BO1001-00BZC-EEC102 - 448220626-01 - MV, LV, Control and Instrumentation Cables Technical Specification

Logo Cliente / Customer logo CP / PC
BO1000
BO1001
BO1002
Proyecto / Project:
Termoeléctrica del Sur, Warnes & Entre Ríos

Código contenido / Contents Code
Responsable / Responsible Party
00BZC
DCC Doc. Class. Code.
Suministrador / Supplier EDA101

TSK
Index/ Rev Version
Código de Documento Siemens / Siemens Document Number:
1 -
BO1001-00BZC-EEC102- 448220626
Número de página Format

Código de documento Suministrador / Supplier Document Number
Page Number
000570-00-ELC-ET-0010
1/46 A4
Título del documento / Document Title: Unid
MV, LV, CONTROL AND INSTRUMENTATION CABLES 448220626

TECHNICAL SPECIFICATION
Manejo / Handling
Restricted
AL: ECCN:
Export Control Classification
N N
Cambios / Changes:
1 17-10-2016 POH JJR PGG GENERAL REVISION

0 12-07-2016 POH JJR PGG FIRST ISSUE
Date Prepared by Reviewed by Approved by Remarks
Rev.
Fecha Realizado Revisado Aprobado Comentarios
© This document must not be copied or disclosed to third parties without TSK consent.
Projectcode Document Title:
BO1000
BO1001 MV, LV, Control and Instrumentation Cables Technical
BO1002 Specification
Logo Originator Document Number Prep. By Checked by
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
2/46
TABLE OF CONTENTS:
1 INTRODUCTION ..................................................................................................5
1.1 GENERAL PROJECT DESCRIPTION .................................................................................... 5
1.2 PURPOSE ................................................................................................................................ 5
1.3 CONFIDENTIALITY ................................................................................................................. 5
1.4 RESPONSIBILITIES AND ALTERNATIVES .......................................................................... 5
2 SCOPE OF SUPPLY............................................................................................7
2.1 GENERAL CONSIDERATIONS .............................................................................................. 7
2.2 EQUIPMENT AND COMPONENTS ........................................................................................ 8
2.3 SERVICES ............................................................................................................................... 8
2.4 DEVIATIONS FROM THE SPECIFICATION .......................................................................... 8
3 CODES, STANDARDS AND REFERENCE DOCUMENTATION ........................9
3.1 GENERAL CONSIDERATIONS .............................................................................................. 9
3.2 COMPLIANCE WITH THE REGULATIONS ......................................................................... 10
3.3 APPLICABLE STANDARDS................................................................................................. 10
3.4 REFERENCE DRAWINGS, SPECIFICATIONS AND DOCUMENTS .................................. 12
3.5 OTHER CONSIDERATIONS ................................................................................................. 12
4 SITE DATA.........................................................................................................13
5 DESIGN REQUIREMENTS ................................................................................14
5.1 GENERAL DESIGN SPECIFICATIONS ............................................................................... 14
5.1.1 General ........................................................................................................................... 14
5.1.2 MV Power Cables .......................................................................................................... 14
5.1.3 LV Power Cables ........................................................................................................... 15
5.1.4 Control & Instrumentation cables ................................................................................... 15
Project: Bolivia Combined Cycles Power Plants

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
3/46
5.2 COMMUNICATIONS CABLES.............................................................................................. 20
5.2.1 Ethernet Industrial .......................................................................................................... 20
5.2.2 Fiber Optic ...................................................................................................................... 20
5.2.3 PROFIBUS ..................................................................................................................... 21
5.3 CHARACTERISTICS OF THE MV CABLE TERMINALS .................................................... 21
5.4 ELECTROMAGNETIC COMPATIBILITY.............................................................................. 22
5.5 CABLE IDENTIFICATION ..................................................................................................... 22
6 INSPECTIONS AND TESTS ..............................................................................23
6.1 INSPECTIONS ....................................................................................................................... 23
6.2 TESTS .................................................................................................................................... 23
6.2.1 General ........................................................................................................................... 23
6.2.2 Cable Tests .................................................................................................................... 23
6.2.3 Terminal Tests................................................................................................................ 24
7 TECHNICAL GUARANTEES .............................................................................26
8 QUALITY REQUIREMENTS ..............................................................................27
8.1 QUALITY CONTROL PLAN .................................................................................................. 27
8.2 INFORMATION TO BE PROVIDED WITH THE OFFER ...................................................... 28
8.3 INFORMATION AFTER THE CONTRACT ........................................................................... 28
8.4 INSPECTION AND TEST PLAN (ITP) .................................................................................. 30
9 PROJECT CONTROL AND DOCUMENTATION ..............................................32
9.1 GENERAL REQUIREMENTS................................................................................................ 32
9.2 DOCUMENTATION REQUIREMENTS ................................................................................. 32
9.3 DOCUMENTS TO BE PROVIDED WITH THE OFFER ........................................................ 34
9.4 DOCUMENTS TO BE PROVIDED AFTER ORDER ACCEPTANCE ................................... 34

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
4/46
9.5 FINAL DOSSIERS ................................................................................................................. 35
9.5.1 Documents to be included in the technical dossier ........................................................ 35
9.5.2 Documents to be included in the manufacturing dossier ............................................... 35
ATTACHMENT A ......................................................................................................37
ATTACHMENT B ......................................................................................................44

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
5/46
1 INTRODUCTION
1.1 GENERAL PROJECT DESCRIPTION

The Consortium formed by Siemens and TSK has been selected to execute, under EPC modality, three (3)
Thermoelectric Power Plants in Bolivia:
- Termoeléctrica de Warnes, that will be located near Warnes (Santa Cruz), and will consist on Two (2)
blocks of Combined Cycle Power Plants on 2x1 configuration + Two (2) blocks of Steam Tailing
Power Plants on 2x1 configuration, all of them based on a Wet Cooling Technology.
- Termoeléctrica del Sur, that will be located near Yaguacua (Yacuiba), and will consist on Two (2) blocks
of Combined Cycle Power Plants on 2x1 configuration + Two (2) blocks of Steam Tailing Power
Plants on 2x1 configuration, all of them based on a Dry Cooling.
- Termoeléctrica de Entre Ríos, that will be located near Entre Ríos (Cochabamba), and will consist on
Three (3) blocks of Combined Cycle Power Plants on 2x1 configuration, all of them based on a Wet
Cooling Technology.
1.2 PURPOSE
The purpose of this document is to establish the general technical requirements for the design, construction,
supply and testing of the Medium Voltage (MV), Low Voltage (LV), Control and Instrumentation cables of the
Termoeléctrica del Sur, Termoeléctrica de Warnes and Termoeléctrica de Entre Rios Power Plants.
1.3 CONFIDENTIALITY
Any document exchanged, whether in digital format or on paper, (including this specification) shall be kept in
strict confidentiality. It is strictly forbidden to extract or reproduce any part of said documents.
1.4 RESPONSIBILITIES AND ALTERNATIVES

VENDOR shall be responsible not only for fulfilment of the requirements specified herein, but also for the design,
adequate selection of materials, appropriate manufacture, erection, commissioning and tests for a safe and
reliable operation in accordance with the legally applicable codes, standards and requirements at European,
Bolivian, regional and local level, as well as with the specifications and associated documentation.
The VENDOR, based on its experience and provided it guarantees the functional requirements established in
the Technical Specification, may submit an alternative offer that improves the competitiveness of the Supply.
BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
6/46
Should say alternatives modify the requirements, the deviation from the baseline shall be quantified and duly
supported.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
7/46
2 SCOPE OF SUPPLY
2.1 GENERAL CONSIDERATIONS

The complete supply of the equipment within the battery limits defined in the project is required.
The scope shall include the execution and supply by the VENDOR of all the work, materials or services in
general, including those not expressly indicated in the text but necessary for the proper operation of the facility’s
equipment and systems. The VENDOR shall supply all components or services required for the satisfactory
operation of the facility, without any additional cost for the Buyer. The VENDOR shall take care that the scope
of supply includes all the components necessary for a proper and safe operation.
The equipment supplied shall be designed taking into account the access points in order to facilitate the
inspection, cleaning, maintenance and repair activities. These accesses must be included in the supply.
All the items of equipment shall be new and shall incorporate state-of-the-art technology in its area that has
been duly tested in similar uses (no prototypes shall be accepted).
The Supply shall comply with the terms and conditions figuring in this Technical Specification relating to
operational requirements, design and construction criteria, guarantees and delivery times. All the requirements
or recommendations commonly established for the design, material selection, manufacture, inspections, tests,
preparation for shipment and commissioning of this type of equipment and facilities shall be observed in
accordance with good practice and are included in the VENDOR’s scope.
The VENDOR shall have adequate technical assistance and maintenance services.
The Tender shall include and quote all the works, materials and services in general that are not expressly
mentioned in the text, but that are necessary for the proper operation of the facility.
In case of contradiction among the various requirements included in this technical specification (and annexes),
the other contractual technical specification and/or the applicable standards or regulations, the one to be applied
is the most restrictive one, the one which gives better performance or benefit to the Purchaser. In any case, the
Purchaser reserves the right to decide which of the different requirements are to be fulfilled. In case of
contradiction, only the purchaser by a written statement is able to decide which is the compulsory requirement
to be finally applied.
The supply shall follow the local region and Bolivian laws, regulations or instructions by the authorities whenever
deemed to do so, specially those related to Health, Safety and Environment. When there is not any explicit

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
8/46
Directive the Codes and Standards listed in the Technical Specification shall be applied. The Contractor shall
provide any document or certification requested by the authorities related to these requirements.
2.2 EQUIPMENT AND COMPONENTS

The scope of supply of this specification includes the MV and LV power cables, the control cables, the
instrumentation cables and the terminals for the MV cables.
The types and quantities of cables and terminals are indicated in document:
 BO1001-00BZC-EMB101-448220886 Termoeléctrica del Sur Cable List
 BO1002-00BZC-EMB101-448220886 Termoeléctrica de Warnes Cable List
 BO1003-00BZC-EMB101-448220886 Termoeléctrica de Entre Rios Cable List
The MV terminals are to be supplied complete with all the accessories required for assembly.
2.3 SERVICES
 Packing, shipping and transport, in accordance with the requirements in the purchasing conditions.
2.4 DEVIATIONS FROM THE SPECIFICATION

In accordance with the provisions figuring in Section 1.4, the VENDOR may propose deviations to the Technical
Specification. Such deviations shall be expressly identified, justified and accepted in writing by the Buyer.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
9/46
3 CODES, STANDARDS AND REFERENCE DOCUMENTATION
3.1 GENERAL CONSIDERATIONS

The Supplier shall comply with the requirements figuring in the codes and standards mentioned in this
Specification, as well as with all those figuring in the rest of the contractual documents. Should there be any
discrepancy between this Technical Specification and the codes or standards listed, the most stringent criterion
shall always prevail.
The standards, codes, calculation basis and procedures and, generally, the technical criteria to be applied to
the project and execution of the supply shall be approved by the Buyer. No modification shall be made to the
technical conditions approved by the Buyer without its prior written authorization. The approval by the Buyer
shall not exempt the Supplier from its responsibilities.
The Supply shall comply with said codes, standards, specifications and documentation (always in their latest
and valid editions and addenda, unless otherwise specified).
The Supplier shall be responsible for complying with all the requirements figuring in the International and Bolivian
regulations and legislation, in the National and Local Codes and in any other applicable document during the
life of the contract.
Should there be any discrepancy between the requirements figuring in the various documents, the following
order of prevalence shall apply:
 Legal requirements.
 Technical specification.
 Datasheets.
 Documents attached to the Technical Specification.
 Codes and documents referenced in the Technical Specification.
 Other applicable codes and standards.
The Supplier shall be responsible to ensure that any conflict between documents that could compromise the
purchase order be settled and agreed in writing with the Buyer before starting the manufacture or construction
of the parts affected. The Supplier could be requested to attend a meeting with the Buyer for design review and
coordination purposes before the start of the manufacturing process.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
10/46
Should this request or any other document, code, standard, etc., mentioned establish various requirements that
make reference to the same concept, the most stringent one shall apply.
Should the Supplier detect any such conflict, it shall inform the Buyer within a maximum of 5 working days.
Should the VENDOR detect any such conflict, it shall inform the Buyer within a maximum of 5 working days.
3.2 COMPLIANCE WITH THE REGULATIONS

All the apparatus and equipment supplied, as well as all the work performed, shall fully comply with all
Regulations, Official Provisions or requirements to which the Owner is subjected (including any future
modification of said Regulations, Provisions or requirements during the life of the contract).
The Supplier or its subcontractors shall comply in all respects with the applicable Regulations and/or local
requirements as well as international applicable requirements.
Special attention shall also be paid to:
- Bolivian electrical regulations related to low voltage, high voltage and complementary technical
instruction
- Bolivian and local laws on Health and Safety in the Workplace.
3.3 APPLICABLE STANDARDS

As a general rule, the latest versions of the industrial standards IEC shall be followed. They shall be applied
provided that they do not contradict legally binding local regulations. Nevertheless, they can be replaced by
other equivalent international standards of recognized prestige such as IEEE. In this case, the Supplier shall
inform the Buyer, and the latter reserves the right to include said additional requirements.
The design, materials, manufacture, construction, tests, cleaning, coating, packaging, etc. of all equipment and
components included in the scope of this document shall comply with the applicable standards listed below.
Should there be any discrepancy between the standards, the most stringent criterion shall always be applied.
 IEC 60028 International standard of resistance for copper.
 IEC 60227 Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V.
 IEC 60228 Conductors of insulated cables.
 IEC 60229 Electric cables-Tests on extruded oversheaths with a special protective function.
 IEC 60245 Rubber insulated cables of rated voltages up to and including 450/750 V.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
11/46
 IEC 60304 Standard colours for insulation for low-frequency cables and wires.
 IEC 60331 Tests for electric cables under fire conditions – Circuit integrity.
 IEC 60332-1 Test on electric and optical fibre cables under fire conditions. Part 1: Test for vertical flame
propagation for a single insulated wire or cable.
 IEC 60332-3 Test on electric and optical fibre cables under fire conditions. Part 3: Test for vertical flame
spread of vertically-mounted bunched wires or cables.
 IEC 60364-5-52 Low-voltage electrical installations – Part 5-52: Selection and erection of electrical
equipment – Wiring systems.
 IEC 60502-1 Power cables with extruded insulation and their accessories for rated voltages from 1 kV (Um
= 1.2 kV) up to 30 kV (Um = 36 kV) - Part 1: Cables for rated voltages of 1 kV (Um = 1.2 kV) and 3 kV (Um
= 3.6 kV).
= 1.2 kV) up to 30 kV (Um = 36 kV) - Part 2: Cables for rated voltages from 6 kV (Um =7.2 kV) up to 30 kV
(Um = 36 kV).
= 1.2 kV) up to 30 kV (Um = 36 kV) - Part 4: Test requirements on accessories for cables with rated voltages
from 6 kV (Um = 7.2 kV) up to 30 kV (Um = 36 kV).
 IEC 60584-3 Thermocouples. Part 3: Extension and compensating cables – Tolerances and identification
system.
 IEC 60754 Test on gases evolved during combustion of materials from cables.
 IEC 61000 Electromagnetic compatibility (EMC).
 IEC 61034 Measurement of smoke density of cables burning under defined conditions.
 IEC 61238 Compression and mechanical connectors for power cables for rated voltages up to 30 kV (Um
= 36 kV).
 IEC 61442 Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7.2 kV) up
to 30 kV (Um = 36 kV).
 EN 50267-2-2 Common test methods for cables under fire conditions. Tests on gases evolved during
combustion of materials from cables.
The last edition of the standard in force on the date that the request for tender is received shall apply.
BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
12/46
Should there be any discrepancy between the standards and this specification, or between sections of this
specification, the Supplier shall inform the Buyer in order to settle it.
Should there be any conflict, it shall be reported and the most stringent criterion selected, unless otherwise
expressly indicated by the Buyer.
The Supplier shall be responsible to be well informed about the codes and standards referenced above.
Should any change or modification to the equipment be required in order to comply with the standards, it shall
be to the account of the Supplier.
3.4 REFERENCE DRAWINGS, SPECIFICATIONS AND DOCUMENTS

The following documents shall be considered by the VENDOR in the proposal:
 BO1000-11630- MQZ104-447999745 General Plant Data of Warnes.
 BO1001-11630- MQZ104-447999738 General Plant Data of Del Sur.
 BO1002-11630- MQZ104-447999752 General Plant Data of Entre Ríos.
 BO1001-11620-AEC102-447981238 KKS Requirements.
 BO1001-20111-AEC102-447981252 Labelling Technical Specification
 BO1001-11630-EEC102-448220541 Electrical Design Criteria.
 BO1001-00BZC-EMB101-448220886 Termoeléctrica del Sur Cable List
 BO1002-00BZC-EMB101-448220886 Termoeléctrica de Warnes Cable List
 BO1003-00BZC-EMB101-448220886 Termoeléctrica de Entre Rios Cable List
3.5 OTHER CONSIDERATIONS

The following criteria shall be considered for this project:
 Language: English. Additionally O&M Manual and training courses shall also be submitted in Spanish..
Other documents that may be required in Spanish language shall be specified by Buyer before contract
awarding.
 Engineering Units: International System of Units (SI)

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
13/46
4 SITE DATA
The specific data of this three (3) Thermoelectric Power Plants in Bolivia, such as design temperatures, seismic
data, wind conditions, etc, is defined in the following documents:
- Del Sur: “BO1001-11630-MQZ104-447999738_General Plant Data”
- Warnes: “BO1000-11630-MQZ104-447999745_General Plant Data”
- Entre Ríos: “BO1002-11630-MQZ104-447999752_General Plant Data”
These three (3) documents are attached to the Purchase Request.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
14/46
5 DESIGN REQUIREMENTS
5.1 GENERAL DESIGN SPECIFICATIONS
5.1.1 General
All cable materials shall be of high quality and be able to withstand the corrosive effects of soil, underground
water, chemicals, heat, moisture, ozone, etc. to which the cables may be exposed.
Insulation and cover of cables shall be made of materials which cause a small emission of fumes and halogens
during combustion, and with a low toxicity and corrosion factor.
All cables shall be suitable for indoor or outdoor installation in cable tray, embedded ducts and conduit. For
outdoor installation, the cable may be exposed to direct sunlight, rain and blowing dust (UV rated).
Conductors shall be stranded, annealed aluminium for MV cables and copper for other power and control cables
and extra flexible stranded copper for all instrument cables.
Outer sheaths are to be manufactured from non-combustible or flame retardant material in accordance with IEC
60332-3, category C.
All cables shall be identified on the sheath with the manufacturer’s name, cable type, number of conductors and
cross-section, and rated insulation voltage, as a minimum.
5.1.2 MV Power Cables
Cable type should be RHZ1-OL 12/20 kV Al+H16 or similar.
Minimum Requirements:
 rated voltage 12/20 kV
 core: stranded aluminium, class 2 (IEC 60228), maximum cross section 500 mm 2.
 conductor screen material: extruded semi-conducting layer
 core insulation: cross-linked polyethylene (XLPE) or Ethylene Propylene Rubber (HEPR), flame
retardant according to IEC 60332-3-24 Category C.
 core identification: see Attachment A

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
15/46
 insulation screen material: extruded semi-conducting layer (non-metallic)
 insulation screen: copper wires helicoidal, 16 mm 2 of section and counter helix copper tape placed
helically.
 outer sheath: PVC or polyolefin, flame spread according to IEC 60332-3-24 Cateory C, low smoke
emission (IEC 61034-2), oil resistant (4h, 70ºC, ICEA-5-95-658), low corrisivity (ph>4.3, conductivity<10
ms/cm, IEC 60754-2), UV resistant. Colour red
5.1.3 LV Power Cables
Cable type should be RV-K or RZ1-K.
 rated voltage 0.6/1 kV
 core: stranded annealed copper, compact circular class 2 or 5 (IEC 60228). Minimum cross section 1.5
mm2, maximum cross section 400 mm 2
 core insulation: cross-linked polyethylene (XLPE), flame spread according to IEC 60332-3-24 Category
C.
 core identification: see Attachment A
 conductor laid-up together
 outer sheath: PVC or halogen-free compound, flame retardant according to IEC 60332-1 Cateory C, low
smoke emission (IEC 61034-2), oil resistant (4h, 70ºC, ICEA-5-95-658), low corrisivity (ph>4.3,
conductivity<10 ms/cm, IEC 60754-2), UV resistant. Colour black.
The Low Voltage power cables shall be single-wire for section larger than or equal to 95 mm 2, and multiwire
(2,3,4 or 5 wires) for smaller sections.
5.1.4 Control & Instrumentation cables
5.1.4.1 Group cables with solid conductors for indoor applications

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
16/46
Cable Type
JE-Y(St)Y Bd Si 1x2x0.5 mm2 FR
 core: bare solid copper conductors, min. 0.5 mm², max. 1.5 mm²
 core insulation: flame spread according to IEC 60332-3-24 Category C
 core identification: See Attachment A
 cores twisted in pairs
 overall shield: copper drain wire, electrostatic shield of plastic-laminated aluminium foil
 outer sheath: flame retardant according to IEC 60332-3-24 Category C
 conductor resistance: max. 36.6 Ohm/km (at 20 °C)
 insulation resistance: min. 100 MOhm x km
 operating capacity: max. 120 nF/km for cables up to 4 pairs, otherwise max. 100 nF/km (both at 800
MHz)
 capacitance unbalance: max. 200 pF/100 m (at 800 MHz)
 inductance: max. 0.70 mH/km
 operating temperature: up to 70 °C (fixed installation)
5.1.4.2 Group cables with solid conductors and copper braid shield for outdoor applications
Cable Type
AJ-Y(St)YDY Bd Si 1x2x0.5 mm 2 FR (Cu3.5)
AJ-Y(St)YDY Bd Si 2x2x0.5 mm2 FR (Cu3.5)
BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
17/46
 core: bare solid copper conductors, min. 0.5 mm², max. 1.5 mm²
 core insulation: flame spread according to IEC 60332-3-24 Category C
 overall shield: copper drain wire, electrostatic shield of plastic-laminated aluminium foil
 inner sheath: flame retardant according to IEC 60332-3-24 Category C
 outer shield: copper braid 3.5 mm 2 (7 wires, 0.8 mm diameter each), min. 80 % coverage
MHz)
 operating temperature: up to 70 °C (fixed installation)
5.1.4.3 Group cables with stranded conductors and copper braid shield
Cable Type
JE-LiYCY Bd Si 1x2x0.5 mm2 FR
 core: bare copper strands, min. 0.5 mm², max. 1.5 mm²
 core insulation: flame retardant according to IEC 60332-3-24 Category C

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
18/46
 overall shield: copper braid (min. 0.2 mm wire diameter), min. 80 % coverage
 outer sheath: flame spread according to IEC 60332-3-24 Category C
MHz)
 operating temperature: up to 50 °C (flexing), up to 70 °C (fixed installation)
5.1.4.4 Group cables with stranded conductors, copper braid shield and blue sheath
Cable Type
JE-LiYCY Bd Si 2x2x0.5 mm2 BU
 same as for cables of paragraphs 5.1.4.3
 additional requirement: outer sheath in blue colour
Instead of blue cables specified above, cables of paragraph 5.1.4.3 can be used alternatively, provided that
the requirements of IEC 60079-14 are considered.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
19/46
5.1.4.5 NiCr-Ni thermocouple compensation cables
Cable Type
Li7YC7Y 1x2x1 mm2 NiCr-Ni
Li7YC7Y 2x2x1 mm2 NiCr-Ni
 core: NiCr-Ni or suitable compensation alloy, stranded, min. 1 mm², max. 1.5 mm²
 core insulation: ETFE or better
 overall shield: copper braid (min. 0.1 mm wire diameter), min. 80 % coverage
 outer sheath: ETFE or better
 operating temperature: up to 155 °C, short term up to 180 °C
5.1.4.6 Cables for solenoid valves (power cables)
Cable Type
2 x 1.5 FR (any flame retardant power cable with minimum 2
cores of 2.5 mm2 each)
 core: copper min. 1.5 mm 2
 core insulation: flame retardant according to IEC 60332-3-24 Category C

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
20/46
5.2 COMMUNICATIONS CABLES
5.2.1 Ethernet Industrial
Cable type should be S/FTP Cat.6 4x2x23AWG.

 core: bare copper wire, class 1 (IEC 60228) minimum 0.56 mm (23 AWG) diameter
 core insulation: Foam Skin Polyethylene (PE) flame retardant according to IEC 60332-1
 cores twisted in pairs.
 pair screen: Aluminium/Poliester film helically applied, 100% coverage
 overall shield: tinned copper braid (26AWG)
 outer sheath: PVC (Polyvinyl Chloride), flame retardant according to IEC 60332-1
5.2.2 Fiber Optic
Cable type should be DSP1
Minimum requirements
 total fibers : 2, 4, 6, 8, 12 or 24.
 Reinforced Fiberglass Yarns
 multimode optical fiber 62.5/125 µm or 50/125 µm , IEC 60793-2-10 type A1b
 core identification: see Attachment A.
 armour: coarrugated steel armour.
 outer sheath: low density Polyethylene. When optical fiber network cables are installed in inderground
lines, they shall be provided with appropriate additional protection against rodents, humidity, water and
ultraviolet radiation.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
21/46
5.2.3 PROFIBUS
Cable type should be Profibus DP FP 1x2x0.64 mm (1x2xAWG22) PUR.
 core: bare copper wire, diameter 0.64 mm
 core insulation: cellular polypropylene, flame retardant IEC 60332-1
 two cores stranded together
 inner sheath: PVC
 overall shield: Aluminium/Poliester film longitudinally applied, 100% coverage.
 outer shield: braid of tinned copper wires, 55% coverage
 outer sheath: PVC, flame retardant according to IEC 60332-3-24 Category C. Colour violet.
5.3 CHARACTERISTICS OF THE MV CABLE TERMINALS

The MV terminals shall be manufactured in accordance with IEC 60502-4.
The MV terminals shall comply with the following requirements:
 Terminals shall be premoulded elbow type or heat-shrink kits (preferably).
 Terminals shall be for connection inside boxes or cabinets and outside.
 All terminals shall be fitted with a linear voltage distributor for electrical field distribution inside the cable
terminal and with a cable shield ground connection point.
 Terminal ends shall be equipped with metal terminals so that they can be screwed and bolted to motor
terminals, transformers, busbars and cabinet terminals.
 Terminals shall be insulated with ethylene-propylene, silicone rubber, or other material of suitable
mechanical, electrical and sealing characteristics.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
22/46
5.4 ELECTROMAGNETIC COMPATIBILITY

Cables must be in accordance with the EMC requirements stated in the standards defined in section Section
3.3, with respect to both the emissivity and immunity of such equipment.
5.5 CABLE IDENTIFICATION

All cables over-sheath will be impressed with at least the following information:
 Name of the manufacturer.
 Type of cable.
 Nº of conductors and cross-section (in mm2).
 Voltage level U0/U.
For color cable identification shall be carried out as indicated in Attachment A of this specification.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
23/46
6 INSPECTIONS AND TESTS
6.1 INSPECTIONS
All the stages of design, material procurement, manufacture, construction, trials and tests, transport, etc.
included in this specification shall be subject to inspection by the Buyer or by its representatives.
The Buyer shall have the right to visit the Supplier’s premises in order to verify compliance with the requirements
figuring in this specification, and mainly in the documents required by the specification but not requested for
approval.
6.2 TESTS
6.2.1 General
The cables and terminals supplied shall be subject to tests as required by applicable standards and good
practice of the manufacturer.
6.2.2 Cable Tests
6.2.2.1 General.
Cables shall be subjected to Factory Acceptance Tests (FAT) in accordance with the relevant standards to test
the design and general qualities of the cables as below:
 Routine tests on each drum of cables.
 Sampling tests, acceptance tests on drums chosen at random for acceptance of the lot.
 Type tests on each type of cable, including measurement of armour DC resistance of power cables.
Type test protocols certificates shall be accepted, except in the case of flammability test that the performance
of the test shall be necessary.
6.2.2.2 Routine Tests.
MV power cables, LV power cables and control cables will be subjected to the routine tests in accordance with
IEC 60502, on each drum of cables.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
24/46
Instrumentation cables and thermocouple extension cables will be subjected to the following routine tests on
each drum of cables:
 Measurement of the Ohm resistance of the conductors.
 Stress test at industrial frequency (This test is not applicable to the thermocouple extension cables).
 Measurement of isolation resistance.
 Mutual capacity test.
 Capacity disequilibrium test.
 Measurement of electro-motive force of the thermocouples.
6.2.2.3 Sampling.
Each type of cable shall also be subject to the following additional type tests:
 Flammability test on finished cables as per the requirements of IEC 60332-3-24.
 Smoke generation by sheath under fire as per IEC 61034-1 and IEC 61034-2 shall meet the requirement
of light transmission of minimum 90% after 15 minutes test.
 Halogen generation by outer sheath under fire as per IEC 60754-1 shall meet the requirement of maximum
0.5%.
 Corrosion test as per IEC 60754-2 shall meet the requirements of ph > 4.3 and conductivity ≤ 10 µs/mm
The cost of such tests, if extra, shall be quoted separately by the Bidder. This is mandatory for the evaluation of
the proposals.
These tests are not compulsory to be performed; certificates of such tests might be provided by the supplier
instead.
6.2.3 Terminal Tests
The MV terminal tests shall be carried out in accordance with IEC 60502-4.
The performance of the tests indicated in this standard is not necessary if the manufacturer presents certificates
of the corresponding type test protocols.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
25/46

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
26/46
7 TECHNICAL GUARANTEES
The Supplier shall guarantee the tender values indicated on the Minimun Requirements detailed on Section 5
of this document.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
27/46
8 QUALITY REQUIREMENTS
The product covered by this specification shall comply with the requirements figuring in said specification and
with those imposed by the operating conditions. Furthermore, it shall also comply with international best practice
of recognized prestige.
In order to attain this goal, the Supplier shall apply and document a quality system certified as per ISO 9001.
The scope of this system shall cover all the products, systems and services connected with the contract and,
consequently, the Supplier shall be responsible of its application throughout the chain of subcontractors.
The quality document for this project shall apply for the Quality Control of the supply, erection and testing of the
equipment and systems covered by this Technical Specification.
Furthermore, the supplier shall prepare and deliver an Inspection and Test Plan for the Supply, a Manufacture
and Quality Procedure and a Final Quality Control Report.
The Buyer reserves the right to verify and assess the application of the quality system defined, including that of
its subcontractors, at any time during the life of the contract. This right extends to the final customer and its
authorized representatives.
Should there be any deviation in the application of the quality system that entails any doubt or evidence regarding
product quality, the Buyer reserves the right to carry out verifications or tests additional to those initially
scheduled, both at the Supplier’s premises or at those of its subcontractors.
Acceptance by the Buyer of any document or activity associated with the product does not exempt the Supplier
from its obligation to supply and install a product fully compliant with the specification and the service conditions
and requirements.
8.1 QUALITY CONTROL PLAN

Within a period not exceeding three (3) weeks from the NTP, the Contractor shall submit to the Purchaser, the
Quality Control Plan which is applicable to the equipment manufacture. This program shall include the detailed
testings and their schedule.
Purchaser's inspectors and/or representatives shall verify the progress of the work by means of visits to
Contractor's premises. They shall verify that work is on schedule and that material and/or equipment is being
manufactured in accordance with the technical specifications, codes, standards and procedures detailed on the
purchase order and attachments thereto.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
28/46
After contract award, the detailed list of tests must form the basis of an inspection test program from which
Purchaser will select tests to be witnessed by Purchaser's representatives. Tests must be recorded by issuing
tests certificates stating all significant test parameters. Test certificates are to be dispatched promptly to
Purchaser after test completion.
Witness and approval of tests by Purchaser's representatives will not relieve Contractor of any contractual
liabilities or responsibilities.
8.2 INFORMATION TO BE PROVIDED WITH THE OFFER

The VENDOR shall include the following information in its offer:
 ISO 9001 certificate of its quality system
 List of procedures of its quality system
 Design review plan
 Procedure for handling design changes and Buyer’s participation
 Procedure for handling non conformities and Buyer’s participation
 Validation status of the product parts, components and equipment. Plans and provisions for those that
have not been validated as suitable for this specification and for the operation and service requirements.
 Standard quality plan. Typical quality plan for this product. It shall have the usual format of the inspection
and test plans and include all the product equipment. It shall identify its parts, components and the whole
equipment.
 Any provision for third party inspections must be included.
8.3 INFORMATION AFTER THE CONTRACT

The documentation mentioned in point 9 shall be submitted for approval. Regarding the quality documentation,
the following actions, documentation and clarifications shall be included:
 Design review plan
The Buyer shall decide on its participation in the plan.
 Design changes

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
29/46
All major changes to documents already approved in the design reviews and to those issued for
manufacture/construction shall be subject to the approval of Buyer and shall not be processed without
its approval.
Minor changes shall be reported at the time of their approval by the VENDOR.
- Major changes: changes that may affect contractual requirements or that may significantly affect
the form, function, interface with other equipment or structures, or the integrity of same.
- Minor changes: those that are not classified as major changes.
 Non conformities
The list of non conformities of the VENDOR and their subcontractors shall be monthly submitted to the
Buyer.
All the proposals to settle major non conformities shall be subject to the approval of Buyer. No settlement
shall be applied until it has been approved by the Buyer.
The definition of major non conformities is as defined in the previous point for design changes.
 Product validation
The VENDOR shall demonstrate that all main, auxiliary and control equipment is qualified for operation
under the requirements and service conditions figuring in this specification.
Means such as type qualification, design verification and/or review, validation tests and experience shall
be used at the VENDOR’s discretion.
 Quality control plan
The quality control plan shall include all the activities necessary to ensure correct processing of the
product. This plan shall have at least the format of an inspection points program (PPI) in order to be
accepted.
This plan shall be submitted to Buyer for approval.
It shall cover all product elements, i.e. parts, components, equipment (including standardized elements),
and the overall product up to the level required to include everything that affects its operation and life.
The plan shall contain all processing stages, from material procurement up to testing.
The plan shall include all the activities, operations and verifications carried out during product
processing.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
30/46
The plan shall identify the following: sequence of operations, applicable procedures, participants and
their control activity (from the raw material subcontractor up to the VENDOR), type of
verification/inspection, sampling system, when applicable, and type of records to be issued.
Whenever a Notified Body or third party participates in the activities, this shall be specified in the plan.
The Buyer shall include in this quality control plan both its inspection points and those of the final
customer. The VENDOR shall give advance notice to the Buyer of the date when the inspections are
going to be performed.
 Product documentation
The documentation to be delivered during the contract has been defined in point 9. Trial and test
certificates and reports for materials and equipment, process and welder’s qualification, NDTs and tests
shall be as per type 3.1 of EN 10204.
Lower-level certificates shall only be applied to standardized minor parts.
8.4 INSPECTION AND TEST PLAN (ITP)

The Supplier shall submit to the approval of the Purchaser an Inspection and Test Plan that explicitly and
correlatively develops each and every one of the phases of the procurement, manufacture and testing, and
preparation for shipment. The inspection plan to be carried out by the supplier shall be indicated.
For each point the Supplier shall indicate the internal procedure that is applicable. He shall also indicate whether
a report or protocol will be generated for each point, or whether other associated documentation will be provided
(quality certificates, reception reports, etc.).
The Purchaser shall select the points on this programme which they or their representatives shall witness.
During the inspection visits, the Purchaser reserves the right to review applicable documentation that has not
been presented for his approval (reception procedures, manufacturing procedures, etc.).
The Inspection and Test Plan (ITP) shall comprise a minimum of the following sections in which the following
information shall be given:
 Materials inspection.
Main materials and components: inspection upon reception of materials to be used in manufacture, with
indication of those that will require quality certificates.
Auxiliary elements with indication of those that will be required with reception test protocols.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
31/46
 Inspection of manufacturing.
List of the main in-process inspection points which must include, as a minimum, the construction phases
of the cables.
 Examinations and tests.
A list of all the tests indicated in this specification, with reference to each associated procedure that
specifies the acceptance criteria for the test in question.
 Protection, cleaning, painting, labelling and delivery. Final documentation.
A statement of the monitoring or inspection of these activities setting out the procedures to be applied
and including a revision point for the final documentation dossier and an issue point for the Delivery
Note.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
32/46
9 PROJECT CONTROL AND DOCUMENTATION
9.1 GENERAL REQUIREMENTS

The three (3) Thermoelectric Power Plants follow an identification system based on the KKS code (power plants
coding system) issued by an expert committee from VGB. Every item (equipment, instruments, lines, valves,
fittings, etc.) shall be identified in accordance with the application guide of the KKS identification system for the
project. All the identification codes of the components to be supplied shall be identified by the VENDOR in
accordance with the criteria defined in the KKS system application guide: BO1001-11620-AEC102-447981238
KKS Requirements, and shall be submitted to BUYER for comments.
The Contractor shall submit monthly reports of the activities carried out during that period. These reports shall
identify any deviation from the project schedule. They shall include a planning of the activities to be carried out
in the following period and an action plan to avoid deviations and settle pending items.
There shall be a bimonthly meeting with the Customer Engineering Department and, always it was required, by
means of videoconferencing.
Meetings may be held at the VENDOR’s premises in order to confirm the quality and progress of the project.
These meetings shall analyze design development, material preparation, manufacture, procedures, tests, etc.
The date and place of these meetings shall be included in the project contractual schedule; nevertheless, the
Buyer reserves the right to hold additional meetings giving advance notice to the VENDOR.
The acceptance or approval by the Buyer of any VENDOR’s document, process or report shall not release the
VENDOR from its contractual obligations.
9.2 DOCUMENTATION REQUIREMENTS

If the documents listed are not submitted to the Buyer it shall be considered that the scope of supply has not
been fulfilled.
All the documentation between the VENDOR and the Buyer shall be exchanged by means of a software tool
that operates in a safe web environment managed by the Buyer. Not fulfilling this requirement shall be
considered as a non compliance of the scope of supply.
The coding, format and management of project documentation shall be carried out in accordance with the guides
and procedures to be provided by the Buyer after the award.
VENDOR shall submit specific documentation package per each plant.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
33/46
All the documentation, manuals, diagrams, training courses, etc., shall be written in English. At least O&M
Manuals and training courses shall be also submitted in Spanish. Other documents that may be required in
Spanish language shall be specified by Buyer before contract awarding
The documents shall be prepared in MS-Office 2000 or compatible program. The drawings and diagrams shall
be made in AUTOCAD format. When preparing the documents, they shall be printed in Acrobat .pdf format,
version 7 or better.
By defect, the documentation shall be exchanged in a “.pdf” format of sufficient density, unless in those cases
when the executable file is requested. Nevertheless, after the project documentation has been approved,
including the as-built documentation, all the documentation generated by the VENDOR shall be provided in
executable format.
Furthermore, once approved, two (2) sets of the final dossiers shall be provided on paper and organized into
folders for each one of the three (3) Power Plants, in accordance with the requirements specified by the Buyer
in the corresponding procedure. Also a CD with an electronic copy shall be provided for each Power Plant. Both
printed copies as well as the CDs shall be sent by the VENDOR to Bolivia. Specific shipping addresses will be
provided by Buyer after contract award.
The format and folding of drawings and/or documents shall comply with DIN standards. The smallest allowable
format for drawings and diagrams shall be A3 (A4 for documents) as per UNE 1027.
All the documents shall be prepared using the formats supplied to the winning bidder at the kick-off meeting.
These documents shall contain at least the identification of the project, date and revision number, document
change control table, reference or applicable documents and signatures of the author and the approver.
The International System of Units shall be used, except in the case of units corresponding to pipe size and
diameter, which shall comply with ANSI/ASME.
The approval by Buyer of drawings or other document revisions by the VENDOR shall not release the latter from
its obligation to comply with all the requirements figuring in the Purchase Order.
After receiving a drawing or other document, the VENDOR shall identify the revision by means of a digit in the
corresponding box and specify the reason for the request for modification.
All the changes in documents and drawings shall be clearly marked up in subsequent revisions.
The VENDOR shall not be allowed to make changes in previously approved drawings or other documents unless
expressly authorized in writing by the Buyer.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
34/46
The Buyer shall have two (2) working weeks to return to the VENDOR the first edition with comments of the
drawings or documents.
VENDOR shall have a maximum of two (2) working weeks to return to the Buyer the revised documents or
drawings according to Buyer’s comments, except those duly justified and agreed between Buyer and VENDOR
within these two (2) weeks. VENDOR shall submit a new revision of the documents/drawings until Buyer’s
acceptance.
9.3 DOCUMENTS TO BE PROVIDED WITH THE OFFER

In addition to the quality documents required in Section 8, the bidder shall also include in its offer a detailed
description of the installation proposed. This shall include the following:
 Complete description of the scope.
 Detailed list of the cables and terminals to be supplied, including description and sketch of the transversal
section of each type of cable.
 Completed datasheets of each type of cable.
 Completed datasheets of each type of terminal.
 Catalogues and technical brochures of the cables and terminals offered, giving cable construction details
and characteristics.
 Cable current ratings for different types of installation, including derating factors for ambient temperature,
grouping, etc.
 Write-up on manufacturer’s recommended method of splicing, jointing, termination, etc. of the cables.
 List of references of the supply of cables identical or similar to that offered.
 Description of the tests offered, indicating the standard applied.
 Type test certificates on all specified cables and terminals.
9.4 DOCUMENTS TO BE PROVIDED AFTER ORDER ACCEPTANCE

The VENDOR shall submit the documents listed in Attachment B, according to the dates stated in that document.
These documents shall include all the information necessary for project interfaces, input data, contract follow-
up and operation and maintenance.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
35/46
The specific project document list will be provided after acceptance of the Purchase Order has been given and
no later than the defined dates.
Any changes to the documents shall be controlled during the development of the project. Changes may originate
from design modifications, non-conformance, as-built deviation, etc. All changes approved by the Purchaser
shall be incorporated in order to maintain all project documents updated. The final edition of all documents in
the "as built" edition shall be incorporated into a Final Dossier.
The Final Dossiers shall be submitted by the VENDOR. Each group of documents of the final Dossiers will be
identified by a first divider sheet including a section number and pagination. Dividers will have the section
numbers at different levels to facilitate location.
9.5 FINAL DOSSIERS

Specific procedure for the elaboration of the final dossier shall be submitted by the Buyer. A preliminary
distribution, to be confirmed by the Buyer after contract award, shall be the following.
9.5.1 Documents to be included in the technical dossier
 List of documents
 Datasheets
 Manufacture, paint, packaging and shipping procedures
 Operation, conservation and maintenance manuals
9.5.2 Documents to be included in the manufacturing dossier
 Declaration of Conformity (against the Purchase Order)
 CE Declaration of Conformity
 List of Non Conformities and Non Conformity report (closed)
 General documents (lists, drawings…)
 Inspection Points Programs (IPP) (completed)
 Procedures
o Manufacturing procedures (forming, paint, heat treatments, etc.)

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
36/46
o Test procedures
o Inspection procedures
 Material certificates and component certificates
 Reports / Certificates:
o Certificates / Non Destructive Testing
o Certificates / Specific product reports (vibrations, noise, etc.)
o Certificates / Reports
 Structural tests (hydrostatic test)
 Operational tests
o NDT personnel qualification certificates
 Equipment approval certificates when required

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
37/46
ATTACHMENT A
CABLES COLOUR IDENTIFICATION

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
38/46
POWER CABLES
Color code for power cables will be as follows:
ALTERNATE CURRENT (AC) DIRECT CURRENT (DC)

Phase/Pole L1 L2 L3 N PE + - PE
Colour Brown Black Gray Blue Green/Yellow Brown Blue Green/Yellow
Code Letter BR BK GR Blue GN/YE BR BL GN/YE
2 conductors (2x) X X X X
CONDUCTORS
NUMBER OF
3 conductors (3x) X X X
3 conductors (3G) X X X X X X
4 conductors (4x) X X X X
4 conductors (4G) X X X X
5 conductors (5G) X X X X X
Single core cables shall be identified with color marks on each phase. It will used the same color code
employed for multiple core cables.

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
39/46
CONTROL AND INSTRUMENTATION CABLES

According to IEC 60304, color code for control and instrumentation cables will be as follows:
pair within
unit number of rings colour of rings core core-identification
unit
a 1BU
1
b 1RD
a 1GY
2
b 1YE
1 1 pink
a 1GN
3
b 1BN
a 1WH
4
b 1BK
a 2BU
1
b 2RD
a 2GY
2
b 2YE
2 2 pink
a 2GN
3
b 2BN
a 2WH
4
b 2BK
a 3BU
1
b 3RD
a 3GY
2
b 3YE
3 3 pink
a 3GN
3
b 3BN
a 3WH
4
b 3BK
a 4BU
1
b 4RD
a 4GY
2
b 4YE
4 4 pink
a 4GN
3
b 4BN
a 4WH
4
b 4BK
a 5BU
1
b 5RD
a 5GY
2
b 5YE
5 1 orange
a 5GN
3
b 5BN
a 5WH
4
b 5BK

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
40/46
THERMOCOUPLE COMPENSATION CABLES

For NiCr-Ni thermocouple compensation cables, code identification according to IEC 60584 will be as follows:
K Type + Green GE
(Chromel
Green - White WH
Alumel)
Shield
Thermocuople
Extension
E Type + Violet VI
(Chromel
Violet - White WH
Constantan)
Shield

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
41/46
COMMUNICATION CABLES
For Ethernet Industrial cables, code identification will be as follows:
pair core core-identification

a blue
1
b white
a green
2
b white
a brown
3
b white
a orange
4
b white

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
42/46
FIBER OPTIC CABLES

For Fiber Optic cables, code identification will be as follows:
fiber identification
1 red
2 green
3 yellow
4 blue
5 white
6 violet

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
43/46
PROFIBUS CABLES
For PROFIBUS cables, code identification will be as follows:
pair core core-identification
a red
1
b green

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
44/46
ATTACHMENT B
DOCUMENTS TO BE PROVIDED AFTER ORDER ACCEPTANCE

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
45/46
For information and Final documents for

approval filling purposes
Description
No. Date (1) No. Date (2)
copies (weeks) copies (weeks)
1 Monthly progress report. (3) Monthly
List of documentation, including foreseen date of

2 (3) 2 (4) 2
issue.
3 Detailed schedule of project activities. (3) 2 (4) 2
4 Datasheets (3) 2 (4) 2
5 Installation and erection instructions. (3) (6) (4) (6)
Detailed quality control plan and ITP (Inspection

6 and Test Plan) showing the dates for said (3) 4 (4) 2
controls.
7 Protection and paint procedures. (3) 4 (4) 2
8 Test procedures (operation, performance, etc.). (3) 6 (4) 2
9 Commissioning procedures. (3) (6) (4) 2
List of consumables and spares for

10 (3) 8 (4) 2
commissioning.
Priced list of spares for one (1) year warranty
11 4
period.
12 List of special tools and test equipment. (3) 4 (4) 2
Material certificates and protocols of the tests

13 (3) 16 (4) 2
carried out.
14 Final instructions for start-up. (3) 8 (4) 2
15 Non conformities. (3) (7) (4) 2
16 Manufacture and progress reports. (3) Weekly (4) 2
17 Manufacture and test certificates. (3) (7) (4) 2

BO1000
P.O.H. J.J.R.
BO1001-00BZC-EEC102- 448220626
Page Number
Revision
1
46/46
For information and Final documents for

approval filling purposes
Description
No. Date (1) No. Date (2)
copies (weeks) copies (weeks)
18 Certificates of compliance with the codes. (3) 2 (4) 2
19 Operation and maintenance manual. (3) (6) (4) 2
Official documents and certificates: certificate of

20 conformity, other documentation necessary to (3) 2 (4) 2
obtain official permits.
21 Equipment descriptions (3) 2 (4) 2
General list of components of the complete

22 supply for approval, indicating the manufacturer, (3) 2 (4) 2
type and specifications of each one.
23 Manufacturing procedures. (3) 2 (4) 2
24 Repair procedures. (3) 8 (4) 2
25 External cleaning and coating procedures. (3) 4 (4) 2
26 Heat treatment procedures. (3) 2 (4) 2
27 NDT procedures. (3) - (4) 2
28 Final instructions for commissioning. (3) (4) (4) 2
29 Erection control and adjustment sheets. (7) (4) (4) 2
30 Report of repairs, deviations and defects. (7) (4) (4) 2
31 Final dossiers. (3) (8) (5)

BO1001-00BZC-EEC102 - 448220626-01 - MV, LV, Control and Instrumentation Cables Technical Specification

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

BO1001-00BZC-EEC102 - 448220626-01 - MV, LV, Control and Instrumentation Cables Technical Specification

Hochgeladen von

Copyright:

Verfügbare Formate

Logo Cliente / Customer logo CP / PC

Termoeléctrica del Sur, Warnes & Entre Ríos

Suministrador / Supplier EDA101

Número de página Format

MV, LV, CONTROL AND INSTRUMENTATION CABLES 448220626

1 17-10-2016 POH JJR PGG GENERAL REVISION

Logo Originator Document Number Prep. By Checked by

1.1 GENERAL PROJECT DESCRIPTION .................................................................................... 5

1.2 PURPOSE ................................................................................................................................ 5

1.3 CONFIDENTIALITY ................................................................................................................. 5

1.4 RESPONSIBILITIES AND ALTERNATIVES .......................................................................... 5

2.1 GENERAL CONSIDERATIONS .............................................................................................. 7

2.2 EQUIPMENT AND COMPONENTS ........................................................................................ 8

2.3 SERVICES ............................................................................................................................... 8

2.4 DEVIATIONS FROM THE SPECIFICATION .......................................................................... 8

3 CODES, STANDARDS AND REFERENCE DOCUMENTATION ........................9

3.1 GENERAL CONSIDERATIONS .............................................................................................. 9

3.2 COMPLIANCE WITH THE REGULATIONS ......................................................................... 10

3.3 APPLICABLE STANDARDS................................................................................................. 10

3.4 REFERENCE DRAWINGS, SPECIFICATIONS AND DOCUMENTS .................................. 12

3.5 OTHER CONSIDERATIONS ................................................................................................. 12

5 DESIGN REQUIREMENTS ................................................................................14

5.1 GENERAL DESIGN SPECIFICATIONS ............................................................................... 14

5.1.1 General ........................................................................................................................... 14

5.1.2 MV Power Cables .......................................................................................................... 14

5.1.3 LV Power Cables ........................................................................................................... 15

5.1.4 Control & Instrumentation cables ................................................................................... 15

Project: Bolivia Combined Cycles Power Plants

Logo Originator Document Number Prep. By Checked by

5.2 COMMUNICATIONS CABLES.............................................................................................. 20

5.2.1 Ethernet Industrial .......................................................................................................... 20

5.2.2 Fiber Optic ...................................................................................................................... 20

5.2.3 PROFIBUS ..................................................................................................................... 21

5.3 CHARACTERISTICS OF THE MV CABLE TERMINALS .................................................... 21

5.4 ELECTROMAGNETIC COMPATIBILITY.............................................................................. 22

5.5 CABLE IDENTIFICATION ..................................................................................................... 22

6 INSPECTIONS AND TESTS ..............................................................................23

6.1 INSPECTIONS ....................................................................................................................... 23

6.2 TESTS .................................................................................................................................... 23

6.2.1 General ........................................................................................................................... 23

6.2.2 Cable Tests .................................................................................................................... 23

6.2.3 Terminal Tests................................................................................................................ 24

7 TECHNICAL GUARANTEES .............................................................................26

8 QUALITY REQUIREMENTS ..............................................................................27

8.1 QUALITY CONTROL PLAN .................................................................................................. 27

8.2 INFORMATION TO BE PROVIDED WITH THE OFFER ...................................................... 28

8.3 INFORMATION AFTER THE CONTRACT ........................................................................... 28

8.4 INSPECTION AND TEST PLAN (ITP) .................................................................................. 30

9 PROJECT CONTROL AND DOCUMENTATION ..............................................32

9.1 GENERAL REQUIREMENTS................................................................................................ 32

9.2 DOCUMENTATION REQUIREMENTS ................................................................................. 32

9.3 DOCUMENTS TO BE PROVIDED WITH THE OFFER ........................................................ 34

9.4 DOCUMENTS TO BE PROVIDED AFTER ORDER ACCEPTANCE ................................... 34

Project: Bolivia Combined Cycles Power Plants

Logo Originator Document Number Prep. By Checked by

9.5 FINAL DOSSIERS ................................................................................................................. 35

9.5.1 Documents to be included in the technical dossier ........................................................ 35

9.5.2 Documents to be included in the manufacturing dossier ............................................... 35

Project: Bolivia Combined Cycles Power Plants

Logo Originator Document Number Prep. By Checked by

1.1 GENERAL PROJECT DESCRIPTION

1.4 RESPONSIBILITIES AND ALTERNATIVES

Logo Originator Document Number Prep. By Checked by