Fma 2014 2015

Service Manual
FMA2
Version: 12/2014
English
Kverneland Nieuw-Vennep B.V.

Hoofdweg 1278
NL-2150 BA Nieuw-Vennep
The Nederlands
FlowMaster
English Deutsch Français
yellow gelb jaune
orange orange orange
red rot rouge
green grün vert
blue blau bleu
black schwarz noir
brown braun brun
white weiß blanc
grey grau gris
yellow / black gelb / schwarz jaune / noir
white / black weiß / schwarz blanc / noir
grey / red grau / rot gris / rouge
white / blue weiß / blau blanc / bleu
page 1 Kverneland Group

FlowMaster
Contents
CONTENTS ........................................................................................................................................................... 2
1 ELEMENTS OF FLOWMASTER FMA2 ................................................................................................ 4
1.1 FOCUS 2 (NON ISO).................................................................................................................................... 4
1.2 TELLUS AND ISOMATCH TELLUS (ISO SYSTEM) ......................................................................................... 6
1.3 SYSTEM OVERVIEW ................................................................................................................................... 8
1.3.1 Focus 2 in combination with ITH (Non Iso) .................................................................................... 8
1.3.2 Iso match in combination with non Iso tractor................................................................................ 9
1.3.3 Iso match in combination with Iso tractor .................................................................................... 10
2 COMPONENTS ........................................................................................................................................ 11
2.1 FOCUS 2. .................................................................................................................................................. 11
2.2 SWITCHBOX ............................................................................................................................................. 13
2.3 ISO MATCH TELLUS ................................................................................................................................ 14
2.4 ITH ( ISO TRACTOR HARNAS) IM POWER (ISOMATCH POWER) ................................................................ 16
2.5 ISO COMMUNICATION CABLE (MACHINE SIDE) ....................................................................................... 21
2.6 MULTI I/O MODULE: FMA BLACK BOX, CPU ........................................................................................ 22
2.7 MULTI I/O CABLE .................................................................................................................................... 23
2.8 SPLITTERBOX/DIAGNOSTICS PCB: .......................................................................................................... 28
2.9 SHC-CONNECTION CABLE; BETWEEN SPLITTERBOX & SHC-BOX ............................................................ 29
2.10 SHC-BOX: SECTIONS-HYDRAULICS-CONTROL: INPUTS ................................................................... 30
2.10.1 Flowsensor ............................................................................................................................... 31
2.10.2 Slope correction sensor (90° black) ......................................................................................... 32
2.10.3 Wheel sensor............................................................................................................................. 33
2.10.4 Locking cylinder sensor ............................................................................................................ 33
2.10.5 180 degree sensor ..................................................................................................................... 34
2.10.6 Pressure sensor ........................................................................................................................ 36
2.11 SHC CONNECTIONS OUTPUT ............................................................................................................... 37
2.11.1 Pressure regulator .................................................................................................................... 39
2.11.2 position and connections of section cables .............................................................................. 40
2.11.3 Position of hydraulic cables ..................................................................................................... 41
2.11.4 Connection cables for hydraulic valve ..................................................................................... 43
2.11.5 Connection cable oil circulation valve ..................................................................................... 44
2.11.6 Total overview Hydraulics & Sections box............................................................................... 45
2.12 CONNECTING SECOND SHC CARD....................................................................................................... 46
2.12.1 Extra splitterbox ....................................................................................................................... 46
2.12.2 Connections Hydraulics only–box ............................................................................................ 47
2.12.3 Connections Sections only-box ................................................................................................. 48
2.13 CONNECTING ERGO DRIVE (NOT BOOMGUIDE)................................................................................... 49
2.14 CONNECTING JOYSTICK ...................................................................................................................... 51
2.14.1 Joystick+Isomatch Tellus ......................................................................................................... 51
2.15 CONNECTION ASV (IXCLEAN COMFORT) ........................................................................................... 52
2.15.1 System overview ASV ................................................................................................................ 52
2.15.2 Splittterbox connection ASV ..................................................................................................... 53
2.15.3 ASV inside................................................................................................................................. 54
2.15.4 ASV Cables ............................................................................................................................... 55
2.15.5 Suction valve motor .................................................................................................................. 60
2.15.6 Suction valve positions on machine .......................................................................................... 63
2.16 CONNECTION VMC (IXCLEAN PRO) .................................................................................................... 64
2.16.1 System overview VMC .............................................................................................................. 64
2.16.2 Splittterbox connection VMC.................................................................................................... 65
2.16.3 VMC inside ............................................................................................................................... 66
2.16.4 VMC Cables ............................................................................................................................. 67
2.16.5 Suction/press valve motor......................................................................................................... 72
2.16.6 Suction Valve positions on machine ......................................................................................... 75
2.16.7 Press valve position on the machine......................................................................................... 76
2.16.8 Function motors........................................................................................................................ 77

FlowMaster
3 SOFTWARE SCREEN OVERVIEW ...................................................................................................... 78

3.1 MAIN MENU ............................................................................................................................................ 80
3.2 NOZZLE MENU ........................................................................................................................................ 81
3.3 TANK FILLING MENU ............................................................................................................................... 82
3.4 VALVE OPERATE MENU ........................................................................................................................... 83
3.5 FIELD REGISTRATION MENU ................................................................................................................... 83
3.6 OPERATION MENU ................................................................................................................................... 84
3.7 CALIBRATION MENU ............................................................................................................................... 85
3.8 CALIBRATION STEERING MENU ............................................................................................................... 86
3.9 SECTION WIDTH MENU ............................................................................................................................ 87
3.10 VIRTUAL TERMINAL SETTINGS ............................................................................................................ 88
3.11 SERVICE SCREENS: SETTINGS BEHIND PIN CODE ............................................................................... 90
3.12 HYDRAULIC CONFIGURATION ............................................................................................................. 90
3.13 PRESSURE REGULATION ..................................................................................................................... 91
3.14 MACHINE CONFIGURATION ................................................................................................................ 92
3.15 WATER FLOW DIMENSIONS ................................................................................................................ 93
3.16 TERMINAL CONFIGURATION ............................................................................................................... 94
3.17 DIAGNOSIS MENU ............................................................................................................................... 95
3.17.1 Software versions...................................................................................................................... 95
3.17.2 FMA PCB information ............................................................................................................. 95
3.17.3 SHC PCB information .............................................................................................................. 96
4 IXCLEAN BASIC SOFTWARE INFORMATION (ASV) .................................................................... 97
4.1 OPERATIONS SCREENS ............................................................................................................................. 97
4.2 ADJUSTMENT &CALIBRATION SCREENS................................................................................................... 98
4.3 TESTING SCREENS .................................................................................................................................... 99
4.4 CALIBRATING ELECTRONIC LEVEL INDICATOR ...................................................................................... 100
4.5 MACHINE TYPE IXTER AND IKARUS (WRONG FUNCTIONING VALVES) ................................................... 102
5 IXCLEAN PRO SOFTWARE INFORMATION (VMC) .................................................................... 103
5.1 OPERATION SCREENS ............................................................................................................................. 103
5.2 SERVICE SCREENS .................................................................................................................................. 105
5.3 PIN AUTHORISE ..................................................................................................................................... 106
5.4 MACHINE TYPE (WRONG FUNCTIONING VALVES) .................................................................................. 107
5.5 MACHINE TYPE SETTINGS VMC ............................................................................................................ 108
5.6 CALIBRATE THE ELECTRICAL LEVEL INDICATOR: .................................................................................. 109
6 STEERING SYSTEM: CALIBRATION OF DRAWBAR OR AXLE ............................................... 110
7 ERGODRIVE .......................................................................................................................................... 111
7.1 CALIBRATION ERGO DRIVE .................................................................................................................... 111
7.2 OPERATING THE ERGODRIVE ................................................................................................................. 112
8 LIFT CYLINDER SWITCH .................................................................................................................. 114
9 CANBUS TERMINATION .................................................................................................................... 115
10 NOTES ..................................................................................................................................................... 117

FlowMaster
1 Elements of Flowmaster FMA2
1.1 Focus 2 (Non Iso)
Tractor front back
Extra SHC box.

(neccesairly in
some machine
configurations
Ixclean Comfort (Automatic

Suction Valve)
Or
Ixclean Pro (Valve
management Control)

FlowMaster
• Extra SHC-box/Splitterbox: For sprayers equipped with more then 18 functions

(water + hydraulics) there are not enough connection positions on the first SHC PCB
(Sections and Hydraulic Control). In that case an extra SHC PCB must be fitted. You
connect the 2 boxes with an extra Splitter box
• Ixclean Comfort (ASV ) This box controls the suction valve of the sprayer. This system is
available on Ixter/ikarus S and on the Ixtrack
• Ixclean Pro System is giving a 100% automatic functioning of the sprayer

FlowMaster
1.2 Tellus and Isomatch Tellus (Iso system)
Connection
between Iso
cable and
terminal
depending on
configuration
Optional
a ISO
joystick
can be
added
Extra SHC box.

(neccesairly in
some machine
configurations
Ixclean Comfort (Automatic

Suction Valve)
Or
Ixclean Pro (Valve
management Control)
For more info regarding

boomguide please check the
service manual Boomguid

FlowMaster
• Extra SHC-box/Splitterbox: For sprayers equipped with more then 18 functions

(water + hydraulics) there are not enough connection positions on the first SHC PCB
(Sections and Hydraulic Control). In that case an extra SHC PCB must be fitted. You
connect the 2 boxes with an extra Splitter box
• Ixclean Comfort. (ASV ) This box controls the suction valve of the sprayer. This system is
available on Ixter/ikarus S and on the Ixtrack
• Ixclean Pro (VMC) System is giving a 100% automatic functioning of the sprayer
• ISO Joystick can be added to the system to control the most common used sprayer
function
• Boom control automatic height system can be added to the system

1.3 System overview
1.3.1 Focus 2 in combination with ITH (Non

Iso)
ITH MT00000644
Switchbox
connection cable:
VNB0516878

1.3.2 Iso match in combination with non Iso
tractor
MT00001353
VNB0268773

1.3.3 Iso match in combination with Iso
tractor
VNB0268773 MT00001355 With this cable you can

add ISO wheel speed to the sprayer
MT00001102
For more cable information please also check the mechatronics manual
“Most important cables KvG mechatronics”

2 Components
2.1 Focus 2.
Softkeys with different

Front function, shown in
screen next to key.
Increase (up), Decrease

(down), Confirm (OK)
value of selected field.
Select next (right) or
previous (left) field.
Adjust contrast and Change key, switch Keys have no function

volume between main screen for the sprayer
and machine screen.
Connection for CAN

Cable
Rear
On/Off switch Serial Connector for Connection for speed

external devices cable.

Focus-II inside
Warning speedsensor connector

1 RADAR 1 RADAR
Pin 7 has a ground
2 WHEEL 2 WHEEL
symbol but this pin is
3 ON NOT ground but +12V 3 ON C+
4 C+ 4 0V
5 0V 5 C-
6 C- 6 12V
7 12V 7

2.2 Switchbox
Water
Functions
Hydraulic switches
Partnumber Discribtion
VNB0056673 P +/- switch
VNB0073573 Section switch
VNB0144573 Hydraulic switch 3P
VNB0147473 Hydraulic steering switch
Jumper has to be removed
The colour of the cables is for

indication. In the box itself they are
all black
2.3 ISO Match Tellus
Red protection
Iso match stop bottom.

(Not supported yet by
implement
Round rubber hand

grip

For more detailed information please check the instruction manual of the
Isomatch Tellus

2.4 ITH ( ISO tractor harnas) IM power (Isomatch power)
The ITH is made out of three separate components.
The three cables can be ordered as separate spare parts. (see drawing below)
ITH
3
1
IM Power
3
1

1

Relay connections (Not available on spare parts)

2
color /
pos length pos function
number
1 2 ON R1 [ ECU_PWR]
3
2 4 ON R2 [ ACT_PWR]
A
5 3 3 TCB_RTN
X 3 mtr
7 4 1 TCB_PWR
4 5 2 CAN_H in
B
6 yw/grn 4 CAN_L in
3 mtr
wire 1 en 2 are
connected
rear view
1 6
2 5
3 4
rear view
4 1
3 2
X

4

2.5 ISO communication cable (Machine side)
Front view
3
4 2
1
5 9
6 7 8

2.6 Multi I/O Module: FMA black box, CPU
sealing multi I/O

module
cover
facial sealing
cover
sealing multi I/O

module
extrusion profile
pcb multi I/O C

2.7 Multi I/O cable
The multy IO cable is the main cable between the Multy IO and the machine.
There are 2 different multy IO cables:
1) MT00001710 = mounted on iXter sprayers
2) MT00001730 = mounted on iXtrack and Ikarus S sprayers
Depending the configuration the cable can change. The connection to the multy IO is always
the same.
MT00001730 (iXtrack/Ikarus S)

Postion on Multy IO Colour Postion on function
Connector connector
Power and Can cables
47 Red 2,5mm ACT_PWR (12V)
23 Black 2.5mm ACT_GRN (Ground)
25 Yellow CAN_H_ext
1 Green CAN_L_ext
62 Red ECU_PWR (12V)
38 Black ECU_GND (Ground)
48 White CAN_H_int
24 Blue CAN_L_int
Postion on Multy IO Colour or Postion on function

Connector Cable number connector
Suction Valve (depending on configuration)
46 10 10 Direction
16 12 12 Act_gnd (Motor -)
31 5 5 Sig
32 4 4 Sig
33 3 3 Sig
34 2 2 Sig
70 9 9 Direction
47 11 11 Act_pwr (Motor 12V)
53 1 1 Switch _grn

Press Valve (depending on configuration)
45 10 10 Direction
18 12 12 Act_gnd (Motor -)
27 5 5 Sig
28 4 4 Sig
29 3 3 Sig
30 2 2 Sig
69 9 9 Direction
47 11 11 Act_pwr (Motor 12V)
51 1 1 Switch _grn

Drain (depending on configuration)
66 Brown A 12V
42 Black B Signal
19 Blue C Ground

Tank cleaner (depending on configuration)
65 Brown A 12V
41 Black B Signal
17 Blue C Ground

Main valve (Standard)
47 Brown 1 12V
40 Green/yellow 2 Signal
22 Blue Ground Ground

Steering valve connector 1 (left) (Depending on configuration)
68 1 1 12V
21 2 2 Ground

Steering valve connector 2 (right) (Depending on configuration)
67 1 1 12V
20 2 2 Ground

Drawbar angle 1 (Depending on configuration)
61 Brown A 5V/12V
37 black B Signal
14 Blue C Ground

Drawbar angle 2 (Depending on configuration)
60 Brown A 5V/12V
36 black B Signal
13 Blue C Ground

MT00001710 (iXter)

Postion on Multy IO Colour Function Position on
Connector connector
Suction valve
46 10 Direction 10
19 12 Act_gnd (Motor -) 12
31 5 Sig 5
32 4 Sig 4
33 3 Sig 3
34 2 Sig 2
70 9 Direction 9
47* 11 Act_pwr (Motor 12V) 11
53 1 Switch _grn 1
Pressure valve
21 12 Act_gnd (Motor -) 12
27 5 Sig 5
28 4 Sig 4
29 3 Sig 3
30 2 Sig 2
45 10 Direction 10
51 1 Switch_grn 1
69 9 Direction 9
47* 11 Act_pwr (Motor 12V) 11
Tank cleaner valve
65 Brown 12 V. A
41 Yellow/green Sig B
17 Blue Ground C
Extra pressure valve auto fronttank
47* Brown 12 V. A
16 Blue Ground C
Extra suction valve auto fronttank
47* Brown 12 V. A
15 Blue Ground C
Main valve
47* 1 12V 1
40 2 Signal 2
22 Green/Yellow Ground Ground
Power and CAN communication
47 Red 2,5mm ACT_PWR (12V)
23 Black 2.5mm ACT_GRN (Ground)
25 Yellow CAN_H_ext
1 Green CAN_L_ext
62 Red ECU_PWR (12V)
38 Black ECU_GND (Ground)
48 White CAN_H_int
24 Blue CAN_L_int

2.8 Splitterbox/diagnostics PCB:
Or VMC

2.9 SHC-connection cable; between splitterbox & SHC-
box
The SHC Connection cable provides power and communication to the Section & Hydraulics
PCB at the rear of the machine. The thick red & black wires (6mm2) provide the electrical
power for the hydraulic valves and section motors. The thin red & black wires (2,5mm2)
provide power to the PCB itself. The green & yellow wires are data communications wires,
guiding the information signals between controlbox and SHC-box. (see picture SHC input
connections)
Red 6 mm² Red 6 mm²
Black 6 mm2 Black 6 mm2
Red 2.5 mm2 Red 2.5 mm2

mm
Black 2.5 mm²
mm
Black 2.5 mm²
Yellow 1mm² Yellow 1mm²
Green 1 mm² Green 1 mm²
ISO connection cable

Colour Contact on SHC PCB
Red (6mm²) +PWR
Red (2,5mm²) +pwr
Green CAN+
Yellow CAN-
Black (6mm²) -PWR
Black (2,5 mm²) -pwr

2.10 SHC-box: Sections-Hydraulics-Control: INPUTS
The SHC-PCB controls the sensor inputs and water and hydraulic outputs on the sprayer.
The connection positions are depending on the machine configuration.
Assigning the machine configuration to the PCB is done via settings in the controlbox
b
r
g wb yg g wg b
h
gy b r
b gy
bb b b l b e bg w
sensor slope correction

flow sensor (l/min)
Power LED green (flashes)

25A
black
red
bl
brown
green
brown
white
white/blue
Blue
black
brown
green
red
yellow / black
grey / red
black
Grey
brown
blue
brown
black
brown
green
white
blue
yellow
green
speed sensor on wheel ring trailed
locking cylinder sensor

2.10.1 Flowsensor
Most of the sprayers are equipped with a flow sensor. The flowmeter measures the amount
of spraying liquid. Therefore it is assembled between the regulator and the section valves.
The sensor is connected to the DIG2 position on the (Sections) SHC PCB. The number of
pulses per liter can be set in the calibration menu.
Flow sensor
Colour Contact: DIG 2
Brown + (12V)
White signal
Green -
Beginning of 2015 an new generation flowmeter is introduced. The wiring and connection
place is stayed the same.
< 2014 model >2015 model

Under some circumstances the flow meter is not turning anymore due to the fact that the
flow is out of the reach of the flowmeter.
< 2014 model

Size Flow range L/min
¾” 7-70
1” 10-150
1½” 35-350
> 2015 model

Size Flow range L/min
801 (3) 5-225
802 (5) 10-495
2.10.2 Slope correction sensor (90°

black)
The sensor is assembled between the booms lifting frame and middle frame: by operating
the hydraulic slope correction function the sensor measures the changed angle between
both frames. This value is used for the slope indicator in the main screen and for the
automatic middle position of the boom. Connection is on the ANA2 position on the
(hydraulics) SHC.
Slope correction sensor

Colour Contact: ANA2
Brown + (5V)
White signal
Green -
By pressing the button the boom is set to the middle position. Calibration of
middle position by pressing :

2.10.3 Wheel sensor
With the inductive sensor and a wheel ring the driving speed is measured. On trailed
sprayers this sensor is connected to the DIG1 on the (Sections) SHC PCB.
speed sensor
Colour Contact
Brown + (12V)
Black signal
Blue -
2.10.4 Locking cylinder sensor
The magnetic locking sensor shows via the light above the switch on the controlbox when
the locking is opened.
Locking sensor
Colour Contact
Brown + (12V)
Grey signal
AUTO

Check the locking sensor signal
The locking sensor only reacts on a magnetic field. It is very important that you check the
signal with a magnet and not with just a metal plate.
Step 1.
Go to your control box test screen and check the LED.
Step 2.
Check if the sensor is reacting on a magnet
AUTO
When there is no magnet in front
the LED should burn
M
A AUTO
G When there is a magnet in front

N the LED should go out
E
T
2.10.5 180 degree sensor
The 180 degree sensor comes in 2 different voltages (5 V and 12 V). Sprayers produced
before 11-2014 has an 5 V sensor machines produced after 11-2014 has an 12 V sensor.
5 volt 180 degree potential meter 12 volt 180 degree potential meter
The 180 degree sensors are used on the following places:
Function Connected to Machine type Number of sensors

Level indicator sensor ASV/VMC pilotbox iXter 1
Steering sensors FMA module iXtrack/Ikarus S 2
Ergodrive sensor SHC PCB iXtrack 1

An 5 V. sensor cannot always be changed by an 12 V sensor (and other way around).
ASV/VMC pilotbox-
Same part number can be used for 12V and 5 V sensor. There is an 5 V connection place and
an 12 V connection place inside the ASV/VMC pilotbox
SHC PCB
Same part number can be used for 12V and 5 V sensor. Jumper setting on the SHC PCB
decides if the PCB is 5V or 12 V “ready”. Connection place of the sensor on the SHC PCB
stays the same:
FMA module
For the FMA module there are different part numbers for modules compatible with 5 V
sensors and compatible with 12 V sensors. An sticker on top of the box indicate for what the
sensor the box is ready.
FMA module for 12V sensor FMA module for 5V sensor

2.10.6 Pressure sensor
In some cases sprayers are equipped with a pressure sensor instead of a flow meter
The pressure sensor must be connected to the SHC-PCB at position ANA 1.
The locking LED must than be connected to the DIG 2 (flow sensor connection)
Attention: Check the position of the jumper on the PCB!
Pressure sensor
Used on Colour Contact
Sprayers equipped with an Brown + (12V)
pressure sensor
Black signal
blue -
See connection instructions below:
normal jmper position brown white

5V green green
white brown
jumper position for

pressure sensor "Huba" 12V
yellow
grey P
blue
black
brown
sensor bar
Machines with one SHC-box: brown blue
sensor locking white black
green brown
AUTO
black

2.11 SHC connections output
Main valve is
+= blue comming directly from
-= Brown. the FMA multy IO
Pressure
When connected as regulator
acpected pressure
regulator is turning Agitator
wrong way valve
Hydraulic out.
OUT18, OUT17,
OUT16 , OUT15
Ect.
2.11.1 Pressure regulator
Connector on valve Wire colour Function

Pin 1 Brown Positive (+)
Pin 2 Green/Yellow Signal
Pin 3 No No function
Ground blue Negative (-)
For the cable to the pressure regulator valve the green/yellow wire has to be cutted off.
This 2 way valve has only 12V and Ground
Pressure regulator open main valve on Agitation on

(maximum return flow)

2.11.2 position and connections of
section cables
b
gybr r
gwbygg w g
bbbbbbgy bgw
middle section
L3 L2 L1 M R1 R2 R3
R1 R2 R3
+ → permanent plus
– → permanent minus
– S + – S+ – S+ – S + – S+ – S+ – S + – S+
green
brow
yello
white/blu
whit
gree
grey
out 3 out 5 out 7 out 9 out out out out

green
brow
yellow /
grey /
out 4 out 6 out 8 out out out out out

blue
brow
whit
gree
blue
blac
brow
brow
black /
+ S– + S– + S– + S– + S– + S– + S– + S–
S → signal (minus)
S→– S→-
M L1 L2 L3

2.11.3 Position of hydraulic cables
Example 1: active active active active active active active active active active active
AUTO
out 9 out 10 out 11 out 12 out 13 out 14 out 15 out 16 out 17 out 18
Example 2: active active active active active active
AUTO
out 14 out 15 out 16 out 17 out 18
Example 3:
HC boom with oil circulation
active active active active active active active
AUTO
oil circulation
out 10 out 11 out 12 out 13 out 14 out 15 out 16 out 17 out 18
Warning: It is very important that the right outputs are configured in the software.
Otherwise most of the functions will not work. For example 1 hydraulic
function configured too much oil circulation works only in 1 direction!

Connection of hydraulic cables
S → signal
On all the systems connected to the SHC
card the signal is switching to ground.
S→–
– S+ – S+ – S+ – S+ – S+ – S+ – S+ – S+
out 3 out 5 out 7 out 9 out11 out13 out15 out17
oil circulation 1717 1717 1717 1717
out 4 out 6 out 8 out1 out12 out14 out16 out18

Blue S + S– + S– + S– + S– + S– + S– + S– + S–
Black S
Brown +
Oil circulation
1
3 2
+ 12V
brown
Connection cable blue -
2 S (signal)
boom up / down

2.11.4 Connection cables for hydraulic valve
The hydraulic cable connects the hydraulic valves to the SHC PCB.
brown - 1
blue - 2
+ 12V
brown - 1
blue - 2 S (signal)
Hydraulic cable
Pos. Colour Contact
1 Brown + (12V)
2 Blue signal

2.11.5 Connection cable oil circulation valve
The oil circulation valve has two functions:

• Opening and closing of the oil circulation valve
• Changing the direction of the oil flow: Left / Right valve (example folding IN or OUT)
The oil circulation cable is always connected to the 2 slots after the last hydraulic function on
the SHC PCB. The brown cable is connected to the continuous PLUS, the other 2 signal cables
are connected to first following 2 empty SIGNAL slots. Two diodes in the black oil circulation
connector prevent electric shortcut to the Left / Rigth valve
Oil circulation cable

Colour Contact
Brown + (12V)
Black Signal 1
Blue Signal 2

2.11.6 Total overview Hydraulics &
Sections box

2.12 Connecting second SHC card
2.12.1 Extra splitterbox

• The splitterbox together with a 2 SHC box is fitted on a machine when:
nd
o There are more then 18 functions needed

o A steering system is fitted (boom-in sensor)
• When later extra functions are added, splitterbox + SHC can be ordered as set.
• With 2 SHC boxes, water and hydraulic functions will be separated and get their own box
• PCB has POWER test LED
To SHC box 1
SHC Cable to splitterbox front
to SHC-box 2

2.12.2 Connections Hydraulics only–box

2.12.3 Connections Sections only-box

2.13 Connecting Ergo drive (Not Boomguide)
• Ergodrive: headland management function, activated by the Spray ON/OFF switch.

• Ergodrive sensor is fixated on the pivot point of the parallelogram and connected to the
hydraulics SHC-pcb on the right side: connection ANA-1 (2 SHC-boxes needed!!)

Ergo drive sensor
The sensor is a blue 180° sensor.
Ergo drive sensor sensor

Colour Contact: ANA2
Brown + (5V or 12V)
White signal
Green -
• Fixation on the pivot point: length of the arms must be equal 1-2 & 3-4, 1-4 & 2-3
Fixation at HSA and HSS-big booms:
HBWP middleframe: HSS middleframe:

2.14 Connecting Joystick
The Joystick must be seen as an separate ISO implement. This means that it can only work on
an Tellus or ISO match tellus (Not Focus2)
2.14.1 Joystick+Isomatch Tellus

2.15 Connection ASV (Ixclean Comfort)
• The ASV system is a system which controls with an electronically suction valve the
sprayer. The press valve is still manually.
2.15.1 System overview ASV
ASV (Automatic
Suction Valve)

2.15.2 Splittterbox connection ASV

2.15.3 ASV inside
Important
Please check the jumper
positions:
Mounted jumper placed
Trailed jumper removed
12V

2.15.4 ASV Cables
The potentio meter for the level indicator is connected by a separate cable
Connector Wire
A Brown
B Green /Yellow
C Blue
Sensor cable Ixtrack 2011
Connector Wire
1 Brown
2 Green /Yellow
4 Blue

Ixter &Ikarus S
Connector Wire
A Brown
B Green /Yellow
C Blue
Connector Cable number colour Connector Cable colour

number number number
1 1 black 7 7 Cut away
2 2 black 8 8 Cut away
3 3 black 9 9 black
4 4 black 10 10 black
5 5 black 11 11 black
6 6 Cut away 12 12 black

Phoenix/Explorer
2009/2010
Brown Brown
White Blue
Green Black
Colour sensor Colour after shrink Function

side hose connector
Brown Brown + (12V)
White Blue -
Green Black signal

Ixtrack 2011
Brown Brown
White Blue
Green Black
Colour sensor Colour connector Connector pin Function

brown brown 1 +
white blue 2 -
green black 4 signal

Ixtrack 2012
Connector Wire
A Brown
B Green /Yellow
C Blue

2.15.5 Suction valve motor
The ASV suction valve is due to different valve positions not the same on an Ixter or trailed
machine. The difference is the switch plate in combination of the position of the micro
switches.
The electronically diagram and connections are the same
Ixter. Swich plate
Trailed switch plate

The switch plate inside both valves changed after 6-2014
Switch plate before 6-2014 Switch plate 6-2014
Deutsch connector valve

Green pos 1
Pink pos 2
Brown pos
3
White pos 4
Grey pos 5
Red pos 9
Yellow pos
The connector position are on
10
the front side of the connector Brown pos
11
Brown pos
12
Small PCB inside valve

7,5 A Fuse
Red
Black
Red
Yellow White

Wire diagram switch plate before 6-2014
Green
White 0°
Grey 90°
Pink 180°
Brown 270°
Wire diagram switch plate after 6-2014
Green
White 0°
Brown 270°
Note. This micro switch is placed
higher at an iXter suction valve
Grey 90°
Pink 180°

2.15.6 Suction valve positions on machine
2.15.6.1 Trailed machines. Ikarus S and Ixtrack
Main tank
No function
Clean water tank
Suction hose
connector
2.15.6.2 Mounted Ixter

Clean water tank
Suction hose Main tank

connector
When the function

Drain function drain is selected the
red Arrow on the valve
is between the main
tank and the drain
2.16 Connection VMC (Ixclean pro)
The VMC system is a system which is automaticly controlling the suction and press valve of
the sprayer. Also the accessories are controlled by the VMC system
2.16.1 System overview VMC
ASV (Automatic
Suction Valve)
Connector is fitted but has
no function

2.16.2 Splittterbox connection VMC
Connection to
VMC

2.16.3 VMC inside
Important
Please check the jumper
positions.
Mounted,jumper palced
Trailed,jumper removed
12V

2.16.4 VMC Cables
The potentio meter for the level indicator is connected by a separate cable
Connector Wire
A Brown
B Green /Yellow
C Blue
Sensor cable Ixtrack 2011
Connector Wire
1 Brown
2 Green /Yellow
4 Blue

Connector Wire
A Brown
B Green /Yellow
C Blue
The valve cable is connected to the VMC box but this connector has no function!

Phoenix/Explorer
Version 2008/2009
Brown Brown
White Blue
Green Black
Colour sensor Colour after shrink Function

side hose connector
Brown Brown + (12V)
White Blue -
Green Black signal

Ixtrack 2011
Brown Brown
White Blue
Green Black
Colour sensor Colour connector Connector pin Function

brown brown 1 +
white blue 2 -
green black 4 signal

Ixtrack 2012
Connector Wire
A Brown
B Green /Yellow
C Blue

2.16.5 Suction/press valve motor
The VMC suction valve is due to different valve positions not the same on an Ixter or trailed
machine. The difference is the switch plate in combination of the position of the micro
switches.
The electronically diagram and connections are the same.
Also the electronically diagram is the same on a suction motor and a press motor.
Ixter. Swich plate
Trailed switch plate

The switch plate inside both valves changed after 6-2014
Switch plate before 6-2014 Switch plate 6-2014
Deutsch connector valve

Green pos 1
Pink pos 2
Brown pos
3
White pos 4
Grey pos 5
Red pos 9
Yellow pos
The connector position are on
10
the front side of the connector Brown pos
11
Brown pos
12
Small PCB inside valve

7,5 A Fuse
Red
Black
Red
Yellow White

Wire diagram switch plate before 6-2014
Green
White 0°
Grey 90°
Pink 180°
Brown 270°
Wire diagram switch plate after 6-2014
Green
White 0°
Brown 270°
Grey 90°
Pink 180°

2.16.6 Suction Valve positions on machine
2.16.6.1 Trailed machines. Ikarus S and Ixtrack
Main tank
No function
Clean water tank
Suction hose
connector
2.16.6.2 Mounted Ixter

Clean water tank
Suction hose Main tank

connector
When the function

Drain function drain is selected the
red Arrow on the valve
is between the main
tank and the drain
2.16.7 Press valve position on the
machine
On the Ixter/Ixtrack and Ikarus S the press valve position is the same.
Filling
High press
Spraying
agitation
Accessories

2.16.8 Function motors
Connector Wire
A Brown
B Green /Yellow
C White

3 Software screen overview

3.1 Main Menu
Color screens are only on Tellus control boxes. Focus2 control boxes have the same lay-out in
black & white.
Main screen 1:
• Remaining hectares till 100

hectare
• Above 100 Hectares no
comma
• Pointer steering system

• Calibration in menu
CALIBRATION STEER
• Boom height indicator ERGODRIVE
• Screen lock deactivate all functions from

switchbox and lock touch screen.
Screenlock will be activated after

starting up and above 15 km/h driving
speed with booms folded in
Main screen 2:
With a pressure sensor this the

measured value (flow indication is
calculated)
With a flow sensor this is the

measured l/min (pressure indication
is calculated from the flow.

3.2 Nozzle Menu
• L/ha
• Simulation speed
• Droplet size
• Nozzle selection and nozzle

recommendation
• C% = density/ viscosity
adjustment flowmeter
• Q/s = anticipation regulation
• “standard nozzle data” when no
nozzle is selected: fill in info
from your nozzle supplier
Changes in nozzle screen
If the customer uses a nozzle which

is not in the nozzle list. The
customer can select nozzle
A/B/C/D/E
The figures for the unknown

nozzles A/B/C/D/E can be adjusted
here. (Incl the alarm value)
The small circled figures are
showing the supported droplet

3.3 Tank filling Menu
Fill main tank from external source:

• ENTER to fill in the tankvolume
• With AUTOSET also the valves will
turn in the right position.
• C++/C—button has 2 functions for

filling with a flowsensor
1 Tanklevel adjusting by 10L per
push
2 Quick adjsuting by 100L when
keeping pushed
Fill main tank from clean water tank:
When equipped with a levelindicator the

amount from the clean water tank will be
added to the main tank when this diluting
function is used
Fill the main tank with high pressure

cleaning function

3.4 Valve operate Menu
In this screen the different function from

the Ixclean pro can be operated.
• High press agitator

• Filling sprayline with chemicals
(Enfo)
• Clean spraylines with clean water
(Enfo)
• Cleaning nozzle on (sucking out
of main tank and press to cleaning
nozzles.
• Tank cleaning
• Ixclean pro (complete cleaning
program)
3.5 Field Registration Menu
• Activated by ENTER
• Cleared by C
• 40 different fields
Note
This field registration Not visable when
task controling is activated)

3.6 Operation Menu
• Over under dosing setting

• Tankvolume
• Tank niveau alarm (Agitation
is now switch off below this
value)
• Remaining distance in hectare
of distance
• Speed input
• Alarm switched on or of.
(Droplet alarm separate
switchable)
• Q+/- SC marked means that
the pressure regulator will go
back in a save mode when
GPS has switch off the main
valve.
• 5 seconds sim-speed after
switching on main valve
• Ergo drive drop and lift

distance. (Not boomguide)
Value is not visavble when
boomguide is not active on
sprayer
• Delay time for steering in

combination with ergodrive.
• Ergo drive connection to ergo
drive
• Disconnecting second pump

for spraying low volumes.
• Setting for starguide 2 and 3.

This has to be ticked on when
a starguide is connected

3.7 Calibration Menu
• Speed pulses/100m, adjust or drive

100m (only when implement is
selected)
• Flowmeter calibration: pulses/litre
• Slpe correction sensor
• Correction height for spraying
height (Only visable when ergo
drive is fitted)
• Height of spray nozzle with
horizontal parallelogram arms.
• Only visable when ergodrive is
fitted TARE . By selecting tank
level is set to 0. Only possible with
• When the pressure sensor is

selected behind the pin code.
Automatically the calibration
screen will change to pressure
sensor

3.8 Calibration steering Menu
Extra screen for steering parameters:

Gain Left Curve.
Gain Right Curve
DEAD ZONE for middle position

DEAD ZONE for track following
DELTA D; steering delay distance

For drawbar steering ALWAYS on 0,00
= direct steering reaction
Parameter settings:
• Center Put steering in exact middle position then select CENTER & press OK
• Limit Setting the maximum steering angle: steer manual till maximum
(limited by tank or frame) then select & LIMIT
• Gain Reaction of the steering to the tractor angle sensor:

Standard value: Left & Right equal (higher value is less reaction)
Wheel steering Explorer, Phoenix ≈ 0.70

Ikarus with drawbar steering ≈ + 0.05
Phoenix with drawbar steering ≈ -0.05
• Dead Zone Middle position ≈ 4 (“small DZ” )

AUTO track following ≈ 10 (“big DZ”)
• Delta D Delay Distance: after this the steering will start

Drawbar steering = 0,00 ALWAYS
Wheel steering ≈ 0,50 m

3.9 Section width Menu
• Set working width per section
• Select Boarder nozzles YES/NO:

don’t forget SHC connections!
• Additional working width(only for
verge nozzle)
• Extra hose length to the
border/verge nozzle for cleaning
function.
• Setting the number of sections must
be done in the Machine
Configurations Menu behind the

3.10 Virtual terminal settings
• Settings responsible for changing

the machine from the bottom screen
to the to screen.
• Entering screen licence key for

sprayer.
• TC is task controller
• Storring field registration internally or
externally. (If this field is marked
there will be no field registration
visable)
• Varribale application rate
• Section control
• TC FNI-Task controller function

instance.
• Choose mounted or trailed

machine. (For now always mounted
because trailed is not supported)
• Ai= distance from antenne till
middle of the machine. (Sprayer
always 0)
• Bi Distance boom till the
connection point of tractor
• Latency time (on/off)+/- 1 sec
(delay time of the valves and
water.)

Software information and ISObus
certificate

3.11 Service Screens: Settings behind PIN Code
Without filling in a PIN Code the next

screens can be used as information, but
the setting can not be changed
PIN code = 88
3.12 Hydraulic Configuration
• When no steering is selected, also

those settings are hidden.
• See also SHC box
• Man lim = Maximum, manual,
steering angle with folded in boom,
depends on track width.
• Centerspeed: steering speed to
Middle position in range between
big and small Dead zones.
Settings:
• Hydraulics Depends on Machine configuration
Only activate the functions which are really on the machine!!
• Steering: Filter = % of the actual Sensor value used as steering signal:
Standard ≈ 80
(100 = direct reaction/40 = very slow reaction)
• Step 2
• Man lim Drawbar steering Phoenix 150 track = 25%
Drawbar steering Phoenix 180, Ikarus <170 track = 60%
Drawbar steering Ikarus & Phoenix >180 track = 100%
Wheel steering Explorer, Phoenix = 100%,
12 V =
Drawbar Wheel 100%
• On start (A) 33 33
• On stop (B) 55 45
B
• Off start (C) 55 45
• Off stop (D) 33 45 A Step 2
C
• Centersp 35 40 %
D
0V=
0%
TIME

3.13 Pressure Regulation
• Settings for Pressure sensor (if selected)
Min count: 102 = 0 bar
Max count: 922 = 22 bar
• Settings for regulator:
• Regulation delay after switching on/off

sections or main valve: 1 sec
• Filter: % of incoming signal used for
calculation: higher value = less filter
• Alarm delay = 2 sec
• Low flow alarm is warning when the flow
meter is standing still
Default values:
No reg 0.8 No regulation in the range of 0.8% around desired value (volume or pressure)
P Zone1 6 regulation range between P1 & No reg with following parameters:
T On1 50 time (ms) to activate the pressure valve
T Off1 150 time the valve is not activated, or waiting, for result of T On1
P Zone2 13 regulation between P1 & P2

T On2 50 time to activate the pressure valve
T Off2 100 time the valve is not activated, or waiting, for result of T On2
Rev D 0.3 extra activation time to compensate the change of a valve direction
• When zones are set too small or the T-On times too big (T-Off small): pressure becomes unstable
• When zones are set too big or the T-Off times too big (T-ON small): pressure regulation too slow
desired l/ha or pressure Regulation signal
T On2 TOff2
13%
P2
6%
P1
0.8%
-08% T On1 T Off1
-6%
-13%

3.14 Machine Configuration
Sections Number of sections valves

Nozzlewidth distance between nozzles (normal = 0.50m)
MinBoomHeight minimum boom height for ERGODRIVE (cm)
MaxBoomHeight maximum boom height fro ERGODRIVE (cm)
Tanksize Maximum tank volume
Valve type type of section valves (2-Way or 3-Way)

Circulation This one has to be activated when machine is equipped with air nozzle shut
off
Smc electric Elektrical valves = AUTOSET
MVS On/off switching of section valves, together with the main switch: YES
ED ERGODRIVE: default OFF, activate if assembled
LVL Level indication in main tank:

• None = none
• Level = electrical level indicator
• Pulse = Fill flowmeter
LVL Filter for electrical levelindicator (2%)
ParLenght length of parallelogram arm (mm), for calibration of ED

Vlm (OFF)
Bho Boomheight overshoot: ED filter value for lifting and lowering of the boom
Flowschema 2004
CFP OFF(Fill clean watertank with pump: not allowed & possible)
300 = Volume of clean water tank
MVI Main Valve Invertor
Phoenix/Explorer Off
Ixter/IkarusS/Ixtrack ON
Air nozzle shut off machine (Ixflow) produced till 11-2012 OFF
Air nozzle shut off machine (Ixflow) from 2013 ON
Clean time C Is the time that the tank cleaner will be actice in ixclean pro
Clean time M Is the time that the chemical inductor clean function is active and that the
high press agitation is active.

3.15 Water Flow Dimensions
All hose length & diameters depend on machine configuration
VPD Diameter hose suction valve - pump VPL Length of hose suction valve – pump
SFC Suction filter Correction
PC Pump Correction
PVD Diameter hose pump/ pressure valve PVL Length hose pump - pressure valve
VRD Diameter hose pressure valve- regulator VRL Length hose press valve - regulator
RSD Regulator – Section valves hose diameter RSL Regulator – Section valves hose length
PFC Pressure filter correction
SC Sectionvalve correction
SHD Section hose diameter
SD Sprayline diameter
CC No function
CVD No function CVL No function
SCD No function
FRD Diameter suction hose from fronttank FRL Length suction hose from fronttank
Pump capacity. This has to be filled in correctly the has influence on the time related
function of the ixclean pro.
When a machine is equipped with 500L separate you must fill in 250L.
This setting has to do with the pump on the regulator.

3.16 Terminal Configuration
• Check VT storage ON
After updating software always
disactivate and activate again to make
sure the new software is loaded in
correctly.
• Other settings are for the terminal and

should not be changed.

3.17 Diagnosis Menu
3.17.1 Software versions
• Menu with all PCB’s on the machine (INT = internal bus) and their active software versions
• This is on the machine, so no controlbox software visible, only Switchbox
• When a certain PCB is assembled on the machine but not visible, it can indicate a power or
communication problem: check cables and connections
• Possibly it is an empty PCB: without software: check with a Flashtool the software and
communication: re-flash if necessary.
Software versions:
• FMA_R = Flowmaster Rau (black box
on right hand side)
• Also possible with FMA-2 software in

combination with Focus-2 or Tellus
• SWB = Switchbox PCB
• SHC-box = Sections hydraulics
3.17.2 FMA PCB information
PCB ID Identifications nummer

PCB
ECU-POWER Power supply
ACT-PWR Actuator Power
5V-OUT 5Volt Output (e.g. steer
sensors)
12V-OUT 12Volt Output (e.g.
motors,
regulators, valves)
Steer F Front sensor value
Steer R Rear sensor value
Season counter added, Reset to 0 with

clear

3.17.3 SHC PCB information
• SHC diagnose screens: Water & Hydraulic are separated
• Also when there is only 1 SHC box on the machine, both screens are visible
• SHC Software version

• PCB identification
• “hydrau” = hydraulics PCB
• Present current for 5V outputs like
sensors
• Present current for Actuator-
power, like hydraulic and water
valves
• Height = value boomheight sensor
• Hill = value slope correction
sensor
• Fold= signal boom-in sensor (0/1)
• Lock = signal locking sensor (0/1)
• SHC water PCB

• Press = signal pressure sensor
• ANA2:
o 1 SHC = signal slope correction
sensor
o 2 SHC’s = no connection
• Wheel = signal Wheel sensor

• DIG2 = signal position for
flowsensor (or locking sensor if a
pressore sensor is fitted)

4 Ixclean basic software information (ASV)
4.1 Operations screens
Fill tank filling by an external hose
Drain function. This function is only visible on the Ixter

sprayer.
Filling by sprayer pump
Clean water tank will be pumped in main tank
Suction filter cleaning function
Exit
Additional information
The drain function is only visible with the Ixter sprayer.
The setting responsible for this is the parameter machine type. (this setting is only visible with
the flash tool.
This setting is in the controlbox linked to the tank size.< 2000L the setting goes automatically
to Ixter. When tank size chosen > 2000 L automatic machine type goes to Ikarus S

4.2 Adjustment &calibration screens
AUTO
1300
Hold for Ltr
2 sec
Loudness key 100 • Volume keys
Loudness Alarm 80 • Alarm signal volume
Alarm start LvL 75% • At how many % alarm is

comming up
Fill step size Fill step size

5 • Scale
• No electronic valve connected

Disconnected
ASV valve to system (only level indicator
Connected • Suction valve connected to ASV
Nederlands
• language setting
German
Language
French
Etc.
Calibration See instruction on next pages • Calibrate system
ASV
1.02 • Software version
Software info 2009-1-3
AUTO
Exit • End of screens auto matic
1300 back to main screen
Ltr

4.3 Testing screens
AUTO
Hold for 2 sec 1300
Ltr
Test LCD • Test screen (Only

mechatronics use)
Buzzer Test 46 • Testing buzzer
• Testing valve
function.
On Ikarus S not the
correct valve
Valve Test position is chooses
Level sensor 399 • Sensor counts
Exit AUTO • End of screens

1300 auto matic back to
Ltr main screen

4.4 Calibrating electronic level indicator
For a good calibration process please follow up the steps one by one.
Step 1.
Calibrate your spray flow meters in a correct and precise way. (look in your instruction manual
for more detailed information.
Step 2.
Fill up the tank with clean water.
The tank has to be filled with the Normal tanksize+100 liter (Ixter)+40Liter( Ikarus S).
Make sure the float in the tank is not touching the top of the tank. (Special attention with
Ikarus S)
To fill the tank with a not calibrated machine can only be done in the filter cleaning position.
Step 3.
Go to screen Calibration
Step 4
Press the Button and the screen Start will appear.
Step 5
Press the Button and the screen Start Sprayer will pop-up
Step 6
Switch off the agitation system. (This is to prevent movements in the tank when the tank is
almost empty
Step 7
Open the main valve on the FMC control box.
Step 8
Check if the liters on the ASV screen starts to run.
Step 9.
Look inside the tank and switch of the main valve when the float is touching the bottom.
(Advice take the box in your hand on the sprayer or ask an extra person)
Step 10
After switching of the main valve the following message will appear Cal. Completed
Step 11.
Confirm with the OK bottom

Extra added function.
When during the process something is gowning wrong. Push the bottom.
The calibration function has now stopped (sprayer is still spraying)

Switch the main valve and the control box and after 5 second start it up again.
The previous calibration value is now still inside the box. And calibration steps can be activated
again.

4.5 Machine type Ixter and Ikarus (Wrong functioning
valves)
The ASV box can be used on both mounted and trailed sprayers.
In the parameter list there are 2 settings responsible for the difference in machine type.
Parameter 25.
Parameter 25 is responsible for the filter value of the level indicator. For a potentiometer the
value is 15% (Default)
When the system is fitted on a Ixtrack the sensor is a level indicator. To let this sensor work in
a good way the filter has to be adjusted at 2%.
This value can only be changed with a flash tool!!
Parameter 26.
This setting is responsible for which machine type is selected. This parameter is changing
automaticly by the tank size.
< 2400L Ixter= machine type 0
>2400L trailed = machine type 1
Parameter 27
This parameter is responsible for the signal of the potentiometer.
This means for an ASV on an Ikarus S this value has to be filled in as reversed
This value can only be changed with a flash tool!!

5 Ixclean pro software information (VMC)
5.1 Operation screens
Spray Off Main screen, FMA controlbox is also in main screen
Fill with pump Fill the main tank with the pump, through a suction hose
Chem inductor Water is circulating over venture: from main tank, back into main tank
(Extern Filling)
Turbo agitation Agitating activated
Dilute Water from cleanwater tank into main tank.
Cleaning chem. induc Clean water will be pumped thought the mixtank. (time is adjustable
with Clean Time 1)
Clean Filter Filter can be disassembled without water coming out from the main tank
Free drain This function is only visable on a Ixter (Machine type 2)
Drain Chem. Tank Empty the main tank over the pump to an external connection.
Drain Wat. Tank Empty the clean water tank over the pump to an external connection
Rinse nozzles on In this function the cleaning nozzles will be switched on for an endless time.
(Suction out of chemical tank can be used for soaking the tank)
Tank rinsing Valve to tank cleaner nozzles opened

High press agitator active for adjustable time (Clean time 1)
Filling hose for fixed time
Regulator for fixed time
Tank cleaning nozzles for adjustable time (Cleaning time 2)
Outside cleaning The suction valve will go to clean water for an endless time.
Filling+agitation The sprayer will be filled over the high press agitator. After reaching the
adjusted level. Automatily the tank cleaner will be switched on. (Function
can be used for soaking the tank)
Ixclean The complete system will be cleaned automatically. (For more

information about the steps see next pages)
Prime system Priming: fill the spray lines with chemicals: water from main tank
Rinse system Rinsing: clean the spray lines with clean water: from clean water tank
Spray-Off Back in main screen: valves ready for spraying

Menu Position suction valve Position pressure valve
SPRAY OFF ( position) 2. main tank 2. Spraying

FILL WITH PUMP (set liters) 4. ext. suction 1. fill tank
CHEM INDUCTOR (endless) 2. main tank 2. fill tank
TURBO AGITATION (endless) 2. main tank 4. high press agitation
DILUTE (endless) 3. clean water tank 1. fill tank
CLEAN CHEM. INDUC (endless) 2. main tank 2. fill tank
CLEAN FILTER (endless) 4. ext. suction -
FREE DRAIN (endless) 1. drain (only iXter) -
DRAIN CHEM TANK (endless) 2. main tank 3. clean tank (option)
DRAIN WAT. TANK (endless) 3. clean water tank 3. clean tank (option)
RINSE NOZZLE ON (endless) 2. main tank 3. clean tank
TANK RINSING (set program) 3. clean water tank 3. clean tank
OUTSIDE CLEANING (endless) 3. clean water tank 3. clean tank (option)
FILLING+AGITATION (set liters) 4. ext. suction 4 high press agitation
IXCLEAN (set program) * *
PRIME SYSTEM (set program) 2. main tank 2. spraying (enfo prime)
RINSE SYTEM (set program) 3. clean water 2. spraying

5.2 Service screens
To enter the service menu push simultaneously: +
Buzzer On/Off Buzzer for bottoms
Pin Authoris. Pincode to reach calibration menu’s (For more info see next page)
Language set language NL/D/EN/Fr
Factory setting After confirming the “Are you sure” The box goes back to factory
setting)
Cleaning time 2 Adjustable time for the cleaning nozzles in the tank
= Cleantime C in FMA sprayer screen
Cleaning time 1 Adjustable time for the high press agaitation and mixtank cleaning time
= Cleantime M in FMA sprayer screen
Count delay No function
Warning level to set a % of fill volume as warning
Max water level No function
Water fill level No function
Max Chem level Maximum tank volume. (see also FMA adjustment)
Chem fill level Normal chemical fill level (See also FMA adjustment)
Buzzer Volume adjust volume
Warning Buzzer Alarms switched on/off

5.3 Pin Authorise
After entering the pin code the functions behind are visible. Please notice that this can have
influence on the sprayer functions.
To enter the service menu push simultaneously +

Pin Authoris. Pincode to reach calibration menu’s
Enter pincode 5 and press
Press the arrow up bottom to get access to the screens
CFP NO function
Tank calibration calibrate the electrical level indicator, (See next page)
Filter Level filter for the levelindicator: ≈ 2%

5.4 Machine type (Wrong functioning valves)
For a good functioning of the ixclean pro the system needs to know how the water system of
the sprayer is.
This has to be changed with valve type. Setting.
This setting can be found in the Parameterlist of the FMA
Parameter 180 (In FMA list)

This parameter is responsible for the water schedule.
0= previous explorer en phoenix
1= Ikarus S Ixtrack
2= ixter
This setting can only be changed with the Flashtool!!

5.5 Machine type settings VMC
In the VMC parameter list are a view settings which are influencing the working of the
machine. (These settings can only be changed with the Flash tool)
Parameter 113
This parameter is working in a master/slave releation with parameter 180 in the FMA.
Changing only the VMC parameter 113 will not change the working of the machine.
(After restart it takes over the FMA valve type again)
Parameter 114
If the machine is an Ikarus S with a potentiometer the reversed sensor setting has to be changed
from 0 to 1.
Ixter 0
Ikarus S With 180° potentiometer 1
Ikarus S With level stick sensor 0
Ixtrack 0
This setting can only be changed with the Flashtool!!

5.6 Calibrate the electrical level indicator:
Step 1
Check first the pulses of the spray flowmeter or pressure sensor,
Re-calibrate if necessary!
(Very important!!!)
Step 2
Fill up the tank till the maximum. (please notice that the levelindicator ball must be free
from the top of the tank. (When this is not possible fill the tank in the function clean filter)
Step 3
Go to the PINCODE Menu of the VMC: press +
Step 4
Go to the screen Pin Authorise and enter the pincode PINCODE = 5
Confirm the code with OK.
Step 5.
Press the arrow up bottom and go to the sreen Tank calibration.
Step 6
Push the the screen OK to start will appear.
Step 7
Press and the following information will appear L0000/A0977/E000
(Note: by pushing START: the old values are deleted!)
Step 8
Open the main valve and Spray the tank empty in this mode = In the VMC screen you can
follow the measurements points.
Step 9
At the exact moment the tank is empty (Float is touching the bottom)
Switch of the main valve
(When you wait too long, also the complete volume in all the hoses is counted! And the
0 point will change a bit.)
Step 10
Press at the button
Electrical levelindicator is callibrated

6 Steering system: calibration of drawbar or axle
1) Put machine, drawbar/ wheels, and tractor manually in a straight line
When the system is not reacting, select the LIMIT in the steering calibration menu and you
should always be able to operate in manual mode. AUTO
AUTO
Manual
2) Check parallelogram of sensor arms
- Arms and drawbar should be in a 90° angle

- Arm opposite to the outcoming cable
3) Calibrate sensors in the middle position: select CENTER & press OK
4) Set the DEAD ZONES to default (10 4)
5) Set the GAIN to default (= reaction between front & rear sensor)
6) Set the LIMIT and check the MANUAL LIMIT

NOTE: the LIMIT is a value left and right from the middle position: recalibrating the middle
position can also shift the LIMIT!
7) Check the hydraulic speed: about 25L/min from tractor, then set the restrictor on the valve,
till the steering speed in manual mode is correct (too quick makes it too nervous)
8) Drive in a curve to adjust the GAIN (= track following, depends on tractor)

Higher value = less steering
9) Adjust the DEAD ZONES when necessary

When zones are too big, the steering is less accurate, but: 10
Big zone: too small nervous in AUTO 4
Small zone too small nervous in MIDDLE position

7 Ergodrive
With ergo drive the heigt of the sprayboom is measured by a sensor on the parallelogram.
7.1 Calibration ergo drive

1) Flash all the necessary software in the machine
2) Activate the Ergodrive (ED) behind de Pincode in screen “Machine configurations”.
3) Adjust the “minimum” and “maximum boom height”

This prevents that the hydraulic lift cylinder stays
activated when the cylinder is completely in or out.
This can easily be done by looking to the
minimum and maximum values in the sprayer
main screen when the boom is up or down:
MinBoomHeight: lowest boom position in cm

(mostly 50 cm)
MaxBoomHeight: highest technical boom
position in cm
4) Adjust Par Length: length of parallelogram arm over pivot points in mm
5) Adjust Bho (Boom height overshoot): default “5” (HSA 36m: default “10”) Increase
when boom is overreacting

6) Put the parallelogram in a horizontal position and measure the nozzle height
7) Go to screen Calibration, fill in the nozzle height in mm (1) (keep parallelogram still
horizontal!) and press the calibration button(3)
An correction factor (3) can be entere if the boom is not at the correct height (different
tyres/deep spray tracks/etc.)
7.2 Operating the Ergodrive
See Ergodrive Operators manual for detailed descriptions

Main Spraying menu:
Actual nozzle
height
Ergodrive
activation
Ergodrive symbols:
• When not activated:
• When activated:
Lowering Spray ON Lifting Lifted

8 Lift cylinder switch
• Electrical switch for limiting the lift cylinders in transport position.
• Used on HSA 36m, HBWP and Explorer Airplus
• The folded in boom activates the switch when lowering to the boom supports. The switch
should be adjusted in that way that the boom is well carried by the supports and not too low
on the rear mudguards
• When not activated, the 2 electrical valves on the bottom of the lift cylinders are open. When
activated, the switch cuts the circuit, the valves close and the boomlift is locked for transport
• The switch cable is connected in the front Splitterbox
o ACT PWR = 12V Brown (+)
o ACT GND = Blue (-)
• In the black valve connectors on both lift cylinders is a 1N4007 diode fitted

9 CANbus termination

10 Notes

Fma 2014 2015

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Fma 2014 2015

Hochgeladen von

Copyright:

Verfügbare Formate

Service Manual

Kverneland Nieuw-Vennep B.V.

English Deutsch Français

yellow gelb jaune

orange orange orange

red rot rouge

green grün vert

blue blau bleu

black schwarz noir

brown braun brun

white weiß blanc

grey grau gris

yellow / black gelb / schwarz jaune / noir

white / black weiß / schwarz blanc / noir

grey / red grau / rot gris / rouge

white / blue weiß / blau blanc / bleu

page 1 Kverneland Group

page 2 Kverneland Group

3 SOFTWARE SCREEN OVERVIEW ...................................................................................................... 78

page 3 Kverneland Group

1 Elements of Flowmaster FMA2

1.1 Focus 2 (Non Iso)

Tractor front back

Extra SHC box.

Ixclean Comfort (Automatic

page 4 Kverneland Group

• Extra SHC-box/Splitterbox: For sprayers equipped with more then 18 functions

page 5 Kverneland Group

1.2 Tellus and Isomatch Tellus (Iso system)

Extra SHC box.

Ixclean Comfort (Automatic

For more info regarding

page 6 Kverneland Group

• Extra SHC-box/Splitterbox: For sprayers equipped with more then 18 functions

• Boom control automatic height system can be added to the system

page 7 Kverneland Group

1.3.1 Focus 2 in combination with ITH (Non

page 8 Kverneland Group

page 9 Kverneland Group

VNB0268773 MT00001355 With this cable you can

page 10 Kverneland Group

Softkeys with different

Increase (up), Decrease

Adjust contrast and Change key, switch Keys have no function

Connection for CAN

On/Off switch Serial Connector for Connection for speed

page 11 Kverneland Group

Warning speedsensor connector

page 12 Kverneland Group

Jumper has to be removed

The colour of the cables is for

Iso match stop bottom.

Round rubber hand

page 14 Kverneland Group

page 15 Kverneland Group

page 16 Kverneland Group

page 17 Kverneland Group

page 18 Kverneland Group

page 19 Kverneland Group

page 20 Kverneland Group

page 21 Kverneland Group

sealing multi I/O

sealing multi I/O