Beruflich Dokumente
Kultur Dokumente
Event Codes
Messages after the operator turns the truck ON Messages after the operator turns the truck ON
and during operation and during operation
RelAccy2 The operator moves the second Rel Lift The operator pulls the lift and
accessory lever when the truck lower lever when the truck turns
turns ON or before the operator ON or before the operator is in
is in the seat. If the operator did the seat. If the operator did not
not move the second accessory pull the lift and lower lever, and
lever, and the truck has DC lift, the truck has DC lift, examine the
examine the second accessory raise switch (RAS) circuit. If the
switch (AXS2) circuit. If the truck truck has an AC hydraulic sys-
has an AC hydraulic system, fol- tem, follow the procedures for
low the procedures for Event Event Code 207.
Code 743.
Rel Tilt The operator moves the tilt lever
Release Accelera- The accelerator switch is closed when the truck turns ON or be-
tor when the truck turns ON, before fore the operator is in the seat. If
the brakes release or before the the operator did not move the tilt
operator selects forward or re- lever, and the truck has DC lift,
verse. If the accelerator pedal is examine the tilt switch (TLT) cir-
fully up, examine the accelerator cuit. If the truck has an AC hy-
switch (ACS) circuit. draulic system, follow the
procedures for Event Code 208.
Release Brake The brake switch, BRKS1 is
Pedal open. If the brake pedal is fully Return Direction to The forward and reverse control
up, examine the brake switch Neutral is not in neutral when the truck
(BRKS1) circuit. turns ON. If the control is in neu-
tral, examine the forward and re-
Release Levers The operator pulls the lift lever as
verse (FS and RS) switch circuit.
the truck turns ON or before the
operator is in the seat. If the op- SeatBelt The operator did not attach the
erator did not move the lever and seat belt and tried to operate the
the truck has DC lift, examine the truck. If the operator did attach
raise switch (RAS) circuit. If the the seat belt, make sure that the
truck has an AC hydraulic sys- FEATURES Menu F20.5 is set
tem, follow the procedures for correctly. Then examine the seat
Event Code 207. belt switch (SBS) circuit.
RelPedal Release the accelerator pedal. Seat Unoccupied The operator is not in the seat
The battery voltage is too low to and the brake, forward, reverse
release the brakes. Examine the or accelerator switch is closed. If
battery voltage. If the voltage is the operator is in the seat, exam-
more than 24V, follow the proce- ine the seat switch (SES) circuit.
dures for Event Code 112.
Select Direction The operator pushed the accel-
erator pedal before the direction
handle was moved. If the opera-
tor did not push the accelerator
pedal, examine the accelerator
(ACS), forward and reverse
switch circuit.
TCM Temp The temperature of ACCESS 3 is
too high. Follow the procedures
for Event Code 322.
03 Rev. 11/12
380
ELECTRICAL SYSTEM
Event Codes
Messages after the operator turns the truck ON Event Code 101
and during operation
ACCESS 1 does not sense ACCESS 7 (EPV only)
Display Description Note: If you set FEATURES Menu F4 to EPV and the
truck does not have ACCESS 7, the truck can record
Tow Mode The truck is in tow mode. Refer to Event Code 101.
UTILITIES ► U2 TOW MODE
Step 1: Connect a DVOM to CA837-16 (+BV) on
and Crown Service and Parts
ACCESS 7 and to BNEG.
Manual ► SAFETY ► Control of
Hazardous Energy ► Towing • If: The voltage = 33 to 38 Vdc (36 V truck) or 45 to
Truck. 52 Vdc (48 V truck).
– Then continue to Step 2.
Truck Lockout The truck is in truck lockout. You
can not operate the truck. To re- • If: The voltage < 33 Vdc (36 V truck) or 45 Vdc
move the truck from Truck Lock- (48 V truck).
out, go to UTILITIES ► U3 – Then examine the wires and connections be-
TRUCK LOCKOUT. tween CA837-16 and CA201-9.
Unattended Move- The truck moves and the opera- Step 2: Connect a DVOM to CA837-9 (BNEG) on
ment tor is not in the seat or the truck ACCESS 7 and +BV.
is not in tow mode. If the truck did • If: The voltage = 33 to 38 Vdc (36 V truck) or 45 to
not move, follow the procedures 52 Vdc (48 V truck).
for Event Codes 314 and 336. If – Then continue to Step 3.
the operator is in the seat, exam-
• If: The voltage < 33 Vdc (36 V truck) or 45 Vdc
ine the seat switch (SES) circuit.
(48 V truck).
User Code The operator must put a User – Then examine the wires and connections be-
Code in ACCESS 1 to operate tween CA8376 9 and the BNEG Bus Bar on
the truck. Refer to FEATURES ► ACCESS 3.
F11 USER CODES.
Step 3: Examine the wires and connections between
CA8376-1 and CA406-8 and between CA8376-2 and
CA4066-11.
Event Code 100 • If: The wires and connections are good.
ACCESS 1 received an unknown event code – Then replace ACCESS 7.
Note: This event can occur if a new ACCESS 2 or 3 is
installed with a newer version of software than
ACCESS 1.
Step 1: Was a module replaced?
• If: A module was replaced.
– Then do a software update.
Note: After you do a software update, if a different
event occurs, follow the new event code procedures.
• If: A module was not replaced.
– Then go to Level 2 ► EVENTS ► E1 CHRON
HISTROY. Go to the Event Code that occurred
before Event Code 100. Follow the procedures
for that event code.
ACCESS 3 ACCESS 2
CA404
+BV(K1) 1 2964
CA406
CA406 CAN LOW 15 012 7
ACCESS 7
CA837 025 8
CAN LOW 1 CAN HIGH 23 013 10
DISTRIBUTION
SPLICE 21 CA201
PANEL
29236 +BV (K1) 9 2905
SPLICE 3
CA201
+BV (K1) 9 2905 Fig. 2 (25201)
03 Rev. 11/12
382
ELECTRICAL SYSTEM
Event Codes
Event Code 106 Step 2: Turn the truck off and disconnect the battery.
Let CA406 (shorting plug) connected. Examine the re-
The ACCESS 2 software is not compatible with sistance between CA406-1 and CA406-5.
ACCESS 1 • If: The resistance = 58 to 62 Ω.
• If: The software was downloaded. – Then turn the truck OFF and then ON.
– Then download the software again. Calibrate the • If: The resistance = 0 Ω.
truck.
– Then do a CAN short circuit test. See the CAN
• If: The software was not downloaded. Short Circuit Test chart below.
– Then replace ACCESS 1. Calibrate the truck. • If: The resistance > 62 Ω or O/L.
– Then do a CAN open circuit test. See the CAN
Event Code 107 Open Test chart below.
03 Rev. 11/12
384
ELECTRICAL SYSTEM
Event Codes
BRK2
Fig. 6 (25204)
03 Rev. 11/12
386
ELECTRICAL SYSTEM
Event Codes
Fig. 11 (27257)
03 Rev. 11/12
388
ELECTRICAL SYSTEM
Event Codes
– Then go to Step 2.
• If: A2.3.3 does not change from ON to OFF as CA403
BRKS1 is opens and closes while A2.1.3 does.
9 2946
– Then go to Step 3.
• If: A2.1.3 and A2.3.3 do not change from ON to
OFF as BRKS1 is opens and closes. +BV B-
– Then examine the brake switch, wires and con-
nections.
Fig. 14 (26750)
Step 2: Connect a DVOM to CA630-14 (+) and
CA630-4 (-). Turn the truck ON and go to the ANA-
LYZER Menu A2.1.3.
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck) and
A2.1.3 shows OFF.
– Then examine the wires and connections be-
tween BRKS1 and CA630-14.
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck) and
A2.1.3 shows ON.
– Then replace ACCESS 1.
• If: 33 to 38 Vdc (36 V truck) or 45 to 51 Vdc (48 V
truck) and A2.1.3 shows OFF.
– Then replace ACCESS 1.
Step 3: Connect a DVOM to CA403 9 (+) and the
BNEG terminal on ACCESS 3. Turn the truck ON and
go to the ANALYZER Menu A2.3.3.
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck) and
A2.3.3 shows OFF.
– Then examine the wires and connections be-
tween BRKS1 and CA403-9.
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck) and
A2.3.3 shows ON.
– Then replace ACCESS 3.
• If: 33 to 38 Vdc (36 V truck) or 45 to 51 Vdc (48 V
truck) and A2.3.3 shows OFF.
– Then replace ACCESS 3.
Event Code 124 Note: If the truck operates, this could be a random nui-
sance code. Monitor the Event Code frequency. If the
The steer command encoder (ECR4) is out of range frequency gradually increases for no apparent cause,
(AC hydraulic system only) replace ACCESS 1.
Step 1: Turn the truck ON, go to the ANALYZER
Menu A2.1.10. Monitor the counts as the steering Event Code 126
wheel slowly turns.
No communication between ACCESS 1 and
Note: The counts increase as the steering wheel turns
ACCESS 3
in the clockwise direction and decreases as the steer-
ing wheel turns in the counterclockwise direction. Step 1: Follow Event Code 110 procedures.
• If: The counts do not change or do not change Note: If the truck operates, this could be a random nui-
smoothly as the steering wheel turns. sance code. Monitor the Event Code frequency. If the
frequency gradually increases for no apparent cause,
– Then go to Step 2.
replace ACCESS 1.
• If: The counts change smoothly as the steering
wheel turns.
– Then replace ACCESS 1.
Event Code 127
Step 2: Connect a DVOM to CA630 10 (+) and The circuit for the zone select switch (ZSS) is an
CA630-12 (-). open circuit
• If: = 5 Vdc. Note: This event can occur if the truck does not have
– Then go to Step 3. Zone Select and the FEATURES Menu F20.7 is set to
ENABLE.
• If: < 5 Vdc.
Step 1: Turn the truck ON and go to the ANALYZER
– Then replace ACCESS 1.
Menu A2.1.9.
Step 3: Connect a DVOM to CA602-3 (+) and
• If: < 0.24 Vdc.
CA602-1 (-).
– Then examine ZSS, wires and connections.
• If: = 5 Vdc.
• If: > 0.24 Vdc
– Then examine the wires and connections be-
tween CA630 and CA602. Replace ECR4 if the – Then replace ACCESS 1.
wires and connections are good.
• If: < 5 Vdc. Event Code 128
– Then examine the wires and connections be- The hydraulic motor (M3) stopped (AC hydraulic
tween CA630 and CA602. system only)
Note: ACCESS 1 will show this event when
ACCESS 2 does not sense counts from ECR3.
ACCESS 1
CA630 CA602 Note: A bad Tilt Back Switch (TBS) or a TBS that is not
1 correctly adjusted can cause this event. The symptoms
CHA 5 016
2 NEG can include incorrect ECR3 feedback and very slow lift
CHA
5V
ECR4 when HGST1 opens.
5V 10 701 3 CHB
03 Rev. 11/12
390
ELECTRICAL SYSTEM
Event Codes
• If: < 11 or > 12 Vdc. Note: This event can occur if you set the Features
Menu F20.7 to ENABLE and the truck does not have
– Then replace ACCESS 2. Zone Select.
Step 3: Connect a DVOM to CA408 3 (+) and Step 1: Disconnect ZSS and turn the truck ON.
CA408-6 (-). Pull the lift lever.
• If: The Event Code clears or changes to 127.
• If: 11 to 12 Vdc.
– Then replace ZSS.
– Then go to Step 4.
• If: The Event Code does not clear.
• If: < 11 or > 12 Vdc.
– Then continue to Step 2.
– Then examine the wires and connections be-
Step 2: Disconnect CA630 at ACCESS 1. Check the
tween ECR3 and CA404.
resistance between CA630-20 and ZSS.
Step 4: Connect a DVOM to CA408-4 (+) and
• If: There is a short circuit.
CA408-6 (-). Pull the lift lever.
– Then check wiring between CA630-20 and ZSS.
• If: The voltage changes.
• If: There is an open circuit.
– Then go to Step 5.
– Then replace ACCESS 1.
• If: The voltage stays the same.
– Then replace ECR3.
Step 5: Connect a DVOM to CA408-5 (+) and
Event Code 131
CA408-6 (-). Pull the lift lever. ACCESS 1 shows the driver circuit for the status
• If: The voltage changes. alarm (ALM1) is a short circuit
– Then go to Step 6. Note: This alarm is internal to ACCESS 1.
• If: The voltage stays the same. Step 1: Turn the truck OFF and ON.
– Then replace ECR3. • If: The Event Code does not clear.
Step 6: Examine the wires and connections between – Then replace ACCESS 1.
CA408-4 and CA404-5, and CA408-5 and CA405-6. Note: If the truck operates, this could be a random nui-
• If: The connections are good. sance code. Monitor the Event Code frequency. If the
– Then replace ACCESS 2. frequency gradually increases for no apparent cause,
replace ACCESS 1.
CA408
ACCESS 2 1
BROWN
M3 Event Code 132
BLACK
SPLICE 11 2 TS3 T- Step 1: Follow Event Code 113 procedures.
RED
CA404 309 308 3
BLUE
12V 3 4 12V
NEG 4
SPLICE 12
533 532 5
WHITE
CHA
CHB
NEG
ECR3 Event Code 133
BLACK
CHA 5 014 6 No communication between ACCESS 1 and
CHB 6 015 ACCESS 7
Step 1: Follow Event Code 101 procedures.
Fig. 16 (25211)
kg lb
Event Code 202
0 0 250 No communication between ACCESS 2 and
ACCESS 7
455 1000 380
Step 1: Follow Event Code 101 procedures.
910 2000 500
1360 3000 630 Event Code 205
1815 4000 750 No communication between ACCESS 3 and
ACCESS 2
Step 1: Turn the truck ON and go to the ANALYZER Step 1: Follow Event Code 101 procedures.
Menu A2.1.6. With no load, raise the forks approxi-
mately 460 mm (18 in). Record the counts shown on
ACCESS 1. Event Code 207
Step 2: Put approximately 455 kg (1000 lb) on the The lift potentiometer (POT4) is out of range (AC
forks, raise the forks to 460 mm (18 in) and record the hydraulic system only)
A2.1.6 counts. Slowly raise the load through staging Step 1: Turn the truck ON and go to ANALYZER
and monitor the counts. The counts should increase as Menu A2.2.9. Slowly pull the lift lever and monitor the
the mast stages. voltage.
• If: The counts do not change or do not make a large • If: The voltage starts at 0.10 Vdc and increases to
change from the step 1 counts. 4.8 Vdc as you pull the lever fully.
– Then replace PT. – Then calibrate the lift potentiometer (POT4). Go
• If: The counts are between 300 and 500 with the to the CALIBRATION Menu C4.1 LIFT POT.
load at 460 mm (18 in) and gradually increase as • If: The voltage is > 4.8 Vdc or does not change
the mast stages. when you pull the lever.
– Then replace ACCESS 1. – Then go to step 2.
Step 2: Connect a DVOM to CA404-3 (+) and
Event Code 191 CA404-4 (-). Turn the truck ON.
The software is not compatible • If: = 11.3 Vdc.
Note: To remove the Event Code, go to UTILITIES ► – Then go to step 3.
U4 CLEAR EEPROM ► CLEAR ACCESS 3 EE- • If: < 10 Vdc.
PROM. – Then replace ACCESS 2.
• If: The software was downloaded. Step 3: Connect a DVOM to CA404-9 (+) and
– Then clear the EEPROM and download the soft- CA404-4 (-). Turn the truck ON.
ware again. Calibrate the truck. • If: The voltage does not change as you pull the lift
• If: The software was not downloaded. lever.
– Then clear the EEPROM. If the Event Code oc- – Then check the wires and connections between
curs again, replace ACCESS 1. Then calibrate ACCESS 2 and POT4. Replace POT4 if the
the truck. wires and connections are good.
• If: The voltage begins at 0.20 Vdc and increases to
11.3 Vdc as you pull the lever fully.
– Then replace ACCESS 2.
03 Rev. 11/12
392
ELECTRICAL SYSTEM
Event Codes
• If: The voltage does not change as you pull the tilt
EPV lever.
CA415
– Then check the wires and connections between
3 322 SPLICE 23
ACCESS 2 and POT5. Replace POT5 if the
ACCESS 2 4
wires and connections are good.
323
• If: The voltage starts at 0.20 Vdc and increases to
CA404 SPLICE 11 CA670
+ 11.3 Vdc as you pull the lever fully.
11.3V 3 309 320 1 RED
5 – Then replace ACCESS 2.
NEG 4 533 5105 123 2 WHT
SPLICE 12 3 BRN -
SIGNAL 9 117 CA415
POT4
CA416 598 3 322
SPLICE 23
2 ACCESS 2 5
3 597 SPLICE 24 324
CA404 SPLICE 11 CA671
11.3V 3 309 320 +
1 RED
ACCESS 2 Manual Valve 5
NEG 4 533 5105 124 2 WHT
SPLICE 12 3 BRN -
CA404 SPLICE 11 CA631 CA633
GRN SIGNAL 20 118
11.3V 3 309 310 1 311 1 POT5
NEG 4 533 534 2 111 2 RED CA416 594
SPLICE 12 3 557 3
YEL 2
SIGNAL 9 110 POT4 597 SPLICE 24
3
Fig. 18 (26753)
Fig. 17 (26752)
Event Code 209
Event Code 208
The accessory 1 potentiometer (POT6) is out of
The tilt potentiometer (POT5) is out of range (EPV range (EPV only)
only) Step 1: Turn the truck ON and go to the ANALYZER
Step 1: Turn the truck ON and go to ANALYZER Menu A2.2.16. Slowly pull the accessory 1 lever and
Menu A2.2.15. Slowly pull the tilt lever and monitor the monitor the voltage.
voltage. • If: The voltage starts at 0.10 Vdc and increases to
• If: The voltage starts at 0.10 Vdc and increases to 4.8 Vdc as you pull the lever fully.
4.8 Vdc as you pull the lever fully. – Then calibrate the accessory 1 potentiometer
– Then calibrate the tilt potentiometer (POT5). Go (POT6). Go to the CALIBRATION Menu C4.3
to the CALIBRATION Menu C4.2 TILT POT. ACCESSORY 1 POT.
• If: The voltage is > 4.8 Vdc or does not change • If: The voltage is > 4.8 Vdc or does not change
when you pull the lever. when you pull the lever.
– Then go to step 2. – Then go to step 2.
Step 2: Connect a DVOM to CA404-3 (+) and Step 2: Connect a DVOM to CA404-3 (+) and
CA404-4 (-). Turn the truck ON. CA404-4 (-). Turn the truck ON.
• If: = 11.3 Vdc. • If: = 11.3 Vdc.
– Then go to step 3. – Then go to step 3.
• If: < 10 Vdc. • If: < 10 Vdc.
– Then replace ACCESS 2. – Then replace ACCESS 2.
Step 3: Connect a DVOM to CA404-7 (+) and
CA404-4 (-). Turn the truck ON.
Fig. 19 (26754)
Fig. 20 (27528)
Event Code 210
Event Code 221
TBS and TLT switch input to ACCESS 2 is not the
same (Trucks with a manual valve only) The current sensor internal to ACCESS 2 is out of
Step 1: Turn the truck ON and go to the ANALYZER limits
Menu A2. Slowly pull the tilt lever and monitor A2.2.1 Step 1: Turn the truck OFF and ON.
and A2.2.2. • If: The Event Code does not clear.
• If: A2.2.1 does not change from OFF to ON as TLT – Then replace ACCESS 2.
opens and closes.
Note: If the truck operates, this could be a random nui-
– Then go to Step 2. sance code. Monitor the Event Code frequency. If the
• If: A2.2.2 does not change from OFF to ON as TBS frequency gradually increases for no apparent cause,
opens and closes. replace ACCESS 2.
– Then go to Step 3.
• If: A2.2.1 and A2.2.2 do not change from OFF to
ON as TLT and TBS open and close.
– Then examine the switches, wires and connec-
tions.
Step 2: Connect a DVOM to CA631 6 (+) and
CA631-3 (-). Turn the truck ON and go to the ANA-
LYZER Menu A2.2.1.
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck) and
A2.2.1 shows ON.
03 Rev. 11/12
394
ELECTRICAL SYSTEM
Event Codes
Fig. 22 (25214)
03 Rev. 11/12
396
ELECTRICAL SYSTEM
Event Codes
Fig. 23 (25214)
04 Rev. 4/13
398
ELECTRICAL SYSTEM
Event Codes
• If: > 8 Vdc. and if the FEATURES Menu F3.4 is set incorrectly. The
– Then replace ACCESS 2. event is cleared when the input voltage from the key
switch is 98 Vdc.
Step 2: Connect a DVOM to CA201-9 (+) and TP3 (-)
on the distribution/relay board. Step 1: Connect a DVOM to CA404-1 (+) and the
BNEG terminal on ACCESS 2. Turn the truck ON and
• If: < 8 Vdc.
close the seat switch.
– Then examine the wires and connections be-
• If: > 98 Vdc.
tween battery +BV and CA201-9.
– Then go to Step 2.
• If: > 8 Vdc.
• If: < 98 Vdc.
– Then examine the wires and connections be-
tween CA201-9 and CA404-1. – Then replace ACCESS 2.
Step 2: Connect a DVOM to CA201 9 (+) and TP3 (-)
on the distribution/relay board.
ACCESS 2 CA604 • If: > 98 Vdc.
202 4 – Then examine the wires and connections be-
CA404 219
KEYSWITCH 1 6
tween battery +BV and CA201-9.
2964
(+ = CLOSED) • If: < 98 Vdc.
0V = OPEN)
218 – Then examine the wires and connections be-
tween CA201-9 and CA404-1.
KYS
B+ + B- START
SPLICE 3 ACC
ACCESS 2 CA604
DISTRIBUTION IGN
PANEL OFF 202 4
CA404 219
CA201
KEYSWITCH 1 2964 6
+BV 1 (+ = CLOSED)
204 0V = OPEN)
2
FU4 TP1 CA601 218
8 2904 1 KYS
+BV K1
B+ + B- START
TP2 9 2905 3 2923
SPLICE 3 ACC
TP3 BNEG 11
DISTRIBUTION IGN
PANEL OFF
Fig. 25 (26755)
CA201
+BV 1
Event Code 238 2
204
FU4 TP1 CA601
ACCESS 2 senses the input voltage from the key 1
+BV K1 8 2904
switch is not constant
TP2 9 2905 3 2923
Note: This event can occur if the connections between
the key switch and ACCESS 2 are loose. This event TP3 BNEG 11
can also occur if the truck has an incorrect battery or it
is necessary to charge the battery. Fig. 26 (26755)
ACCESS 2 CA631
ACCESS 2 +BV (K1)
CA404 2
NEG 2 5916 CA404 3
SPL NEG 2 5939 4 29249
+
SPL
+
5952
SV1
04 Rev. 4/13
400
ELECTRICAL SYSTEM
Event Codes
• If: The event code does not continue or changes to • If: The event code continues.
246. – Then go to Step 2 (do not connect the wires to the
– Then replace the SVOP coil. coil).
• If: The event code continues. Step 2: Turn the truck OFF and disconnect the bat-
– Then go to Step 2 (do not connect the wires to the tery. Disconnect CA404 at ACCESS 2 and CA201 at
coil). the distribution/relay board. Examine the resistance
between the wires 29251 and 5954.
Step 2: Turn the truck OFF and disconnect the bat-
tery. Disconnect CA404 at ACCESS 2 and CA201 at • If: There is a short circuit.
the distribution/relay board. Examine the resistance – Then examine the wires and connections be-
between the wires 29103 and 5918. tween SVTE, CA201 and CA404.
• If: There is a short circuit. • If: There is an open circuit.
– Then examine the wires and connections be- – Then replace ACCESS 2.
tween SVOP, CA201 and CA404.
• If: There is an open circuit. CA631
ACCESS 2
– Then replace ACCESS 2. +BV (K1)
4
5
6 29251
29249
+
ACCESS 2
SPTE
CA404
5954
SPTE NEG 21 5941
CA404
NEG 18 5918
+ Fig. 30 (26757)
SV1
29103
Event Code 242
+
DISTRIBUTION 2967 Manual Valve - ACCESS 2 senses the circuit for the
PANEL SVOP
tilt position assist solenoid (SV3) is a short circuit
Note: SV3 and SPTR coils are polarity sensitive. Be-
fore you disconnect the terminal wires, record the ter-
SPLICE 3
minal wires location.
CA201 Step 1: Disconnect the wires 2984 and 5919 from
+BV (K1) 9 2905
SV3. Turn the truck ON.
TP2 • If: The event code does not continue or changes to
247.
Fig. 29 (27533) – Then replace the SV3 coil.
• If: The event code continues.
Event Code 241 – Then go to Step 2 (do not connect the wires to the
EPV - ACCESS 2 senses the circuit for the tilt for- coil).
ward solenoid (SPTE) is a short circuit Step 2: Turn the truck OFF and disconnect the bat-
Note: SVOP and SPTE coils are polarity sensitive. Be- tery. Disconnect CA404 at ACCESS 2 and CA201 at
fore you disconnect the terminal wires, record the ter- the distribution/relay board. Examine the resistance
minal wires location. between wires 2984 and 5919.
Step 1: Disconnect the wires 29251 and 5954 from • If: There is a short circuit.
SPTE. Turn the truck ON. – Then examine the wires and connections be-
• If: The event code does not continue or changes to tween SV3, CA201 and CA404.
246. • If: There is an open circuit.
– Then replace the SPTE coil. – Then replace ACCESS 2.
CA631
ACCESS 2 ACCESS 2 +BV (K1)
4
5
29250
6 +
CA404
SVBY
SPTR NEG 18 5940
CA404 +
5955
SV1
NEG 21 5919
29103
+
DISTRIBUTION Fig. 32 (26758)
2967 SVOP
PANEL 2984
+
Event Code 243
SV3 ACCESS 2 senses the circuit for the accessory 1
SPLICE 3
proportional solenoid (SPA1A or SPA1B) is a short
CA201 circuit (EPV only)
+BV (K1) 9 2905 Note: SPA1A and SPA1B coils are polarity sensitive.
TP2
Before you disconnect the terminal wires, record the
terminal wires location.
Fig. 31 (27534)
Step 1: Disconnect the wires from the SPA1A coil.
Turn the truck ON.
Event Code 242 • If: The event code does not continue or changes to
EPV - ACCESS 2 senses the circuit for the tilt back 248.
solenoid (SPTR) is a short circuit – Then replace the coil.
Note: SV3 and SPTR coils are polarity sensitive. Be- • If: The event code continues.
fore you disconnect the terminal wires, record the ter- – Then go to Step 2 (do not connect the wires to the
minal wires location. coil).
Step 1: Disconnect the wires 29250 and 5953 from Step 2: Turn the truck OFF. Disconnect the wires
SPTR. Turn the truck ON. from the SPA1B coil. Turn the truck ON.
• If: The event code does not continue or changes to • If: The event code does not continue or changes to
247. 248.
– Then replace the SPTR coil. – Then replace the coil.
• If: The event code continues. • If: The event code continues.
– Then go to Step 2 (do not connect the wires to the – Then go to Step 3 (do not connect the wires to the
coil). coil).
Step 2: Turn the truck OFF and disconnect the bat- Step 3: Turn the truck OFF and disconnect the bat-
tery. Disconnect CA404 at ACCESS 2 and CA201 at tery. Disconnect CA404 at ACCESS 2 and CA201 at
the distribution/relay board. Examine the resistance the distribution/relay board. Examine the resistance
between wires 29250 and 5953. between wires at SPA1A and SPA1B.
• If: There is a short circuit. • If: There is a short circuit.
– Then examine the wires and connections be- – Then examine the wires and connections be-
tween SPTR, CA201 and CA404. tween SPA1A, SPA1B, the distribution/relay
• If: There is an open circuit. panel (K3) and CA404.
– Then replace ACCESS 2. • If: There is an open circuit.
– Then replace ACCESS 2.
04 Rev. 4/13
402
ELECTRICAL SYSTEM
Event Codes
DISTRIBUTION DISTRIBUTION
K3A CA201 K3A CA201
PANEL PANEL
8 8
ACCESS 2 ACCESS 2
CA404 CA404
K3 NEG 8 K3 NEG 8
5946 5946
SPA1 NEG 22 SPA1 NEG 22
04 Rev. 4/13
404
ELECTRICAL SYSTEM
Event Codes
29267
+ ACCESS 2
SPA1B
+BV K1 CA201
29248
TP2 9 29205
+
SPA1A
SPLICE 3
29249
29236 +
ACCESS 2 +
CA404
SPLICE 21 SPL SV1
NEG 21 5919
29227 29103
29250
CA631
+ +
1 SPTR DISTRIBUTION 2967 SVOP
PANEL 2984
5941 6 29251
CA404
+ +
SPTE NEG 21 5954 SPTE
SV3
SPLICE 3
Manual Valve - ACCESS 2 senses the circuit for the Fig. 39 (27534)
tilt position assist solenoid (SV3) is an open circuit
Note: Examine the event code history. If there are
many event codes for truck coils with open circuits,
then first examine the positive circuit for the coils.
Step 1: Connect a DVOM to the wire 2984 (+) at SV3
and BNEG. Turn the truck ON.
• If: 33 to 38 Vdc (36 V truck) or 45 to 52 Vdc (48 V
truck).
– Then go to Step 2.
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck).
– Then examine the wires and connections be-
tween CA201-9 and SV3(+).
Step 2: Connect a DVOM to the wires 2984 (+) and
5919 (-) at SV3. Turn the truck ON and go to the ANA-
LYZER Menu A4.2.3. Push ENTER to energize SV3.
• If: 22 to 26 Vdc.
– Then replace the SV3 coil.
• If: < 22 Vdc.
– Then go to Step 3.
04 Rev. 4/13
406
ELECTRICAL SYSTEM
Event Codes
DISTRIBUTION DISTRIBUTION
PANEL PANEL
K3A CA201 K3A CA201
2905 29247 8 2905 29247
8
SPLICE 3 SPLICE 3 +
+BV (K1) 9 + +BV (K1) 9
29236 SVLSD 29236 SVLSD
SPLICE 21 SPLICE 21
K3 12 K3 12 29227 29267
29227 29267
1 SPLICE 26 1
+BV SPLICE 26 +BV +
+ 5956 2 5950 SPA1B
5937 5956 2 5950 SPA1B CA202 5937
K3B CA202 K3B
5938 5958 3 5938 5958 3
1 1
SPLICE 25 29248 SPLICE 25 4 29248
4 2
2 +
+
CA631 5951 SPA1A CA631 5951 SPA1A
5943 5943
ACCESS 2 ACCESS 2
CA404 CA404
K3 NEG 8 K3 NEG 8
5946 5946
04 Rev. 4/13
408
ELECTRICAL SYSTEM
Event Codes
ACCESS 2 ACCESS 2
L L
B+ + B- FU2 B+ + B- FU2
500A 500A
Fig. 44 (26777)
ACCESS 3
CA403
Event Code 258
+
NEG 26 5901 ACCESS 2 precharge is above the electrical limit
L
POS 27 2911
Step 1: Follow Event Code 238 procedures.
04 Rev. 4/13
410
ELECTRICAL SYSTEM
Event Codes
CA404 202 4
219
ACCESS 2 CA604 6
KEYSWITCH 1 2964
202 4 (+ = ClOSED)
CA404 219 0V = OPEN)
2964 6 218
KEYSWITCH 1
(+ = ClOSED) KYS
0V = OPEN) B+ + B-
218 START
SPLICE 3 ACC
KYS
B+ + B- DISTRIBUTION IGN
START
SPLICE 3 PANEL OFF
ACC
CA201
DISTRIBUTION IGN +BV 1
PANEL OFF 204
CA201 2
CA601
FU4 TP1
+BV 1
204 8 2904 1
2 +BV K1
CA601 TP2 9 2905 2923
FU4 TP1 3
8 2904 1
+BV K1
TP2 9 2905 3 2923 Fig. 46 (26766)
NEG 4
SPLICE 12
533 532 5
WHITE
CHA
CHB ECR3 Event Code 271
NEG
BLACK
ECR3 CHA 5 014 6 The 5 V power supply that is internal to ACCESS 2
ECR3 CHB 6 015 does not supply sufficient voltage
POT4
CA631 CA633
POT4 SIGNAL 9 310 1 311 1
GRN Step 1: Follow Event Code 265 procedures.
110 2 111 2 RED
TS3 SIGNAL 16 109
5105 3 557 3
YEL
Event Code 272
ACCESS 2 227 millivolt reference supplies too
EPV
CA408 much voltage
BROWN
ACCESS 2 1 M3 Step 1: Follow Event Code 265 procedures.
BLACK
SPLICE 11 531 2 TS3 T-
RED
CA404 309 308 3
12V 3 4
BLUE
12V
Event Code 273
SPLICE 12 CHA
WHITE ECR3
NEG 4 533 532 5 CHB
BLACK
NEG ACCESS 2 227 millivolt reference does not supply
ECR3 CHA 5 014 6
CA415 sufficient voltage
ECR3 CHB 6 015 SPLICE 23
320 3 322 Step 1: Follow Event Code 265 procedures.
POT4 SIGNAL 9 117 4
04 Rev. 4/13
412
ELECTRICAL SYSTEM
Event Codes
W V U
ACCESS 2
B+ + B-
Fig. 49 (27535)
04 Rev. 4/13
414
ELECTRICAL SYSTEM
Event Codes
Event Code 295 – Then examine for issues internal to the traction
motor(s), drive unit(s) or brake(s).
ACCESS 2 senses the power circuit between the U • If: The motor(s) turns freely.
and W terminals of the hydraulic motor (M3) is a – Then go to Step 3.
short circuit
Step 3: Examine the motor and ACCESS 3 power
Step 1: Follow Event Code 285 procedures.
cables and connections.
• If: The cables and connections are good.
Event Code 300 – Then replace ACCESS 3.
Step 1: Turn the truck ON, close the seat switch and
examine the line contactor (L).
Event Code 302
• If: The line contactor tips are closed.
– Then follow Event Code 303 procedures. ACCESS 3 senses the voltage in the feedback cir-
cuit for the traction motor(s) is out of range
• If: The line contactor tips are open.
Note: A bad line contactor (L) can cause this event.
– Then follow Event Code 312 procedures.
Access 1 2 3 ® can record this event after the truck
Note: If the truck operates, this could be a random nui- temperature increases to the usual temperature of op-
sance code. Monitor the code frequency. If the fre- eration. The symptoms can be intermittent. Event
quency gradually increases for no apparent cause, Code 306 can follow this event.
replace ACCESS 3.
Step 1: Make sure that the power cables connect to
the correct terminals of traction motors and to
ACCESS 3.
M3 • If: The cable connections are correct.
W U – Then go to Step 2.
V
Step 2: Examine for a short circuit between the trac-
tion motors and frame. Remove the power cables from
the WM, VM and UM terminals on M1 and the WS, VS
and US terminals on M2. Examine the resistance from
W each motor terminal to the truck frame.
V U
• If: There is a short circuit.
ACCESS 2 – Then replace the motor.
B+ + B- • If: There is an open circuit.
– Then replace ACCESS 3.
Fig. 51 (27535)
Event Code 303
Event Code 301 ACCESS 3 senses that there is not sufficient volt-
age or too much voltage at the key switch input
ACCESS 3 senses that the internal current is more
than the limit Note: The voltage range is 15 Vdc to 65 Vdc. If this
event code occurs:
Step 1: Put blocks below the power unit so the drive • When the truck turns ON
tires are off the floor (refer to Crown Service and Parts • When the truck is at idle, or
Manual ► SAFETY ► Control of Hazardous Energy ► • When the operator moves the direction lever to the
Lifting and Blocking). Release the brakes (refer to forward or reverse position.
Crown Service and Parts Manual ► SAFETY ► Con- The event is likely the cause of not sufficient voltage. If
trol of Hazardous Energy ► Releasing Brakes). this event occurs:
Step 2: Turn the drive tires manually to make sure • During plug braking.
that the traction motor(s) are not locked. The event is likely the cause of too much voltage. Ex-
• If: The motor(s) does not turn freely. amine the battery condition and charge.
04 Rev. 4/13
416
ELECTRICAL SYSTEM
Event Codes
ACCESS 3 ACCESS 3
L L
ACCESS 3
Event Code 313
The circuit for the line contactor coil is a short cir-
CA403 cuit
+
NEG 26 5901 Note: A short circuit in the cooling fan (FAN1), travel
L
POS 27 2911 alarm (ALM2), or their circuits will cause this event.
Step 1: Follow Event Code 311 procedures.
+BV B-
Event Code 314
Fig. 55 (26776) The encoder (ECR1) in the right traction motor is
out of range
Event Code 312 Note: This event occurs when the ECR1 counts do not
change smoothly.
The circuit for the line contactor driver is an open Step 1: Put blocks below the power unit so the drive
circuit tires are off the floor (refer to Crown Service and Parts
Step 1: Connect a DVOM to CA403-26 (-) and Manual ► SAFETY► Control of Hazardous Energy ►
CA403-27 (+) at ACCESS 3. Turn the truck ON, and Lifting and Blocking). Turn the truck ON and turn the
close the seat switch. Go to the ANALYZER Menu steering wheel until the steer tires are straight. Go to
A4.3.1 and push ENTER. the ANALYZER menu A2.3.10 for ECR1. Release the
• If: 22 to 26 Vdc. brake and move the direction lever to the forward posi-
– Then go to Step 2. tion.
• If: < 22 Vdc. • If: 0 RPM.
– Then replace ACCESS 3. – Then go to Step 2.
Step 2: Connect a DVOM to the wires 5901 (-) and • If: RPM increases as you push the accelerator
2911 (+) at the line contactor coil. Turn the truck ON, pedal.
and close the seat switch. Go to the ANALYZER Menu – Then replace ACCESS 3.
A4.3.1 and push ENTER. Step 2: Connect a DVOM to CA403-1 (+) and
• If: < 22 Vdc. CA403-2 (-). Turn the truck ON.
– Then examine the wires and connections be- • If: 11 to 12 Vdc.
tween the line contactor coil and CA403. – Then go to Step 3.
• If: 22 to 26 Vdc. • If: < 11 or > 12 Vdc.
– Then replace the line contactor coil. – Then replace ACCESS 3.
Step 3: Connect a DVOM to CA626-3 (+) and
CA626-6 (-). Turn the truck ON.
04 Rev. 4/13
418
ELECTRICAL SYSTEM
Event Codes
• If: 11 to 12 Vdc. ting to the voltage recorded in Step 2. Turn the truck
– Then go to Step 4. OFF and then ON.
• If: < 11 or > 12 Vdc. • If: The event code does not continue.
– Then examine the wires and connections be- – Then put the truck in operation.
tween ECR1 and CA403. • If: The event code continues.
Step 4: Connect a DVOM to CA626-4 (+) and – Then replace ACCESS 3.
CA626-6 (-). Turn the truck ON, release the brakes and
move the direction lever to the forward position. Event Code 316
• If: The voltage changes.
Step 1: Turn the truck ON, close the seat switch and
– Then go to Step 5. examine the line contactor (L).
• If: The voltage is the same. • If: The line contactor tips are closed.
– Then replace ECR1. – Then follow Event Code 303 procedures.
Step 5: Connect a DVOM to CA626-5 (+) and • If: The line contactor tips are open.
CA626-6 (-). Turn the truck ON, release the brakes and
move the direction lever to the forward position. – Then follow Event Code 312 procedures.
• If: The voltage changes. Note: If the truck operates, this could be a random nui-
sance code. Monitor the code frequency. If the fre-
– Then go to Step 6. quency gradually increases for no apparent cause,
• If: The voltage is the same. replace ACCESS 3.
– Then replace ECR1.
Step 6: Examine the wires and connections between Event Code 317
CA626-4 and CA403-14, and CA626-5 and CA403-13.
The brake switch (BRKS1) and the brake potenti-
• If: The connections are good.
ometer (POT2) are not the same
– Then replace ACCESS 3.
Step 1: Turn the truck ON and go to the ANALYZER
Menu A2.3.3. The operator must be in the seat.
ACCESS 3 Step 2: Slowly push the brake pedal.
CA403 CA626 • If: POT2 is < 15% or > 20% when BRKS1 changes
BROWN
ECR1 12V 1 302 1 M1 from 0 to 1.
BLACK
ECR1 NEG 2 508 2
RED
TS1 T- – Then calibrate the brake potentiometer. Go to the
3 CALIBRATION menu C2.
BLUE
4 12V
04 Rev. 4/13
420
ELECTRICAL SYSTEM
Event Codes
Event Code 324 • If: The voltage does not change as the accelerator
pedal is pushed.
Internal forward or reverse switch input event – Then examine the wires and connections be-
Step 1: Follow Event Code 318 procedures. tween ACCESS 3 and POT3. Replace POT3 if
the wires and connections are good.
Event Code 325 • If: The voltage changes from approximately
0.20 Vdc with the pedal released to approximately
Step 1: Make sure that the line contactor closes after 11.3 Vdc with the pedal fully pushed.
the truck turns ON and the seat switch closes.
– Then replace ACCESS 3.
• If: The line contactor closes.
– Then follow Event Code 303 procedures.
• If: The line contactor stays open. ACCESS 3
04 Rev. 4/13
422
ELECTRICAL SYSTEM
Event Codes
ACCESS 3
ACCESS 3
CA403
NEG 15 503 CA409
12V 16 301 A
L
WIPER 17 101 C
B
+BV B- FU1
POT1 500A
Fig. 63 (26774)
Fig. 64 (26775)
Event Code 332
The accelerator potentiometer (POT3) circuit is an
Event Code 335
open circuit The output voltage to the left traction motor (M2) is
Step 1: Follow Event Code 326 procedures. high
Note: A symptom for this event is the failure of FU1
Event Code 334 during plug braking.
Step 1: Follow Event Code 304 procedures.
The output voltage to the left traction motor (M2) is
low
Note: This event can occur if the line contactor tips
Event Code 336
open during truck operation. The encoder (ECR2) in the left traction motor is out
Step 1: Examine the connections at the line contac- of range
tor coil, the condition of the line contactor tips, and FU1. Note: This event can occur when ECR2 counts do not
Also, examine the power cable connections between change smoothly.
the line contactor and ACCESS 3.
Step 1: Put blocks below the power unit so the drive
• If: The line contactor, power cables, FU1 and con- tires are off the floor (refer to Crown Service and Parts
nections are good. Manual ► SAFETY ► Control of Hazardous Energy ►
– Then go to Step 2. Lifting and Blocking). Turn the truck ON and turn the
Step 2: Remove the power cables from the left trac- steering wheel until the steer tires are straight. Go to
tion motor (M2). Examine for a short circuit between the ANALYZER menu A2.3.11 for ECR2. Release the
the motor terminals and truck frame. brake and move the direction lever to the forward posi-
tion.
• If: There is a short circuit.
• If: 0 RPM.
– Then replace the left traction motor.
– Then go to Step 2.
• If: There is an open circuit.
• If: RPM increases as you push the accelerator
– Then replace ACCESS 3.
pedal.
– Then replace ACCESS 3.
Step 2: Connect a DVOM to CA403-11 (+) and
CA403-12 (-). Turn the truck ON.
• If: 11 to 12 Vdc.
– Then go to Step 3.
• If: < 11 or > 12 Vdc.
– Then replace ACCESS 3.
Step 3: Connect a DVOM to CA625-3 (+) and
CA625-6 (-). Turn the truck ON.
04 Rev. 4/13
424
ELECTRICAL SYSTEM
Event Codes
Event Code 339 Step 1: Turn the truck ON and go to the ANALYZER
Menu A2.2.14.
Internal forward or reverse switch input event • If: < 13 Vdc.
Step 1: Follow Event Code 318 procedures. – Then examine the battery condition and do C5
CALIBRATION.
Event Code 399 • If: > 13 Vdc.
Step 1: Turn the truck OFF and then ON. – Then replace ACCESS 7.
• If: The event code continues.
– Then replace ACCESS 3. Event Code 705
ACCESS 7 senses high battery voltage (> 60 Vdc -
Event Code 700 EPV only)
Note: This event can occur if the truck has an incorrect
ACCESS 7 cannot write to memory (EPV only)
battery or it is necessary to charge the battery. This
Step 1: Turn the truck OFF and then ON. event can also occur if the FEATURES Menu F3.4 is
• If: The event code continues. set incorrectly.
– Then replace ACCESS 7. Step 1: Turn the truck ON and go to the ANALYZER
Menu A2.2.14.
Event Code 701 • If: > 60 Vdc.
– Then examine the battery condition and do C5
ACCESS 7 cannot find the event history (EPV only)
CALIBRATION.
Step 1: Turn the truck OFF and then ON.
• If: < 60 Vdc.
• If: The event code continues.
– Then replace ACCESS 7.
– Then replace ACCESS 7.
Event Code 706
Event Code 702
No communication between ACCESS 1 and
Hour meter memory in ACCESS 7 (EPV only) ACCESS 7 (EPV only)
Step 1: Turn the truck OFF and then ON. Step 1: Connect a DVOM to CA837-16 (+) on
• If: The event code continues. ACCESS 7 and BNEG.
– Then replace ACCESS 7. • If: 45 to 52 Vdc.
– Then continue to Step 2.
Event Code 703 • If: < 45 Vdc.
– Then examine the wires and connections be-
ACCESS 7 can not find the calibrations (EPV only)
tween CA837-16 and CA201-9.
Step 1: Turn the truck ON, go to the CALIBRATION
Step 2: Connect a DVOM to CA837-9 (BNEG) on
Menu and calibrate the truck. Turn the truck OFF and
ACCESS 7 and +BV.
then ON.
• If: 45 to 52 Vdc.
• If: The event code continues.
– Then continue to Step 3.
– Then replace ACCESS 7.
• If: < 45 Vdc.
Event Code 704 – Then examine the wires and connections be-
tween CA837-9 and BNEG.
ACCESS 7 senses low battery voltage (<13 Vdc - Step 3: Examine the wires and connections between
EPV only) CA837-1 and CA406-8, and between CA837-2 and
Note: This event can occur if the truck has an incorrect CA406-11.
battery or it is necessary to charge the battery. This • If: The wires and connections are good.
event can also occur if the FEATURES Menu F3.4 is – Then replace ACCESS 2.
set incorrectly.
04 Rev. 4/13
426
ELECTRICAL SYSTEM
Event Codes
29236
ACCESS 7 CA406
CA837 012-PC404-15 CAN L ACCESS 2
SPLICE 21
7
CAN LOW 1 025 8 29244
29260
1 SPLICE
CAN HIGH 2 013-PC404-23 CAN H ACCESS 2 10 28
026 11 ACCESS 7 3 5967
29262
CA619 CA635
1
2
CA837
Fig. 68 (26780)
SPA2A NEG 23 5963
+
SPA2A
Fig. 69 (26786)
DISTRIBUTION
DISTRIBUTION PANEL
PANEL CA201
+BV K1
+BV K1 CA201 TP2 9 29205 SPLICE 3
TP2 9 29205 SPLICE 3
29236
29236 SPLICE 21
SPLICE 21
29244
29260
29244 1 SPLICE
29260 28
1 SPLICE
ACCESS 7 4 5968
28 29263
2 5966
ACCESS 7 29261 CA619 CA636
CA619 CA634 1
1 2
CA837
2
CA837 SVX NEG 21 5964
SPA2B NEG 22 5962 SVX
+
SPA2B
2
5
4
1
Fig. 70 (26787)
Fig. 71 (27536)
04 Rev. 4/13
428
ELECTRICAL SYSTEM
Event Codes
Step 3: Connect a DVOM to CA201-9 (+) at the dis- • If: < 22 Vdc.
tribution/relay board and CA837-23 (-) at ACCESS 7. – Then continue to Step 3.
Turn the truck ON and go to the ANALYZER Menu
Step 3: Connect a DVOM to CA201-9 (+) at the dis-
A4.7.2. Push ENTER to energize the solenoid.
tribution/relay board and CA837-23 (-) at ACCESS 7.
• If: 22 to 26 Vdc. Turn the truck ON and go to the ANALYZER Menu
– Then examine the wires and connections be- A4.7.3. Push ENTER to energize the solenoid.
tween the solenoid, CA201 and CA837. • If: 22 to 26 Vdc.
• If: < 22 Vdc. – Then examine the wires and connections be-
– Then replace ACCESS 7. tween the solenoid, CA201 and CA837.
• If: < 22 Vdc.
– Then replace ACCESS 7.
DISTRIBUTION
PANEL
+BV K1 CA201
DISTRIBUTION
TP2 9 29205 SPLICE 3 PANEL
ACCESS 7 senses the port B (SPA2B) circuit for Event Code 724
the accessory 2 proportional solenoid is an open
circuit (EPV only) ACCESS 7 senses the circuit for the accessory so-
Step 1: Connect a DVOM to the +BV wire at the so- lenoid X (SVX) is an open circuit (EPV only)
lenoid and BNEG. Turn the truck ON. Step 1: Connect a DVOM to the +BV wire at the so-
• If: 33 to 38 Vdc (36 V truck) or 45 to 52 Vdc (48 V lenoid and BNEG. Turn the truck ON.
truck). • If: 33 to 38 Vdc (36 V truck) or 45 to 52 Vdc (48 V
– Then go to Step 2. truck).
• If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck). – Then go to Step 2.
– Then examine the wires and connections be- • If: < 33 Vdc (36 V truck) or 45 Vdc (48 V truck).
tween CA201-9 and the solenoid (+). – Then examine the wires and connections be-
Step 2: Connect a DVOM to +BV and (-) wires at the tween CA201-9 and the solenoid (+).
solenoid. Turn the truck ON and go to the Analyzer Step 2: Connect a DVOM to +BV and (-) wires at the
Menu A4.7.3. Push ENTER to energize the solenoid. solenoid. Turn the truck ON and go to the Analyzer
• If: 22 to 26 Vdc. Menu A4.7.1. Push ENTER to energize the solenoid.
– Then replace the solenoid.
04 Rev. 4/13
430
ELECTRICAL SYSTEM
Event Codes
• If: 22 to 26 Vdc. Step 2: Connect a DVOM to +BV and (-) wires at the
– Then replace the solenoid. solenoid. Turn the truck ON and go to the Analyzer
Menu A4.7.6. Push ENTER to energize the solenoid.
• If: < 22 Vdc.
• If: 22 to 26 Vdc.
– Then continue to Step 3.
– Then replace the solenoid.
Step 3: Connect a DVOM to CA201-9 (+) at the dis-
tribution/relay board and CA837-21 (-) at ACCESS 7. • If: < 22 Vdc.
Turn the truck ON and go to the ANALYZER Menu – Then continue to Step 3.
A4.7.1. Push ENTER to energize the solenoid. Step 3: Connect a DVOM to CA201-9 (+) at the dis-
• If: 22 to 26 Vdc. tribution/relay board and CA837-18 (-) at ACCESS 7.
– Then examine the wires and connections be- Turn the truck ON and go to the ANALYZER Menu
tween the solenoid, CA201 and CA837. A4.7.6. Push ENTER to energize the solenoid.
• If: < 22 Vdc. • If: 22 to 26 Vdc.
– Then replace ACCESS 7. – Then examine the wires and connections be-
tween the solenoid, CA201 and CA837.
• If: < 22 Vdc.
DISTRIBUTION
PANEL – Then replace ACCESS 7.
+BV K1 CA201
TP2 9 29205 SPLICE 3
DISTRIBUTION CA631
29247
PANEL
29236 1
29227 +
SPLICE 21 11 5971 SVLSD
SPLICE 21
29244
29260 29236
1 SPLICE
28 CA201 SPLICE 3
+BV K1
ACCESS 7 4 5968
29263 TP2 9 29205
CA619 CA636
1
2
CA837 ACCESS 7
5971
SVX NEG 21 5964
SVX
CA837
2
5
4
1
SVLSD NEG 18
Fig. 75 (27536)
04 Rev. 4/13
432
ELECTRICAL SYSTEM
Event Codes
ACCESS 1
CA630
KYS 17
TR1 4
START
FU4 ACC K1 T
Fig. 78 (26790)
434