Project : AGRICULTURE BANK AL EHSAA

HYDRAULIC CALCULATION

FOR

CHILLED WATER PUMPS

TOTAL DYNAMIC HEAD

SUPPLIER

LAMAH EST.
P.O. BOX : 4814 RIYADH 11412 KSA
TEL: 01- 4915826 FAX : 01- 4915927
Project : AGRICULTURE BANK AL EHSAA
HASSA

Head loss calculation using (1) COLBROOK Formula For CHILLED WATER PUMPS

Total heal (DH+GH) / pipe

Local factors of fittings

ID Pipe Inner diameter

RE Reynolds number
DN Nominal diameter

Loss m per 100 m

K Pipe roughness

F Liner loss factor

Total local factors

V Mean Velocity

dh(2) Local loss

dh(1) Liner loss
1.0 discharge outlet
no. part of pipe

0.2 elbow ( 45 leg.)

0.3 elbow ( 90 leg.)

GH Static heal

DH Total loss
L Pipe length

Q Flow rate

8.0 Globe valve

2.0 check valve
0.2 gate valve

2.0 Strainer
0.2 Flexible

0.5 reducer
0.9 tee
no. DN mm m mm GPM l/s 1/1 m m/s 1/1 1/1 m m m m m

A-B 4" GI 102 1 0.1 340 21.4 1 1 1 1 1 5.4 2.60806 266700.48 0.02061 6.99 0.07 1.87 1.94 1.94
B-C 4" GI 102 4 0.1 340 21.4 2 1 1.1 2.60806 266700.48 0.02061 6.99 0.28 0.38 0.66 0.66
C-G 6" GI 154 18 0.1 680 42.8 3 2.7 2.29756 354008.19 0.01882 3.29 0.59 0.73 1.32 1.32
G-I 3" GI 77.9 21 0.1 155 9.77 2 1 1 2 2.04779 159563.45 0.02233 6.13 1.29 0.43 1.71 1.71
I-J 1 1/4" GI 35.1 6 0.1 25 1.58 2 1 1.1 1.62956 57165.116 0.02802 10.8 0.65 0.15 0.8 0.8
J-K 1 1/4" GI 35.1 20.5 0.1 25 1.58 1 0.3 1.62956 57165.116 0.02802 10.8 2.22 0.04 2.26 2.26
K-L 1 1/4" GI 35.1 10.2 0.1 25 1.58 1 0.9 1.62956 57165.116 0.02802 10.8 1.1 0.12 1.22 1.22
L - FCU 1/2" GI 15.8 17 0.1 4 0.25 1 1 1 1 11.4 1.29181 20358.906 0.03621 19.5 3.32 0.97 4.29 4.29
TOTAL 98 1 7 6 4 1 10 5 14 14.21

Pressure drop in chiller = 10.00 m

Pressure drop in FCU = 1.32 m
two way valve loss = 1.00 m
total friction loss = 14.21 m
Total dynamic head supply = 26.53 m
Total dynamic head return = 26.53 m
Safty factor 20% = 10.61 m
total dynamic head = 63.66 m
 Accumulative Pressure
m

1.942
2.603
3.921
5.635
6.432
8.689
9.914
14.21
14.21
CHILLED WATER PUMPS
Project : AGRICULTURE BANK AL EHSAA Page ( 1 )

Head Loss Calculations:

The total friction loss Hs Consist of:

Hs = Hs1 + Hs2 …………………………………………………….…… (1)

Where: Hs1 : Friction loss Inside pipes

Hs2 : Friction loss inside fittings

Linear friction loss equation:

Hs = J . L …………………………………… ……………………………………... .... (2)

J = l . V² / ( 2 g D ) ………..…………………………………………………………….. (3)

Where: J : linear loss factor

L : length Of the pipe (m.)
l : friction loss factor (COLBROOK-WHITE formula)
V : velocity of water (m/s)
g : gravity acceleration (9.81 m/s²)
D : pipe inside diameter (m.)

COLBROOK WHITE formula:……………………………………………………………….. ( 4 )

1 k 2.51
= - 2 x log [ + )
sqr(l) 3.7 x D Re x sqr( l )

Where: K : pipe inside Surface roughness (m.)

D : pipe inside diameter (m.)
RE : REYNOLD’S no. is given as follows: (1/1)

RE = V x D / n …………………………………………………………………………. ( 5 )

Where: n : water viscosity= ( n = 1E-06 m2/s)

V : velocity of water (m/s)
D : pipe inside diameter (m.)

V = Q/A ………………………………………...………………………………………. ( 6 )

Where: Q : flow rate (m³/s)

A : cross section are of the pipe (m²)

Data for the first pipe : 4" GI Pipe type & size 4"
114.3 mm Out side diameter (mm)
6.02 mm Wall thickness (mm)

D = 0.1023 m : pipe inside diameter (m.)

K = 0.0001 m : pipe inside Surface roughness (m.)
Project : AGRICULTURE BANK AL EHSAA Page ( 2 )

Flow : Q = 340.0 GPM = 21.42 l/s = 0.02142 m³/sec

2
A = px D /4 = 3.14 x 0.102 ² / 4 = 0.00821 m²

V = Q/A = 2.608 m/s

Re = V x D / n = 2.608 x 0.1023 / 0.000001 = 266700.48

1 0.0001 2.51
= - 2 log [ + ]
sqr(l) 3.7 x 0.102 266700.5 x sqr( l )

By solving above equation :

l= 0.02061

0.02061 x 2.6081 x 2.608

J = l . V² / ( 2 g D ) = = 0.06988 m/m
2 x 9.81 x 0.1023

Loss m per 100 m = J x 100 = 0.06988 x 100 m = 6.988 m / 100m

Pipe length L = 1.0 m

dh(1) Liner loss = J x L = 0.06988 x 1.0 = 0.07 m

Local losses equation is given as follows:

HS2 = SUM ZE . V ² / ( 2 . G ) …..…………………………………………………….. (7)

Where: G : Gravity acceleration (9.81 m/s²)

V : Velocity of water (m/s)
SUM ZE : Sum of local loss factors

SUM ZE = gate valve 1 x 0.2 = 0.2

Flexible 0 x 0.2 = 0
Globe valve 0 x 8 = 0
check valve 1 x 2 = 2
elbow ( 45 leg.) 0 x 0.2 = 0
elbow ( 90 leg.) 1 x 0.3 = 0.3
tee 1 x 0.9 = 0.9
reducer 0 x 0.5 = 0
Strainer 1 x 2 = 2
discharge outlet 0 x 1 = 0
Total local factors = 5.40

HS2 = SUM ZE . V ² / ( 2 . g )

2.6081 X 2.6081
HS(2) = SUM ZE.x V² / ( 2 g ) = 5.4 x = 1.8721 m
2 x 9.81

DH Total loss = HS1 + HS2 = 0.07 + 1.872 = 1.942 m

Total heal (DH+GH) / pipe = Static head + Friction losses ………………………. ( 8 )

= 0.0 + 1.942 = 1.942 m

Project : AGRICULTURE BANK AL EHSAA Page ( 3 )

Data for the second pipe : 4" GI Pipe type & size 4"
114.3 mm Out side diameter (mm)
6.02 mm Wall thickness (mm)
D = 0.1023 m : pipe inside diameter (m.)
K = 0.0001 m : pipe inside Surface roughness (m.)

Flow : Q = 340.0 GPM = 21.42 l/s = 0.02142 m³/sec

2
A = px D /4 = 3.14 x 0.102 ² / 4 = 0.00821 m²
V = Q/A = 2.608 m/s

Re = V x D / n = 2.608 x 0.1023 / 0.000001 = 266700.48

1 0.0001 2.51
= - 2 log [ + ]
sqr(l) 3.7 x 0.102 266700.5 x sqr( l )
By solving above equation : l= 0.02061

0.02061 x 2.6081 x 2.608

J = l . V² / ( 2 g D ) = = 0.06988 m/m
2 x 9.81 x 0.1023

Loss m per 100 m = J x 100 = 0.06988 x 100 m = 6.988 m / 100m

Pipe length L = 4.0 m

dh(1) Liner loss = J x L = 0.06988 x 4.0 = 0.28 m

Local losses equation is given as follows:

HS2 = SUM ZE . V ² / ( 2 . G )
SUM ZE = gate valve 0 x 0.2 = 0
Flexible 0 x 0.2 = 0
Globe valve 0 x 8 = 0
check valve 0 x 2 = 0
elbow ( 45 leg.) 0 x 0.2 = 0
elbow ( 90 leg.) 2 x 0.3 = 0.6
tee 0 x 0.9 = 0
reducer 1 x 0.5 = 0.5
Strainer 0 x 2 = 0
discharge outlet 0 x 1 = 0
Total local factors = 1.10

HS2 = SUM ZE . V ² / ( 2 . g )

2.6081 X 2.6081
HS(2) = SUM ZE.x V² / ( 2 g ) = 1.1 x = 0.3814 m
2 x 9.81

DH Total loss = HS1 + HS2 = 0.28 + 0.381 = 0.661 m

Total heal (DH+GH) / pipe = Static head + Friction losses

= 0.0 + 0.661 = 0.661 m

Total Head for pipe 1 & 2 = 1.942 + 0.661 = 2.603 m

Other pipes are calculated same as above, All data and results are arranged in the following table :