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A self-consistentgeometry of cords made from multi-filament yarns is derived from the assumption
that all filaments in a cord follow an epihelical path. This path is defined mathematically using
a definition of ply twist not considered before, which leads to simpler formulae than those
developed by previous workers. Formulae for changes in ply length, ply twist and cord length
on cording are derived which enable the retraction of cords and yams on twisting to be predicted
accurately. An experimental method of cord twisting (simple twisting) is described which
enables a simple experimental verification of this theory of twist to be carried out.
axis Cc' which is itself twisted round thc cord axis 00'. to illustrate the position Of the plane Containing the radius
If 00 = z and 0'~' makes an angle 4 with OC, then the vector generating the path of a filament.
cord twist may be defined by analogy with the yarn twist as TWObundles of braided spindle band were prepared, each
(1/2n) (d&dz). The ply twist is now defined as (I/%) (d&dh) containing several strings. Each bundle was then twisted
where x is the length of the ply axis from C to C' and f is separately in the same direction and the same amount. A
the angle through which the radius vector generating the circle was then marked round one of the bundles in a plane
filament rotates between C'P and CR. perpendicular to the axis of the bundle. Finally the two
bundles were twisted together to make a cord. The result
of these operations is shown in Fig. 2(6).
It can be seen that the circle of section remained approxi-
mately perpendicular to the cord axis and not the ply axis
throughout the cording operation. This suggests that the
path of the filament should be described by vectors rotating
in a plane perpendicular to the cord axis (the transverse
plane) and not the ply axis.
Imagine any cord crossed by two transverse planes a
distance 6z apart. Let the length of ply axis of any ply
intercepted between these planes be 6x and let the untwisted
length of yarn in the ply intercepted between these two
planes be 6y.
Then (6z/6y), (6h/6y) both exist as the planes move
together and ultimately coincide. Hence we define the
following parameters of the cord at that rransverse plane.
= p,,COS 6
(6)
(7)
d6 d 4 dz These three last equations are the fundamental geometrical
- 2ar- - - cos (4 - 6 - y )
dh dh (-)
dh relations for a cord and are applicable at any transverse plane
Hence substituting relations (2) of the cord even though the cord be irregular.
MODEL OF A CORD
Hence
-
[see Appendix ($1.
But 4 6is independent of cord twist for compound twisting.
(3/3N)(np,z- N P ) = 0
Inverting this equation and writing SI = 2nb we get So np,, .lip is independent of cord twist.
T
Now, since n = s and ,on = ps at A: = 0 then
m = (2ipJdU - p,) (jb) np, + NP = sps (8)
* This mean value is not an arithmetic mean-see Appendix (i). for compound cord twisting.
VOL. 9? APRIL1958 135 BRITISH JOURNAL OF APPLIED PHYSICS
G. J. Stansfield
The calculation of ply length and piy twist at any cord Therefore, the axiai component of filament length at radius
twist can be done as follows: equation (5b) gives r is o(1 +477*n2r2)-f. In an annuius of the yarn cross-section
of radius I’ and thickness dr there are 2mdrm/nb2 filaments
= (2jPn)dU - P,) if m is the number of filaments in the yarn and b is the radius
Therefore 1 - pn = &a2n2p; of the yarn.
Therefore, mean axial component of filament length per
but from equation (8) unit filament length
u2n2p: = a2(sp, - NP)2
Therefore pn = 1 - &a2(sp, - NP)’ (9)
which enables the ply retracted length pn to be calculated
from experimental data on cord retraction.
The ply twist can now be calculated using equation (8) in
so pn = 7{ 2
(2,,nb)‘ ‘+ ’[1 (2mb)’I - l }
By equation ( 1 I) A $ $ $ E
P sec 0 = 1 - &z*(sP,- NP)’ P L B‘
but since Eh
2 2 Fig. 4. Apparatus for the measurement of yarn and
an = - 2 / ( 1 - p,,), as = -d(1 - p,) or 1 - $a2s2p: = ps cord retraction
Pn Ps
then of about 50 g. The yarn length could be read off on a scale
P sec 0 = ps - jaZsp,NP - &a2N2P* (12) parallel to the yarn and the number of turns of twist inserted.
on a counter coupled to shaft D.
Arrenging as a quadratic equation and solving for P. About 180in. of 1650 denier continuous filament rayon
P=
2 sec 0 - a2sp,N
a2N2
4x2hr2p,
C‘;l - (2 sec 0 - a2spSN)2 I+-+ (13)
yarn was given various twists up to about 15 turnsjin. and
the retracted length pn of the yarn was measured for
each value of the twist n. A graph was then plotted of
( l / p n ) d ( l- p,J against n for each yarn and the results are
which may be written
shown in Fig. 5.
P= 2PS
2 0.5
where F(x) = 7 [(1 - X*)i - 11
X-
so cos *
BRITISH JOURNAL OF APPLIED PHYXCS
= (1 + 47T’n?r*)-b
136
Yarn twist
Fig. 5. Graph of (1 \p,)v’(l
n (turns/in.)
- p,)
.~ against yarn twist N
VOL. 9, APRIL 1958
The geometry of twisted multi-filament structures
The graph is a straight line through the origin, showing But tan 0 = 2 ~ a Nby equation (3). Since the graph of
that the relation between p, and n is of the form un = tan 0 against N is not a straight line the ratio tan 6’jN is not
(2/~,)2/(1- p,,) where 4 2 is the gradient of the line. Using constant for all N, that is, the cord radius a varies during the
the value of E obtained above and equation ( 5 2 ) the graph of cording operation.
Fig. 6 was drawn showing the theoretical retraction curve However, since the graph of tan 8 against N is linear after
and the experimental points. Good agreement is shown about N = 2-3 turns/in. a straight line can be fitted to the
between the theoretical curves and the practical points. points of the experimental graph. The result of calculating
the cord retracted length for a range of iV from 0-15 turns/in.,
using the cord retraction equation (14) with a obtained from
a preliminary yarn retraction experiment and 8, as obtained
from the tan 8 versus N graph as above, is shown in Fig. 8.
I I It can be seen that the theoretical curve gives a good fit to
0.95
the experimental points.
I I I
5 IO 15
Yarn twist n (turnsbn)
Fig. 6 . Retracted length curve for 1650 denier rayon
yarn 75-0.
0 5 IO 15
C , experimental points; -, theoretical curve. Cord twist N (turns/in)
(b) Cord retraction. From a cord retraction experiment Fig. 8. Graph of cord retracted length against cord
the quantities which can be measured are: s, the yarn singles twist
twist before cord twisting; ps, the retracted yarn length before
C ,experimental points; -, theoretical curve.
cord twisting; 8, the yarn constant; A’, the cord twist;
and P, the cord retracted length.
Using equation (11) sec 8 = (l/P)[I - $2/(sps - NP)’], VARIATION OF CORD RADIUS, a WITH TWIST
0 can be calculated from the retraction data for all values of
N and P. A graph of tan 8 against Ai can, therefore, be In the preceding section it is shown that the cord radius a
plotted. Such a graph for a 2/1650 rayon cord is shown in varies with twist. It is interesting to enquire whether the
Fig. 7 . radius depends upon the ply twist, the cord twist or a com-
bination of the two. An experiment was therefore designed
in which the cord twist could be varied without varying the
ply twist.
Simple cord twisting. A cord AE has one end A fixed on
a carriage which can move in the direction A D (Fig. 4). The
ends B, 5’of the yarns constituting the cord are attached to
two yarn clamps B and B’, which are geared to an axle D
through a twisting head C in such a manner that the end of
the cord at BB’ can be rotated about the axis A D without
rotation of the yarn clamps B B’ about their own axes. This
manner of twisting a cord is called simple twisting in contrast
to the usual (twist tester) method, which may be called
compound twisting.
If we consider any transverse plane of a cord which is
being simply twisted, then (see Fig. 3) the angle between the
direction C I P and a fixed line O X is constant throughout the
twisting where C, is the ply axis, P any filament and 0 the
U cord axis.
5 IO 15 It follows that for simple twisting - y is independent of
Cord twist N (turns/ in.)
the cord twist N. Hence at any transverse plane (1/2n)(d[/dy)
Fig. 7. Graph of tan (folding angle) against cord twist, is independent of N since y, the untwisted length of the yarn
for compound cord twisting in the ply, is also independent of iV. Hence the product
- - _, continuation of the linear portion of the experimental np, = ( 1 ! 2 ~ ) ( d ( / d yis) independent of the cord twist .I; for
results. simple twisting.
VOL. 9, APRIL 1958 137 BRITISH JOURNAL OF APPLIED PHYSICS
**
G. J . Stansfeld
Now at any transverse plane in the cord This corroborates the deductions and assumption in
statement (1 5).
pn = 1 - iz2n2pz from equation ( j b ) CO~CLUSIOSS
So since np, is independent of A’, so also is pi; and hence n. (1) The model of a cord proposed in this paper yields a
We may therefore state: set of self-consistent formulae for cord retraction.
“if the ply radius parameter U( = 2 ~ b is) constant for all (2) A definition of ply twist is proposed which is consistent
forms of cord twisting, then both the ply retracted length p,), Fvith the model and enables the mathematics to be considerably
and the ply twist n, of a cord are independent of the cord simplified.
twist N for simple twisting.” (15) (3) An alternative cord twisting process (simple twisting) is
defined. which yields simpler formulae than those for com-
Experimentally it is impossible to twist a cord in a simple pound twisting and which facilitates experimental study of
manner because this operation involves the sliding of one the structure of a yarn in a cord.
ply over another throughout the length of the cord during (4) The formulae developed are a good fit to the experi-
the simple twisting operation, and this sliding is prevented by mental data of yarn retraction and the cord retraction for
inter-ply friction. It is, however, possible to untwist a cord both simple and compound twisting.
simply.
The procedure is to make a cord in the ordinary manner A C K N O W L E D G EM E UT S
and connect it to the apparatus in Fig. 4. About a hundred
The author would like to express his thanks to Dr. 1.R. G .
turns of cord twist, say, are simply removed from the cord Treloar of the British Rayon Research Association for helpful
and then the twist is evened out along the cord by untwisting criticism.
the whole cord in a compound manner and re-twisting it to The author also wishes to {hank Mr. W. L. Jackson.
restore the .cord twist as it was immediately after the simple Senior Physicist, and Mr. G. F. Morton, Research Manager.
untwisting. The length of the cord L and the cord twist A,
for many valuable discussions during the course of this work.
for various values of N are found in this manner. Thanks are due to Mr. L. F. Pickup, Technical Manager, for
If y is the untwisted length of the yarn from which the
his continued interest and t o him and his colleagues on the
cord was made, then P = L / y at all points in the cord if
Management Board of the Dunlop Cotton Mills Ltd. for
we assume the cord was twisted uniformly.
permission to publish this work.
So from equations (6) and (7)
1/[(y2pz/L2)- 11 = 2xaRr (16) REFEREYCES
For simple twisting, if the statement (15) is true, then ypIz (1) WOODS,H. J. J. Text. Inst. Manchr, 24, p. T317 (1933).
is constant for all N a n d is the length of the cord when it is (2) TRELOAR, L. R. G. J . Text. inst. Manchr, 41, p. T348
completely untwisted simply. (1956).
(3) TRELOAR, L. R. G. J. Text. Inst. Manelir, 41, p. T357
(1956).
APPENDIX
(i) The mean of’dhlda
In the derivation of the formula cm = 2/p,\/l - pn,
having defined the cord model such that ~ , ~ ( = d z / d his) a
mean value of dh/du, it is necessary to enquire as to the
meaning of “a mean” in this connexion.
T o obtain the relation (4) we show that the mean of (duldh)’
+
in an annulus of radius r of the ply is 1 [r(d[/dX)]?=
1 - 4dn’r’.
Hence a mean value of d)\/du = (1 - 4n2n2r’)-f. This
mean value is the root mean harmonic square defined by the
0.2 h equation:
‘ 1 1
r.m.h.s. of xIs2x3. . . x, = l / \ (i C ?)
T’ne requirement that a television picture should be reproduced film and gun cathode with the tube in the normal operating
accurately in time as well as in space imposes limitations o n condition for use as a camera tube. A preliminary experi-
camera tube design. In a perfect camera tube of the full- ment had shown that if the tube controls were set t o pre-
storage type, ideally the output signal should depend solely determined average values, and then adjusted slightly to
on the illumination during the previous frame. However, in maximize accepted beam, the beam was then correctly
practice this is not the case, and a bright image takes some focused on the target and alined perpendicularly to it.
time to build up o r to decay. Decay lag is usually longer than Twenty-nine curves were obtained on nine tubes. The
build-up lag and is more objectionable ir. normal television factors varied were: beam current (controlled by the modu-
practice, as a moving bright object will leave a characteristic lator electrode), a.c. or d.c. heater current (for possible
trail behind it. However, the lag effect has been put to use magnetic effects), size of limiter aperture, limiter anode
in some storage tubes.(’) potential, gun type, strength of focusing magnetic field,
Lag may arise from several causes--e.g. delayed photo- target material, and gun alinement.
conductive effect,(’) dielectric hysteresis, or “burn-in” as in
the image orthicon.(’] These effects may be circumvented,
but the form of lag investigated in this paper, which has been
given the name “discharge lag,“ is inherent in the mechanism
of charge-restoration by a low-energy electron beam, a type F
of scanning employed in all modern camera tubes. It is. in 2
fact. dependent on the energy-spread of electrons in the
beam; a factor which is not altogether under control. During fE
BEAM A C C E P T A S C E A S D B E A M T E M P E R A T U R E
During the operation of a cathode-potential stabilized Fig. 1. The three main regions of a beam acceptance
klevision camera tube, the potential of the target is always curve. Exponential region, A . Linear region, B.
within a few volts of that of the cathode of the electron-gun. Secondary emission region, C
in order to measure the amount of beam actually accepted by
the target of a tube, special tubes were made similar to the Fig. 1 shows a typical beam acceptance curve, and Fig. 2
C.P.S. Emitron (type 5954),(5)but with the photoemissive shows the lower-potential end with current plotted to a
mosaic replaced by a continuous film, usually of gold. logarithmic scale. I t will be noted that the curve in Fig. 1
Photoemissive layers give identical measurements at low can be divided into three main regions-a h e a r region,
energies (<2 eV). The current accepted by this film was which is modified at higher voltages by secondary emission
measured as a function of the potential difference between and by saturation to give a second region, and, at low
VOL. 9, APRIL 1958 139 BRITISH JOURNAL OF APPLIED PHYSICS