FORMAT NO.

: SPL/TR-02

Shanthala Power Limited

Test Inspection Consultancy Anything Anywhere Anytime

Condition Monitoring Tests on

Power Transformers
Test Report –2009

Customer:

Kind Attn: Mr.

Ref: Work Order No.:

“Shanthala”, No-24, Priyadarshini Colony, Gokul Road, Hubli - 580 030. Karnataka (India)
Phone: +91-0836 - 2332540, 2335936, 2335934,Fax: 0836 – 2334908, Mobile: 94481-34362,
E-mail:mkadappa@sify.com,customercare@shanthalaindia.com. Website: www.shanthalaindia.com
 INDEX
SL
NO. Particulars Page Nos.

SL. NO. Make IDENTIFICATION

01 2698/2 Bharath Bijilee Transformer –No-02 01 of 24

02 4470/1 Bharath Bijilee Transformer –No-01 01 of 21

Ref: SPL/CMT-Off Line/ /2009/ Date: 23/06/2009

To,
M/s.

Kind Attn: Mr.

Dear Sir,

Sub: Condition Monitoring Tests on Transformers Test Report

Ref: Work Order No.:
Test Report No.: 073-2/09-10, Dated: 09-05-2009.

Thank you very much for giving us an opportunity to serve you. Please find
enclosed here with the Test Report of Condition Monitoring Tests on Two Nos. of
Transformers,. We have also enclosed Service Bill and the Bill No. is 0282, for the
above work. We request you to settle the same at the earliest.

Kindly arrange to send the “Cheque/DD” in the name of “M/s. Shanthala Power
Limited”, Hubli.
Thanking you.

Yours faithfully,

For Shanthala Power Limited

(Vinoda. N.)
Chief Executive Officer

Enclosures:
I. Test Report: Three Set
1. Transformers Test Report : 21+24=45 Pages

2. Calibration Certificates : Annexure

II Bill
1. Service Bill : 02 Page(In Duplicate)
2. Service Tax Certificate : 02 Page
3. Pan No Certificate : 01 Page

NABL Accredited Laboratory for Transformer Oil Testing (1) BDV (100kV) (2) Water Content
(3) Flash Point (4) Tan Delta (5) Resistivity (6) Sludge (7) Acidity (8) IFT (9) DGA (10) Furan Analysis

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 01 OF 24
 TRANSFORMER-TEST REPORT -1

Test Report No. : 073/09-10 & 17/06/2009

Customer’s Address :

Customer’s Reference : Work Order No.:

Particulars of Equipment Tested : Power Transformer-2

Plant Location : Out Door Substation

Serial No. : 2698/2

Customer Identification : Transformer -2

Make : Bharath Bijilee

Transformer Rating : 15 MVA

Voltage : 132kV/6.9kV

Vector Group : YNyn0

Year of Manufacture : 1985

Phase : 3

Date(s) of Test(s) : 14th to 15th May 2009

Winding Temperature : 450C

Oil Temperature : --

Atmospheric Temperature : ≈450C

Weather Condition : Dry

Particulars of Tests Conducted : Condition Monitoring Tests

Customer’s Requirements : Condition Monitoring Tests

Calibration Certificates : Annexure

Coordinated By Tested Team

Mr. S. Santhosh Kumar Sr. Engineer (Elect.,) Mr. Vinod N. CEO

Mr. M. Rama Raju Mr. Basavaraj Avali Jr. Test Engineer
Mr. Dyamanna

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 02 OF 24
 MEASUREMENT OF IR V/S TIME

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS

SL NO. TIME HV to LV at 5kV HV to GND at 5kV LV to GND at 2.5kV

1 10th Sec 3.0 G 1.8 G 1.5 G

2 20th Sec 3.2 G 2.0 G 1.6 G
3 30th Sec 3.8 G 2.0 G 1.8 G
4 40th Sec 3.9 G 2.0 G 2.0 G
5 50th Sec 4.0 G 2.0 G 2.1 G
6 01st Min 4.0 G 2.1 G 2.2 G
7 02nd Min 4.2 G 2.2 G 2.5 G
8 03rd Min 4.5 G 2.2 G 2.5 G
9 04th Min 4.5 G 2.2 G 2.5 G
10 05th Min 4.5 G 2.2 G 2.5 G
11 06th Min 4.5 G 2.2 G 2.5 G
12 07th Min 4.5 G 2.2 G 2.5 G
13 08th Min 4.5 G 2.2 G 2.5 G
14 09th Min 4.5 G 2.2 G 2.5 G
15 10th Min 4.5 G 2.2 G 2.5 G

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 03 OF 24
 MEASUREMENT OF IR,PI AND ABSORPTION RATIO

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS

IR Values in G DC
SL Mode of Voltage PI Absorption
No. Test (kV) Ratio
30th Sec 60th Sec 600th Sec

HV-LV
1 5 3.8 4.0 4.5 1.12 1.05

2 HV-GND
5 2.0 2.1 2.2 1.04 1.05

3 LV-GND 2.5 1.8 2.2 2.5 1.13 1.22

Polarization Index Dielectric Absorption Ratio

60 Seconds IR Value
600 Seconds IR Value
DA = -------------------------------
PI = -------------------------------
30 Seconds IR Value
60 Seconds IR Value

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 04 OF 24
 Prepared By Asst. Manager Analysis
(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 05 OF 24
 MEASUREMENT OF CAPACITANCE, TAN DELTA AND LEAKAGE CURRENT ON WINDINGS

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS

Mode of Grounded Voltage Current Capacitance Tan Delta

Test Winding (kV) (mA) (pF) MRXC (Absolute)
2.5 6 4076.74 0.00587

HV-LV 5.0 12 4076.84 0.00520

Nil
(UST)
7.5 20 4076.84 0.00520

10.0 25 4076.84 0.00520

2.5 6 7254.67 0.00660

5.0 12 7255.58 0.00728

HV-GND
LV
(GST) 7.5 20 7255.58 0.00728

10.0 26 7254.97 0.00728

2.5 2 14170.69 0.00972

LV-GND
HV
(GST)
5.0 24 14170.69 0.00972

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 06 OF 24
 Prepared By Asst. Manager Analysis
(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 07 OF 24
 MEASUREMENT OF CAPACITANCE, TAN DELTA ON HV BUSHINGS

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS
Name Plate Mode of Test Voltage
Capacitance (pF) Tan Delta (Absolute)
(kV)
R 2.5 244.53 0.00669
Sl No. 51741
Make: CG 5.0 244.49 0.00668
R/V: 142kV 0.00668
YOM: 1999 7.5 244.49
Current: 800A
Type: Condenser 10.0 244.49 0.00668

Y 2.5 251.54 0.00552

Sl No. 55976
Make: CG HV to Bushing 5.0 251.54 0.00552
R/V: 145kV Tan Delta Point
(UST) 7.5 251.54 0.00552
YOM: 1998
Current: 800A 0.00552
Type: Condenser 10.0 251.54
B
Sl No. --
Make: --
R/V: 145kV **Could not be balanced
YOM: --
Current: 800A
Type: Condenser

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C
3) ** See the pages enclosed along with report and recommendation.

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 08 OF 24
 Prepared By Asst. Manager Analysis
(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 09 OF 24
 MEASUREMENT OF DC WINDING RESISTANCE

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS
OLTC Current (mA) Measurement of DC Winding Resistance in m
Position Phase (R-N) Phase (Y-N) Phase (B-N)
01 100 4207 3901 3886
02 100 4080 3850 3837
03 100 4040 3804 3789
04 100 4005 3765 3747
05 100 3770 3712 3701
06 100 3640 3660 3657
07 100 3611 3615 4016
08 100 3563 3568 3581
09 100 3516 3522 3537
10 100 3470 3470 3474
11 100 3421 3430 3425
12 100 3378 3380 3386
13 100 3331 3335 3339
14 100 3285 3290 3287
15 100 3235 3238 3259
16 100 3193 3199 3201
17 100 3145 3154 3197

Measurement of Winding Resistance in m(LV Side)

Sl No. Current (A)
Phase (r-n) Phase (y-n) Phase (b-n)

-- 1 8.3 7.9 8.0

Note: 1) for test conditions please refer page No. 22 of 22

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 10 OF 24
 MEASUREMENT OF HIGH VOLTAGE EXCITATION CURRENT ON HV WINDINGS
TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

Atmospheric Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS
Tested Phase Applied Voltage Measured Current (mA)
(kV)

5.0
0.5

7.0
1.0
R-N
9.0
1.5

11.0
2.0
12.0
2.5

4.0
0.5

1.0 5.0

Y-N 1.5 7.0

2.0 8.0

2.5 9.0

5.0
0.5
7.0
1.0
B-N
9.0
1.5
10.0
2.0
11.0
2.5

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)
 SHANTHALA POWER LIMITED TEST REPORT NO.
HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 11 OF 24

MEASUREMENT OF MAGNETIC BALANCE TEST

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS

Applied Voltage (V) Measured Voltage (V)

R-N Y-N B-N

226.9 206.5 26.12
Y-N R-N B-N
239.6 106.1 132.2
B-N R-N Y-N
238.1 26.12 218.6

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 12 OF 24
 MEASUREMENT OF MAGNETIZATION CURRENT

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS

Tested Phase Measured Voltage (V) Measured Current (mA)

R 397 13.85

399 15.93
Y

B 399 15.95

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 13 OF 24
 MEASUREMENT OF NEUTRAL FLOATING POINT

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS

Voltage Applied Across HV Side (V)

Voltage Measured (V)

R-Y Y-B B-R HV (Neutral)-GND

397 399 399 1.713

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 14 OF 24
 MEASUREMENT OF TRANSFORMER TURN RATIO

TRANSFORMER DETAILS:

Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS
Measurement of Turn Ratio
OLTC
Phase Meter
Position Correction Turns Ratio Ø Angle of
Reading
factor (CF) (MRxCF) Deviation
(MR)
R 21.16 1.000 21.16 0.02
01 Y 21.16 1.000 21.16 0.02
B 21.16 1.000 21.16 0.02
R 19.88 1.000 19.88 0.08
02 Y 19.88 1.000 19.88 0.01
B 19.88 1.000 19.88 0.01
R 19.64 1.000 19.64 0.01
03 Y 19.64 1.000 19.64 0.01
B 19.64 1.000 19.64 0.01
R 19.24 1.000 19.24 0.08
04 Y 19.24 1.000 19.24 0.08
B 19.24 1.000 19.24 0.08
R 19.12 1.000 19.12 0.04
05 Y 19.12 1.000 19.12 0.04
B 19.12 1.000 19.12 0.04
R 18.90 1.000 18.90 0.08
06 Y 18.90 1.000 18.90 0.08
B 18.90 1.000 18.90 0.08
Note: 1) for test conditions please refer page No. 24 of 24
2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)
SHANTHALA POWER LIMITED TEST REPORT NO.
HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report PAGE: 15 OF 24
Section

MEASUREMENT OF TRANSFORMER TURN RATIO

TRANSFORMER DETAILS:
 Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS
Measurement of Turn Ratio
OLTC
Phase Meter
Position Correction Turns Ratio Ø Angle of
Reading
factor (CF) (MRxCF) Deviation
(MR)
R 18.68 1.000 18.68 0.08
07 Y 18.68 1.000 18.68 0.08
B 18.68 1.000 18.68 0.08
R 18.46 1.000 18.46 0.08
08 Y 18.46 1.000 18.46 0.08
B 18.46 1.000 18.46 0.08
R 18.12 1.000 18.12 0.08
09 Y 18.12 1.000 18.12 0.08
B 18.12 1.000 18.12 0.08
R 17.90 1.000 17.90 0.08
10 Y 17.90 1.000 17.90 0.08
B 17.90 1.000 17.90 0.08
R 17.60 1.000 17.60 0.06
11 Y 17.60 1.000 17.60 0.06
B 17.60 1.000 17.60 0.06
R 17.42 1.000 17.42 0.06
12 Y 17.42 1.000 17.42 0.06
B 17.42 1.000 17.42 0.06
Note: 1) for test conditions please refer page No. 24 of 24
2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 16 OF 24

MEASUREMENT OF TRANSFORMER TURN RATIO

TRANSFORMER DETAILS:
 Serial No. : 2698/2

Customer Identification : Power Transformer -2

Date of Test : 14th to 15th May 2009

*Average Temperature : ≈450C

Voltage : 132kV/6.9kV

Year of Manufacture : 1985

TEST RESULTS
Measurement of Turn Ratio
OLTC
Phase Meter
Position Correction Turns Ratio Ø Angle of
Reading
factor (CF) (MRxCF) Deviation
(MR)
R 17.22 1.000 17.22 0.06
13 Y 17.22 1.000 17.22 0.06
B 17.22 1.000 17.22 0.06
R 16.84 1.000 16.84 0.06
14 Y 16.84 1.000 16.84 0.06
B 16.84 1.000 16.84 0.06
R 16.70 1.000 16.70 0.06
15 Y 16.70 1.000 16.70 0.06
B 16.70 1.000 16.70 0.06
R 16.50 1.000 16.50 0.06
16 Y 16.50 1.000 16.50 0.06
B 16.50 1.000 16.50 0.06
R 16.28 1.000 16.28 0.06
17 Y 16.28 1.000 16.28 0.06
B 16.28 1.000 16.28 0.06

Note: 1) for test conditions please refer page No. 24 of 24

2) *Average Temperature → (Winding + Atmospheric) =450+450≈450C

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 17 OF 24
OIL-TEST REPORT
 Test Report No. : 073/09-10 & 17/06/2009

Customer’s Address :

Customer’s Reference : Work Order No.:

Particulars of Sample Tested : Transformer Oil

Date (S) of Test (S) : 27th to 30 May 2009

No. Of Samples Tested : 03 (Three)

Customer’s Requirement : BDV, Moisture Content, Tan Delta,

Resistivity, Acidity, IFT, Sludge, Flash Point
DGA & Furan Tests.

Whether Tests conducted as per

Customer’s Requirement : Yes

Coordinated By Sample Collected By

Mr. S. Santhosh Kumar Sr. Engineer (Elect.,) Mr. Vinod N. CEO

Mr. M. Rama Raju Mr. Basavaraj Avali Jr. Test Engineer
Mr. Dyamanna

Note:
1. The test results relate only to the sample(s) tested.
2. ND-Not Detected.
3. The Limits for DGA is valid from last date of filtration.
4. If the last date of filtration is not specified the limits for DGA is considered from the Year of
Installation.
5. Any Anomaly / Discrepancy in this test report / certificate should be brought to our notice
within 60 days from the date of issue.
6. The Test Report Not to be reproduced except in full, without written approval from the laboratory.

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 18 OF 24

TRANSFORMER DETAILS:
Serial Number : 2698/2
Customer Identification : Power Transformer -2
Make : Bharath Bijilee
Capacity: : 15MVA
Voltage (HV/MV/LV) : 132kV/6.9kV
Year of Manufacture : 1985
Year of Installation : 1985
Last Date of Filtration : 2008
Our Reference No. : LT-0392/01 (Main Tank-Top)
Date of Sample Collection : 14th May 2009
Date of Receipt of the Sample : 25th May 2009
Sample Tested on : 27th to 30th 2009
Appearance of the Oil : Bright Yellow Colour
Top Oil Temperature : 450C
Winding Temperature : --
Weather Condition : Dry
Condition on Receipt : OK
OIL PARAMETERS:
Reference Standard
IS: 1866: 2000 For Oil in Service
SL Limits TEST
TEST PARAMETERS
NO. 72.5kV-170kV RESULT
Test Method
B-Class

IS: 6792-199250Hz±2Hz
1 Break Down Voltage (BDV)/ Di-
Electrode Type: Brass 70,72,76,6
Electric Strength) in kV, at a
Spherical, Electrode gap: >40kV 74,68=71
Temp: 27.90C, RH: 46%
2.5mm
2 Moisture Content (Water Content) in IS: 13567-1992 Karl Fisher ≤40 ppm 11
ppm, at a Temp: 27.7 0C , RH:47% Titration Method 230±10V
IS: 6262-1971 50Hz±2Hz
Tan Delta (Di–Electric Dissipation Max
Factor) in absolute, at a Temp: 900C, Three terminal cell 1.0 0.012
3 250Vrms\mm: Average voltage
RH: 47% Absolute
gradient in the sample 230±10V
IS: 6103-1971 Three terminal Min
4 Resistivity (Specific Resistance) in Ω- cell250Vrms\mm: Average 0.1 X 10 12
2 x 1012
cm, at a Temp: 900C, RH: 47% voltage gradient in the sample Ω-cm
230±10V
Acidity (Neutralization Number) in Max
5 IS: 1448(P: 2)-1967 0.04
mg KOH/g 0.3 mg KOH/g

6 Interfacial Tension (IFT) in N/m, at a 0.043

IS: 6104-1971 Ring Method Min 0.015
Temp: 27±1 0C
IS 1866:2000 Annexure A Sludge should not
7 Sludge/Sediment % by weight ND
(Clause-4.3) be detected
IS 1448(P: 21)-1992 Pensky
8 Flash Point in 0C Martens closed cup Test 156
Min 140 o C
Method 230±10V
DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992
SL NO. CHARACTERISTICS
1 Methane PPM 50/70 03
2 Ethylene PPM 100/150 04
3 Ethane PPM 30/50 02
4 Acetylene PPM 20/30 04
5 Carbon Monoxide PPM 200/300 34
6 Carbon Dioxide PPM 3000/3500 1999
7 Hydrogen PPM 100/150 08
8 Total Gas Content %by Volume -- 10.54

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)
 SHANTHALA POWER LIMITED TEST REPORT NO.
HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 19 OF 24

FURAN ANALYSIS: ASTM D 5837-99

SL NO. FURANIC COMPOUNDS (PPB)

1 5 Hydroxymethyl-2-Furaldehyde 60.473
2 Furfuryl Alcohol 21.210
3 2 – Furaldehyde 91.206
4 2 – Acetyl Furan 3.417
5 5 – Methyl –2 – Furaldehyde 17.931
Total 194.237

ANALYSIS & RECOMMENDATION:

For Analysis & Recommendation please refer Page No.: 24 OF 24

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 20 OF 24
 TRANSFORMER DETAILS:
Serial Number : 2698/2
Customer Identification : Power Transformer -2
Make : Bharath Bijilee
Capacity: : 15MVA
Voltage (HV/MV/LV) : 132kV/6.9kV
Year of Manufacture : 1985
Year of Installation : 1985
Last Date of Filtration : 2008
Our Reference No. : LT-0393/02(Main Tank-Bottom)
Date of Sample Collection : 14th May 2009
Date of Receipt of the Sample : 25th May 2009
Sample Tested on : 27th to 30th 2009
Appearance of the Oil : Bright Yellow Colour
Top Oil Temperature : 450C
Winding Temperature : --
Weather Condition : Dry
Condition on Receipt : OK
OIL PARAMETERS:
Reference Standard
IS: 1866: 2000 For Oil in Service
SL Limits TEST
TEST PARAMETERS
NO. 72.5kV-170kV RESULT
Test Method
B-Class

IS: 6792-199250Hz±2Hz
1 Break Down Voltage (BDV)/ Di-
Electrode Type: Brass 68,70,78,72
Electric Strength) in kV, at a
Spherical, Electrode gap: >40kV 70=70.66≈7
Temp: 26.30C, RH: 45%
2.5mm
2 Moisture Content (Water Content) in IS: 13567-1992 Karl Fisher ≤40 ppm 11
ppm, at a Temp: 26.9 0C , RH:46% Titration Method 230±10V
IS: 6262-1971 50Hz±2Hz
Tan Delta (Di–Electric Dissipation Max
Factor) in absolute, at a Temp: 900C, Three terminal cell 1.0 0.0088
3 250Vrms\mm: Average voltage
RH: 46% Absolute
gradient in the sample 230±10V
IS: 6103-1971 Three terminal Min
4 Resistivity (Specific Resistance) in Ω- cell250Vrms\mm: Average 0.1 X 10 12
3 x 1012
cm, at a Temp: 900C, RH: 46% voltage gradient in the sample Ω-cm
230±10V
Acidity (Neutralization Number) in Max
5 IS: 1448(P: 2)-1967 0.12
mg KOH/g 0.3 mg KOH/g

6 Interfacial Tension (IFT) in N/m, at a 0.032

IS: 6104-1971 Ring Method Min 0.015
Temp: 27±1 0C
IS 1866:2000 Annexure A Sludge should not
7 Sludge/Sediment % by weight ND
(Clause-4.3) be detected
IS 1448(P: 21)-1992 Pensky
8 Flash Point in 0C Martens closed cup Test 156
Min 140 o C
Method 230±10V
DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992
SL NO. CHARACTERISTICS
1 Methane PPM 50/70 03
2 Ethylene PPM 100/150 04
3 Ethane PPM 30/50 01
4 Acetylene PPM 20/30 05
5 Carbon Monoxide PPM 200/300 36
6 Carbon Dioxide PPM 3000/3500 2143
7 Hydrogen PPM 100/150 08
8 Total Gas Content %by Volume -- 11.04

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)
 SHANTHALA POWER LIMITED TEST REPORT NO.
HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 21 OF 24

FURAN ANALYSIS: ASTM D 5837-99

SL NO. FURANIC COMPOUNDS (PPB)

1 5 Hydroxymethyl-2-Furaldehyde 50.226
2 Furfuryl Alcohol 47.219
3 2 – Furaldehyde 98.771
4 2 – Acetyl Furan 00
5 5 – Methyl –2 – Furaldehyde 29.431
Total 225.647

ANALYSIS & RECOMMENDATION:

For Analysis & Recommendation please refer Page No.: 24 OF 24

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 22 OF 24
 TRANSFORMER DETAILS:
Serial Number : 2698/2
Customer Identification : Power Transformer -2
Make : Bharath Bijilee
Capacity: : 15MVA
Voltage (HV/MV/LV) : 132kV/6.9kV
Year of Manufacture : 1985
Year of Installation : 1985
Last Date of Filtration : 2008
Our Reference No. : LT-0394/03(Main Tank-OLTC)
Date of Sample Collection : 14th May 2009
Date of Receipt of the Sample : 25th May 2009
Sample Tested on : 27th to 30th May 2009
Appearance of the Oil : Yellow Colour
Top Oil Temperature : 450C
Winding Temperature : --
Weather Condition : Dry
Condition on Receipt : OK
OIL PARAMETERS:
Reference Standard
IS: 1866: 2000 For Oil in Service
SL Limits TEST
TEST PARAMETERS
NO. 72.5kV-170kV RESULT
Test Method
B-Class

IS: 6792-199250Hz±2Hz
1 Break Down Voltage (BDV)/ Di-
Electrode Type: Brass 38,34,42,3
Electric Strength) in kV, at a
Spherical, Electrode gap: >40kV 42,34=37
Temp: 26.80C, RH: 44%
2.5mm
2 Moisture Content (Water Content) in IS: 13567-1992 Karl Fisher ≤40 ppm 27
ppm, at a Temp: 26.6 0C , RH:46% Titration Method 230±10V
IS: 6262-1971 50Hz±2Hz
Tan Delta (Di–Electric Dissipation Max
Factor) in absolute, at a Temp: 900C, Three terminal cell 1.0 0.0081
3 250Vrms\mm: Average voltage
RH: 45% Absolute
gradient in the sample 230±10V
IS: 6103-1971 Three terminal Min
4 Resistivity (Specific Resistance) in Ω- cell250Vrms\mm: Average 0.1 X 10 12
8 x 1012
cm, at a Temp: 900C, RH: 45% voltage gradient in the sample Ω-cm
230±10V
Acidity (Neutralization Number) in Max
5 IS: 1448(P: 2)-1967 0.04
mg KOH/g 0.3 mg KOH/g

6 Interfacial Tension (IFT) in N/m, at a 0.042

IS: 6104-1971 Ring Method Min 0.015
Temp: 27±1 0C
IS 1866:2000 Annexure A Sludge should not
7 Sludge/Sediment % by weight ND
(Clause-4.3) be detected
IS 1448(P: 21)-1992 Pensky
8 Flash Point in 0C Martens closed cup Test 150
Min 140 o C
Method 230±10V
DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992
SL NO. CHARACTERISTICS
1 Methane PPM 23
2 Ethylene PPM 38
3 Ethane PPM 03
4 Acetylene PPM 532
5 Carbon Monoxide PPM 30
6 Carbon Dioxide PPM 475
7 Hydrogen PPM 11
8 Total Gas Content %by Volume 12.55

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)
 SHANTHALA POWER LIMITED TEST REPORT NO.
HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 23 OF 24

FURAN ANALYSIS: ASTM D 5837-99

SL NO. FURANIC COMPOUNDS (PPB)

1 5 Hydroxymethyl-2-Furaldehyde --
2 Furfuryl Alcohol --
3 2 – Furaldehyde --
4 2 – Acetyl Furan --
5 5 – Methyl –2 – Furaldehyde --
Total --

ANALYSIS & RECOMMENDATION:

For Analysis & Recommendation please refer Page No.: 24 OF 24

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 073/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 24 OF 24
 ANALYSIS & RECOMMENDATION FOR TRANSFORMER
SL NO.: 2698/2, ID No: Power Transformer -2

Analysis:
Tests on Solid Insulation:
The test results of IR Values, PI & DC absorption ratios are normal considering its age.
The variation of Capacitance values with respect to voltage is normal and the Tan Delta values are
within the permissible limits, i.e. <0.02absolute.

Tests on Conductor & OLTC:

The DC winding resistance values are normal as comparable with all the phases.
The turn’s ratio measurements are normal as compared to name plate values.
Measurement of Neutral Floating point is normal.

Tests On Core
Magnetization currents are normal.
Magnetic Balance test results are normal.

Test On Bushings:
The variation of Capacitance values with respect to voltage is normal and the Tan Delta values are
within the permissible limits, i.e. <0.007absolute for R&Y- phase. B-phase could not be balanced.

Oil Parameters:
The test parameters of the transformer oil samples are within permissible limits as per IS: 1866- 2000
“The maintenance of transformer oil in service”.

DGA:
The gases generated are within the permissible limits as per relevant Standards.

Furan Analysis:
The total of the Furanic compounds is in the low reliability range.

Conclusion:
 Solid insulation is normal.
 Conductor and core are normal.
 The results of Oil & DGA indicate normal internal condition of the Transformer.
 The total of the Furanic compounds is in low reliability range.
 B-Phase Bushing could not be balanced.
Recommendation:

 All the tests should be carried out after one year to establish the trend analysis of Transformer
& Oil.
 All the test results may be retained as bench mark for further analysis.
 One more furan test to be conducted within 6 months to know the increasing trend in the
furanic compounds.
 B-Phase bushing is in good condition. For normal operation the condenser bushing test tap is
earthed by screw cap with a centre pin which presses on the test tap for test purpose. The Cap
was removed and test tap was connected to C and Tan Delta Bridge for measurement. Most
likely this test Cap is grounded even when Cap is removed. So, C and Tan Delta Bridge
could not be balanced. So, please refer these results to manufacturer for further action. In the
next shutdown one more Megger, Tan Delta and other tests has to be carried out on Bushings.

Note: Test conditions

1) Primary side : HV conductor removed from the Breaker side.
2) Secondary side : LT Breaker was made off.

Prepared By Asst. Manager Analysis

(Gowri M. Patil) Authorised Signatory (Shashikala. V. T)
 FORMAT NO.: SPL/TR-02

Shanthala Power Limited

Test Inspection Consultancy Anything Anywhere Anytime

Condition Monitoring Tests on

Transformers Test Report –2009

Customer:
M/s.

Kind Attn: Mr.

Ref: P.O. No.:

“Shanthala”, No-24, Priyadarshini Colony, Gokul Road, Hubli - 580 030. Karnataka (India)
Phone: +91-0836 - 2332540, 2335936, 2335934,Fax: 0836 – 2334908, Mobile: 94481-34362,
E-mail:mkadappa@sify.com,customercare@shanthalaindia.com. Website:
www.shanthalaindia.com
Ref: SPL/CMT-Off Line//2009/ Date:06-10-2009

To,
M/s.

Kind Attn: Mr.

Dear Sir,
Sub: Condition Monitoring Test on Transformers, -Test Report.
Ref: P.O. No.:
Test Report No.: 0232/09-10, Dated: 07-09-2009.

Thank you very much for giving us an opportunity to serve you. Please find
enclosed here with the Test Report of Condition Monitoring Tests on Four Nos. of
Transformers. We have also enclosed Service Bill and the Bill No. is 0635, for the
above work. We request you to settle the same at the earliest.

Kindly arrange to send the “Cheque/DD” in the name of “M/s. Shanthala Power
Limited”, Hubli.

Thanking you.

Yours faithfully,

For Shanthala Power Limited

(Mr.Vinod. N.)
Chief Executive Officer

Enclosures:
I. Test Report:
2. Transformers Test Report : 17+17+17+22=73Pages
3. Calibration Certificates : Annexure
II Bill
4. Service Bill : 02 Page(In Duplicate)
5. Service Tax Certificate : 02 Page
6. Pan No Certificate : 01 Page

NABL Accredited Laboratory for Transformer Oil Testing (1) BDV (100kV) (2) Water Content
(3) Flash Point (4) Tan Delta (5) Resistivity (6) Sludge (7) Acidity (8) IFT (9) DGA (10) Furan Analysis

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 01 OF 17
 TRANSFORMER-TEST REPORT -1

Test Report No. : 0232/09-10

Customer’s Address : M/s. S

Customer’s Reference : P. O. No.:

Particulars of Equipment Tested : Distribution Transformer

Plant Location : Beside of 3MW Power House

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Make : M/s. Mahati Electricals

Transformer Rating : 3150kVA

Voltage : 11000V/433V

Vector Group : Dyn11

Year of Manufacture : 2005

Phase : 3

Date(s) of Test(s) : 28th August- 2009

Winding Temperature : 280C

Oil Temperature : 280C

Atmospheric Temperature : ≈290C

Weather Condition : Dry

Particulars of Tests Conducted : Condition Monitoring Tests

Customer’s Requirements : Condition Monitoring Tests

Calibration Certificates : Annexure

Coordinated By Tested Team

Mr. Balasaheb. (E.E) Mr. Harshad. Gulannavar. Test Engineer

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 02 OF 17
 MEASUREMENT OF IR V/S TIME

TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS

SL NO. TIME HV to LV at 5kV HV to GND at 5kV LV to GND at 0.5kV

1 10th Sec 0.90 G 2.00 G 0.48 G

2 20th Sec 1.20 G 2.50 G 0.49 G
3 30th Sec 1.50 G 3.00 G 0.49 G
4 40th Sec 1.60 G 3.50 G 0.50 G
5 50th Sec 1.90 G 4.00 G 0.50 G
6 01 Min
st
2.25 G 4.25 G 0.50 G
nd
7 02 Min 3.00 G 5.00 G 0.50 G
8 03rd Min 3.75 G 5.00 G 0.50 G
9 04th Min 4.00 G 5.50 G 0.50 G
10 05th Min 4.50 G 5.50 G 0.50 G
th
11 06 Min 4.50 G 6.00 G 0.50 G
12 07th Min 4.80 G 6.50 G 0.50 G
th
13 08 Min 5.00 G 6.50 G 0.50 G
14 09th Min 5.50 G 6.50 G 0.50 G
15 10 Min
th
6.50 G 7.00 G 0.50 G
Note: 1) For test conditions please refer page No.
2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 03 OF 17
 MEASUREMENT OF IR V/S TIME

TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS
IR Values in G DC
SL Mode of Voltage PI Absorption
No. Test (kV) 30th Sec 60th Sec 600th Sec Ratio

1 HV-LV 5 1.50 2.25 6.50 2.88 1.5

2 HV-GND 5 3.00 4.25 7.00 1.64 1.41

3 LV-GND 0.5 0.49 0.50 0.50 1.0 1.02

Polarization Index Dielectric Absorption Ratio

60-Seconds IR Value
600- Seconds IR Value
DA = -------------------------------
PI = -------------------------------
30-Seconds IR Value
60-Seconds IR Value

Note: 1) For test conditions please refer page No. 17 of 17

2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 04 OF 17
 Prepared By Asst. Manager Analysis
(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 05 OF 17
 MEASUREMENT OF STEP VOLTAGE
TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS
Sl. No. Mode of Grounded Voltage IR in G
Test Winding (kV) At 60th Sec
0.5 1.2
1.0 1.4
1 HV-LV Nil 2.5 2.0

5.0 3.0
0.5 10.0
1.0 3.0
2 HV-GND LV 2.5 2.75

5.0 3.5

Note: 1) For test conditions please refer page No. 17 of 17

2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 06 OF 17
 MEASUREMENT OF CAPACITANCE, TAN DELTA AND LEAKAGE CURRENT ON WINDINGS

TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS
Mode of Grounded Voltage Current Capacitance Tan Delta
Test Winding (kV) (mA) (pF) (Absolute)
2.11 04 4089.63 0.00654
HV-LV
Nil 4.23 09 4089.83 0.00658
(UST)
6.35 15 4089.94 0.00666

2.11 04 8195.39 0.00739

HV-GND
LV 4.23 09 8195.39 0.00761
(GST)
6.35 15 8196.40 0.00768

Note: 1) For test conditions please refer page No. 17 of 17

2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C
3) Because of low voltage on LV side, the LV-GND Tan Delta Test could not be
conducted.

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 07 OF 17

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 08 OF 17

MEASUREMENT OF HIGH VOLTAGE EXCITATION CURRENT ON HV WINDINGS

TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS
Tested Phase Applied Voltage Measured Current (mA)
(kV)
0.5 10
1.0 15
R-Y 1.5 20
2.0 25
2.5 30
0.5 12

1.0 20
Y-B
1.5 27

2.0 33

2.5 39

0.5 12

1.0 20
B-R
1.5 27
2.0 33

2.5 39
Note: 1) For test conditions please refer page No. 17 of 17
2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 09 OF 17
 MEASUREMENT OF DC WINDING RESISTANCE
TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS

OLTC Current (mA) Measurement of Winding Resistance (HV-Side)

Position Tested Phase Resistance in m
126.1 R-N 215.1
04 126.1 Y-N 215.2
126.1 B-N 215.0

Sl No. Current (A) Measurement of Winding Resistance (LV-Side)

Tested Phase Resistance in m
1.303 (r-n) 0.5
01 1.304 (y-n) 0.5
1.287 (b-n) 0.5
Note: 1) For test conditions please refer page No. 17 of 17
2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 10 OF 17

MEASUREMENT OF VOLTAGE RATIO

TRANSFORMER DETAILS:

Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS
Voltage Ratio

Sl. Applied Voltage at Primary side Measured Voltage at

No. Calculated Voltage Ratio
in Volts Secondary side in Volts
R-Y Y-B B-R r-y y-b b-r r-y y-b b-r
01 407 408 408 15.79 15.75 15.83 25.77 25.90 25.77
Note: 1) For test conditions please refer page No. 17 of 17
2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 11 OF 17

MEASUREMENT OF MAGNETIZATION CURRENT

TRANSFORMER DETAILS:
 Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS

Tested Phase Measured Voltage (V) Measured Current (mA)

R 404 18.7 (R-Y)

Y 408 12.1 (Y-B)

B 409 22.3 (B-R)

Note: 1) For test conditions please refer page No. 17 of 17

2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 12 OF 17

MEASUREMENT OF NEUTRAL FLOATING POINT

TRANSFORMER DETAILS:
 Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS

Voltage Applied Across HV Side (V)

Voltage Measured (V)

LV (Neutral)-GND
R-Y Y-B B-R

407 408 408 6.30

Note: 1) For test conditions please refer page No. 17 of 17

2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 13 OF 17

FREQUENCY RESPONSE ANALYSIS

TRANSFORMER DETAILS:
 Serial No. : 2005/1180

Customer Identification : Sugar Transformer

Date of Test : 28th August-2009

*Average Temperature
(Winding +Oil+ Atmospheric) : ≈28.30C

Voltage : 11000V/433V

Year of Manufacture : 2005

TEST RESULTS

Frequency Rage : 20Hz-2MHZ

Tap Position : 1

Method : Sweep Frequency

Measured winding
a) HV side: U-V, V-W, W-U
b) LV Side: n1-u1, n1-v1, n1-w1.

PLEASE SEE NEXT PAGE FOR GRAPHS

Note: 1) For test conditions please refer page No. 17 of 17

2) *Average Temperature → (Winding + Oil + Atmospheric) =280+280+290≈28.30C

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 14 OF 17
OIL-TEST REPORT
 Test Report No. : 0232/09-10

Customer’s Address : M/s.

Customer’s Reference : P. O. No.

Particulars of Sample Tested : Transformer Oil

Date (S) of Test (S) : 7th to 11th September 2009

No. Of Samples Tested : 01(Bottom)

Customer’s Requirement : BDV, Moisture Content, Tan Delta,

Resistivity, Acidity, IFT, Sludge, Flash Point
DGA , Kinematic Viscosity, Density
Pour Point & Furan Tests.
Whether Tests conducted as per
Customer’s Requirement : Yes
Coordinated By Sample Collected By
Mr. Balasaheb. (E.E) Mr. Harshad G Test Engineer
Mr. Shivappa

Note:

1. The test results relate only to the sample(s) tested.

2. ND-Not Detected.

3. NA: Not Applicable.

4. NP: Not Provided.

5. NM: Not Mounted

6. {---}: Customer not confirmed.

7. CCSUT: Customer Confirmed, Sample Under testing.

8. The limits for DGA are valid from the last date of filtration.

9. If the last date of filtration is not specified, the limits for DGA are considered from the year of installation.

10. Any Anomaly / Discrepancy in this test report / certificate should be brought to our notice within 60 days from

the date of issue.

11. The Test Report not to be reproduced except in full, without written approval from the laboratory

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 15 OF 17
TRANSFORMER DETAILS:
Serial Number : 2005/1180
Customer Identification : Besides of Boiler Sugar Transformer
Make : Mahati Electricals
Capacity : 3150kVA
Voltage (HV/LV) : 11000V/433V
Year of Manufacture : 2005
Year of Installation : NP
Last Date of Filtration : NP
Our Reference No. : LT-1418/01 (Main Tank-Bottom)
Date of Sample Collection : 29th August 2009
Date of Receipt of the Sample : 7th September 2009
Sample Tested on : 7th to 11th September 2009
Appearance of the Oil : Pale Yellow Colour
Top Oil Temperature : 280C
Winding Temperature : 280C
Weather Condition : Dry
Condition on Receipt : OK
OIL PARAMETERS:
Reference Standard
SL TEST
TEST PARAMETERS IS: 1866: 2000 For Oil in Service
NO. RESULTS
Test Method <72.5kV-C-Class
Break Down Voltage (BDV)/ Di- IS: 6792-199250Hz±2Hz
1 66,78,74,68
Electric Strength) in kV, at a Electrode Type: Brass Spherical, >30kV
78=72.33≈7
Temp: 29.20C, RH: 40% Electrode gap: 2.5mm
2 Moisture Content (Water Content) IS: 13567-1992 Karl Fisher ≤40 ppm 11
in ppm, at a Temp:28.10C, RH:47% Titration Method 230±10V
IS: 6262-1971 50Hz±2Hz
Tan Delta (Di–Electric Dissipation
Three terminal cell 250Vrms\mm: Max
Factor) in absolute, at a 0.0044
3 Average voltage gradient in the 1.0 Absolute
Temp: 900C, RH: 47%
sample 230±10V
IS: 6103-1971 Three terminal Min
4 Resistivity (Specific Resistance) in 0.1X1012
cell250Vrms\mm: Average voltage 49 x 1012
Ω-cm, at a Temp: 900C, RH: 47% Ω-cm
gradient in the sample 230±10V
Max
5 Acidity (Neutralization Number) in 0.3mg 0.02
IS: 1448(P: 2)-1967
mg KOH/g KOH/g
6 Interfacial Tension (IFT) in N/m, at 0.043
IS: 6104-1971 Ring Method Min 0.015
a Temp: 27±1 0C
Sludge
7 IS 1866:2000 Annexure A Should not ND
Sludge/Sediment % by weight
(Clause-4.3) be detected
IS 1448(P: 21)-1992 Pensky
8 Flash Point in 0C Martens closed cup Test Method Min 1400C 154
230±10V
DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992
SL NO. CHARACTERISTICS
1 Methane PPM 100/150 02
2 Ethylene PPM 150/200 01
3 Ethane PPM 100/150 ND
4 Acetylene PPM 30/50 ND
5 Carbon Monoxide PPM 400/500 07
6 Carbon Dioxide PPM 4000/5000 836
7 Hydrogen PPM 200/300 01
8 Total Gas Content %by Volume ---- 10.03
Note: NP- Not Provided, ND-Not Detected

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 16 OF 17
 FURAN ANALYSIS: ASTM D 5837-99

SL NO. FURANIC COMPOUNDS (PPB)

1 5 Hydroxymethyl-2-Furaldehyde 00
2 Furfuryl Alcohol 00
3 2 – Furaldehyde 7.876
4 2 – Acetyl Furan 6.824
5 5 – Methyl –2 – Furaldehyde 5.916
Total 20.616

OIL PARAMETERS:
SL Reference Standard-
NO. TEST PARAMETERS IS: 1866: 2000 TEST RESULTS
Limits
Test Method
Kinematic Viscosity (cStr), at 270C IS:1448(P:25)-1976 27cst 5
1
2 Pour Point in 0C IS:1448 (P:10)-1970 Max: -60C -18
3 3
Density in kg/cm at 29.5 C 0
IS:1448(P:16)1990 Max:0.89 g/cm 3 0.825

ANALYSIS & RECOMMENDATION:

For Analysis & Recommendation please refer Page No.: 17 OF 17

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)

SHANTHALA POWER LIMITED TEST REPORT NO.

HUBLI-580 030 0232/09-10
FORMAT NO.: SPL/TR-02 Calibration & Test Report Section PAGE: 17 OF 17
ANALYSIS & RECOMMENDATION FOR TRANSFORMER-1
SL NO.: 2005/1180, ID No: Besides Boiler Sugar Transformer
Analysis:
Tests on Solid Insulation:
The test results of IR, PI and DC absorption ratios are normal.
The variation of Capacitance values with respect to voltage is normal and the Tan Delta values are within the
permissible limits, i.e. <0.02absolute.
Step Voltage results have variation.
Tests on Conductor & OLTC:
The DC winding resistance values are normal as comparable with all the phases.
The voltage ratio measurements are normal.
Neutral Floating point Measurements are normal.

Tests on Core:
Magnetization Currents are normal.
Excitation current results are normal.
Frequency Response Analysis:
The test results of FRA should be compared with earlier results to arrive at a definite conclusion. How ever taking
present test results as benchmark any further changes can be noticed by conducting FRA test at a later date under
similar conditions.

Oil Parameters:
The tested parameters of the oil sample of this Transformer are within the permissible limits as per IS:1866-2000
“The parameter of Transformer Oil in service”.
DGA:
The gases generated are within the permissible limits as per relevant Standards.
Furan Analysis:
The total of the Furanic compounds is in the normal range.

Conclusion:
 Step Voltage results have variation.
 Core and Conductor are normal.
 Oil and DGA results are normal.
 The total of the Furanic compounds is in the normal range.
 The test results of FRA may be retained as reference for future guidance.

Recommendation:
 All the Condition Monitoring tests should be carried out after one year to establish the trend analysis of
Transformer & Oil.
 All the test results may be retained as bench mark for further analysis.
 Since the step voltage results have variation, one more test should be repeated within 6 months or as per
your convenience, to know the insulation condition.

Note: Test Conditions:

1) The Transformer was Isolated completely from both sides, Primary and secondary sides.

Prepared By Asst. Manager Analysis

(Gouri M. Patil) Authorised Signatory (Shashikala. V. T)