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150 Chemical engineering interview


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September 27
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Blog Entries
1. Is there any way to remove residual product left in pipes after a
batch operation?
What significance angle of repose holds…
OEG Company in Osaka, Japan commercialized a device called By Prutha Shah in
Pushkun that runs through pipes and “pushes” out left over product.
Chemical Engineering questions
The system is particularly valuable in batch operations where product 0
recovery is chief concern. The manufacturer claims that at one
installation, the system paid for itself in four months through product Why it takes more time to distill out wat …
recovery. System costs depend on the scale of the system, but are By Prutha Shah in
typically around $10,000 US (1998). Chemical Engineering questions
0
2. What particle sizes are electrostatic precipitators used to remove?
A. Duprey conducted testing on an electrostatic precipitator in a pulp
What is difference between diffusion an…
mill. The results were published in a National Air Pollution Control

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1. You can generate electricity through a steam turbine-generator set.


The electricity is usually put back in the line; this is the idea behind the
“Co-Gen” concept used today in many USA plants. Steam turbines can
effectively use saturated steam supply down to 75 – 100 psig. In
special conditions, they have used down to 50 psig as a turbine steam
supply. I have used steam as low as 100 psig.

2. You can pre-heat process streams that require pre-heating; this is

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critical flow somewhere downstream within the pipe. When a gas gets
to critical flow, sonic booms (producing vibration) are expected. In fact,
one of the main means by which the additional pressure in the pipe is
lost.

► If the source is a compressor, look for surging.

► If the source is a tower, look for pressure cycling in the tower

► Look at critical flow through any control valve that may be in the
line.

► Are there any vapors in the line, which can condense and produce
two-phase flow? Two-phase flow can cause vibration.

In chemical plant design, if we suspect two-phase flow, we instruct the


piping designers to provide special anchoring

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