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Journal of Cleaner Production 161 (2017) 105e126

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Review

A review of progress in the ecological application of ionic liquids in


textile processes
Nizar Meksi a, b, *, Ali Moussa b, c
a
University of Monastir, Faculty of Sciences of Monastir, Research Unity of Applied Chemistry and Environment, 5019, Monastir, Tunisia
b
University of Monastir, National Engineering School of Monastir, Department of Textile Engineering, 5019, Monastir, Tunisia
c
University of Monastir, Textile Engineering Laboratory, Higher Institute of Technological Studies of Ksar Hellal, 5070, Ksar Hellal, Tunisia

a r t i c l e i n f o a b s t r a c t

Article history: Currently, problems related to environmental compliance are meeting growing echo in public opinion.
Received 1 March 2017 This increase in awareness forces manufacturing companies to incorporate the concept of sustainable
Received in revised form development into their processes. The textile industry, in turn, attempts to reduce its environmental
1 May 2017
impact by creating, designing and developing innovative industrial processes, more concerned with
Accepted 2 May 2017
Available online 16 May 2017
ecology, but still ensuring high yields and adapting quickly to fashion trends. In this context, one of the
leading textile engineering research axes concerns the substitution of various textile wet processes often
^ as de
Handling Editor: Cecilia Maria Villas Bo expensive in terms of energy, water, chemicals and auxiliaries consumptions, degradation of textile
Almeida materials and/or wastewater treatment by new cleaner processes using green solvents. One of the
various strategies envisaged is the application of ionic liquids. Recently, it has been proved that these
Keywords: emergent solvents could be successfully used in some important textile processes. This led not only to
Ionic liquids eliminate certain ecological and technical drawbacks of some textile wet processes, but also to create
Green solvents innovative textiles with valuable properties. The aim of this paper is to provide a comprehensive over-
Functionalising agents
view of ionic liquids with particular emphasis on their ecological and industrial potentials. The state of
Auxiliaries
the art of the main researches applied in textile processes using these green solvents was then assessed
Cleaner textile processes
Literature review and discussed.
© 2017 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2. Overview of ionic liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.1. Basic structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.2. Technical and ecological performances of ionic liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.1. Negligible vapour pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.2. Good thermal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.3. Broad liquid range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.4. Wide range of solubility and miscibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.5. Credential properties for chemical reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.6. Modular properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.2.7. Good recycling properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2.3. Limitations of ionic liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2.3.1. High cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2.3.2. High viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2.3.3. Toxicity and biodegradability issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2.3.4. Lack of scientific data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

* Corresponding author. University of Monastir, Faculty of Sciences of Monastir,


Research Unity of Applied Chemistry and Environment, 5019, Monastir, Tunisia.
E-mail address: nizar_meksi@yahoo.fr (N. Meksi).

http://dx.doi.org/10.1016/j.jclepro.2017.05.066
0959-6526/© 2017 Elsevier Ltd. All rights reserved.
106 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

3. Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
4. Recent advancements of ionic liquids application in textile processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.1. Textile spinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.1.1. Spinning and applications of modified and non modified cellulosic fibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.1.2. Spinning and applications of non cellulosic fibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4.1.3. Spinning and applications of textile nanofibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4.2. Textile preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4.3. Textile colouration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4.4. Textile finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.5. Textile wastewater treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.6. Removal of acid dyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.6.1. Removal of basic dyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.6.2. Removal of reactive dyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.6.3. Removal of other textile dyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
5. Concluding remarks and future prospect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

1. Introduction 2007) as well as gas/liquid and liquid/liquid separation processes


(Selvan et al., 2000; Freemantle, 2003).
In order to develop a textile industry more respectful of the Despite their potential, the use of ionic liquids in textile industry
environment, commonly called “green textile” or “ecologic textile”, remains timid and extremely limited. This may be explained firstly
an increasing interest is observed in recent decades for the appli- by the cost of ionic liquids which is too high for large-scale appli-
cation of new alternative technological fluids to water, traditionally cations. The second reason is probably related to the lack of suffi-
used as a medium in textile processing. This approach offers a cient scientific information about most of these solvents. Ionic
number of advantages when compared to the current water pro- liquids are a novel class of technological fluids which imperatively
cesses which require a great volume of water, more chemicals, requires numerous fundamentally research studies before under-
auxiliaries, etc. and need additional stages of textile drying as well taken in depth applied researches.
as wastewater treatment (Xu et al., 2016). Among the most studied The aim of this paper is to give an in-depth idea about ionic
solvents, it can be cited: liquid ammonia (Greenwood, 1987; liquids, particularly their structures, properties, ecological and in-
Grandjean and Karelle, 2000) and the supercritical carbon diox- dustrial performances as well as their limitations. Then, the state of
ide, which have been widely investigated for the pretreatment, the art and recent developments in the application of ionic liquids
dyeing and finishing processes of textiles (Montero et al., 2000; in textile processes are conducted with a view to enhancing the
Knittel et al., 1993). Some other solvents were also studied for the research activities and the industrial applications in this area.
synthesis and processing of polymers as well as the synthesis of
microcapsules for textile uses (Shiho and DeSimone, 2000; Patra
and Gouda, 2013). Now, there are certain companies in the world 2. Overview of ionic liquids
like Veramtex (Belgium) and Shikibo (Japan) which perform
mercerizing and some finishing treatments of textile materials in 2.1. Basic structures
liquid ammonia. Other companies such as DyeCoo Textile Systems
BV (Nederland) and Hisaka (Japan) have recently started the In literature, the exact definition of ionic liquids is still debat-
manufacture and the commercialisation of machineries designed able. In general, these fluids are described as completely ionised
for dyeing polyester in supercritical carbon dioxide. media whose melting points are below 100  C. Therefore, there are
Since the early 2000s, a new class of solvents, named ionic liq- various terms reported in literature which were used also by au-
uids, has generated unprecedented interest in several fields of thors to define ionic liquids such as liquid electrolytes, ionic melts,
green chemistry (Wasserscheid and Welton, 2007). Thus, it begins ionic fluids, fused salts, liquid salts, or ionic glasses (Tavanaie, 2013;
to attract the attention of researchers worldwide. This ionic liquids Welton, 1999). One of the main advantages of this class of fluids is
class has ecological and industrial prospects very promising. the number of possible combinations anion-cation that can be
The increasing interest in this class of fluids can clearly be theoretically created. According to Seddon (Holbrey and Seddon,
confirmed through the bibliographic boom (Zhang et al., 2009) 1999; Krajian et al., 2009), the number of ionic liquids which can
which has occurred in the research field over the past twenty years. potentially be synthesised is to be of the order of a trillion (up to
This wonderful growth is certainly due to the discovery by scien- 1018 possibilities (Holbrey and Seddon, 1999)).
tists and industry of the importance of ionic liquids in various ap- However, the choice of ions for ionic liquids should meet the
plications thanks especially to their very remarkable properties. requirement of the original concept of these fluids, i.e. to be liquid
Among these applications, we can cite the use of these fluids as at temperatures below 100  C. To satisfy this criterion, ionic liquids
media for several kinds of reactions such as hydrogenation (Dupont consist typically of asymmetric and univalent ions. This prevents
et al., 2002), oxidation (Tzschuche et al., 2002), Diels-Alder reaction tight crystal packing and thus lowers the melting point (Keskin
(Fischer et al., 1999) and dimerisation (Picquet et al., 2004). There et al., 2007). So, the choice of cation and anion forming an ionic
are also some other emerging applications that involve electro- liquid is crucial. Generally, ionic liquids are composed of a bulky
chemical reactions (Gordon, 2001), biocatalysis (Sheldon et al., organic cation and an organic or inorganic anion. The anion tends to
2002), nanomaterials synthesis (Kim et al., 2009), hydrogen stor- have delocalised electron clouds in order to reduce any interionic
age (Doroodian et al., 2010), liquid mirrors production (Borra et al., interactions, and can be either bulky or simple (Stasiewicz et al.,
2008). The choice of ions to form an ionic liquid leads firstly to a
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 107

change of its physicochemical properties such as: the density, the 2.2.2. Good thermal properties
viscosity, the acid-base properties, etc., and secondly to behaviour Ionic liquids are generally non flammable and remain thermally
changes in terms of miscibility and solubility with many organic or stable at temperatures higher than those of conventional organic
inorganic compounds and polar or non-polar solvents. For this molecular solvents. This means that an explosion hazard can be
raison, ionic liquids are often defined as “designable solvents” avoided when chemical reactions are carried out in ionic liquids.
(Remsing et al., 2006; Yang et al., 2010a). The ability to modulate
their properties, by a smart choice of the cation and the anion, is a
2.2.3. Broad liquid range
major asset for this class of fluids.
Liquid range is defined as the temperature range between
Currently, nearly thousand ionic liquids are described in the
melting point and boiling point or thermal decomposition tem-
literature. Their major cations and anions are shown in Figs. 1 and 2,
perature. As is mentioned previously, ionic liquids have negligible
respectively.
vapour pressures. So, they generally do not evaporate or boil at high
For cations, it can be found many groups from organic chemistry
temperatures. The maximum limit of their liquid range corresponds
which can be classified into two categories: The acyclic group
to their thermal decomposition temperature. Consequently, ex-
which contains phosphonium, sulfonium, chlonium and ammo-
periments can be performed in these solvents at high temperatures
nium ions and the cyclic group which includes pyridiniums, imi-
without any solvent degradation and allows good kinetic control.
dazoliums, pyrazolium and pyrrolidium ions.
For anions, the choice is wider. The most commonly used anions
are: halides like chloride, bromide or iodide, alkyl sulphates de- 2.2.4. Wide range of solubility and miscibility
rivatives, thiocyanate, triflate (or trifluoromethanesulfonate), In general, ionic liquids tend to be more strongly solvating than
tosylate (p-Toluenesulfonate), hexafluorophosphate, tetra- conventional organic molecular solvents. They can be selected or
fluoroborate and bis(trifluoromethylsulfonyl)imide. designed to dissolve a large variety of organic and inorganic gases,
From all these cited examples of ions (Figs. 1 and 2), it can be liquids and solids. For example, carbon dioxide, benzene, carbo-
observed that to create ionic liquids, the choice is very large. Every hydrate, transition metals, enzymes, antibiotics, coal and rocks are
possible combination leads to diverse and varied applications. all soluble in certain type of ionic liquids. Ionic liquids can also
However, it appears that imidazolium cation is the most cited in the dissolve natural and synthetic polymers. The ability of an ionic
literature. liquid to dissolve a substance depends on many factors, especially
on its polarity and the coordination properties of its ions.

2.2. Technical and ecological performances of ionic liquids


2.2.5. Credential properties for chemical reactions
One of the impressive features of ionic liquids is their ability to
Thanks to many distinctive properties, ionic liquids are
act a dual role for a wide variety of chemical reactions. Indeed, ionic
attracting increasing attention as future solvents that can replace
liquids can be used either as reaction media and/or catalysts.
advantageously existing organic solvents. Among the most impor-
Ionic liquids can possess Bronsted or Lewis acidity and basicity.
tant properties of ionic liquids, it can be cited the following ones:
These acidic or basic properties depend on the character of the
anions and cations of ionic liquids (Nowicki et al., 2014). This will
offer promising prospects to achieve various new reactions in
2.2.1. Negligible vapour pressure
organic synthesis and catalysis.
The insignificant volatility is one of the most famous properties
of ionic liquids. Contrary to organic molecular solvents, ionic liquids
possess negligible vapour pressure (Keskin et al., 2007). This pro- 2.2.6. Modular properties
vides the possibility to remove products by distillation without It is possible to tune or tailor the physical, chemical or biological
further contamination by the solvent and also leads low hazards for properties of ionic liquids by:
atmospheric contamination or intoxication of humans by
inhalation. - Varying the combination of cations and anions.

Fig. 1. Typical cations present in most ionic liquids.


108 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

Fig. 2. Typical anions present in most ionic liquids.

- Designing and adding specific functionalities into the cations environment of the most of ionic liquids. So, more researches will
and/or anions. be necessary in order to establish the correlation between their
- Mixing two or more ionic liquids. ionic structure and toxicity.

2.2.7. Good recycling properties 2.3.4. Lack of scientific data


Ionic liquids can be recycled for next reuse as solvents with an The study of ionic liquids is still new; our knowledge about the
excellent recovery. The recycling of the catalyst is also possible physical, chemical, and biological properties of these fluids is
using ionic liquids as reaction media. This obviously helps to incomplete and limited in comparison with common organic sol-
minimise waste generation. vents. These data are crucial notably in the design of ionic liquids
for specific applications. Besides, for some properties, like the non
2.3. Limitations of ionic liquids volatility and the non flammability, it is possible to make general-
isations that apply to all classes of ionic liquids. For other proper-
Although ionic liquids are viewed as remarkable class of sol- ties, applying generalisations to all ionic liquids or to specific
vents, there are many issues about some of their features which groups of ionic liquids are not usually possible.
slow their development in industrial scale. The main limits of ionic
liquids are:
3. Methodology
2.3.1. High cost
It is no doubt one of the most limiting factors. Today, ionic liq- The information presented in this systematic review was
uids are expensive in comparison to common organic solvents, collected from publicly available sources and covered the main
even whether produced on an industrial scale. The high cost of ionic ecofriendly applications of ionic liquids in the textile engineering
liquids depends not only on the price of raw materials, but espe- research. For literature search, the following keywords were
cially on the complexity of their manufacturing processes as well as selected, based on authors' knowledge in the field: textile/fibre,
the required qualities. However, a recent study by Helmut Kaiser ionic liquids, spinning, preparation/pretreatment, dyeing/printing/
Consultancy (2015), predicts that there will be a phenomenal in- colouration, finishing, wastewater treatment, waste recycling, and
crease in demand for ionic liquids during the next fifteen years composites. The keywords were searched in various suitable
which will certainly lead to an important reduction of their cost. combinations employing Boolean operators “AND”, and “OR” via
Obviously, in some cases, the use of slightly expensive ionic liquids major scientific databases including SciFinder, Sciencedirect,
may be acceptable if the advantages related to their application are Medline, Google Scholar and Google Scholar Patent without any
able to compensate for the additional costs of the solvent. geographical or date restrictions. The search covered titles, ab-
stracts and keywords. The most relevant works as exhaustive as
2.3.2. High viscosity possible: articles, chapters, patents, communications including
The most of ionic liquids have viscosities comparable of oils with some international books published were gathered for screening
orders of magnitude greater than those of typical organic solvents. and inclusion in this original review. Firstly, special focus has been
This high viscosity is a major disadvantage in many industrial ap- given to cleaner textile processes in which ionic liquids were
plications as they depend on mass transfer and mixing. Viscosity applied as green media, auxiliaries or functionalising agents. In
also impacts the conductivity of ionic liquids and thus their use in these cleaner textile processes, either the used ionic liquids can be
electrochemical devices. recyclable or the corresponding residual amounts after processing
can be recoverable and reusable. Special focus has also been given
2.3.3. Toxicity and biodegradability issues to textile wastewater treatment processes using ionic liquids
Ionic liquids are usually viewed and cited as green solvents due because they remain in all situations a sustainable solution to water
to their negligible volatility, their non flammability and their scarcity and country's waste increasing. Each selected work was
recyclability with high product yields. However, the label “green studied deeply. Then, the nature and the performances of the cor-
solvent” should be attentively applied, because, until now, little is responding textile process as well as the used ionic liquid(s) were
known about the toxicity, biodegradability and mobility in the determined and compared to other similar applications if possible.
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 109

4. Recent advancements of ionic liquids application in textile old dream: the development of an ecofriendly and energy-
processes efficient spinning process for producing regenerated cellulose
fibre, which can replace advantageously the viscose process and
This section provides a detailed description of the recent eco- the (N-methylmorpholine N-oxide) NMMO-based Lyocell pro-
friendly applications of ionic liquids in the main fields of textile cess. These last processes are currently the only two technologies
engineering research. Diverse applications of ionic liquids in textile that have been industrially developed for the production of man-
engineering can be illustrated in the schema presented in Fig. 3. made cellulosic fibres. However, they show drawbacks, mainly
According to used processes, a number of these applications can deriving from the solvents applied in the cellulose dissolution
sometimes be overlapped. Through many of these applications, step. In fact, for the viscose process, the utilisation and the for-
several innovative cleaner processes were developed in order to mation of highly toxic chemicals and gases can be harmful for
reduce chemical consumption, eliminate the use of water and in workers and environment. Consequently, environmental pollu-
some cases to impart additionally novel properties to textiles. As a tion as well as security costs become a serious concern. For the
result, negative environmental impacts related to water and NMMO-based Lyocell process which is currently the only com-
chemical wastages can be minimised compared to conventional mercialised alternative to the viscose process, there are also
aqueous processes. several drawbacks such as poor thermal stability of the solvent,
pronounced degradation of both the solvent and the cellulose
4.1. Textile spinning due to by-product formation which requires a huge amount of
stabiliser and high safety expenditure.
Spinning is the first stage in the manufacturing line of textile Due to high market needs for bio-based textiles and sustainable
products. The performances of the final product depend closely on fashion products, it becomes necessary to develop green spinning
the chemical, physical and textile properties of the produced fibres technologies for producing man-made cellulosic fibres. Technically,
after spinning. This step concerns generally the preparation of this requires finding green solvents capable of effectively dissolving
spinning fluids, fibre formation and yarn manufacturing. According raw celluloses.
to the use of textile products, the spinning stage can reach non- In 2002, Swatloski et al. (2002) were first who studied the
woven and composites manufacturing. Table 1 lists various textile dissolution of cellulose in ionic liquids. The used solvents exhibited
materials obtained through several cleaner spinning processes with an exceptional potential for cellulose dissolution, processing and
ionic liquids. manufacturing of regenerated cellulosic fibres. This result has
opened up new opportunities for new products as well as new
4.1.1. Spinning and applications of modified and non modified cleaner processes. The first trials towards a technical conversion of
cellulosic fibres the fibre processing were performed by Bentivoglio and co-workers
One of the most emergent and ecofriendly applications of (Laus et al., 2005; Bentivoglio et al., 2006). In these studies, many
ionic liquids is undoubtedly the spinning of regenerated cellu- ionic liquids such as 1-butyl-3-methylimidazolium chloride and 1-
losic fibres. More details about that can be found in the excellent allyl-3-methylimidazolium chloride were investigated as spinning
reviews realised by Tavanaie (2013) and Hina et al. (2015). Be- solvent instead of NMMO in the commercial production of Lyocell
sides, one of the main targets of this application is to achieve an fibres. Fibres obtained from ionic liquids solutions presented lower

Fig. 3. Various applications of ionic liquids in textile engineering.


110 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

Table 1
Various textile materials prepared by spinning processes using ionic liquids.

Process Spinning method Ionic liquid Fibre thickness References

Spinning of non modified cellulosic fibres Dry-jet wet spinning [BMIM]Cl; [AMIM]Cl 0.7e2.2 dtexa (Laus et al., 2005; Bentivoglio
et al., 2006)
Wet spinning [BMIM]Cl; [EMIM]Ac n.d.b (Hermanutz et al., 2006, 2008)
Dry-jet wet spinning
Dry-jet wet spinning [BMIM]Cl n.d.b (Cai et al., 2010)
Wet spinning [BMIM]Cl; [EMIM]Ac 30e70 mm (Vinogradova and Chen, 2015)
Dry-jet wet spinning [EMIM]Ac n.d.b (Hong et al., 2013)
Dry-jet wet spinning [BMIM]Cl; [EMIM]Ac 1.56e3.07 dtex (Wendler et al., 2009)
Meltblown process. [EMIM]Ac 3-40 mm (Luo et al., 2008)
Dry-jet wet-spinning [BMIM]Cl 29-39 dtex (Jiang et al., 2011)
Wet spinning [AMIM]Cl; [BMIM]Ac n.d.b (De Silva et al., 2016)
Dry-jet wet-spinning [DBNH]Ac 1.9 dtex Hummel et al., 2015
Spinning of modified cellulosic fibres Dry-jet wet spinning [BMIM]Cl; [EMIM]Cl [AMIM]Cl 1.77e3.47 dtex (Kosan et al., 2010)
Spinning of functionalised cellulosic fibres Dry-jet wet spinning [EMIM]Cl n.d.b (Sun et al., 2008)
Spinning of functionalised cellulosic Dry-jet wet spinning [EMIM]Cl n.d.b (Maxim et al., 2010)
composite fibres Ultrasonication/Dry-jet [EMIM]Ac 0.110e0.184 mm (Maxim et al., 2012)
wet spinning
Spinning of carbon nanotubes/cellulose Dry-jet wet spinning [EMIM]Ac 14.8e29.6 mm (Rahatekar et al., 2009a, 2009b)
composite fibres Dry-jet wet spinning [EMIM]Ac n.d.b (Zhu et al., 2014a)
Spinning of protein fibres Wet spinning [EMIM]Cl 150 mm (Phillips et al., 2005, 2010)
Wet spinning [EMIM]Cl; [BMIM]Cl n.d.b (Institute of Process
Engineering, 2006)
Wet spinning [BMIM]Cl; [BMIM]Br; [AMIM]Cl; [EMIM] n.d.b (Henan Ding Biotechnology Co.,
I; [EMIM]DEP Ltd., 2013)
Spinning of polyacrylonitrile fibres Dry-jet wet spinning [BMIM]Cl 7.4e23.54 dtex (Wan et al., 2009)
Dry-jet wet spinning [BMIM]Cl 25.68e59.26 mm (Cheng et al., 2014)
Electrospinning [BMIM]Br n.d.b (Yang et al., 2010b)
Spinning of polyamide fibres Wet spinning [EMIM]DEP; [MMIM]DMP; [EMIM]Ac 175-442 dtex (Schwiegk et al., 2010)
Spinning of polyurethane fibres Wet spinning [EMIM]MS 160-1500 dtex (Schuette et al., 2010)
Spinning of cellulose/keratin blends Wet spinning [BMIM]Cl n.d.b (Kuzmina et al., 2009)
Spinning of cellulose/m-aramid blends Dry-jet wet spinning [BMIM]Cl 24.33e30.11 dtex (Lee et al., 2007)
Spinning of cellulose/polyurethane blends Dry-jet wet spinning [EMIM]AC 1.7 dtex (Wendler et al., 2009)
Spinning of cellulosic nanofibres Electrospinning [BMIM]Cl; [EMIM]Ac 100e1000 nm (Vinogradova and Chen, 2015)
Electrospinning [BMIM]Cl 0.5e36.43 mm (Viswanathan et al., 2006)
Electrospinning [AMIM]Cl 100e800 nm (Xu et al., 2008)
Electrospinning [BMIM]Cl 500e800 nm (Quan et al., 2010)
Dry-jet wet [EMIM]Ac 100 nm (Miyauchi et al., 2011)
electrospinning
Electrospinning [EMIM]Ac 470 ± 110 (Freire et al., 2011)
Electrospinning [EMIM]Ac; [DMIM]Cl 120 ± 55 (Freire et al., 2011)
Electrospinning [EMIM]Ac n.d.b (Ahn et al., 2012)
Electrospinning [EMIM]Ac n.d.b (H€ardelin et al., 2012)
Electrospinning [EMIM]Ac n.d.b (H€ardelin et al., 2013)
Electrospinning [EMIM]Ac Less than < 200 nm (Kang et al., 2013)
Spinning of modified poly(L-lactic acid) Electrospinning [HMIM]Cl 323 ± 53 (Seo et al., 2009)
nanofibres e1057 ± 365 nm
Spinning of nylon 6,6 composite Electrospinning [BMIM]PF6 128.9 ± 30.1 (Kang et al., 2012)
nanofibres e239.6 ± 25.3 nm
Spinning of nylon 6 composite nanofibres Electrospinning [BMIM]PF6 100-250 nm (Li et al., 2013)
Spinning of modified polyacrylonitrile Electrospinning [DEA]DHP 200 nm (Jing et al., 2016)
nanofibres
Spinning of modified polyuretrhane Electrospinning [BMIM]PF6 n.d.b (Xing et al., 2015)
nanofibres
a
g/10000 m fibre.
b
No data.

values of tenacity and elongation compared with conventional dry-jet-wet spinning process derived from the NMMO process was
Lyocell fibres. developed and adapted to this ionic liquid solvent. They obtained
Later, BASF Company, the Institute for Textile Chemistry and fibres with higher tenacities than those produced by conventional
Chemical Fibres (ITCF) and the Institute of Textile and Plastics wet spinning, which are comparable to Lyocell fibres.
Research (TITK) from Germany investigated jointly the properties Afterwards, Cai et al. (2010) studied the rheological behaviour of
of the fibres spun from ionic liquids solutions of cellulose using the cellulose/1-butyl-3-methylimidazolium chloride solution and
pilot plant manufacturing (Hermanutz et al., 2006, 2008). The the fibres were spun with a dry-jet wet spinning process. In addi-
production was conducted by 1-butyl-3-methylimidazolium as tion, they investigated the structure and the properties of the
ionic liquid solvent. They successfully applied wet and dry-jet wet prepared cellulose fibres and compared them to those of Lyocell
spinning processes. However, corrosion, cellulose decomposition fibres. They observed that the prepared fibres have cellulose II
and handling of the ionic liquid with its fairly high melting point crystal structure just like that of Lyocell fibres, and the orientation
70  C were the most technical drawbacks faced during their studies. and crystallinity of the fibres increased with the draw ratio
In order to avoid these problems, they tried a second ionic liquid, 1- increasing. Consequently, the mechanical properties of the fibres
ethyl-3-methylimidazolium acetate which is non-corrosive. Then, a were improved.
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 111

Vinogradova and Chen (2015) reported a study in which two cellulose and can induce cellulose degradation at high tempera-
types of ionic liquid, 1-butyl-3-methylimidazolium chloride and 1- tures (>90  C), depending on the substituent on the imidazolium
ethyl-3-methylimidazolium acetate, were used as recyclable sol- ring and the chemical nature of the ionic liquid anion (Ebner et al.,
vents for dissolving raw cellulose in the spinning of micron- and 2008).
nano-scale regenerated cellulose fibres. After comparing the Recently, Hummel and co-workers (Hauru et al., 2014; Hummel
properties of the obtained fibres in terms of tensile strength, et al., 2015) have presented a promising Lyocell-type process for the
crystallinity and thermal decomposition, they concluded that 1- manufacture of man-made cellulosic fibres. This process, which is
ethyl-3-methylimidazolium acetate is a better candidate for dis- called “Ioncell-F process” uses 1,5-diazabicyclo[4.3.0]non-5-ene
solving cellulose for the production of regenerated cellulose fibres acetate, a non imidazolium-based ionic liquid solvent. This sol-
because it has lower dissolving and spinning temperatures than 1- vent has shown excellent properties for the dissolution of cellulose.
butyl-3-methylimidazolium chloride. Besides, it requires less en- According to these authors, the obtained regenerated fibres
ergy for fibre formation. Additionally, 1-ethyl-3- exhibit outstanding properties superior to those of cotton, viscose,
methylimidazolium acetate residuals are not toxic and are safe and Lyocell fibres. Besides, they have observed good performances
for both consumers and healthcare end uses. of the Ioncell spun yarn during knitting and weaving processes
Hong et al. (2013) prepared cellulose fibres from cellulose/1- which confirm its suitability for the production of apparels. Finally,
ethyl-3-methylimidazolium acetate solution under dry-jet wet several garments have been produced by this new cleaner spinning
spinning conditions. In order to elucidate the fundamental of cel- process which present shiny aspect and light feel. In addition, one
lulose spinning mechanism, they investigated the effects of the of the challenges for the ionic liquids future is the elaboration of the
processing and the solution conditions on the morphologies and technology for obtaining thermoplastic cellulose. In this context,
the properties of the regenerated fibres. Kosan et al. (2010) investigated the acetylating of cellulose in 1-
Meanwhile, other researchers were interested in replacing butyl-3-methylimidazolium chloride, 1-ethyl-3-
NMMO by a number of imidazolium-based ionic liquids in cellulose methylimidazolium chloride and 1-allyl-3-methylimidazolium
dissolution for various applications. Wendler et al. (2009) claimed chloride, followed by the subsequent dry and wet spinning of
that the direct dissolution of cellulose and the dry-wet shaping in these processing solutions. Properties of the resulting fibre were
1-ethyl-3-methylimidazolium acetate and 1-butyl-3- then studied regarding the degree of dissolution and in comparison
methylimidazolium chloride in the presence of functional addi- with unsubstituted cellulose fibres.
tives (nano-scaled silver particles and activated charcoal) provide Sun et al. (2008) were interested in preparing functionalised
regenerated fibres with novel properties. These regenerated fibres cellulosic fibres using ionic liquids. Firstly, they applied dry-jet wet
can have various applications in the technical textile field. Similarly, spinning process with 1-ethyl-3-methylimidazolium chloride for
a process for making inflated fibres of regenerated cellulose formed making magnetically active cellulose fibres. The synthesis of this
from (1-butyl-3-methylimidazolium chloride and 1-allyl-3- functionalised cellulosic fibre requires dissolving the cellulose
methylimidazolium chloride)/cellulose-dope was patented by material in the ionic liquid, then dispersing particles of magnetite
Kokko (2011). These inflated fibres may be incorporated into in the obtained solution, and finally coagulating the fibres in a
absorbent sheets with other paper making fibres in order to pro- water bath under appropriate spinning conditions. During their
vide softness, bulk, and absorbency. Luo et al. (2008) patented also experiments, they observed that the fibre texture is related to
a new method for preparing regenerated fibres from cellulose overall magnetite concentration, cellulose concentration, and mo-
dissolved in 1-ethyl-3-methylimidazolium acetate solvent and lecular weight in the spinning solution. The results showed that the
extruded by the melt blowing process with the purpose of pro- increasing degree of polymerisation (DP) and/or cellulose concen-
ducing bonded non-woven webs. The formation of regenerated tration resulted in more robust fibres, but the addition of magnetite
cellulose fibres from bagasse and wood under various processing particles weakens the overall mechanical properties.
conditions using 1-butyl-3-methylimidazolium chloride as a recy- In a second work, Sun and co-workers (Maxim et al., 2010) used
clable solvent was published by Jiang et al. (2011). The regenerated the previous procedure to synthesise composite fibres from cellu-
bagasse fibres showed a higher degree of crystallinity and higher lose/ionic liquid solutions containing suspended titanium particles.
tenacity than the regenerated wood fibres obtained using the same They observed that the surface texture of the cellulose/TiO2 fibres
ionic liquid solvent and processing conditions. depends greatly on the concentration of TiO2 used, as the particles
Researchers in Australia (De Silva et al., 2016) investigated the have the tendency to outcrop the surface. Besides, 5% TiO2 was
key wet spinning parameters for the development of regenerated found to be the optimal concentration that did not cause significant
cellulose fibres from ionic liquid solutions. They calculated the changes in the mechanical properties of the fibres.
coagulation and associated diffusion equilibrium for two In their most recent work, Sun and co-workers (Maxim et al.,
imidazolium-based ionic liquids: 1-allyl-3-methylimidazolium 2012) synthesised composite fibres by homogeneous dispersion
chloride and 1-butyl-3-methylimidazolium acetate. They found of nanomagnetite in 1-ethyl-3-methylimidazolium acetate using
that the ionic liquid anion largely influences the coagulation ki- ultrasonication followed by dissolution of microcrystalline cellu-
netics due to its association with cellulose. lose at 90  C and dry-jet wet spinning into a water coagulation bath.
For ecological and economic reasons, the same Australian team They observed that the used method has a large influence on the
(De Silva et al., 2014) used also 1-allyl-3-methylimidazolium chlo- quality of dispersion and thus the mechanical properties of the fi-
ride to successfully separate polyesterecotton blended textiles, bres. They found that a nanomagnetite load between 0.75 and 1% in
with polyester recovery rates claimed to be in the region of 99.5%. the cellulose matrix offers good mechanical properties of the fibres.
This finding presents an environmentally benign approach to Another use of ionic liquids is to spinning carbon nanotubes.
recycling textile waste. Currently, these researchers try to use this Indeed, carbon nanotubes (single-wall carbon nanotubes (SWCNT)
cleaner technology to spin new regenerated cotton fibres that will and multi-wall carbon nanotubes (MWCNT)) offer a great potential
be competitive with both viscose and Lyocell. to be used as electrically conducting inclusions in textiles due to
From these studies, it can be concluded that imidazolium-based their excellent electrical conductivity and high aspect ratio (Xie
ionic liquids containing halides or carboxylates were identified as et al., 2005a). To achieve this target, Rahatekar et al. (2009a;
effective cellulose solvents and have thus been adopted for cellu- 2009b) prepared successfully multiwall carbon nanotubes
lose spinning. However, this class of ionic liquids is not inert toward (MWNT)/cellulose composite fibres using dry-jet wet spinning
112 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

process with cellulose dissolved in 1-ethyl-3-methylimidazolium electrospinning of polyacrylonitrile fibres.


acetate. The scanning electron microscopy analysis of obtained In 2010, Schwiegk et al. (2010) patented a new method for
cellulose fibres shows a very high alignment of MWNT in the fibre producing porous structures from porous polyamide fibres. These
axis direction. Besides, they observed that a moderate improve- fibres were obtained by dissolving polyamide in 1-ethyl-3-
ment (30%) in the tensile strength of MWNT/cellulose composite methylimidazole diethylphosphate, 1,3-dimethylimidazolium
fibres is obtained by adding up to 0.07 mass fraction MWNT as dimethylphosphate or 1-ethyl-3-methylimidazolium acetate.
compared to neat cellulose fibres. In a recent work, Rahatekar and Then, using a wet-spinning process, the dissolved polyamide was
co-workers (Zhu et al., 2014a) developed methods to improve the precipitated in protic solvents and dried.
dispersion of carbon nanotubes in 1-ethyl-3-methylimidazolium Meanwhile, wet spinning of polyurethane solution (Spandex)
acetate and in cellulose solution dope. In this work, they studied was performed using 1-ethyl-3-methylimidazulium methanesul-
especially the effect of fibre spinning parameters such as fibre fonate as a solvent (Schuette et al., 2010). The inventors of this
extrusion speed and fibre winding speed on the electrical con- technique suggested that it can be applied to producing the
ductivity of the cellulose/carbon nanotube composite fibres. Spandex fibres with antistatic properties. These properties were
obtained thanks to ionic properties of residual ionic liquids in the
4.1.2. Spinning and applications of non cellulosic fibres fibre, for amounts preferably less than 3%. This will prevent charge
The search for corresponding publications showed that the main build up on the fibres during further processing.
presented works in spinning and the regenerating of textile fibres Others researchers were interested in the spinning of fibres
are related to regenerated cellulosic fibres. However, there are also from blending textile polymers. The blending process allows to
various promising results about the non cellulosic fibre spinning obtain advanced polymer blends and composites with high per-
with ionic liquids. The purpose of these studies is not only to pro- formances and high additional value. This blending process can be
duce an innovative fibres generation with good performances using achieved between two different textile polymers or between both a
cleaner spinning processes, but also to develop green processes for textile polymer like cellulose, protein and a second polymer which
recycling textile wastes. is generally bio-based material like chitin, chitosane, heparin, etc.
Among these results, it can be cited the dissolution, the regen- Several investigations using the second way of blending process
eration and the spinning of natural protein fibres in different ionic were reported in the literature (Viswanathan et al., 2006; Wendler
liquids which presents an area of growing potential. Phillips et al. et al., 2009).
(2005, 2010) were first who studied and patented a new cleaner Among the first trials for blending two different textile poly-
spinning process of fibre from Bombyx Mori silkworms using 1- mers, it can be cited those of Xie et al. (2005b) who described the
ethyl-3-methylimidazolium chloride as solvent. For the coagula- feasibility of preparing cellulose/wool keratin blends in 1-butyl-3-
tion bath solvent, they indicated that methanol works best for so- methylimidazolium chloride with different ratios of cellulose and
lidifying the fibres because it induces b-sheet crystallite formation. wool keratin fibres. According to authors, the obtained solutions
However, post-spin drawing is required to induce crystallite can be used to cast a cellulose/wool keratin blended membrane and
alignment. to spin blended fibres directly. Kuzmina et al. (2009) were inter-
Later, two Chinese patents (Institute of Process Engineering, ested in the investigation of solutions and films of cellulose/fibroin
2006; Henan Ding Biotechnology Co. Ltd., 2013) were published blends obtained in 1-butyl-3-methylimidazolium chloride. They
methods for the preparation and the wet spinning of regenerative concluded that the strongest intermolecular interaction of the
keratin solutions from coarse animal hairs, wools and waste wool components of this blend occurs for a fibroin content of 20%. They
textiles using imidazoluim-base ionic liquids. These two Chinese also found that the solution corresponding to the mixture 80%
patents reported various media to regenerate protein fibres, but cellulose/20% fibroin has the highest viscosity in comparison with
they did not provide any details about the properties of the ob- the other mixtures. Afterwards, Hameed and Guo (2009, 2010)
tained fibres. developed novel wool/cellulose and wool/cellulose acetate blends
Goujon et al. (2012) showed that protic ionic liquids such as using 1-butyl-3-methylimidazolium chloride. Hameed and Guo
triethylammonium phosphate, triethylammonium lactate, triethy- (2009) showed that wool/cellulose blend films exhibit signifi-
lammonium triflate and triethylammonium mesylate cannot cantly improved thermal stability and mechanical properties than
dissolve silk fibroin but they can be advantageously used as coag- the individual components. Besides, they indicated that wool/cel-
ulation solvents for its regeneration. lulose acetate blends are homogeneous and possess also an
In the case of synthetic fibres, polyacrylonitrile has received improved thermal stability. In the same area of investigation, Lee
special attention from Chinese researchers. Indeed, since 2004 and et al. (2007) used 1-butyl-3-methylimidazolium chloride to pro-
the found by Cheng et al. (2004) that ionic liquids are also good duce cellulose/m-aramid blend fibres using dry-jet wet spinning
solvents for polyacrylonitrile, the polymerisation (Wan et al., 2009; process. They reported that up to 10% m-aramid blend fibres did not
Hou et al., 2008), the dissolution (Liu et al., 2007) and the spinning lead to any decline in mechanical properties.
experiments (Cheng et al., 2014; Yang et al., 2010b) of this synthetic In another work, Wendler et al. (2009) indicated that multi-
polymer have been carried out. The rheological properties of component fibres with excellent properties can be obtained from
polyacrylonitrile in 1-butyl-3-methylimidazolium chloride (Liu the collective dissolution of cellulose and polyacrylonitrile in 1-
et al., 2007; Zhu et al., 2014b) and in 1-butyl-3- ethyl-3-methylimidazolium acetate. Both textile polymers devel-
methylimidazolium bromide solutions (Yang et al., 2010a, 2010b) oped inside the fibre cluster an ownership structure. The water
were largely studied. The effects of various experimental conditions retention behaviour and the wet abrasion resistance increase with
on the rheology properties of such solutions have been reported the enhancement of polyacrylonitrile content in the fibre.
comprehensively. The formation of polyacrylonitrile fibres with
ionic liquids as solvents has also been explored in recent years (Zhu 4.1.3. Spinning and applications of textile nanofibres
et al., 2015). Wan et al. (2009) successfully obtained acrylic fibres In recent years, the production of nanofibres becomes an
with round profile and good mechanical properties spun from the emerging technology sector for the development of innovative
polyacrylonitrile/1-butyl-3-methylimidazolium chloride solution materials for biomedical textile applications and protective clothes
and using dry-jet wet spinning technology. Yang et al. (2010b) such as engineering scaffolds, wound dressing, biosensors, filters
developed a temperature-controlled apparatus for for pathogens (bacteria, viruses), toxic gasses, poisonous or harmful
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 113

substances in the air, and so forth. The nanofibres are a new class of solvent. They observed that neither cellulose concentration nor
nanomaterials with specific properties such as the large surface-to- molecular weight seems to be decisive for if a solution can be
area ratio, high porosity, flexibility, stability, and permeability. electrospun into fibres or not. But, it is rather the viscosity of the
These properties distinguish them from conventional non-woven solution that is decisive for electrospinnability. Kim and co-workers
fibres obtained by other methods like for example melt-blowing. (Kang et al., 2013) studied the effects of lignin and hemicelluloses
The technique that is commonly used to prepare nanofibres contents on the spinnability, web morphology, crystallinity and
with an extremely high surface area to volume ratio, is electro- thermal properties during electrospinning of nanocellulose fibres
spinning (electrostatic fibre spinning). This technique uses electric using alkali treated-hemp and 1-ethyl-3-methylimidazolium ace-
forces to draw charged threads of fluid polymer up to fibre di- tate/dimethylformamide as solvent. According to authors, the alkali
ameters in the order of some 10 nm. Electrospinning is habitually treatment reduces the lignin content and hemicelluloses in the
regarded as a simple, rapid and effective method to prepare ul- biomass and in turns, significantly improves the spinnability as well
trathin fibres from polymers. However, the number of these poly- as the crystallinity.
mers that can be electrospun is still limited by the availability of In addition, other researchers were interested in the use of ionic
volatile solvents as well as their limited capability of dissolving liquids for electrospinning of textile synthetic nanofibres. Seo et al.
them. Thanks to their excellent dissolution ability, their high (2009) investigated the effects of adding small amounts of 1-hexyl-
thermal stability and their good recyclability, ionic liquids offer in 3-methylimidazolium chloride, on the electrospinning process of
this case a potential green solution to the poor solubility associated poly(L-lactic acid) in chloroform, and compared the effects to that
with many polymers. Obviously, this leads to boost up the devel- of a quaternary ammonium salt, triethylbenzylammonium chloride
opment of nanofibres sector. In textile engineering research, on solution properties, electrospinning process, and fibre proper-
various synthetic and natural textile polymers were electrospuned ties. They reported that both additives increase the conductivity
into nanofibres. Generally, the interest in electrospun cellulosic which decreases in turn the fibre diameter, but differences were
nanofibres is gradually increasing from both an environmental and observed on the fibre dispersing and fibre morphology. Recently,
economic point of view. Kang et al. (2012) produced 1-butyl-3-methylimidazolium hexa-
Cellulose nanofibres were produced for the first time by elec- fluorophosphate/nylon 6,6 composite nanofibre via an electro-
trospinning from cellulose solution (10 wt %, in 1-ethyl-3- spinning process in formic acid as solvent. They claimed that the
methylimidazolium chloride) by Linhardt and co-workers obtained material can be a potential candidate for organic vapour
(Viswanathan et al., 2006). The formed fibres were washed with sensing for ethanol, methanol, tetrahydrofuran, and acetone. Af-
ethanol and then dried. In the same line of investigation, Quan et al. terwards, Li et al. (2013) investigated the effect of 1-butyl-3-
(2010) applied the same chloride-based ionic liquid for the disso- methylimidazolium hexafluorophosphate content in 1-butyl-3-
lution of cellulose, and subsequent production of non-woven cel- methylimidazolium hexafluorophosphate/nylon 6 solution, the
lulose fibres, through the modification of the electrospinning setup morphology, mechanical strength, thermal properties and con-
to operate at 373 K. Xu et al. (2008) investigated the electro- ductivity of the composite nanofibres and fibrous membrane. They
spinning of cellulose using 1-allyl-3-methylimidazolium chloride found that the composite nanofibres and their corresponding
combined with dimethylsulfoxide in order to reduce the surface fibrous membranes (non-woven mesh of nanofibres) possess
tension, viscosity and entanglement density of the network, thus interesting mechanical properties after adding 1-butyl-3-
allowing a continuous jet. Miyauchi et al. (2011) prepared 100 nm methylimidazolium hexafluorophosphate mixed in small amounts
diameter cellulose fibres by dry-jet wet electrospinning using 1- with nylon 6. Besides, when the content of 1-butyl-3-
ethyl-3-methylimidazolium acetate. The obtained nanofibres methylimidazolium hexafluorophosphate reaches more than 0.5%,
were then chemically modified, packed into a column and applied the composite fibrous membrane presents a significantly enhanced
to investigate bovine serum albumin adsorption/desorption conductivity. These results prove the potential of 1-butyl-3-
properties. methylimidazolium hexafluorophosphate/nylon 6 composite
In a recent work, Freire et al. (2011) obtained nano sized cellu- membrane in applications such as: nanofibres-based sensors,
lose fibres with average diameters within (470 ± 110) nm using antistatic self-cleaning, coating, etc.
electrospinning with 1-ethyl-3-methylimidazolium acetate. They Jing et al. (2016) prepared polyacrylonitrile nanofibres by elec-
showed that the addition of another ionic liquid, 1-decyl-3- trospinning in the presence of diethylammonium dihydrogen
methylimidazolium chloride to 1-ethyl-3-methylimidazolium ace- phosphate (DEAP), a highly viscous and hydrophilic ionic liquid.
tate allowed to obtain improved ultrafine cellulose fibres with Jing et al. (2016) found that the use of this ionic liquid gives poly-
average diameters within (120 ± 55) nm. acrylonitrile nanofibres with rough surface. As a result, the ob-
Ahn et al. (2012) investigated the effects of the type and the tained DEAP-modified polyacrylonitrile shows an improved surface
concentration of the co-solvents (dimethylformamide and dime- area and hydrophilic character. In a recent work, novel nanofibres
thylacetamide) on the spinnability and the properties of the based on a blend containing thermoplastic polyurethane and 1-
nanofibre during cellulose electrospinning in 1-ethyl-3- butyl-3-methylimidazolium hexafluorophosphate were developed
methylimidazolium acetate. They reported that the addition of by Xing et al. (2015). The novel nanofibres have excellent antibac-
the co-solvent improves the spinnability and produces finer and terial, anti-electrostatic, and mechanical properties with improved
more uniform diameter of fibres. In a similar work, Ha €rdelin et al. hydrophilicity. According to Xing et al. (2015), these polyurethane
(2012) studied the influence of the co-solvents (dimethylsulf- nanofibres are promising candidates for biomedical and waste-
oxide, dimethylformamide and dimethylacetamide) during elec- water treatment applications.
trospinning cellulose from 1-ethyl-3-methylimidazolium acetate. While the literature reports many developments in the eco-
They showed that co-solvents could decrease viscosity and surface friendly application of ionic liquids in textile spinning, there are still
tension of cellulose solutions. Besides, the rheological properties of many areas that deserve to be investigated. Ionic liquids have
electrospun cellulose solutions can be linked to fibre formation. proven to be an interesting route to dissolve and regenerate many
In a second work, Ha €rdelin et al. (2013) investigated the influ- textile polymers. However, their full exploitation is still inhibited by
ence of molecular weight and rheological behaviour on electro- their higher viscosities especially for producing nanofibres by
spinning cellulose nanofibres at various concentrations in 1-ethyl- electrospinning. In order to overcome this problem, many re-
3-methylimidazolium acetate with dimethylsulfoxide as co- searchers have suggested the addition of co-solvent with ionic
114 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

liquids for the dissolution of textile polymers (Meli et al., 2010; more informations, especially about the recyclability of ionic liquids
Ha€rdelin et al., 2012; Hina et al., 2015). In spite of its ecological are needed. Besides, some commercialised cleaner processes of
drawbacks related to the used solvents which should be deeply textile preparation involve the use of organic solvents such textile
clarified, this approach remains very interesting. However, still scouring and wool carbonising. It will be interesting to explore in
more research is needed to understand, for example the kinetics, these cleaner processes the feasibility of substitution of these
the interactions between all components of these polymeric solu- organic solvents by ionic liquids.
tions, its rheological behaviour as well as the extent of textile
polymer degradation in these conditions. Furthermore, the role of 4.3. Textile colouration
the co-solvent in the regeneration of textile polymer by ionic liquid
and the performances of resultant fibres still needed to be The main use of ionic liquids in textile colouration concerns
elucidated. specially the dyeing field. All data about these ionic liquids uses in
textile colouration are summarised in Table 3. In fact, it can be
4.2. Textile preparation found in literature three ecofriendly methods for applying of ionic
liquids in textile dyeing. The first method consists of two steps:
To the best of our knowledge, only four reports have investi- pretreating of textile fibre by an ionic liquid, then the dyeing step
gated the use of ionic liquids to develop novel cleaner textile with a conventional procedure. The purpose of this method is to
preparation processes. Data about these reports are summarised in improve the dyeability of textile fibres. Yuan et al. (2010a; 2010b)
Table 2. The first work was elaborated by El-Sayed and co-workers studied the effect of 1-butyl-3-methylimidazolium chloride treat-
(Kantouch et al., 2011b) and concerns the application of 1-ethyl-3- ment on C.I. Acid Red 249 adsorption by wool fibres. This ionic
methylimidazolium acetate and 1-butyl-3-methylimidazolium liquid possesses good solubility for wool keratin. Yuan and co-
chloride on the felting resistance of wool. The authors studied the workers observed that the treatment by 1-butyl-3-
effect of treatment temperature and time on the yellowing index, methylimidazolium chloride could produce a remarkable modifi-
tenacity and elongation at break of the treated wool fibres. They cation in the surface and internal structure of the wool fibres as
observed a partial removal of wool scales with a remarkable well as a decrease in their degree of crystallinity. Indeed, the scales
reduction in the sulphur content of the treated wool. In the same and epicuticles of wool were damaged, making the dye molecules
area of investigation, Yuan et al. (2012) showed that treating of easily adsorbed at the damaged parts of the surface and directly
wool by 1-butyl-3-methylimidazolium chloride produces a signif- diffused into the wool fibres (Yuan et al., 2010a; Rouette, 2001).
icant modification of its surface state. Indeed, the epicuticle layer is Dong (2011) examined the influence of four 1-alkyl-3-
partly damaged and some lipids are removed. These changes in the methylimidazolium bromine ionic liquids on the sorption proper-
wool surface characteristics help to improve the effects of protease ties of C.I. Acid Red 249 for nylon 6.6 fibres. The studied numbers of
processing of wool. carbon atom of the alkyl chain are 4, 8, 12 and 16. Dong found that
Another reported work focused on the degumming of eri silk the quantity of dye sorption at pH 5 and 7 is greatly dependent on
using ionic liquids. In this work, Vyas and Shukla (2016) used 1- the concentrations of the studied ionic liquids as well as the length
butyl-3-methylimidazolium chloride and 1-butyl-3- of alkyl groups in these ionic liquids. He analysed the sorption
methylimidazolium hydrogen sulphate as green materials for isotherms of dye on nylon 6.6 using three sorption models: Lang-
degumming of silk. Experiments were designed to deduce the op- muir, Langmuir-Nernst and Redlich-Peterson and he observed that
timum processing parameters for degumming process of eri silk the Redlich-Peterson equation is the most appropriate model. The
using response surface methodology. Then, a comparison, accord- isotherm study shows that the mechanism of the increase in dye
ing to alkaline hydrogen peroxide degumming process was effec- sorption in the presence of ionic liquids at appropriate concentra-
tuated. It indicated that the ionic liquids degumming give better tions is due to the existence of the new positively charged dyeing
results in terms of weight loss and absorbency. sites in nylon 6.6. These new sites are induced by the sorption of
Musale and Shukla (2017) published also a new process of ionic liquids on nylon 6.6.
alkaline hydrolysis of polyester to imparting hydrophilicity, smooth Kantouch et al. (2011a) found that the ionic liquids 1-ethyl-3-
surface and brightness. This process consists of treating polyester methylimidazolium acetate and l-butyl-3-methylimidazolium
with aqueous or methanolic solutions of sodium hydroxide in the chloride are effective in enhancing the dyeability of wool and silk
presence of a quaternary ammonium compound, cetyl- fabrics with acid and reactive dyes at relatively low temperature.
trimethylammonium bromide CTAB and 1-butyl-3- This activation depends on the nature of the substrate and/or the
methylimidazolium chloride. According to these researchers, the used dye, as well as dyeing conditions. A maximum enhancement
weak methanolic solution of sodium hydroxide shows greater ef- in the dyeability was obtained upon treatment of wool fabrics with
fect than the aqueous sodium hydroxide solution. Also, the addition l-butyl-3-methylimidazolium chloride when using C.I. Acid Blue
of 1-butyl-3-methylimidazolium chloride enhances the effect bet- 203.
ter than CTAB. Besides, new types of ionic liquids called geminal dicationic
From these works, it can be concluded that the ecofriendly ionic liquids have attracted from both industrial and academic
application of ionic liquids in textile preparation concerns only fields (Wang et al., 2006; Liu et al., 2009). They are surfactant
three processes: Wool anti-felt treatment, silk degumming and molecules possessing two hydrophobic tails on two ionic groups
alkaline hydrolysis of polyester. These works are very original, but that are linked by a spacer (Fig. 4). Gemini ionic liquids are a new

Table 2
Various applications of ionic liquids in textile preparation processes.

Process Textile material Ionic liquid References

Anti-felting Wool [BMIM]Cl; [EMIM]Ac (Kantouch et al., 2011b)


[BMIM]Cl (Yuan et al., 2012)
Degumming Silk [BMIM]Cl; [BMIM]HSO4 (Vyas and Shukla, 2016)
Alkaline hydrolysis Polyester [EMIM]Cl (Musale and Shukla, 2017)
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 115

Table 3
Various applications of ionic liquids in textile colouration processes.

Colouration process Textile material Ionic liquid References

Dyeing by acid dyes Wool [BMIM]Cl (Yuan et al., 2010a, 2010b)


[BMIM]Cl; [EMIM]Ac (Kantouch et al., 2011a)
[HDEA]Ac; [HDEA]Pr; [HDEA]Bu; [HDEA]Pe (Ribero et al., 2013)
Polyamide 6.6 [BMIM]Br; [OMIM]Br; [DDMIM]Br; [HDMIM]Br (Dong, 2011)
[HDEA]Ac; [HDEA]Pr; [HDEA]Bu; [HDEA]Pe (Ribero et al., 2013)
Silk [BMIM]Cl; [EMIM]Ac (Kantouch et al., 2011a)
Cotton [HDEA]Ac; [HDEA]Pr; [HDEA]Bu; [HDEA]Pe (Ribero et al., 2013)
Polyester [HDEA]Ac; [HDEA]Pr; [HDEA]Bu; [HDEA]Pe (Ribero et al., 2013)
Polyacrylonitrile [HDEA]Ac; [HDEA]Pr; [HDEA]Bu; [HDEA]Pe (Ribero et al., 2013)
Acetate [HDEA]Ac; [HDEA]Pr; [HDEA]Bu; [HDEA]Pe (Ribero et al., 2013)
Dyeing by reactive dyes Wool [BMIM]Cl; [EMIM]Ac (Kantouch et al., 2011a)
Silk [BMIM]Cl; [EMIM]Ac (Kantouch et al., 2011a)
[BMIM]Cl (Cheng, 2011)
Cotton Quaternary ammonium salt ionic liquids (See formula in Fig. 6) (Qingdao University, 2012)
[MIM]Ac (Deutsches Textilforschungszentrum Nord-
West E.V., 2008; Knittel and Schollmeyer, 2007)
Flax [BMIM]Cl; [OMIM]Br; [THTDP]Cl; [EMIM]ESO4; [EMIM]NTf2; (Earle and Seddon, 2009)
[EMIM]TFMS; [C]MS
Dyeing by basic dyes Polyacrylonitrile [BMIM]Br; [OMIM]Br; [DDMIM]Br; [TDMIM]Br [HDMIM]Br (Dong et al., 2011)
[MIM]Ac (Deutsches Textilforschungszentrum Nord-
West E.V., 2008; Knittel and Schollmeyer, 2007)
Dyeing by disperse dyes Polyester [BMIM]Cl; [BMIM]PF6; [BMIM]BF4; [HEMIM]Cl; [BMIM]DCA; (Bianchini et al., 2015)
[HEMIM]DCA; [C]DHP; [C]Cl
[MIM]Ac; [AMIM]Cl; [P]Ac; [EMIM]Cl (Deutsches Textilforschungszentrum Nord-
West E.V., 2008; Knittel and Schollmeyer, 2007)
Wool [BMIM]Cl; [BMIM]PF6; [BMIM]BF4; [HEMIM]Cl; [BMIM]DCA; (Bianchini et al., 2015)
[HEMIM]DCA; [C]DHP; [C]Cl
Cotton [BMIM]Cl; [BMIM]PF6; [BMIM]BF4; [HEMIM]Cl; [BMIM]DCA; (Bianchini et al., 2015)
[HEMIM]DCA; [C]DHP; [C]Cl
Polyester/cotton [AMIM]Cl (Deutsches Textilforschungszentrum Nord-
blend West E.V., 2008; Knittel and Schollmeyer, 2007)
Dyeing by direct dyes Cotton [MIM]Ac (Deutsches Textilforschungszentrum Nord-
West E.V., 2008; Knittel and Schollmeyer, 2007)
Dyeing by metal-complex dyes Polyamide 6.6 [MIM]Ac (Deutsches Textilforschungszentrum Nord-
West E.V., 2008; Knittel and Schollmeyer, 2007)
Burnout printing Polyester/viscose [AMIM]Cl; [MIM]Ac; [BMIM]Cl; [BMIM]Ac; [BMIM]HSO4; (Anonymous, 2010)
blend [EMIM]Ac

specific class of ionic liquids. They have chemical and physical metals (Holbrey et al., 2003), solvents for high-temperature organic
properties which are different from conventional monocationic reactions (Han and Armstrong, 2005) and high-temperature lu-
ionic liquids such as high densities and viscosities, better thermal bricants (Zeng et al., 2008).
stabilities and longer liquid ranges. This makes them well suited for In this context, Zhuang et al. (2014) synthesised a gemini dica-
various specific applications like electrolytes (Ito et al., 2000; Zhang tionic imidazolium ionic liquid which is 3,3'-[1,2-
et al., 2007), additives in chromatography (Pino et al., 2007; Qi and ethanediylbis(oxy-2,1-ethanediyl)]-bis[1-methyl-imidazolium]-
Armstrong, 2007), agents for selectively complexing and extracting dibromide (PEG150-DIL) (Fig. 5). Then, they applied it for the pre-
treatment of ramie fibre to improve its dyeability by C.I. Reactive
Yellow 4. Zhuang et al. (2014) observed that the colour depth
increased obviously with the duration time and temperature of the
PEG150-DIL. The tensile strength and strength retention of PEG150-
DIL-treated ramie fibres decreased with the increase of pretreat-
ment duration and temperature.
A second approach to apply ionic liquids in textile dyeing con-
sists of using them as auxiliaries in dyeing bath. A Chinese patent
published by Qingdao University (2012), can be found in literature
about this approach. This patent describes the synthesis of qua-
ternary ammonium salt ionic liquids and their application in the
dyeing of cotton by triazine reactive dyes. The general formula of

Fig. 4. Schematic representation of geminal dicationic ionic liquid surfactant. Fig. 5. PEG150-DIL synthesised by Zhuang et al. (2014).
116 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

Various positive environmental effects may be obtained, such as


reducing water consumption and eliminating hazardous industrial
effluent. Furthermore, economic benefits will be realised including
increased productivity and energy savings. Preliminary trials in this
field were elaborated by Knittel and co-workers from the Deutsche
Textilforschungszentrum Nord-West e.V. (DTNW) (Deutsches
Textilforschungszentrum Nord-West E.V., 2008; Knittel and
Schollmeyer, 2007). In these trials, different textile fibres were dyed
with conventional available dyes in various ionic liquids. Indeed,
cotton was dyed with direct and bifunctional reactive dyes in 1-
methylimidazolium acetate; polyester with disperse dye in 1-
methylimidazolium acetate, 1-ethyl-3-methylimidazolium chlo-
Fig. 6. The general formula of quaternary ammonium salt ionic liquids used in dyeing
ride, 1-allyl-3-methylimidazolium chloride and piperidinium ace-
of cotton by triazine reactive dyes (Qingdao University, 2012). tate; polyacrylonitrile with cationic dye in 1-methylimidazolium
acetate; polyamide 6.6 with a metal-complex dye in 1-
methylimidazolium acetate and polyester/cotton blend with
quaternary ammonium salt ionic liquids is presented in Fig. 6. Ac- disperse dye in 1-allyl-3-methylimidazolium chloride. Textiles
cording to this patent, the ionic liquid was used with a concen- were treated with dyes solved in ionic liquids in a non-pressure
tration of 10e20 g/L for replacing traditional inorganic salt and system, without the addition of supporting auxiliaries and heated
obtaining the same dye uptake and the same fixation rate to those up by a circulating air oven. According to the authors (Deutsches
of traditional dyeing methods. The dyeing was performed at 60  C Textilforschungszentrum Nord-West E.V., 2008; Knittel and
and the pH of dyeing bath was fixed at 8e11. Schollmeyer, 2007), all cleaner processes achieved good dyeing
Meanwhile, Cheng (2011) applied 1-butyl-3- results, and good washing fastnesses. So, the first trials of dyeing
methylimidazolium chloride to substitute sodium chloride in the are very promising, but researches in this area are still needed to
dyeing of silk by Reactive Red B. He showed that this ionic liquid increase output from laboratory scale to industrial levels.
plays an accelerating agent role in silk dyeing because it enhances Therefore, a research project has been launched by Centexbel
the rate of dye uptake. His investigation on the dyeing mechanism (the Belgian Textile Research Centre) with the collaboration of the
of silk with ionic liquid revealed that 1-butyl-3-methylimidazolium Deutsche Textilforschungszentrum Nord-West e.V. (DTNW) in or-
chloride interacted with acid groups in surface of silk and dyes der to valorise the first obtained results of DTNW and to develop the
through the electrostatic interaction between cation of the ionic principles of an operational technique to dye natural and synthetic
liquid, acetate group of silk and sulphonate group of dye. fibres in ionic liquids (Centexbel, 2012).
However, Dong et al. (2011) indicated that imidazolium-based Afterwards, Earle and Seddon (2009) from the Queen's Univer-
ionic liquids can play a successful retarding role in acrylic dyeing sity of Belfast published a patent in which they described a novel
by cationic dyes. Indeed, the imidazolium-based ionic liquids can ecofriendly method of dyeing of natural cellulosic and protein fi-
reduce the average dyeing rate and increase the dyeing transition bres by reactive dyes in ionic liquids. In this patent, the inventors
temperature of acrylic fibre. In this study, experiments of acrylic presented only some examples of dyeing of linen fabrics by Reac-
dyeing were performed using Methylene Blue as cationic dye and tive Blue 116 using various kinds of ionic liquids and under several
1-alkyl-3-methylimidazolium bromide with variable length of alkyl conditions of temperature and dyeing duration. From these ex-
groups (the used number of carbon atom are 4, 8, 12, 14 and 16). amples, Earle and Seddon (2009) found that the following ionic
Recently, Bianchini et al. (2015) have presented a study which liquids: 1-butyl-3-methylimidazolium chloride, 1-octyl-3-
reports a new sustainable textile dyeing process in open vessels methylimidazolium chloride, trihexyltetradecylphosphonium
employing only three components: pure disperse dye (Disperse chloride and 1-ethyl-3-methylimidazolium ethylsulfate can
Red 13), water, and an adequate ionic liquid. This dyeing process significantly increase the rate of dyeing. However, choline meth-
was applied successfully at 95  C to dye wool, polyester, and cotton anesulfonate produced very poor dyeing results. Besides, 1-ethyl-3-
using an appropriate amount of one of the following ionic liquids: methylimidazolium bis(trifluoromethylsulfonyl)imide and 1-ethyl-
1-butyl-3-methylimidazolium chloride, 1-(2-hydroxyethyl)-3- 3-methylimidazolium trifluoromethanesulfonate were found to
methylimidazolium chloride, 1-butyl-3-methylimidazolium dicya- have low solubility for the Reactive Blue 116 dye. So, the authors
namide, and 1-(2-hydroxyethyl)-3-methylimidazolium dicyana- recommended the addition of a minor amount of a co-solvent to
mide. According to these researchers, bright and intense coloured increase the dye solubility.
fibres were obtained with good colour fastnesses to crocking and Later, textile researchers in Portugal (Ribero et al., 2013) studied
washing. Moreover, their work focused on dyeing of polyester and the dyeing of multifibre textile fabrics composed by acetate, cotton,
wool, in the presence of 1-(2-hydroxyethyl)-3-methylimidazolium polyamide 6.6, polyester, acrylic and wool by C.I. Acid Orange 67
chloride. The authors showed that this ionic liquid assures efficient using ionic liquids as a solvent instead of water. They used
dyeing of polyester and wool with total dyebath exhaustion, thus diethanolamine-based ionic liquids with different anions: 2-
allowing the recycling of the dye bath. Bianchini et al. (2015) tested hydroxydiethanolamine acetate, 2-hydroxydiethanolamine propi-
also 1-butyl-3-methylimidazolium hexafluorophosphate, 1-butyl- onate, 2-hydroxydiethanolamine butanoate, and 2-
3-methylimidazolium tetrafluoroborate, choline dihydrogen phos- hydroxydiethanolamine pentanoate. It was found that it is
phate and choline chloride, but the obtained results are not very possible to obtain in one dyeing process using only acid dyes and
satisfying. ionic liquid, the colouration of all textile fibres. According to the
The third approach is really a revolutionary technique in dyeing authors, the obtained results confirm those of Knittel and co-
field because it leads to substitute totally the water, which is the workers (Deutsches Textilforschungszentrum Nord-West E.V.,
conventional solvent in dyeing processes by recyclable ionic liq- 2008; Knittel and Schollmeyer, 2007). However, many studies
uids. The new developed cleaner dyeing processes may achieve a should still be considered such as: the dyeing yield, the tempera-
lot of economic and technical benefits when compared to con- ture variation, the dye solubility, the process interaction between
ventional aqueous processes (Anderson, 2010; Choudhury, 2013). ionic liquid, dye and fibre, the dyeing fastnesses, the dyebath
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 117

recycling and the costs. and applied it to viscose fabrics. Then, the modified fabrics were
In textile printing, to the best of our knowledge, few works have treated with various ionic liquids: 1-butyl-3-methylimidazolium
been reported on the application of ionic liquids in this field. It can bromide, 1-butyl-3-methylimidazolium chloride, 1-ethyl-3-
be found that ionic liquids were firstly applied as a component in methylimidazolium acetate and 1-ethyl-3-methylimidazolium
the formulation of aqueous ink compositions for ink jet printing to ethylsulphate. The researchers claimed that these treated viscose
replace hazardous solvents, avoid precipitation of the dye and fabrics have excellent bacterial resistance to gram-positive and
provide them good heat stability (Schwarz, 2000). Nevertheless, gram-negative bacteria. They also observed that the substantivity
there is no data about the performances of this ink jet printing of the ionic liquid agent to viscose fabric and hence the bactericidal
process in textile fibres. The solubility of cellulose fibres in some effect increased in the following order (El-Sayed et al., 2011):
ionic liquids was exploited in burnout printing. This technique uses
blended fabrics which combine protein-based fibres or polyester [BMIM]Br > [BMIM]Cl > [EMIM]ESO4 > [EMIM]Ac
with cellulose-based fibres such as viscose or cotton. In order to
create the famous 'burnout' pattern, a toxic printing paste con- According to the authors, good durability of the treated fabrics
taining a thickening agent and sodium hydrogen sulphate is was observed after 10 washing cycles.
habitually applied to the fabric in patterns, dissolving away the In another study, the same research team (Kantouch et al., 2013)
cellulose-based fibres and leaving behind the second fibre, which investigated the effect of pretreatment of wool fabric with another
are not affected by the chemical. Researchers from China anionic agent sodium 4-(4,6-dichloro-1,3,5-triazinylamino)-ben-
(Anonymous, 2010) explored methylimidazolium-based ionic liq- zenesulfonate, followed by treatment with 1-butyl-3-
uids in the burnout printing of polyester/viscose mix fabric. The methylimidazolium chloride or 1-butyl-3-methylimidazolium
technique is cleaner and promising, but it is still not efficient to bromide with the purpose of reaching durable antibacterial prop-
replace completely the sodium hydrogen sulphate technique. erties of the fabric. They found that the pretreatment of wool with
In this area, researchers reported various works about the eco- the anionic agent increases the anionic sites along wool keratin
friendly application of ionic liquids in textile dyeing. It can be seen macromolecule and thus increases the exhaustion percent as well
that most of textile dye classes were investigated in these works. as the fixation of ionic liquid onto keratin. The results showed that
However, some classes like direct dyes and metal-complex dyes are both ionic liquids 1-butyl-3-methylimidazolium bromide and 1-
becoming more and more abandoned by dyers for ecological rea- butyl-3-methylimidazolium chloride give a permanent antibacte-
sons. So, in order to be effective, future studies should be focused on rial effect towards gram-negative bacteria when fixed on wool
the most consumed dye classes in textile industry such as: reactive fabric properly.
dyes, disperse dyes, vat dyes and indigo. Besides, in textile printing, In a recent work, Shukla and co-workers (Arputharaj et al., 2017)
ink-jet and serigraphy processes are very emerging processes. examined the application of nano zinc oxide (nano-ZnO) as an
Certainly, researches about the ecofriendly application of ionic antibacterial agent onto cotton fabric by the exhaustion method
liquids in these processes will be very fascinating for textile re- using the ionic liquid 1-butyl-3-methylimidazolium chloride. First,
searchers and industrialists. they found that the use of this ionic liquid leads to improve the
uptake and fixation of nano-ZnO on cotton fabrics. Besides, their
4.4. Textile finishing results revealed that ZnO-functionalised cotton fabrics have
bacteriostatic activity against both gram-positive and gram-
The applications of ionic liquids in textile finishing are generally negative bacteria. The ZnO-functionalised cotton fabrics present
limited to certain classes of them, which in addition to their also an excellent UV-blocking ability, particularly in the region of
ecological benefits are also able to impart novel properties to textile the 280e370 nm. The authors reported that the use of 1-butyl-3-
materials due to the nature of their molecular structures. Data methylimidazolium chloride offers to ZnO-treated fabrics more
about these applications are shown in Table 4. Among these ionic durability in regard to antibacterial activity and UV protection, after
liquids classes, we can cite imidazolium, pyridinium, and quater- five hand washes.
nary ammonium ionic liquids. These groups of ionic liquids were Foksowicz-Flaczyk and Walentowska (2013) were interested in
found to possess antibacterial potential (Pernak et al., 2004; the antifungal activity of ionic liquids applied to linen fabric. In
Kathryn and Charles, 2005). This has encouraged a number of re- their work, an ammonium-based ionic liquid with nitrate anion
searchers to impart durable antimicrobial functionality to textile named didecyldimethylammonium nitrate was tested as an
fabrics through ionic liquid treatments. El-Sayed et al. (2011) pre- antifungal agent. They observed that the use of high concentration
pared an anionic agent, dichlorotriazinylaminobenzene sulphonate of this ionic liquid is necessary to achieve a good antifungal

Table 4
Various applications of ionic liquids in textile finishing processes.

Finishing process Textile material Ionic liquid References

Antibacterial finishing Viscose [BMIM]Cl; [EMIM]Ac; [BMIM]Br; [EMIM]ESO4 (El-Sayed et al., 2011)
Wool [BMIM]Br; [BMIM]Cl (Kantouch et al., 2013)
Cotton [BMIM]Cl (Arputharaj et al., 2017)
Antifungal finishing Flax [DDA]N (Foksowicz-Flaczyk and Walentowska, 2013)
UV-protection finishing Cotton [BMIM]Cl (Arputharaj et al., 2017)
[BMIM]Br (Cheng et al., 2017)
Flame-retardant finishing Cotton [HMDMIM]Br (Xu, 2011)
[MOMIM]DMP; [AMIM]DMP (Xu, 2014)
[HPMIM]Br; [TBP]DEP (Hariprakasha et al., 2014)
[MTESPIM]Cl; [MTESPP]Cl (Boukhriss et al., 2016)
Polyamide 6.6/Nylon blend [TBOP]Br; [TBAP]Br; [TBAP]DBP; [TBAP]Ac (Hariprakasha et al., 2014)
Water-repellent finishing Cotton [MTESPIM]Cl; [MTESPP]Cl (Boukhriss et al., 2016)
Comfort finishing Polyester n.d.a (Opwis et al., 2013)
a
No data.
118 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

activity (0.5% of antifungal agent per 1 g of the dry fabric). This more studies are still indispensable to improve the durability of this
concentration causes visible inhibition of mould growth on the finish.
fabric surfaces. It also provokes less damage to the fabric structure Additionally, Cheng et al. (2017) demonstrated that it is possible
and surface in comparison to untreated linen fabric. However, to endow to cotton fabric good UV protection property using ionic
there is no data about the degree of durability of this antifungal liquid iron coordination complex. In their work, Cheng et al. (2017)
finishing. prepared the ionic liquid iron coordination complex by in situ re-
Furthermore, the presence of ammonium, phosphonium and action on the surface of the cotton fibre directly using 1-butyl-3-
sulfonium cations in many ionic liquids encouraged Xu (2011) to methylimizolium bromide and iron (II) sulphate. During the in-
exploit them in flame-retardant finishes for textile fabrics. Ac- situ reaction, Fe2þ cations interact with cotton fibres by electro-
cording to Xu, this new generation of flame retardants based on static interaction and simultaneously coordinate with 1-butyl-3-
ionic liquids have various advantages; they are halogen free, show methylimizolium bromide to form the ionic liquid iron coordina-
negligible volatility and are thermally stable. They also offer su- tion complex particles on the surface of cotton fabric. The authors
perior flame retarding performances with minimum effects on claimed that the modified cotton fabric presents excellent washing
mechanical properties. These ecofriendly flame-retardants can be resistance.
applied by immersion of the textile in a bath containing the ionic Recently, Opwis et al. (2013) developed an innovative finishing
liquid followed by drying at 90  C and finally curing at 170  C for a process for polyester fibres. This process which consists of deposing
few minutes. They can be also applied through coating process. cellulosic materials onto polyester fibres via ionic liquids solutions
Although, Xu tried to provide in his patent (Xu, 2011) an exhaustive can achieve cotton-like surfaces on the synthetic core fibre. Ac-
range of ionic liquids which may probably present all classes of cording to the authors, the new cellulose modified-polyester fibre,
ionic liquids, he reported only the application of hydrox- promising the “cotton feeling”, can be of interest not only for
ymethylimidazolium ionic liquid derivatives in particular 5- apparel, but also in the field of technical textiles.
(hydroxymethyl)-1,1-dimethyl-1H-imidazol-1-ium bromide in the Most of the studies presented in this section show that ionic
flame-retardant finishing of cotton fabrics without giving any in- liquids can be successfully applied in textile finishing as function-
formation about the performances of this process. Later, a second alising agents. The results may also be improved if ionic liquids will
patent was published by Xu (2014) about the use of phosphinate be applied in connection with radiations such as gamma, plasma,
ionic liquids as flame retardants for textile fabrics. In this second microwave, electron beam, ultrasonic, etc. Besides, the high sol-
patent, Xu described the application of 1-methyl-3-(oxiran-2- vating properties of ionic liquids lead us to think that these green
ylmethyl)-1H-imidazol-3-ium dimethylphosphinate and 1-allyl-3- solvents can probably be good media to apply many classic func-
methylimidazolium dimethylphosphinate in flame retarding fin- tionalising agents. Certainly, this will generate in the future a lot of
ishing of cotton using the same process that is reported in his first economic and ecological benefits for textile finishers.
patent. All these patented processes are now commercialised by the
start-up, Ionic Flame Retardant Inc. 4.5. Textile wastewater treatment
In 2014, Hariprakasha et al. (2014) published another patent
which is related to the synthesis of amine and hydroxyl function- Several activities of textile industry generate large volumes of
alised ionic liquids (especially ionic liquids based on imidazolium hazardous species in their wastewater effluents in particular dyeing
cations and phosphonium cations) and their application as flame and printing. The dyeing wastewaters contain residual amounts of
retardants for textile materials. As an example, they reported firstly dyes and chemicals which represent undesirable classes of com-
the direct application of 3-hydroxypropyl-1-methylimidazolium pounds and require special treatments. These products prevent
bromide on cotton fabrics. They observed that this ionic liquid is photosynthesis of the aqueous flora, and may affect humans,
an efficient flame retardant agent because the fire is immediately causing allergies, dermatitis, skin irritations, cancers and
extinguished when the flame was disappeared. They also described mutagenicity.
a layer by layer process which consists of treating cotton fabric by So, the treatment of dye wastewaters becomes more indis-
tetrabytylphosphonium diethylphosphate followed by coating it pensable than ever to avoid these ecological problems generated by
with a solution of acrylamido-2-propane-sulfonic acid (a mono- the direct release of them into the environment. To remove dyes
mer) and N,N’-methylene bisacrylamide (a crosslinker) and finally from wastewaters, a lot of techniques such as biological treatments,
drying. This produces an in-situ polymerisation that strongly binds coagulation/flocculation, chemical oxidation, membrane filtration,
the ionic liquid around textile fibres. According to inventors, this ion-exchange, photocatalytic degradation, reverse osmosis pro-
cleaner process improves considerably the flame retardancy of cesses, electrochemical treatments and adsorption have been
cotton fabrics. Besides, the inventors presented other examples of developed. Advantages and disadvantages of each technique have
coating solutions which are intended for polyamide 6.6/cotton been extensively reviewed (Forgacs et al., 2004; Singh and Arora,
(NYCO) blends to impart highly durable flame-retardant effect with 2011).
good antielectrostatic properties. Among these coating solutions, In recent years, certain studies demonstrated that ionic liquids
they proposed the use of the following mixtures: hydroxypropyl- can be successfully used to remove textile dyes from aqueous
tributylphosphonium bromide/urea, tribu- medium. The most processes reported in the literature involve the
tylaminoproppylphosphonium bromide/urea, application of extraction liquid-liquid processes. However, it can be
tributylaminoproppylphosphonium dibutylphosphate/urea and also found other processes like adsorption and biodegradation.
tributylaminoproppylphosphonium acetate/urea. Many of these studied processes are very promising because they
Afterwards, Boukhriss et al. (2016) developed a novel eco- enable not only to remove textile dyes from aqueous media, but
friendly finishing method which consists of treating cotton fabrics also to recover and reuse them with high percentages. Among the
with sols containing 1-methyl-3-(triethoxysilylpropyl)imidazolium investigated processes, azo dyes remain the most studied dyes due
chloride and 1-methyl-3-(triethoxysilylpropyl)pyridinium chloride especially to their known potential toxicity. The performances of
by the pad-dry-cure process followed by an impregnation in a the studied extraction liquid-liquid processes are evaluated by
diluted solution of hexafluorophosphoric acid. After these treat- determining generally the distribution coefficient (D) or the parti-
ments, the finished fabrics showed excellent water-repellent and tion coefficient (PIL/W) which represents the ratio between the dye
flame-retardant properties. However, the authors indicated that concentration in the organic layer and the dye concentration in the
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 119

aqueous layer, as well as the dye removal and/or the extraction 4.5.1. Removal of acid dyes
efficiencies. The performances of the studied adsorption processes
are evaluated by determining the maximum adsorption capacity Vijayaraghavan et al. (2006) were the pioneers who successfully
and sometimes the dye removal efficiency. The studied biodegra- used 1-butyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)
dation processes are only evaluated by measuring the dye removal imide to extract from water two azo acid dyes (C.I. Acid Blue 113
efficiency. Data about the developed extraction liquid-liquid pro- and C.I. Acid Red 115) with an extraction efficiency of 98%. At the
cesses, the targeted dyes, the used ionic liquids as well as the cor- same time, two kinds of acid dyes were recovered and the ionic
responding performances are furnished in Table 5, whereas data liquid was reused. Later, Li and co-workers (Li et al., 2007; Li and
corresponding to the developed adsorption and biodegradation Xin, 2008) investigated the extraction of azo acid dyes (C.I. Acid
processes are given in Table 6. Yellow 25 and C.I. Acid Red 14) and anthraquinone acid dye (C.I.

Table 5
Various applications of ionic liquids in removal of textile dyes via extraction liquid-liquid processes.

Textile dye class Dye generic name Ionic liquid Distribution coefficient (D) or Removal efficiency (%) or References
Partition coefficient (PIL/W) extraction efficiency (%)

Acid dyes C.I. Acid Blue 113 [BMPY]NTf2 2 95 (Vijayaraghavan et al.,


C.I. Acid Red 115 n.d.a 98 2006)
C.I. Acid Yellow 25 [BMIM]PF6 128.92e130.25 81.31e99.98 (Li et al., 2007; Li and
C.I. Acid Blue 80 15.13 60.21 Xin, 2008)
C.I. Acid Red 14 424.8 n.d.a
C.I. Acid Orange 52 [BMIM]PF6 21.5e32.7 85e99 (Pei et al., 2007)
[HMIM]PF6 119e158
[OMIM]PF6 483e657
C.I. Acid Red 87 [BMIM]PF6 0.179e0.627 100
[HMIM]PF6 1.92e10.1
[OMIM] PF6 30.3e117
C.I. Acid Orange 10 [BMIM]PF6 0.174e0.526 69
[HMIM]PF6 0.464e1.66
[OMIM]PF6 4.06e23.3
C.I. Acid Red 2 [BMIM]PF6 0.03e1235.3 n.d.a (Fan et al., 2011)
[HMIM]PF6 1.28e2167.9
[OMIM]PF6 7.97e3218.4
[HMIM]BF4 13.05e2225
[OMIM]BF4 149.5e3367.5
C.I. Acid Orange 52 [TCMA]SCN 42.57e258.97 89.09 (Chen et al., 2013)
[TCMA]DCA 2.75e9.13
[TCMA]Be 1.1e2.76
[TCMA]Hex 1.02e2.98
C.I. Acid Orange 52 [HGU]NTf2 165e1375 n.d.a (Bouchal et al., 2016)
[OGU]NTf2 214e1951
[DGUA]NTf2 226e2494
[BMIM]NTf2 0.29e0.34
Weak Acid Blue 6B [BMIM]PF6 n.d.a >90 (Lin et al., 2014)
Basic dyes C.I. Basic Blue 9 [BMIM]PF6; [BMIM] n.d.a 99 (Ali et al., 2006, 2008)
C.I. Basic Orange 14 BF4; [HMIM]Br;
C.I. Basic Red 5 [BMIM]NTf2
C.I. Basic red 2
C.I. Basic Blue 12
C.I. Basic Blue 9 [TCMA]SCN 1.22e8.95 64.14 (Chen et al., 2013)
[TCMA]DCA 0.77e5.54
[TCMA]Be 0.24e0.64
[TCMA]Hex 0.22e0.57
C.I. Basic Blue 9 [BMIM]PF6 n.d.a 97.8 (Talbi et al., 2014)
C.I. Basic Violet 10 [BBIM]NTf2 40134.83 >88 (Fan et al., 2016)
[BBIM]PF6 12088.38
C.I. Basic Blue 9 [HPIM]NTf2 n.d.a 97.96 (Kermanioryani et al.,
[BEMIM]NTf2 94.84 2016)
[BMIM]NTf2 91.30
[HMIM]NTf2 90.86
[OMIM ]NTf2 85.96
C.I. Basic Blue 9 [TBP]TFMS n.d.a 84.95 (Ullah et al., 2016)
[TBP]NTf2
[TBP]PF6
[TBP]BF4
Reactive dyes C.I. Reactive Black 5 [BMIM]PF6 4.59 81.59 (Li et al., 2007)
C.I. Reactive Yellow 145 n.d.a 82.68
Other dye classes C.I. Direct Red 28 [HMIM]NTf2 n.d.a 95e100 (Gharehbaghi and
Shemirani, 2012)
C. I. Vat Blue 1 [TBP]Br ∞ ~100 (Ferreira et al., 2014)
[TBP]Cl
[TBMP]MS
[TIBMP]Ts
a
No data.
120 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

Table 6
Various applications of ionic liquids in removal of textile dyes via adsorption and biodegradation processes.

Textile dye Process Dye generic name Ionic liquid Adsorption capacity Removal efficiency References
class (mg g1) (%)

Acid dyes Adsorption C.I. Acid Blue 74 [BMIM]PF6 n.d.a >95 (Fat'hi et al., 2012)
C.I. Acid Orange 7 [AEVIM]Cl 925.09 n.d.a (Gao et al., 2013)
C.I. Acid Red 27 547.17
C.I. Acid Orange 52 [MTESPIM]Cl 135 n.d.a (Zarezadeh-Mehrizi et al.,
2013)
a
C.I. Acid Red 87 [PMIM]Cl 15e25 n.d. (Tkachenko et al., 2014)
C.I. Acid Red 27 [MDHIM]Br 263.2 >90 (Lawal and Moodley, 2015)
C.I. Acid Red 1 [HDHIM]Br 909 n.d.a (Lawal and Moodley, 2016)
C.I. Acid Orange 7 n.d.a 153.06 n.d.a (Cheng et al., 2016)
C.I. Acid Red 27 84.40
Biodegradation C.I. Acid Blue 113 [C]Sa; [C]DHP; [C]La; [C]Ta e 60e92 (Sekar et al., 2012)
Reactive dyes Adsorption C.I. Reactive Red 120 [HMIM]Br 166.67 99.98 (Absalan et al., 2011)
C.I. Reactive Black 5 n.d.a 161.29 98.5 (Poursaberi and Hassanisadi,
2013)
C.I. Reactive Red 141 [OMIM]Br 71.4 >98 (Kamran et al., 2014)
C.I. Reactive Yellow 62.5
81
C.I. Reactive Blue 4 [PMIM]Cl 10e16 n.d.a (Tkachenko et al., 2014)
Reactive Red B-3BD [BMIM]Br; [OMIM]Br; [BEIM]Br; n.d.a 97 (Cheng et al., 2015a)
[OEIM]Br
C.I. Reactive Blue 19 [BMIM]Br n.d.a 98 (Cheng et al., 2015b)
C.I. Reactive Orange [TDMIM]Br 51.546 >98 (Ahmadi et al., 2016)
122
C.I. Reactive Orange [HEA]Fo 165 n.d.a (Zhou et al., 2016)
5 [HEA]Ac 320
[HEA]La 54
[THEA]Fo 156
[THEA]Ac 105
[THEA]La 280
[HEOA]Fo 128
[HEOA]Ac 233
[HEOA]La 60
a
No data.

Acid Blue 80) from aqueous solutions using 1-butyl-3- sequentially applied in the Tussah silk dyeing process as a retarding
methylimidazolium hexafluorophosphate. In the case of C.I. Acid agent. The authors claimed that the used ionic liquid was an
Yellow 25, they found a removal efficiency, which varies between excellent retarding agent which offers an increase of dyeing per-
81.31% and 99.98%. However, in the case of C.I. Acid Blue 80, they formances of Tussah silk. So, it could be used to replace traditional
obtained a removal efficiency of 60.21%. They also showed that the inorganic salt in silk dyeing and achieve an environmental friendly
extraction process of acid dyes adopts the form of anion exchange dyeing technology of Tussah.
and the soluble part of the ionic liquid plays an important role as The extraction of C.I. Acid Orange 52 from water using four non-
counter-ions. Meanwhile, Pei et al. (2007) studied the following fluorine quaternary ammonium-based ionic liquids, i.e. tricap-
imidazolium-based ionic liquids: 1-butyl-3-methylimidazolium rylmethylammonium thiocyanate, tricaprylmethylammonium
hexafluorophosphate, 1-hexyl-3-methylimidazolium hexa- dicyanamide, tricaprylmethylammonium benzoate and tricap-
fluorophosphate and 1-octyl-3-methylimidazolium hexa- rylmethylammonium hexanoate was performed by Chen et al.
fluorophosphate for the removal of acid dyes from aqueous (2013). These researchers indicated that tricaprylmethylammo-
solutions including two azo acid dyes (C.I. Acid Orange 10 and C.I. nium thiocyanate exhibits optimal ability for extracting acid dye
Acid Orange 52) and one eosin acid dye (C.I. Acid Red 87). They with extraction efficiency equal to 89.09%. They also mentioned
found that the extraction efficiencies of dyes were strongly affected that the extraction efficiency is remarkably increased by adding
by the pH of the aqueous phase. Under the optimised pH condition, sodium chloride in the extraction system except in the case of tri-
they obtain an extraction efficiency of 85e99% for C.I. Acid Orange caprylmethylammonium thiocyanate. Recently, Bouchal and co-
52, 69% for C.I. Acid Orange 10 and almost 100% for the eosin acid workers (Bouchal et al., 2016) tried other kinds of ionic liquids for
dye. Fan et al. (2011) investigated also the liquid-liquid extraction the removal of C.I. Acid Orange 52 from solutions which are mon-
using various imidazolium-based ionic liquids for the removal of oalkylguanidinium bis-trifluoromethane sulfonimides. They are
C.I. Acid Red 2. In their work, Fan and co-workers reported that the functional ionic liquids and non miscible with water. According to
distribution coefficient D is highly influenced by the pH of the Bouchal et al. (2016) alkylguanidinium-based ionic liquids show
water phase and the type of salts added. The distribution coefficient significantly enhanced extraction efficiency compared to conven-
D increases generally with increasing alkyl chain length on the tional imidazolium-based ionic liquids.
cations of the ionic liquids and the extraction efficiencies using Other researchers were interested in using the adsorption pro-
tetrafluoroborate-based ionic liquids were higher than that of cess to remove acid dyes from wastewaters. Their approach in-
hexafluorophosphate. Lin et al. (2014) used also 1-butyl-3- volves the synthesis or the modification of some known adsorbents
methylimidazolium hexafluorophosphate to recover the Weak by using ionic liquids in order to improve their adsorption capacity.
Acid Blue 6B from dyeing wastewater via liquideliquid extraction In their research published in 2012, Fat'hi et al. (2012) immobilised
process. They achieved an extraction efficiency, which exceeds 90%. 1-butyl-3-methylimidazolium hexafluorophosphate on the basic
Then, the collected solvent including Weak Acid Blue 6B was alumina. Then, the modified material was applied as adsorbent to
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 121

remove indigo carmine (C.I. Acid Blue 74) which is a non azo acid (1.5 mM), resulted in the precipitation of almost all the cationic dye
dye. They observed that indigo carmine is quantitatively adsorbed from the solution. They also investigated the precipitation of these
due to its interaction with the ionic liquid. They reported that under basic dyes with three other ionic liquids: 1-butyl-3-
optimised conditions, removal efficiencies can achieve percentages methylimidazolium tetrafluoroborate, 1-butyl-3-
which are superior to 95%. Later, several azo acid dyes were studied methylimidazolium bis(trifluoromethylsulfonyl)imide and 1-
by many researchers. Gao et al. (2013) synthesised a functional hexyl-3-methylimidazolium bromide (Ali et al., 2006, 2008). After
ionic liquid crosslinked polymer by polymerisation of 1- the addition of 1.7 wt% of the above ionic liquids to 1.5 mM aqueous
aminoethyl-3-vinylimidazolium chloride and divinylbenzene. cationic dye solutions, it was found that the precipitation effi-
Then, it was applied as adsorbent for the removal of two acid dyes ciencies of the studied cationic dyes with 1-butyl-3-
(C.I. Acid Orange 7 and C.I. Acid Red 27). Gao and co-workers methylimidazolium tetrafluoroborate and 1-butyl-3-
showed that this new material possesses a high adsorption ca- methylimidazolium are similar to those observed in the case of 1-
pacity to treat acid dye solutions due to its functional groups. The butyl-3-methylimidazolium hexafluorophosphate. Talbi et al.
maximum adsorption capacities obtained at 25  C are 925.09 and (2014) were interested in the addition of a non-ionic surfactant
547.17 mg g1 for C.I. Acid Orange 7 and C.I. Acid Red 27, respec- (Triton X-114) during the extraction of C.I. Basic Blue 9 by 1-butyl-
tively. Zarezadeh-Mehrizi et al. (2013) synthesised another ionic 3-methylimidazolium hexafluorophosphate. Talbi and co-workers
liquid functionalised adsorbent by grafting of 1-methyl-3-(trie- indicated that the use of the non-ionic surfactant-ionic liquid sys-
thoxysilylpropyl)imidazolium onto nanoporous silica. This syn- tem, the extraction efficiency could reach 97.8%. In addition to C.I.
thesised adsorbent shows an adsorption capacity of 135 mg g1 Acid Orange 52, Chen et al. (2013) studied the extraction of C.I. Basic
towards C.I. Acid Orange 52. After that, Tkachenko et al. (2014) Blue 9 by various non-fluorine quaternary ammonium-based ionic
investigated the possibility of removing C.I. Acid Red 87 from so- liquids. Using tricaprylmethylammonium thiocyanate, they ob-
lutions using silica chemically modified with 1-propyl-3- tained extraction efficiency equal to 64.14%. This value is inferior to
methylimidazolium chloride. They observed that the maximum that of the acid dye previously mentioned. Later, Fan et al. (2016)
dye adsorption occurs from mildly acidic solutions (pH~4) with an investigated the removal of C.I. Basic Violet 10 by benzyl-
effective capacity of adsorption equal to 15e25 mg g1. The authors functionalised ionic liquids from water. Their results indicate that
showed also that the modified material can successfully be regen- the extraction efficiency of this basic dye by these ionic liquids
erated in an easy and cheap way. Afterwards, Lawal and Moodley remains rather high (>88%) in the range of pH 2e12 and is affected
(2015) prepared another ionic liquid (1-methyl-3- by the volume ratio as well as the presence of sodium chloride.
decahexylimidazolium bromide) for the modification of sodium Meanwhile, Kermanioryani et al. (2016) prepared two designed
montmorillonite. Then, the modified montmorillonite was used for ionic liquids based on bis(trifluoromethylsulfonyl)imide anion: 1-
the removal of C.I. Acid Red 27 from aqueous solutions. The authors hexyl-2-phenylimidazolium bis(trifluoromethanesulfonyl)imide
indicated that this new material can reach a removal percentage and 1-benzyl-3-methylimidazolium bis(trifluoromethanesulfonyl)
higher than 90% at an optimum pH of 2 and with an adsorption imide. The purpose of their study is to compare the extraction
capacity which is equal to 263.2 mg g1. Later, in a second study, performances of these functionalised ionic liquids towards three
Lawal and Moodley (2016) reported the adsorption of C.I. Acid Red 1 commercial ionic liquids based also on bis(trifluoromethylsulfonyl)
on kaolin modified with 1-hexyl-3-decahexylimidazolium bro- imide anion: 1-butyl-3-methylimidazolium bis(trifluoromethane
mide. They showed that this modified kaolin offers a high sulfonyl)imide, 1-hexyl-3-methylimidazolium bis(tri-
adsorption capacity (909 mg g1) and the adsorption process is fluoromethanesulfonyl)imide and 1-octyl-3-methylimidazolium
likely to be chemisorption. Recently, Cheng et al. (2016) have bis(trifluoromethanesulfonyl)imide. Their results show that the
published a novel work about the synthesis of an amino ionic liquid incorporation of the functional group (aromatic group) not only led
modified super paramagnetic mesoporous core/shell nano- to excellent results of removing C.I. Basic Blue 9 from aqueous so-
composite and its application as adsorbent to remove two azo acid lution compared to commercially available ones, but also allowed
dyes: C.I. Acid Orange 7 and C.I. Acid Red 27. They mentioned that easier recovery and subsequent reuse of the functionalised ionic
the maximum adsorption capacities are reached at pH 2 due to the liquids. In parallel with this work, the removal of the same basic dye
protonation of amino groups. The maximum adsorption capacities using phosphonium-based hydrophobic ionic liquids with flourous
are 153.06 and 84.40 mg g1 for C.I. Acid Orange 7 and C.I. Acid Red anions was investigated by Ullah et al. (2016). In this work, the
27, respectively. authors claimed that these ionic liquids show good performances
In 2012, a third promising process to remove acid dyes from and offer colour removal efficiency of 84.95%.
wastewaters was suggested by Sekar et al. (2012). This process
consists of using choline-based ionic liquids as the co-substrate 4.5.3. Removal of reactive dyes
with S. Lentus in the biodegradation of C.I. Acid Blue 113 in Currently, reactive dyes occupy an extremely important place in
aqueous solution. Sekar et al. (2012) demonstrated that after 72 h, the textile dyes market. These dyes are mainly used to colour
this azo acid dye is degraded to less toxic components and the cellulosic as well as wool materials. The first study about the
degradation efficiency varies between 60 and 92%, according to the removal of reactive dyes from water using ionic liquids was elab-
nature of the choline-based ionic liquid used. orated in 2007 by Li et al. (2007) through an extraction liquid-liquid
process. In this work, researchers used 1-butyl-3-
4.5.2. Removal of basic dyes methylimidazolium hexafluorophosphate as an ionic liquid and
The basic or cationic dyes are another class of textile dyes that two azo reactive dyes (C.I. Reactive Black 5 and C.I. Reactive Yellow
have received much attention of researchers. For this dye class, it 145). The authors indicated that the removal of reactive dyes is low
can be observed that only the extraction liquid-liquid processes are (5.45% and 31.48% for C.I. Reactive Black 5 and C.I. Reactive Yellow
studied and Methylene Blue (C.I. Basic blue 9) is the most basic dye 145, respectively). However, the obtained values can be greatly
investigated. Ali et al. (2006, 2008) were first researchers who increased by the addition of dicyclohexyl-18-crown-6. This reagent,
showed that the addition of a small amount of 1-butyl-3- with the strong complexation ability towards metal ions, enables to
methylimidazolium hexafluorophosphate to aqueous solutions of achieve removal efficiencies which are equal to 81.59% and 82.68%
basic dyes: C.I. Basic Blue 9, C.I. Basic Orange 14, C.I. Basic Red 5, C.I. for C.I. Reactive Black 5 and C.I. Reactive Yellow 145, respectively.
Basic Red 2 and C.I. Basic Blue 12, at higher concentrations Later, many studies looked at the application of the adsorption
122 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

process to remove reactive dyes from water. In this regard, Iranian in order to apply them as adsorbents for the removal of C.I. Reactive
researchers focused their efforts to modify magnetic nanoparticles Orange 5 from aqueous solutions. Their experimental results reveal
(especially those of Fe3O4) by ionic liquids to improve their that the maximum adsorption capacity reaches 300.9 mg g<sup>-1</
sup>
adsorption performances. Pure magnetic nanoparticles have for the case of 2-hydroxyethylammonium acetate/layered
already shown a high specific surface area and the absence of in- double hydroxides. This value is higher than that of pure layered
ternal diffusion resistance (Chang and Chen, 2005). The first work double hydroxides (53.9 mg g<sup>-1</sup>). According to Zhou et al.
regarding the modification of Fe3O4 magnetic nanoparticles by (2016), the process of reactive dye adsorption onto these new
ionic liquids was elaborated by Absalan et al. (2011) using 1-hexyl- materials is the combination of ion exchange, electrostatic attrac-
3-methylimidazolium bromide. Then, the new modified materiel tion, hydrogen bond interactions and Van der Waals interactions.
was applied as adsorbent to remove C.I. Reactive Red 120 from
aqueous solutions. The maximum adsorption capacity and the 4.5.4. Removal of other textile dyes
percent removal of dye achieved are 166.67 mg g1 and 99.98%, Reviewing the available literature indicated that there are also
respectively. Similarly, Poursaberi and Hassanisadi (2013) investi- some other studies which focused on the application of ionic liq-
gated magnetite nanoparticles functionalised with an uids to remove from water other classes of textile dyes. For
imidazolium-based ionic liquid as an efficient nano adsorbent for instance, Gharehbaghi and Shemirani (2012) developed an efficient
the removal of C.I. Reactive Black 5 from dyeing wastewater. They ionic liquid-based dispersive liquideliquid extraction process in
indicated that the dye removal efficiency of this nano adsorbent is order to extract and remove the Congo Red dye (C.I. Direct Red 28).
98.5% and its maximum adsorption capacity is 161.29 mg g1. In this extraction process, a binary solution, containing an ionic
Kamran et al. (2014) explored also the modification of nano- liquid (1-hexyl-3-methylimmidazolium bis(trifluormethylsulfonyl)
particles of Fe3O4 by another ionic liquid, the 1-octyl-3- imide) and a suitable disperser solvent (acetone), was injected into
methylimidazolium bromide and its application to remove C.I. solution containing the azo direct dye. In addition, the removal of
Reactive Red 141 and C.I. Reactive Yellow 81. Their experimental indigo (C.I. Vat Blue 1), which is a very well-known colouring agent
results indicate that the modified Fe3O4 nanoparticles removed extensively used today for dyeing cotton yarn in the manufacture of
more than 98% of reactive dyes. The obtained maximum adsorption denims and blue jeans (Meksi et al., 2012; Meksi and Mhenni,
capacities are 71.4 mg g1 and 62.5 mg g1, respectively. A third 2015), was studied by Ferreira and co-workers (Ferreira et al.,
ionic liquid, the 1-tetradecyl-3-methylimidazolium bromide was 2014). In their work, Ferreira et al. (2014) proposed a very prom-
tested for the modification of Fe3O4 nanoparticles by Ahmadi et al. ising extraction process. It consists of the use of several aqueous
(2016). Results show that the prepared magnetic adsorbent is able biphasic systems which are composed of various phosphonium and
to remove more than 98% of C.I. Reactive Orange 122 under the imidazolium-based ionic liquids and two distinct salts (aluminium
optimum conditions. The maximum adsorption capacity of this sulphate and potassium citrate). The authors claimed that the uti-
modified magnetic material is equal to 51.546 mg g1. In addition to lisation of phosphonium-based ionic liquids in this process lead to
C.I. Acid Red 87, Tkachenko et al. (2014) studied the removal of higher partition coefficients when compared with the
Reactive Blue 4 from solutions using silica chemically modified imidazolium-based compounds and the extraction efficiencies
with 1-propyl-3-methylimidazolium chloride. Tkachenko and co- reach even 100%.
workers observed that the maximum adsorption capacity of the The use of ionic liquids in textile wastewater treatment is a topic
reactive dye (10e16 mg g is lower than that of the acid dye pre- of burgeoning interest. During the last years, many articles dis-
viously mentioned (15e25 mg g1). Other researchers are inter- cussed about the application of ionic liquids in dyeing wastewater
ested in the preparation of ionic liquidemetal coordination treatment using various promising processes. The presented works
complexes and their use as reusable adsorbents to remove reactive investigated almost all textile dye classes. In addition to that, it can
dyes. From these researchers, it can be cited Cheng et al. (2015a) be found others papers which are related to the use of ionic liquids
who synthesised various ionic liquidemetal coordination com- to remove colour from wastewaters using pH indicators as models
plexes with different alkyl side chains such as 1-butyl-3-ethyl, 1- and not textile dyes. These papers were not cited in this review. All
octyl-3-methyl and 1-octyl-3-ethyl for the purpose of comparison these works demonstrate the potential of ionic liquids for the
their adsorption capacities towards Reactive Red B-3BD. The best elimination and even the recovery of coloured molecules from in-
result was obtained when the alkyl side chain is 1-butyl- 3-methyl dustrial wastewaters. However, the literature shows that there is a
with a percent of dye removal about 97%. The decreasing order of need for more data about these applications of ionic liquids in large
percent of dye removal is: scale. Future studies must also focus on the use of ionic liquids in
more realistic conditions such as multi-component pollutant sys-
1-butyl-3-methyl > 1-butyl-3-ethyl > 1-octyl-3-methyl > 1-octyl- tems and the application in real dyeing wastewater.
3-ethyl
6. Concluding remarks and future prospect
This order corresponds to the polarity order of ionic liquid
groups. According to the authors, the reason may be attributed to The application of ionic liquids is growing by leaps and bounds.
the interaction force between the adsorbent and the dye which is It has been introduced in many fields, including textile engineering
reduced when the polarity of ionic liquid groups increased. In the because many scientists believe that these green solvents could
same way, Cheng et al. (2015b) explored the hydroxylation of ionic play, in the future, an important role in the development of novel
liquid-iron coordination complexes using 1-butyl-3- cleaner processes and thus achieve sustainability goals. Indeed,
methylimidazolium and OH groups as ligands and the application thanks to their remarkable properties, ionic liquids are real exam-
of these materials as adsorbents to recover C.I. Reactive Blue 19 ples of compounds that could effectively embody in the industry
(anthraquinone reactive dye) from dyeing wastewater. They the environmentally friendly 4 R's approach: “Reduce, Reuse,
claimed that the achieved adsorption efficiency is 98%, the obtained Recycle, Recover”. By implementing these principles, negative
desorption efficiency of reactive dye is more than 60% and the re- environmental impacts can be minimised and economic benefits
covery efficiency is more than 54%. Zhou et al. (2016) synthesised a can be achieved.
series of hydroxyl ammonium ionic liquids/layered double hy- Nowadays, in the textile sector, it is true that until now ad-
droxides intercalation composites (modified anionic clay materials) vancements in this field have not generally exceeded the laboratory
N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126 123

scale; probably in some cases, they have reached the pilot scale, but [HDEA]Pr 2-hydroxydiethanolamine propionate
undoubtedly, there is a considerable potential for ecofriendly and [HDHIM]Br 1-hexyl-3-decahexylimidazolium bromide
profitable applications of ionic liquids in this sector. Among the [HDMIM]Br 1-hexadecyl-3-methylimidazolium bromide
textile manufacturing stages, spinning remains the step in which [HEA]Ac 2-hydroxyethylammonium acetate
these applications have been most developed. It is expected that [HEA]Fo 2-hydroxyethylammonium formate
the new ecofriendly rayon cellulosic fibre elaborated with a cleaner [HEA]La 2-hydroxyethylammonium lactate
spinning process using ionic liquids will be soon available in the [HEMIM]Cl 1-(2-hydroxyethyl)-3-methylimidazolium chloride
market. [HEMIM]DCA 1-(2-hydroxyethyl)-3-methylimidazolium
The use of ionic liquids in textile processes as green media, dicyanamide
auxiliaries and reagents, allows to reduce water consumptions and [HEOA]Ac 2-(2-hydroxyethoxy)ammonium acetate
hazardous industrial textile effluents. In addition, certain ionic [HEOA]Fo 2-(2-hydroxyethoxy)ammonium formate
liquids can impart novel features to textile materials. As a result, [HEOA]La 2-(2-hydroxyethoxy)ammonium lactate
ionic liquids could be an opportunity to develop novel generations [HGU]NTf2 hexylguanidinium bis(trifluoromethylsulfonyl)imide
of textile cleaner processes and also to produce innovative textiles [HMDMIM]Br 5-(hydroxymethyl)-1,1-dimethyl-1H-imidazolium
with high-added value. In this context, task specific ionic liquids bromide
will play crucial role in the design and the development of these [HMIM]BF4 1-hexyl-3-methyl-imidazolium tetrafluoroborate
cleaner textile processes. However, sufficient scientific data about [HMIM]Br 1-hexyl-3-methylimidazolium bromide
the properties of the used ionic liquids should be established before [HMIM]Cl 1-hexyl-3-methylimidazolium chloride
their applications and especially those which are related to their [HMIM]NTf2 1-hexyl-3-methylimidazolium
toxicity, biodegradability, mobility in the environment and their bis(trifluoromethanesulfonyl)imide
recyclability. [HMIM]PF6 1-hexyl-3-methylimidazolium hexafluorophosphate
Besides, application of ionic liquids jointly with emerging [HPIM]NTf2 1-hexyl-2-phenylimidazolium
technologies and processes such as microencapsulation, sol-gel bis(trifluoromethanesulfonyl)imide
technique, plasma technology, ultrasound technology, nanotech- [HPMIM]Br 3-hydroxypropyl-1-methylimidazolium bromide
nology, enzymatic treatments and natural dyeing will certainly [MDHIM]Br 1-methyl-3-decahexylimidazolium bromide
present very attractive research areas but so challenging. [MIM]Ac 1-methylimidazolium acetate
Outstanding results may be expected through that leading to niche [MMIM]DMP 1,3-dimethylimidazolium dimethylphosphate
products with high-added value. [MOMIM]DMP 1-methyl-3-(oxiran-2-ylmethyl)-1H-imidazol-3-
Finally, it is hoped that this paper may provide valuable and ium dimethylphosphinate
useful data for researchers and industrialists working to develop [MTESPIM]Cl 1-methyl-3-(triethoxysilylpropyl)imidazolium
novel cleaner textile processes using ionic liquids. It is hoped also chloride
that these novel cleaner textile processes will lead to strengthening [MTESPP]Cl 1-methyl-3-(triethoxysilylpropyl)pyridinium chloride
both the sustainability and the innovation in the textile industry. NMMO N-methylmorpholine N-oxide
[OEIM]Br 1-octyl-3-ethylimidazolium bromide
Abbreviations [OGU]NTf2 octylguanidinium bis(trifluoromethylsulfonyl)imide
[OMIM]BF4 1-octyl-3-methylimidazolium tetrafluoroborate
[AAIM]Cl 1,3-diallylimidazolium chloride [OMIM]Br 1-octyl-3-methylimidazolium bromide
[AEVIM]Cl 1-aminoethyl-3-vinylimidazolium chloride [OMIM]Cl 1-octyl-3-methylimidazolium chloride
[AMIM]Cl 1-allyl-3-methylimidazolium chloride [OMIM]NTf2 1-octyl-3-methylimidazolium
[AMIM]DMP 1-allyl-3-methylimidazolium dimethylphosphinate bis(trifluoromethanesulfonyl)imide
[BBIM]NTf2 1-butyl-3-benzylimidazolium [OMIM]PF6 1-octyl-3-methylimidazolium hexafluorophosphate
bis(trifluoromethylsulfonyl)imide [P]Ac piperidinium acetate
[BBIM]PF6 1-butyl-3-benzylimidazolium hexafluorophosphate PEG150-DIL 3,3'-[1,2-ethanediylbis(oxy-2,1-ethanediyl)]-bis[1-
[BEIM]Br 1-butyl-3-ethylimidazolium bromide methyl-imidazolium]-dibromide
[BEMIM]NTf2 1-benzyl-3-methylimidazolium [PMIM]Cl1-propyl-3-methylimidazolium chloride.
bis(trifluoromethanesulfonyl)imide [TBAP]Ac tributylaminoproppylphosphonium acetate
[BMIM]Ac 1-butyl-3-methylimidazolium acetate [TBAP]Br tributylaminoproppylphosphonium bromide
[BMIM]BF4 1-butyl-3-methylimidazolium tetrafluoroborate [TBAP]DBP tributylaminoproppylphosphonium dibutylphosphate
[BMIM]Br 1-butyl-3-methylimidazolium bromide [TBMP]MS tributylmethylphosphonium methylsulphate
[BMIM]Cl 1-butyl-3-methylimidazolium chloride [TBOP]Br hydroxypropyltributylphosphonium bromide
[BMIM]DCA 1-butyl-3-methylimidazolium dicyanamide [TBP]BF4 tetrabutylphosphonium tetrafluoroborate
[BMIM]HSO4 1-butyl-3-methylimidazolium hydrogen sulphate [TBP]Br tetrabutylphosphonium bromide
[BMIM]NTf2 1-butyl-3-methylimidazolium [TBP]Cl tetrabutylphosphonium chloride
bis(trifluoromethylsulfonyl)imide [TBP]DEPtetrabutylphosphonium diethylphosphate
[BMIM]PF6 1-butyl-3-methylimidazolium hexafluorophosphate [TBP]NTf2 tetrabutylphosphonium bis((trifluoromethylsulfonyl)
[BMPY]NTf2 1-butyl-1-methylpyrrolidinium imide,
bis(trifluoromethylsulfonyl)imide [TBP]PF6 tetrabutylphosphonium hexafluorophosphate
[C]Cl choline chloride [TBP]TFMS tetrabutylphosphonium trifluoromethanesulfonate
[C]DHP choline dihydrogen phosphate [TCMA]Be tricaprylmethylammonium benzoate
[C]MS choline methanesulfonate [TCMA]DCA tricaprylmethylammonium dicyanamide
[C]La choline lactate [TCMA]Hex tricaprylmethylammonium hexanoate
[C]Sa choline sacchrinate [TCMA]SCN tricaprylmethylammonium thiocyanate
[C]Ta choline tartarate [TDMIM]Br 1-tetradecyl-3-methylimidazolium bromide
CTAB cetyltrimethylammonium bromide [THEA]Ac tri-(2-hydroxyethyl)ammonium acetate
[HDEA]Pe 2-hydroxydiethanolamine pentanoate [THEA]Fotri-(2-hydroxyethyl)ammonium formate
124 N. Meksi, A. Moussa / Journal of Cleaner Production 161 (2017) 105e126

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