Kodak DirectView CR-825,850 - Adjustments

© EASTMAN KODAK COMPANY, 2005 HEALTH GROUP
{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. AR4825-1

10DEC05
Supersedes AR4825-1
21JUL04
Confidential
Restricted
Information
ADJUSTMENTS AND REPLACEMENTS

for the
Kodak DirectView CR 825/850 SYSTEMS
Service Codes: 5634, 4825
Important
Qualified service personnel must do these procedures.
H177_0500AC
10DEC05
AR4825-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
Page subject matter gained by Eastman Kodak Company prior to publication.
2 of 160
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GALVO BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GALVO ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
INTERMEDIATE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CAM SENSOR BOARD A8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CAM MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SLED CAM FOLLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CLAMP BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CASSETTE END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
REAR CASSETTE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
EXTRACTION BAR HOME POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PLATE POSITIONING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
RIGHT and LEFT PLUSH AY - Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LEFT PLUSH AY - Vertical Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
INTERNAL BAR CODE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CASSETTE LOAD CRADLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
GALVO and BLOCK AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
OPTICS MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PMT/DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
PMTs and COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10DEC05
AR4825-1 FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Page CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3 of 160 CAM MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
HOOK YOKE AY and HOOK YOKE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
IDLER ROLLER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
CASSETTE DRIVE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
CASSETTE DRIVE ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
CASSETTE DRIVE MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
EXTRACTION BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
EXTRACTION BAR REFERENCE SENSOR S9 . . . . . . . . . . . . . . . . . . . . . . . . . . 119
PLATE PRESENT SENSOR S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
COIL BOARD A7, ENCODER and SLOW SCAN ROTOR . . . . . . . . . . . . . . . . . . 122
PLATE POSITIONING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
ERASE LAMP AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Opening and Removing COVERS and PANELS . . . . . . . . . . . . . . . . . . . . . . . . . 139
Restoring the Purchased Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Calibration for the CR 825/850 SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
ADJUSTMENTS AND REPLACEMENTS Adjustments
10DEC05
AR4825-1
Page
Section 1: Adjustments
4 of 160
INTERLOCK SWITCH
Adjustment Specification
Purpose: To place the INTERLOCK ACTUATOR in the correct position.
Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK
SWITCH when you close the FRONT DOOR.
Special Tools: None
Prerequisites:
None
To Check:
Caution
Dangerous Voltage
1 Open the FRONT DOOR.

2 Close the FRONT DOOR and observe
the INTERLOCK ACTUATOR entering
the INTERLOCK SWITCH.
3 Check that the INTERLOCK
ACTUATOR enters the center of the
INTERLOCK INTERLOCK SWITCH.
ACTUATOR
INTERLOCK FRONT DOOR

SWITCH H194_0043ACA
H194_0043AC
10DEC05
AR4825-1 To Adjust:
Page
5 of 160 1 Open the FRONT DOOR.
2 Loosen the 2 SCREWS.
3 Move the INTERLOCK ACTUATOR up
or down to the correct position.
4 Tighten the 2 SCREWS.
INTERLOCK
ACTUATOR
2 SCREWS
H194_0043ACB
FRONT DOOR H194_0043AC
Postrequisites:
None
10DEC05
AR4825-1 TOP COVER
Page
6 of 160
Purpose: To place the TOP COVER in the correct position.
Specification: When the TOP COVER is closed, the 2 PINS seat into the center of the
holes in the CROSSBRACE.
Special Tools: None
Prerequisites:
1 Adjust the INTERLOCK SWITCH.
To Check:
TOP COVER
2 Open the TOP COVER.
3 Close the TOP COVER slowly and
observe the 2 PINS entering the holes
2 PINS in the CROSSBRACE.
4 Check that the 2 PINS seat into the
CROSSBRACE center of the holes in the
CROSSBRACE.
H194_0044ACA
H194_0044AC holes
10DEC05
AR4825-1 To Adjust:
Page
7 of 160 1 Open the TOP COVER.
TOP COVER
2 Loosen the 5 LOWER SCREWS until
the TOP COVER can be moved with a
small force.
2 PINS 3 Close the TOP COVER.
4 Move the TOP COVER left or right until
CROSSBRACE the 2 PINS seat into the center of the
holes of the CROSSBRACE.
5 Can you make the adjustment?
No Yes
Continue with Advance to
5 LOWER SCREWS Step 6. Step 10.
H194_0044ACB
H194_0044AC holes 6 Remove the REAR PANEL.
8 Move the TOP COVER left or right until
the 2 PINS seat into the center of the
holes of the CROSSBRACE.
Important
Do not move the TOP COVER left or right
10 Carefully lift the TOP COVER.

3 SCREWS H194_0051ACA
H194_0051AC
11 Tighten the 5 LOWER SCREWS.
Postrequisites:
None
10DEC05
AR4825-1 GALVO BOARD
Page
8 of 160
Purpose: To set the AUTOMATIC GAIN CONTROL (AGC), and the “Velocity Profile”.
Specification: • The AGC voltage on the “Galvo Plot” screen is 8.2 V DC - 11.9 V DC
with the correct “Velocity Profile”.
• No “Ringing” in the “Wave Form”.
Special Tools: • TOOL TL-5726
• DIGITAL VOLTAGE METER (DVM) TL-3386
Prerequisites:
1 Do Setting the Laser Calibration Voltage.
To Check:
Caution
Dangerous Voltage
1 Energize the system.
Important
You must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See
SERVICE BULLETIN 843.
10DEC05
AR4825-1 2 At the main menu, touch:
Page
9 of 160 • [Service Functions]
• [Diagnostics]
• [Galvo Plot]
• [Start Galvo Plot]
• [35 x 43]
Correct
10DEC05
AR4825-1 Not Correct
Page
10 of 160
Important
The GALVO stops after 500 cycles. If necessary to start again, select “Start Galvo Plot”.
3 Check:
• no “Ringing” in the “Wave Form”
• “AGC” is at 8.2 V DC - 11.9 V DC
10DEC05
AR4825-1 To Adjust:
Page
11 of 160
Laser Warning
This equipment uses a visible red laser. Prevent direct exposure to the beam from the laser.
1 Do Step 1 - Step 8 of the GALVO ROTATION procedure.

2 Remove the REAR PANEL.
TP7
TP10
R112
R112
TP4
TP1
TP11
R2
GALVO
R1
BOARD
TP13
TP14
C55
TP9
TP17
TP15
TP12
TP6
TP5
1
TP3
6
TP2
TP16
H194_1408BCB
H194_1408BC 4 SCREWS
3 On the GALVO BOARD, use the DVM TL-3386 set to V DC and connect the (+) end of
the DVM to TP13 and the (-) end of the DVM to TP1.
4 Is the GALVO BOARD new?
Yes No
Adjust R2 until the voltage on the Check that the voltage on the DVM is
DVM is 10 ± 0.02 V DC. between 8.2 V DC and 11.9 V DC.
10DEC05
AR4825-1 5 Touch:
Page
12 of 160 • [Start Galvo Plot]
• [35 x 43]
6 Adjust R1 until the “hook” or “ringing” is just visible on the GALVO SWEEP PROFILE.
7 Adjust R1 until the “hook” or “ringing” just disappears on the GALVO SWEEP PROFILE.
8 Touch:
• [Back]
• [Galvo Test]
• [35 x 43]
9 Is the “Wave Form” correct?
Yes No
Advance to Step 16. Continue with Step 10.
10 Touch:
• [Back]
• [Galvo Test]
• [Start Galvo]
10DEC05
AR4825-1 11 Set the “Amplitude” to “3000”.
Page
13 of 160
R112 R2 R1
12 Use the DVM TL-3386 set to V AC and
connect the (+) end of the DVM to
TP13 and the (-) end of the DVM to
TP7
TP10
TP1.
R112
R112
TP4
TP1
TP11
TP1
R2
R1
Important
TP13
• The GALVO must be “sweeping” when

TP14
C55
you adjust R112.

TP9
TP13
TP17
TP15
TP12
TP6
• The lowest value is normally 10 - 25 mV
TP5
AC.
1
TP3
6
13 Adjust R112 until the voltage on the

TP2
TP16
DVM is at the lowest value.

H194_0045ACA
H194_0045AC
GALVO BOARD
10DEC05
AR4825-1 14 Touch:
Page
14 of 160 • [Stop Galvo]
• [Back]
• [Galvo Plot]
• [35 x 43]

Yes No
Continue with Step 16. Do Step 3 - Step 15 again.
10DEC05
AR4825-1
Page
15 of 160 PMT COVER
5 SCREWS
TOOL TL-5726
2 BEAM
CLIPPERS
3.17 mm
(0.125 in.)
n
whe .
tion ated
r radia .
s defe
Lase lock to beam
s 3B intersure
Clas andexpo
open id
Avo
FOLD
laser beam MIRROR
GALVO COVER
SCREW
6 SCREWS
H194_1418HCA COVER
H194_1418HC
16 Lift the TOP COVER.

17 Remove:
• 5 SCREWS
• PMT COVER
• FOLD MIRROR COVER
• 6 SCREWS
• COVER
18 Install the TOOL TL-5726.
10DEC05
AR4825-1 19 Touch [Laser On].
Page
16 of 160 20 Is the laser beam 3.17 mm (.125 in.) on the 2 BEAM CLIPPERS?
Yes No
Continue with
Step 21. Important
• Rotating the GALVO centers the laser beam.
• Adjusting R2 makes the laser beam shorter or longer.
a. Loosen the SCREW.

b. Rotate the GALVO until the laser beam is in the center.
c. Tighten the SCREW.
d. Adjust R2 on the GALVO BOARD until the laser beam is
3.17 mm (.125 in.) on the 2 BEAM CLIPPERS.
e. Continue with Step 21.
21 Touch:
• [Stop Galvo]
• [Back]
• [Galvo Plot]
22 Check that the “Velocity Profile” is
correct for all sizes of CASSETTE.
10DEC05
AR4825-1 23 Is the “Velocity Profile” correct?
Page
17 of 160 Yes No
Continue with a. Adjust R1 until the “Velocity Profile” is
Step 25. correct.
b. Do Step 19 - Step 23, or use
diagnostics to solve the problem.
24 Do GALVO ROTATION.
25 Install:
• REAR PANEL
• PMT COVER
• 5 SCREWS
• COVER
• 6 SCREWS
Postrequisites:
1 Adjust the FOLD MIRROR.
10DEC05
AR4825-1 GALVO ROTATION
Page
18 of 160
Purpose: To set the GALVO home position.
Specification: The laser beam displays on the wide RING of the F-THETA LENS.
Special Tools: None
Prerequisites:
2 Adjust the GALVO BOARD.
To Check:
Press the Escape key to dismiss the video after viewing.
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
• Dangerous Voltage
1 De-energize the system.

2 Remove the FRONT DOOR and RIGHT PANEL.
10DEC05
AR4825-1
Page OPTICAL AY
19 of 160 Caution
Do not cause damage to the OPTICAL AY.
6 SCREWS
3 Remove:
• 6 SCREWS
• COVER
when.
tion ated
r radiadefe .
Lase locksto beam
s3B inter
sure
Clas andexpo
open d
Avoi
4 Loosen the THUMBSCREW.

5 Move the LASER FILTER into the
service position.
COVER 6 Tighten the THUMBSCREW.
THUMBSCREW
Caution
Dangerous Voltage
n
he
nw .
tio ted
dia efea . service
r ra
se ks ea
La rloc o b
d m
position 8 Install the INTERLOCK KEY.
3B te e t
ss d in sur
Cla n an expo
H194_1412GCA e
op void
H194_1412GC
A LASER FILTER
Important
You must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See
9 At the main menu, touch:

• [Service Functions]
• [Diagnostics]
• [Galvo Test]
• [Laser on]
H194_0049ACA
INTERLOCK KEY H194_0049AC
10DEC05
AR4825-1 10 Check that the laser beam displays on
Page F-THETA LENS laser the wide RING of the F-THETA LENS
20 of 160
beam
and the reflected light just touches the
upper RING of the F-THETA LENS.
wide CORRECT NOT CORRECT

RING laser
beam
WALL
C pen void
la
o A
ss an e
F-THETA LENS
3B d in xpo
La te sure
se rlo
r ra ck to
dia de ea
H196_2700GCA
tio fea m.
s b
n te
w d
he .
n
H196_2700GC
To Adjust:
10DEC05
AR4825-1
Page
wide RING laser Caution
21 of 160
beam
F-THETA LENS
• Do not cause damage to the OPTICAL
AY.
GALVO
OPTICAL AY • If the laser beam is adjusted below the
wide RING, the error code 1602 occurs
during the Calibration for the Scan
procedure.
n
whe .
1 Loosen the SETSCREW in the CLAMP.

ion ed
diat feat
r ra s de am.
se
La rlock to be
3B te
ss d in sure
Cla an expo
en
op void
A
CLAMP
2 Rotate the GALVO in the CLAMP until
the laser beam is on the wide RING of
H194_1415ACA
SETSCREW the F-THETA LENS and the reflected
H194_1415AC light just touches the upper RING of the
F-THETA LENS.
Note
It may be helpful to place a piece of PAPER
on top of the F-THETA LENS. Rotate the
GALVO until the laser creates a bright spot
on the right side, then rotate the GALVO in
the opposite direction until the bright spot
just disappears.
3 Tighten the SETSCREW in the CLAMP.

4 Do Step 16 - Step 23 of the adjustment procedure for the GALVO BOARD again.
10DEC05
AR4825-1 5 Touch:
Page
22 of 160 • [Stop Galvo]
• [Back]
• [Galvo Plot]
• [35 x 43]

Yes No
Continue with Step 7. Do the adjustment for the GALVO BOARD again or use
diagnostics to solve the problem.
Note
It may take 3 cycles of the adjustments to correctly position the GALVO.
10DEC05
AR4825-1 7 Loosen the THUMBSCREW.
Page
23 of 160 8 Move the LASER FILTER into the
operation position.
6 SCREWS 9 Tighten the THUMBSCREW.
10 Install:
• COVER
when.
tion ated
r radiadefe .
Lase locksto beam
s 3B intersure
Clas andexpo
open d
Avoi
• 6 SCREWS
COVER
THUMBSCREW
n
he
nw .
tio ted
dia fea
operation
e r raks de am.
s
La rloc o b
3B te e t
e position
ss d in sur
Cla n an expo
H194_1413GCA e
op void
H194_1413GC
A LASER FILTER
Postrequisites:
1 Do the adjustments:
• FOLD MIRROR
• GALVO BOARD
2 Do:
• Calibration for the CR 825/850 SYSTEM
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
10DEC05
AR4825-1 FOLD MIRROR
Page
24 of 160
Purpose: To align the laser beam.
Specification: The laser beam is in the center of each of the SLOTS on the
TOOL TL-5726.
Special Tools: TOOL TL-5726
Prerequisites:
None
To Check:
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
10DEC05
AR4825-1 1 De-energize the system.
Page 4 SCREWS
PMT COVER
3 Remove:
• FRONT DOOR and RIGHT PANEL
• 4 SCREWS
• PMT COVER
H194_1406GCB
H194_1406GC
10DEC05
AR4825-1
OPTICAL AY
Page
26 of 160 Caution
6 SCREWS
4 Remove:
when
tion ted.
r radiadefea .
• 6 SCREWS
Lase ocks beam
3B interl to
sure
Class andexpo
open
Avoid
• COVER
5 Loosen the THUMBSCREW.
6 Move the LASER FILTER into the
COVER
service position.
THUMBSCREW
7 Tighten the THUMBSCREW.
n
he
nw .
r a
tio ted
dia efea .
d m
service
r
se ks ea
La rloc o b
3B te e t
position
ss d in sur
Cla n an expo
H194_1412GCA e
op void
H194_1412GC
A LASER FILTER
Caution
Dangerous Voltage

9 Install the INTERLOCK KEY.
H194_0049ACA
INTERLOCK KEY H194_0049AC
10DEC05
AR4825-1
Page
27 of 160
SCREW HEAD
FRAME
TOOL TL-5726
TOOL TL-5726
H194_1406BCA
FRAME H194_1406BC
Important
The small SLOTS of the TOOL TL-5726 are toward the laser beam. TOOL TL-5726 must be
positioned correctly under the SCREW HEAD.
10 Place the TOOL TL-5726:

• against the FRAME
• under the SCREW HEAD
10DEC05
AR4825-1
Page
28 of 160 Important
TOOL
For systems with Software Version ≥ 4.1,
SLOTS you must have a “Session ID” for access to

• [Diagnostics]
• [Galvo Test]
• [Treshold]
• [Start Galvo]
12 Set the “Amplitude” to “3000”.
13 Check that the laser beam is in the
center of the small SLOTS in the TOOL
laser beam TL-5726.
H194_0046GCA
H194_0046GC
10DEC05
AR4825-1 To Adjust:
Page
29 of 160 1 Determine the position of the laser
beam. See the graphic for the
correct
differences.
laser beam
not correct
H194_1407GCA
H194_1407GC
10DEC05
AR4825-1
Page
30 of 160
ADJUSTING SCREW B
ADJUSTING SCREW A SCREW B

SCREW A
SCREW C
ADJUSTING SCREW C
H194_0047ACA
H194_0047AC
2 To adjust the laser beam to the center of the SLOTS in the TOOL TL-5726:
Item Laser Beam Do:

A Left end tilted up or a. Loosen the SCREW A.
down b. Rotate the ADJUSTING SCREW A counterclockwise to
move the left end of the laser beam down.
c. Rotate the ADJUSTING SCREW A clockwise to move
the left end of the laser beam up.
d. Tighten the SCREW A.
B Right end tilted up a. Loosen the SCREW B.
or down b. Rotate the ADJUSTING SCREW B counterclockwise to
move the right end of the laser beam down.
c. Rotate the ADJUSTING SCREW B clockwise to move
the right end of the laser beam up.
d. Tighten the SCREW B.
10DEC05
AR4825-1 Item Laser Beam Do:
Page
31 of 160 C Above the SLOTS a. Loosen the SCREW C.
b. Rotate the ADJUSTING SCREW C clockwise to move
the laser beam up.
c. Tighten the SCREW C.
D Below the SLOTS a. Loosen the SCREW C.
b. Rotate the ADJUSTING SCREW C counterclockwise to
move the laser beam down.
c. Tighten the SCREW C.
3 Touch:
• [Stop Galvo]
• [Laser “OFF”]
10DEC05
AR4825-1 4 Loosen the THUMBSCREW.
Page
32 of 160 5 Move the LASER FILTER into the
operation position.
6 SCREWS
6 Tighten the THUMBSCREW.
7 Install:
Lase locksto beam
s 3B intersure
Clas andexpo
open d
Avoi
n
whe .
tion ated
r radiadefe .
• COVER
• 6 SCREWS
COVER
THUMBSCREW
n
he
nw .
a
tio ted
dia efea .
operation
r r d m
se ks ea
La rloc o b
3B nte e t
position
ss d i sur
Cla n an expo
H194_1413GCA e
op void
H194_1413GC
A LASER FILTER
Postrequisite:
1 Do:
• Calibration for the Scan
10DEC05
AR4825-1 COLLECTOR AY
Page
33 of 160
Purpose: To check that the space between the COLLECTOR AY and the
EXTRACTION BAR is correct.
Specification: The COLLECTOR touches the TOOL TL-5727.
Prerequisites:
None
To Check:
CR850 Serial No. below 8500 CR850 Serial No. above 8500
CR825 Serial No. below 100 CR825 Serial No. above 100
You cannot check this adjustment. COLLECTOR AY is against the
STOP BLOCKS
To Adjust:
10DEC05
AR4825-1
Page 4 SCREWS
34 of 160 Caution
PMT COVER • Dangerous Voltage
• The PMT/DAS BOARD may be damaged
if POWER CONNECTOR J1 is not
removed before energizing.
CASSETTE
LOAD CRADLE 1 De-energize the system.
3 Remove:
• 4 SCREWS
• PMT COVER
• 2 SCREWS
• CASSETTE LOAD CRADLE
• POWER CONNECTOR J1 from the
2 SCREWS
PMT/DAS BOARD
H194_1416GCA
H194_1416GC
Caution
Dangerous Voltage
Important
For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to
“Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
10DEC05
AR4825-1 5 At the main menu, touch:
Page
35 of 160 • [Service Functions]
• [Diagnostics]
• [Extraction Bar Position]
• [Locate Extraction Bar Home]
6 Loosen the 2 SCREWS on the
EXTRACTION
BAR
COLLECTOR AY.
7 Move the COLLECTOR AY away from
TOOL
the EXTRACTION BAR.
TL-5727
CLAMP 8 Touch [Collector adjustment position].
SPRING TENSIONER
long end 9 Place the TOOL TL-5727 on the
EXTRACTION
EXTRACTION BAR with the long end
TOOL
BAR TL-5727
toward the COLLECTOR AY.
10 Move the COLLECTOR AY toward the
TOOL TL-5727.
12 Remove the TOOL TL-5727.
13 Touch [Return To Home].
COLLECTOR AY
2 SCREWS H194_0048GCA
H194_0048GC
10DEC05
AR4825-1 15 Install:
Page 4 SCREWS
36 of 160 • POWER CONNECTOR J1 from the
PMT COVER PMT/DAS Board
• 4 SCREWS
• PMT COVER
• 2 SCREWS
CASSETTE • CASSETTE LOAD CRADLE
LOAD CRADLE
2 SCREWS H194_1416GCA
H194_1416GC
Postrequisites:
1 Adjust the CASSETTE LOAD CRADLE.
2 Do:
• Calibration for the Scan
10DEC05
AR4825-1 INTERMEDIATE PLATE
Page
37 of 160
Purpose: To check that the position of the CASSETTE is aligned with the
EXTRACTION BAR.
Specification: The clearance is correct between the EXTRACTION BAR and the SLED.
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
10DEC05
AR4825-1 1 Open the TOP COVER.
Page LEFT CASSETTE GUIDE
38 of 160 2 Remove:
RIGHT CASSETTE GUIDE
• 2 COVERS
• 4 SCREWS
• LEFT CASSETTE GUIDE
2 COVERS
4 SCREWS • RIGHT CASSETTE GUIDE
• 2 SCREWS
Important
you must have a “Session ID” for access to
2 SCREWS “Service Functions” and “Diagnostics”. See

H194_1062GCA
CASSETTE • [Diagnostics]
H194_1062GC LOAD CRADLE
• [Back]
• [Cam Position Actuation]
• [Unlatch Position]
10DEC05
AR4825-1 4 Loosen the 7 SCREWS on the
Page
39 of 160 INTERMEDIATE PLATE INTERMEDIATE PLATE.
7 SCREWS
H194_1046ACA
H194_1046AC
5 Open the CLAMP SPRING

CASSETTE
END STOP RIGHT PANEL TENSIONER.
TOOL TL-5728 COLLECTOR AY
LEFT 6 Move the INTERMEDIATE PLATE
PANEL toward the COLLECTOR AY.
RIGHT
PLUSH AY 7 Manually open and hold the RIGHT
PLUSH AY and the FRONT LIGHT
SEAL.
8 Insert the TOOL TL-5728 on the
EXTRACTION BAR with the thin end
toward the COLLECTOR AY.
Note
The TOOL TL-5728 should touch the
CASSETTE END STOP.
EXTRACTION
BAR 9 Close the CLAMP SPRING
CLAMP SPRING
TENSIONER
TENSIONER.
FRONT
SLED LIGHT SEAL
H194_1036GCA
H194_1036GC
INTERMEDIATE PLATE
10DEC05
AR4825-1 10 Move the INTERMEDIATE PLATE toward the LEFT PANEL until the INTERMEDIATE
Page PLATE stops.
40 of 160
12 To safely remove the TOOL TL-5728, touch:
• [Back]
• [Erase]
13 Open the CLAMP SPRING TENSIONER.
15 Close the CLAMP SPRING TENSIONER.
16 Touch:
• [Return To Home]
• [Back]
• [Cam Actuation Position]
• [Home Cam]
Postrequisites:
1 Adjust the CASSETTE LOAD CRADLE.
10DEC05
AR4825-1 CAM SENSOR BOARD A8
Page
41 of 160
Purpose: To check that the DUPLEX CAM home position is correct.
Specification: The height at “A” and “B” from the SLED to the TOOL TL-5724, on the
DUPLEX CAM, is within 1.5 mm (0.060 in.) of each other.
• 6-in. SCALE TL-2762
Prerequisites:
None
To Check:
Caution
Dangerous Voltage

10DEC05
AR4825-1
Page
42 of 160 Important
TOOL SERVICE BULLETIN 843.
TL-5724

• [Diagnostics]
• [Home Cam]
DUPLEX CAM H194_1017ACA 4 Install the TOOL TL-5724 on the
H194_1017AC
DUPLEX CAM.
5 Hold the TOOL in position.

TOOL TL-5724
6 Check that the height at “A” and “B”
from the SLED to the TOOL TL-5724,
on the DUPLEX CAM, is within 1.5 mm
(0.060 in.) of each other.
A B
DUPLEX CAM
H194_1037ACA
SLED H194_1037AC
10DEC05
AR4825-1
Page To Adjust:
43 of 160
Caution
TOOL You must remove the TOOL to prevent
damage to the DUPLEX CAM and the
TOOL.
1 Remove the TOOL from the DUPLEX

CAM.
DUPLEX CAM 3 Move the CAM SENSOR BOARD A8:
• up, if “A” is more than “B”
2 SCREWS • down, if “A” is less than “B”
H194_1017ACB
CAM SENSOR BOARD A8 H194_1017AC 4 Tighten the 2 SCREWS.
5 Touch [Home Cam].
6 Is the adjustment correct?
Yes No
Continue with the Do Step 2 -
adjustment for the Step 5 until the
CAM MOTOR AY. adjustment is
correct.
Postrequisites:
None
10DEC05
AR4825-1 CAM MOTOR AY
Page
44 of 160
Purpose: To adjust the height of the CAM MOTOR AY to enable the correct timing of
the CAM.
Specification: When the CAM is in the home position, TOOL TL-5722 makes contact with
the SLED CAM FOLLOWER.
Prerequisites:
1 Adjust the CAM SENSOR BOARD A8.
To Check:
To Adjust:
Caution
Dangerous Voltage

3 Remove the LEFT PANEL.
10DEC05
AR4825-1 4 Install the INTERLOCK KEY.
Page
45 of 160
Important
5 A the main menu, touch:

• [Diagnostics]
H194_0049ACA
INTERLOCK KEY H194_0049AC • [Cam Position Actuation]
• [Home Cam]
10DEC05
AR4825-1 6 Loosen:
Page TOOL TL-5722
SLED CAM
46 of 160
FOLLOWER • 6 SCREWS on the CAM MOTOR
BRACKET
• 2 SCREWS on the ADJUSTMENT
HOLD BRACKET
CAM MOTOR 7 Install the TOOL TL-5722.
BRACKET
8 Hold the TOOL in position and press
down on the CAM MOTOR AY until the
TOOL makes contact with the SLED
CAM FOLLOWER.
9 Hold the CAM MOTOR AY down and
tighten the 6 SCREWS on the CAM
MOTOR BRACKET.
10 Move the ADJUSTMENT HOLD
BRACKET down until it reaches the
limit.
CAM MOTOR AY
11 Tighten the 2 SCREWS on the
ADJUSTMENT ADJUSTMENT HOLD BRACKET.
HOLD BRACKET
H194_1020GCA 6 SCREWS
H194_1020GC 2 SCREWS
Postrequisites:
1 Adjust:
• SLED CAM FOLLOWER
• CASSETTE END STOP
• REAR CASSETTE SENSOR
10DEC05
AR4825-1 SLED CAM FOLLOWER
Page
47 of 160
Purpose: To adjust the front to back position of the SLED to the EXTRACTION BAR.
Specification: The LEFT IDLER ROLLER BRACKET is parallel to the DUPLEX CAM when
the SLED is in the home position.
Special Tools: None
Prerequisites:
1 Adjust:
• CAM SENSOR BOARD A8
• CAM MOTOR AY
To Check:
10DEC05
Page
LEFT CASSETTE GUIDE
48 of 160 2 Remove:
RIGHT CASSETTE GUIDE • 2 COVERS
• 4 SCREWS
2 COVERS
4 SCREWS • RIGHT CASSETTE GUIDE
• 2 SCREWS
2 SCREWS
H194_1062GCA
CASSETTE
H194_1062GC LOAD CRADLE
10DEC05
AR4825-1
Page correct not correct
49 of 160 Important
IDLER IDLER
ROLLER ROLLER For systems with Software Version ≥ 4.1,
BRACKET BRACKET you must have a “Session ID” for access to
3 A the main menu, touch:

DUPLEX CAM DUPLEX CAM • [Diagnostics]
• [Extraction Bar Positions]
• [Back]
• [Home Cam]
4 Check that the LEFT IDLER ROLLER
BRACKET is parallel to the DUPLEX
CAM.
H194_1064GCA
H194_1064GC
To Adjust:

10DEC05
AR4825-1 2 Open the CLAMP SPRING
Page
50 of 160 TENSIONER.
CLAMP SPRING TENSIONER

H194_1058ACA
H194_1058AC
3 Loosen the 2 SCREWS on the SLED

2 SCREWS
CAM FOLLOWER.
SLED CAM
FOLLOWER
H194_1066ACA
H194_1066AC
10DEC05
AR4825-1 4 Move the SLED backward and forward
Page correct not correct
51 of 160 until the LEFT IDLER ROLLER
BRACKET is parallel to the DUPLEX
CAM.
5 Hold the SLED.
6 Tighten the 2 SCREWS on the SLED
CAM FOLLOWER.
7 Close the CLAMP SPRING
TENSIONER.
8 Check that the adjustment is correct.
H194_1064GC
Postrequisites:
1 Adjust:
• CLAMP BAR
10DEC05
AR4825-1 CLAMP BAR
Page
52 of 160
Purpose: To set the front and back space of the CLAMP BAR.
Specification: • The front space is a minimum of 17.25 mm (0.680 in.).
• The back space is a minimum of 16.25 mm (0.640 in.).
• The difference between the back and front measurement is 0.508 - 1.5
mm (0.020 - 0.060 in.) when the SLED is in the home position.
Special Tools: CALIPER TL-1727 or 15 cm (6 in.) SCALE TL-2762 or equivalent
Prerequisites:
1 Adjust the SLED CAM FOLLOWER.
To Check:
10DEC05
AR4825-1
53 of 160 Caution
RIGHT CASSETTE GUIDE Dangerous Voltage

2 COVERS
4 SCREWS 3 Remove:
• 2 COVERS
• 4 SCREWS
• RIGHT CASSETTE GUIDE
• 2 SCREWS
2 SCREWS • CASSETTE LOAD CRADLE
Important
CASSETTE “Service Functions” and “Diagnostics”. See
H194_1062GCA
H194_1062GC LOAD CRADLE SERVICE BULLETIN 843.

• [Diagnostics]
• [Home Cam]
10DEC05
AR4825-1 5 Use the CALIPER TL-1727 to measure
Page
54 of 160 the front space of the CLAMP BAR.
CALIPER 6 Is the measurement a minimum of
TL-1727
17.25 mm (0.680 in.) or more?
Yes No
Continue with Advance to Step 3
Step 7. of the adjustment
front
space procedure.
CLAMP BAR 7 Use the CALIPER TL-1727 to measure
back space the back space of the CLAMP BAR.
8 Is the measurement a minimum of
16.25 mm (0.640 in.) and not more than
the front measurement?
Yes No
procedure.
9 Is the difference between the back and
front measurement 0.508 - 1.5 mm
SCREW
H194_1040GCA
H194_1040GC
(0.020 - 0.060 in.)?
Yes No
Checkout Advance to Step 1
procedure is of the adjustment
complete. procedure.
To Adjust:
10DEC05
AR4825-1
Page
55 of 160
Important
Excessive wear or loose parts will cause the front and back space measurement to be wrong.
1 Use the CALIPER TL-1727 to measure

the back space of the CLAMP BAR.
CALIPER
TL-1727 2 Adjust the SCREW until the
measurement is a minimum of 16.25
mm (0.640 in.).
3 Check that the front space
front measurement is a minimum of 17.25
space
mm (0.680 in.).
CLAMP BAR
back space 4 Is the difference between the back and
front measurement 0.508 - 1.5 mm
(0.020 - 0.060 in.)?
Yes No
Adjustment Do Step 1 -
procedure is Step 4 again.
complete.
H194_1040GCA
SCREW H194_1040GC
Postrequisites:
1 Adjust the RIGHT and LEFT PLUSH AY - Alignment.
10DEC05
AR4825-1 CASSETTE END STOP
Page
56 of 160
Purpose: To adjust the position of the CASSETTE END STOP.
Specification: The TOOL TL-5729 touches the EXTRACTION BAR HOOK and CASSETTE
END STOP at the same time.
• TOOL TL-5582
Prerequisites:
1 Adjust the SLED CAM FOLLOWER.
To Check:
To Adjust:
Caution
Dangerous Voltage

10DEC05
AR4825-1
Page TOOL TL-5582
57 of 160 CASSETTE Important
END STOP TOOL TL-5729 For systems with Software Version ≥ 4.1,
back HOOK “Service Functions” and “Diagnostics”. See
SCREW 3 At the main menu, touch:

EXTRACTION BAR
TOOL TL-5582
• [Diagnostics]
TOOL TL-5729
4 Rotate the SCREW counterclockwise 2
rotations.
5 Manually move the YOKE down.
6 Place the TOOL TL-5729 between the
CASSETTE END STOP and the back
HOOK on the EXTRACTION BAR.
YOKE
SCREW H194_1041GCA
7 Adjust the SCREW until the
CASSETTE END STOP H194_1041GC
TOOL TL-5729 touches the HOOK and
CASSETTE END STOP.
Postrequisites:
1 Adjust the REAR CASSETTE SENSOR.
10DEC05
AR4825-1 REAR CASSETTE SENSOR
Page
58 of 160
Purpose: To adjust the position of the REAR CASSETTE SENSOR.
Specification: The SENSOR BRACKET is at the front limit position of the CASSETTE.
Special Tools: • FEELER GAUGE TL-2372
• 35 x 43 cm CASSETTE
Prerequisites:
1 Adjust:
To Check:
1 See the table in Step 17 of the adjustment procedure.
To Adjust:
Caution
Dangerous Voltage

10DEC05
AR4825-1
Page
59 of 160 Important
35 x 43 cm CASSETTE “Service Functions” and “Diagnostics”. See
SENSOR
BRACKET 3 At the main menu, touch:
2 SCREWS • [Service Functions]
• [Diagnostics]
• [Individual Component Control]
4 Remove the 1.0 mm (0.040 in.)
FEELER GAUGE from the FEELER
GAUGE TOOL TL-2372.
5 Install the 1.0 mm (0.040 in.) FEELER
GAUGE on to the 35 x 43 cm
CASSETTE.
6 Load the 35 x 43 cm CASSETTE until
the FEELER GAUGE touches the
CASSETTE END STOP.
7 Observe the check box next to the [S3]
CASSETTE 1.0 mm (0.040 in.) H194_1043GCA
CASSETTE REAR SENSOR.
END STOP FEELER GAUGE H194_1043GC
8 Is the “x” displayed in the check box?
Yes No
Advance to Continue with
Step 12. Step 9.
9 Loosen the 2 SCREWS on the SENSOR BRACKET.
10 Move the SENSOR BRACKET until the “x” is displayed in the check box.
10DEC05
AR4825-1 12 Remove:
Page
60 of 160 • 35 x 43 cm CASSETTE
• 1.0 mm (0.040 in.) FEELER GAUGE from the 35 x 43 cm CASSETTE
13 Remove the 1.5 mm (0.060 in.) FEELER GAUGE from the FEELER GAUGE TOOL TL-
2372.
14 Install the 1.5 mm (0.060 in.) FEELER GAUGE on to the 35 x 43 cm CASSETTE.
15 Load the 35 x 43 cm CASSETTE until the FEELER GAUGE touches the CASSETTE
END STOP.
16 Observe the check box next to the [S3] CASSETTE REAR SENSOR.
17 Is the “x” displayed in the check box?
Yes No
Do Step 9 - Step 17 until the [S3] CASSETTE Adjustment procedure is complete.
REAR SENSOR is made with the 1.0 mm
(0.040 in.) FEELER GAUGE installed and not
made with the 1.5 mm (0.060 in.) FEELER
GAUGE installed.
Postrequisites:
None
10DEC05
AR4825-1 EXTRACTION BAR HOME POSITION
Page
61 of 160
Purpose: To adjust the home position of the EXTRACTION BAR.
Specification: The TOOL TL-5723 is under the EXTRACTION BAR HOOKS with no end
vertical play.
Prerequisites:
None
To Check:
10DEC05
AR4825-1
62 of 160 Caution
RIGHT CASSETTE GUIDE Dangerous Voltage
2 COVERS
2 Remove:
4 SCREWS
• 2 COVERS
• 4 SCREWS
Important
H194_1063GCA
H194_1063GC
• [Diagnostics]
• [Set Extraction Bar Home]
• [Verify Position]
10DEC05
AR4825-1 4 Wait until the EXTRACTION BAR has
Page
63 of 160 TOOL stopped moving.
TL-5723
5 Touch [Hooks Up].
6 Place the TOOL TL-5723 under the
EXTRACTION
HOOK
EXTRACTION BAR HOOKS on the
EXTRACTION BAR until the end of
both EXTRACTION BAR HOOKS are in
line with the mark on the
TOOL TL-5723.
EXTRACTION BAR
7 Is the TOOL TL-5723 is under the
EXTRACTION BAR HOOKS with no
vertical play?
EXTRACTION BAR
Yes No
Checkout Advance to Step 1
H194_1044GCA
H194_1044GC
To Adjust:

10DEC05
AR4825-1
Page
64 of 160
Important
After “Set Position” is selected, the value will return to 0.0 (+ 5.0 or - 1991).
2 Touch:
• [Hooks Down]
• [Set Position]
Note
The minimal “up position” is with the top of the EXTRACTION BAR even with the CASSETTE
HANDLING AY.
3 To adjust the height of the HOOK, touch:

• [Fine Nudge Up]
• [Coarse Nudge Up]
• [Fine Nudge Down]
• [Coarse Nudge Down]
4 Touch [Hooks Up].
5 Install TOOL TL-5723.
6 Is the adjustment correct?
Yes No
Continue with Step 7. a. Remove TOOL TL-5723.
b. Touch [Hooks Down].
c. Do Step 3 - Step 6 again.
Important
Do not touch [Save] until the HOOKS are in the correct position.

10DEC05
AR4825-1 8 Touch:
Page
65 of 160 • [HOOKS DOWN]
• [Save]
Postrequisites:
1 Do Calibration for the Scan.
10DEC05
AR4825-1 PLATE POSITIONING AY
Page
66 of 160
Purpose: To adjust the position of the LOWER ARM and the position of the UPPER
ARM.
Specification: • The LOWER ARM touches the TOOL TL-5595.
• The UPPER ARM touches the TOOL TL-5725.
Special Tools: • 2 TOOL TL-5595
• TOOL TL-5725
• LOWER TOOL 9F6387A
Prerequisites:
None
To Check:
10DEC05
AR4825-1
67 of 160 Caution
Dangerous Voltage

2 COVERS
4 SCREWS 2 Open the TOP COVER.
3 Remove:
• LEFT PANEL
• ERASE LAMP AY
4 Remove:
• 2 COVERS
• 4 SCREWS
H194_1063GCA
H194_1063GC
Important

• [Diagnostics]
• [Lower Plate Guide Roller Position]
10DEC05
AR4825-1
Page back PLATE
68 of 160 Important
POSITIONING AY
Do not force the TOOL TL-5595 into
front PLATE position.
POSITIONING AY
6 Place the 2 TOOLS TL-5595 on the
EXTRACTION BAR in the vertical
position, in parallel with both of the
LOWER ARMS of the PLATE
POSITIONING AYs.
7 Do the 2 TOOLS fit between the
LOWER ARMS and the EXTRACTION
BRACKET BAR?
LOWER ARM Yes No
procedure.
2 TOOLS
TL-5595 8 Check that the 2 TOOLS TL-5595 touch
the LOWER ARMS.
EXTRACTION
H194_1029GCA
BAR H194_1029GC Yes No
procedure.
9 Remove the 2 TOOLS TL-5595 from
the EXTRACTION BAR.
10DEC05
AR4825-1 10 Touch:
Page
69 of 160 • [ReturnTo Home]
• [Back]
TOOL TL-5725 • [Unlatch Position]
• [Back]
CLAMP SPRING
TENSIONER • [Extraction Bar Positions]
TENSIONER.
12 Install the TOOL TL-5725 with the thin
end toward the right side and the back
against the CASSETTE END STOP.
TENSIONER.
H194_1045GCA
LEVER H194_1045GC
2 SCREWS
10DEC05
AR4825-1
Page TOOL TL-5725
70 of 160 TOOL
CLAMP SPRING TL-5725
TENSIONER
UPPER ARM
ADJUSTMENT
BRACKET
UPPER ARM
BRACKET
H194_1075HCA
LEVER H194_1075HC
2 SCREWS
Important
• The CLAMP SPRING TENSIONER must be closed.
• Damage to the PLATE POSITIONING AY might cause the UPPER ARM BRACKET to
touch the ADJUSTMENT BRACKET.
14 Check that the TOOL TL-5725 touches both of the UPPER ARMS.
Yes No
The checkout Advance to Step 9
complete and procedure.
adjustment is not
necessary.
15 Open the CLAMP SPRING TENSIONER.
10DEC05
AR4825-1 16 Remove the TOOL TL-5725.
Page
71 of 160
To Adjust:
1 Loosen the SCREW on the BRACKET

of both PLATE POSITIONING AYs.
2 Move both of the BRACKETS until both
of the LOWER ARMS touch the 2
TOOLS TL-5595.
3 Tighten the SCREW on the BRACKET
of both PLATE POSITIONING AYs.
4 Remove the 2 TOOLS TL-5595.
5 Touch:
2 PLATE • [Back]
POSITIONING AYS
SCREW H194_1028ACA • [Cam Position Actuation]
BRACKET H194_1028AC
• [Unlatch Position]
• [Back]
10DEC05
AR4825-1 6 Open the CLAMP SPRING
Page
72 of 160 TOOL TL-5725 TENSIONER.
7 Install the TOOL TL-5725 with the thin
CLAMP SPRING end toward the right side and the back
TENSIONER
against the CASSETTE END STOP.
TENSIONER.
9 Loosen the 2 SCREWS on both of the
PLATE POSITIONING AYS.
10 Move the LEVER down then up until it
stops.
11 Tighten the 2 SCREWS on both of the
PLATE POSITIONING AYS.
TENSIONER.
TENSIONER.
LEVER H194_1045GCA
H194_1045GC
15 Touch:
2 SCREWS
• [Back]
• [Home Cam]
Postrequisites:
None
10DEC05
AR4825-1 RIGHT and LEFT PLUSH AY - Alignment
Page
73 of 160
Purpose: To align the RIGHT and LEFT PLUSH AY.
Specification: With the RIGHT PLUSH AY adjusted to 7 - 8 mm (0.25 - 0.30 in.) from the
end of the 18 x 24 cm CASSETTE, the LEFT PLUSH AY SHUTTERS must
not touch the RIGHT PLUSH AY.
Special Tools: 6-in. SCALE TL-2762
Prerequisites:
1 Adjust:
• CLAMP BAR
To Check:
10DEC05
74 of 160 2 Remove:
• 2 COVERS
• 4 SCREWS
2 COVERS • LEFT CASSETTE GUIDE
4 SCREWS
Caution
Dangerous Voltage
Important
H194_1063GCA
H194_1063GC

• [Diagnostics]
• [Load Cassette]
10DEC05
AR4825-1 5 Load the 18 x 24 cm CASSETTE.
Page CASSETTE CASSETTE
75 of 160 6 Check for a 7 - 8 mm (0.25 - 0.30 in.)
clearance from the end of the
CASSETTE to the PLUSH BRACKET.
Yes No
7-8 mm Continue with Advance to Step 1
(0.25 - Step 7. of the adjustment
0.30 in.) procedure.
PLUSH BRACKET
H194_1048ACA PLUSH
H194_1048AC
BRACKET
7 Check that the left PLUSH AY

SHUTTERS are 0.76 mm (0.030 in.)
2 SCREWS
from the RIGHT PLUSH AY.
Yes No
LEFT
PLUSH AY
The checkout Advance to Step 4
SHUTTER procedure is of the adjustment
8 Touch [Eject Cassette].
RIGHT
PLUSH AY
.76 mm
(0.030 in.) H194_1067ACA
H194_1067AC
10DEC05
AR4825-1 To Adjust:
Page
76 of 160

CASSETTE 2 Move the right PLUSH AY into the
correct position.
2 SCREWS
H194_1051ACA
RIGHT PLUSH AY H194_1051AC
4 Loosen the 2 SCREWS on the LEFT

2 SCREWS
PLUSH AY.
LEFT
5 Align the left PLUSH AY SHUTTERS to
PLUSH AY be 0.76 mm (0.030 in) from the RIGHT
SHUTTER
PLUSH AY.
RIGHT 7 Eject the CASSETTE.
PLUSH AY
.76 mm
(0.030 in.) H194_1067ACA
H194_1067AC
Postrequisites:
None
10DEC05
AR4825-1 LEFT PLUSH AY - Vertical Position
Page
77 of 160
Purpose: To adjust the vertical position of the LEFT PLUSH AY.
Specification: The LEFT PLUSH ARM is vertical to the LEFT PLUSH AY BRACKET.
Special Tools: None
Prerequisites:
1 Adjust:
• CLAMP BAR
10DEC05
AR4825-1 To Check:
Page
LEFT CASSETTE GUIDE
2 Remove:
• 2 COVERS
• 4 SCREWS
2 COVERS • LEFT CASSETTE GUIDE
4 SCREWS
• 2 SCREWS
Caution
Dangerous Voltage
2 SCREWS
Important
CASSETTE
H194_1062GCA
H194_1062GC LOAD CRADLE you must have a “Session ID” for access to

• [Diagnostics]
• [Home Cam]
10DEC05
AR4825-1 5 Check that the left PLUSH ARM AY is
Page
79 of 160 vertical to the left PLUSH AY
PLUSH BRACKET.
ARM AY
PLUSH AY
BRACKET
SPRING
BRACKET
H194_1069GCA
2 SCREWS H194_1069GC
10DEC05
AR4825-1 To Adjust:
Page
80 of 160 1 Loosen the 2 SCREWS.
PLUSH
2 Move the SPRING BRACKET until the
ARM AY left PLUSH ARM AY is vertical to the
left PLUSH AY BRACKET.
PLUSH AY 3 Tighten the 2 SCREWS.
BRACKET
SPRING
BRACKET
H194_1069GCA
2 SCREWS H194_1069GC
Postrequisites:
1 Adjust:
• CLAMP BAR
10DEC05
AR4825-1 INTERNAL BAR CODE READER
Page
81 of 160
Purpose: To check the alignment of the INTERNAL BAR CODE READER.
Specification: When you install the BAR CODE ALIGNMENT TOOL TL-5600 and touch
[READ CASSETTE ID] the MONITOR displays “x222222222”.
Special Tools: BAR CODE ALIGNMENT TOOL TL-5600
Prerequisites:
None
To Check:
Caution
Dangerous Voltage

3 Close the FRONT DOOR.
4 Seat the 4 PINS of the BAR CODE
HANDLE
ALIGNMENT TOOL TL-5600 in the
WINDOW of the EXTRACTION BAR.
4 PINS 5 Hold the HANDLE vertically.
BAR CODE
ALIGNMENT
TOOL TL-5600
WINDOW
H194_1024ACA
H194_1024AC
10DEC05
AR4825-1
Page
82 of 160
Important

• [Diagnostics]
• [Component Control: Step]
• [READ CASSETTE ID]
Important
The “Status” might read “The bar code is backwards”, this is normal.
7 Check that the CASSETTE ID “x222222222” is displayed.
To Adjust:
10DEC05
AR4825-1 2 Loosen the 2 SCREWS.
Page
83 of 160
2 SCREWS
BRACKET
H194_1025ACA
H194_1025AC
3 If the displayed value is:

“x333333333” “x111111111” “Error”
a. Move the BRACKET a. Move the BRACKET a. Move the BRACKET a
up a minimum down a minimum minimum distance in either
distance. distance. direction until numbers
display.
b. Tighten the b. Tighten the 2 SCREWS.
2 SCREWS. b. Tighten the 2 SCREWS.
4 Touch [READ CASSETTE ID] again.
10DEC05
AR4825-1
Page BAR CODE ALIGNMENT
84 of 160 TOOL
bar code 9111111111
Important
If the reading at either edge of the bar code
is “x222222222”, the adjustment will not
hold.
5 Check that the BAR CODE READER is

bar code 9333333333 bar code 9222222222 reading at the center of the bar code
Correct “x222222222”.
a Make a mark on the BRACKET for
the position of the SCREW.
b Move the BRACKET in the same
direction that you did during Step 3
H177_2483ACA until “x333333333” or “x111111111”
Not Correct H177_2483AC
displays on the MONITOR.
mark c Tighten the 2 SCREWS.
2 SCREWS
d Make another mark on the
BRACKET for the new position of
the SCREW.
e Move the BRACKET until the
SCREW is in the center of the 2
marks.
f Tighten the 2 SCREWS.
g Check that “x222222222” displays
on the MONITOR.
BRACKET
H194_1026ACA
H194_1026AC
10DEC05
AR4825-1
Page
85 of 160 Important
The BRACKET must be at a 31-degree
angle.
BRACKET
6 If “x2222222222” does not display on

31 degree
angle the MONITOR, remove the BRACKET.
7 Compare the angle of the BRACKET
with the BRACKET in the graphic.
8 Hold the BRACKET against the image
on the screen of your computer.
H177_2481ACA
H177_2481AC
9 Is the angle of the BRACKET correct?

Yes No
The INTERNAL BAR a. Install a new BRACKET.
CODE READER b. Continue with Step 10.
adjustment procedure is
complete.
10 Do Step 2 - Step 3 again.
Postrequisites:
None
10DEC05
AR4825-1 CASSETTE LOAD CRADLE
Page
86 of 160
Purpose: To make the CASSETTE LOAD CRADLE align with the CASSETTE.
Specification: The CASSETTE LOAD CRADLE is aligned with the CASSETTE, the
CASSETTE GUIDES and the EXTRACTION BAR.
Special Tools: 18 x 24 cm CASSETTE
Prerequisites:
None
To Check:
To Adjust:
Important
3 Touch:
• [Diagnostics]
• [Home Position]
• [Back]
10DEC05
AR4825-1 • [Home Cam]
Page
87 of 160 4 Loosen the 2 SCREWS.
CASSETTE CASSETTE
LOAD CRADLE
5 Position a 18 x 24 cm CASSETTE.
6 Move:
CASSETTE
GUIDES • CASSETTE LOAD CRADLE until the
EXTRACTION
BAR vertical clearance between the
CASSETTE CASSETTE and the TONGUE is
LOAD 1 - 2 mm (0.04 - 0.08 in.)
CRADLE
• CASSETTE LOAD CRADLE in the
CASSETTE
1 - 2 mm center from side to side with the
(0.04 - 0.08 in.)
TONGUE
CASSETTE GUIDES
Note
If you touch the CASSETTE at the front, it
should move down and up.
7 Hold the CASSETTE LOAD CRADLE

and tighten the 2 SCREWS.
8 Check that the adjustment is correct.
CASSETTE 9 Remove the CASSETTE.
LOAD CRADLE
CASSETTE H194_1042GCA
H194_1042GC
2 SCREWS
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
10DEC05
AR4825-1
Page
Section 2: Replacements
88 of 160
GALVO and BLOCK AY
Prerequisites:
None
To Remove:
Caution
Dangerous Voltage

2 Remove the FRONT DOOR and RIGHT PANEL.
Caution
SHOCK WATCH
3 Remove:
• 6 SCREWS
• COVER
H194_1400ACA
H194_1400AC
10DEC05
AR4825-1 4 Disconnect the CONNECTOR.
Page
89 of 160 5 Loosen the SCREW.
6 Remove the GALVO.
en
wh .
ion
iat feated
r rad de am.
se ks
La erloc to be
3B
ss d int sure
Cla an expo
en
op oid
Av
CONNECTOR
SCREW
H194_1417ACA
H194_1417AC GALVO
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Adjust:
• GALVO BOARD
• GALVO ROTATION
• FOLD MIRROR
2 Do the Calibration for the CR 825/850 SYSTEM.
10DEC05
AR4825-1 OPTICS MODULE
Page
90 of 160 Prerequisites:
None
To Remove:
Caution
Dangerous Voltage

OPTICS
MODULE 2 Remove the FRONT DOOR and RIGHT
PANEL.
ESD
Possible damage from electrostatic discharge.
ion
en
wh .
iat feated
3 Disconnect:
r rad de am.
se ks
La erloc to be
3B
ss d int sure
Cla an expo
en
op oid
Av
• CONNECTOR J2
• GROUND wire
• 3 SCREWS
3 SCREWS
• OPTICS MODULE
CONNECTOR J2
H194_1402GCA ground wire

H194_1402GC
10DEC05
AR4825-1 To Install:
Page
91 of 160 1 Reverse the steps in the removal procedure.
Postrequisites:
2 Adjust:
• GALVO ROTATION
• GALVO BOARD
• FOLD MIRROR
3 Do the Calibration for the Scan.
10DEC05
AR4825-1 PMT/DAS BOARD
Page
None
To Remove:
4 SCREWS
Caution
PMT COVER
Dangerous Voltage
2 SCREWS

ESD
3 Remove:
• 5 SCREWS
CONNECTOR • PMT COVER
J2
CONNECTOR J1
• CONNECTOR J1
PMT/DAS BOARD • CONNECTOR J2
SCREW
H194_0021GCA
H194_0021GC GROUND STRAP
• SCREW
• ground STRAP
• 2 SCREWS
• PMT/DAS BOARD
To Install:
10DEC05
AR4825-1 Postrequisites:
Page
93 of 160 1 Do the Calibration for the CR 825/850 SYSTEM.
10DEC05
AR4825-1 PMTs and COLLECTOR AY
Page
None
To Remove:
2 SCREWS
Caution
COVER Dangerous Voltage
2 PMTs 1 De-energize the system.

FOAM
COLLECTOR AY
3 Remove the PMT/DAS BOARD.
2 SCREWS
ESD
4 Remove:
• 2 SCREWS
• COLLECTOR AY
• 2 SCREWS
• COVER
• FOAM
H194_0022GCA • 2 PMTs
H194_0022GC
10DEC05
Page
95 of 160
Caution
Do not damage the PMT.
Postrequisites:
1 Adjust the COLLECTOR AY.
2 Do the “Calibration for the CR 825/850 SYSTEM.
10DEC05
AR4825-1 FOLD MIRROR
Page
None
To Remove:
5 SCREWS
PMT COVER
Caution
Dangerous Voltage
FOLD MIRROR
COVER
2 Remove the FRONT DOOR and RIGHT
PANEL.
3 Remove:
• 5 SCREWS
• PMT COVER
• 2 PLUGS
• 3 SCREWS
FOLD
MIRROR • FOLD MIRROR
3 SCREWS
H194_0050GCA
H194_0050GC 2 PLUGS
To Install:
Postrequisites:
1 Adjust the FOLD MIRROR.
2 Do the Calibration for the Scan.
10DEC05
AR4825-1 CASSETTE HANDLING AY
Page
None
10DEC05
AR4825-1 To Remove:
Page
98 of 160
CONNECTOR P2
Caution
2 SCREWS SHOULDER
SCREW Dangerous Voltage
SLED CAM
FOLLOWER
WASHER 3 Disconnect the CONNECTOR P2.
ACTUATOR
ARM
TENSIONER.
BEARING
BRACKET 5 Remove:
• 2 SCREWS
2 SCREWS • CASSETTE LOAD CRADLE
• 4 SCREWS
• 2 BEARING BRACKETS
• 2 SCREWS
CASSETTE
HANDLING • 2 SCREWS
AY
• BEARING BRACKET
4 SCREWS
4 SCREWS
• SHOULDER SCREW
2 BEARING CASSETTE
BRACKETS 4 ground LOAD • WASHER
straps CRADLE
• 4 GROUND STRAPS
2 SCREWS
H194_1001CCA
H194_1001CC 6 Disengage the ACTUATOR ARM.
7 Remove the CASSETTE
HANDLING AY.
10DEC05
Page
99 of 160 1 Open the CLAMP SPRING
CONNECTOR P2
TENSIONER.
2 SCREWS SHOULDER
SCREW
2 Install the CASSETTE HANDLING AY
SLED CAM
into the BEARING GROOVE on the
FOLLOWER INTERMEDIATE PLATE.
3 Install:
• 2 BEARING BRACKETS
WASHER
• 4 SCREWS
CLAMP SPRING
TENSIONER • BEARING BRACKET
BEARING • 2 SCREWS
BRACKET
• 2 SCREWS
2 SCREWS
• SHOULDER SCREW
• WASHER
• 2 SCREWS
• CONNECTOR P2
4 SCREWS • 4 GROUND STRAPS
TENSIONER.
2 BEARING
BRACKETS
4 SCREWS
CASSETTE
4 ground LOAD
straps CRADLE
H194_1001CCB
H194_1001CC 2 SCREWS
10DEC05
AR4825-1 Postrequisites:
Page
100 of 160 1 Did you install a new CASSETTE HANDLING AY?
Yes No
Adjust: Adjust the SLED CAM FOLLOWER.
• CAM MOTOR AY
• EXTRACTION BAR HOME POSITION
• CLAMP BAR
• RIGHT and LEFT PLUSH AY -
Alignment
• LEFT PLUSH AY - Vertical Position
10DEC05
AR4825-1 CAM MOTOR AY
Page
None
To Remove:
CAM MOTOR AY SENSOR BD Caution

CONNECTOR
Dangerous Voltage

3 Disconnect:
• CAM MOTOR CONNECTOR J1
• SENSOR BD CONNECTOR J1
4 Remove:
• 6 SCREWS
• CAM MOTOR AY
6 SCREWS
CAM MOTOR
CONNECTOR
H194_1003GCA
H194_1003GC
10DEC05
Page
102 of 160 1 Are you installing:
same CAM MOTOR AY? new CAM MOTOR AY?
Continue with Step 2. a. Loosen the 2 SCREWS for the
ADJUSTMENT HOLD BRACKET.
b. Continue with Step 2.
Important
Do not tighten the 6 SCREWS.
2 Install the 6 SCREWS.

3 Move the CAM MOTOR AY down to the limit.
Postrequisites:
1 Do the procedure:
same CAM MOTOR AY new CAM MOTOR AY
Adjust the SLED CAM FOLLOWER. Adjust:
• CAM MOTOR AY
10DEC05
AR4825-1 HOOK YOKE AY and HOOK YOKE BEARING
Page
1 Remove the CAM MOTOR AY.
To Remove:
1 Remove the 4 SCREWS.
2 Move the HOOK YOKE BEARING up.
3 Remove the HOOK YOKE AY with the
HOOK YOKE BEARING.
HOOK YOKE
HOOK YOKE AY BEARING
4 SCREWS
H177_3018ACB
H177_3018AC
To Install:
2 Install the CAM MOTOR AY.
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
10DEC05
AR4825-1 IDLER ROLLER AY
Page
None
To Remove:
Caution
Dangerous Voltage

3 Remove:
• COVER
LEFT CASSETTE
2 SCREWS GUIDE
• 2 SCREWS
COVER
H194_1052ACA
H194_1052AC
10DEC05
AR4825-1 4 Remove:
Page
105 of 160 • E-RING
• WASHER
• SHOULDER SCREW
E-RING • WASHER
• BUSHING
WASHER • IDLER ROLLER AY
SHOULDER
SCREW
IDLER WASHER
ROLLER AY
BUSHING
H194_1004GCA
H194_1004GC
10DEC05
AR4825-1 5 From the IDLER ROLLER AY, remove:
Page
106 of 160 • SHOULDER SCREW
2 E-RINGS 2 WASHERS
NUT
• BUSHING
IDLER
ROLLER AY • ACTUATOR ARM
SHAFT
• 2 E-RINGS
• 2 WASHERS
2 IDLER
ROLLERS
• SHAFT
• 2 IDLER ROLLERS
ACTUATOR
• NUT
BUSHING
• ACTUATOR
SHOULDER
SCREW
H194_1005ACA
H194_1005AC
ACTUATOR ARM
To Install:
Postrequisites:
None
10DEC05
AR4825-1 CASSETTE DRIVE AY
Page
None
To Remove:
Caution
Dangerous Voltage

3 Remove:
• COVER
• 2 SCREWS
RIGHT CASSETTE
GUIDE • RIGHT CASSETTE GUIDE
2 SCREWS
COVER
H194_1053ACA
H194_1053AC
10DEC05
AR4825-1
WASHER E-RING
4 Remove:
Page
108 of 160
CASSETTE • 2 SCREWS
DRIVE AY
• SENSOR BRACKET
2 COMPRESSION • E-RING
SPRINGS
SENSOR
• WASHER
BRACKET 5 Disconnect the CONNECTOR.
CONNECTOR
POST Important
Do not let the 2 COMPRESSION SPRINGS
fall into the system when you remove the
POST.
6 Remove:
2 SCREWS
• POST
• CASSETTE DRIVE AY
• 2 COMPRESSION SPRINGS
H194_1006GCA
H194_1006GC
To Install:
Postrequisites:
None
10DEC05
AR4825-1 CASSETTE DRIVE ROLLERS
Page
None
To Remove:
Caution
Dangerous Voltage

3 Remove the CASSETTE DRIVE AY.
10DEC05
AR4825-1 4 Rotate the MOTOR to make the 2
Page
110 of 160 BELT SETSCREWS visible.
PULLEY
E-RING 5 Loosen the 2 SETSCREWS.
WASHER 6 From the CASSETTE DRIVE AY
PULLEY 2 SETSCREWS remove:
BUSHING • MOTOR
CASSETTE
• E-RING
SHAFT
DRIVE AY
• WASHER
PIN
• PULLEY
MOTOR • PIN
• BELT
BUSHING
• 2 BUSHINGS
2 PINS 2 E-RINGS
• 2 E-RINGS
2 CASSETTE
DRIVE ROLLERS • 2 CASSETTE DRIVE ROLLERS
H194_1007GCA
H194_1007GC
• 2 PINS
• SHAFT
To Install:
Postrequisites:
None
10DEC05
AR4825-1 CASSETTE DRIVE MOTOR AY
Page
None
To Remove:
Caution
Dangerous Voltage

3 Remove the CASSETTE DRIVE AY.
4 Remove:
• E-RING
BELT
E-RING
• WASHER
PULLEY
WASHER • PULLEY
2 SETSCREWS
PULLEY 3 SCREWS • PIN
• BELT
PIN
• 2 SETSCREWS
• PULLEY
• 3 SCREWS
H194_1008ACA
H194_1008AC MOTOR • MOTOR
To Install:
Postrequisites:
None
10DEC05
AR4825-1 LEFT PLUSH AY
Page
None
To Remove:
LEFT CASSETTE Caution

2 SCREWS GUIDE
Dangerous Voltage

3 Remove:
• COVER
COVER • 2 SCREWS
H194_1052ACA
H194_1052AC
10DEC05
AR4825-1 4 Remove:
Page
113 of 160
2 SCREWS • 2 SCREWS
• LEFT PLUSH AY
LEFT PLUSH AY
• BLOCK
BLOCK
H194_1054ACA
H194_1054AC
To Install:
Postrequisites:
1 Adjust:
• CLAMP BAR
• RIGHT and LEFT PLUSH AY - Alignment
10DEC05
AR4825-1 RIGHT PLUSH AY
Page
None
To Remove:
Caution
Dangerous Voltage

3 Remove:
• COVER
• 2 SCREWS
RIGHT CASSETTE
GUIDE • RIGHT CASSETTE GUIDE
2 SCREWS
COVER
H194_1053ACA
H194_1053AC
10DEC05
AR4825-1 4 Remove:
Page
115 of 160 • E-RING
SPRING E-RING
• BUSHING
BUSHING
• SPRING
BUSHING
LIGHT SEAL • LIGHT SEAL
SHAFT
• BUSHING
RIGHT PLUSH AY WASHER
• SHAFT
• WASHER
• SCREW
SCREW • RIGHT PLUSH AY
H194_1055ACA
H194_1055AC
To Install:
Postrequisites:
1 Adjust:
• CLAMP BAR
• RIGHT and LEFT PLUSH AY - Alignment
10DEC05
AR4825-1 EXTRACTION BAR
Page
1 Remove the ERASE LAMP AY.
To Remove:
1 Remove:
EXTRACTION
BAR • 2 SCREWS
• EXTRACTION BAR
2 SCREWS
H194_1060GCA
H194_1060GC
To Install:
2 Install the ERASE LAMP AY.
Postrequisites:
10DEC05
AR4825-1 SLOW SCAN AY
Page
None
To Remove:
Caution
Dangerous Voltage
EXTRACTION BAR
2 Remove:
SHAFT • LEFT PANEL
300 mm • ERASE LAMP AY
(12 in.)
• front PLATE POSITIONING AY
3 Manually lower the EXTRACTION BAR
until it is 300 mm (12 in.) from the lower
end of the SHAFT.
A6P3 ESD
4 Disconnect:
• A6P3
GROUND
STRAP • A7J1
A7J1 • GROUND STRAP
H194_1059GCA
H194_1059GC
10DEC05
AR4825-1
Page
118 of 160 Caution
SLOW Do not remove the TOP SCREW first.
SCAN
ASSEMBLY
5 Remove 2 SCREWS from the SLOW
SCAN AY.
6 Hold the SLOW SCAN AY.
7 Remove the TOP SCREW.
Caution
TOP Do not cause damage to the LEVER ARM.
SCREW
8 Remove the SLOW SCAN AY from the
system.
2 SCREWS
H194_1056GCA
H194_1056GC
To Install:
Postrequisites:
1 Adjust:
• PLATE POSITIONING AY
• EXTRACTION BAR HOME POSITION
2 Do the “Slow Scan Current and Velocity Test”.
10DEC05
AR4825-1 EXTRACTION BAR REFERENCE SENSOR S9
Page
1 Remove the CASSETTE HANDLING AY.
To Remove:
CONNECTOR 2 SCREWS
EXTRACTION BAR BRACKET Caution
REFERENCE SENSOR S9 Dangerous Voltage
1 Manually move the EXTRACTION BAR

down.
2 SCREWS
2 Remove:
• 2 SCREWS
• BRACKET
3 Disconnect the CONNECTOR.
4 Remove:
• 2 SCREWS
• EXTRACTION BAR REFERENCE
SENSOR S9
H194_1011GCA
H194_1011GC
To Install:
Postrequisites:
1 Install the CASSETTE HANDLING AY.
10DEC05
AR4825-1 PLATE PRESENT SENSOR S5
Page
1 Remove the CASSETTE HANDLING AY.
To Remove:
1 Manually move the EXTRACTION BAR
2 SCREWS
CONNECTOR down.
2 Remove:
CONNECTOR • 2 SCREWS
• BRACKET
PLATE
BRACKET
PRESENT
LED Caution
2 SCREWS The parts must be installed in the correct
PLATE positions.
2 SCREWS PRESENT
SENSOR
S5 3 Observe the positions of the PLATE
PRESENT LED and the PLATE
PRESENT SENSOR S5 and the
CONNECTORS.
4 Disconnect the CONNECTOR from the
PLATE PRESENT LED.
5 Remove:
• 2 SCREWS
H194_1011GCB
H194_1011GC • PLATE PRESENT LED
6 Disconnect the CONNECTOR from the
PLATE PRESENT SENSOR S5.
7 Remove:
• 2 SCREWS
• PLATE PRESENT SENSOR S5
10DEC05
AR4825-1
Page To Install:
121 of 160
2 Install the CASSETTE HANDLING AY.
Postrequisites:
10DEC05
AR4825-1 COIL BOARD A7, ENCODER and SLOW SCAN ROTOR
Page
None
To Remove:
Caution
Dangerous Voltage
ESD
2 Disconnect:
• A6P3
• A7J1
GROUND
H177_3022ACA
STRAP A7J1 A6P3 H177_3022AC • GROUND STRAP
10DEC05
AR4825-1 3 Remove the 4 SCREWS.
Page
123 of 160
SHAFT 4 Loosen the 2 SCREWS in the
ENCODER.
THERMAL
GASKET Caution
Prevent damage to the ENCODER.
COIL
BOARD 5 Remove:
A7
• ENCODER
4 SCREWS
• CRASH GUARD
6 Hold the ROTOR.
ROTOR
7 Loosen the COUPLING 1 to 1 1/2.
rotations.
COUPLING Important
The ROTOR is a magnetic component.
CRASH GUARD
8 Pull the ROTOR down and remove it
ENCODER H177_3003GCA
from the SHAFT.
H177_3003GC
2 SCREWS
ESD
9 Remove:
• 4 SCREWS
• COIL BOARD A7
10 Place the THERMAL GASKET on the new COIL BOARD.
10DEC05
Page
124 of 160 1 Install the new COIL BOARD.
2 Place the ROTOR and COUPLING at
the bottom of the SHAFT.
3 Insert 2 parts of the plastic FEELER
GAUGE, 981409 between the ROTOR
THERMAL and the COIL BOARD.
GASKET
4 Place the ROTOR against the FEELER
COIL
BOARD GAUGE.
A7
5 Check that the COUPLING is inserted
into the ROTOR.
6 Hold the ROTOR and tighten the
COUPLING.
FEELER
ROTOR GAUGE 7 Remove the FEELER GAUGE.
COUPLING
CRASH Important
GUARD
The ROTOR should not touch the COIL
BOARD A7.
ENCODER
8 Manually rotate the ROTOR to check
that the ROTOR rotates freely.
Note
The space between the ROTOR and the
H177_3005GCA
COIL BOARD A7 might not be uniform. This
H177_3005GC
is a normal condition.
10DEC05
AR4825-1 9 Install the CRASH GUARD and the ENCODER on the SHAFT.
Page
125 of 160
Caution
Dangerous Voltage
Important

• [Diagnostics]
• [Slow Scan Current Calibration]
• [START]
12 Did “PASSED” display after the “Slow Scan Current Calibration”?
Yes No
The replacement procedure is Do the “Slow Scan Current and Velocity Test”.
complete.
Postrequisites:
None
10DEC05
AR4825-1 PLATE POSITIONING AY
Page
None
To Remove:
PLATE
POSITIONING Caution
AY
Dangerous Voltage

3 Remove:
• 2 SCREWS
• PLATE POSITIONING AY
4 Do Step 3 for the other PLATE
POSITIONING AY.
2 SCREWS
PLATE POSITIONING AY
H194_1057GCA
H194_1057GC
To Install:
Postrequisites:
1 Adjust the PLATE POSITIONING AY.
10DEC05
AR4825-1 ERASE LAMP AY
Page
None
To Remove:
LATCH Caution
Dangerous Voltage

3 Disengage the LATCH.
top SLIDE RELEASE
4 Pull the ERASE LAMP AY.
5 Disengage the top and bottom SLIDE
RELEASES.
ERASE 6 Remove the ERASE LAMP AY.
LAMP AY
bottom SLIDE
RELEASE
H194_0030CCA
H194_0030CC
10DEC05
AR4825-1
Page To Install:
128 of 160
Postrequisites:
None
10DEC05
AR4825-1 CPU
Page
1 Indicate to the customer that all images will be erased.
2 Record:
• “Local Internet Protocol (IP) Address”
• “Machine Station Name”
• “Subnet Mask”
• “Default Gateway” Name
• “Remote Access Service (RAS) IP Address Range”
• “Network Speed/Duplex”
3 If necessary, for access to the Hospital Information System (HIS) Remote Information
System (RIS) information, touch:
• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS - Broker Configuration]
• [Polling Configuration]
4 Record the HIS/RIS information:
• “PACS Broker AE Title”
• “PACS Broker IP Address”
• “PACS Broker Port”
• “PACS Broker Modality”
• “Station Name/AE Title(s)”
5 Record the selected parameters check box.
10DEC05
AR4825-1 To Remove:
Page
130 of 160
Caution
Dangerous Voltage

2 Remove the REAR PANEL.
2.4 GHz
CUSTOMER NETWORK
COM 3
SPEAKER
INTERNAL
NETWORK
MONITOR
COM 2 COM 1
MOUSE KEYBOARD
POWER
H194_0029HCA
H194_0029HC
10DEC05
AR4825-1 3 Label and then disconnect the following CABLES:
Page
131 of 160 CABLE From
UPS COMM COM 3 COM 3
HOSPITAL NETWORK - RJ45 CUSTOMER NETWORK
INTERNAL NETWORK - RJ45 INTERNAL NETWORK
MONITOR MONITOR
CPU SPEAKER SPEAKER
MOUSE MOUSE
KEYBOARD KEYBOARD
MONITOR - serial COM 1
POWER POWER
MODEM - optional COM 2
BRACKET
SCREW
CPU
H177_0702HCA
H177_0702HC
10DEC05
AR4825-1 4 Remove:
Page
132 of 160 • SCREW
• BRACKET
• CPU
To Install:
Postrequisites:
None
HARD DRIVE
Prerequisites:
1 Indicate to the customer that all images will be erased.
2 Record the following if possible:
• “Local IP Address”
• “Machine Station” Name
• “Subnet Mask”
• “Default Gateway” Name
• “RAS IP Address Range”
• “Network Speed/Duplex”
3 If necessary, for access to the HIS/RIS information, touch:
• [HIS/RIS - Broker Configuration]
• [Polling Configuration]
10DEC05
AR4825-1 4 Record the HIS/RIS information:
Page
133 of 160 • “PACS Broker AE Title”
5 Record the selected check box.
6 Touch:
• [Restore Configuration]
7 Locate the USER PREFERENCES DISKETTE at the customers site.
8 Insert the USER PREFERENCES DISKETTE.
9 Touch:
• “Select All”
• “Load Configuration”
10 Remove the DISKETTE.
To Remove:
Caution
Dangerous Voltage

10DEC05
AR4825-1
Page
134 of 160
Important
The CPU must be removed first.
2 Remove:
• REAR PANEL
• CPU
ESD
CPU COVER 3 THUMBSCREWS Possible damage from electrostatic discharge.
3 Place the CPU on the ESD BLANKET.

4 Fasten your WRIST BAND and the
GROUND STRAP.
5 Remove:
• 3 THUMBSCREWS
• CPU COVER
H177_0703ACA
CPU H177_0703AC
10DEC05
AR4825-1
Page
135 of 160 4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
6 Remove the 2 SCREWS from the HARD DRIVE BRACKET.

7 Move the HARD DRIVE BRACKET back to clear the frame of the CPU.
8 Remove the following CABLES from the opposite side of the HARD DRIVE BRACKET:
• RIBBON CABLE
• POWER CABLE
9 Remove:
• 4 SCREWS
• HARD DRIVE - discard
10DEC05
AR4825-1
Page
136 of 160
CONNECTOR J26
H177_0708HCA
H177_0708HC
10 Check that the CONNECTOR J26 is seated correctly.
Note
If the CONNECTOR J26 is not seated correctly, you might receive the following message:
“1962 No operating system found.” “Press F1 to start boot sequence.”
10DEC05
Page
137 of 160
SCREWS
HARD DRIVE
SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
1 Install the new HARD DRIVE with the existing 4 SCREWS.

2 Install:
• RIBBON CABLE
• POWER CABLE
• HARD DRIVE BRACKET
• 2 SCREWS
10DEC05
AR4825-1
CPU COVER
3 Install:
Page 3 THUMBSCREWS
138 of 160 • CPU COVER
• 3 THUMBSCREWS
• CPU
• REAR PANEL
H177_0703ACA
CPU H177_0703AC
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
10DEC05
AR4825-1
Page
Section 3: Additional Service Procedures
139 of 160
Opening and Removing COVERS and PANELS
TOP COVER
TOP COVER
2 SCREWS
FRONT
DOOR
H194_0112GCA
H194_0112GC
10DEC05
AR4825-1 CROSSBRACE
Page
140 of 160 1 Loosen the SCREWS.
5 SCREWS
2 Remove:
CROSSBRACE
• 5 SCREWS
• CROSSBRACE
2 SCREWS
H194_0019ACA
H194_0019AC
10DEC05
AR4825-1 LEFT PANEL
Page
141 of 160 1 Remove:
• 2 SCREWS
SCREW
• LEFT PANEL
LEFT PANEL
H194_0100GCA
H194_0100GC SCREW
10DEC05
AR4825-1 FRONT DOOR and RIGHT PANEL
Page
• 2 SCREWS
SCREW • FRONT DOOR and RIGHT PANEL
FRONT DOOR and

RIGHT PANEL
H194_0133GCA
H194_0133GC SCREW
10DEC05
AR4825-1 REAR PANEL
Page
22 SCREWS
• 8 SCREWS
REAR
ACCESS
• REAR ACCESS PANEL
PANEL • 22 SCREWS
• REAR PANEL
8 SCREWS
REAR PANEL
H194_0020GCA
H194_0020GC
Restoring the Purchased Options

1 Insert the correct OPTIONS FLOPPY DISK.
2 From the “Load/Save Configuration” screen, click [Add Upgrade Options].
3 Select the correct upgrade option.
4 Insert the compatible FLOPPY DISK.
5 Click [Add Upgrade Options].
10DEC05
AR4825-1 6 Remove the FLOPPY DISK after the process is complete.
Page
144 of 160 7 Do Step 3 - Step 6 again until all options are restored.
8 Do an application shutdown to return to the DESKTOP.
9 Click [OK].
Restoring the Configuration

1 Double-click the “MIMDUI”.
2 Enter the password.
3 Select “Connect/Passthrough”.
4 Enter the IP address of the CR 825/850 SYSTEM.
5 Select “Configure/Restore Configuration”.
6 Insert the MIM BACKUP FLOPPY DISK.
7 Click [OK].
8 Remove the MIM BACKUP FLOPPY DISK.
Setting the Laser Calibration Voltage
Important
• Do this procedure when installing a new OPTICAL AY.
• For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to

• [Diagnostics]
• [Laser Power]
10DEC05
AR4825-1 2 In the “LASER CALIBRATION” window, enter the values that are on the label located on
Page the new F-THETA LENS of the new OPTICAL AY.
145 of 160
3 Touch:
• [CALIBRATE NEW LASER]
• [SAVE NEW BACK UP]
4 Do the Calibration for the Scan for all CASSETTE sizes.
Calibration for the CR 825/850 SYSTEM

Light Test
• [Diagnostics]
• [Light Test]
2 Touch [TEST].
3 Wait for the test to complete.
4 Check that “PASS” displays in “AUTO-ZERO”.
5 Touch [START GRAPH].
6 Check that the value is approximately 4 - 5. Use:
• [ZOOM IN]
• [ZOOM OUT]
7 Touch [HV ON].
8 Check that the value increases.
10DEC05
AR4825-1 “Slow Scan Current and Velocity Test”
Page
146 of 160
Important

• [Diagnostics]
• [Slow Scan Current and Velocity Tests]
2 Insert a CASSETTE.
3 Select:
• “Load 35 x 43 Cassette”
• “Start Velocity Test”
4 Wait for the test to complete.
5 Check that the results on the GRAPH between “Start of Scan” and “End of Scan” are
below 120 and leveled.
6 Are the results of the GRAPH correct?
Yes No
The test is complete. Advance to the diagnostics
to correct the problem.
7 Touch [Eject Cassette].
8 Remove the CASSETTE.
10DEC05
AR4825-1 Preparing the CASSETTES
Page
147 of 160
PHOSPHOR CASSETTE
SCREEN Important
You must start with the 35 x 43 CASSETTE.
1 Move the LATCH to the right to release
T
ub
e
S
id
e
the PHOSPHOR SCREEN.
2 Remove the PHOSPHOR SCREEN
from the CASSETTE.
3 Check that the PHOSPHOR SCREEN:
• is correctly fastened to the
CASSETTE.
hole
LATCH • edges are not lifted.
• does not have changes in color.
4 Clean the PHOSPHOR SCREENS.
Snap 5 Install the PHOSPHOR SCREEN into
Close the CASSETTE.
To
Open
6 Insert a tool into the hole to snap and
close the CASSETTE.
H177_2443GCA
H177_2443GC
7 Close the LATCH on the CASSETTE.
8 Check that the LATCH on the
CASSETTE is operating correctly.
9 From the Main Menu, touch [Erase
Cassette].
10 Insert the CASSETTE into the CR 825/
850 SYSTEM.
11 Do Step 1 - Step 10 for all of the
CASSETTES.
10DEC05
AR4825-1 Preparing the Room
Page
148 of 160
X-RAY Caution
TUBE
COLLIMATOR • Do not use a BUCKY or a GRID during
LIGHT this procedure.
1 Move the X-RAY TUBE to 180 cm

(72.0 in.) above the floor.
Important
A LEAD SHEET and the help of a
180 cm LICENSED RADIOLOGICAL
(72.0 in.)
CASSETTE
TECHNOLOGIST (RT) is necessary for this
procedure.
tape
2 Ask the Radiological Technologist (RT)
to energize the X-ray equipment and
the COLLIMATOR LIGHT on the X-RAY
TUBE.
5.0 cm
3 Place the CASSETTE on the floor
H177_0004GCC
H177_0004GC (2.0 in.) under the beam of light.
4 Align the beam of light with a 5.0 cm
(2.0 in.) area of light on the floor around
the CASSETTE.
Important
You must place the tape correctly.
5 Place the tape on the floor around the

edges of the beam of light.
10DEC05
AR4825-1 6 Use tape to fasten the COPPER and
Page
149 of 160 ALUMINUM FILTERS TL-5259 to each
X-RAY TUBE other.
Important
The COPPER FILTER must be directly next
to the X-RAY TUBE.
COPPER FILTER
7 Insert both of the FILTERS into the
tape
bottom of the X-RAY TUBE. If
necessary, use tape to adhere the
FILTERS to the bottom of the X-RAY
TUBE.
H149_0013ACC
ALUMINUM FILTER H149_0013AC
Preparing the Equipment
Important
DOSIMETER A LEAD SHEET and the help of a
RADIOLOGICAL TECHNOLOGIST (RT) is
necessary for this procedure.
1 Use the following specifications for the

first set up of the X-ray equipment:
• 80 kVp (± 1)
• 80 mAs
Note
The specification above for the mAs might
LEAD SHEET H149_0014ACA have a difference.
H149_0014AC
2 Remove the CASSETTE from the floor.

10DEC05
AR4825-1
Page
150 of 160
Important
You must use a LEAD SHEET or a LEAD APRON under the DOSIMETER. If a LEAD SHEET
or a LEAD APRON is not used, the values on the DOSIMETER will be false by a maximum
of 20%.
3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL-4818 in the center of
the area.
LCD DISPLAY
READ/RESET
SWITCH
F
OF
ON
POWER RESET
SWITCH
READ
H149_0015BCA
H149_0015BC
4 Move:
• POWER SWITCH on the DOSIMETER to the “ON” position.
• READ/RESET SWITCH to the “RESET” position and then to the “READ” position.
5 Check that “0.00” displays on the LCD DISPLAY.
6 Ask the RT to expose the DOSIMETER.
7 Check that the DOSIMETER displays a value of 20.0 mR ± 2.0 mR on the LCD DISPLAY.
8 Is the value correct?
10DEC05
AR4825-1
Page Yes No
151 of 160
Advance to Step 14. Do Step 9 - Step 13.
9 Move the READ/RESET SWITCH to the “RESET” position and then to the “READ”
position.
10 If necessary, if you have adjusted the mAs setting more than once and the value is not
within the specification, move the X-RAY TUBE up a minimum distance.
11 Is the mR value:
Less than specification? More than specification?

Ask the RT to increase the Ask the RT to decrease the
mAs setting on the X-ray mAs setting on the X-ray
equipment and continue with equipment and continue with
Step 12. Step 12.
12 Ask the RT to expose the DOSIMETER.
13 Check that the DOSIMETER displays a value of “20.0 mR” ± 2.0 mR on the LCD
DISPLAY. Is the value correct?
Yes No
Continue with Step 14. Do Step 9 - Step 13 again.
14 Record the number on the LCD DISPLAY.
Note
You will use the recorded number when you do the calibration procedure.
15 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within
± 0.2 mR of the value that you recorded in Step 14.
Note
If the values are not within the specification, use another X-ray source.
10DEC05
AR4825-1 Exposing the CASSETTE
Page
152 of 160
X-RAY
TUBE Important
• The ARROW on the CASSETTE must be
parallel to the X-RAY TUBE.
• Do not use a LEAD SHEET during this
procedure.
ARROW
1 Remove the LEAD SHEET and the
DOSIMETER from the floor.
180 cm
(72.0 in.) 2 Place the CASSETTE in the center of
CASSETTE the tape.
tape 3 Ask the RT to expose the CASSETTES
every 2 minutes.
Important
• After exposing the CASSETTE, you must
5.0 cm
H177_0004GCA
H177_0004GC (2.0 in.) wait 15 minutes before starting this
procedure.
• Every minute that you wait beyond 15
causes the exposure index value to
decrease by 5.
4 Wait 15 minutes from the time of

exposure of the first CASSETTE.
5 Insert the first CASSETTE into the system.
6 Touch [Start Calibration Scan].
7 Insert the exposed CASSETTES every 2 minutes.
10DEC05
AR4825-1
Page
153 of 160
Important
If the calibration is not successful, an error code occurs.
8 Was the calibration successful?

Yes No
The calibration is completed. Continue with Step 9.
9 At the “Last Calibrated Date” screen, locate the last date and time for the corresponding
CASSETTE.
10 Locate and correct the corresponding error code in the error log. For error codes 16019
and 16020, see:
Section Procedure
Adjustments GALVO ROTATION
11 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
10DEC05
AR4825-1 Calibration for the Scan
Page
154 of 160
Important
If the feature for the Kodak DirectView CR LONG-LENGTH IMAGING (LLI) SYSTEM is
enabled, do the calibration of the LLI CASSETTES before the STANDARD CASSETTES.
1 Touch:
• [Diagnostics]
• [Scan Calibration]
2 Enter the number from the display on the DOSIMETER. See Step 14 on Page 151.
3 Insert the first CASSETTE into the system.
4 Touch [Start Calibration Scan].
5 Insert the exposed CASSETTES every 2 minutes.
Important
If the calibration is not successful, an error code occurs.
6 Was the calibration successful?

Yes No
The procedure is complete. Continue with Step 7.
7 At the “Last Calibrated Date” screen, locate the current date and time for the
corresponding CASSETTE.
8 locate and correct the corresponding error code in the error log.
Note
For error codes 16019 and 16020, see the adjustment for the GALVO ROTATION.
9 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
10DEC05
AR4825-1 “View” and “Plot COLLECTOR PROFILES” for all CASSETTES
Page
155 of 160
Important

• [Diagnostics]
• [View Collector Profiles]
2 Select the 35 x 43 cm CASSETTE.
10DEC05
AR4825-1
Page
156 of 160
Important
“SPIKES” might be the result of dust in the COLLECTOR or the illumination of the laser
beam on the COLLECTOR.
start scan : 55
offset : 1773 Collector Profile 35 x 43 Calibration Date: Sat Apr 12 09:12:31 2003
100
95
amplitude : 3678 90
85
print1 : 749 80
75
70
print2 : 880 65 CORRECT
60
high voltage: 2400 55
50
45
40
35
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
Status: Collector Profile for Cassette Size 35 x 43
H194_9003DC
3 Observe the COLLECTOR PROFILE of all sizes of CASSETTES.

Note
Correct values will not have:
• “Spikes”
• large difference in the pixel values
10DEC05
AR4825-1
Page
157 of 160
start scan : 57
offset : 1517 Collector Profile 35 x 43 Calibration Date: Thu Jan 30 16:25:10 2003
100
95
amplitude : 2970 90
85
large difference in pixel value
print1 : 699 80
75
70
print2 : 805 65
60 NOT CORRECT
high voltage: 2400 55
50
45
40
35
"Spike"
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
Status: Collector Profile for Cassette Size 35 x 43
H194_9004DC
4 Is the COLLECTOR PROFILES from Step 3 correct?

Yes No
Advance to Step 7. Continue with Step 5.
5 Do:
• Adjust the FOLD MIRROR
• Exposing the CASSETTE
• “View” and “Plot COLLECTOR PROFILES” for all CASSETTES.
• Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTE
10DEC05
AR4825-1
Page
158 of 160
Caution
Use caution when you clean the COLLECTOR.
6 If large differences appear in the pixel values or “Spikes”, use a LINT-FREE CLOTH to
clean dust that might be blocking the beam of light to the COLLECTOR.
7 Do:
• Exposing the CASSETTE
• Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTE
• view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm
CASSETTE
10DEC05
AR4825-1 Restoring Hospital Information System (HIS) and Remote Information
Page
159 of 160 System (RIS) Information
1 At the Main Menu, touch:
• [Patient Worklist Configuration]
2 Restore the HIS/RIS information:
• “PACS Broker AE Title”
3 Touch [Save].
10DEC05
AR4825-1 Publication History
Page
160 of 160
Publication Publication Changed
ECO No. File Name Notes
Date No. Pages
02MAY03 AR4825-1 - - - --- ar4825_1.fm New Publication
09JAN04 AR4825-1 - - - All ar4825_1.fm Revised
21JUL04 AR4825-1 - - - All ar4825_1.fm Revised
10DEC05 AR4825-1 - - - All ar4825_1.fm Revised
Kodak and DirectView are trademarks of Eastman Kodak Company.
Printed in U.S.A. • ar4825_1.fm
EASTMAN KODAK COMPANY

Rochester, NY 14650 HEALTH GROUP

Kodak DirectView CR-825,850 - Adjustments

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Kodak DirectView CR-825,850 - Adjustments

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© EASTMAN KODAK COMPANY, 2005 HEALTH GROUP

{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. AR4825-1

ADJUSTMENTS AND REPLACEMENTS

1 Open the FRONT DOOR.

INTERLOCK FRONT DOOR

10 Carefully lift the TOP COVER.

1 Energize the system.

1 Do Step 1 - Step 8 of the GALVO ROTATION procedure.

• The GALVO must be “sweeping” when

you adjust R112.

13 Adjust R112 until the voltage on the

DVM is at the lowest value.

15 Is the “Wave Form” correct?

16 Lift the TOP COVER.

a. Loosen the SCREW.

1 De-energize the system.

4 Loosen the THUMBSCREW.

9 At the main menu, touch:

wide CORRECT NOT CORRECT

1 Loosen the SETSCREW in the CLAMP.

3 Tighten the SETSCREW in the CLAMP.

6 Is the “Wave Form” correct?

8 Energize the system.

10 Place the TOOL TL-5726:

11 At the main menu, touch:

ADJUSTING SCREW A SCREW B

Item Laser Beam Do:

4 Energize the system.

3 At the main menu, touch:

5 Open the CLAMP SPRING

1 Energize the system.

3 At the main menu, touch:

5 Hold the TOOL in position.

Press the Escape key to dismiss the video after viewing.

1 Remove the TOOL from the DUPLEX

1 Energize the system.

5 A the main menu, touch:

3 A the main menu, touch:

1 Open the TOP COVER.

CLAMP SPRING TENSIONER

3 Loosen the 2 SCREWS on the SLED

1 Energize the system.

2 SCREWS • CASSETTE LOAD CRADLE

4 At the main menu, touch:

1 Use the CALIPER TL-1727 to measure

1 Energize the system.

SCREW 3 At the main menu, touch:

1 Energize the system.

1 Energize the system.

1 Remove the TOOL TL-5723.

3 To adjust the height of the HOOK, touch:

7 Remove the TOOL TL-5723.

1 Energize the system.

5 At the main menu, touch:

1 Loosen the SCREW on the BRACKET

3 Energize the system.

4 At the main menu, touch:

7 Check that the left PLUSH AY

1 Loosen the 2 SCREWS.

4 Loosen the 2 SCREWS on the LEFT

4 At the main menu, touch:

1 Energize the system.

6 At the main menu, touch:

7 Check that the CASSETTE ID “x222222222” is displayed.