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DRY FILTRATION
WET SCRUBBERS
CYCLONES
WET ELECTROSTATIC
PRECIPITATORS
MIKROPUL WET SCRUBBERS
• Aluminum • Mining
• Automotive • Plastics
• Chemicals • Potash
• Coal • Pulp & Paper
• Detergents • Rock products
• Fertilizers • Waste water
• Foundries • treatment
• Incineration • Steel
• Iron ore
Systems Capability
MikroPul can provide complete
turnkey dust control system design
including scrubbers, cyclones, fabric
filters, and other components. Our
capabilities include:
• Process analysis
• System design
• Equipment supply
• Installation
• Start-up
• Testing
❽
MIKRO-VANE SCRUBBER
Operation
Clean gas
Scrubbing liquid is introduced into
the scrubber as a spray directed down
over a circular “scrubbing vane”
arrangement. As the liquid drains Mist eliminator vanes
through the vanes, it creates curtains
of scrubbing liquid. Dust laden gas
enters the scrubber tangentially and Scrubbing liquid inlet
collides with the curtains initiating ·
particle agglomeration. The coarser
particles produced are washed down ·
to the slurry outlet.
Scrubbing vanes
A restriction disc located in the ·
scrubbing vane assembly accelerates Dirty gas
the spin velocity of the gas. This
action combined with the flood of
atomized liquid from the spray causes
the formation of fine liquid droplets
which encapsulate the fine particula-
tes, again enhancing agglomeration. Slurry
DYNAMIC SCRUBBER
Operation
Clean gas
Dust laden gas enters the lower cham-
ber of the scrubber tangentially,
Wetted fan
imparting a cyclonic action to the stre-
wheel
am. Coarse particles are removed by a
combination of centrifugal and gravi- ·
tational forces. Cyclonic separator
·
·
The stream encounters slurry, created
in a later stage, coming down from the
upper chamber and becomes partially
wetted, initiating agglomeration. As
Scrubbing vanes
the stream spins through a series of
scrubber vanes, intermediate sized · Scrubbing liquid inlet
particles impinge on the wetted surfa-
Dirty gas
ces of the vanes. These particles are
then washed down.
MULTI-VENTURI SCRUBBER
Operation
The dirty gases are directed through a Scrubbing
venturi-rod deck where atomized liquid header
scrub water is introduced concurrently Dirty gas
with the gas stream. The scrub water Gas outlet
is sprayed through a series of low
pressure, large orifice nozzles,
distributing it evenly across the deck. Clean gas
·
The gas rapidly accelerates as it pass- ·
es through the venturi-rods. This ·
action creates smaller droplets,
causing encapsulation of the particles ·
and increasing the collection efficiency ·
of submicron particles.
Demist section
Multi-venturi
As the gases exit the venturi-rod area, rod deck Slurry
velocity slows causing the larger
particulate laden droplets to fall out of Pre-demist section
the stream. The scrubbed gases are
then directed toward a two-stage
demisting zone by distribution baffles
or turning vanes. Primary demisting droplets are removed by impingement demist section flows down the
and gas distribution occurs in the on the final stage demist vanes. scrubber floor to the drain trough.
predemist area, which removes 90% The dewatered scrubbed gases are
of the water. The remaining free water The scrub water collected prior to the exhausted via the scrubber outlet.
ROTARY SCRUBBER
The dust laden gases enter the unit
Clean air
tangentially. A significant portion of
dust is eliminated by intermixing the
scrubbing liquid with the cyclonic
gas flow.
ABSORPTION TOWER
Operation
Clean air
Pollutant laden gases enter at the
bottom of the packed tower and rise
upward, making contact with the
scrubbing liquid draining down
through the packed column. Since the Mist elimination Mesh pad
pollutant concentration decreases as mesh pad cleaning water
· · header
the gas rises, there is constantly
fresher solvent available for contact, ·
resulting in an efficient removal of Reagent
contaminants. Finally, the fine introdction header
moisture droplets, still suspended in
Packed bed
the cleaned gas stream, are removed
by a mist eliminator. ·
Packing support
Scrub liquid from the eliminator is
collected in an integral reservoir and
grate ·
recycled to the tower. Makeup liquid
is constantly introduced, and reagent
is added on demand using a dosing Contaminated gas
pump controlled by a pH monitor.
Integral reagent
·
EFFICIENCY GUIDE
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