Princess Noura Bint Abdulrahman University for Women Project Joint Venture

Riyadh, Kingdom of Saudi Arabia El Seif/CCC

The subject of this SCR are calculations which support P3-SCR-ME-0839 rev 0, where is given
a solution to satisfy required level of steel brackets for hot water supply pipes.
The dead loads are taken from approved SCR-0118 rev 0 and those are:
>Vertical reaction from CESAR II……………………………………..…Fy= 44.33 kN
>Dead load including steel support, insulation, clamps,etc………...…G= 6.74 kN
Total dead load will be………………………………..……….Gtotal=Fy+G= 51.07 kN
From the sketch in P3-SCR-ME-0839 rev 0,the additional beam will be manufactured from plates
with following sizes:
>flanges:…………….. b=……….. 230 mm,………. h=……….. 12 mm
>web:………………… b=……….. 191 mm,………. h=……….. 10 mm

Additional dead load due to added beam, assuming self weight of the steel as 7860 kg/m3 is:
Gaditional=(2*(bf*tf)+(bw*tw))*1.7768 m*7860 kg/m3=…………………….. 103.765 kg, where
L=………. 1776.8 mm, the length of added beam as per attached sketch in SCR-0839
Gaditional=1.1*Gaditional=……………………………………………………. 114.141 kg, including
the weights of the welds, paint, etc.
Additional dead load will be applied as uniform distributed load: 1.1414 kN/1.77768m
Additional dead load…………………………………………………………… 0.6424 kN/m

1. LOAD ANALYSES
Will be as per sketch bellow. As per code of practice the vertical load will create two friction
forces longitudinaly and perpendiculary.

Longitudinal friction force (30% of vertical load),…………. Ffl=0.3*Gtotal= 15.321 kN

Perpendicular friction force (10% of vertical load)………...Ffp=0.1*Gtotal= 5.107 kN
Total dead load-point load………………….………………………….Gtotal= 51.07 kN
Additional dead load caused by added beam…………………….....Gadditinal= 0.6424 kN/m

2. CONCEPT
Is the same as adopted in SCR-0118 rev 0.

3. STRESS ANALYSES
Will be calculated in softwear STAAD PRO 2006 including AISC ASD design criteria in order to
incorporate torsional moment. Two cases are taken in to consideration: surge from left and surge
from right.
Input/output files are shown on following pages.

Engineering Office PIPE SUPPORT Sheet No:

Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 0 1

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

4. THE CHECK OF EBMEDDED PLATES

Adopted embeded steel plates will be welded to anchor stud bolts, due to easier process of
erection. Embeded plate with welded studs will be fixed on inside face of shutering and after 28 days
casting concrete, the steel barcket will be site welded to embeded plate.

Design and check are calculated in softwear KOECO (Germany) and input / output files are
shown on follownig pages.
Design criteria for model: EUROPEAN NORM-ETAG
Steel grade fo embeded plate as per ASTM A36 (grade 40 similar), with Pymin=245N/mm2
Adopted type on anchor stud is shear connector with steel grade ASTM A 168,including welding
compatibility with carbon steel (embeded plate). Technical and mechanical properties are given in
attachment.
Engineering Office PIPE SUPPORT Sheet No:
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 2 0

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

5. THE CHECK OF WELDED CONNECTIONS

Are shown on following pages including AISC ASD design criteria.

Since the reactions are based on AISC ASD design criteria (not factored) the factored values
of the reactions are as follows:
JOINT 1-SURGE LEFT
Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Unfactored reaction forces for JOINT 1 are as follows:
dead load: live load:
Fx=……… 2.388 kN Fx=……………. -3.24 kN
Fy=……… 12.342 kN Fy=……………. 2.602 kN
Fz=……… 132.459 kN Fz=……………. 25.5 kN
Mx=…….. -15.75 kNm Mx=………….... 0.321 kNm
My=…….. 1.865 kNm My=…………… -2.02 kNm
Mz=…….. -0.008 kNm Mz=…………… 1.763 kNm
Reaction forces for JOINT 1 are as follows:
Fx=……… -1.844 kN
Fy=……… 21.442 kN
Fz=……… 226.2346 kN
Mx=…….. -21.5364 kNm
My=…….. -0.6274 kNm
Mz=…….. 2.8096 kNm
JOINT 1-SURGE RIGHT
Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 1-SURGE RIGHT are as follows:
dead load: live load:
Fx=……… 2.388 kN Fx=……………. 3.242 kN
Fy=……… 12.342 kN Fy=……………. -2.6 kN
Fz=……… 132.459 kN Fz=……………. -25.5 kN
Mx=…….. -15.75 kNm Mx=………….... -0.32 kNm
My=…….. 1.865 kNm My=…………… 2.024 kNm
Mz=…….. -0.008 kNm Mz=…………… -1.76 kNm
Reaction forces for JOINT 1 are as follows:
Fx=……… 8.5304 kN
Fy=……… 13.1156 kN
Fz=……… 144.6506 kN
Mx=…….. -22.5636 kNm
My=…….. 5.8494 kNm
Mz=…….. -2.832 kNm
Engineering Office PIPE SUPPORT Sheet No:
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 5 9

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

JOINT 4-SURGE LEFT

Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 4 are as follows:
dead load: live load:
Fx=……… -1.226 kN Fx=……………. 5.306 kN
Fy=……… 86.911 kN Fy=……………. 4.522 kN
Fz=……… -136.015 kN Fz=……………. 2.991 kN
Mx=…….. -6.266 kNm Mx=………….... 0.084 kNm
My=…….. 0.17 kNm My=…………… 1.284 kNm
Mz=…….. -0.122 kNm Mz=…………… -0.87 kNm
Reaction forces for JOINT 4 are as follows:
Fx=……… 6.7732 kN
Fy=……… 128.9106 kN
Fz=……… -185.6354 kN
Mx=…….. -8.638 kNm
My=…….. 2.2924 kNm
Mz=…….. -1.5692 kNm
JOINT 4-SURGE RIGHT
Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 4 are as follows:
dead load: live load:
Fx=……… -1.226 kN Fx=……………. -5.31 kN
Fy=……… 86.911 kN Fy=……………. -4.52 kN
Fz=……… -136.015 kN Fz=……………. -2.99 kN
Mx=…….. -6.266 kNm Mx=………….... -0.08 kNm
My=…….. 0.17 kNm My=…………… -1.28 kNm
Mz=…….. -0.122 kNm Mz=…………… 0.874 kNm
Reaction forces for JOINT 4 are as follows:
Fx=……… -10.206 kN
Fy=……… 114.4402 kN
Fz=……… -195.2066 kN
Mx=…….. -8.9068 kNm
My=…….. -1.8164 kNm
Mz=…….. 1.2276 kNm
JOINT 5-SURGE LEFT
Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 5 are as follows:
dead load: live load:
Fx=……… -1.162 kN Fx=……………. -32.7 kN
Fy=……… 4.027 kN Fy=……………. -7.12 kN
Fz=……… 3.566 kN Fz=……………. -38.7 kN
Mx=…….. -5.737 kNm Mx=………….... 1.898 kNm
My=…….. 1.521 kNm My=…………… 0.159 kNm
Mz=…….. 5.101 kNm Mz=…………… -1.68 kNm
Reaction forces for JOINT 5 are as follows:
Fx=……… -53.9532 kN
 Fy=……… -5.7606 kN
Fz=……… -56.9276 kN
Mx=…….. -4.995 kNm
My=…….. 2.3838 kNm
Mz=…….. 4.4518 kNm

Engineering Office PIPE SUPPORT Sheet No:

Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 6 0

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

JOINT 5-SURGE RIGHT

Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 5 are as follows:
dead load: live load:
Fx=……… -1.162 kN Fx=……………. 32.7 kN
Fy=……… 4.027 kN Fy=……………. 7.124 kN
Fz=……… 3.566 kN Fz=……………. -38.7 kN
Mx=…….. -5.737 kNm Mx=………….... -1.9 kNm
My=…….. 1.521 kNm My=…………… -0.16 kNm
Mz=…….. 5.101 kNm Mz=…………… 1.681 kNm
Reaction forces for JOINT 5 are as follows:
Fx=……… 50.6996 kN
Fy=……… 17.0362 kN
Fz=……… -56.9276 kN
Mx=…….. -11.0686 kNm
My=…….. 1.875 kNm
Mz=…….. 9.831 kNm
Note: The joint 2 - end of member 4 is adopted in SCR 0118 to be full penetration butt weld,
therefore he is not subject of this check.
JOINT 2 - END OF MEMBER 3 -SURGE LEFT
Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 5 are as follows:
dead load: live load:
Fx=……… 3.427 kN Fx=……………. 50.47 kN
Fy=……… -4.027 kN Fy=……………. 7.124 kN
Fz=……… 1.501 kN Fz=……………. 1.38 kN
Mx=…….. 0.016 kNm Mx=………….... -0.01 kNm
My=…….. 0.733 kNm My=…………… 1.913 kNm
Mz=…….. -1.63 kNm Mz=…………… -8.16 kNm
Reaction forces for JOINT 5 are as follows:
Fx=……… 85.5482 kN
Fy=……… 5.7606 kN
Fz=……… 4.3094 kN
Mx=…….. 0.0064 kNm
My=…….. 4.087 kNm
Mz=…….. -15.3396 kNm
JOINT 2 - END OF MEMBER 3 -SURGE RIGHT
Safety factors are as follows:
1) For dead load:…………………………………. 1.4
2) For live load……………………………………. 1.6
Reaction forces for JOINT 5 are as follows:
dead load: live load:
Fx=……… 3.427 kN Fx=……………. -50.5 kN
Fy=……… -4.027 kN Fy=……………. -7.12 kN
Fz=……… 1.501 kN Fz=……………. -1.38 kN
Mx=…….. 0.016 kNm Mx=………….... 0.01 kNm
 My=…….. 0.733 kNm My=…………… -1.91 kNm
Mz=…….. -1.63 kNm Mz=…………… 8.16 kNm
Reaction forces for JOINT 5 are as follows:
Fx=……… -75.9542 kN
Fy=……… -17.0362 kN
Fz=……… -0.1066 kN
Mx=…….. 0.0384 kNm
My=…….. -2.0346 kNm
Mz=…….. 10.774 kNm
Engineering Office PIPE SUPPORT Sheet No:
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 6 1

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

6. THE CHECK OF THE CONNECTION BETWEEN ADDED BEAM AND HEA 260 SUPPORT

The width od sliding supports for hot water pipe 600 mm diameter...bss= 495 mm
The stress in this connection is due to frictions forces. Dead load will be tranfered thru web of
added beam to the web of main beam. Potential web buckling will be disabled with web stiffeners.
The stres is checked for points 1,2,3 and 4 (please follow the sketch on page 1)

point 1-added beam top flange.

Bearing pressure due to dead load.
Pbp=51.07 kN/ (495mm * 100mm)=1.031 N/mm2<245 N/mm2……………………. safe
Flange bending:
bending moment at top flange: 1.031 N/mm2 * 495mm * (100^2 mm2)*0.5=2.551 kNm
Shear force: 1.031N/mm2 * 495mm * 0.5*100mm=25.517kN
Shear area: As=12*495=5940 mm2, section modulus W= (495mm*12^2mm2)/6=11880mm3
Shear capacity:
Psacap=As*Py=1455kN>Ps=25.517kN………………………………………………..safe
Bending capacity:
Mbcap=W*Py=2.91 kNm>2.51 kNm……………………………………………………safe
stress ratio:
r=((M/Mbcap)^2 + (Ps/Pscap)^2)^0.5=0.86<1………………………………………….safe
point 1- weld
Shear area of weld:
As=2*(0.7*12*495)=8.316mm2
total shear force Rs=((Ffl)^2 + (Ffp)^2)^0.5=16.14 kN
Shear capacity:
Psacap=As*Py=2037.4kN>Ps=16.14kN………………..……………………………..safe
point 2- added beam web
Assuming 45 degree stress dissipation B=495mm + 2*(215-12)=901mm
Bearing pressure due to dead load-dead load transfering thru web.
Pbp=51.07 kN/ (901mm * 10mm)=5.668 N/mm2<245 N/mm2………………………safe
bending moment due to Ffl
Mbfl=15.321kN * (0.215-0.012)m=3.11kNm
bending moment due to Ffp
Mbfp=5.107kN * (0.215-0.012)m=1.03 kNm
Shear area: As=10*901=4950 mm2,
Section modulus W= (901mm*10^2mm2)/6=15016.16 mm3 for bending Mbfl
Section modulus W= (10mm*901^2mm2)/6=1353001.667 mm3 for bending Mbfp
Shear capacity:
Pscap=As*Py=1212.75 kN>Rs=16.14 kN……………………………………………..safe
bending capacity against Mbfl:
Mbflcap=W*Py=3.678kNm>3.11kNm…………………………………………………..safe
bending capacity against Mbfp:
Mbfpcap=W*Py=331.48kNm>1.03kNm………………………………………………..safe
total stress ratio
R=(((Mbfl/Mbflcap)+(Mbfp/Mbfpcap))^2+(Pscap/Rs)^2)^0.5=0.91<1…………………safe
point 2-weld
Shear area of weld:
As=2*(0.7*12*901)=15136.8mm2
 section modulus against Mbfl:
I=2*((901* 8.4^3)/12+901*8.4*9.2^2))=1370183.13mm4, W=I/9.2=148932.94mm3
section modulus against Mbfp:
W=2*(8.4*901^2)/6=2273042.8mm3
Pscap=As*Py=3708.51 kN>Rs=16.14 kN……………………………………………..safe
bending capacity against Mbfl:
Mbflcap=W*Py=36.48kNm>3.11kNm…………………………………………………..safe
bending capacity against Mbfp:
Mbfpcap=W*Py=556.89kNm>1.03kNm….……………………………………………..safe
total stress ratio
R=(((Mbfl/Mbflcap)+(Mbfp/Mbfpcap))^2+(Pscap/Rs)^2)^0.5=0.1<1..…………………safe
Engineering Office PIPE SUPPORT Sheet No:
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 8 6

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

point 2-added beam bottom flange

section modulus against Mbfl:
W=(901*12^2)/6=21624mm3
bending capacity against Mbfl:
Mbflcap=W*Py=5.297kNm>3.11kNm…………………………………………………..safe
point 3 (point 4) weld
tension force due to bending moment Mbfl
Ft=Mbfl/0.11m=28.27kN
Shear area of the weld
As=0.7*12*901=7568.4mm2
Shear capacity of the weld:
Pscap=Py*As=1854.258kN>Rs=16.14kN……………………………………………..safe
Tension capacity of the weld:
An angle between tension/shear force is 45 degrees therefore K=1.25
Ptcap=K*Psacap=2317.88kN>Ft=28.27kN…………………………………………….safe
total stress ratio
R=((Rs/Pscap)^2+(Ft/Ptcap)^2)^0.5=0.1<1…………………………………………….safe

Note:Stiffeners to be provided for additional stability

>>SINCE ALL CHECKS ARE SAFE THIS TYPE OF CONNECTION CAN BE USED<<
Engineering Office PIPE SUPPORT Sheet No:
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 8 7

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC

ATTACHMENTS
Engineering Office PIPE SUPPORT Sheet No:
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 0 8 8