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Kultur Dokumente
1 of 15
STANDARD VALUE
1. APPLICATION
2. MODIFICATION HISTORY
Note: Check the Machine Model and Part No. to see if they are applicable, because there are
Models and Part Nos. that may not be applicable when they are not listed.
FILING INSTRUCTIONS
À
¥ FILE THIS SEQUENTLY BY FORM No. in the separator 4 . in Vol. 4.
Nov. 1999
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
2 of 15
Î As for the TVC+CO characteristics of the PC750-6 (m/c) Series machines, preset the 3 modes by the
current settings for the solenoid instead of adopting the independent mode choices of the H, S and L
modes.
Î When the hydraulic test stand, KHT75, is suitable for Co cancel test in the TVC+CO performance test (E =
180 mA), connect it to the PCf port.
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
4 of 15
Test points/
Port names
Pressure gauge
Mounted/
Names and Functions Note 1) Part No. Q'ty
Connected
Controller
Hydraulic bench: KHT75-3
Connection port No.
Jigs
M1 Mounting block Connected o — — — o 799T-404-3930 1
M2 Input axis Connected o Bench output axis — — o 799-404-2970 1
P1f F pump discharge port Connected o 74-2(B) o — o 799-101-5120 1
P1r R pump discharge port Connected o 74-4(D) o — — 799-101-5130 1
kP2 TVC control pressure input port (Jig side) Connected — — o — o 790-552-2570 1
PD1f F pump case drain port Connected o 77-1(E) o — — — —
PD1r R pump case drain port (Connected) — (Open the port when draining air) — — — — —
PD2f F pump case drain port Closed — — — — — — —
PD2r R pump case drain port Closed — — — — — — —
Running-in, performance test
PSV Servo controller source pressure input port Connected o 84-9 o — — 799-101-5130 1
PS Pump suction port Connected o 77-2(F) o — — — —
Ptf F pump jet sensor upstream pressure port Connected o 84-10 o — — 799-101-5140 1
Ptr R pump jet sensor upstream pressure port Connected o 84-12 o — — 799-101-5140 1
Pdf F pump jet sensor downstream pressure port Open — (70) — — — — —
Pdr R pump jet sensor downstream pressure port Open — (70) — — — — —
PCf F pump CO switching pilot pressure port Connected o 84-11 o — — — —
PCr R pump CO switching pilot pressure port Open — (70) — — — — —
Pcnf F pump CO+NC valve output pressure port Closed — — — — — 07221-20315 2
Pcnr R pump CO+NC valve output pressure port Closed — — — — — 07222-00312 sets
k For the detail of solid servo valve assembly, see Attached Table 2.
STANDARD VALUE HPV95+95
No.1 PUMP
SEBH539010
5 of 15
Test points/
Port names
Pressure gauge
Mounted/
Names and Functions Note 1) Part No. Q'ty
Connected
Controller
Hydraulic bench: KHT75-3
Connection port No.
Jigs
PC CO switching pilot pressure port Connected o 84-11 o — — 799-101-5140 —
Pt Jet sensor upstream pressure port Connected o 84-10 o — — 799-101-5140 —
Pd Jet sensor downstream pressure port Open — — — — — — —
Pcn CO+NC valve output pressure port Closed — — — — — — —
Running-in, performance test
(Pef) TVC valve output pressure communicating port (Front side) (Connected) — — — — — (Between the front —
side port and the
(Per) TVC valve output pressure communicating port (Rear side) (Connected) — — — — — rear side port) —
CTV TVC valve output pressure detection port Closed — — — — — — —
ETV TVC solenoid valve input terminals Connected — — — — — 799-552-3050 1
a TVC valve adjustment screw Not connected — — — — — — —
b Survo guide valve adjustment screw Not connected — — — — — — —
c Survo guide valve adjustment screw Not connected — — — — — — —
d Survo valve adjustment screw Not connected — — — — — — —
e CO valve adjustment screw Not connected — — — — — — —
f NC valve adjustment screw Not connected — — — — — — —
g Servo valve plug Not connected — — — — — — —
This drawing shows the solid servo valve assembly This drawing shows the solid servo valve assembly
(without TVC valve) on the front side of No.1 pump. (with TVC valve) on the rear side of No.1 pump.
DUT Port Position
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
6 of 15
All tests
Test Item
PC750-6 (m/c)
Model
PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
l/min Part No. 708-2L-00630
Test item TVC+CO
performance
Rotating direction Counterclockwise
Solenoid current 180 mA
Input axis Full 2400 rpm
revolution Partial
(1000 rpm)
Applicable Pressure increasing
Test conditions
diagram time is applied.
1. At CO cancel
(1) CO switching pilot pressure :
2.94 MPa {30kg/cm2}
(2) The TVC performance range shall
be inside the thin lines.
Others
2. [Reference] Specified hysteresis:
TVC range : 1.96MPa {20kg/cm2}
CO control are : 1.67MPa {17kg/cm2}
l/min
STANDARD VALUE
P1 + P2 (MPa {kg/cm2})
Pump discharge pressure P=
2
l/min
Model PC750-6 (m/c)
PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
Part No. 708-2L-00630
Test item TVC+CO
performance
Rotating direction Counterclockwise
Solenoid current 400 mA
Input axis Full 2400 rpm
revolution Partial 1300 rpm
Applicable Pressure increasing
Test conditions
diagram time is applied.
[Reference] Specified hysteresis:
TVC range : 1.96MPa {20kg/cm2}
Others CO control are : 1.67MPa {17kg/cm2}
l/min
STANDARD VALUE
P1 + P2 (MPa {kg/cm2})
Pump discharge pressure P=
8 of 15
SEBH539010
2
l/min
PC750-6 (m/c)
Model PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
Part No. 708-2L-00630
Test item TVC+CO
performance
Rotating direction Counterclockwise
Solenoid current 700 mA
Input axis Full 2400 rpm
revolution Partial 1500 rpm
Applicable Pressure increasing
Test conditions
diagram time is applied.
[Reference] Specified hysteresis:
TVC range : 1.96MPa {20kg/cm2}
CO control are : 1.67MPa {17kg/cm2}
Others
l/min
STANDARD VALUE
P1 + P2
Pump discharge pressure P=
9 of 15
SEBH539010
2 (MPa {kg/cm2})
l/min
PC750-6 (m/c)
Model
PC800-6 (m/c)
Pump model HPV95+95
(Pump capacity) (No. 1 pump)
(105+105cc/rev)
Part No. 708-2L-00630
Test item Flowrate control
performance
(NC performance)
Rotating direction Counterclockwise
Solenoid current 180 mA
Input axis Full 2400 rpm
revolution Partial 1500 rpm
Applicable Pressure increasing
Test conditions
diagram time is applied.
1. Pump pressure: P1f (P1r), 1.96 MPa
{20kg/cm2}
2. [Reference] Specified hysteresis:
0.147 MPa {1.5 kg/cm2} in the jet
Others
l/min
(MPa {kg/cm2})
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
11 of 15
Test item
Category
1.77
← ← ← ← ← ← ← ← ←
Test condition
±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← 0 ←
Operating time, number of measuring times — min, times — 1 min ← ← 2 min ← 1 min 3 min ← 1 min ← 2 times or more ←
Oil leak, abnormal noise, heat generation check — — OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG — OK/NG
Judgment (o)
STANDARD VALUE PPM MODEL
HPV95 + 95
KIND OF PPM
No.1 PUMP
PART No.
708-2L-00630
SEBH539010
12 of 15
Test item TVC+CO characteristics (P–Q characteristics) 1 of 3 • Make flow rate difference measurement with items marked k. Cutoff control characteristics
(Conduct the conversion value test also.)
Condition Sym-
standard value item Unit Tolerance 1 2 3 k4 5 6 7 k8 9 10 11 12 1 2 3
bol
Full 2,000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Input shaft revolution speed M2 rpm ±10
Partial — — — 1,500 — — — — — — — — — — —
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Test condition
Front Ptf 0
Jet sensor upper
current pressure
1.57
Rear Ptr {16} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa ±0.1
{kg/cm2} {±1} 0
Jet sensor lower Front Pdf (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure)
±0.1 2.94
Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{±1}
2.94
F pump CO changing pilot pressure PCf 0 ← ← ← ← ← ← ← ← ← ← ← {30} ← ←
±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
2 times
Operating time, number of measuring times — min, times — or more ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower to within 249 – 255 246 – 255 244 – 255 242 – 255 237 – 255 230 – 255 223–(252) 195–(225) 168–(198) 130–(185) 0 – (150)
Standard value
Test item
Category
P1f 4.9 7.8 10.8 12.7 14.7 17.6 20.6 23.5 26.5 29.4 31.4 34.3
Front No load {50} {80} {110} {130} {150} {180} {210} {240} {270} (300} {320} {350}
Pump discharge pressure ±0.5
{±5} 0
Rear P1r
(No load) ← ← ← ← ← ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ← ← ←
Test condition
Front Ptf 0
Jet sensor upper
current pressure
1.77
Rear Ptr MPa {18} ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
{kg/cm2} {±1}
Pdf 0
Jet sensor lower Front (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure)
±0.1 2.94
Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← ← ← ←
{±1}
±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← ← ← ←
2 times
Operating time, number of measuring times — min, times — or more ← ← ← ← ← ← ← ← ← ← ← ←
Lower to within
Standard value
Full
1 pump upper limit the range 249 – 255 247 – 255 245 – 255 243 – 255 229 – 255 215 – (250) 195 – (230) 175 – (210) 154 – (191) 133 – (171) 113 – (152) 0 – (139) 0 – (15)
discharge QT
amount Lower to within
Partial 134 – 139 133 – 139 132 – 139 131 – 139 124 – 139 116 – (136) 105 – (125) 94 – (114) 83 – (104) 72 – (93) 61 – (83) 0 – (76) 0 – (9)
upper limit l/min the range
Full — — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — — —
Full
1 pump discharge amount (within
QT
Measured value
Test item
Category
P1f 3.9 5.9 8.8 11.8 14.7 19.6 24.5 26.5 27.4 29.4 31.4 34.3
Front No load {40} {60} {90} {120} {150} {200} {250} {270} {280} {300} {320} {350}
Pump discharge pressure ±0.5
{±5} 0
Rear P1r
(No load) ← ← ← ← ← ← ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ← ← ←
Test condition
Front Ptf 0
Jet sensor upper
current pressure
1.77
Rear Ptr MPa {18} ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
{kg/cm2} {±1}
Pdf 0
Jet sensor lower Front (Put under
current pressure atmospheric ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure)
±0.1 2.94
Servo controller source pressure PSV {30} ← ← ← ← ← ← ← ← ← ← ← ←
{±1}
±0.1
{±1}
R pump CO changing pilot pressure PCr 0 ← ← ← ← ← ← ← ← ← ← ← ←
2 times
Operating time, number of measuring times — min, times — or more ← ← ← ← ← ← ← ← ← ← ← ←
Lower to within
Standard value
1 pump Full upper limit 245 – 255 223 – 255 210 – (254) 190 – (235) 170 – (216) 149 – (197) 116 – (166) 82 – (135) 68 – (122) 62 – (116) 57 – (103) 0 – (91) 0 – (15)
the range
discharge QT
amount Lower to within
Partial 153 – 160 139 – 160 131 – (159) 118 – (147) 106 – (135) 93 – (124) 72 – (104) 51 – (85) 42 – (77) 38 – (73) 35 – (65) 0 – (57) 0 – (10)
upper limit l/min the range
Full — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — — —
Full
1 pump discharge amount (within
QT
Measured value
Test item
Category
0 ↔ 1.77 0 0.098 0.196 0.39 0.59 0.79 0.88 1.08 1.28 1.37 1.47 1.57 1.67
Test condition
Front Ptf
Jet sensor upper {0 ↔ 18} {0} {1} {2} {4} {6} {8} {9} {11} (13} {14} {15} {16} {17}
current pressure
1.77 1.77
Rear Ptr MPa {18} {18} ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
{kg/cm2} {±1}
Pdf 0 0
Jet sensor lower Front (Put under (Put under
current pressure atmospheric atmospheric ← ← ← ← ← ← ← ← ← ← ← ←
Rear Pdr pressure) pressure)
±0.1 2.94 2.94
Servo controller source pressure PSV {30} {30} ← ← ← ← ← ← ← ← ← ← ← ←
{±1}
±0.1
{±1}
R pump CO changing pilot pressure PCr 0 0 ← ← ← ← ← ← ← ← ← ← ← ←
2 times
Operating time, number of measuring times — min, times — 3 times or more ← ← ← ← ← ← ← ← ← ← ← ←
Lower to within
←
Standard value
Full
1 pump upper limit the range (29 – 255) 249 – 255 225 – 252 171 – 207 117 – 163 67 – 114 60 – 97 42 – 69 26 – 47 17 – 36 9 – 26 9 – 17 9 – 15
discharge QT
amount Lower to within (136 – 18) 155 – 160 ← 140 – 158 106 – 130 73 – 102 41 – 72 37 – 61 26 – 44 16 – 30 10 – 23 5 – 27 5 – 11 5 – 10
Partial upper limit l/min the range
Full — — — — — — — — — — — — — —
Difference of discharge »Q or less
between F and R pumps Partial — — — — — — — — — — — — — —
Full —
1 pump discharge amount (within
QT
Measured value