Department of Production Engineering

M.Tech. (Full Time) in Computer Integrated Manufacturing (CIM)

(Proposal)

Semester I
Sl. Name of the Subject L T P Total Credit
No. Periods/week
1 Basic Core - Advances in Machining 03 01 00 04 4
Process
2 Core Subject I - Finite Element Methods 03 01 00 04 4

3 Core Subject II- CAD/CAM 03 01 00 04 4

4 Elective – I 03 01 00 04 4
i. Design for Manufacturing and
Assembly
ii. Advances in CNC System
iii. Advances in Material Processing
iv. Machine Tool Design
v. Metal Forming Technology
5 Elective – II 03 01 00 04 4
i. Product Engineering
ii. Quality Engineering
iii. Plant Engineering and Maintenance
iv. Project Management
v. Human Resource Management
6 Advances in Machining Process Lab 00 00 03 03 2
7 CAD/CAM and Programming Lab 00 00 03 03 2
8 Seminar 00 00 00 00 1
TOTAL 25
 Semester II

Sl. Name of the Subject L T P Total Credit

No. Periods/week
1 Basic Core - Computer Aided Process 03 01 00 04 4
Planning and control
2 Core Subject I - Robotics and Simulation 03 01 00 04 4

3 Core Subject II- Advanced Optimization 03 01 00 04 4

techniques
4 Elective – I 03 01 00 04 4
i. Metrology and Computer aided
Inspection
ii. Advances in Welding Technology
iii. Advance Heat Transfer
iv. Advances in Metal Casting

5 Elective – II 03 01 00 04 4
i. Advances in Production Management
ii. Process Engineering
iii. Computer Programming and
Algorithm
iv. Analysis and control of manufacturing
system
v.
Computer aided process planning and
6 00 00 03 03 2
control Lab
7 Robotics and Automation Lab 00 00 03 03 2
8 Project Preliminary 00 00 00 00 2
9 Comprehensive viva voce 00 00 00 00 1
TOTAL 27

Semester III
Sl. No. Name of the Subject Credit
1 Dissertation (Interim) 7
2 Seminar & Viva-voce on Dissertation Development Work 8
Total 15

Semester IV
Sl. No. Name of the Subject Credit
1 Dissertation and Seminar on Dissertation 10
2 Viva-voce on Dissertation 10
Total 20
 DETAILED SYLLABUS

1. ADVANCE MACHINING PROCESSES

Limitations of Conventional machining processes, Need of advanced machining processes

and its classification; Mechanics of metal removal and economics of machining. Mechanical
Type Metal Removal Processes: Ultrasonic machining; Abrasive jet and Abrasive water jet
machining principles. Applications and limitations, Abrasive finishing process, Magnetic
abrasive finishing process Thermal Type Advance Machining Processes: Classification,
General principles and applications of Electro discharge, Plasma arc, Ion beam, Laser beam,
Electron beam machining, Mechanics of metal removal in EDM, selection of EDM pulse
generator dielectric, machining accuracy, surface finish and surface damage in EDM,
Generation and control of electron beam for machining applications, advantages and
limitations Chemical and Electro-chemical Type Metal Removal Processes: Principle,
working advantages, disadvantages and applications of Electrochemical, Chemical
machining, Economy aspects of ECM, Hybrid Unconventional Machining Processes.

REFERENCES
1. Advance Machining Processes V.K. Jain New Age
2. Modern Machining Processes P.C. Pandey New Age
3. Manufacturing Processes Degarmo
4. Manufacturing Processes Kalpakjian Tata McGraw-Hill International

2. FINITE ELEMENT METHODS

FORMULATION TECHNIQUES: Methodology, Engineering problems and governing

differential equations, finite elements., Variational methods-potential energy method, Raleigh
Ritz method, strong and weak forms, Galerkin and weighted residual methods, calculus of
variations, Essential and natural boundary conditions.
ONE-DIMENSIONAL FINITE ELEMENT METHODS: Bar elements, temperature effects.
Element matrices, assembling of global stiffness matrix, Application of boundary conditions,
Elimination and penalty approaches, solution for displacements, reaction, stresses,
temperature effects, Quadratic Element, Heat transfer problems: One-dimensional,
conduction and convection problems.
TRUSSES: Element matrices, assembling of global stiffness matrix, solution for
displacements, reaction, stresses, temperature effects.
BEAMS AND FRAMES: Element matrices, assembling of global stiffness matrix, solution
for displacements, reaction, stresses.
TWO DIMENSIONAL PROBLEMS: CST, LST, four noded and eight nodded rectangular
elements, Lagrange basis for triangles and rectangles, serendipity interpolation functions.
Axisymmetric Problems: Axisymmetric formulations, Element matrices, boundary
conditions. Heat Transfer problems: Conduction and convection, examples: - two-
dimensional fin
ISOPARAMETRIC FORMULATION: Concepts, sub parametric, super parametric elements,
numerical integration
FINITE ELEMENTS IN STRUCTURAL DYNAMICS: Dynamic equations, Eigen value
problems, and their solution methods, simple problems.
CONVERGENCE: Requirements for convergence, h-refinement and p-refinement, complete
and incomplete interpolation functions, Pascal’s triangle.

REFERENCES

1. Reddy J.N. "An Introduction to the Finite Element Method”, Mc Graw Hill,
International Edition
2. Rao S.S., "Finite Element Method in Engineering", Pergamon Press
3. George R Buchanan, "Schaum's Outline of Finite Element Analysis", McGraw Hill
4. Bathe, K.J., “Finite Element Procedures in Engineering Analysis
5. Kobayashi, S, Soo-IK-Oh and Altan, T, “Metal forming and the Finite element
Methods”, Oxford University Press
6. Lewis, R.W., Morgan, K, Thomas, H.R., and Seetharaman, K.N., “The Finite
Element Method in Heat Transfer Analysis”, John Wiley
7. Buchanan,”Finte Element Analysis”, Tata McGraw Hill
8. Hutton,” Fundamentals of Finte Element Analysis”, Tata McGraw Hill
9. Krishnamurthy,” Finite Element Analysis: Theory and Programming”, TMH
10. Chennakesava R. Alavala,”Finite Element Methods: Basic Concepts and App, PHI

3. CAD/CAM

INTRODUCTION: Introduction to CAD/CAED/CAE, Elements of CAD, Essential

requirements of CAD, Concepts of integrated CAD/CAM, Necessity & its importance,
Engineering Applications, Computer Graphics-I, CAD/CAM systems, Graphics Input
devices-cursor control Devices, Digitizers, Keyboard terminals, Image scanner, Speech
control devices and Touch, panels, Graphics display devices-Cathode Ray Tube, Random &
Raster scan display, Colour CRT monitors, Direct View Storage Tubes, Flat Panel display,
Hard copy printers and plotters
COMPUTER GRAPHICS-II Graphics standards, Graphics Software, Software
Configuration, Graphics Functions, Output primitives- Bresenham’s line drawing algorithm
and Bresenham’s circle, generating algorithm
GEOMETRIC TRANSFORMATIONS: World/device Coordinate Representation,
Windowing and clipping, 2 D Geometric transformations-Translation, Scaling, Shearing,
Rotation & Reflection Matrix representation, Composite transformation, 3 D transformations,
multiple transformation
CURVES: Curves representation, Properties of curve design and representation, Interpolation
vs. approximation, Parametric representation of analytic curves, Parametric continuity
conditions, Parametric representation of synthetic curves- Hermite cubic splines - Blending
function formulation and its properties, Bezier curves-Blending function formulation and its
properties, Composite Bezier curves, B-spline curves and its properties, Periodic and non-
periodic B-spline curves
3D GRAPHICS: Polygon surfaces-Polygon mesh representations, Quadric and Super quadric
surfaces and blobby objects; Solid modeling-Solid entities, Fundamentals of Solid modeling-
Set theory, regularized set operations; Half spaces, Boundary representation, Constructive
solid geometry, Sweep representation, Color models, Application commands for AutoCAD &
ProE software
NUMERICAL METHODS: Introduction, Errors in numbers, Binary representation of
numbers, Root finding- Bisection method, Newton Raphson method, Curve fitting-Least
square method, Numerical differentiation-Newton’s interpolation, Numerical Integration-
Trapezoidal and Simpson method.
REFERENCES

1. CAD/CAM - Mikell P.Groover, and Emory W.Zimmers.Jr. PHI Publishers

2. Computer Aided Design and Manufacturing, K.Lalit Narayan, K.Mallikarjuna Rao, MMM
Sarcar, PHI Publishers
3.CAD/CAM/CIM, Radhakrishnan and Subramanian, New Age Publishers
4. Groover, M. P., Automation production systems, and computer-integrated manufacturing,
second edition, Prentice-Hall of India, New Delhi, 2001.
5.Vajpayee, S. K., Principles of computer-integrated manufacturing, Prentice-Hall of India,
New Delhi, 2005.

4. ELECTIVE- I
4. 1 DESIGN FOR MANUFACTURING, AND ASSEMBLY

INTRODUCTION TO DESIGN FOR MANUFACTURING General Design Principles for

Manufacturability, Strength and Mechanical Factors, Mechanisms Selection, Evaluation
Method, Process Capability and Feature Tolerances, Assembly Limits, Datum Features,
Tolerance Stacks
FACTORS INFLUENCING FORM DESIGN Working Principle, Material, Manufacture,
Design, Possible Solutions and Materials Choice
Influence of Materials on Form Design, Form Design of Welded Members, Forgings and
Castings
COMPONENT DESIGN FOR MACHINING CONSIDERATION Design Features to
Facilitate Machining, Drills and Milling Cutters, Doweling Procedures, Counter Sunk Screws
Simplification by Separation, Simplification by Amalgamation, Design for Machinability,
Design for Economy, Design for Clampability
COMPONENT DESIGN FOR CASTING CONSIDERATION Redesign of Castings Based
on Parting Line Considerations, Minimizing Core Requirements, Machined Holes,
Identification of Uneconomical Design, Modifying the Design, Group Technology
DESIGNS FOR THE ENVIRONMENT Environmental Objectives, Global Issues, Regional
and Local Issues, Basic DFE Methods, Weighted Sum Assessment Method, Lifecycle
Assessment Method, Design for Disassembly, Design for Recyclability

4.2 ADVANCES IN CNC SYSTEMS

METAL CUTTING AND TOOL MATERIALS Orthogonal and Oblique Cutting, Types of
Tool Wear, Abrasion, Diffusion, Oxidation and Fatigue, Monitoring of Wear, Cutting Forces
and Vibration, Selection of Machining Parameters and Tools
SPECIAL MACHINING PROCESSES Deep Hole Drilling Honing and Lapping, Super
finishing and Burnishing, Broaching high speed Machining, Measurement of Cutting Forces,
Temperature, Vibration and Tool Wear in Machining Processes.
UNCONVENTIONAL MACHINING Principles, Processes. Various Influencing Parameters,
Applications of Ultrasonic Machining, Electro Discharge Machining, Electro Chemical
Machining, Electron and Laser Beam Machining, Plasma Arc Machining and Water Jet
Machining.
MICRO MACHINING Introduction to MEMS, Principle, Process Capabilities, Types,
Advantages and Applications of Bulk Micro Machining, Surface Micro Machining, Tool
Based Micro Machining Processes.

REFERENCES
1.Armarego E.J.A. and Brown R.H., “The Machining of metals”, Prentice Hall
2. Marc J. Madou, Fundamentals of Micro fabrication: The Science of
Miniaturization, Second Edition, CRC Press
3. Sadasivan T.A., and Sarathy.D. “Cutting Tools for Productive Machining”,
Widia ( India) Limited
4. Shaw Milton.C., “Metal Cutting Principles”, Second Edition, Oxford
University, Press
5. Battacharya, “ theory of metal cutting”, NCB Agency
6. HMT Manual, “Non – t5raditional Machining Methods”
7. Pandley P.S. and shah.N. “Modern Manufacturing Processes”,
8. Rich F. and Knight‟K., “Artificial Intelligence”, McGraw Hill Inc.

4.3 ADVANCES IN MATERIAL PROCESSING

SELECTIONS OF MATERIALS Motivation for Selection, Cost Basis and Service

Requirements, Selection for Mechanical Properties, Strength, Toughness, Materials Selection
with Relevance to Aero, Auto, Applications, Selection with Relevance to Nuclear, Marine
Applications
MODERN METALLIC MATERIALS Dual Phase Steels, High Strength Low Alloy (HSLA)
Steel, Transformation Induced Plasticity (TRIP) Steel, Managing Steel, Intermetallics, Ni and
Ti Aluminides, Smart Materials, Shape Memory Alloys
NON METALLIC MATERIALS Polymeric Materials and Formation of Polymer Structure,
Production Techniques of Fibers, Foams, Adhesives and Coating, Structure, Properties and
Applications of Engineering Polymers

COMPOSITE MATERIALS - Design and manufacturing of polymer matrix, metal matrix

and ceramic matrix composites. Various forms and type of reinforcements, fillers and
additives. Design of composites for structural, wear resistance and high temperature
applications. Micro-electro-mechanical (MEMS) systems. Introduction, characteristics of
silicon wafers and other materials for MEMS applications. Various manufacturing techniques
of MEMS components Materials for high temperature applications: Ni-Cr alloys, ODS
materials, Ni base and Co based super alloys, carbon-carbon composites. Diffusion bond
coating of high temperature materials. Advanced Structural Ceramics, WC, TIC, TaC,
Al2O3, SiC, Si3N4.
POWDER METALLURGY: Introduction and feature of powder metallurgy processes.
Advanced solidification techniques: directional solidification, single crystal growth, and
levitation melting.

REFERENCES
1. Gandhi, M.V. and Thompson, B.S., Smart materials and Structures, Chapman and Hall,
1992
2. Otsuka, K. and Wayman, C. M., Shape memory materials, C.U.P, 1998
3. Taylor, W., Pizoelectricity, George Gorden and Breach Sc. Pub., 1985
4. Mallick, P.K., Fiber Reinforced Composites Materials, Manufacturing and Design.
Marcel Dekker Inc, New York, 1993.
5. Process & materials of manufacturing - Lindburg
4.4 MACHINE TOOL DESIGN

Classification of Machine Tools: General purpose, Special purpose, Automatic, Semi-

Automatic machine tools, Transfer lines.
Kinematics of Machine Tools: Shaping of geometrical and real surfaces, Developing and
designing of kinematics schemes of machine tools, Kinematic structures of lathe, drilling,
milling, relieving lathe, grinding, gear shaping and gear hobbing machining. Kinematic
design and speed and feed boxes. Productivity loss. Stepped and stepless regulation.
Strength and Rigidity of Machine Tool Structures: Basic principles of design for strength.
Different types of structures. General design procedures. Effect of materials and shape factors
on the rigidity of structure, overall compliance of machine tool. Design of beds, bases
columns, tables, cross rails for various machines. Effect of wear of guide ways on the
performance. Various types of guide ways, their relative advantages. Materials for machine
tool components including plastic guide ways (PTFE).
Analysis of Spindles, Bearing and Power Screws: Design of spindles subjected to combined
bending and torsion. Layout of bearings. Pre-loading. Anti-friction slide ways. Rolling
contact, hydrodynamic, hydrostatic, aerostatics and magnetic bearings, their relative
performance. Power Screws, Recirculating ball screws. Hydrodynamic design of journal
bearings.
Machine Tool Vibrations: Effect of vibration on machine tool; Forced vibrations. Machine
tool chatter. Self excited vibration and dynamic stability single and two degree freedom
analysis. Comply coefficient.Elimination of vibration. Vibration analysis of machine tool
structures.
Hydraulic Systems: General principles, hydraulic fluid power lines. Properties of hydraulic
fluid. Various positive displacement pumps, their characteristics and operation. Design of
hydraulic tanks and other systems. Various valves used in hydraulic systems. Design and
application of various hydraulic circuits. One position and multi-position scheme. Single and
multi pump screws. Electrical analogy. Pneumatic circuits. Hydro copying system.
Evaluation of machine tools with regard to accuracies, sound and vibration. Machine tool
testing.

REFERENCES
1. Sen and Bhattacharya, Principles of Machine Tools, New Central Book Agency, Calcutta,
1975.
2. S.K. Basu, Design of Machine Tools, Allied Publishers, India, 1961.
3. Acharkan, Machine Tool Design (vol. 1,2 & 3), MIR Publishers, Moscow, 1973.

4.5 ADVANCESS IN METAL FORMING PROCESS

STRESS TENSOR AND YIELD CRITERIA State of stress, components of stress,

symmetry of stress tensor, principal stresses, stress deviator, Von Mises, Tresca yield criteria,
comparison of yield criteria, Octahedral shear stress and shear strain, Forming load
calculations.
FUNDAMENTALS OF METAL FORMING Classification of forming processes,
Mechanics of metal working, Flow stress determination, Effect of temperature, strain rate and
metallurgical structure on metal working, Friction and lubrication. Deformation zone
geometry, Workability, Residual stresses.
FORGING AND ROLLING Forging-types of presses and hammers. Classification. Open
die forging and Closed die forging, die design, forging in plane strain, calculation of forging
loads, forging defects- causes and remedies, residual stresses in forging. Rolling:
Classification of rolling processes, types of rolling mills, hot and cold rolling, rolling of bars
and shapes, forces and geometrical relationship in rolling, analysis of rolling load, torque and
power, rolling mill control, rolling defects - causes and remedies.
EXTRUSION AND DRAWING Direct and indirect extrusion, variables affecting extrusion,
deformation pattern, equipments, Port-hole extrusion die, hydrostatic extrusion, defects and
remedies, simple analysis of extrusion, tube extrusion and production of seamless pipe and
tube. Drawing of rods, wires and tubes.
SHEET METAL FORMING AND OTHER PROCESSES Forming methods - Shearing,
blanking, bending, stretch forming, deep drawing. Types of dies used in press working,
defects in formed part, sheet metal formability, formability limit diagram.
High velocity forming: Comparison with conventional forming. Explosive forming, Electro
hydraulic, Electro Magnetic forming,

REFERENCES AND TEXT BOOKS

1 Dieter.G.E ., “Mechanical Metallurgy”, McGraw-Hill Co., SI Edition, 1995.
2 Nagpal.G.R., “Metal Forming Processes”, Khanna Pub., New Delhi, 2000.
REFERENCES
1 Kurt Lange “Handbook of Metal Forming”, Society of Manufacturing Engineers.
Michigan, USA, 1988
2 Avitzur, “Metal Forming - Processes and Analysis”, Tata McGraw-Hill Co., New Delhi,
1977.
3 ASM Metals Handbook. Vol.14, “Forming and Forging”, Metals Park, Ohio, USA, 1990.
4 Taylor Altan, Soo I.K. Oh, Harold.L.Gegel. “Metal Forming: Fundamentals and
Applications”, ASM, Metals Park, Ohio, USA, 1983.

5. ELECTIVE-II

5.1 PRODUCT ENGINEERING

Introduction to Product Design: Introduction to PDD, Applications, Relevance, Product

Definition, Scope, Terminology. Design definitions, the role and nature of design, old and
new design methods, Design by evolution. Examples such evolution of bicycle, safety razor
etc. Need based development, technology based developments. Physical reliability &
Economic feasibility of design concepts.
Morphology of Design: Divergent, transformation and convergent phases of product design.
Identification of need, Analysis of need. Design for what? Design criteria, functional aspects.
Aesthetics, ergonomics, form (structure). Shape, size, color. Mental blocks, Removal of
blocks, Ideation Techniques. Creativity, Checklist.
Transformations: Brainstorming & Synectics. Morphological techniques. Utility concept,
Utility value, Utility index. Decision making under multiple criteria. Economic aspects of
design. Fixed and variable costs. Break-even analysis.
Reliability: Reliability considerations, Bath tub curve, Reliability of systems in series and
parallel. Failure rate, MTTF and MTBF. Optimum spares from reliability consideration.
Design of displays and controls, Man-Machine interface, Compatibility of displays and
controls. Ergonomic aspects. Anthropometric data and its importance in design. Applications
of Computers in product design.
Product Appraisal: Information and literature search, patents, standards and codes.
Environment and safety considerations. Existing techniques such as work-study, SQC etc.
which could be used to improve method & quality of product. Innovation versus Invention.
Technological Forecasting.
REFERENCES :
1. Product Design & Manufacturing – A.K.Chitab & R.C.Gupta, PHI (EEE).
2. The Technology of Creation Thinking – R.P. Crewford – Prentice Hall
3. The Art of Thought – Grohem Walls – Bruce & Co., New York
4. Product Design & Decision Theory – M.K. Starr – Prentice Hall
5. Engg . Product Design -C .D. Cain, Bussiness Books.
6. Industrial design for Engineers –W .H. Mayall, Itiffe. Design Methods – seeds of human
futures – J. Christopher Jones, John Wiley & Sons.
7. Human Factor Engg. – Mccormick E.J., Mc GrawHill.
8. Engineering: An Introduction to Creative profession – G.C. Beakley Hw leach, Macmillan.
9. Industrial Design In Engineering – A marriage of Techniques – Charles H . Flurscheim,
The Design Council – London.
10. Quality Control & Reliability Analysis – Bijendra Singh, Khanna Publications.

5.2 QUALITY ENGINEERING

Basics of quality – Quality objectives – Quality control – Quality Assurance – Quality costs –
Quality loss function – Statistical tolerancing – quality gurus and their philosophies
Control charts for variables and attributes – Process capability studies
Design of experiments – ANOVA - Taguchi methods – Reliability – MTBF – MTTR
Acceptance sampling by variables and attributes – ASN – ATI – AOQL - IS2500 plans –
MIL STD 105E
Quality function deployment – FMEA – Quality circles - ISO 9000 series and 14000 series –
Kaizen – 6 Sigma concepts .

REFERENCES
1. Philips J.Ross, Taghuchi techniques for quality engineering, McGraw Hill, New
York,1998.
2. Douglus C.Montgomery, Introduction to statistical quality control, 2nd Edition , Jhon
Wiley & sons, 1991.
3. E.L. Trant, and Leavensworth, Statistical Quality Control, Mcgraw Hill,1984.

5.3 PLANT ENGINEERING AND MAINTENANCE

Introduction: Concept Of Plant Facility, It’s Scope, Importance And Objectives. Plant Facility
Location: Nature Of Location Decision, Need For Facility Location Planning, General Procedures
And Factors Influencing Location Decisions, Facility Location Models, Economics And Cost
Analysis.
Layout Designs: Industrial Plant Design Considerations, Types Of Production Types Of Layout,
Factors Affecting Layout Tools, Techniques & Procedure Used In Workstation And Plant Layout,
Quantitative Techniques In Plant Layout, Developing Product And Process Layouts, Comparing
Layouts, Criteria For Computerized Facility Layout,
Flow Patterns Designs: Overall System Flow Cycle, Need And Advantages Of Planned Material
Flow, Factors For Consideration, Designing Flow Patterns, Flow Patterns For Production Lines And
Assembly Lines.
Group Technology And Flexible Manufacturing Systems- Concepts: Fundamentals, Group
Technology Approaches, Characteristics Of A Group/ Cell Families Of Parts, Coding Systems,
Production Flow Analysis And Choice Of Family , Benefits And Applications Of Group
Technology, Concept Of Flexible Manufacturing System.
Material Handling: Scope And Functions Of Material Handling , Manual Mechanical Handling Ratio,
Principles Of Material Handling , Analysis Of Material Handling Problem, Classification Of
Material Handling System, Salient Features And Applications Of General Purpose Material
Handling Equipments , Material Handling In Stores And Warehouses , Automation In Part Handling
,Handling And Industrial Robots, Optimum Allocation Of Material Handling Equipment.
Plant Maintenance: Role Of Maintenance Management , Organization & Systems Of Maintenance
Management , Different Types Of Maintenance Management , Their Purpose And Features,
Preventive And Predictive Maintenance Techniques, Introduction To Total Productive Maintenance:
Concepts, Tools And Procedure.

TEXT BOOKS

1. Practical Plant layout By Multher

2. Plant layout and design By James More
REFERENCE BOOKS
1. Manufacturing management a Quantitative Approach By Robert A Olsem
2. Productions & Operations Management By Lockyer Mulleman & Oakland
3. Operations and Industrial Management By Del mar
4. Plant Layout and Material Handling ..By James M Apple
5. Plant Layout By Immer
6. Plant Layout By Shubin
7. Material handling By Allexander
8. Material Handling Equipment By N Rudenko
9. Engineering Economy ( 7th edition ) By Degarmo Sullivan & Canada.
10. Industrial Engineering and O.R. By Miller & Schmidt.

5.4 PROJECT MANAGEMENT

Introduction: Definition of project, difference with respect to standard routine production.

Parameters involved in Project identification. Difference in projects under private, public &
joint sector.
Types of project: projects under BMRED – Balancing, Modernization, Replacement,
Expansion & Diversification; Consideration involved in decision-making in each of these.
Project Formulation: Preparation of feasibility Report & Specification; Budgeting; criteria for
pre-investment decision; Incentives from state & central govt.; Import-substitution projects.
Project Finance; source of Finance for project; Local & Foreign investments. Project
Appraisal-i)Techno-commercial, ii) Financial- Discounted cash flow, rate of return, iii)Non
financial benefit, iv) Socio-economic cost benefit analysis.
Project costing: Costs of Contracting; Labor & Equipment costs; Development &
Codification of cost data; Accounting; Activity-Based costing.
Project Administration: Cash flow planning; Project scheduling; PERT, CPM &GANTT
Charts; Time- Cost trade –off; Project overruns costs; Participation & Team work.

TEXT BOOKS
1.Narendra Singh; Project Management & Control (1998 ); Himalaya Publishing House,
Mumbai.
Reference Books
1. Gopal & Ramamurthy; Project Management Handbook; Macmillan.
2. Prasanna Chandra; Preparation, Appraisal, Budgeting & Implementation
3. S.Choudary, Project Management

5.5 HUMAN RESOURCE MANANGEMENT

Human Resource Management –Introduction and Importance- Conceptual between Personnel

Management and HRM – Strategic HRM- role of a HR manager Human Resources Planning
– Objectives - HRP Process -Manpower Estimation - Job analysis -job Description-Job
Specification - Recruitment-Sources of Recruitment - Selection Process-Placement and
Induction -Retention of Employees. Training and Development-Objectives and Needs -
Training Process-Methods of Training-Tools and Aids - Evaluation of training Programs.
Career Planning-Succession Planning. Performance Management System - Definition,
Concept and Ethics -Different methods of Performance Appraisal - Rating Errors -
competency management. Compensation Management-Concepts and Components-Job
Evaluation-Incentives and Benefits. Productivity Management-Concepts-TQM-Kaizen-
Quality circles industrial relations - Grievance Procedure - collective Bargaining-Settlement
of Disputes. Retirement/Separation - Superannuation - Voluntary Retirement Schemes-
Resignation – Discharge - Dismissal –Suspension - Layoff.
Books Recommended
1. Human Resource Management – Gary Dessler
2. Personnel Management – C. B. Mamoria
3. Managing Human Resources – R. S. Dwiwedi
4. Human Resource Management – V. P. Michael
5. Human Resource Management – Dr. P. C. Pardeshi
6. Human Resource Management – Mirza & Zaiyadin
7. Human Resource Management – L. M. Prasad
8. Human Resource Management – Ashwathappa
9. Managing Human Resources – Arun Monppa
LABORATORY

6. Advances in Machining process LAB

i) Principles of machining and automation
ii) CAM control devices
iii) CNC machines and programming
iv) CNC Programming.

7 . CAD/CAM AND PROGRAMMING LAB

CAD - 2D modelling and 3D modelling of components such as

i. Bearing
ii. Couplings
iii. Gears
iv. Sheet metal components Jigs, Fixtures and Die assemblies

CAM LAB

i. Exercise on CNC Lathe: Plain Turning, Step turning, Taper turning, Threading,
Grooving & canned cycle
ii. Exercise on CNC Milling Machine: Profile Milling, Mirroring, Scaling &
canned Cycle.

8. SEMINAR
SECOND SEMESTER

1. COMPUTER AIDED PROCESS PLANNING AND CONTROL

Process Planning - part design representation – Engineering design – design drafting –

Computer aided design – CAD input/output devices
Geometric modeling for Process planning- Group technology- coding and its types
Process engineering – experiment based planning – machinist handbook – and decision trees
– process capability analysis.
Variant process planning – preparatory stage – production stage – family formation – data
base structure – search procedure – plan editing – parameter selection.
Generative approach – forward and backward planning – input format – CAD modes –
decision logic – decision tree – artificial intelligence.

REFERENCES
1. Tien-Chien Chang and Richard A.Wysk, „Introdution to automated process planning
system‟, Prentice – Hall, 2005.
2. Mikell, P. Groover, „CAD/CAM‟, Prentice – Hall, 2007.
3. Khabal Taraman, „CAD/CAM integrates and innovation‟, Computer and Automated
systems association of SME, 2001.

2. ROBOTICS AND SIMULATION

INTRODUCTION Definition, Need, and Application, Types of Robots and Classifications,

Configuration, Work Volume, Control Loops, Controls and Intelligence, Specifications of
Robot, Degrees of Freedoms
ROBOT KINEMATICS Introduction and Matrix Representation, Homogeneous
Transformation, Forward and Inverse, Kinematic Equations, Denvit – Hartenbers
Representations, Fundamental Problems with D-H Representation.
ROBOT DYNAMICS AND TRAJECTORY PLANNING Lagrangeon Mechanics, Static
Force Analysis of Robots, Trajectory Planning, Joint Space, Cartesian Space Description and
Trajectory Planning, Third Order, Fifth Order and Polynomial Trajectory Planning.
ROBOT PROGRAMMING AND AI TECHNIQUES Types of Programming, Teach Pendant
Programming, Basic Concepts in A1 Techniques, Concept of knowledge Representations
SENSOR SYSTEMS IN ROBOTICS: Internal external sensors, Contact and non-contact
sensors; Position and velocity sensors; Touch and slip sensors, Force and torque sensors,
Tactile sensors, Proximity and range sensors.
ROBOT VISION SYSTEM: Imaging devices and image acquisition, Image processing and
analysis - preprocessing, segmentation, feature extraction and object recognition, Robot
vision applications.
ROBOT APPLICATIONS: General applications of robots in material handling, machine
loading and unloading, welding, spray painting and assembly.
SYSTEM SIMULATION
Simulation concepts, simulation models, computer application in simulation, spread sheet
simulation, Simulation process, problem definition, input model construction and solution,
limitation of simulation approach, Simulation as a Decision Making Tool, Types of
simulation, Monte-Carlo simulation, System Modelling, Types of Modelling, Limitations and
Areas of Application of Simulation.
SIMULATION LANGUAGES Comparison and Selection of Simulation Languages, Study
of GPSS (Basic blocks only) Generate, Queue, Depart, Size, Release, Advance, Terminate,
Transfer, Enter and Leave.
Case Studies Development of Simulation Models Using GPSS for Queuing, Development of
Simulation Models Using GPSS for Production, Development of Simulation Models Using
GPSS for Inventory, Development of Simulation Models Using GPSS for Maintenance

REFERENCES
1. Paul F.Jacobs – “ stereo lithography and other RP & M Technologies”, SME, NY
1996
2. Flham D.T & Dinjoy S.S – “ Rapid Manufacturing “ Verlog London 2001
3. Lament wood, “Rapid automated “ , Indus Press New York.
4. Jerry Banks and John S.Carson, “Discrete event system simulation”, Prentice Hall
5. Geoffrey Gordon “System simulation” – Prentice Hall of India
6. Averill M.Law and W.David Kelton, “Simulation Modelling and analysis”, McGraw
Hill International Editions
7. John H.Mize and J.Grady Cox, “Essentials of simulation” – Prentice hall
8. Jeffrey L.Written, Lonnie D, Bentley and V.M. Barice, “System analysis and
Design Methods”, Galgotia publication

3. ADVANCED OPTIMIZATION TECHNIQUES

Unconstrained Optimization: Optimizing Single-Variable Functions, conditions for Local
Minimum and Maximum, Optimizing Multi-Variable Functions.
Constrained Optimization: Optimizing Multivariable Functions with Equality Constraint:
Direct Search Method, Lagrange Multipliers Method, Constrained Multivariable
Optimization with inequality constrained: Kuhn-Tucker Necessary conditions, Kuhn –
Tucker Sufficient Conditions.
Optimization: Quasi-Newton Methods and line search, least squares optimization, Gauss-
Newton, Levenberg- Marquartd, Extensions of LP to Mixed Integer Linear Programming
(MILP), Non-Liner Programming, The Newton Algorithm, Non-Linear Least Squares,
Sequential Quadratics Programming (SQP), Constrained Optimization, SQP Implementation,
Multi-Objective Optimization, Branch and Bound Approaches, Genetic Algorithms, Particle
Swarn Optimization, Differential Evolution, Singular Based Optimization, On-Line Real-
Time Optimization, Optimization in Econometrics Approaches – Blue.
Optimization and Functions of a Complex Variable and Numerical Analysis: The Finite
Difference Method for Poisson’s Equation in two Dimensions and for the Transient Heat
Equation, Euler’s Method, The Modified Euler Method and the Runga-Kutta Method for
Ordinary Differential Equations, Gaussian Quardative Tranzoidal Rule and Simpson’s 1/3
and 3/8 Rules, the Newton Raphson in one and two Dimensions, Jacobi’s Iteration Method.
Optimization in Operation Research: Dynamic Programming, Transportation – Linear
Optimization Simplex and Hitchcock Algorithms, Algorithms, Minimax and Maximum
Algorithm, Discrete Simulation, Integer Programming – Cutting Plane Methods, Separable
Programming, Stochastic Programming, Goal Programming, Integer Linear Programming,
Pure and Mixed Strategy in theory of Games, Transshipment Problems, Heuristic Methods.

REFERENCES
1. Winston W L: Operations Research: Applications and Algorithms
2. Rao S.S., Optimization: Theory and Applications.
3. Walsh G R: M methods of Optimization.
4. Williams H.P.: Model Building in Mathematics Programming.
5. Williams H.P.: Model Solving in Mathematics Programming
6. G.L. Nemhauser and L.A. Wolsey: Intger and Combinational Optimization.
7. R.G. Parker and R.L. Rardin: Discrete Optimization.

ELECTIVE –I

4.1 METROLOGY AND COMPUTER AIDED INSPECTION

GENERAL CONCEPTS OF MEASUREMENT Definition-Standards of measurement –

Errors in measurement- Limits, Fits and Tolerances-Interchangeability and Selective
assembly - Accuracy and Precision-Calibration of instruments. Principles of light interference
– Interferometer – Measurement and Calibration.
LINEAR AND ANGULAR MEASUREMENTS Slip gauges, Micrometers, Verniers, Dial
gauges and Surface plates-Comparators: Mechanical, Electrical, Pneumatic and optical
comparator Angular measuring instruments- Sine bar, Angle gauges, Spirit level,
Autocollimators, angle dekkor and Clinometers
MEASUREMENT OF SURFACE FINISH AND MEASURING MACHINES Surface
finish: Definitions-Types of Surface Texture: Surface roughness measurement methods-
Comparison, Profilometers, Pneumatic and Replica - Measurement of run out and
concentricity - Length bar measuring machine-Optical projection comparator- Tool makers
microscope.
METROLOGY OF SCREW THREADS AND GEARS Internal/External Screw thread:
Terminology, Measurement of various elements of threads -Thread micrometer method, Two
wire and Three wire methods. Gear Terminology, Measurement of various elements:
Constant chord method, Base tangent method, Plug method-Gear Tester – Gear tooth
measurement – Rolling Gear tester.
COMPUTER AIDED AND LASER METROLOGY Co-ordinate measuring machine -
Applications-LASER Micrometer, LASER Interferometer, LASER Scanning gauge, Non
contact and in- process inspection, Vision system.

REFERENCES
1. GUPTA. I.C. “A Text Book of Engineering metrology”, Dhanpat Rai and sons, 1996.
2.R.K. JAIN. “Engineering Metrology”, Khanna publishers. 2002
3.G.N.GALYER F.W. and C.R.SHOTBOLT, “Metrology for Engineers”, ELBS, 1990
4.“ASTE Handbook of Industries Metrology”, Prentice Hall of India Ltd., 1992
5. R.K. RAJPUT. “Engineering Metrology and Instrumentation”, Kataria &Sons Publishers,
2001

4.2 ADVANCES IN WELDING TECHNOLOGY

INTRODUCTION : Importance and application of welding, classification of welding

process.
Selection of welding process.
BRIEF REVIEW OF CONVENTIONAL WELDING PROCESS : Gas welding, Arc
welding, MIG, TIG
welding. Resistance welding. Electroslag welding, Friction welding etc. Welding of MS.CI,
Al, Stainless steel & Maurer/Schaefflar Diagram. Soldering & Brazing.
ADVANCED WELDING TECHNIQUES- Principle and working and application of
advanced welding techniques such as Plasma Arc welding, Laser beam welding, Electron
beam welding, Ultrasonic welding etc. .Principle and working and application of advanced
welding techniques such as explosive welding/ cladding, Underwater welding, Spray-
welding/ Metalizing, Hard facing.
WELD DESIGN : Welding machines/equipments and its characteristics and arc-stability,
Weld defects and distortion and its remedies, Inspection/testing of welds, Weld Design,
Welding of pipe-lines and pressure vessels. Life predication.
THERMAL AND METALLURGICAL CONSIDERATION: Thermal considerations for
welding, temperature distribution, Analytical/Empirical analysis/formulae, heating & cooling
curves. Metallurgical consideration of weld, HAZ and Parent metal, micro & macro
structure. Solidification of weld and properties.

REFERENCES
1. Parmer R.S., Welding Engineering and Technology, Khanna Publishers
2. Jain P.L., Principles of Foundry Technology, Tata McGrawHill Publishers
3. LANCASTER.J.F. – Metallurgy of welding – George Alien & Unwin Publishers
4. ASM Handbook, Vol 15, Casting
5. ASM Handbook vol.6, welding Brazing & Soldering
6. Srinivasan N.K., Welding Technology, Khanna Tech Publishers
7. HEINELOPER & ROSENTHAL, Principles of Metal Casting, Tata McGraw
8. Carrry B., Modern Welding Technology, Prentice Hall Pvt Ltd
9. IOTROWSKI – Robotic welding – A guide to selection and application – Society of
mechanical Engineers
10. CORNU.J. Advanced welding systems – Volumes I, II and III, JAICO Publishers
11. SCHWARIZ, M.M. – Source book on innovative welding processes – American Society
for Metals (OHIO).

4.3 ADVANCED HEAT TRANSFER

Review: Reviews of basic laws of Conduction, Convection and Radiation

Conduction: One dimensional steady state conduction with variable thermal conductivity and
with internal distributed heat source, Local heat source in non-adiabatic plate, Thermocouple
conduction error, Extended Surfaces-Review, Optimum fin of rectangular profile, straight
fins of triangular and parabolic profiles, Optimum profile, Circumferential fin of rectangular
profile, spines, design considerations. 2D steady state conduction, semi-infinite and finite flat
plates,
Temperature fields in finite cylinders and in infinite semi-cylinders, spherical shells,
Graphical method, relaxation technique. Unsteady state conduction, Sudden changes in the
surface temperatures of infinite plates, cylinders and spheres using Groeber's and Heisler
charts for plates, cylinders and spheres suddenly immersed in fluids.
Radiation: Review of radiation principles, Diffuse surfaces and the Lambert's cosine law.
Radiation through nonabsorbing media, Hottel's method of successive reflections, Gebhart's
unified method, Poljak's method. Radiation through absorbing media, Logarithmic decrement
of radiation, Apparent absorptive of simple shaped gas bodies, Net heat exchange
between surfaces separated by absorbing medium, Radiation of luminous gas flames.
Convection: Heat transfer in laminar flow, free convection between parallel plates, Forced
internal flow through circular tubes, Fully developed flow, Velocity and thermal entry length,
solutions with constant wall temperature and with constant heat flux, Forced external flow
over a flat plate, two-dimensional velocity and temperature boundary layer equations,
Karman Pohlhousen approximate integral method. Heat transfer in turbulent flow, Eddy heat
diffusivity, Reynold's analogy between skin friction and heat transfer, Prandtl-Taylor, Von
Karman and Martineli's analogies, Turbulent flow through circular tubes.
REFERENCES AND BOOKS:
1.Advances in Heat Transfer James P Hartnett Academic Press
2.Principles of Heat Transfer Kaviany M Wiley-International
3.Heat Transfer: Principles and Applications B.K. Datta Prentice Hall of India
4.Heat Transfer Calculations Myer Kutz McGraw-Hill Professional Publishing
5. Convective Heat Transfer Burmeister Louis Wiley-International

4.4 ADVANCES IN METAL CASTING

CASTING DESIGN Heat Transfer between Metal and Mould, Design considerations in,
casting, Designing for directional solidification and minimum stresses, Principles and design
of gating and risering
CASTING METALLURGY Solidification of pure metal and alloys, Shrinkage in cast metals,
Progressive and directional solidification, Degasification of the melt-casting defects
RECENT TRENDS IN CASTING AND FOUNDRY LAYOUT Shell moulding, precision,
investment casting, CO2 moulding, Centrifugal casting, Die casting, Continuous casting,
Counter gravity low pressure casting, Squeeze casting, Computer aided design of casting

REFERENCES
1. Jain P.L., Principles of Foundry Technology, Tata McGrawHill Publishers
2. ASM Handbook, Vol 15, Casting
3. HEINELOPER & ROSENTHAL, Principles of Metal Casting, Tata McGraw

ELECTIVE -II

5.1 ADVANCES IN PRODUCTION MANAGEMENT

FIELD OF MANUFACTURING MANAGEMENT Introduction to Manufacturing,

Manufacturing Strategies and Competitiveness, Meeting the Competitive Project
Management, Quality Management
DESIGNING OF PRODUCTS Process Selection and Process Flow Design, Operations
Technology, Waiting Line Management, Computer Simulation of Waiting Lines
DESIGNS OF FACILITIES AND JOBS Capacity Planning and Strategies, Planning Service
Capacity and JIT, Facility Location and Layout, Job Design and Work Measurement.
INVENTORY SYSTEMS AND MRP Definition, Purposes of Inventory and Inventory
models, Fixed Order Quantity Models and Fixed and Time Period Models. MRP System
Structures, Improvements in the MRP system, Advanced MRP and Type Systems

REFERENCES
1. Production and Operations Management, Chase, Aquilano and Jacobs, eighth Edition,
Tata McGraw Hill
2. Manufacturing management: a quantitative approach, Robert A. Olsen, International
Textbook Co
3. Production and Operations Management, S. N. Chary, Tata McGraw-Hill
4. Production and Operations Management: Strategic and Tactical Decisions Jay Heifer,
Barry Render - Business & Economics
5. Operations Management, Jae K. Shim, Joel G. Siegel - Business & Economics
5.2 PROCESS ENGINEERING

Product and Process Engineering: General Manufacturing processes, Product Engineering,

DFM, DFMA ,Process Engineering, communications,
Part Print analysis-Establishing general characteristics of work piece, Auxiliary methods for
visualizing part print, Functional surfaces, nature of work piece, finishing and identifying
operations, relating the part to assembly.
Dimensional and tolerance analysis: Types of dimensions, Measuring geometry of form –
Flatness, parallelism, straightness, squareness, angularity ,roundness, concentricity and
eccentricity ,symmetry surface quality and surface integrity, surface finish affecting product
properties and product cost, base lines, direction of specific dimensions .
Tolerance analysis-causes of work piece variations, to express limits and tolerance, tolerance
stack, purpose of tolerance chart, Rules for adding and subtracting ,layout of tolerance chart.
Work piece Control &Classifying operations: Equilibrium theories, concept of location,
geometrical control, dimensional control, mechanical control. alternate location.
Classifying operations : Basic process operations, principal process operations, major
operations, qualifying and requialifying operations, auxiliary process operations.
Selection of Equipment and toolings: Process selection and machine selection, sources for
selection , General purpose ,special purpose machines, factors in machine selection in terms
of cost and design factors, cost analysis, operating cost, comparative cost analysis
Classification of tooling : sources of tooling, tool holders, work piece holders, jigs fixtures
moulds, pattern, core boxes, dies, templates, gauges,
Selecting and planning the process: Function, Economy and appearance, fundamental rules
for manufacturing process, Engineering approach, basic design of product, influence of
process engineering on product design, specifications ,materials and its cost analysis,
eliminating operations, combined operations, selecting proper tooling, availability of
equipment, effect of operations speed on performance of economy, make or buy decision.
Computer aided process planning.
Process sheet design : Determining manufacturing sequence, Factors for operation sequence,
major process sequence, combining operations, Operation routing, routing uses routing
description, process picture, process picture sheet, processing dimensions and views.

TEXT BOOKS:
1. D.F.Eary, G.E.Johnson” process engineering for manufacturing”; Prentice-Hall
2. P.W.Wang, J.Kelly” computer aided process planning
3. Nanua singh, “System approach to computer integrated design and manufacturing”
REFERENCE BOOKS:
1. H.W.Wage, “Manufacturing Engineering”, McGraw hill
2. “Manufacturing catalogues for cutting tools and inspection equipments”
3. P.Radhakrishnan , S.Subrmaniyum, V.Raju, “CAD\CAM\CIM”- New Age Interanational
Pvt Ltd
4. K.Hitomi , “ Manufacturing Systems Engg”, John Willey
5. Groover Mikell. P. “Fundamentals of modern manufacturing- materials, processes and
systems “2nd edition, Willey 2002.

5.3 COMPUTER PROGRAMMING AND ALGORITHMS

Introduction to problem solving with computers using a modern language such as Java or
C/C++. Introduction to simple data structures, dynamic aspects of operations on data,
analysis of algorithms. Creation and manipulation of data structures: arrays, lists, stacks,
queues, trees, graphs, hash tables. Data structures and algorithms for - sorting and searching,
breadth fist and depth first searches, Greedy Algorithms. Formal models of computation, time
and space complexity; Theory of P & NP.

REFERENCES
1. Thomas H. Cormen, Charles E. Leiserson, Ronald L. Rivest, and Clifford Stein (2003)
Introduction to Algorithms and Java, 2nd edition, McGraw-Hill.
2. G. L. Heileman (2002) Data Structures Algorithms and Object Oriented Programming,
Tata Mcgraw Hill.
3. Alfred V. Aho, John E. Hopcroft and Jeffrey Ullman (1983) Data Structures and
Algorithms, Pearson Education India.
4. Michael T. Goodrich, David Mount and Roberto Tamassia (2003) Data Structures and
Algorithms in C++, John Wiley & Son.

5.4 ANALYSIS AND CONTROL OF MANUFACTURING SYSTEM

Production system –Forecasting and its types – Forecasting errors and tracking signals -
Inventory costs
Terminology of Inventory systems – Inventory policies –Analysis of Static Deterministic
Inventory Models
Aggregate Production Planning - Value stream management for lean office
Introduction to material requirements planning - Lot sizing – MRP Versus MRP II – Software
structure of MRP – Re planning frequency in MRP
Introduction to Job Sequencing – n Jobs, One machine – n Jobs, Two machines – n Jobs,
Three machines – n jobs - Two Jobs , M Machines – n jobs, M Machines – sequencing Jobs
on Parallel Machines – Minimization of Setup costs - Travelling Salesman problem –Job
shop scheduling – Assembly line balancing
REFERENCES
1. Elsayed A. Elsayed and Thomas O. Boucher , “ Analysis and Control of Production
Systems,Printice Hall Publn., 1994.
2. Monks J.G., “ Operations Management, John Wiley, 1992.
3. Buffa,E.S. andSarin, R.K. ,” Modern production /Operations Management”, John Wiley
& Sons, 1994.

LABORATORY

6 . Computer Aided Process Planning And Control Lab

Computer Aided Drafting - Operating Systems - Wire Frame, Surface and Solid Modelling
Simulation and Machining using CNC/DNC Machine Tools -Use of FEM packages -
Relational Data Bases - Networking - Practice on Computer Aided Measuring Instruments -
Image Processing - Software Development for Manufacturing - CNC Controllers - Use of
advanced CNC Machine Packages - Business Data Processing

7 . Robotics and Automation Lab

Study of Sensors, Transducers & PLC: Hall-effect sensor, Pressure sensors, Strain
Gauge, PLC, LVDT, Load cell, Angular potentiometer, Torque, Temperature & Optical
Transducers.

1. Software setup and installation; visualizing rotations

2. Control of DC motors and servos
 3. Servos with real-time rotation visualization
4. Encoders, line sensors, and IR rangefinders with GUI display
5. Robot construction
6. Forward and inverse kinematics
7. Velocity kinematics
8. Robot navigation

Automation - Identification of system requirements, equipment integration, motors,

controllers, and sensors. Coverage of set-up, maintenance, and testing
of the automated system.

8.Project Preliminary:

9.Comprehensive viva voce: