Actuated Ball Valves

for two way and three way control of hot

water, chilled water systems &
low pressure steam

Description
The Actuated Ball Valve is comprised of the actuator,
the linkage and the valve body. The standard ball valve
has a stainless steel ball and stem in a bronze body.
Valve sizing ranges from ½ inch to 3 inches or 15mm to
80mm. All stainless steel valves are available upon
request. The full port design is less restrictive providing
high flow characteristics with low pressure drops. The
Valve Selection Chart on page 3 identifies the valve’s
port configuration.

ACTUATION
Once the actuator series, BT/BM, TT/TM or RT/RM,
has been determined, the actual model that meets the
system’s control requirements may be selected. The BT, VALVE BODIES
TT and RT digital motors may be wired for 2 position or 3 Both two and three way valves feature a bronze body
point floating control. with stainless steel trim in standard models.

The BM,TM and RM Multi Signal actuators accept

2 position, 3 point floating, 2-10VDC, 4-20mA or pulse Product Features
width modulating control signals. They are Zero & Span
adjustable which allows sequencing of two or more ★ High Cv ratings
valves for special control applications. Power supply is
22-26VAC standard; however, models that operate on ★ Low pressure drop
line voltage are available.
★ Operating pressure up to
EMERGENCY POSITIONING SYSTEMS 600 PSI WOG for two way valves
The patented Enerdrive System*, The Electronic 400 PSI WOG for three way valves
Spring, is available on selected BT/BM, TT/TM or
RT/RM models. This emergency positioning device ★ Female NPT is standard
utilizes the inherent properties of super capacitors to
power the unit at full rated torque to its safety position,
either fully open or fully closed, in the event of power
failure.

LINKAGE SYSTEMS
The heavy duty linkage assembly which is comprised of
zinc plated steel directly couples the actuator to the
valve. It is factory assembled and properly adjusted and
tested.

* U.S.A. Patent #5,278,454

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NEP08/02 PAGE 1
Actuated Ball Valves
Valve Performance
100 700
PERCENTAGE OF MAXIMUM FLOW

PRESSURE - PSI
600
90
500

80 400

300
70 200

100
60
0
0F 100 200 300 400 500
50 C 38 93 150 205 260

TEMPERATURE
40
Fig. ii The Effect of Temperature on Pressure Ratings
30

20

10

0
0 10 20 30 40 50 60 70 80 90 100

PERCENTAGE OF BALL OPENING

Fig. i The Average Flow Characteristics for Two
Way Valves

Model Nomenclature
In the diagram below, the valve nomenclature for this series of actuated valve is segmented into its components as
an aid to comprehending Neptronic’s new method of labelling. This departure from previous model numbers will
greatly assist the user in identifying the exact valve and its characteristics once it has been installed.

SB D 0480 X S 1 T M 0 60
Valve Pipe Cv: Valve Valve Motor Control Motor
To 9999: Unit Column is a Decimal
Series Size 1K00: 1K is Thousand’s Column
followed by Hundred’s and Ten’s
Body Ends Series Signal Features
SB: Ball, 2 Way A: 1/2" 0020: 2 X: Bronze 1: NPT Female B: 50 in.lb. L: Lon 00: Basic Motor
Reduced Port B: 3/4" 0040: 4 600WOG R: 360 in.lb. M: Analog 05: Resistive
FP: Ball, 2 Way C: 1" 0048: 4.8 T: 180 in.lb. T: Digital Feedback
Full Port 20: Mechanical
D: 1-1/4" 0120: 12
ST: Ball, 3 Way Switches
E: 1-1/2" 0140: 14
60: Enerdrive
F: 2" 0150: 15
65: Enerdrive &
G: 2-1/2” 0210: 21 Feedback
H: 3" 0300: 30
34
Valve 80: Enerdrive &
0340: Supply Switches
43
Trim
0430: Voltage
0470: 47 S: Stainless Steel
0480: 48 0: 24VAC/30VDC
0510: 51 1: 115V Only
0680: 68 2: 230V Only
0840: 84 3: 24VAC/30VDC
115V
1080: 108 230V
1250: 125 4: 24VAC Only
1770: 177 6: 12VDC Only
3700: 370 7: 24VDC Only
3890: 389 8: 48VDC Only
5030: 503

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PAGE 2 NEP08/02
Actuated Ball Valves
Model Selection Tables
In Table 1, the various models listed designate the size, type, flow rate and close off pressure of each valve as well
as the actuator group to be used. Select the appropriate valve model. Choose the actuator model from Table 2 based
upon the group indicated in Table 1 and the system requirements. The actuator model is added as a suffix to the
valve model selected to form a complete actuated valve model. Refer to the formula in Table 3.

TABLE 1: VALVE SELECTION

SB - 2 way reduced port FP - 2 way full port

MAXIMU M C LOSE OFF MAXIMU M C LOSE OFF

SIZE FLOW VALVE SIZE FLOW VALVE
AC TU ATOR SER IES AC TU ATOR SER IES
MOD EL MOD EL
IN E Cv B T/B M TT/TM R T/R M IN E Cv B T/B M TT/TM R T/R M

1/2" 2 S B A0 0 2 0 X S 1 150PSI 1/2" 15 F P A0 1 5 0 X S 1 150PSI

1/2" 4 S B A0 0 4 0 X S 1 150PSI 3/4" 51 FP B0510XS1 300PSI

3/4" 30 SB B0300XS1 150PSI 1" 68 FP C0680XS1 300PSI

1" 43 SB C0430XS1 300PSI 1-1/4" 125 FP D1250XS1 150PSI

1-1/4" 48 SB D0480XS1 300PSI 1-1/2" 177 FP E1770XS1 300PSI

1-1/2" 84 SB E0840XS1 150PSI 2" 389 FP F3890XS1 150PSI

2" 108 SB F1080XS1 150PSI 2-1/2" 503 F P G5 0 3 0 X S 1 75PSI

3" 370 SB H3700XS1 75PSI

ST - 3 way ball valve

MAXIMU M C LOSE OFF

SIZE FLOW VALVE
AC TU ATOR SER IES
MOD EL
IN E Cv B T/B M TT/TM R T/R M

1/2" 2 S T A0 0 2 0 X S 1 100PSI
1/2" 4 .8 S T A0 0 4 8 X S 1 100PSI
3/4" 12 ST B0120XS1 100PSI
1" 14 ST C0140XS1 300PSI
1-1/4" 21 ST D0210XS1 300PSI
1-1/2" 34 ST E0340XS1 150PSI
2" 47 ST F0470XS1 75PSI

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NEP08/02 PAGE 3
Actuated Ball Valves
TABLE 2: ACTUATOR SELECTION

AC TUATOR C APABILITY A C T U AT O R M O D E L S
50 in.lb. TORQUE B T 000 B T 020 B T 060 B T 080 B M000 B M060
180 in.lb. TORQUE T T 000 T T 020 T T 060 T T 080 TM000 TM060
360 in.lb. TORQUE R T 000 R T 020 R T 060 R T 080 R M000 R M060

2 Position 2 Position
2 P o s. 2 P o s. 2 P o s. 2 P o s. 3 Pt. Fltng. 3 Pt. Fltng.
C ONTROL SIGNAL 3 Pt. 3 Pt. 3 Pt. 3 Pt. 2-10VD C 2-10VD C
Fltng. Fltng. Fltng. Fltng. 4-20mA 4-20mA
PWM PWM
FE E D B A C K No No No No C onditioned C onditioned
ENERD RIVE SYSTEM No No Yes Yes No Yes
AUXILIARY SWITC HES No Yes No Yes No No

TABLE 3: ACTUATED VALVE FORMULA

F O R M U L A: B A L L VA LV E + A C TU A TO R = A C TUATE D VA LV E

1 -1 /4 i nc h L i ne s i ze , 2 -1 0 V D C M o d ula ti ng
Sp e c i f i c a t i o n 2 Wa y 4 8 C v, 3 0 0 P S IG C o ntro l S i g na l 1 -1 /4 i nc h 2 Wa y
Re q ui r e m e nts : C lo s e Off, B ro nze 6 0 0 W OG, + 4 -2 0 m A Outp ut F e e d b a c k = B a ll va lve , NP T F e m a le
S .S . Tri m NP T F e m a le F a i l S a fe F a i l S a fe a nd F e e d b a c k

S e le c te d fr o m the Ta b le s : SB D 0480XS1 + TM 0 6 0 = S B D 0 4 8 0 X S 1 TM 0 6 0

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PAGE 4 NEP08/02
Actuated Ball Valves
Specifications
for valves with the BT or BM actuators
Valve Specifications:

Valve Flow Type: Two Way: Equal Percentage

Three Way: Linear
Body: Bronze ASTM B584-C84400
Stem packing & bearing: RPTFE
Seat: RPTFE
Ball & Stem: 316 Stainless Steel
End Connections: NPT Female

Actuator Specifications:

Power Supply: 22-26VAC or 28-32VDC

Maximum Power Consumption:
Wire Size & Length:
Electrical Connections:
Control Signals:
Torque:
Direction of Rotation:
Rotation Time:
Actuator Ambient Tempera-
ture:
Feedback Potentiometer:
Enerdrive Rating:
Enerdrive Response Time:
Auxiliary Switches:
Auxiliary Switch Rating:
Enclosure:
BT000, BT020 & BM000: 6VA at 26VAC at Full Load
BT060, BT080 & BM060: Peak at Start-up: 15VA at 26VAC
Operating at Full Load: 6VA at 26VAC
18 AWG Minimum, 25 ft./7.6 m. Maximum per Actuated Valve
One 5/8 in./ 15.9 mm. & One 7/8 in./ 22.2 mm. Knock Outs, Screw Terminals
BT000 & BT020: 3 Wire 2 Position, 3 Wire 3 Point Floating
BT060 & BT080: 2 Wire 2 Position, 4 Wire 3 Point Floating
BM000 & BM060:
ANALOG: A) 2-10VDC; or B) May be Externally Wired with a 500 Ohm Resistor
which is Supplied for 4-20mA, Zero & Span Adjustable
PULSE WIDTH MODULATION: Time Base of 0.1 - 5 Seconds/20mS Resolution or
0.1 - 25 Seconds/100mS Resolution Selected by Dip Switch Position
SWITCH HOT: Triac or Dry Contact, 40mA Max. Switching Current
SWITCH NEUTRAL: NPN Transistor, SCR, Triac or Dry Contact 75mA Maximum
Switching Current
DIGITAL:3 Wire/2 Position or 4 Wire/3 Point Floating
50 in.lb. or 5.6 Nm. at Rated Voltage
Reversible
0-50 in.lb.: 20-30 Seconds Through 90°
0°F to +122°F or -18°C to +50°C
BM000 & BM060:4-20mA Output (May be Externally Wired for a 2-10VDC Signal)
BT060, BT080 & BM060: 50 in.lb or 5.6 Nm.
0-50 in.lb. is 20-30 Seconds Closure Through 90°
BT020 & BT080: 2 Mechanical, Fixed at 10° & 80°
1 Amp Resistive, 24VAC
MOTOR: UL Recognized QMFZ2 Fire Rated 94V-5
GEAR TRAIN: Die Cast Zinc with a Steel Base

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NEP08/02 PAGE 5
Actuated Ball Valves
SB & FP - Two Way Ball Valve
with the BT or BM Actuator

ALL DIMENSIONS IN INCHES

SIZE CV MODEL A B C D E F G H I
1/2" 2 SB A0020XS1 2.2 1.1 0.3 3.2 11 7.3 6.8 3.3 7.9
1/2" 4 SB A0040XS1 2.2 1.1 0.4 3.2 11 7.3 6.8 3.3 7.9
1/2" 15 FP A0150XS1 2.2 1.1 0.5 3.2 11 7.3 6.8 3.3 7.9
3/4" 30 SB B0300XS1 3.0 1.5 0.7 3.5 11 7.6 6.8 3.3 7.9

ST - Three Way Ball Valve

with the BT or BM Actuator

ALL DIMENSIONS IN INCHES

SIZE CV MODEL A B C D E F G H I J
1/2" 2 ST A0020XS1 2.3 1.1 0.4 3.2 11 7.3 6.8 3.3 7.9 1.2
1/2" 4.8 ST A0048XS1 2.3 1.1 0.5 3.2 11 7.3 6.8 3.3 7.9 1.2
3/4" 12 ST B0120XS1 3.0 1.5 0.7 3.6 11 7.7 6.8 3.3 7.9 1.6

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3008-B 16TH AVE. W.
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t r
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TOLL FREE: (800) 821 - 4863
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PAGE 6 NEP08/02
Actuated Ball Valves
Specifications
for valves with the TT or TM actuators
Valve Specifications:
Valve Flow Type: Two Way: Equal Percentage
Three Way: Linear
Body: Bronze ASTM B584-C84400
Stem packing & bearing: RPTFE
Seat: RPTFE
Ball & Stem: 316 Stainless Steel
End Connections: NPT Female

Actuator Specifications:
Power Supply:
Maximum Power Consumption:
Wire Size & Length:
Electrical Connections:
Control Signals:
Torque:
Direction of Rotation:
Rotation Time:
Actuator Ambient Temperature:
Feedback Potentiometer:
Enerdrive Rating:
Enerdrive Response Time:
Auxiliary Switches:
Auxiliary Switch Rating:
Enclosure:
22-26VAC or 28-32VDC
TT000, TT020 & TM000: 8VA at 26VAC at Full Load
TT060, TT080 & TM060: Peak at Start-up: 24VA to 30VA at 26VAC Depending upon the
Model
Operating at Full Load: 8VA at 26VAC
18 AWG Minimum, 25 ft./7.6 m. Maximum per Actuated Valve
Two 7/8 in./ 22.2 mm. Knock Outs, Screw Terminals
TT000 & TT020: 3 Wire 2 Position, 3 Wire 3 Point Floating
TT060 & TT080: 2 Wire 2 Position, 4 Wire 3 Point Floating
TM000 & TM060:
ANALOG: A) 2-10VDC; or B) May be Externally Wired with a 500 Ohm Resistor
which is Supplied for 4-20mA, Zero & Span Adjustable
PULSE WIDTH MODULATION: Time Base of 0.1 - 5 Seconds/20mS Resolution or
0.1 - 25 Seconds/100mS Resolution Selected by Dip Switch Position
SWITCH HOT: Triac or Dry Contact, 40mA Max. Switching Current
SWITCH NEUTRAL: NPN Transistor, SCR, Triac or Dry Contact 75mA Maximum
Switching Current
DIGITAL: 3 Wire/2 Position or 4 Wire/3 Point Floating
180 in.lb. or 20 Nm. at Rated Voltage
Reversible
0-180 in. lb. or 0-20 Nm.: 60-85 Seconds
0°F to +122°F or -18°C to +50°C
TM000 & TM060: 4-20mA Output (May be Externally Wired for a 2-10VDC Signal)
TT060, TT080 & TM060: 180 in.lb. or 20 Nm.
TT060, TT080 & TM060: 0-180 in. lb. or 0-20 Nm., 60-85 Sec. Closure Through 90°
TT020 & TT080: 2 Mechanical, Fixed at 10° & 80°
1 Amp Resistive, 24VAC
UL Recognized QMFZ2 Fire Rated 94V-5 and Steel

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NEP08/02 PAGE 7
Actuated Ball Valves
SB & FP - Two Way Ball Valve
with the TT or TM Actuator

ALL DIMENSIONS IN INCHES

SIZE CV MODEL A B C D E F G H I
3/4" 51 FP B0510XS1 3.1 1.6 0.8 3.8 14.8 8.0 9 5.2 10.5
1" 43 SB C0430XS1 3.3 1.7 0.9 4.0 15 8.4 9 5.2 10.5
1" 68 FP C0680XS1 3.6 1.8 1.0 4.3 15 8.8 9 5.2 10.5
1-1/4" 48 SB D0480XS1 4.3 2.0 1.0 4.4 15 8.9 9 5.2 10.5
1-1/4" 125 FP D1250XS1 4.0 2.1 1.3 4.8 15 9.3 9 5.2 10.5
1-1/2" 84 SB E0840XS1 4.3 2.2 1.3 4.7 15 9.1 9 5.2 10.5

ST - Three Way Ball Valve

with the TT or TM Actuator

ALL DIMENSIONS IN INCHES

SIZE CV MODEL A B C D E F G H I J
1" 14 ST C0140XS1 3.2 1.6 0.8 4.0 15 8.4 9 5.2 10.5 1.7
1-1/4" 21 ST D0210XS1 4.0 2.0 1.0 4.3 15 8.8 9 5.2 10.5 2.0
1-1/2" 34 ST E0340XS1 4.3 2.2 1.3 4.7 15 9.2 9 5.2 10.5 2.4

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PAGE 8 NEP08/02
Actuated Ball Valves
Specifications
for valves with the RT or RM actuators
Valve Specifications:
Valve Flow Type: Two Way: Equal Percentage
Three Way: Linear
Body: Bronze ASTM B584-C84400
Stem packing & bearing: RPTFE
Seat: RPTFE
Ball & Stem: 316 Stainless Steel
End Connections: NPT Female

Actuator Specifications:
Power Supply:
Maximum Power Consumption:
Wire Size & Length:
Electrical Connections:
Control Signals:
Torque:
Direction of Rotation:
Rotation Time:
Actuator Ambient Temperature:
Feedback Potentiometer:
Enerdrive Rating:
Enerdrive Response Time:
Auxiliary Switches:
Auxiliary Switch Rating:
Enclosure:
22-26VAC or 28-32VDC
RT000, RT020 & RM000: 10VA at 26VAC at Full Load
RT060, RT080 & RM060: Peak at Start-up: 24VA to 30VA at 26VAC Depending upon the
Model
Operating at Full Load: 10VA at 26VAC
18 AWG Minimum, 25 ft./7.6 m. Maximum per Actuated Valve
Two 7/8 in./ 22.2 mm. Knock Outs, Screw Terminals
RT000 & RT020: 3 Wire 2 Position, 3 Wire 3 Point Floating
RT060 & RT080: 2 Wire 2 Position, 4 Wire 3 Point Floating
RM000 & RM060 :
ANALOG: A) 2-10VDC; or B) May be Externally Wired with a 500 Ohm Resistor
which is Supplied for 4-20mA, Zero & Span Adjustable
PULSE WIDTH MODULATION: Time Base of 0.1 - 5 Seconds/20mS Resolution or
0.1 - 25 Seconds/100mS Resolution Selected by Dip Switch Position
SWITCH HOT: Triac or Dry Contact, 40mA Max. Switching Current
SWITCH NEUTRAL: NPN Transistor, SCR, Triac or Dry Contact
75mA Maximum Switching Current
DIGITAL: 3 Wire/2 Position or 4 Wire/3 Point Floating
360 in.lb. or 40 Nm. at Rated Voltage
Reversible
0-360 in. lb. or 0-40 Nm.: 60-85 Seconds
0°F to +122°F or -18°C to +50°C
RM000 & RM060: 4-20mA Output (May be Externally Wired for a 2-10VDC Signal)
RT060, RT080 & RM060: 360 in. lb. or 40 Nm.
RT060, RT080 & RM060: 0-360 in. lb. or 0-40 Nm., 60-85 Sec. Closure Through 90°
RT020 & RT080: 2 Mechanical, Fixed at 10° & 80°
1 Amp Resistive, 24VAC
UL Recognized QMFZ2 Fire Rated 94V-5 and Steel

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NEP08/02 PAGE 9
Actuated Ball Valves
SB & FP - Two Way Ball Valve
with the RT or RM Actuator

ALL DIMENSIONS IN INCHES

SIZE CV MODEL A B C D E F G H I
1-1/2" 177 FP E1770XS1 4.7 2.4 1.5 5.3 15 9.8 9 5.2 10.5
2" 108 SB F1080XS1 4.7 2.3 1.5 5.1 15 9.6 9 5.2 10.5
2" 389 FP F3890XS1 5.4 2.7 2.0 5.9 15 10.3 9 5.2 10.5
2-1/2" 503 FP G5030XS1 6.5 3.3 2.5 7.0 15 11.5 9 5.2 10.5
3" 370 SB H3700XS1 6.8 3.4 2.5 7.1 15 11.6 9 5.2 10.5

ST - Three Way Ball Valve

with the RT or RM Actuator

ALL DIMENSIONS IN INCHES

SIZE CV MODEL A B C D E F G H I J
2" 47 ST F0470XS1 4.7 2.3 1.5 5.0 15 9.5 9 5.2 10.5 2.4

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PAGE 10 NEP08/02
Actuated Ball Valves
Mechanical
Installation
The NEPTRONIC ACTUATED BALL VALVES are de- Clean the threaded connections and apply a joint sealant.
signed for use in hot or chilled water systems that comply Teflon tape is recommended.
to the applicable A.N.S.I. B31 Standard. The installer may
proceed with installation when the specifics of the system; Connect all two way motorized valves with attention to the
i.e., expansions & contractions of the system and its valve markings and the flow of the system. Rotation is
medium as well as operating pressures are within the clockwise for "OFF" and counterclockwise for "ON".
tolerances of the particular unit.
Refer to the schematics at right on three way valves and
TO PREVENT MOISTURE FROM COLLECTING IN then pipe according to the flow pattern and the system.
THE MOTOR CASING, INSTALL THE MOTORIZED
VALVE SUCH THAT THE ACTUATOR IS SUPERIOR Using two wrenches, secure one on the hex pads nearest
TO THE VALVE. NEVER DRILL INTO THE MOTOR the joint being tightened while using the second wrench to
CASING! screw in the threaded end thereby preventing the retainer-
to body seal from being broken. When all pipe connections
Verify that the pipe connections to be threaded into the have been made, proceed with the electrical connections.
actuated valve are properly and accurately threaded. The
interior and exterior of the pipe should be free of metal
shavings and dirt.

NORMALLY CLOSED PORT NORMALLY OPEN PORT

0D 90 D 45 D

ROTATION
COMMON PORT

Overview: Typical 3 Way Valve Flow Pattern

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NEP08/02 PAGE 11
Actuated Ball Valves
Wiring Schematics
for all valves with the BT actuators
INSTALLATION REQUIREMENTS DIP SWITCH POSITIONS

It is recommended that all NEPTRONIC products be wired to
a separate transformer and that that transformer shall ser-
vice only NEPTRONIC products. This precaution will prevent
interference with, and/or possible damage to, incompatible
equipment of other manufacture. CAUTION! When multiple
actuated valves are wired on a single transformer, polarity
must be respected! Long wiring runs create voltage drops
which may affect the actuator's performance.
For All Valves: Dip Switch #1 controls the direction of rota-
tion. For reverse acting, place the switch in the ON position;
for direct acting, place the switch in the OFF position.
For Valves with BT060 or BT080 Suffix Only: Dip Switch #2
controls the fail safe direction either clockwise or counter-
clockwise. Refer to the wiring for typical configurations.

For Valves with BT000 or BT020 Actuator: For BT020 & BT080 Actuators:
2 Position Control 3 Point Floating Control Mechanical Auxiliary Switches
DIR/REV Drive CW DIR/REV Drive CW
8 CLOSED 80-90 BT020
8 Connections 8 Connections
7 CLOSED 0-10 BT080
7 for BT020 are 7 for BT020 are 6 COMMON Only
6 shown at right 6 shown at right

4 4 DRIVE CCW Please Note:

Auxiliary switches are common to
3 3 DRIVE CW
only the BT020 and BT080 valve
2 2
DRIVE CW 22-26VAC 22-26VAC actuators.They are factory set and
28-32VDC 28-32VDC
1 1 fixed at 10° and 80°. The rating is 1
NEUTRAL NEUTRAL
GROUND GROUND amp resistive, 24VAC.

For Valves with BT060 or BT080 Actuator:

2 Position Control 3 Point Floating Control
FS DIR/REV Drive CW FS DIR/REV Enerdrive CCW
DIR/REV DIR/REV
Enerdrive CCW

8 Connections for 8 Connections for

7 BT080 are shown 7 BT080 are shown
6 above right 6 above right

4 4 DRIVE CCW

3 3 DRIVE CW
22-26VAC
2 28-32VDC 2
DRIVE CW 22-26VAC
28-32VDC
1 NEUTRAL
1
NEUTRAL
GROUND GROUND

2 Position Control 3 Point Floating Control

FS DIR/REV
DIR/REV
Drive CCW FS DIR/REV Enerdrive CW
DIR/REV
Enerdrive CW

8 Connections for 8 Connections for

7 BT080 are shown 7 BT080 are shown
6 above right 6 above right

4 4 DRIVE CCW

3 22-26VAC 3 DRIVE CW

2 28-32VDC 2
DRIVE CCW 22-26VAC
28-32VDC
1 NEUTRAL 1
NEUTRAL
GROUND GROUND

nDistributed By:
e
3008-B 16TH AVE. W.
TEL: (206) 282 - 4666
p t r
GLOBAL CONTROLS, INC.
SEATTLE, WA 98119
FAX: (206) 282 - 4888
o n
WWW.GLOBAL-CONTROLS.NET
TOLL FREE: (800) 821 - 4863
c
PAGE 12 NEP08/02
Actuated Ball Valves
Wiring Schematics
for all valves with the TT or RT actuators
INSTALLATION REQUIREMENTS DIP SWITCH POSITIONS

It is recommended that all NEPTRONIC products be wired to
a separate transformer and that that transformer shall ser-
vice only NEPTRONIC products. This precaution will prevent
interference with, and/or possible damage to, incompatible
equipment of other manufacture. CAUTION! When multiple
actuated valves are wired on a single transformer, polarity
must be respected! Long wiring runs create voltage drops
which may affect the actuator's performance.
For All Valves: Dip Switch #1 controls the direction of rota-
tion. For reverse acting, place the switch in the ON position;
for direct acting, place the switch in the OFF position.
For Valves with TT060, TT080, RT060 or RT080 Suffix Only:
Dip Switch #2 controls the fail safe direction either clock-
wise or counterclockwise. Refer to the wiring for typical con-
figurations.

TT000, TT020, RT000 & RT020: TT060, TT080, RT060 & RT080:
2 Position 2 Position 2 Position
Direct Acting Drive CW, Enerdrive CCW Drive CCW, Enerdrive CW

FS DIR/REV FS DIR/REV
DIR/REV DIR/REV DIR/REV

U CLOSED 80-90
U CLOSED 80-90 U CLOSED 80-90
U CLOSED 0-80
TT020 U CLOSED 0-80 TT080 U CLOSED 0-80
U COMMON TT080
RT020 U COMMON RT080 U COMMON RT080
L CLOSED 0-10 ONLY L CLOSED 0-10 ONLY L CLOSED 0-10 ONLY
L CLOSED 10-90
L CLOSED 10-90 L CLOSED 10-90
L COMMON L COMMON L COMMON

CONTROL

DRIVE CW 22-26VAC DRIVE CW

22-26VAC DRIVE CCW
22-26VAC
28-32VDC 28-32VDC 28-32VDC
POWER
NEUTRAL NEUTRAL NEUTRAL
GROUND GROUND GROUND

3 Point Floating 3 Point Floating 3 Point Floating

Direct Acting Drive CW, Enerdrive CCW Drive CCW, Enerdrive CW

FS DIR/REV FS DIR/REV
DIR/REV DIR/REV DIR/REV

U CLOSED 80-90 U CLOSED 80-90

U CLOSED 80-90
U CLOSED 0-80 U CLOSED 0-80 U CLOSED 0-80
TT020 TT080 TT080
U COMMON RT020 U COMMON RT080 U COMMON RT080
L CLOSED 0-10 ONLY L CLOSED 0-10 ONLY L CLOSED 0-10 ONLY
L CLOSED 10-90 L CLOSED 10-90 L CLOSED 10-90
L COMMON L COMMON L COMMON
DRIVE CCW DRIVE CCW DRIVE CCW

CONTROL DRIVE CW CONTROL DRIVE CW CONTROL DRIVE CW

22-26VAC 22-26VAC 22-26VAC

28-32VDC 28-32VDC 28-32VDC
POWER POWER POWER
NEUTRAL NEUTRAL NEUTRAL
GROUND GROUND GROUND

n Distributed By:
e
3008-B 16TH AVE. W.
TEL: (206) 282 - 4666
p t r
GLOBAL CONTROLS, INC.
SEATTLE, WA 98119
FAX: (206) 282 - 4888
o n
WWW.GLOBAL-CONTROLS.NET
TOLL FREE: (800) 821 - 4863
c
NEP08/02 PAGE 13
Actuated Ball Valves
Wiring Schematics
for all valves with the BM, TM or RM actuators
INSTALLATION REQUIREMENTS
incompatible equipment of other manufacture. CAUTION!
It is recommended that all NEPTRONIC products be wired to When multiple actuated valves are wired on a single
a separate transformer and that that transformer shall transformer, polarity must be respected! Long wiring runs
service only NEPTRONIC products. This precaution will create voltage drops which may affect the actuator's
prevent interference with, and/or possible damage to, performance.

2-10VDC: For 4-20mA: Pulse Width Modulating: 3 Point Floating: 2 Position:

Wire the actuated

5 valve according to 5 5 5
FEEDBACK (4-20mA) FEEDBACK (4-20mA) FEEDBACK (4-20mA) FEEDBACK (4-20mA)
the diagram at left for
4 4 4 4 DRIVE CCW
2-10VDC. Connect DRIVE CCW
one of the supplied DRIVE CW
3 2 -10VDC CONTROL 3 3 3
500 ohm resistors PWM CONTROL SIGNAL DRIVE CW
SIGNAL
between terminals 1
2 2 2 2
24VAC/VDC and 3. The actuator 24VAC/VDC 24VAC/VDC 24VAC/VDC

1 AC NEUTRAL
will now respond to 1 AC NEUTRAL 1 AC NEUTRAL 1
AC NE UTRAL
DC CO MMON a 4-20mA signal DC CO MMON DC CO MMON DC C O M MO N

For 2-10VDC Output Feedback: For any of the above wiring configurations, connect one of the supplied 500 ohm resistors
between terminals 1 and 5 to change the output feedback from 4-20mA to 2-10VDC.

SIGNAL INPUT SELECTION THE RESET BUTTON

The actuated valves are factory set to accept the analog The Reset Button is to be pressed only during calibration of
mode, i.e. 2-10VDC; however, to accept PWM, 2 Position or either the Auto Stroking or Zero & Span or reprogramming
3 Point Floating control or to reestablish analog control, the control signal as instructed.
follow this sequence.
DIP SWITCHES
1. Remove power to the actuated valve.
2. Put the 3 dip switches in the OFF position.
ON

3. Apply power and, within 10 seconds, depress & release

the Reset Button. The LED should be blinking. DIP 1 2 3
1 2 3

SWITCHES
RESET
4. Perform one of the following: ON BUTTON

LED
FEE DBA CK
POTENT IOME TER
A. For Analog Control, turn dip switch #3 first ON and then
OFF. The unit will now accept 2-10VDC control.
CLUTCH
PIN

B. For PWM Control, turn dip switch #2 first ON and then

OFF. The unit will now accept PWM control. TERMINAL BLOCK

DIP SWITCH POSITIONS 1 2 3 4 5

C. For 2 Position or 3 Point Floating Control, turn dip switch
#1 first ON and then OFF. The unit will now accept digital
control.
If the actuated valve has been wired correctly, it will now
respond to the input signal. The dip switches may now be
set to perform the functions described at right.
SPECIAL CONSIDERATION FOR DIGITAL CONTROL
Dip Switch #1 controls the direction of rotation. For reverse
acting, place the switch in the ON position; for direct acting,
place the switch in the OFF position.
Dip Switch #2 determines the fail safe direction either
clockwise or counterclockwise. The factory setting is in the
OFF position to 'fail' CCW to the 0° position. To 'fail' to the
90° position, place the switch in the ON position.

In this mode, the actuated valves are sensitive to induced
electrical voltages from other sources. To prevent such
interference, wire one 2.2k ohm 0.5W resistor between pin 4
and pin 1 and a second 2.2k ohm 0.5W resistor between
pin 3 and pin 1. These resistors are supplied.
Dip Switch #3 determines the Time Base for actuators in the
PWM control mode. For 0.1 to 5 seconds, place the switch in
the ON position. For 0.1 to 25 seconds, place it in the OFF
position.

n e
Distributed By:
3008-B 16TH AVE. W.p
TEL: (206) 282 - 4666
t r
GLOBAL CONTROLS, INC.
SEATTLE, WA 98119
FAX: (206) 282 - 4888
o n
WWW.GLOBAL-CONTROLS.NET
TOLL FREE: (800) 821 - 4863
c
PAGE 14 NEP08/02
Actuated Ball Valves
Calibration
for all valves with the BM, TM & RM actuators
The BM000/BM060, TM000/TM060 and RM000/
RM060 are microprocessor based motors with an Auto
Stroking feature and memory so that the any of them will
not have to re-stroke to find itself in the following circum-
stances:
(A) upon initial power-up
(B) after a power failure
(C) if the motor is manually repositioned with the clutch.
These motors are also equipped with a Zero and Span
feature that allows sequencing of two actuators.
THE AUTO STROKING FEATURE
All Actuated Ball Valves are factory calibrated. If for any
reason the actuator/linkage and valve are assembled in
the field for example during a retrofit or if the actuator
has been removed and replaced, the technician must
perform the Auto Stroking calibration.
1) After the actuator has been installed and wired
according to the wiring diagram on page 14 that
corresponds to the control signal, use a dedicated
transformer and apply 24VAC power. The LED will be
illuminated.
2) Once power has been applied, wait a minimum
of 10 seconds. Depress and release the Reset Button
on the PC board. This initiates the Auto Stroking feature.
Over the next minutes, the actuator will self stroke fully
up and down during which time the LED located on the
PC board will remain illuminated.
3) Once the LED is extinguished, the Auto Stroking self
test is complete. The valve actuator is now programmed
to give a full 2-10 volt resolution for the stroke of the
valve.
If a span of less than 2-10VDC is required, complete the
Zero & Span procedure which follows.
THE ZERO & SPAN FEATURE
This feature which is only applicable to 2-10VDC installa-
tions requires a voltage meter.
NATIONAL ENVIRONMENTAL PRODUCTS LTD., INC. MAINTAINS A POLICY OF CONTINUAL PRODUCT DEVELOPMENT; THEREFORE, IN THE INTEREST OF TECHNICAL
IMPROVEMENTS, THE FIRM RESERVES THE RIGHT TO CHANGE THE DESIGN, SPECIFICATIONS OR COMPONENTS OF THE EQUIPMENT WITHOUT PRIOR NOTICE.
national
environmental
products
montreal,canada
PRINTED IN CANADA
1) After the actuated valve has been installed and wired
according to the wiring diagram on page 14 , use a
dedicated transformer and apply 24VAC power. The LED
will be illuminated.
2) Within the first 10 seconds of initiating the power
supply, press and hold the Reset Button, which is
located next to the Dip Switches on the PC board, until
the small LED blinks once*. This initiates the Zero &
Span calibration. Release the Reset Button. The LED is
now constantly illuminated.
3) The Zero or start value may be any value between 0 to
7 VDC. To set the Zero value, apply a DC voltage across
pins 1 and 3 and adjust the voltage until the desired
value is indicated on the test meter. Depress the Reset
Button. The LED blinks once; this single blink indicates
that the new Zero value has been accepted by the actuator.
4) The Span or stop value can be any value between 3 to
10 VDC and should be at least 3 volts greater than the
Zero or start value. To set the Span value, apply a DC
voltage across pins 1 and 3 and adjust the voltage until
the desired value is indicated on the test meter. Depress
the Reset Button. The LED will blink once indicating that
the actuator has accepted the new Span value and has
resumed normal operations.
5) Remove the test equipment and replace the cover.
* The Zero & Span calibration sequence can only be
initiated within the first 10 seconds of power being
supplied to the motor. This overrides the Auto Stroking
feature and reduces the risk of inadvertent reprogramming.
RE-CALIBRATION
The actuator may be re-calibrated to accept different
Zero and Span values. To accomplish this, remove the
power supply for a sufficient length of time for the motor
to recognize a power loss (ex. 15 seconds) and then
follow steps 2 through 5 in the ZERO & SPAN FEATURE.
To erase the Zero & Span, follow the SIGNAL INPUT
SELECTION directions on page 14 for Analog Control. The
actuated valve will then respond to 2-10VDC.
Distributed By: GLOBAL CONTROLS, INC.
3008-B 16TH AVE. WEST SEATTLE, WA 98119
TEL: (206) 282 - 4666 FAX: (206) 282 - 4888
TOLL FREE: (800) 821 - 4863
INFO@GLOBAL-CONTROLS.NET
WWW.GLOBAL-CONTROLS.NET
NEP08/02