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Mobile, Flexible and Efficient Power

for Distributed Generation


The Siemens power generation event
September 6th, 2017 I Israel

Restricted @Siemens 2017 Siemens.com


Mobile, Flexible and Efficient Power for Distributed Generation
Table of contents

• Introduction 3
• Mobile Power 4
• Flexible Power 13
• Efficient Power 21
• Summary xx

Page 2 September 6th, 2017 Author / Department


Key Challenges in the Energy System
Today and Tomorrow
Environmental
Sustainability

Balancing Transient Peak


Demand & Supply Management

Affordability Asset
of Assets Availability & Grid Reliability
Dispatch & Resilience

Page 3 September 6th, 2017 Author / Department


Mobile Power: SGT-A45 TR
Power plant deployment is increasingly time-critical…

Notice to
proceed
Time to beginning of Commercial Operation Month
3 6 9 12 15 18 21 24 27 30

Centralized Combined Cycle

Centralized Simple Cycle

Distributed
Simple Cycle

Mobile “Bridge power” Relocation /


GT1 Supply stabilization while permanent generation is brought online Duty change
1 Gas Turbine
Typical durations, subject to individual project conditions.

Page 5 September 6th, 2017 Author / Department


Mobile Gas Turbines serve a fast growing Power-Gen market
Driven by Customer needs for Fast Power

Annual sales worldwide Application drivers


Low electrification
Mobile Gas Turbines (# units) • Weak or unreliable infrastructure
• Bridging power
Population growth 59
• Natural events
• Political unrest

GDP1 growth • Renewable additions


• Market liberalization
1 Gross Domestic Product • Retirement of old plants
1.6 GW
• Extended outage of other power plants

+
20
• Seasonal grid support
0.4 GW • Ability to relocate (mobility)
• Remote sites (e.g. mining, fracking)
• Fuel availability (e.g. flare gas)
Fast Power 1999-2009 2010-2016
• …and more
Source: Mccoy Power Reports; Siemens data.

Page 6 September 6th, 2017 Author / Department


Siemens introduces the SGT-A45 TR mobile unit
Outstanding performance in Fast Power applications

SGT-A45 TR
Mobile Unit

44 MWe

SGT-A45 TR
Siemens
Gas Turbine Derived from
Aero- Industrial Trent
derivative

45 MW
class

Page 7 September 6th, 2017 Author / Department


The SGT-A45 TR Gas Turbine is built from proven components
With Rolls-Royce Aero Engine Technology

SGT-A45 TR pedigree

Rolls-Royce Trent 800


28M flight hours

Siemens SGT-A65 TR
(Industrial Trent 60)
66 MW 44 MW
1.5M service hours
Common core modules

1 LP = Low Pressure

Page 8 September 6th, 2017 Author / Department


SGT-A45 mobile unit

SGT-A45 TR
Mobile Unit

Production
Launch SGT-A45 Gas Turbine Gas Turbine trailer
August 2017

A/C generator trailer Power Control Module

Page 9 September 6th, 2017 Author / Department


SGT-A45 TR Mobile Unit
Fast Power. Superior Performance. Trusted technology.

Fast Power
 2-weeks installation
 Mobile by road, air or sea
 Minimal site interfaces and preparation
Cost-effective power solution
 44 MWe (ISO) with outstanding power density
 CAPEX savings with fewer units ($/kW)
 Performance optimized for hot climates
Superior value in operation
 OPEX savings with high fuel efficiency
 Liquid and gas fuel with same service interval
 Proven turbomachinery in industrial package
Flexible, dependable technology
 50 Hz or 60 Hz
 Emissions as low as 25 vppm NOx
 Fast start (< 8 mins) and no “hot lock-out”

Page 10 September 6th, 2017 Author / Department


SGT-A45 TR superior performance drives better economics
More power. Less units. Less fuel.

MWe
150 MW power plant
200 20 5 Annual fuel savings *
6
+2
16 5 4
1,000,000 $ gas fuel
150
4,500,000 litres Diesel
12 4
3 Due to higher efficiency
100
3
8 +1 * Compared to other mobile gas turbine
2 Based on 150 MW plant output.
50 2 Gas fuel price 6 $/MMBTU
4 8,000 hrs operation per year
1 1
0
Reciprocating engine Other mobile GT Siemens SGT-A45
10 MW ISO-rating 34 MW ISO-rating 44 MW ISO-rating

Power Plant output @ ISO. 60 Hz performance without water injection.

Page 11 September 6th, 2017 Author / Department


Reference Plant 175 MW (ISO) – 4x SGT-A45 TR units

Truck access for GT installation

One side only – Balance of Plant installation


75 m
can proceed undisturbed in parallel
(gas fuel
only)
175 MW (ISO) in 1 hectare (2.5 acres)
(gas fuel only without water injection)

High mobility options for Balance of Plant

Dual fuel &


water options
Based on
Customer
requirements

128 m

Page 12 September 6th, 2017 Author / Department


Flexible Power: SGT-A65 TR
The need for flexibility
- Market Dynamics, past and future

past future
Page 14 September 6th, 2017 Author / Department
Without flexibility, the market will become unstable
- this is especially true in an Energy island like Israel

Page 15 September 6th, 2017 Author / Department


Flexibility can be economical
- Economics of technologies

Always the most economical solution


 Independent of starts and running hours
 Can achieve baseload from standstill in 5 minutes with
no life penalties, essential in a system that needs to
respond to renewable penetration
 Lowest emissions
 Proven reliability and availability

Page 16 September 6th, 2017 Author / Department


Siemens Industrial Trent 60 / SGT-A65TR –
Heritage from Rolls-Royce Aero Trent

Boeing 777 Trent 800 Industrial Trent 60

Industrial Trent 60

~30 Million – Aero Trent 800 Hours 1.2 Million – Industrial Trent 60 Fleet Hours 104 – Total Engines Sold

The worlds most efficient simple cycle gas turbine


Page 17 September 6th, 2017 Author / Department
Case study –
Bayonne Energy Center – Key facts

Owner (NYSE:MIC)
Macquarie Infrastructure Corporation

Operator
EthosEnergy Group

Eight aero-derivative Siemens Industrial Trent 60 turbines with 512 MW


generating capacity, in operations since 2012
Currently building additional 132 MW (two more Industrial Trent 60s) on
adjacent land owned by IMTT
Also constructing additional gas lateral to Spectra TETLP M3 pipeline
(already connected to Transco Z6)
Dual fuel capable with liquid fuel connection
from Buckeye Terminal
Provides peak power to New York City
via a 6.5-mile submarine cable

Page 18 September 6th, 2017 Author / Department


Bayonne Energy Center –
Customer Buying Decision

Bayonne Energy Center SGT-A65 TR


Customer Requirements Product Capability

Multiple starts and stops per day Unlimited cycles per day, no lock-out
Low cost per start Low parasitic loads, fast acceleration
10 minute start (non-spinning reserve) 512 MW in <10 minutes (cold iron to full load)
High full and part load efficiency Best in class efficiency levels
High availability and starting reliability Very low eFORd, very high starting reliability
High power density Highest MW output per m2 on BEC’s footprint
Black start capable Low starting power requirement (<350 kW)
Automatic generation control Automatically starts & achieves MW set point
Low operation and maintenance costs Two operators on shift for eight turbines
State of the art (SOTA) emission levels Best achievable emission performance

Page 19 September 6th, 2017 Author / Department


Bayonne Energy Center –
High availability and starting reliability
IEEE Standard – eFORd
Report Summary
A measure of the probability
Month (2016) Att. Act. Rel. eFORd EAF that a generating unit will not be available
due to forced outages or forced derating
January 207 206 99.5% 0.40 96.82 when there
is a demand on the unit
February 263 261 99.2% 0.73 99.90 to generate
Average simple cycle eFORd
March 512 511 99.8% 1.76 98.50 ≈ 5.30 %
BEC (SGT-A65 TR) eFORd
April 423 422 99.8% 0.29 88.07 = 0.86 %
May 328 325 99.1% 0.03 81.06 Only 13 failed starts
out of 2653 attempts.
June 275 273 99.3% 0.14 99.89 Average failed start
≈15 minutes
July 311 311 100.0% 0.59 97.63

August 334 331 99.1% 1.30 97.90

Report Totals 2653 2640 99.5% 0.86 94.94

Att. = Attempted Starts | Act. = Actual Starts | Rel. = Starting Reliability | eFORd = Equivalent Demand Forced Outage Rate EAF = Equivalent Availability Factor

Page 20 September 6th, 2017 Author / Department


Efficient Power: SGT-800
SGT-800 – more than 5 million operating hours
- Fleet experience in all regions

EUROPE RUSSIA & CIS


Austria 1 Belarus 1 ASIA
Belgium 2
NORTH AMERICA Kazakhstan 6 China 10
France 3
USA 11 Russia 51 Indonesia 2
Germany 17
Ukraine 4 Singapore 2
Italy 2

Latvia 2 South Korea 6

Lithuania 1 Thailand 71

Malta 3

Netherlands 2
MIDDLE EAST
LATIN AMERICA Poland 2

Portugal 2 Iraq 11
Argentina 14
Slovenia 3 AFRICA 5
23 Israel
Bolivia
Sweden 4 Algeria 2
Jordan 1
Colombia 3
Switzerland 2 Egypt 3
Peru 1 Libya 5
Turkey 6
Venezuela 3 Nigeria 3
UK 2 AUSTRALIA
Tanzania 3
Other countries 13 Australia 17

325 Siemens SGT-800 are under


contract
thereof
283 units
for Industrial Power Generation

Numbers of sold units |June 2017


42 units
in Oil & Gas applications

Page 22 September 6th, 2017 Author / Department


SGT-800 Industrial gas turbine
– History and statistics

Development start 54.0 MW


50.5 MW
43.0 MW 45.0 MW 47.5 MW

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Fleet statistics 2016


Fleet Availability 97.2% (3year average)

Fleet Reliability 99.4%


MTBF 3740 h
Units sold 325
Fleet hours > 5 million

Evolutionary development step-by-step. Excellent proven fleet statistics.

Page 23 September 6th, 2017 Author / Department


Performance overview

Released
SGT-800 Next rating
ratings
Simple cycle
SC Power (MWe) 50.5 53.0 54.0 > 55
SC Efficiency (%) 38.3 39.1 39.1 > 39.5%
Exhaust Flow (kg/s) 134.2 136.8 135.9 ~ 136
Exhaust Temp (°C) 551 551 562 TBD
Combined cycle 2pnRH 2pnRH TBD
CC 2x1 Power (MWe) 143.6 154 > 160
Efficiency (%) 55.4 56.7 > 57.5%

Solid foundations from prototype and site tests

Page 24 September 6th, 2017 Author / Department


SGT-800 Core Engine Design
- All SGT-800 ratings from 43 MW to 55+ MW share the same basic design

Simple and robust basic design


Single shaft gas turbine Annular combustor with 30 3rd
• Single shaft, with tilting pad type bearings Rotor speed 6600 rpm generation dual fuel DLE burners

• Cold end drive


• All welded compressor rotor
and bolted 3-stage turbine
• Annular combustor with passive damping
• Robust and Fuel Flexible Dual Fuel DLE
system with on-line fuel changeover
3 stage turbine
• Stable load rejection and load addition
capability
15 stage compressor Same core design for
3 stages variable guide vanes 50 & 60 Hz applications
• Low gas pressure requirement
27-31 bar(a)
• High exhaust energy giving
excellent Cogen / CC characteristics

Page 25 September 6th, 2017 Author / Department


Continuous Product Improvement Cycle

Engine validation
Blade 2 Radial Gas Te mperature distribution

1
0,9
testing
M ea: T*av
0,8
f raction of sp an [ -]

M ea: Tw*1
0,7
M ea: Tw*4
0,6
0,5
M ea: Tw*7

S3 D calc.
Calibration of
0,4
0,3
0,2
0,1
design tools Product development
0
820 830 840Tw*
850
[C] 860
dT= 10870
C be880 890
twe en 900 910
gridlines 920
Product and fault resolution
improvement

Improved cycle
KPI targets
product standard and roadmaps
Internal requirements
Market requirements

Operational Customer Finding Competitor


Experience feedback reports benchmark

Page 26 September 6th, 2017 Author / Department


SGT-800
Full Load Testing Capabilities (Finspong, Sweden)

SGT-800 String Test at the Test Facility SGT-800 Core Engine Test in the MRT-Rig

String Test Mechanical Running Test (MRT)


 Can be carried out upon delivery
 Can be carried out in the factory test cell, a permanent MRT-rig
 An operational full load test of the complete unit
 An operational full load test of the core engine
Includes both the gas turbine and the generator
 Will verify performance of the gas turbine
 Will verify performance and complete package
 R&D tests and customer verification tests
 First complete string test was performed Jan 2015 on one
 13 full load core engine tests have been performed until today
of the eight packages to Yamal LNG project
including the 54MW rating and 55+ MW firing level

Page 27 September 6th, 2017 Author / Department


SGT-800-based Power Plant

Industrial Power Plants


for Combined Cycle and Combined Heat and Power

• Plant scope flexibility


From gas turbine and steam turbine only, to full turnkey plant

• One or multiple SGT-800 gas turbines provide the core of a


powerful combined-cycle plant. >57.5% CC net efficiency

• High exhaust gas temperature of SGT-800 for excellent


steam-raising capability. >90% CHP efficiency

• EconoFlexTM: Flexible combined cycle power plant


Perfectly suited as back-up to renewable power sources in the grid.
Combined Cycle SCC-800 2x1 10-minute start, frequent starts and stops, fast load-following

• Grid support
• Island mode operation
• Multiple power blocks
• Phased construction

Page 28 September 6th, 2017 Author / Department


SGT-800
Reliable. Flexible. Efficient.
SGT-800 Short Summary
• Industrial Power Generation and O&G applications
• Simple cycle, combined cycle and cogeneration
• Base load, intermediate load, standby or peak
operation
• Available in different rating starting from 47.5 MW(e)
• Classic Package and Single Lift Package
Single lift package also available with a special U.S. adapted option.
• 325 units sold and > 5m hours accumulated
• Further Power & Efficiency Upgrades coming up…
SGT-800 a 50-MW-class Industrial Gas Turbine

Proven Reliability with > 5 million operating hours Low Emissions

World class reliability of >99% Robust dual-fuel DLE system without staging or complicated control
thanks to simple and robust technical solutions and step wise evolution for clean combustion over a wide load range

Flexible Solutions Excellent Performance

Broad flexibility in fuels, operating conditions, operating profiles, Best-in-class combined cycle efficiency
maintenance concepts, package solutions and ratings and excellent steam-raising capability

Page 29 September 6th, 2017 Author / Department


Summary
Answering the Energy Challenges of Today and Tomorrow
Flexible Power Efficient Power

66 MW 54 MW

Mobile Power (44 MW)


Page 31 September 6th, 2017 Author / Department
Contact page

Thomas Scarinci / Veine Goransson/ Carl Carson


Global Customer Solutions
Distributed Generation
Power and Gas Division

E-mail:
thomas.scarinci@siemens.com
veine.goransson@siemens.com
carl.carson@siemens.com

siemens.com

Page 32 September 6th, 2017 Author / Department

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