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INTERACTIVE SCHEMATIC

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Component Table
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Schematic
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EC-C2 E-C60
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E-C61

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located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SENR6679-02
February 2001

938G Wheel Loader and


IT38G Integrated Toolcarrier
Electrical System
938G: IT38G:
4YS1-1877 7BS1-899
6WS1-2578 1CW1-390
8RS1-UP
9HS1-800

© 2001 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Air Conditioner E-11 2 Sender - Coolant Temp D-15 35
Alarm G-8 C Sender - Fuel Level E-15 36
Alarm - Backup D-15 3 Sender - Hydraulic Oil Temp C-14 37
Alarm - Secondary Steering G-8 A Sender - Torque Converter Oil Temp C-13 38
Alternator E-15 4 Sensor - Engine Speed C-14 39
Batteries - 12 Volt F-14 5 Sensor - PCS Lift Cyl Head End Oil Press B-2, E-1 21
Breaker - Air Seat F-10 C Sensor - PCS Lift Position C-2, E-1 22
Breaker - Alternator B-14 47 Sensor - TCS Articulation Angle Position A-4 23
Breaker - Auxiliary B-14 47 Sensor - TCS Left Front Wheel Speed B-2, E-1, G-1 24
Breaker - Hood B-14 47 Sensor - TCS Left Rear Axle Speed I-6 25
Breaker - Lamp F-10 C Sensor - TCS Right Front Wheel Speed A-2, D-1, G-1 26
Breaker - Main B-14 C Sensor - TCS Right Rear Axle Speed I-6 27
Cigar Lighter E-7 A Sensor - Transmission Speed C-13 39
Control - Autoshift Electronic (CST) A-7 7 Service Meter G-6 A
Control - Hood Relay A-14 8 Solenoid - 4th Function Pilot Diverter H-1 21
Control - Payload Electronic (PCS) E-4 12 Solenoid - A/C Clutch C-15 6
Control - Secondary Steering Electronic B-6 7 Solenoid - Axle Oil Cooler Clutch D-14 44
Control - Traction Electronic (TCS) A-12 9 Solenoid - Countershaft Transmission D-13 31
Control - Transmission Shifter (CST) H-6 B Solenoid - Quick Coupler B-2 33
Converter - 24 Volt to 12 Volt G-10 34 Solenoid - Ride Control C-2, F-1, I-1 21
Defroster - Rear F-12 17 Solenoid - Shutdown C-15 28
Diode Block Assembly H-8 A Solenoid - Start Aid E-13 29
Flasher F-6 A Solenoid - TCS Left Front Proportional I-5 30
Flasher - German Roading (COSA Opt) I-7 A Solenoid - TCS Left Rear Proportional I-5 30
Flasher (Japan Option) I-7 A Solenoid - TCS On/Off Pilot I-4 30
Fuses F-10 C Solenoid - TCS Right Front Proportional I-5 30
Gauge - Coolant Temp G-4 A Solenoid - TCS Right Rear Proportional I-5 30
Gauge - Fuel Level F-4 A Suppressor - Arc (A/C Clutch Coil) C-15 6
Gauge - Hydraulic Oil Temp G-5 A Suppressor - Arc (Alarm Disarm Relay) G-10 7
Gauge - Speedometer F-4 A Suppressor - Arc (Quick Coupler Sol) B-2 33
Gauge - Torque Converter Oil Temp F-5 A Suppressor - Arc (Sec Str Mtr Rly) A-6 19
Ground - Cab Boss B-12 7 Switch - (TCS) Test Enable E-8 A
Ground - Engine Block (from AIH) E-13 10 Switch - 4th Function Pilot Diverter E-8 D
Ground - Engine Block (from Alternator) D-15 4 Switch - A/C Compressor F-8 D
Ground - Engine End Frame F-14 32 Switch - A/C Refrigerant (Press) C-15 6
Ground - Frame Boss A-12 15 Switch - Air Inlet Heater F-7 A
Heater - Air Inlet E-13 10 Switch - Axle Oil Cooler Temp A-14 47
Heater - Cab E-11 18 Switch - Beacon F-7 A
Horn - Forward C-2, F-2, I-1 11 Switch - Blower F-9 D
Keypad - Payload Control System (PCS) D-4 12 Switch - Brake Oil Press C-3, F-3, I-3 43

Machine locations are repeated for components located close together.


A = Located on or near dash panel.
B = Located on or near steering column.
C = Located on or near relay / fuse panel.
D = Located on or near right console.
COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Lamp - Action B-8 7 Switch - Bucket Positioner C-2, E-1, H-1 D
Lamp - Alternator C-7 A Switch - Bucket/Fork Select F-8 D
Lamp - Brake Oil Press H-7 A Switch - Defrost F-8 D
Lamp - Coolant Temp G-7 A Switch - Dimmer F-6 B
Lamp - Engine Oil Press H-7 A Switch - Disconnect F-14 32
Lamp - Flood Lamp D-7 61 Switch - Downshift B-8 D
Lamp - Hazard F-5 A Switch - Engine Oil Press C-14 40
Lamp - High Beam F-5 A Switch - Fork Positioner H-1 D
Lamp - Hydraulic Oil Temp H-7 A Switch - Forward Horn F-6 B
Lamp - Left Turn F-5 A Switch - Front Intermittent Wiper D-7 A
Lamp - Park Brake D-7 A Switch - Hood Actuator A-14 8
Lamp - Primary Steering Oil Press D-7 A Switch - Hydraulic Lock Detent Override F-8 A
Lamp - Right Turn F-5 A Switch - Key Start F-6 B
Lamp - Secondary Steering Oil Press D-7 A Switch - Kickout E-8 D
Lamp - Transmission Oil Temp G-7 A Switch - Lamp H-7 A
Module - (TCS) Display D-5 13 Switch - Lamp Test G-7 A
Motor - Front Washer C-3, F-2, I-2 15 Switch - Lift Positioner C-2, E-1, H-1 33
Motor - Front Wiper E-4 16 Switch - Parking Brake G-10 45
Motor - Heater/Air Conditioner Blower E-11 18 Switch - Primary Steering Oil Press A-6 42
Motor - Hood Actuator A-14 1 Switch - Quick Coupler F-8 D
Motor - Rear Washer C-3, F-3, I-3 15 Switch - Rear Wiper C-7 A
Motor - Rear Wiper F-12 17 Switch - Ride Control E-8 D
Motor - Secondary Steering Pump A-6 19 Switch - Secondary Steering Manual D-7 A
Motor - Starter E-14 14 Switch - Secondary Steering Oil Press A-6 42
Relay - Air Inlet Heater E-13 20 Switch - Service Brake C-4 41
Relay - Alarm Disarm D-11 C Switch - Start Aid D-8 A
Relay - Backup Alarm D-10 C Switch - Start Aid Coolant (Temp) D-15 44
Relay - Main Power F-10 C Switch - Thermostat E-11 18
Relay - Park Brake Alarm D-10 C Switch - Transmission Auto/Manual D-8 D
Relay - Rear Flood B-13 C Switch - Transmission Neut Override F-7 A
Relay - Ride Control D-10 C Switch - Transmission Neutralizer C-4 46
Relay - Seat Alarm D-10 C Switch - Turn Signal F-6 A
Relay - Secondary Steering Motor A-6 C Terminal Block E-14 7
Relay - Start B-14 C Timer - Air Inlet Heater G-8 A
Resistor - Heater/Air Conditioner E-11 D Valve - Pilot Control B-9 D
Machine locations are repeated for components located close together.
A = Located on or near dash panel.
B = Located on or near steering column.
C = Located on or near relay / fuse panel.
D = Located on or near right console.
CONNECTOR LOCATION
Page 1 of 2
Schematic Machine
Connector Number
Location Location
CONN 1 D-15 39
CONN 2 D-15 3
CONN 3 Aux Start Receptacle F-14 58
CONN 4 C-14 6
CONN 5 A-13 40
CONN 6 C-13 48
CONN 7 E-12, I-9 18
CONN 8 D-12, I-9 52
CONN 9 Aux 12V Power D-12 53
CONN 10 C-12 7
CONN 11 C-12 7
CONN 12 B-12 7
CONN 13 TCS Calibrate Plug B-11 7
CONN 14 A/C and Heater E-11 18
CONN 15 F-11 2
CONN 16 F-11 2
CONN 17 H-10 50
CONN 18 Aux 12V Power Socket G-10 51
CONN 19 G-10 34
CONN 20 G-10 C
CONN 21 B-10 7
CONN 22 TCS Code Plug A-12, B-10 7
CONN 23 Options Plug A-8, I-8 7
CONN 24 Machine Harness Code A-8, I-8 7
CONN 25 Service Tool (ECAP/ET) A-8 7
CONN 26 I-6 59
CONN 27 G-6 A
CONN 28 G-6 A

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Page 2 of 2

Schematic Machine
Connector Number
Location Location
CONN 29 E-6 A
CONN 30 E-6 A
CONN 31 E-6 A
CONN 32 D-6 A
CONN 33 A-6 7
CONN 34 A-5, B-2 7
CONN 35 A-5, E-3, H-3 7
CONN 36 B-5, E-3, H-3 7
CONN 37 G-5 A
CONN 38 G-4 A
CONN 39 PCS Data Connection D-4 A
CONN 40 D-4 12
CONN 41 D-4 12
CONN 42 C-4 41
CONN 43 A-3, E-2 57
CONN 44 D-2, G-2, I-2, F-2 55
CONN 45 D-2, G-2, I-2, F-2 55
CONN 46 C-2, F-2, I-2 55
CONN 47 B-2 60
CONN 48 H-2 55
CONN 49 E-2, G-2, B-2 56
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI
Page 1 of 2
Component Identifiers (CID¹)
Traction Control System (MID² 028)
CID Component
168 Electrical System Voltage
248 Data Link
263 Sensor Supply Voltage
270 Harness Code
296 Transmission ECM
605 Left Front Speed Sensor
606 Right Front Speed Sensor
607 Left Rear Speed Sensor
608 Right Rear Speed Sensor
609 Left Front Brake Solenoid
610 Right Front Brake Solenoid
611 Left Rear Brake Solenoid
612 Right Rear Brake Solenoid
613 On/Off Solenoid
615 Articulation Sensor
616 Test/Enable Switch
653 Traction Control System ECM
687 Options Code Plug
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Component Identifiers (CID¹)
CST Autoshift Control (MID² 081)
CID Component
168 Electrical System Voltage
190 Engine Speed Sensor
191 Transmission Output Speed Sensor
346 Ride Control Relay
367 Ride Control Switch
421 Load Check Solenoid
621 Downshift Switch
641 Forward High Solenoid
642 Reverse Solenoid
643 Forward Low Solenoid
644 Speed 1 Solenoid
645 Speed 2 Solenoid
646 Speed 3 Solenoid
650 Harness Code
668 Transmission Shift Lever
683 Parking Brake Alarm
687 Option Code
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID / MID / FMI
Page 2 of 2
Component Identifiers (CID¹)
Payload Control System (MID² 74)
CID Component
168 Electrical System Voltage
254 Payload Electronic Control Module
350 Position Sensor (Lift Linkage)
364 Pressure Sensor (Lift Cylinder Head End)
769 Pressure Sensor (Lift Cylinder Rod End)
817 Battery (Internal Backup)
820 Keypad Data Link Incorrect
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.

¹ The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATION AND RELATED MANUALS
Page 1 of 2

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
-1.1 ± 0.8°C 2.2 ± 0.8°C
3E-5464 A/C Thermostat (30 ± 1.4°F) (36 ± 1.4°F) Normally Open
38 ± 3°C 27°C MIN
3E-6449 Coolant Temperature (Start Aid) (100 ± 5°F) (81°F MIN) Normally Closed
Primary Steering Pressure 1200 kPa MAX 700 ± 100 kPa A-B Normally Open
3E-6450 (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed
Secondary Steering Pressure
129 ± 4°C 96°C MIN
104-3007 ² Torque Converter Oil Temperature (264 ± 7°F) (205°F MIN) Normally Open
102 ± 3°C 90°C MIN
104-3008 ² Hydraulic Oil Temperature (216 ± 5°F) (194°F MIN) Normally Open
275 to 1750 kPa¹ -
114-5333 A/C (High / Low) Pressure (39.9 to 253.8 psi) Normally Open³
-
107 ± 3°C 95°C MIN
118-5144 ² Coolant Temperature (225 ± 5°F) Normally Open
(203°F MIN)
65 ± 3°C 58°C MIN
155-8998 Axle Oil Cooler Temperature (149 ± 5°F) (136°F MIN) Normally Open
10700 kPa MAX 8960 ± 537 kPa A-B Normally Open
175-3244 Brake Oil Pressure (1552 psi MAX) (1300 ± 78 psi) A-C Normally Closed
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
² This part has an integral temperature sender. See also Resistor, Sender and Solenoid Specifications.
³ Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title Form Number
Alternator: 9W-3043 SENR3685
Atch: 107-7977 SENR4757
Electric Starting Motor: 106-8558
Consist: 106-8557 SENR3859
Consist: 106-8559 SENR3581
Payload Control System SENR6614
Traction Control System SENR6719
Transmission Electronic Control
System SENR1218
SPECIFICATION AND RELATED MANUALS
Page 2 of 2

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
Latch Coil: 1.55 ± 0.16
8C-3663 Solenoid: Shutdown Unlatch Coil: 10.3 ± 1.0
Overall: 2.0 ± 0.1
9G-1950 Resistor: Blower Motor Tap: 1.0 ± 0.05
54.4°C (130°F): 6565 ± 695
104-3007 ² Sender: Torque Converter Oil Temperature 115.6°C (240°F): 526 ± 61
54.4°C (130°F): 6565 ± 695
104-3008 ² Sender: Hydraulic Oil Temperature 115.6°C (240°F): 526 ± 61
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
54.4°C (130°F): 6565 ± 695
118-5144 ² Sender: Coolant Temperature 115.6°C (240°F): 526 ± 61
Auxiliary Valve
Float Valve
122-6344 Solenoid: Lift Positioner Valve 85.3 ± 5
Tilt Positioner Valve
TCS Left Front Proportional Valve
TCS Left Rear Proportional Valve
124-3052 Solenoid: 7.8 ± 1.0
TCS Right Front Proportional Valve
TCS Right Rear Proportional Valve
Empty: 250 ± 10
134-7262 Sender: Fuel Level Full: 33.5 ± 6
149-2658 Solenoid: Ride Control 32.6 ± 1.6
152-8351 Solenoid: 4th Function Diverter 32.6 ± 1.6
152-8385 Solenoid: TCS Pilot On/Off 32.6 ± 1.6
168-6452 Solenoid: Axle Oil Cooler 9.4 ± 5
186-1526 Solenoid: CST Transmission Valve (Qty=6) 31 ± 3
¹ At room temperature unless otherwise noted.
² This part has an integral temperature switch. See also Off Machine Switch Specification.
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
IT38G FRONT

(15) REAR (15) FRONT CONN 44 L V V


L L L L
WASHER MOTOR MOTOR WASHER 605-YL 3 605-YL 1 RD-18
C YY C ZZ ATTACH TRACTION CONTROL SYSTEM (TCS) 7T-8890 7T-8890 200-BK-14 1 200-BK-14 2 BK-18 LEFT TURN
276-BK-18 1 202-BK-18 276-BK-18 1 202-BK-18 (CHASSIS PORTION) 606-GY 2 LAMP
F G 277-BK-18 3 277-BK-18 3 202-BK-18 617-BR 6 FLOOD
V 3E-6466
2 200-BK-14 278-BK-18 4 202-BK-18 938G 278-BK-18 4 IT38G 709-OR-18 506-PU-18 619-GN-14 5 619-GN-14 LAMP
MACHINE MACHINE L4 L4
1 603-PK 279-BK-18 5 279-BK-18 5 E934-OR-18 200-BK-18 611-PU-14 4 200-BK-14 9X-1439
4 615-YL-14 7 CODE 7 CODE J E935-GN-18 507-WH-18 V
3 608-GN 6 PLUG 6 PLUG HAZARD C2 538-BR A219-BK 200-BK-18 L U U
(A) GERMAN GROUND (25) TCS PP PP NN NN L3 L3 RIGHT TURN
202-BK-18 2 202-BK-18 202-BK-18 2 202-BK-18 31 200-BK-18 (30) LEFT FRONT 606-GY 3 606-GY 1 RD-18 LAMP
A 8 8 ROADING 537-GN-14 LEFT REAR AXLE +V OR -18 709-OR-18 1 709-OR-18 PROP SOL RD 1 E923-PK-18 E923-PK-18 200-BK-14 2 BK-18
CONN 7 HEAD LAMP 49A A 1 200-BK-14 3E-6466
FLASHER SPEED SENSOR
TU
G
GN-18
BK-18
1
2
605-YL
200-BK CONN 24 HARNESS CODE PLUGS
CONN 24 8V-2514
+ BATTERY
TURN
49
C
102-RD-14
109-7330
SIGNAL WH -18
GROUND BK -18
C
B
E934-OR-18
A219-BK
2
3
E934-OR-18
A219-BK L4
124-3052 RD 2 E936-WH-18 E936-WH
E924-YL-18
BU
RD
C
B
483-BR-18
614-PU-14
2
6 U
LEFT A 30B 4 E935-GN-18 E925-OR-18 BK A
200-BK-18 619-GN-14 5 619-GN-14 FLOOD

200-BK-14
615-YL-14
I STOP/TAIL/ RD/YL-18 617-BR (REF LOC A-8) (30) RIGHT FRONT NN E926-BU-18 L 611-PU-14 LAMP I
TA C 4 200-BK-14
PARK/TURN/ PROP SOL U 9X-1439
CONN 45
(43) BRAKE OIL
CONN 26
GN/RD-18 A 604-OR RD 1 E924-YL-18 E930-BU-18

608-GN
603-PK
S
BACKUP LAMP G BK-18 B 200-BK 124-3052 RD 2 E936-WH-18 E936-WH PRESSURE SW
144-6838 COSA OPTION 175-3244 L
A (11) FORWARD
NOTE N 321-BR-18 (REF LOC F-6) (27) TCS PP
BA RD-18 1 114-RD-18 HORN
G NOTE E RIGHT REAR AXLE NN
G BK-18 2
CONN 8 +V OR -18 A 709-OR-18 (30) LEFT REAR 322-GY-18 7T-0970

1
3
4
6
7
8
9
2
11

10
12
SPEED SENSOR SIGNAL WH -18 C E935-GN-18 PROP SOL RD 1 E925-OR-18 L
C 109-7330 GROUND BK -18 B A219-BK 124-3052 RD 2 E936-WH-18
L CCC CCC

615-YL-14

200-BK-14
108-RD-18
976-OR-18 1 976-OR-18 1 GN-18

A538-OR
NN (21) RIDE

118-GY
122-RD
608-GN
603-PK

503-BR
504-YL
505-BU

135-BU
537-GN-14 (30) RIGHT REAR 975-WH-18 2 975-WH-18 2 GN-18
A RIDE CONTROL
J PROP SOL RD 1 E926-BU-18 (30) ON/OFF CONTROL
NOTE: TO
BACKUP ALARM
1
2
321-BR-18
200-BK-18 C XX
J
L
J
124-3052 RD 2 E936-WH-18 PILOT SOL
152-8385 CONN 46 CCC
SOLENOID
VALVES
202-BK-18 2 BK-18 200-BK-18 E B 102-RD-14 NN 976-OR-18 1 GN-18 149-2658

200-BK-18
200-BK-18
200-BK-18
LICENSE A O'ROPS ARRANGEMENT A221-BK-18 1 E930-BU-18 1 GN-18 975-WH-18 2 GN-18
PLATE YL 614-PU CONN TO A232-BK-18 3 E936-WH-18 2 GN-18
LAMP HARNESS A A222-BK-18 4 (A) FLASHER
5A-3808 4Y-9844 L EEE EEE
NOTE N CONN 23 JAPAN OPTION
TCS BRAKE VALVE
987-WH-18 2 987-WH-18 1 GN-18
200-BK-18 1 200-BK-18 2 GN-18 (21) 4TH
OPTIONS CODE PLUGS (REF LOC F-6) ATTACH TRACTION CONTROL SYSTEM (TCS) FUNCTION
A (REF LOC A-8) NOTE E (CHASSIS PORTION) CONN 48 EEE
DIVERTER
SOLENOID
TU GN-18 1 606-GY
RIGHT G BK-18 2 200-BK 987-WH-18 1 GN-18 VALVES
STOP/TAIL/ A L67 L67 L67 L67 200-BK-18 2 GN-18 152-8351
PARK/TURN/ L68 L68 L68
TA RD/YL-18 C 614-PU L68
BACKUP LAMP S GN/RD-18 A 604-OR
144-6837 G BK-18 B 200-BK FRONT LOWER DASH L
NOTE N A 200-BK-14 508-PU-18 F766-WH-18 A OR-18 + BATTERY (D) FORK
POSITIONER
BA
G
RD-18
BK-18
1
2
321-BR-18
OPTIONAL L68 1
ROADING
WORK1
L68
200-BK-14
200-BK-14
509-WH-18
CONN 36 964-BU-18
200-BK-18
B
C
BU-18 SOLENOID
BK-18 GROUND SWITCH

506-PU-18
507-WH-18
483-BR-18

200-BK-14
200-BK-14
H PARK 200-BK-14 L67 511-BR-18 3E-7843
BEACON B1 L6 CAB FRONT
G L

200-BK-14

200-BK-18
108-1029 K 9 E800-GN-18 OFF 615-YL-14 512-GN-18 C 483-BR-18

200-BK-14
200-BK-14
200-BK-14
615-YL-14
200-BK-14
RADIO K

GY-14
H 135-BU C 7 404-YL-18 WORK2 12 483-BR-18 507-WH-18 H

BR-14
LIGHTING GP-JAPANESE ROADING 200-BK 3 BK 108-RD-18 A 6 406-PU-18 FLOOD 11 987-WH-18 506-PU-18
GROUND 2 LAMP L
CONN 17
(LIGHTING GP-REAR 142-0463) 108-RD-18 5 YL +B MEMORY 200-BK B 5 483-BR-18 CENTER DASH PANEL 6 619-GN-14 200-BK-14
135-BU 135-BU 6 RD L66 4 407-PK-18 109-7041 1 605-YL 200-BK-14 F766-WH-18 A OR-18 + BATTERY (D) BUCKET
+BATTERY (12V) (B) CST SHIFTER
RADIO POSITIONER

PK-14
135-BU 4 NC 200-BK G 3 405-GY-18 615-YL F 2 606-GY 200-BK-14 762-YL-18 B BU-18 SOLENOID
173-6532 DOME LAMP 130-6260 SWITCH
511-BR-18 8 GY/VI RIGHT SPKR + 122-RD 122-RD 2 484-YL-18 H (A) LAMP SW 615-YL 200-BK-14 10 976-OR-18 605-YL 200-BK-18 C BK-18 GROUND
L67 160-7891(JAPAN) 107-6032 3 3E-7843
200-BK 512-GN-18 7 GY/BK,VI/BK RIGHT SPKR - 200-BK 10 404-YL-18 B2 108-3320 615-YL 615-YL 9 614-PU-14 617-BR
603-PK 508-PU-18 2 WH/GN LEFT SPKR + NOTE B G BULB 11 123-WH-18 VVV 615-YL LEFT F 8 617-BR 606-GY
F 112-5219

PU-14
509-WH-18 1 WH/BK,GN/BK LEFT SPKR - 12 (A) HYD OIL TEMP 4 H 1 G787-GN-18 FWD 615-YL SPEAKER 7 507-WH-18 614-PU-14

BU-14
603-PK 1 667-OR-18 115-1748 614-PU-18 2 G788-YL-18 REV 615-YL 168-8772 4 506-PU-18 619-GN-14

200-BK-14
OPTIONAL 200-BK ANTENNA 8 C445-BU-18 200-BK-18 BK-18 P916-OR-18 L5 200-BK-14 160-7893(JAPAN) K 5 964-BU-18 611-PU-14 L
H B3 3 NEUT SW
BEACON (33) LIFT

YL-14
483-BR-18 BACKLIGHT 1 4 202-BK-18 GROUND 200-BK-14 508-PU-18 3 611-PU-14 114-RD-18 200-BK-14 200-BK-18 A BK-18 GROUND
SOCKETS 123-WH-18 115-1748 C 509-WH-18 322-GY-18 F766-WH-18 F766-WH-18 B OR-18 + BATTERY POSITIONER
9R-7941 L66 L66 (A) DIODE BLOCK AS SWITCH
(A) BRAKE OIL PRESS

CONN 35
OR-14
112-4735 H 1 G768-GN-18 FIRST GEAR F 5 762-YL-18 976-OR-18 761-GY-18 C BU-18 SOLENOID
5 3E-7844
115-1748 200-BK-18 2 G760-WH-18 SECOND GEAR 200-BK-14 3 761-GY-18 975-WH-18
FLOOD NOTE L

E800-GN-18
H 614-PU-18 3 G761-YL-18 THIRD GEAR 615-YL 4 762-YL-18
LAMP L5
CONN 49
L5

GN-14
H 405-GY-18 BACKLIGHT 4 4 G762-BR-18 FOURTH GEAR 7 322-GY-18 F766-WH-18 AAA
109-7041 24V OUTPUT L6 L6 (24) LEFT FRONT WHEEL
(C) ALARM

BK-18
BK 2 C445-BU-18 123-WH-18 115-1748 5 306-GN-18 START RELAY 1 F766-WH-18 761-GY-18 709-OR-18 A OR -18 +V

WH-18
C NC C GND ALSO N B
E417-OR-18 E417-OR-18 (45) PARKING 3E-6329 RD 1 C470-BR-18 (A) ENGINE OIL PRESS 6 G763-PU-18 NEUTRAL CENTER DASH PANEL 10 975-WH-18 987-WH-18 4 E932-PK-18 E932-PK-18 C WH -18 SIGNAL SPEED SENSOR
NO C BRAKE SW SOLENOID / U 109-7330
F765-BR-18 F765-BR-18 115-1748 7 G755-GY-18 REVERSE 11 114-RD-18 964-BU-18 1 A219-BK A219-BK B BK -18 GROUND
F 202-BK-18 C 6G-4195 8 G750-BU-18 GEAR 1 2 3 4 5 6 S J J 3
H FORWARD 8 E933-YL-18
L65 L65 L13 4F (26) RIGHT FRONT WHEEL
C 202-BK-18 406-PU-18 1 P914-GN-18 J 2 200-BK-14 2 709-OR-18 709-OR-18 A OR -18 +V
AUX 12V H 3F SPEED SENSOR

GY-14
PK-14
PU-14
YL-14
GN-14
BR-14
BU-14
OR-14
135-BU 123-WH-18 1 126-PK-18 + BATTERY 2 200-BK-18 1 6 L AAA E933-YL-18 C WH -18 SIGNAL
2F

200-BK-14
200-BK-14
615-YL-14
200-BK POWER SOCKET BK-18 2 200-BK-18 (A) COOLANT TEMP 2 202-BK-18 GROUND NOTE I 3 P915-PK-18 2 NOTE I 9 A219-BK B BK -18 GROUND 109-7330
117-2311 (A) AIH RD-18 1 189-WH-18 115-1748 1F 4 752-YL-18 3 NOTE L
3 UNUSED 12 AAA

608-GN
603-PK
TIMER L30 N
CONN 18

614-PU-14
614-PU-18
614-PU-18
200-BK-18
200-BK-18
ATTACH
4Y-7948
YL-18 4 334-BU-18 H 4 UNUSED
1R CONN 37 CONN 38
C L IT38G FRONT

5
6
8
4
7
3
2
1
FLOOD

123-WH-18
123-WH-18
123-WH-18
GN-18 3 373-GN-18 407-PK-18 H 6 331-OR-18 BACKUP ALARM OUT
123-WH-18 5 307-OR-18 2R LAMP 1
KEY SWITCH IN A219-BK-18 LH HI/LO/POSITION/TURN LAMP
3R

615-YL-14
(A) XMSN OIL TEMP 117-3468

610-OR-14
614-PU-14

608-GN-14

102-RD-14
127-OR-14
FUSE/RELAY PANEL C 2 709-OR-18 105-4849

123-WH-18
404-YL-18
483-BR-18
405-GY-18
406-PU-18
407-PK-18
L73
CONN 19 115-1748
CONN 27
3 E933-YL-18

122-RD
617-BR
C J 200-BK-18 4 E932-PK-18 V
L73
C H 1 441-OR-18 NN L 5
UU C GROUND 3 200-BK-18 BK 2 200-BK-18 E800-GN-18 2 442-GY-18 123-WH-18 611-PU-14 4 BU-18
L61 CONN 43
3 GROUND 6 200-BK-18 RD 1 453-PK-18 C470-BR-18 3 447-PK-18 123-WH-18 614-PU-18 614-PU-18 619-GN-14 6 RD-18
G
BK-18
6
1
+24 V BATTERY IN
+24 V SWITCHED IN
1
2
122-RD-18
120-YL
(A) SECONDARY L28 L28
L14
4
5
102-RD-14
123-WH BAT
J
J BACKLIGHT CONN 44 617-BR-14
605-YL-14
3
1
WH-18
YL-18
G
STEERING L27 L27 J J 115-1748 V
2 +12 V MEMORY OUT 4 108-RD-18 6 611-PU 442-GY-18 SEND BACKLIGHT BAT J L 200-BK-14 2 BK-18
L62 ALARM L30 L30 J
4 +12 V SWITCHED OUT 5 135-BU 7 614-PU (A) HYDRAULIC 115-1748 441-OR-18 SEND 614-PU-18 5 619-GN-14
3E-6329 BUCKET
BK-18 5 8 449-BU-18 TEMP GRD (A) COOLANT TEMP 200-BK-18 1 200-BK-14 200-BK-14 4
(34) 24V/12V CONVERTER 667-OR-18 CAB GAUGE 110-4731(JAPAN) GRD 3 605-YL-14 605-YL-14 3 POSITION/
JUMPER PLUG 155-5233
119-1733 200-BK-18 J 155-5232 2 606-GY-14 606-GY-14 2 TURN
FOR 24V RADIO
(A) SERVICE C J 110-4732(JAPAN) J LAMPS
200-BK-18 METER 200-BK-18 4 611-PU-14 617-BR-14 1
(W/O CONVERTER) (7) ARC H 443-YL-18 200-BK-18 200-BK-18 6 617-BR-14 NOTE P
161-3932 1 V
SUPPRESSOR L13 L13
CONN 20 FRONT LOWER DASH 1 3 2 200-BK-14 200-BK-18 200-BK-18 U
106-8704 C C L15 L U
1 2 3 605-YL 200-BK-18 200-BK-18 200-BK 5
SPEED 2 200-BK-18 2 4 606-GY 5 619-GN-14 611-PU-14 4 BU-18
LIMITER 3
1 126-PK-18 1 2 7 8 200-BK-18 614-PU 614-PU-18 1 200-BK-14 619-GN-14 6 RD-18
C L17 6
CONN 28
GN-18 3 449-BU-18 403-GN-18 614-PU-18 614-PU-18 614-PU-14 614-PU-14 3 WH-18
H H H 614-PU-18 4
4 F853-BR-18 122-RD-18 123-WH-18 614-PU-18 614-PU-18 611-PU-14 606-GY-14 1 YL-18
TT C G742-GN-18 200-BK-18 J 3 606-GY-14 200-BK-14 2 BK-18
308-YL-18 667-OR-18 605-YL (A) LEFT TURN 2
NOTE R (A) LAMP TEST RH HI/LO/POSITION TURN LAMP

L3
RIGHT SIDE CONTROL CONSOLE 200-BK-18 115-1748
CONN 45

L6
L5
107-6065 105-4850

L62

L61
L73
200-BK-18 123-WH-18

L17
L13

L14
L15
L30
L27
L28
E417-OR-18 126-PK-18
(D) BLOWER SW 373-GN-18 538-BR
J
(A) HAZARD
J LIGHTING GP-ROADING (COSA)
FLOOD A (C) AIR SEAT BREAKER

484-YL-18
110-7890 H

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
453-PK-18
LAMP 200-BK E417-OR-18 449-BU-18 BACK (B) FORWARD HORN SW J 200-BK-18 115-1748 BAT
3T-2662 LIGHT 5 1 3 2T-3360 3 J J
9X-6775 630-GY RD-00 F765-BR-18 F853-BR-18 (A) AIR 605-YL GRD

102-RD-14
L65 C 2
A
RD-00
200-BK
200-BK
L72
202-BK-18
135-BU
112-PU-14
15A
A576-GN-14
C (C) LAMP BREAKER
115-1748 INTAKE
HEATER SW C
322-GY-18 J
606-GY
611-PU
J
(A) HIGH BEAM SIG
BACKLIGHT
115-1748 (15) REAR (15) FRONT CONN 45 L U
U
A BACK (A) HYD LOCK 107-6036 L L L L LH TURN &
200-BK 200-BK 115-RD-14 3T-2662 521-YL 2 6 7 8 (A) TURN 200-BK-18 115-1748 WASHER MOTOR MOTOR WASHER 605-YL 3 606-GY YL-18 W
EE C C C 6
S RD-18 A 604-OR TTT CC CC AA L66 122-RD 115-RD-14 C 102-RD-14 C C
LIGHT 6 DETENT SIGNAL 449-BU-18 J 7T-8890 7T-8890 617-BR 6 614-PU PU-18 C CLEARANCE
15A C 115-1748 (D) A/C 3 OVERRIDE H H H H L22 5 U LAMP
T WH-18 C 617-BR POS NEG POS NEG 108-RD-18 C 3 4 5 2 1 614-PU-18 SWITCH J (A) SPEEDOMETER 606-GY 2 U
G BK-18 B 200-BK 135-BU A576-GN-14 1 115-RD-10 115-RD-10 COMPRESSOR SW 200-BK-18 173-3064 606-GY (A) RIGHT TURN 134-0756 619-GN-14 5 200-BK-14 4Y-3580

614-PU-18
200-BK-18
NOTE U SW

F766-WH
7X-1886

G728-YL
200-BK-14 2 334-BU-18 200-BK-18 115-1748 506-PU-18 611-PU-14 4
U
(5) 12V BATTERY L29 L29
BK-00

STOP/TAIL/PARK LAMP (5) 12V BATTERY 107-6070

BU-14
GN-14
GY-14
BR-14
GN-14
112-PU-14 189-WH-18 449-BU-18 200-BK-18 200-BK-14 1 619-GN-14

L61
107-4401
A
115-2422
NOTE T
115-2422
NOTE T
L
GND CONN 16 112-PU-10 C
C
L61 C C 8
C
7
C
2
C H
603-PK
J
1 4
507-WH-18 611-PU-14 HI/LO BEAM
HEAD LAMP
H GN 504-YL E800-GN-18 112-PU-10 117-RD-4 614-PU-18 200-BK-18

L62
4 200-BK-14

614-PU-18
200-BK-18
MOTOR L71 1 3 U 4Y-4580
112-PU-10
CONN 46

307-OR-18
RD-18 1 605-YL 1 200-BK-18 102-RD-14 123-WH-18 123-WH-18
AA T C (A) BEACON SW L CCC CCC

L62

3
4
5
2
1
6
BK-18 2 200-BK BK 2 200-BK E800-GN-18 B B 112-PU-10 J 123-WH-18 614-PU-18 BACKLIGHT
F (32) DISCONNECT P 112-PU-10 C 107-6033 J J F
GY 6 118-GY E419-BU-18 A A BK 1 308-YL-18 567-WH 447-PK-18 115-1748 BU C 483-BR-18 976-OR-18 1 976-OR-18 1 GN-18
SWITCH B+ (B) KEY START SW
200-BK-14

LEFT TURN LAMP BR 3 503-BR 200-BK-18 C C BK 2 200-BK-18 200-BK-18 J BAT J RD B 975-WH-18 2 975-WH-18 2 GN-18 (21) RIDE
(C) FUSES A538-OR 2 7 8 J

517-BU

515-GY
7N-0718 110-7887

516-GN

124-GN
108-RD-18

122-RD-18

567-WH
107-4402 OR 5 505-BU ALARM 538-BR BAT 447-PK-18 SEND 614-PU-18 BK A 200-BK-18 CONTROL
605-YL

617-BR
604-OR
630-GY

C 10A = 113-8490 (D) DEFROST SW C H H H R J J BACKLIGHT


GG OPERATOR (C) MAIN POWER RELAY 614-PU-18 J (A) FLASHER 443-YL-18 SEND 200-BK-18 L CCC SOLENOID

135-BU
G ATTACH L

112-PU-10
(17) REAR WIPER SEAT 15A = 113-8491 167-0138 L64 107-6034 3 (A) TORQUE 115-1748 (11) FORWARD VALVES
L70
200-BK-18 YL 1 537-GN-14 J 6C-8846 GRD (A) FUEL LEVEL FLOOD 114-RD-18 976-OR-18 1 GN-18
BK-00 GG 155-5784 NOTE G 144-GN OFF C NOTE E CONV 155-5234 322-GY-18 HORN 975-WH-18 2 GN-18 149-2658
PU 2 GRD J LAMP (43) BRAKE OIL
(32) TO ENGINE
CONN 3 BK-00
FF END FRAME 144-GN
C
1 1
15A
10A
127-OR-14 FLOODS
129-BU CIGAR LIGHTER 120-YL L64
L60 779-WH-18
P976-BR-18
L23
702-OR-18
L22 ON S
ST B OR
BR
3
4
619-GN-14
611-PU-14
TEMP
1555235 J
200-BK-18
200-BK-18
200-BK-18
200-BK-18
110-4734(JAPAN) 117-3468 PRESSURE SW
175-3244
L
L U
4Y-7882

112-PU-10
G G L59 8 7 2 H C C 121-3175(JAPAN) U

326-RD-18

322-GY-18
AUX START A538-OR 200-BK 2 2 D-TOP 10A 118-GY WIPERS 124-GN 200-BK 200-BK 619-GN-14 5 619-GN-14
C C C C C
RECEPTACLE 10A 116-BR ATT REAR FLOODS 168-GN-18 L60 L60 567-WH 614-PU-18 1 3 (A) XMSN 1 3 611-PU-14 4 611-PU-14 HEAD LAMP
CONN 15

105-RD

308-YL
614-PU-18

614-PU-18
614-PU-18
(17) REAR HEATER 200-BK-18 C C NEUTRALIZER (B) DIMMER SW 4Y-4580

200-BK
10A 136-GN SEC STEER/ALARM 133-OR 133-OR (D) QUICK CENTER DASH PANEL 200-BK-14 1 200-BK-14

200-BK-18
DEFROSTER 1 SW

200-BK-18
200-BK-18
10A 120-YL 24/12 CONVERTER 140-BU 140-BU 140-BU 6 43 111-7897 2 U
COUPLER

112-PU-10
JJ 161-8042 CRB C-TOP 118-7238 NOTE D L16 L16 L6 L6
522-WH 10A 189-WH-18 AIR INLET HEATER 128-PK 128-PK SW 2 6 7 8 2 7 8 606-GY 3 606-GY U
C

WH-18
BK-00

BK-18
RIGHT

L72
RD-00

200-BK-14 15A 128-PK-18 A538-OR 762-YL-18 171-1512 L5 614-PU-14 6 614-PU GY-18 T


L72 H H H H C C C L5 TURN & WIDTH

L12
515-GY 10A 123-WH GAUGES/IND LIGHTS A576-GN-14 964-BU-18 5 2 614-PU-18 PU-18 W

CONN 14
L73 L71 L71 517-BU 15A 140-BU REAR WINDOW DEFROST 200-BK-18 614-PU-18 (D) BUCKET/ C
C 200-BK-18 (16) FRONT WIPER CONN 44 U LAMP

112-PU-10
B-TOP FORK 3 1 U 4Y-3263
516-GN 10A 144-GN BEACON/HEATED SEAT 200-BK-18 614-PU-18 202-BK-18 610-OR-14 155-5783 615-YL 200-BK-14
C SELECT SW 614-PU-14 L15 L15

200-BK-14
15A 115-RD-10 168-GN-18

200-BK-14
L14 L 200-BK-14
(18) HEATER GP 10A 126-PK TRANS ECM & SHIFTER 102-RD-14 614-PU-18 107-6037 123-WH-18 L14 H F
L73 107-3317 C L13 GND

614-PU-18
614-PU-18
614-PU-14
10A 128-PK KICKOUT/RIDE CONTROL 117-RD-4 614-PU-18 NOTE F 987-WH L13 501-GN 4 GN H 511-BR-18
LL RR 8 7 2 C

4
5
1
3
2
6
(2) COND GP A-TOP 15A 124-GN BLOWERS-A/C 308-YL-18 614-PU-14 614-PU-18 L17 L17 1 MOTOR L6 512-GN-18

614-PU
112-PU-10

202-BK-18

702-OR-18
107-3318 N C C C C L12 L5

614-PU-18
614-PU-18
10A 125-OR AXLE OIL CLR 127-OR-14 614-PU-18 614-PU-18 (D) 4TH 3 L22 L12 200-BK 2 BK T RIGHT
CONN 36
200-BK-14

615-YL-14
200-BK-14

L22

506-PU-18