEDUE S.p.A. shall provide the customer

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the legal rights of the company
EMMEDUE S.p.A.
• Every recommendation related to Validity:
the use in safe conditions of the 30.10.2011
PSME panels contained or referred
to in the technical agreement The extension of validity or revisal of this
represents the minimal requirements Technical Agreement must be requested
necessary for installation. at least three months before it expires.
• INCERC- branch of Timişoara is The Technical Agreement shall be
responsible for the exactness of the automatically cancelled if the validity is
data contained in the Technical not extended.
Agreement and the tests on which
the mentioned data is based. The
Technical Agreement does not
release the supplier and/or users
from his/her responsibilities based
on current legal regulations.
• Verification of the suitability to use
PSME panels shall be conducted by “For the specialized group n.1,
an authorized laboratory, in
compliance with the program
established by INCERC, branch of The Chairman
Timişoara which includes: Dr. Ing. Ioan SCORDALIU
• The verification, by means of
laboratory tests, of the resistance
properties of the component
materials. THE DIRECTOR
• The verification, by means of probes, INCERC – branch of Timişoara
of compliance with the execution Prof. Dr. Ing Marin MARIN
technology established by the
manufacturer.
• The actions included in the program
and their methods of
implementation shall be in
compliance with current technical
standards and regulations.
• INCERC- branch of Timişoara shall
inform the Permanent Technical
Council for Construction on the test
results, and if these do not
demonstrate to be in keeping with
the suitability of use, it shall request
that the PTCC starts the procedure
for suspension of the Technical
Agreement.
• The suspension shall be announced
also if, following controls by enabled
bodies, the ongoing maintenance of
the manufacturing conditions and
use of the product is disputed.
• If the company EMMEDUE S.p.A.
does not adjust to these regulations,
the withdrawal procedure of the
Technical Agreement shall begin.

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3 Further remarks by the specialized group

The Italian company EMMEUE S.p.A. manufactures PSME panels for load bearing walls.
The PSME panels are sandwich type panels comprised of a EPS expanded polystyrene foam
core, provided on both faces with wire-mesh reinforcements, on which protects the concrete.
The technical characteristics of the panels, compliance with the manufacturing conditions, the
quality control during execution, enable them to produce long lasting and safe load bearing
and non loading bearing walls. The panels are assembled based on the technical
documentation provided by the manufacturer, under the manufacturer's direct supervision and
only by specialized and authorized teams.
PSME panels have been used in the past and are used today in Italy, Spain, Argentina, and
Mexico. The list of works developed with this building system is shown in table 2.
For the evaluation of the technical performance of EMMEDUE S.p.A. panels experimental tests
were conducted. The list of tests conducted on elements of the EMMEDUE S.p.A. building
system is shown in table 3. The summary of the results of the studies are shown in table 4 and
confirm the compliance to prescribed limits.
During the validity of this Technical Agreement, the manufacturer must comply with the
technical conditions of quality. The data obtained shall be subjected to the editor of the
Technical Agreement in order to issue a definite judgment on the conformity of the PSME
panels to the specific conditions in Romania.

Table 2

Floors Year
Spain 3 1992
14 residential buildings in Cercedilla 2 2003
Single-family dwelling in Cacheiras 3 2003
Condominium with 30 apartments in the city of Bilbao 3 1992
Hotel in Fuerteventura 3 2004
5 single-family dwellings in the Canary Islands 3 2004
Apartment building in Moscatelares 3 2004
47 homes in Chaozas de Canalis 2 2005
Single-family villa in Cordoba 1 2003
2 single-family villas in Guadarrama 2 2007
Single-family villa in GARGANTILLA DE Lozoya 2 2006
Italy
Condominium Fano 3 1980
240 apartments in Rieti 3 1995
280 m2 dwelling in Gualdo Tadino in Umbria (this
building was not 3 1998
Affected by the earthquake in 1999)
90 real estate units in Sardinia 2 2007
Argentina
448 dwellings measuring 75 m2 in Tucumán 2 1999
240 dwellings in Carlos Casares 3 1990
484 one- floor real estate units 1 1998
120 one- floor real estate units 1 1998
Dwelling in Pinamar 4 2004
Single-family villa 2 2000

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Fillipines
Orphanage 2 2008
Mexico
Hotel Cuesta del Sol, Acapulco – Guerrero 4 1993
Home Mart. Delicias Commercial building - Chihuahua 5
Hotel Playa Mar.plantas. Acapulco – Guerrero. 6
Panama
Hotel Intercontinental 4 2005
Single-family villa 2 2006
United Arab Emirates
Office building in Dubai 4 2007
Cape Verde
3 residential buildings 2 2008
80 apartments inside a residential complex 3 2008
Qatar
3 dormitory buildings 4 2007
Angola
Hotel Aphart near Luanda 4 2008
Supermarket near Soyo 2 2007
Office building near Soyo 1 2007
25 villas near Ambriz 1 2007

Table 3

Description Type Certificate n.


DTSO N.
Algeria CNERIB-RAPORT D’APRECIATION TECHNIQUE C 107/BOG/180
DTSO
Algeria CNERIB-RAPORT D’APRECIATION TECHNIQUE C N.89/BOG/180
Argentina approval – CERTIFICADO DE APTTUD TECNICA
GENERAL C DTN 2056

Argentina: MINISTERIO DE SALUD Y ACCION SOCIAL


CERTIFICADO DE APTTUD TECNICA GENERAL (RENEWAL) T DTI 2429
Argentina: MINISTERO DE OBRAS Y SERVICIOS PUBLICOS –
CERTIFICADO DE APTITUD SISMORESISTENTE DEL SISTEMA T NOTA 18c
Argentina approval – RESOLUTION C 122-DPDU-94
FSV0078-
Australia: TEST UNIVERSITY 1990-1991 C FSV0103

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Brazil: TEST INSTITUTO DE PESQUAISAS TECNOLOGICAS C 800.168-
801.419
801.602-
801.603
799.706-
800.325
802.740-
802.315
802.423-
800.752
801.493-
799.652
802.567-
800.133
801463
TUV CERTIFICATE UNI EN ISO 9001 C 50 100 2912
209.637-
209.368
Chile: UNIVERSIDAD DE CHILE CERTIFICATES C 209639
Chile: NOISE TESTS 1989 C 230.438
THERMAL COEFFICIENTS C -
PARAGON BETWEEN M2 AND TRADTIONAL SYSTEMS T -
Costa Rica: TESTS ON COMPONENTS AND PANELS C LM-IC-541-00
Costa Rica: TEST RESULTS OF LATERAL ACTIONS C LM-IC-681-00
Egypt: TECHNICAL REPORT EPICO C
Fillipines: BEND TEST WITH CUT C ASTM E 72-80
France: BUREAU VERITAS ANNEXE 1 – ESSAIS C TCI 7 91 122
France: BUREAU VERITAS ANNEXE 2 – ESSAIS C TCI 7 91 122
France: BUREAU VERITAS – CAHIER DES CHARGES C TCI 7 91 122
France: BUREAU VERITAS – ETUDE TECHIQUEL NOUVELLE C TCI 7 91 122
ICBO, CERTIFICATI S.U.A C -
Réunion : VERITAS C.A. – ESSAIS SUR PANNEAUX SUR BANC
DE FLEXION C -
Italy: CSI:REI 120 T 31709

82568302
8379 8569
Italy: ISTITUTO GIORDANO – CERTIFICATES T 8570
Italy: ISTITUTO GIORDANO – ACOUSTIC TESTS T 178090
Italy: ISTITUTO GIORDANO – REI 100 T 103089
Italy: ISTITUTO GIORDANO – REI 120 C CS11058RF
Italy: SELLANO: TESTS ON SGM STATIC LOADS C P.1161
Italy: SELLANO: TENSILE TEST C 2822
Italy: UNIV. PERUGIA RITAM/ISRIMCOMPRESSION TEST 01/888/1-2
Italy: UNIV. PERUGIA RITAM/ISRIM DYNAMIC COMPRESSION
TEST VOL. 1 T -
Italy: UNIV. PERUGIA RITAM/ISRIM DYNAMIC COMPRESSION
TEST VOL. 2 T -
Italy: UNIV. PERUGIA RITAM/ISRIM STATIC TESTING T -
Italy: UNIV. PERUGIA INTEGRATED NUMERIC CALCULATION T -
Italy: UNVIERSITY OF PADOVA T 158657

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Italy: UNVIERSITY OF PADOVA T 159734

Italy: MINISTRY OF PUBLIC WORKS CERTIFICATE OF


TECHNICAL COMPETENCE OF THE LOAD BEARING
“MONOLITE” INDUSTRIALIZED SYSTEM T C/44697
CI/SFB/811-
Jamaica: CERTIFICATES C 10 E 9
Malaysia: DESTRUCTIVE TESTS ON WELDED STEEL WIRE T BRTS 1205
ASU.UTM 01
Malaysia: CERTIFICATES C BTRS 1005
Mexico: IMICYC-PRUEBRAS A LOS PANALES C -
Poland: TECHNICAL INSTITUTE “BUDOWLNEJ” “MONOLITE”
SYSTEM APPROVAL T -
Russia: HEALTH CERTIFICATE – “MONOLITE” PANEL
APPROVAL T -
CEI-07-798-
PANAMA T 2003
Spain: ISTITUTO TORROJA – DOCUMENTO DE TRABAJO T DIT.N.431
Spain: CENTRO TECNOLOGICO DE LA AMDERA-RESISTENCIA
AL FUEGO T F-399/03-02
97/259
South Africa: AGREEMENT CERTIFICATE C SANNON
Turkey: MINISTRY OF PUBLIC WORKS C 06311/409
Turkey: TURKISH UNI. C 317/200
U.S.A. – TEXAS TECH UNIVERSITY LUBBOCK-WIND SCIENCE
AND ENGINEERING RESEARCH CENTER 21.01.2005

Table 4

Cert Description U.M. Allowed Value of Method of Elaborate


. N. level determination determination d by
1 Galvanized iron wire ø N/mm2 Equivalent to 774.792 EN 10002/1 METALLUR
3 (DTT: kN data 865.615 GICA
624/11.07.07,697/3.09.07 indicated by 724.861 LEDRENSE
477/28.05.07) manufacturer 5.477 SOC. COOP
Rm 6.119 Italy
Fm 5.124
2 Galvanized iron wire ø N/mm2 Equivalent to 730.784 EN 10002/1
2,5 N/mm2 data 755.578
(DTT: indicated by 718.387
624/11.07.07,697/3.09.07 manufacturer 3.587
477/28.05.07) 3.709
Rm 3.526
Fm
3 Section bar ø 5,50 kN Equivalent to 431 UNI 5589
Rm data 32,6 UNI EN
A10 indicated by 10016
manufacturer
4 Cold section iron wire N/mm2 Equivalent to 531.78 Law 5/11/71 Università
(ø 5:12) Cert.n. N/mm2 data 586.17 n. 1086 Iuav of
31/11.01.2008 indicated by Venice

AT 010-01/115-2008
fyk manufacturer Italy
ftk

5 Cold section iron wire N/mm2 390 491 Law 5/11/71 C.P.M.
(ø 5:12) N/mm2 440 538 n. 1086 Istituto
Cert.n. 8 13 Ricerche e
A.07.2233.CO/01-2007 Prove
fyk Analisi
ftk s.r.l.
6 Welded mesh 100/260; N/mm2 390 491 Politecnico
Diam. Longitudinal bars N/mm2 440 538 of Milan
ø 5 mm % 8 13 Departmen
Diam.cross bars ø 5 t of
mm structural
fyk engineerin
ftk g
A10 – Material
testing
laboratory
7 EPS type polystyrene W/mK Equivalent to 0,035 UNI EN Istituto
bands data 0,039 13163: 2003 Italiano dei
(•D) indicated by 0,037 Plastici
120 manufacturer 0,034 s.r.l.
80 0,035
100
200
150
8 Torsion strength kN Equivalent to 33,5616 N. 02-798C- UNIVESIDA
· PSME60 data 33,5616 2003 D
· Rm 28 days = indicated by 35,8296 TECNOLOG
119kg/cm3 manufacturer 35,825 ICA DE
Panel 1 42,6336 PANAMA
Panel 2 40,3656 CENTRO
Panel 3 EXPERIME
Torsion strength NTAL
· PSME80 DE
· Rm 28 days = INGEGNIER
119kg/cm3 IA
Panel 1
Panel 2
Panel 3
Resistance on the kN 50 N. 02-798G-
panel joinings 50 2003
· joinings on flat surface 15,876
PSME60-1; PSME60-2; 13,6079
PSME60-3
PSME80-1; PSME80-
2;PSME80-3
· corner joinings
PSME60-1; PSME60-2;
PSME60-3
PSME80-1; PSME80-
2;PSME80-3
PSME80 Static Studies RITAM-

AT 010-01/115-2008
9 Compression test Kg/m3 Equivalent to 1879…2193 UNI6127 ISRIM
on cubes (20 unit) Kg data 6,65…7,55 UNI 6132-72 UNIVERSIT
15x15x15cm for 28 Mpa indicated by 27,96…55,20 Y
days manufacturer OF
· density PERUGIA
· weight CSM
· compressive stress Research
Laboratory
and
Technology
for
Antiseismic
Systems,
structures,
and
10 Shear strength of MpA Equivalent to 1976…4049 UNI ISO materials
the welded mesh of data 1378…1666 10287
PSME80 indicated by
· ø3,5 mm manufacturer
· ø3,5 mm
11 Breaking strength of Mpa Equivalent to 793…761 UNI 8926
the welded mesh of % data 10…12
PSME80 ø3,5 mm indicated by
Rm manufacturer
A10
12 Torsion strength KN Equivalent to 31
· maximum load mm data 38
· Maximum load- kN indicated by 21,0
shifting mm manufacturer 46
· Maximum Stress tension
· Shifting with
maximum tension stress
13 Compression strength Mpa Equivalent to 1,57 ASTM E
on data 1,29 519-81
diagonals indicated by 1,66
(PSME114x115x19cm) manufacturer
Panel 1
Panel 2
Panel 3
14 Simple compression Mpa Equivalent to 7,67 -
(PSME80 data 8,74
113x272x15cm) indicated by 7,72
Panel3 manufacturer
Panel 4
Panel 5
15 Eccentric kN Equivalent to 884 -
compression (PSME80 data 859
112x272x15cm), indicated by 816
Panel 6,e = 10,5 cm manufacturer
Panel 7 e = 10,5 cm
Panel 8 e = 5 cm

AT 010-01/115-2008
16 Sound-proof capacity dB Equivalent to 41 ISO 140, ISTITUO
PSME80 walls with data part 3 GIORDANO
thickness indicated by ISO 717 s.p.a.
EPS 80 cm outer layer manufacturer part 1 Italy
with concrete 2x30 mm, (research
plaster 10 mm report
marble powder and n.178090
polymer 04/12/03)
based
finish. Total wall
thickness 174 mm
17 Sound-proofing dB Equivalent to 51,1 UNI EN ISO SINTIESIS
capacity data 140-5 Italy
PSME80 panel inner indicated by UNI EN ISO
layer plasterboard manufacturer 717-1
D2m, nT, W
18 Fire test Min Equivalent to 63 UNE CENTRO
PSME80 with ballast 320 data 23.093.81 TECNOLOG
kg/m2 (500x500x21 cm) indicated by ICO DE
· Average manufacturer LA
temperature 10°C MANDERA
· maximum Spain
temperature 180°C
19 Fire test REI 120 Circular of CSI S.p.A.
PSME80 (two plates RE180 the Ministry Italy
connected 1125x2000x80 of the
mm and 875x2000x80 Interior,
mm) General
· Average Management
temperature 179°C and Anti-fire
· Maximum service n.
temperature 209°C 91/14.09.61
20 Test on simple kN Equivalent to 600 C181-88 INCERC
compression data 620 Branch of
Panel n. 3 F rupture indicated by 800 Timişoara
Panel n. 4 manufacturer 750
Panel n. 6
Panel n.7
21 Test on horizontal kN Equivalent to 40 C181
force data
Panel n. 1 indicated by
Panel n. 5 manufacturer
22 Test with alternating kN Equivalent to 42 C181
horizontal force data 40
Panel n. 2 indicated by
Panel n. 8 manufacturer
23 Compression N/mm2 Equivalent to 20,468 STAS 1275-
strength data 89
(panel tests1-4) indicated by
Rm manufacturer
24 Compression N/mm2 Equivalent to 12.22 STAS 2634-
strength data 80
(panel tests 5-8) indicated by
Rm manufacturer
25 Reaction to fire class A1 (C0)

Note: INCERC- branch of Timişoara acquires the results of the experimental tests presented
above on component materials and on the assemblies.

AT 010-01/115-2008
4. Attachments

Extract of the minutes of the consultation meeting of the specialized group n. 130 dated
13.10.2008

The following professionals participated at the advisory meeting of the specialized group:

• Dr. Ing.Ioan Socrdaliu – Chairman


• Ing. Alina Tirtea – Reportuer
• Prof. Dr. Ing. Marin Marin
• Dr. Mr. Jurca Avram
• Ing. Aurelian Gruin

Analyzing the documentation presented in preparation of the Technical Agreement, the


members of the specialized group has established as follows:

Based on the analysis of the technical documentation provided by EMMEDUE s.p.A. and the
results of the tests conducted, approval has been decided by the PTAC of Technical Agreement
n. 010- 01/115-2008 for the "EMMEDUE " SYSTEM FOR THE CONSTRUCTION OF LOAD
BEARING PANELS MADE OF REINFORCED CONCRETE WITH POLYSTYRNE CORE, produced by
the Italian company EMMEDUE S.p.A, valid until 30.10-2011. At the end of this date, the
validity of the Technical Agreement shall be extended in accordance with statutory laws.

• The technical documentation related to Technical Agreement n. 01001/115-


2008, comprised of 77 pages, constitutes an integral part of this Technical
Agreement.

Specialized Group 1 Reporteur


Ing. Alina TIRTEA

• Members of the specialized group: Prof. Dr. Ing. Marin Marin

Dr Ing.Ioan Socrdaliu

Dr. Ing. Jurca Avram

Ing. Aurelian Gruin

AT 010-01/115-2008
Fig. 1 Corrugated profile of expanded polystyrene foam

Load bearing wall

Expanded polystyrene foam Reinforcement mesh

Density 15 kg/m³ Galvanized steel Ø2.5/ Ø2.5


variabile

concrete connectors

Figure 2: Load bearing wall structure made of “PSME” type panels

AT 010-01/115-2008
view
SECTION A-A’

SECTION B-B’
DETAIL

- DETAIL (A) -

Polystyrene core electrowelded mesh

concrete

Figure 3: Load bearing wall structure made of “PSME80” type panels

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Fig. 4 Detail: panel fixing in the foundation

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Fig. 5 Tipi di reti per rinforzo RG1, RG2 RGO e ret

Fig. 5 Types of RG1, RG2 RGU reinforcement mesh and flat mesh

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Figure 6 Cases of supplementary reinforcement of openings

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Figure 7 Detail of window opening profile

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Figure 8 Detail of door opening profile

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Fig. 9 Wall/ceiling connection detail

Fig. 10 PSM roof panels – gutter detail

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Fig. 11 PSM roof panels – Top detail

Fig. 12 Detail of the balcony of the PSME - section

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Fig. 13 PSM floor/wall connection detail

Fig. 14 PSME wall connections detail

AT 010-01/115-2008
Note: The connection diameters are for information purposes only. They will change based on
the structural calculation.

a) plaster sprayer for ceiling

b) plaster sprayer for wall

Fig. 15 Pneumatic tools for protections

AT 010-01/115-2008

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