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SEBH539010

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DRAFT No. KIPFP98-042


(Tokyo internal use only)

STANDARD VALUE
1. APPLICATION

PC750-6 (m/c) S/N 10239 and up


MACHINE MODEL PC800-6 (m/c) S/N 30175 and up
KIND OF PPM No.1 PUMP
PPM MODEL HPV95 + 95 (105 + 105 cc/rev.)
PARTS NO. 708-2L-00630
REMARKS

2. MODIFICATION HISTORY

DATE NEW FORM No.


CONTENTS DRAFT No.
(Y.M.D) (OLD FORM No.)

(Draft No. Tokyo internal use only)

Note: Check the Machine Model and Part No. to see if they are applicable, because there are
Models and Part Nos. that may not be applicable when they are not listed.

FILING INSTRUCTIONS

À
¥ FILE THIS SEQUENTLY BY FORM No. in the separator 4 . in Vol. 4.

Nov. 1999
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
2 of 15

1. INTRODUCTION (4) When measuring the cutoff control perfor-


1) This document describes performance stan- mance (CO cancel) in the TVC+CO perfor-
dard values, which are necessary to check qual- mance test, connect the hydraulic power
ity of No. 1 piston pump (HPV95+95) mounted source to the CO switching pilot port (PCf).
on the following vehicles by using the hydraulic (Standard test)
test stand:
• PC750-6 (m/c): #10239 – 3. OTHERS
• PC800-6 (m/c): #30175 – 1) For testing method, test items, etc., refer to
2) This testing procedure describes items differ- “PROCEDURE” in the document below:
ent from the test procedure (Refer to the fol- “SEBH537372”
lowing manual No.) of the piston pump assem- 2) The following test conditions (fixed conditions)
bly, HPV160+160, mounted on PC750-6 (See are common to all tests:
Table 1).
(1) Functions and Conditions of Designated Hydraulic oil SAE10W-CD or equivalent
Section of Test Piece (See Annexed Tables
1 and 2) Oil temperature 50 ± 5°C
(2) Hydraulic Circuit Diagram (See Annexed
Figure 1) Pump drain
For other common items, the following manual 0.1 MPa {1 kg/cm2} max.
pressure
is used.
SEBH537372 "PROCEDURE" Pump suction 0.1 MPa ± 0.05
Î For testing the pump HPV95+95 of PC1100- pressure {1 ± 0.5 kg/cm2}
6.
Î Test item: See Table 2. Counterclockwise rotation
3) Each reference value table covers both the con- Rotating direction
(viewing from the input axis)
version test and the standard test, and standard
values to be adopted are selected according to Solenoid current
the hydraulic test stand to be used for the qual- 400 mAp-p, 40 Hz
dither
ity check.
(1) The Hydraulic Test Stand, KHT75, or
3) Test Specifications
equivalent
(1) Oil pressure: (Maximum pressure)
(Partial Test)
Standard test: 37.2 MPa {380 kg/cm2}
“Partial” of test conditions and of standard
Conversion test: 34.3 MPa {350 kg/cm2}
values is adopted in the standard perfor-
(2) Flowrate: (Maximum)
mance table.
Standard test: 255 l/min.approx.
(2) Hydraulic test stand having capacity
Conversion test: 160 l/min. approx.
equivalent to production plant
Î Theoretical displacements
(Full test)
Maximum: 105 cc/rev.
“Full” of test conditions and of standard
Minimum: 15 cc/rev.
values is adopted in the standard perfor-
(3) Revolution: (Maximum)
mance table.
Standard test: 2400 rpm
Conversion test: 1500 rpm
2. PRECAUTIONS IN TEST
1) As for the reference value table,
(1) Both the F and R pumps shall be tested.
Î The standard performance table is basi-
cally for the F pump. So, replace "f" with "r"
in the test conditions when testing the R
pump.
(2) In the conversion test, covert measured
values into standard values and plot them
in the performance specification diagram
to determine the final acceptability.
Î Values in ( ) in the standard value column
are for reference.
(3) Increase measuring points if necessary to
determine acceptability.
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
3 of 15

Table 1 Specification of Device under Test

Name of pump installed


Installing vehicle
No.1 pump No.2 pump

PC750-6 (m/c) Standard specification HPV95 + 95 HPV95 + 95


PC800-6 (m/c) (3 modes) (with TVC valve) (without TVC valve)

PC750-6 Standard specification HPV160 + 160 HPV95 + 95


PC800-6 (3 modes) (with TVC valve) (without TVC valve)

Table 2 List of implementations of respective test items


[Coding] o: Implement. » : Implement partly. × : Unworkable. –: Has not been implemented.
Test Flow rate Flow control
Run-in checks TVC + CO characteristics (P-Q characteristics) characteristics Checking
items
operation Flowrate (N-C if any
Current Max. Min. (H mode) CO cancel difference (S mode) (L mode) characteristics) abnormali-
settings ties are
(mA) 180 0 0 180 180 180 400 700 180 not found
Machines

PC750-6 Full test o


o o o o o 2 points o o o o
(m/c)
PC800-6
o
(m/c) Partial test o o o × × 1 point o o o o

Î As for the TVC+CO characteristics of the PC750-6 (m/c) Series machines, preset the 3 modes by the
current settings for the solenoid instead of adopting the independent mode choices of the H, S and L
modes.
Î When the hydraulic test stand, KHT75, is suitable for Co cancel test in the TVC+CO performance test (E =
180 mA), connect it to the PCf port.
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
4 of 15

Attached Table 1. Functions of DUT Components and Test Conditions


DUT Processing done on ports Jig and parts used in test
Connected facilities/equipment
Test Items

Test points/
Port names

Pressure gauge
Mounted/
Names and Functions Note 1) Part No. Q'ty
Connected

Controller
Hydraulic bench: KHT75-3
Connection port No.

Jigs
M1 Mounting block Connected o — — — o 799T-404-3930 1
M2 Input axis Connected o Bench output axis — — o 799-404-2970 1
P1f F pump discharge port Connected o 74-2(B) o — o 799-101-5120 1
P1r R pump discharge port Connected o 74-4(D) o — — 799-101-5130 1
kP2 TVC control pressure input port (Jig side) Connected — — o — o 790-552-2570 1
PD1f F pump case drain port Connected o 77-1(E) o — — — —
PD1r R pump case drain port (Connected) — (Open the port when draining air) — — — — —
PD2f F pump case drain port Closed — — — — — — —
PD2r R pump case drain port Closed — — — — — — —
Running-in, performance test

PSV Servo controller source pressure input port Connected o 84-9 o — — 799-101-5130 1
PS Pump suction port Connected o 77-2(F) o — — — —
Ptf F pump jet sensor upstream pressure port Connected o 84-10 o — — 799-101-5140 1
Ptr R pump jet sensor upstream pressure port Connected o 84-12 o — — 799-101-5140 1
Pdf F pump jet sensor downstream pressure port Open — (70) — — — — —
Pdr R pump jet sensor downstream pressure port Open — (70) — — — — —
PCf F pump CO switching pilot pressure port Connected o 84-11 o — — — —
PCr R pump CO switching pilot pressure port Open — (70) — — — — —
Pcnf F pump CO+NC valve output pressure port Closed — — — — — 07221-20315 2
Pcnr R pump CO+NC valve output pressure port Closed — — — — — 07222-00312 sets

CTV TVC output pressure detection port Closed — — — — — — —


ETV TVC solenoid valve input terminal Connected — — — o — 799-552-3050 1
Maf F pump maximum flowrate controller Not connected — — — — — — —
Mar F pump minimum flowrate controller Not connected — — — — — — —
Mbf R pump maximum flowrate controller Not connected — — — — — — —
Mbr R pump minimum flowrate controller Not connected — — — — — — —
Note
DUT Port Position

k For the detail of solid servo valve assembly, see Attached Table 2.
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
5 of 15

Attached Table 1. Functions of DUT Components and Test Conditions


DUT Processing done on ports Jig and parts used in test
Connected facilities/equipment
Test Items

Test points/
Port names

Pressure gauge
Mounted/
Names and Functions Note 1) Part No. Q'ty
Connected

Controller
Hydraulic bench: KHT75-3
Connection port No.

Jigs
PC CO switching pilot pressure port Connected o 84-11 o — — 799-101-5140 —
Pt Jet sensor upstream pressure port Connected o 84-10 o — — 799-101-5140 —
Pd Jet sensor downstream pressure port Open — — — — — — —
Pcn CO+NC valve output pressure port Closed — — — — — — —
Running-in, performance test

(Pef) TVC valve output pressure communicating port (Front side) (Connected) — — — — — (Between the front —
side port and the
(Per) TVC valve output pressure communicating port (Rear side) (Connected) — — — — — rear side port) —
CTV TVC valve output pressure detection port Closed — — — — — — —
ETV TVC solenoid valve input terminals Connected — — — — — 799-552-3050 1
a TVC valve adjustment screw Not connected — — — — — — —
b Survo guide valve adjustment screw Not connected — — — — — — —
c Survo guide valve adjustment screw Not connected — — — — — — —
d Survo valve adjustment screw Not connected — — — — — — —
e CO valve adjustment screw Not connected — — — — — — —
f NC valve adjustment screw Not connected — — — — — — —
g Servo valve plug Not connected — — — — — — —

This drawing shows the solid servo valve assembly This drawing shows the solid servo valve assembly
(without TVC valve) on the front side of No.1 pump. (with TVC valve) on the rear side of No.1 pump.
DUT Port Position
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
6 of 15

Attached Drawing 1. Test Hydraulic Circuit Diagram


Note 1) This circuit diagram is for testing the F pump. When testing the R pump, replace the "f" circuit other than the drain circuit with the "r" circuit.
Note 2) The rotating direction is counterclockwise from the input axis of the DUT pump.
Note 3) The gauge symbols used are as follows: 400K=39.2MPa {400kg/cm2}, 60K=5.9MPa {60kg/cm 2}, 25K=2.5MPa {25kg/cm2}, 4K=0.4MPa {4kg/cm2}
Note 4) When the hydraulic test stand, KHT75, is suitable for the cutoff control performance test, connect it to the PCf port (F pump CO switching pilot pressure). (Dashed line: Pressure 2.9MPa {30kg/cm2})

All tests
Test Item
PC750-6 (m/c)
Model
PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
l/min Part No. 708-2L-00630
Test item TVC+CO
performance
Rotating direction Counterclockwise
Solenoid current 180 mA
Input axis Full 2400 rpm
revolution Partial
(1000 rpm)
Applicable Pressure increasing

Test conditions
diagram time is applied.
1. At CO cancel
(1) CO switching pilot pressure :
2.94 MPa {30kg/cm2}
(2) The TVC performance range shall
be inside the thin lines.

Others
2. [Reference] Specified hysteresis:
TVC range : 1.96MPa {20kg/cm2}
CO control are : 1.67MPa {17kg/cm2}
l/min
STANDARD VALUE

1 pump discharge volume QT


HPV95+95
No.1 PUMP

PUMP ASS'Y PERFORMANCE SPECIFICATION DIAGRAM


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SEBH539010

P1 + P2 (MPa {kg/cm2})
Pump discharge pressure P=
2
l/min
Model PC750-6 (m/c)
PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
Part No. 708-2L-00630
Test item TVC+CO
performance
Rotating direction Counterclockwise
Solenoid current 400 mA
Input axis Full 2400 rpm
revolution Partial 1300 rpm
Applicable Pressure increasing

Test conditions
diagram time is applied.
[Reference] Specified hysteresis:
TVC range : 1.96MPa {20kg/cm2}
Others CO control are : 1.67MPa {17kg/cm2}

l/min
STANDARD VALUE

1 pump discharge volume QT


HPV95+95
No.1 PUMP

PUMP ASS'Y PERFORMANCE SPECIFICATION DIAGRAM

P1 + P2 (MPa {kg/cm2})
Pump discharge pressure P=
8 of 15
SEBH539010

2
l/min
PC750-6 (m/c)
Model PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
Part No. 708-2L-00630
Test item TVC+CO
performance
Rotating direction Counterclockwise
Solenoid current 700 mA
Input axis Full 2400 rpm
revolution Partial 1500 rpm
Applicable Pressure increasing

Test conditions
diagram time is applied.
[Reference] Specified hysteresis:
TVC range : 1.96MPa {20kg/cm2}
CO control are : 1.67MPa {17kg/cm2}
Others

l/min
STANDARD VALUE

1 pump discharge volume QT


HPV95+95
No.1 PUMP

PUMP ASS'Y PERFORMANCE SPECIFICATION DIAGRAM

P1 + P2
Pump discharge pressure P=
9 of 15
SEBH539010

2 (MPa {kg/cm2})
l/min
PC750-6 (m/c)
Model
PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
Part No. 708-2L-00630
Test item Flowrate control
performance
(NC performance)
Rotating direction Counterclockwise
Solenoid current 180 mA
Input axis Full 2400 rpm
revolution Partial 1500 rpm
Applicable Pressure increasing

Test conditions
diagram time is applied.
1. Pump pressure: P1f (P1r), 1.96 MPa
{20kg/cm2}
2. [Reference] Specified hysteresis:
0.147 MPa {1.5 kg/cm2} in the jet
Others

sensor output pressure


STANDARD VALUE

l/min

1 pump discharge volume QT


HPV95+95
No.1 PUMP

PUMP ASS'Y PERFORMANCE SPECIFICATION DIAGRAM

Jet sensor differential pressure »P = PT – PD


SEBH539010
10 of 15

(MPa {kg/cm2})
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
11 of 15

Test item
Category

Run-in operation Piston pump flow rate check


Condition Sym-
Unit Tolerance 1 2 3 4 5 6 7 8 9 10 Max. without load Min. without load
standard value item bol

Full 1,000 1,500 2,400 1,000 ← ← 2,000 ← ← ← 2,400 ←


Input shaft revolution speed M2 rpm ±10
Partial 500 1,000 1,500 1,000 ← ← ← 1,500 ←
— — Counter- ← ← ← ← ← ← ← ← ← Counterclockwise ←
Input shaft revolving direction — clockwise
Solenoid current ETV mA ±10 180 ← ← ← ← ← ← ← ← ← 0 ←

9.8 13.7 20.6 13.7 20.6 27.4 34.3 1.96


Front P1f No load ← ← {100} {140} {210} {140} {210} {280} {350} {20} ←
Pump discharge pressure ±0.5
{±5} 0 0
Rear P1r
(No load) ← ← ← ← ← ← ← ← ← (No load) ←

1.77
← ← ← ← ← ← ← ← ←
Test condition

Front Ptf 0 0 {18}


Jet sensor upper
current pressure
1.77 1.77
Rear Ptr MPa {18} ← ← ← ← ← ← ← ← ← {18} ←
±0.1
{kg/cm2} {±1}
Pdf 0 0
Jet sensor lower Front (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← (Put under atmo- ←
Rear Pdr pressure) spheric pressure)

±0.1 2.94 2.94


Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← {30} ←
{±1}

F pump CO changing pilot pressure PCf 0 ← ← ← ← ← ← ← ← ← 0 ←

±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← 0 ←

Operating time, number of measuring times — min, times — 1 min ← ← 2 min ← 1 min 3 min ← 1 min ← 2 times or more ←

Lower to within — — — — — — — — — — 249 up to 255 9 up to 15


Standard value

1 pump Full upper limit the range


discharge QT
amount Lower to within — — — — — — — — — — 155 up to 160 5 up to 10
Partial upper limit l/min the range
Full — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — —
Full — — — — — — — — — —
1 pump discharge amount (within
QT
Measured value

Partial the range) — — — — — — — — — —


l/min
Full — — — — — — — — — — — —
Difference of discharge »Q (or less)
between F and R pumps Partial — — — — — — — — — — — —
Input shaft revolution speed M2 rpm (±10) — — — — — — — — — — [ ] [ ]

Oil leak, abnormal noise, heat generation check — — OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG — OK/NG
Judgment (o)
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
12 of 15

• Standard value test only


Category

Test item TVC+CO characteristics (P–Q characteristics) 1 of 3 • Make flow rate difference measurement with items marked k. Cutoff control characteristics
(Conduct the conversion value test also.)
Condition Sym-
standard value item Unit Tolerance 1 2 3 k4 5 6 7 k8 9 10 11 12 1 2 3
bol
Full 2,000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Input shaft revolution speed M2 rpm ±10
Partial — — — 1,500 — — — — — — — — — — —

Input shaft revolving direction — Counter- ← ← ← ← ← ← ← ← ← ← ← ← ← ←


— — clockwise
Solenoid current ETV mA ±10 180 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
6.9 11.8 15.7 17.6 18.6 19.6 23.5 27.4 29.4 31.4 34.3 31.4 34.3 37.2
Front P1f No load {70} {120} {160} {180} {190} {200} {240} {280} {300} {320} (350} {320} {350} {380}
Pump discharge pressure ±0.5
{±5} 0
Rear P1r ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(No load)

← ← ← ← ← ← ← ← ← ← ← ← ← ←
Test condition

Front Ptf 0
Jet sensor upper
current pressure
1.57
Rear Ptr {16} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa ±0.1
{kg/cm2} {±1} 0
Jet sensor lower Front Pdf (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure)
±0.1 2.94
Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{±1}

2.94
F pump CO changing pilot pressure PCf 0 ← ← ← ← ← ← ← ← ← ← ← {30} ← ←

±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←

2 times
Operating time, number of measuring times — min, times — or more ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Lower to within 249 – 255 246 – 255 244 – 255 242 – 255 237 – 255 230 – 255 223–(252) 195–(225) 168–(198) 130–(185) 0 – (150)
Standard value

1 pump Full upper limit 0 – (15) 140–(173) 119–(153) 15–(134)


the range
discharge QT
amount Lower to within — — — 151– 160 — — — — — — — — — — —
Partial upper limit l/min the range
Full — — — 6.5 — — — 6.5 — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — 4 — — — — — — — — — — —
Full
1 pump discharge amount (within
QT
Measured value

Partial the range) — — — — — — — — — — — — — —


l/min
Full — — — — — — — — — — — — —
Difference of discharge
between F and R pumps »Q (or less)
Partial — — — — — — — — — — — — — —
Input shaft revolution speed M2 rpm (±10) [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Oil leak, abnormal noise, heat generation check — — — — — — — — — — — — — OK/NG — — OK/NG
Judgment (o)
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
13 of 15

Test item
Category

TVC+CO characteristics (P–Q characteristics) 2 of 3


Condition Sym-
bol Unit Tolerance 1 2 3 4 5 6 7 8 9 10 11 12 13
standard value item
Full 2,400 ← ← ← ← ← ← ← ← ← ← ← ←
Input shaft revolution speed M2 rpm ±10
Partial 1,300 — — — — — — — — — — — —
Counter-
Input shaft revolving direction — — — clockwise ← ← ← ← ← ← ← ← ← ← ← ←
Solenoid current ETV mA ±10 400 ← ← ← ← ← ← ← ← ← ← ← ←

P1f 4.9 7.8 10.8 12.7 14.7 17.6 20.6 23.5 26.5 29.4 31.4 34.3
Front No load {50} {80} {110} {130} {150} {180} {210} {240} {270} (300} {320} {350}
Pump discharge pressure ±0.5
{±5} 0
Rear P1r
(No load) ← ← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ← ←
Test condition

Front Ptf 0
Jet sensor upper
current pressure
1.77
Rear Ptr MPa {18} ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
{kg/cm2} {±1}
Pdf 0
Jet sensor lower Front (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure)
±0.1 2.94
Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← ← ← ←
{±1}

F pump CO changing pilot pressure PCf 0 ← ← ← ← ← ← ← ← ← ← ← ←

±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← ← ← ←

2 times
Operating time, number of measuring times — min, times — or more ← ← ← ← ← ← ← ← ← ← ← ←
Lower to within
Standard value

Full
1 pump upper limit the range 249 – 255 247 – 255 245 – 255 243 – 255 229 – 255 215 – (250) 195 – (230) 175 – (210) 154 – (191) 133 – (171) 113 – (152) 0 – (139) 0 – (15)
discharge QT
amount Lower to within
Partial 134 – 139 133 – 139 132 – 139 131 – 139 124 – 139 116 – (136) 105 – (125) 94 – (114) 83 – (104) 72 – (93) 61 – (83) 0 – (76) 0 – (9)
upper limit l/min the range
Full — — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — — —
Full
1 pump discharge amount (within
QT
Measured value

Partial the range)


l/min
Full — — — — — — — — — — — — —
Difference of discharge »Q (or less)
between F and R pumps Partial — — — — — — — — — — — — —
Input shaft revolution speed M2 rpm (±10) [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Oil leak, abnormal noise, heat generation check — — — — — — — — — — — — — — OK/NG
Judgment (o)
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
14 of 15

Test item
Category

TVC+CO characteristics (P–Q characteristics) 3 of 3


Condition Sym-
bol Unit Tolerance 1 2 3 4 5 6 7 8 9 10 11 12 13
standard value item
Full 2,400 ← ← ← ← ← ← ← ← ← ← ← ←
Input shaft revolution speed M2 rpm ±10
Partial 1,500 — — — — — — — — — — — —
Counter-
Input shaft revolving direction — — — clockwise ← ← ← ← ← ← ← ← ← ← ← ←
Solenoid current ETV mA ±10 700 ← ← ← ← ← ← ← ← ← ← ← ←

P1f 3.9 5.9 8.8 11.8 14.7 19.6 24.5 26.5 27.4 29.4 31.4 34.3
Front No load {40} {60} {90} {120} {150} {200} {250} {270} {280} {300} {320} {350}
Pump discharge pressure ±0.5
{±5} 0
Rear P1r
(No load) ← ← ← ← ← ← ← ← ← ← ← ←

← ← ← ← ← ← ← ← ← ← ← ←
Test condition

Front Ptf 0
Jet sensor upper
current pressure
1.77
Rear Ptr MPa {18} ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
{kg/cm2} {±1}
Pdf 0
Jet sensor lower Front (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure)
±0.1 2.94
Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← ← ← ←
{±1}

F pump CO changing pilot pressure PCf 0 ← ← ← ← ← ← ← ← ← ← ← ←

±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← ← ← ←

2 times
Operating time, number of measuring times — min, times — or more ← ← ← ← ← ← ← ← ← ← ← ←
Lower to within
Standard value

1 pump Full upper limit 245 – 255 223 – 255 210 – (254) 190 – (235) 170 – (216) 149 – (197) 116 – (166) 82 – (135) 68 – (122) 62 – (116) 57 – (103) 0 – (91) 0 – (15)
the range
discharge QT
amount Lower to within
Partial 153 – 160 139 – 160 131 – (159) 118 – (147) 106 – (135) 93 – (124) 72 – (104) 51 – (85) 42 – (77) 38 – (73) 35 – (65) 0 – (57) 0 – (10)
upper limit l/min the range
Full — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — — —
Full
1 pump discharge amount (within
QT
Measured value

Partial the range)


l/min
Difference of discharge Full — — — — — — — — — — — — —
between F and R pumps »Q (or less)
Partial — — — — — — — — — — — — —
Input shaft revolution speed M2 rpm (±10) [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Oil leak, abnormal noise, heat generation check — — — — — — — — — — — — — — OK/NG
Judgment (o)
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
15 of 15

Test item
Category

Flow rate control characteristics (NC characteristics)


Condition Sym-
bol Unit Tolerance Running-in 1 2 3 4 5 6 7 8 9 10 11 12 13
standard value item
Full 2,400 2,400 ← ← ← ← ← ← ← ← ← ← ← ←
Input shaft revolution speed M2 rpm ±10
Partial 1,500 1,500 — — — — — — — — — —
Counter- Counter-
Input shaft revolving direction — — — clockwise clockwise ← ← ← ← ← ← ← ← ← ← ← ←
Solenoid current ETV mA ±10 180 180 ← ← ← ← ← ← ← ← ← ← ← ←
1.96 1.96
Front P1f {20} {20} ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pressure ±0.5
{±5} 0 0
Rear P1r
(No load) (No load) ← ← ← ← ← ← ← ← ← ← ← ←

0 ↔ 1.77 0 0.098 0.196 0.39 0.59 0.79 0.88 1.08 1.28 1.37 1.47 1.57 1.67
Test condition

Front Ptf
Jet sensor upper {0 ↔ 18} {0} {1} {2} {4} {6} {8} {9} {11} (13} {14} {15} {16} {17}
current pressure
1.77 1.77
Rear Ptr MPa {18} {18} ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
{kg/cm2} {±1}
Pdf 0 0
Jet sensor lower Front (Put under (Put under
current pressure atmospheric atmospheric ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure) pressure)
±0.1 2.94 2.94
Servo controller source pressure PSV {30} {30} ← ← ← ← ← ← ← ← ← ← ← ←
{±1}

F pump CO changing pilot pressure PCf 0 0 ← ← ← ← ← ← ← ← ← ← ← ←

±0.1
{±1}
R pump CO changing pilot pressure PCr 0 0 ← ← ← ← ← ← ← ← ← ← ← ←

2 times
Operating time, number of measuring times — min, times — 3 times or more ← ← ← ← ← ← ← ← ← ← ← ←

Lower to within

Standard value

Full
1 pump upper limit the range (29 – 255) 249 – 255 225 – 252 171 – 207 117 – 163 67 – 114 60 – 97 42 – 69 26 – 47 17 – 36 9 – 26 9 – 17 9 – 15
discharge QT
amount Lower to within (136 – 18) 155 – 160 ← 140 – 158 106 – 130 73 – 102 41 – 72 37 – 61 26 – 44 16 – 30 10 – 23 5 – 27 5 – 11 5 – 10
Partial upper limit l/min the range
Full — — — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — — — —
Full —
1 pump discharge amount (within
QT
Measured value

Partial the range) —


l/min
Full — — — — — — — — — — — — — —
Difference of discharge »Q (or less)
between F and R pumps Partial — — — — — — — — — — — — — —
Input shaft revolution speed M2 rpm (±10) — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Oil leak, abnormal noise, heat generation check — — OK/NG — — — — — — — — — — — — OK/NG
Judgment (o)

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