HYD100 Hydraulic Filters Accessories Catalog DONALDSON

Consistent Quality
Hydraulic Filters + Accessories 2006
www.donaldson.com
Donaldson Industrial Hydraulic Filters + Accessories

High NEW Fast-Acting
www.donaldson.com
Pressure T.R.A.P.™ Breather Technology
Filters, with Donaldson
p 74
Eliminates Moisture from
Hydraulic Reservoirs!
For more
information
see pages
125 & 191.
Hydraulic Filtration Solutions

Donaldson delivers quality hydraulic filters, NOW! Coreless Elements, see page 96.
replacement elements and reservoir accessories for
industrial and mobile equipment & bulk fuel and
Donaldson Delivers...
lube applications.
• Industry’s Largest Selection
Questions? Call the Donaldson Hydraulic Technical Low Pressure Filters, p 10 of In-Stock Filters
Support Hotline at 800-846-1846 for all your hydraulic
system solutions. • Complete Range of
Duramax®
Spin-Ons, Hydraulic Accessories
North America Europe 2006 p 58
Tel.: 800-846-1846 Tel.: 32-16-38-3811 • Consistent, High
Fax: 952-703-4652 Fax: 32-16-38-3939
Quality Performance
Australia South Africa
Donaldson Company, Inc. Tel.: 61-2-4352-2022 Tel.: 27-11-389-8808 • Prompt, Accessible
P.O. Box 1299 Fax: 61-2-4351-2036 Fax: 27-11-908-2216
Minneapolis, MN 55440 USA Customer Service
www.donaldson.com Asia-Singapore Latin America & Caribbean
hydraulicfilters@mail.donaldson.com Tel.: 65-63117373 Tel.: 52-555-557-8128 • Expert Technical Support
HYD-100
Fax: 65-63117399 Fax: 52-555-557-8410
©2006 Donaldson Company Minneapolis, MN U.S.A. Catalog No. HYD-100

40306c_IFC_IBC.qxp 8/15/2006 9:25 AM Page 1
Out-Performs, Out-Lasts Low Restriction to Air Flow

Guide to Selecting the Right Filter Media Donaldson T.R.A.P. Breather
STEP 1: STEP 2: STEP 3: Brand X Silica Gel

Using the form below, circle Add the numbers from Using the filter media table
the number in each category at bottom of page, find the Brand Y Silica Gel
each category to get your
that best describes your suggested Donaldson media 0 500 1000 1500 2000 2500 3000
TOTAL score.
hydraulic application. number for your application.
Patented T.R.A.P. media regenerates its water-holding
1 Life Expectancy capacity, which leads to longer service life. Competitive
Environment Service life required for components testing revealed that T.R.A.P. breathers continued
APPLICATION QUESTIONS
performing beyond 3,000 cycles while silica gel breathers CFM

OPTIMAL Clean areas & labs................................................................0 HIGH 0-1000 hours ............................................................................0
General machine shops, lifts ................................................1 1000-5000 hours ......................................................................1 significantly declined in efficiency at less than 2,000
Mobile plants ........................................................................2 5000-10000 hours ....................................................................2 cycles. GPM
Foundries, drilling, mining underground, 10000-20000 hours ..................................................................3
HOSTILE die cast shops ......................................................................3 LOW 20000+ hours ............................................................................5
Component Sensitivity Pressure

Sensitivity of components to contamination Operating & Duty Cycle
HIGH Hi-performance servo valves ................................................8 LIGHT Continuous operation at rated pressure or lower
Industrial servo valves ..........................................................6 Medium pressure changes up to rated pressure

Piston pumps, proportional valves........................................4 P565616 Side View Top View P564669 Side View
Zero to full pressure, cyclic flow
Vane pumps, spool valves ....................................................3
LOW Gear pumps, manual & industrial valves ............................2 SEVERE Zero to full pressure with transients at high frequency
Pressure LIGHT MED HEAVY SEVERE

Economic Liabilities (Components) 0-70 bar 1 3 3 4
The cost of component replacement 1-1000 psi
HIGH Large piston pumps, high torque motors ............................5 70-150 bar 1 3 4 5
1000-2200 psi
Cylinders, servo valves, piston pumps ................................3 150-250 bar 2 3 4 6
2200-3600 psi
Valves, subplate industrial....................................................2 250-350 bar 3 5 6 7
3600-5000 psi
LOW Manual valves, gear pumps..................................................1
350+ bar 4 6 7 8
5000+ psi
Economic Liabilities (Operational)
The cost of downtime
2 ENVIRONMENT ....................................
HIGH Steel mill, plastic injection ..................................................5 COMPONENT SENSITIVITY..................
TOTALS
High volume production plant ..............................................3 COMPONENT LIABILITIES....................

Mobile installations ..............................................................2 OPERATIONAL LIABILITIES ..................
LOW Equipment not critical to production ....................................1 SAFETY LIABILITIES ............................
PRESSURE ............................................ Features and Benefits • Rated Airflow
Safety Liabilities
LIFE EXPECTANCY ................................ 75 CFM Max.
HIGH Failure would cause severe • Visual Indicator *Apply T.R.A.P. based on fluid exchange rate,
damage to equipment, danger to personnel........................3
Your Total Score: Indicator is vented at light not reservoir size.
Failure likely to cause hazards..............................................1 Indicator power source:
3 If Your Donaldson 3V lithium battery CR2032 • Operating Temperature Range
LOW Some hydraulic component test rigs....................................0 -40°F to +150°F / -40°C to 66°C
Score is: Advises:
Actuated by pressure differential,
MEDIA
22+......................................................................#1 Media
17+......................................................................#2 Media flashes red to indicate change out is • Highly Efficient
Find this form on our website 15+......................................................................#2½ Media needed. Indicator setting, 1 PSID. Stops particle sizes down to 3 µm at 97%
at www.donaldson.com 10+......................................................................#9 Media
9+......................................................................#20 Media
Unit is not suitable for use in environments with combustible dusts or fuel vapors.
©Copyright 2006 Donaldson Company, Inc.
U.S. Patent 5,575,832

31958_001to008.qxp 1/22/2006 8:36 PM Page 1
TABLE OF CONTENTS
Low Pressure Click on listing to go directly to that page.

Filters, p 10
INTRODUCTION page
Overview of Industrial Hydraulic Products ................................ 2-7
Filter Media & Ratings Info ............................................................ 8-9
FILTER SPECIFICATIONS page
Low Pressure Filters - summary .................................................. 10-11
LPS04, SP15/25 ............30 gpm, 150 psi ...................................................... 12-15
HBK05 ............................60 gpm, 150 psi ...................................................... 16-19
SP50/60 (LPS05)............60 gpm, 150 psi ...................................................... 20-23
SP80/90 ..........................100 gpm, 150 psi ...................................................... 24-27
SP100/120 ......................100 gpm, 150 psi ...................................................... 28-31
TT15/30/60......................50 gpm, 100 psi ........................................................ 32-33
FIK ..................................211 gpm, 145 psi .................................................... 34-39
TI25 ................................60 gpm, 100 psi ........................................................ 40-43
HDK06 ............................150 gpm, 350 psi .................................................... 44-47
Duramax® HFK08..............................300 gpm, 350 psi .................................................... 48-51
Spin-Ons, HEK11 ............................600 gpm, 150 psi .................................................... 52-55
p 58
Filter Service Indicators ................................................................ 56-57
Duramax® Spin-On Filters - summary ........................................ 58-59
HMK03............................25 gpm, 1000 psi .................................................... 60-63
HMK04/24 ......................35-60 gpm, 500 psi ................................................ 64-67
HMK05/25 ......................50-100 gpm, 350 psi .............................................. 68-73
High Pressure Filters - summary ................................................ 74-75
HPK02 ............................20 gpm, 2000 psi .................................................... 76-79
FPK02..............................25 gpm, 6090 psi .................................................... 80-83
HPK03 ............................60 gpm, 3000 psi .................................................... 84-87
HPK04 ............................120 gpm, 6000 psi .................................................. 88-91
HPK05 ............................200 gpm, 3000 psi .................................................. 92-95
Replacement Elements .................................................................. 96
Hydraulic Line Accessories - summary .................................... 98
High Pressure Gauges.............................................................................................. 98-100
Pressure Test Points, Adapters, Hose Assemblies .................................................. 101-105
Filters, p 74 Valves ................................................................................................................ 106-111
Port Flanges ...................................................................................................... 112-118
Reservoir Accessories - summary .............................................. 119
Suction Strainers, Tank Mount Strainers, Diffusers ................................ 120-123
Breathers .......................................................................................................... 124-135
Sight Glasses .................................................................................................... 136-137
Fluid Level Gauges .......................................................................................... 138-141
Reservoir Magnets .......................................................................................... 142
Caps, Plugs, Vents............................................................................................ 143-144
Flanges, Risers.................................................................................................. 145-146
ADDITIONAL INFO & SERVICES page

Oil Analysis Service ........................................................................ 147-149
How to Read Indicators ................................................................ 150
How Donaldson Derives Performance Data .............................. 150
Warranty............................................................................................ 151
Other Donaldson Publications: Worldwide Supply Chain ................................................................ 152
About Donaldson (corporate information).................................. 174-181
F110070
Filter Numberfinder Cross-
Reference (info also online at
www.donaldson.com)
TECHNICAL INFORMATION page
Technical Reference Guide (The Blue Pages) ................................ 153-173

F110026 Filter Application Guide
Viscosity/Temperature Chart ........................................................................ 162

F110027 Engine Air Cleaner, Accessories &
Filter Positioning in the Circuit .................................................................... 172-173
Service Parts Catalog

F110028 Exhaust Products Catalog Application Guide ............................................................................ 182-189

GTS-400 Replacement Filters for Gas
NEW T.R.A.P.™ Brochure ................................................................ 191-193
Turbine Air Inlet Systems

CAT-4640 Donaldson Torit Dust Collection NEW Coreless Elements ................................................................ 96
Systems Spare Parts & TMAccessories

Donaldson Ultrafilter Catalog
31958_001to008.qxp 1/22/2006 8:36 PM Page 2
Product Line Overview
Low Pressure
Filters
for Return Line
and Kidney
Loop Filtration
Our broad line of low
pressure hydraulic filters
perform optimally in
return-line applications
with working pressures
up to 150 psi, and static
pressures up to 300 psi.
In-tank and in-line

configurations are available
to accommodate virtually
any industrial application.
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media

Series Working Static Choices
LPS04 0-30 gpm 150 psi 300 psi ½", ¾" NPT, or SYNTEQ®
SP15/25 0-114 l/min 1034 kPa 2070 kPa SAE-8 (½"), SAE-12 (¾") Cellulose,
10.3 bar 20.7 bar O-Ring Wiremesh, or
Water Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1¼") SYNTEQ®
0-227 l/min 1034 kPa 1724 kPa O-Ring,
10.3 bar 17.2 bar or 1¼" NPT
SP50/60 0-60 gpm 150 psi 250 psi 1¼" NPT Cellulose, Synthetic,
0-227 l/min 1034 kPa 1724 kPa SAE-20 (1¼") O-Ring Wiremesh, or
10.3 bar 17.2 bar Water Removal
SP80/90 0-100 gpm 150 psi 250 psi 1½" NPT, SAE-24 O-Ring Cellulose, Synthetic,
0-380 l/min 1034 kPa 1724 kPa and 2" SAE Flange Wiremesh, or
SP100/120 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic,
0-380 l/min 1034 kPa 1724 kPa Wiremesh, or
TT15/30/60 0-50 gpm 100 psi 150 psi ¾", 1½" NPT Cellulose
0-189 l/min 690 kPa 1030 kPa
6.9 bar 10.3 bar
2 Call 1-800-846-1846
31958_001to008.qxp 1/22/2006 8:36 PM Page 3
HEK11 Filters
Donaldson Low Pressure
Filters In Use
HEK11 low-pressure filters are used
effectively in parallel at an oil depot to
clean oil before it gets shipped to customers.
Donaldson-developed Synteq® synthetic

filter media has smooth, rounded fibers
for low resistance to fluid flow.
Synteq®
Effective kidney loop Donaldson-developed
SYNTEQ® Synthetic Media synthetic
filtration can be achieved
Photo courtesy of DK Mann & Assoc.
media is ideal
with a mobile filter cart
for filtering
or as an integrated part of
synthetic fluids,
the industrial hydraulic
water glycols,
circuit. Our HFK08 kidney
water/oil
loop filter provides fine
emulsions,
filtration while maintaining
HWCF and
HFK08 a steady flow rate.
Kidney Loop filter petroleum-
based fluids.
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media

FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synthetic,
0-800 l/min 1000 kPa 1500 kPa (½", ¾", 1, 1¼", 1½") O-Ring, Cellulose, or
10 bar 15 bar 2" SAE 4-Bolt Flange Wiremesh
TI25 0-60 gpm 150 psi 200 psi 1½" NPT Cellulose
0-227 l/min 1030 kPa 1380 kPa or Synthetic
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2½" NPT SYNTEQ®
0-568 l/min 2413 kPa 3448 kPa or Wiremesh
24.1 bar 34.5 bar
HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ®
0-1136 l/min 2413 kPa 3448 kPa (1¼") O-Ring or Wiremesh
24.1 bar 34.5 bar
HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ®
0-2271 l/min 1034 kPa 1724 kPa 2½" SAE 4-Bolt Flange or Wiremesh
10.3 bar 17.2 bar
www.donaldson.com 3
31958_001to008.qxp 1/22/2006 8:36 PM Page 4
Donaldson DURAMAX®
Highest Pressure Spin-On Available
Donaldson’s famous Duramax® filters are the
highest rated medium pressure filters available
in a spin-on configuration.
Duramax® are reliable, sturdy, long-lived and

easy to install. Most often used as return-
line filters, they are designed for working
pressures up to 1000 psi and static pressures
up to 2000 psi.
Donaldson Durmax®
spin-on filters protect
hydraulic oil in thou-

Media choices include: SYNTEQ® (Donaldson’s
sands of applications synthetic filter media specially made for fluid filtration),
around the world. natural fiber cellulose and stainless steel wiremesh
Here we see them for harsh environments.
on a gas turbine Offered in both single- and dual-head designs

installation in Hungary. to accommodate a broad range of flow ranges.
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media

®
HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 (¾") SYNTEQ
0-95 l/min 6895 kPa 13790 kPa O-Ring Port Boss
69 bar 137.9 bar
®
HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 (1") O-Ring SYNTEQ , Cellulose,
0-132 l/min 3448 kPa 6895 kPa Port Boss, ¾" or 1" NPT or Water Removal
34.5 bar 69 bar
®
HMK05 0-50 gpm 350 psi 800 psi SAE-20 (1¼") SYNTEQ ,
189 l/min 2413 kPa 5516 kPa O-Ring Port Boss, Wiremesh, or
24 bar 55 bar or 1¼" NPT Water Removal
®
HMK24 0-60 gpm 500 psi 1000 psi 1¼" SAE O-Ring, or SYNTEQ ,
(dual head, 0-230 l/min 3450 kPa 6895 kPa 1¼" SAE 4-Bolt Flange or Water Removal
two elements) 34.5 bar 69 bar
®
HMK25 0-100 gpm 350 psi 800 psi 1½" SAE 4-Bolt Flange SYNTEQ ,
(dual head, 0-378 l/min 2413 kPa 5516 kPa Optional: SAE-24 (1½") Wiremesh, or
two elements) 24 bar 55 bar O-Ring & 1½" NPT Water Removal
4 Call 1-800-846-1846
31958_001to008.qxp 1/22/2006 8:37 PM Page 5
Heavy-Duty Filters
for High Pressure Locations
Donaldson HPK Series high pressure filters help
protect the most expensive components within a
hydraulic system, typically the valves and actuators.
Designed with heavy-duty housings for working

pressures 2000 - 6000 psi.
All HPK filters contain SYNTEQ®, a Donaldson

proprietary synthetic media.
This HPK04 pressure filter
cleans the oil coming
from the bulk storage
tanks into the factory.
The oil is then used
for operating hydraulic
tools. Our SYNTEQ®
synthetic media removes
the contamination that is
common in new oil.
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media

HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (¾") SYNTEQ®
137.9 bar 310.3 bar
FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (¾") SYNTEQ®
420 bar 630 bar
HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (¾" & 1") SYNTEQ®
0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless
206.9 bar 413.8 bar Steel Wiremesh
HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1¼" & 1½") SYNTEQ®
0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless
413.8 bar 827.6 bar 1¼" & 1½" SAE 4-Bolt Flange Steel Wiremesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ®
0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange
206.9 bar 413.8 bar
www.donaldson.com 5
31958_001to008.qxp 1/22/2006 8:37 PM Page 6
Comprehensive Line of
Replacement Filters
In-Stock & Ready to Ship
Along with our complete line of hydraulic
filter heads and housings for low, medium,
and high pressure applications, Donaldson
offers a comprehensive line of replacement
filters. Spin-ons and cartridges are available
in your choice of media.
When replacing another filter brand, our
comprehensive and up-to-date cross-reference guide
(available on our website) can lead you through the
possibilities for performance improvement.
Our worldwide network of authorized hydraulic
distributors is ready to serve you with their solid www.donaldson.com
knowledge of Donaldson hydraulic filters and vast
experience with hydraulic circuits. Most of them stock our filters, and we have quick-ship programs so that
you can get the filter you need, when you need it. To find a distributor near you, access our website and
click on Industrial Hydraulics, then on Where to Buy.
Hydraulic Line Accessories Pressure Gauges

More of the hydraulic components you need are now available
from the fluid power experts at Donaldson. Pressure gauges for
monitoring system pressure. Hoses and test points for sampling
oil and determining ISO cleanliness levels. Flanges to connect
components. Valves for system control. All available from
Donaldson, your one stop shop.
Test Points Ball Valves Port Flanges
6 Call 1-800-846-1846
31958_001to008.qxp 1/22/2006 8:37 PM Page 7
Reservoir Accessories
Suction Strainers
Line Mount
Tank Mount
Diffusers
Line Mount
Tank Mount
Protect your pump from damage.

Level Gauges
Diffusers are highly effective in reducing aeration,
Sight Gauges
foaming, turbulence and noise caused by return lines.
A variety of Sight & Level Gauges is available.
Plugs, Caps, Vents Besides standard 5" and 10" versions, Donaldson
has several screw-in styles in plastic and steel for
use in a variety of applications.
Donaldson’s range of plastic Plugs, Caps & Vents
Filler Breather are a rare find! They’re great for small power units
Assemblies and gearboxes.
Breathers Donaldson Filler Breathers and Caps come in chrome,
zinc, epoxy-coated weatherproof finishes and
corrosion-resistant technopolymer. Lockable versions,
Introducing dipsticks and side-mount versions are available.
NEW
T.R.A.P.™ (Thermally Reactive Advanced Protection)
T.R.A.P.™ Breather provides fast-acting protection against
Breather airborne moisture and particulate contamination.
It stops solid particulate down to 3μm at 97%
Technology! efficiency as well as prevents moisture from entering
the reservoir. Water-holding capacity is regenerated
with every oil return phase for long service life.
It senses and removes moisture at as low as 15%
relative humidity.
T.R.A.P. = No Moisture Ingression No Condensation
www.donaldson.com 7
31958_001to008.qxp 1/22/2006 8:37 PM Page 8
Filter Media
A Closer Look at MEDIA — the Heart of the Filter

Choose Donaldson Synteq® synthetic, natural fiber cellulose, or wiremesh to obtain exactly
the cleanliness level you need.
Donaldson-developed Natural Fiber (Cellulose) Media

SYNTEQ® Synthetic Media
M edia is, of course, the main

factor influencing pressure
drop; indeed, it causes pressure
The low resistance of Synteq®
to fluid flow makes it ideal for
synthetic fluids, water glycols,
Not pictured: Wiremesh
media. Made of stainless
steel for durability and long
drop. That’s why having a low- water/oil emulsions, HWCF, life, Donaldson wiremesh
friction, high-flowing media is and petroleum-based fluids. media is designed extra tough
so important. See the differences for environments where large,
in media in these close-up photos rough particulate needs to
from our scanning electron In the photo on the right, you be filtered.
microscope in which the media see magnification of our natural
mat is magnified hundreds fiber cellulose media. Donaldson also offers water
of times. removal media. This is media
Note that the natural cellulose formulated with dessicants and
Above left you see Donaldson- fibers are larger than synthetic resins to remove moisture and
developed Synteq® synthetic fibers and jagged in shape, so condensation from petroleum-
filter media with its smooth, controlling pore size is difficult based fluids. (For concentration
rounded fibers consistently and there is less open volume. of water greater than half of 1
shaped so that we can control percent [.005%] in the hydraulic
the fiber size and distribution Lower beta ratings mean there oil, we recommend using a
pattern throughout the media are smaller pores in the media; vacuum dehydrator unit.)
mat, and still allow the smoothest, smaller media pores cause more
least inhibited fluid flow. flow resistance, in turn causing
higher pressure drop.
Consistency of fiber shape Further media discussion can
allows the maximum amount While cellulose provides effective be found in our Technical
of contaminant-catching surface filtration for a wide variety of Reference Guide, “the blue
area and specific pore size control. petroleum-base fluids, in certain pages” of this catalog.
The result is media with pre- applications it results in poor
dictable filtration efficiencies at filtration performance as
removing specified contaminants compared to synthetic filters.
(i.g., 10μm) and maximum dirt
holding capacity.
8 Call 1-800-846-1846
31958_009to016.qxp 1/22/2006 8:28 PM Page 9
Filter Media Ratings
Donaldson Filter Media Efficiency Ratings Per ISO 16889 Test Standards
ISO 16889 is the international NEW Donaldson Filter Media

standard for Multi-Pass Testing to Efficiency Ratings
determine the efficiency (beta rating Per ISO 16889 Test Standards
or beta ratio) and the dirt-holding
capacity of the filter element. It FORMER
Media Rating NEW Rating NEW Rating
replaced the ISO 4572 test standard.
Number BetaX=75 BetaX(C)=200 BetaX(C)=1000
per ISO 4572 per ISO 16889 per ISO 16889
Donaldson filter media has been
re-tested per the new standard and Donaldson Synteq® Synthetic Media
the current beta ratios are shown at No. ½ 2μm <3μm(c) <3μm(c)
right. New beta ratios are shown at No. 1 3μm 4μm(c) 6μm(c)
200 and 1000, with a (c) to indicate No. 2 5μm 5μm(c) 9μm(c)
test adherence to the ISO 16889
No. 2½ 10μm 8μm(c) 10μm(c)
standard and traceability to NIST
No. 3 15μm 12μm(c) 14μm(c)
test dust.
No. 4 16μm 15μm(c) 20μm(c)
No. 6 13μm 10μm(c) 13μm(c)
Learn more about ISO 16889 in the
No. 9 22μm 18μm(c) 23μm(c)
Blue Pages of this catalog.
No. 16 37μm 16μm(c) 22μm(c)
No. 20 40μm >50μm(c) >50μm(c)
Fluid to be Recommended
Filtered Media
Donaldson Cellulose Media
Petroleum-based Synteq
No. 3 16μm 18μm(c) 24μm(c)
Cellulose
Phosphate Ester Synteq No. 10 25μm 19μm(c) 23μm(c)
Diester Synteq No. 15 35μm 25μm(c) 29μm(c)
Water Glycol Synteq No. 25 na 32μm(c) >40μm(c)
Water-Oil Emulsion Synteq
Biodegradable Synteq Donaldson Wire Mesh Media
Fluid
No. 44 45μm nominal
HWCF (high water Synteq
content fluids) No. 74 75μm nominal
Coarse Filtration Wire Mesh No. 149 150μm nominal
www.donaldson.com 9
31958_009to016.qxp 1/22/2006 8:28 PM Page 10
Low Pressure Filters
Low
Pressure
Filters:
Where and
Why Used
Low pressure
filters are the most
commonly used type
of filter in hydraulic
circuits, used most
often as return line
filters in applications
with working pres-
sures up to 1000 psi,
depending upon
model selected.
FIK filter
Level
Gauge
HBK05 FIK filters with pressure gauges are
mounted on the tops of these small
reservoirs, destined for use on heavy
Digging for Gold duty construction equipment.
Heavy-duty HBK05 low pressure filters are
mounted on an underground railway system
in South Africa, at one of the richest gold
mines in the world.
10 Call 1-800-846-1846
31958_009to016.qxp 1/22/2006 8:29 PM Page 11
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:

LPS04 0-30 gpm 150 psi 300 psi ½", ¾" NPT, or SYNTEQ® page 12
SP15/25 0-114 l/min 1034 kPa 2070 kPa SAE-8 (½"), SAE-12 (¾") Cellulose,
10.3 bar 20.7 bar O-Ring Wiremesh, or
Water Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1¼") SYNTEQ® page 16
0-227 l/min 1034 kPa 1724 kPa O-Ring,
10.3 bar 17.2 bar or 1¼" NPT
SP50/60 0-60 gpm 150 psi 250 psi 1¼" NPT Cellulose, Synthetic, page 20
0-227 l/min 1034 kPa 1724 kPa SAE-20 (1¼") O-Ring Wiremesh, or
SP80/90 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic, page 24
0-380 l/min 1034 kPa 1724 kPa 2" SAE Flange or Wiremesh, or
10.3 bar 17.2 bar SAE-24 O-Ring Water Removal
SP100/120 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic, page 28
0-380 l/min 1034 kPa 1724 kPa Wiremesh, or
TT15/30/60 0-50 gpm 100 psi 150 psi ¾", 1½" NPT Cellulose page 32
0-189 l/min 690 kPa 1030 kPa
6.9 bar 10.3 bar
FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synthetic, page 34
0-800 l/min 1000 kPa 1500 kPa (½", ¾", 1, 1¼", 1½") O-Ring, Cellulose, or
10 bar 15 bar 2" SAE 4-Bolt Flange Wiremesh
TI25 0-60 gpm 150 psi 200 psi 1½" NPT Cellulose page 40
0-227 l/min 1030 kPa 1380 kPa or Synthetic
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2½" NPT SYNTEQ® page 44
0-568 l/min 2413 kPa 3448 kPa or Wiremesh
24.1 bar 34.5 bar
HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ® page 48
0-1136 l/min 2413 kPa 3448 kPa (1¼") O-Ring or Wiremesh
24.1 bar 34.5 bar
HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ® page 52
0-2271 l/min 1034 kPa 1724 kPa 2½" SAE 4-Bolt Flange or Wiremesh
10.3 bar 17.2 bar
Bulk Oil Processing

At this bulk oil processing facility,
HFK08 low pressure filters are used
in parallel configuration to meet the
challenges of high volumes and
heavy flow rates.
www.donaldson.com 11
31958_009to016.qxp 1/22/2006 8:29 PM Page 12
30 gpm, 114 l/min
LPS04, SP15/25 Spin-On Filters

Maximum Working 150 psi

Pressures to: 1034 kPa
10.3 bar
Rated Static Burst to: 375 psi
2590 kPa
25.9 bar
Flow Ranges to: 30 gpm

114 l/min
Features
The LPS04 and SP15/25 series are
economical, low pressure filters with
spin-on convenience and a wide range
of cleanliness ratings. Filters are available with the
bypass ratings of your choice—
25 psi, 15 psi, 5 psi or no bypass.
Take advantage of our Mix ’n Match system of in-stock
heads & elements, so you can get exactly what you need!
Likewise, choose the media type and configuration that’s
best for your application. Options include Donaldson’s
exclusive Synteq®, natural fiber cellulose, stainless steel
wiremesh or water absorbing media.
Beta Rating Standard Bypass Ratings

• Performance to ß9(c)=1000 • 25 psi / 172.5 kPa / 1.7 bar
• 15 psi / 97 kPa / .97 bar
Porting Sizes • 5 psi / 34.5 kPa / .34 bar
• ½", ¾" NPT or ½", ¾" O-Ring • No Bypass
Replacement Filter Lengths Assembly Weight
• Synteq® 5.35" / 136mm • 2.2 lbs / 1 kg (approx.)
7.87" / 200mm
• Cellulose 5.35" / 136mm Operating Temperatures
7.87" / 200mm • -20°F to 225°F / -27°C to 107°C
• Wiremesh 5.35" / 136mm
• Water Removal 5.35" / 136mm Collapse Ratings
• 100 psid / 690 kPa / 6.9 bar (standard)
12 Call 1-800-846-1846
31958_009to016.qxp 1/22/2006 8:29 PM Page 13
LPS04
for: In-Plant Systems

Element Dimensions Ag Equipment
Mining
Construction
Logging
For available
element lengths,
see page 14.
Head Dimensions
3.74 [95]
All dimensions above are shown in inches [millimeters]
31958_009to016.qxp 1/22/2006 8:29 PM Page 14
30 gpm, 114 l/min
LPS04 Components
Element Choices
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Part No. Comments
Type Rating Rating (in./mm)
Cellulose Media # 3 24 5.35/136 P565061
Synteq Media # 2 9 7.87/200 P564357 Synthetic Media
Synteq Media # 2-1/2 10 5.35/136 P560693 Synthetic Media

Water absorbing Media 32 5.35/136 P565062 Absorbs Approx. 6 oz/170 ml of water @ 20 psid
Wiremesh Media # 149 150 5.35/136 P550274
Head Choices for LPS04 and SP15/25

Port Bypass Gauge ports Gauge Port DCI
Size Range (drill, tap, plug) Location Part No.
½'' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/8'' NPT upstream side P563288
¾'' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P561131
¾'' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/8'' NPT downstream side P561132
¾'' NPT 25 psi / 172.5 kPa / 1.72 bar none na P561134
¾'' NPT 5 psi / 34.5 kPa / .34 bar none na P561135
¾'' NPT none none na P561136
¾'' NPT 15 psi / 103.4 kPa / 1.34 bar none na P563278
SAE-12 none none na P561133
SAE-12 none (1) SAE-4 upstream side, LH P561137
SAE-12 5 psi / 34.5 kPa / .34 bar none na P561140
SAE-12 25 psi / 172.5 kPa / 1.72 bar none na P561141
SAE-12 15 psi / 103.4 kPa / 1.34 bar none na P563279 Mix ’n Match...
SAE-12 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P563280 Donaldson’s Mix ’n Match
SAE-12 15 psi / 103.4 kPa / 1.34 bar none M6 mtg. Thrds P563287 system provides the great
SAE-8 25 psi / 172.5 kPa / 1.72 bar none na P561138 performance and functional
advantages of custom-
engineered filters with the
convenience and speedy
delivery of in-stock parts.
Choose your options and
build a filter model to suit
your specifications.
14 Call 1-800-846-1846
31958_009to016.qxp 1/22/2006 8:29 PM Page 15
LPS04
Filter Service Gauges - Visual Indicators

Donaldson Pressure Use With Bypass Valve Rating Type
Part No. Range
P563978 5 to 30 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, electrical
field adj.* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 to 15 in 5 psi / 34.5 kPa / .34 bar Suction indicator, electrical
Hg field adj.* or No Bypass
P563296 0 to 100 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, numeric scale
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 to 100 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, color coded
Bypass
P563298 0 to 100 psi 25 psi / 172.5 kPa / 1.72 bar Return indicator, color-coded
or No Bypass
P563299 0 to -20 Hg 5 psi / 34.5 kPa / .34 bar Suction indicator, numeric scale
or No Bypass
Notes
* NOT PRESET: Setting adjustable for desired application
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
LPS04 Filter Only LPS04 Filter Only LPS04 Head Only

(Cellulose Media, 5.35"/136mm) (Synthetic Media, 5.35"/136mm) (l/min)
(l/min) (l/min) 0 25 50 75 100
0 25 50 75 100 20
0 25 50 75 100 kPa / bar
40 kPa / bar
kPa/bar
12
80/.6 120/1.2
250 /2.5
u
25-
70/.7 15
ion
10
100/ 1.0
Pressure Drop (psi)
rpt
30 #9
so
200 / 2.0 60/.6

Pressure Drop (psi)
Ab
3 8 80 / 0.8
ter
Presure Drop (psi)

Wa
# 2 1/2 50/.5 10
150 /1.5 60 / 0.6
20 6 40/.4 0.75" Port
40 / 0.4
100 /1.0 30/.3 5
4
10 20/.2 20 /0.2
10 50 / 0.5 2
10/.1 0 0 / 0.0
25 0 5 10 15 20 25 30
150 0 0/.0 Flow (gpm)
0 0 /0.0 0 5 10 15 20 25 30
0 5 10 15 20 25 30 Flow (gpm)
Flow (gpm)
LPS04 Filter Only LPS04 Filter Only

(Cellulose Media, 7.87"/200mm) (Synthetic Media, 7.87"/200mm)
(l/min) (Liters/minute)
0 25 50 75 100
4 0 25 50 75 100
kPa / bar 4
kPa/bar
10 25 / 0.25
25/.25
#2
3 3
20 / 0.20 20/.20
Pressure Drop (psi)
Pressure Drop (psi)
1/2
15 /0.15 #2 15/.15
2 2
10 / 0.10 10/.10
25 1
1
5/.05
5 / 0.05
0 0/.00
0 0 / 0.00 0 5 10 15 20 25 30
0 5 10 15 20 25 30
Flow (gpm)
Flow (gpm)
31958_009to016.qxp 1/22/2006 8:29 PM Page 16
60 gpm, 227 l/min
HBK05 Spin-On Filter

Working Pressures to: 150 psi

1034 kPa
10.3 bar
1724 kPa
17.2 bar

227 l/min
Features
HBK05 is a strong and durable low pressure filter with
a spin-on design that simplifies servicing and reduces
maintenance costs. Its heavy-duty steel canister has a
rigid steel attachment plate for added strength, and the
head-to-canister O-ring seal is designed to ensure seal integrity
beyond 250 psi. The head is made of die-cast aluminum.
Take advantage of our Mix ’n Match system of in-stock heads and elements—
so you can get exactly what you need! HBK05 is available with your choice of
visual or electrical service indicators, and bypass ratings of 25 psi or 5 psi. The
filter media is Synteq®, our proprietary synthetic media specifically designed for
liquid filtration.

• 5 psi / 34.5 kPa / .34 bar
Porting Sizes
• 1¼" NPT Assembly Weight
• SAE-20 O-Ring • 6.9 lbs / 3.1 kg (long)
• 5.7 lbs / 2.6 kg (short)
Replacement Filter Lengths
• 6.7" / 170mm (short) Operating Temperatures
• 10.7" / 271mm (long) • -20°F to 225°F / -29°C to 107°C
Element Collapse Ratings
• 125 psid / 863 kPa / 8.6 bar
16 Call 1-800-846-1846
31958_017to024.qxp 1/22/2006 10:04 PM Page 17
HBK05
for: Case Drains

Assembly - Side View
Fluid Conditioning
Return-Line/Side-Loop
Hydrostatic Charge Pump Suction
Lube Oil & Process Systems
Power Transmissions
Long Assembly Cooling Circuits
Short Assembly
Head - Top View

with DC Electrical Service Indicator with AC/DC Electrical Service Indicator
31958_017to024.qxp 1/22/2006 10:04 PM Page 18
60 gpm, 227 l/min
HBK05 Components Mix ‘n Match System

Donaldson’s Mix ’n Match system

provides the great performance
and functional advantages of
Spin-On Element Choices custom-engineered filters with the
convenience and speedy delivery
Media Bx(c) = 1000 Length Part of in-stock parts. Choose your
Rating (in.) (mm) No. options and build an HBK05 filter
to suit your specifications. HBK05
No. ½ <3μm 10.7 271 P167796 spin-ons are interchangeable with
with Viton Seal SP50/60 spin-ons....see pg 20.
No. 1 6μm 6.7 170 P169430
10.7 271 P167832
No. 2 9μm 6.7 170 P167162
10.7 271 P165762
No. 2½ 10μm 6.7 170 P165875
10.7 271 P165876
No. 6 13μm 6.7 170 P167944
with Viton Seal
10.7 271 P167945
with Viton Seal
No. 9 23μm 6.7 170 P165877
10.7 271 P165878
No. 20 >50μm 6.7 170 P165879
10.7 271 P165880
Head Choices
Port Size Bypass Rating Indicator Part
Style & Location No.
What’s so special about Donaldson-
1¼" NPT 25 psi Visual, P166418
172 kPa Both Sides developed Synteq® synthetic filter media?
1¼" NPT 5 psi Visual, P166665
34 kPa Both Sides Go to page 8 to find out!
SAE-20 25 psi Visual, P166439
O-Ring 172 kPa Both sides
Note
* Donaldson uses the inlet port as the reference point. “Left side”, for instance, means that the
indicator mounts on the side of the filter head that is on your left when you face the inlet port.
Service Indicator Options

Electric Models(1) Visual Models (Non-Electric)(2)
Use with Bypass Indicator Use with Bypass Indicator
Valve Pressure of: Part No. Style(3) Description Valve Pressure of: Part No. Style(3)
5 psi / 34.5 kPa P163642 A Single post DC. Normally open. 5 psi / 34.5 kPa P162694 D
15 psi / 103 kPa P163601 A Single post DC. Normally open. 15 psi / 103 kPa P162642 D
25 psi / 172.5 kPa P163839 A Single post DC. Normally closed. 25 psi / 172.5 kPa P162696 D
25 psi / 172.5 kPa P162400 A Single post DC. Normally open. n/a P165984 (blank plate)
25 psi / 172.5 kPa P171143 B 2-wire with Cannon connector. Indicator Notes
Normally open. (1)
All electric models have a maximum operating temperature
25 psi / 172.5 kPa P173944 C 3-wire: White = normally open of 250°F/ 121°C.
Red = normally closed (2)
All non-electric models have a maximum operating temperature
Black = common of 180°F/ 82°C.
(3)
See indicator illustrations on facing page.
18 Call 1-800-846-1846
31958_017to024.qxp 1/22/2006 10:04 PM Page 19
HBK05
HBK05 Service Parts

Service Indicator Styles A
(See table on opposite page)
Plug
P165983 (remove only for
installation of Electric Indicator)
O-Rings
P169028 Viton O-Ring
D
D
Head to Filter Seal
P166435 #246
Performance Data Spin-On

P165641 - Square cut
gasket for use with
Non-Donaldson heads
Filter
For a full explanation of how our performance - oil before assembling Filter Notes
• If you’re filtering petroleum-based oil, filters
curves were derived, see page 150. with seals made of BunaN are appropriate
for most applications.
• If you’re filtering diester, phosphate ester
fluids, water glycol, water/oil emulsions,
and HWCF over 150°F/ 83°C, use filters
HBK05 Filter Only (6.7"/170mm) with seals made of fluorocarbon, such as
(l/min) Viton® from DuPont Dow Elastomers, or
0 50 100 150 Fluorel® from 3M Company.
8
#1 kPa / bar • Synteq® filter media, which is in all
50/ 0.5 HBK05 filter cartridges, is compatible
with petroleum based fluids, as well
6
as with most phosphate esters, water
40/ 0.4 oil emulsions, and HWCF (high water
Pressure Drop (psi)
content fluids).
#6 30/ 0.3
4
#9 20/ 0.2
#2
2 #4
10/ 0.1
#20
0 0 / 0.0
0 5 10 15 20 25 30 35 40
Flow (gpm)
HBK05 Filter Only (10.7"/272mm) HBK05 Head Only

(l/min) (l/min)
0 50 100 150 200 0 50 100 150 200
8 5
kPa / bar kPa / bar
#1/2 50/ 0.5
30 / 0.3
#1 4
6
Pressure Drop (psi)
40/ 0.4
Pressure Drop (psi)
3 20 / 0.2
30/ 0.3
4
1.25" Port
2
#6 20/ 0.2
#2
10 / 0.1
2 #9
#4 1
10/ 0.1
#20
0 0 / 0.0 0 0 / 0.0
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Flow (gpm) Flow (gpm)
31958_017to024.qxp 1/22/2006 10:04 PM Page 20
60 gpm, 227 l/min
SP50/60 Spin-On Filter (Replaces LPS05)


1035 kPa
10.3 bar
1725 kPa
17.2 bar
Flow Range to: 60 gpm

227 l/min
Features
The SP50/60 spin-on filter is an econmical, low-pressure
model with a broad selection of media ratings. The die cast
aluminum head and steel body ensure strength and durability—
perfect for a wide variety of mobile and in-plant applications.
Take advantage of Donaldson’s Mix ’n Match system of in-stock
heads and element choices—so you can get exactly what you need!
Element options include: synthetic media, natural-fiber cellulose,
water-absorbing cellulose media and wire mesh media.
SP50/60 spin-on filters are interchangeable with HBK05 filters, as
listed on page 18. Please note gasket options on page 22.

• 15 psi / 103.4 kPa / 1.03 bar
• 1¼" NPT • 2.5 psi / 17.2 kPa / .17 bar
• SAE-20 (1¼") O-Ring • No Bypass
• 6.7" / 170mm • 4.7 lbs / 2.1 kg (short)
• 10.7" / 271mm • 5.6 lbs / 2.5 kg (long)
Outer Diameter Operating Temperatures
• 5" / 127mm • -22°F to 250°F / -30°C to 121°C
• 100 psid / 690 kPa / 6.9 bar
20 Call 1-800-846-1846
31958_017to024.qxp 1/22/2006 10:04 PM Page 21
SP50/60
for: Process Systems

Fluid Conditioning
In-plant & Mobile Equipment
1.14 [29.0] Power Transmissions
Filter Cart
2.52 [64]
9.2 [233]
or
9.5 [242] 6.7 [169]
or or
13.2 [335] 7.0 [178]
or
10.7 [271]
5.0 [127]
Element removal clearance = 1.2" [30 mm]

Head - Top View
5.38 [137] 5/16 "-18 UNC-2B

0.8 (20mm) deep
2 places
1.88" apart
(center to center)
2.28 [58]
1/ 8" NPT Ports

(Both Sides)
31958_017to024.qxp 1/22/2006 10:04 PM Page 22
60 gpm, 227 l/min
SP50/60 Components
Element Choices
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cellulose Media #3 24μm 6.7/169 P550386
Cellulose Media #10 23μm 7.00/178 P550148 1¼'' BSP thread
Cellulose Media # 3 24μm 6.7/169 P562200
Beta-10 Absolute Synthetic 10μm 6.7/169 P562207 Synthetic
Beta 3 Absolute Synthetic 6μm 6.7/169 P562209 Synthetic
Water Absorbing 10μm water absorption 10.7/271 P561183 Absorbs 24 oz./700 ml water
Wiremesh 150μm nominal 6.7/169 P550275 Stainless Steel
All models have 1½ -16 UNF threads except for P550148 and P171616 which have 1¼" BSP threads.
All models measure 5.0"/ 127mm outer diameter.
Head Choices for SP50/60

Port Bypass Gauge Ports Gauge Port DCI LHA
Size Rating (drill, tap, plug) Location Part No. Part No.
1¼'' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/8'' NPT upstream side P563267
1¼'' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P563268
1¼'' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/8'' NPT downstream side P563269
1¼'' NPT 15 psi / 103.4 kPa / 1.34 bar none na P563270
1¼'' NPT Blocked (2) 1/8'' NPT downstream side P561952
1¼'' NPT 2.5 psi / 17.3 kPa / .17 bar none na P563490
1¼'' NPT 2.5 psi / 17.3 kPa / .17 bar (2) 1/8'' NPT downstream side P563491
1¼'' NPT 25 psi / 172.5 kPa / 1.72 bar none na P563492
SAE - 20 15 psi / 103.4 kPa / 1.34 bar (2) 1/8'' NPT upstream side P563271
SAE - 20 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P563272
SAE - 20 Blocked (2) 1/8'' NPT upstream side P564147
SAE - 20 25 psi / 172.5 kPa / 1.72 bar none na P563493
Gaskets
SP50/60 spin-on filters can be used with three gasket styles. Donaldson-branded elements ship
with all three types of gasket; LHA-branded elements ship with square cut gasket only. Other
gaskets may be ordered separately using the part numbers below:
P170894 L Shaped P165641 Square Cut P166435 O-Ring
Use with Donaldson LPS05 head. Use with SP50/60 and non-Donaldson Use with Donaldson HBK05 head.
Shipped with each Donaldson-branded head. Shipped with each Donaldson- Shipped with each Donaldson-branded
spin-on element. and LHA-branded spin-on element. spin-on element.
22 Call 1-800-846-1846
31958_017to024.qxp 1/22/2006 10:04 PM Page 23
SP50/60
Optional Filter Service Indicators

This handy pressure gauge, mounted on the side of an SP50/60 filter head,
will tell you when it’s time to service the filter element.
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
or No Bypass
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
Bypass
or No Bypass
or No Bypass
Notes
#1 Common; #2 Normally Closed;

#3 Normally Open
P563979
P563978
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
Adjustment screw located in center of elec. prongs
SP50/60-BTA
Performance Data 30
38 76
Flow Rate (L/Min)
114 151 189 227 265 303
2.1
For a full explanation of how our performance curves

Pressure Drop (Bar)
Pressure Drop (PSI)
20
were derived, see page 150. 1.4
P562208
P167832
10 .7
P562207
SP50/60
Flow Rate (L/Min)
0
0 10 20 30 40 50 60 70 80
19 38 57 76 95 114 132 151 170 189 208 227
15 Flow Rate (GPM)
1
12.5
P551183
.86
SP50/52
Pressure Drop (Bar)
Pressure Drop (PSI)
10 .7 Flow Rate (L/Min)

38 76 114 151 189 227 265 303 341 379 416 454
15 1
7.5 .52
P550386
12.5 .86
P550275
P550148
Pressure Drop (Bar)
5 .34
Pressure Drop (PSI)
10 .7
P562201
2.5 .17 7.5 .52
P562202
0 5 .34
0 5 10 15 20 25 30 35 40 45 50 55 60 P564053
Flow Rate (GPM) 2.5 .17
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Flow Rate (GPM)
31958_017to024.qxp 1/22/2006 10:05 PM Page 24
100 gpm, 380 l/min
SP80/90 Spin-On Filters


1035 kPa
10.3 bar
1725 kPa
17.2 bar

380 l/min
Features
SP80/90 double element head allows for double
the flow capacity, with two filters to hold more
contaminant. Aluminum casting and Buna-N seals
standard. SP80/90 elements are interchangeable
with SP50/60 filters.

• 15 psi / 103.4 kPa / 1.34 bar
• 1½" NPT, 2" SAE Flange, SAE-24 • No Bypass
Replacement Filter Lengths Operating Temperatures
• 6.7" / 170mm • -22°F to 250°F / -30°C to 121°C
• 7.0" / 178mm
• 10.7" / 271mm Assembly Weight
• 10.0 lbs (short)
• 11.8 lbs (long)
24 Call 1-800-846-1846
31958_025to032.qxp 1/22/2006 9:25 PM Page 25
SP80/90

Combination
11/2" NPT and 2" SAE
4 Bolt Flange (Both Ends) or
SAE-24 & 2" SAE 4 Bolt
1.6 [40.6]
1.4 [36]
6.7 [169]
or
7.0 [178]
or
10.7 [271]
11.2 [282]
Element removal clearance = 1.2 [30]
Head - Top View
2.38
[60] 5.5 [140]
6.73 [171]
31958_025to032.qxp 1/22/2006 9:25 PM Page 26
100 gpm, 380 l/min
SP80/90 Components
Element Choices
Wiremesh 150μm nominal 6.7/169 P562203

Port Bypass Gauge Ports Gauge Port DCI
Size Rating (drill, tap, plug) Location Part No.
1½'' NPT & 15 psi / 103.4 kPa / 1.34 bar (4) 1/8'' NPT upstream & P563273
2'' SAE 4 BOLT downstream sides
1½'' NPT & 25 psi / 172.5 kPa / 1.72 bar (4) 1/8'' NPT upstream & P563274
1½'' NPT & Blocked (4) 1/8'' NPT upstream & P563275
1½'' NPT & 5 psi / 34.5 kPa / .34 bar (4) 1/8'' NPT upstream & P563276
SAE-24 & 25 psi / 172.5 kPa / 1.72 bar (4) 1/8'' NPT upstream & P564892
26 Call 1-800-846-1846
31958_025to032.qxp 1/22/2006 9:25 PM Page 27
SP80/90

or No Bypass
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
Bypass
or No Bypass
or No Bypass
Notes

#3 Normally Open
P563979
P563978
Instructions
4. NO / NC
Performance Data
For a full explanation of how our performance
curves were derived, see page 150.
SP80 SP90
Flow Rate (L/Min) Flow Rate (L/Min)
38 76 114 151 189 227 265 303 341 38 76 114 151 189 227 265 303 341 379 416 454
15 1 15 1
P562209
P550251
12.5 .86 12.5 .86
Pressure Drop (Bar)
Pressure Drop (Bar)

Pressure Drop (PSI)
P550388
Pressure Drop (PSI)
P550252
10 .7 10 .7
P550387
7.5 .52 7.5 .52
5 .34 5 .34
2.5 .17 2.5 .17

P550275
0 0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 120
Flow Rate (GPM) Flow Rate (GPM)
31958_025to032.qxp 1/22/2006 9:26 PM Page 28
100 gpm, 380 l/min
SP100/120 Spin-On Filters


1035 kPa
10.3 bar
1725 kPa
17.2 bar

380 l/min
Features
SP100/120 double element head allows for double the
flow capacity and a unique, space-saving configuration.
Aluminum casting and Buna-N seals standard. SP100/120
elements are interchangeable with SP50/60 filters.

Porting Sizes Operating Temperatures
• 1½" NPT • -22°F to 250°F / -30°C to 121°C
• 6.7" / 170mm • 7.0 lbs (short)
• 7.0" / 178mm • 8.8 lbs (long)
• 10.7" / 271mm
28 Call 1-800-846-1846
31958_025to032.qxp 1/22/2006 9:26 PM Page 29
SP100/120

16.2 [408] 1/8" NPT Ports

or
16.8 [426] 2.76
or [70]
24.1 [612]
2.56 [65]
5.0 [127]
6.6 [167] 5.5 [140]
Element removal clearance = 1.2 [30]
All dimensions are shown

in inches [millimeters]
31958_025to032.qxp 1/22/2006 9:26 PM Page 30
100 gpm, 380 l/min
SP100/120 Components
Element Choices
Wiremesh 150μm nominal 6.7/169 P562203

Port Bypass Gauge Ports Gauge Port DCI
Size Rating (drill, tap, plug) Location Part No.
1½'' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream & P563277
downstream sides
30 Call 1-800-846-1846
31958_025to032.qxp 1/22/2006 9:26 PM Page 31
SP100/120

This handy pressure gauge, mounted on the side of an SP100/120 filter head,
will tell you when it’s time to service the filter element.
Part No. Range Valve Rating P563296 - P563299
or No Bypass
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
Bypass
or No Bypass
or No Bypass
Notes

#3 Normally Open
P563979
P173978
Instructions
4. NO / NC
Performance Data
were derived, see page 150.
SP100 SP120
P562209
P550251
P550388
P550252
P550387
P550275
31958_025to032.qxp 1/22/2006 9:26 PM Page 32
50 gpm, 190 l/min
TT15/30/60 Spin-On Tank Top Return Filters


690 kPa
6.9 bar
190 l/min
Features
TT15/30/60 Tank Top filters are designed for industrial
service. Aluminum casting and Buna-N seals standard.
For use with mineral and synthetic based fluids
These return filters conveniently mount to tank tops with
four screws. Common holes are used to mount the filter
head to the reservoir without welding. A down pipe is
attached to a threaded port and the gasket surface provides
a watertight seal. Each element provides a new bypass valve
and anti-drainback valve for easy element change.

• Performance to ß23(c)=1000 • 22 psi / 150 kPa / 1.5 bar
• ¾" NPT, 1½" NPT • -22°F to 250°F / -30°C to 121°C
• 5.83" / 148mm TT15 • 2.0 lbs TT15
• 7.05" / 179mm TT30 • 4.3 lbs TT30
• 9.29" / 236mm TT60 • 5.2 lbs TT60
TT15/30/60 Components
Element Choices
Media Betax(c)=1000 Length Donaldson Element
Type Rating (in./mm) Part # Thread
10 Micron Nominal Cellulose 23μm 5.9 P171625 ¾" BSP
10 Micron Nominal Cellulose 23μm 7.05 P550269 1¼" BSP
10 Micron Nominal Cellulose 23μm 9.29 P171640 1¼" BSP
32 Call 1-800-846-1846
31958_033to040.qxp 1/22/2006 11:08 PM Page 33
TT15/30/60
Head Choices for TT15/30/60

Port Bypass Gauge Ports Gauge Port DCI Description
Size Rating* (drill, tap, plug) Location Part No.
¾'' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/8'' NPT upstream side P564038 TT15 Series
1½'' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/8'' NPT upstream side P563973 TT30/60 Series
Note
* Bypass valve is integral part of replacement filter

#1 Common
Donaldson Pressure Use With Series Type
Part No. Range #2 Normally Closed
P563300 0 to 30 psi TT15/30/60 Return indicator, color-coded
#3 Normally Open
P563978 5 to 30 psi TT15/30/60 Return indicator, electrical
field adj.*
P563298 0 to 100 psi TT15/30/60 Return indicator, color-coded
Notes
* NOT PRESET: Setting adjustable for desired application Instructions P563978
1/8"- 27 NPTF threads P563298 P563300 3. Using 1/8" allen wrench adjust
• Built in snubber to clockwise to increase set
minimize damage caused point/counter-clockwise to
by pressure surges decrease set point
• Compatible with 4. NO / NC
petroleum and mineral- Adjustment screw
based fluids located in center of
• Anti-splash elec. prongs

Performance Data
TT30/60
For a full explanation of how our performance
TT15 1.0H[25]
curves were derived, see page 150.
0.8H[20]
TT15/30/60
A
9.9 [251]
or
6.51
A 7.8 [198]
P171625 P550269
1B[25]
0.63
C [16] 1.5
B [38]
1.4
D
[36] 0.8
C [20]
2.3
D
[58]
P171640
TT15 TT30/60
3.6 [90]
4.7 [120]
3.0
[76] 3.7
[94]
4.7
[120] 4.7
3.9 [120]
[100] 3.9
[100]
2.5
[64] 3.7
[94]
3.8 [96]
5.1 [130]
All dimensions above Head - Top View

are shown in inches
[millimeters]
31958_033to040.qxp 1/22/2006 11:08 PM Page 34
40 gpm, 150 l/min and 211 gpm , 800 l/min
FIK In-Tank Filters


1000 kPa
10 bar
1500 kPa
15 bar

800 l/min
Features
FIK in-tank filters are economical, space-saving units
with simple screw-on covers, ideal for low pressure
in-tank applications. This is a heavy-duty filter, with
die cast aluminum head and steel canister.
The head (and inlet) sit above the tank, with the
housing in the tank. Element flow is outside to inside.
Three service indicators are available: pressure gauge,
visual indicator, and electrical indicator. Optional air
breathers are also available.
FIK filter assemblies are provided from the factory with cellulose media.
Replacement cartridges are offered in a range of media types and performance ratings.

• Performance to ß10=75 • 22 psi / 150 kPa / 1.5 bar
• SAE-8, -12, -16 and -20 (low flow) • -4°F to 194°F / -20°C to 90°C
• SAE-16, -20, -24 O-Ring and
2" SAE 4-Bolt Flange (high flow) Collapse Ratings
• 145 psid / 1000 kPa / 10 bar
34 Call 1-800-846-1846
31958_033to040.qxp 1/22/2006 11:08 PM Page 35
FIK low flow and high flow
Assembly - Side View for: Return Lines

Side Loop Systems
Low Flow Optional
air breather
Fluid Conditioning Systems
mounts here Process Systems
Case Drains
Cooling Circuits
Lube Oil Systems
Bypass Valve is an
integral part of the
replacement filter.
FIK
Model K030319 K040811 K040812 K040813 K040799 K051204 K070248 K070249 K070250
½-inch ¾-inch 1-inch 1¼-inch 1-inch 1¼-inch 1½-inch 2-inch SAE 2-inch SAE
A
SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring 4-Bolt Flange 4-Bolt Flange
2.4 inches 3.4 inches 3.4 inches 3.4 inches 3.54 inches 5.2 inches 6.9 inches 6.8 inches 6.8 inches
B
60mm 89mm 86mm 86mm 90mm 131mm 175mm 174mm 174mm
7.2 inches 4.1 inches 5.9 inches 9.3 inches 5.7 inches 9 inches 9.5 inches 11.7 inches 15.9 inches
C
D1
3.46 inches 4.56 inches 4.56 inches 4.56 inches
D2 NA NA NA NA NA
88mm 116mm 116mm 116mm
High Flow 0.4 inches 0.43 inches 0.43 inches 0.43 inches 0.33 inches 0.4 inches 0.4 inches 0.4 inches 0.4 inches
E
10mm 11mm 11mm 11mm 8.4mm 10.5mm 10.5mm 10.5mm 10.5mm
F
22mm 28mm 28mm 40mm 28mm 40mm 50mm 63.5mm 63.5mm
0.47 inches 0.47 inches 0.47 inches 0.4 inches 0.4 inches 0.4 inches 0.4 inches 0.4 inches
G NA
42mm 42mm 42mm 10mm 10mm 10mm 10mm 10mm
H
I
L
M NA NA NA NA NA
74mm 106mm 106mm 106mm
N NA NA NA NA NA
60mm 86mm 86mm 86mm
1.8 lbs. 2.1 lbs. 3.2 lbs. 4.1 lbs. 2.1 lbs. 7.0 lbs. 10.0 lbs. 13.1 lbs. 18.6 lbs.
Weight
0.8 kg. 0.95 kg. 1.45 kg. 1.86 kg. 0.95 kg. 3.2 kg. 4.5 kg. 5.9 kg. 8.4 kg.
All dimensions above are shown in Head - Top View

inches [millimeters]
FIK-030319, FIK-040811,
FIK-040812, FIK-040813 FIK-070248, FIK-070249, FIK-051204 FIK-040799
FIK-070250
Port for
service
indicator
(1/8”-19 BSP)
Port for Service Indicator (1/8" - 19 BSP)
31958_033to040.qxp 1/22/2006 11:08 PM Page 36
FIK Assemblies & Service Parts

K070250
K040812
K030319
K040811 K070248
K040799
FIK Filter Assemblies

Port Bypass Service Beta FIK Assembly Provided with Flow
Size Rating* Indicator Rating Model this Element Range
SAE-8 O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K030319 P171839 10 gpm
1" SAE O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K040799 P171533 20 gpm
1¼" SAE O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K051204 P171539 40 gpm
1½" SAE O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K070248 P171557 60 gpm
2" SAE 4-Bolt Flange 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K070249 P171575 120 gpm
2" SAE 4-Bolt Flange 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K070250 P171581 211 gpm
Note
* Bypass valve is integral part of replacement filter
Replacement Element Choices

Media Beta Fits Assembly Model:
Type Rating K030319 K040811 K040812 K040813
Synteq® ß10 = 75 P171845 P171525 P171531 P171846
Synteq® ß25 = 75 P171526 P171532 P171843
Cellulose ß10 = 2 P171839 P171527 P171533 P171840
Cellulose ß25 = 2 P171528 P171534 P171837
Wiremesh 60 Absolute P171529 P171535 P171834
Wiremesh 90 Absolute P171524 P171530
36 Call 1-800-846-1846
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Service Indicators

Pressure Gauges AC/DC Electrical Visual Indicator
P171956 Indicator P171958
G 1/8 P171966 17 psi
(center back) 17 psi 1.2 bar
1.2 bar
P171953 G 1/8 G 1/8

1
G /8 -14.5 to 72 psi
(bottom mount) -1 to +5 bar
Optional Air Breathers

Part No. Beta Rating Fits Assembly Models:
P172434 10μm K040811, K040812, K040813
P173330 10μm K030319
Optional air breather is easily

installed on filter head.
FIK Application
FIK in-tank return filters are used
on small reservoirs to clean the oil
before it goes into vehicles. Shown
pressure gauge here, the P171956 pressure gauge
air breather and P173330 air breather are
installed on the filter heads.
Replacement Element Choices

Media Beta Fits Assembly Model:
Type Rating K040799 K051204 K070248 K070249 K070250
Synthetic ß10=75 P171531 P171537 P171555 P171573 P171579
Synthetic ß25=75 P171532 P171538 P171556 P171574 P171580
Cellulose ß10=2 P171533 P171539 P171557 P171575 P171581
Cellulose ß25=2 P171534 P171540 P171558 P171576 P171582
31958_033to040.qxp 1/22/2006 11:08 PM Page 38
Performance Data

K030319 Assembly K040811 Assembly

FSK030319 Assembly
(l/min) (l/min)
0 12 24 36 48 60 0 16 32 48 64 80
7 7
kPa / bar A kPa / bar
A B C D E B
C D
6 6
40 /0.4 40 /0.4
E
5 5
Pressure Drop (psi)
Pressure Drop (psi)

30 /0.3 30 /0.3
4 4
3 20 / 0.2 3 20 /0.2
2 2
10 / 0.1 10 /0.1
1 1
0 0 / 0.0 0 0 / 0.0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 18 20 22
Service Element Part Numbers Service Element Part Numbers

A. P171845 (Synthetic) A. P171525 (Synthetic)
C. P171839* (Cellulose) B. P171526 (Synthetic)
D. P171836 (Cellulose) C. P171527* (Cellulose)
E. P171833, P171830 (Wiremesh) D. P171528 (Cellulose)
E. P171529, P171524 (Wiremesh)
K040812 Assembly
FSK040812 Assembly
K040813 Assembly
FSK040813 Assembly
(l/min) (l/min)
0 24 48 72 96 120 0 36 72 108 144 180
7 7
kPa / bar B C kPa / bar
A B C D E
A
6 6
40 /0.4 40 / 0.4
5 D 5
Pressure Drop (psi)
Pressure Drop (psi)
30 /0.3 30 / 0.3
E
4 4
3 20 / 0.2 3 20 /0.2
2 2
10 / 0.1 10 /0.1
1 1
0 0 / 0.0 0 0 / 0.0
0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 40 45 50

B. P171532 (Synthetic) B. P171843 (Synthetic)
C. P171533* (Cellulose) C. P171840* (Cellulose)
D. P171534 (Cellulose) D. P171837 (Cellulose)
E. P171535, P171530 (Wiremesh) E. P171834, P171831 (Wiremesh)
38 Call 1-800-846-1846
31958_033to040.qxp 1/22/2006 11:08 PM Page 39
Performance Data

(l/min) 0 44 88 (l/min) 132 176 220
0 24 48 72 96 120
7
7 kPa / bar kPa / bar
A B C
6
6 40 /0.4
40 /0.4
D E A B C
5
5
D
Pressure Drop (psi)

30 /0.3
Pressure Drop (psi)
30 /0.3 E
4
4
3 20 /0.2
3 20 /0.2
2
2
10 /0.1
10 /0.1
1
1
0 0 / 0.0
0 0 /0.0 0 10 20 30 40 50 60
0 5 10 15 20 25 30 35
Flow (gpm)
Flow (gpm)

D. P171534 (Cellulose) D. P171540 (Hvy Duty Cellulose)
E. P171535, P171530 (Wiremesh) E. P171541, P171536 (Wiremesh)

(l/min) (l/min)
0 120 240 360 480 600 0 160 320 480 640 800
7 7
A B C D E kPa / bar kPa / bar
A
6 6 B
40 /0.4 40 / 0.4
C
D
5 5
E
Pressure Drop (psi)
Pressure Drop (psi)
30 /0.3 30 / 0.3
4 4
3 20 /0.2 3 20 / 0.2
2 2
10 /0.1 10 / 0.1
1 1
0 0 /0.0 0 0 / 0.0
0 20 40 60 80 100 120 140 160 0 25 50 75 100 125 150 175 200 225

D. P171576 (Cellulose) D. P171582 (Cellulose)
E. P171572 (Wiremesh) E. P171583 (Wiremesh)
K070248 Assembly
(l/min)
0 66 132 198 264 330
7
kPa/bar
A
B
6 C
D 40 / 0.4
5
E
Pressure Drop (psi)
30 / 0.3
4
3 20 / 0.2
2
10 / 0.1
1
0 0 / 0.0
0 10 20 30 40 50 60 70 80 90
Flow (gpm)
Service Element Part Numbers

A. P171555 (Synthetic)
B. P171556 (Synthetic)
C. P171557* (Cellulose)
D. P171558 (Cellulose)
31958_033to040.qxp 1/22/2006 11:08 PM Page 40
60 gpm, 227 l/min
TI25 Tank Immersed Filters


690 kPa
6.9 bar

227 l/min
Features
TI25 tank immersed filter mounts to tank, with
the head and inlet above the tank and the housing
inside the tank. Elements replaceable through the
filter cover. Features aluminum casting, Buna-N
seals and steel bowls. For use with petroleum and
water-based fluids.
Electrical and visual service indicators and a variety
of replacement filter media options are available.

• Performance to ß10=75 • 25 psi / 150 kPa / 1.5 bar
• 1¼" NPT • -22°F to 250°F / -30°C to 121°C
Replacement Filter Length Assembly Weight
• 9" / 229mm • 5.5 lbs
Element Collapse Pressure
• 150 psid / 1035 kPa / 10.3 bar
40 Call 1-800-846-1846
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TI25

2.2 [56]
1.38 [35]
9.3 [236]
1.56
[40]
4.4 [112]
Head - Top View
6.26 [159]
Mounting bolt circle: 6.25" [159 mm]

Tank cut-out: 5.00" [127 mm]
Mounting bolt holes: 5/16" [7.9 mm]
31958_041to044.qxp 1/22/2006 10:15 PM Page 42
60 gpm, 227 l/min
TI25 Assemblies & Service Parts

TI25 Filter Assemblies

Port Bypass Service Bowl Donaldson Element
Size Rating Indicator Length Part No.
1¼" NPT 25 psi / 172.5 kPa / 1.7 bar Port Available 9.3" / 236 mm K052051 Cellulose Media # 10
1¼" NPT 25 psi / 172.5 kPa / 1.7 bar Visual 9.3" / 236 mm K052046 Cellulose Media # 10
1¼" NPT 25 psi / 172.5 kPa / 1.7 bar Visual 9.3" / 236 mm K052047 Synteq Media # 2-1/2
Element Choices

Synteq Media # 1 6 9.02/229 P174622 Synthetic Media, Viton seals
Wiremesh Media # 74 75 9.02/229 P173781 Wire Mesh

Wiremesh Media # 149 150 9.02/229 P173780 Wire Mesh

or No Bypass
Bypass
or No Bypass
Notes
Optional Filter Service Parts

Donaldson Description
Part No.
P563959 Cover Bolt 5/16-18 x 1"
P563966 Cover Seal O-Ring
P563965 Bowl Seal
P563968 Standard Reservoir Seal
P563969 Thick Reservoir Seal
P563970 Bypass Cartridge 25 psi
P563960 Metal Bowl
42 Call 1-800-846-1846
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TI25
P563297

P563298
#1 Common;
#2 Normally Closed;
#3 Normally Open
P563978
Instructions
3. Using 1/8" allen wrench
Adjustment screw
adjust clockwise to increase
set point/counter-clockwise
located in center of
to decrease set point elec. prongs
4. NO / NC
Performance Data
TI25 Elements
31958_041to044.qxp 1/22/2006 10:15 PM Page 44
150 gpm, 568 l/min
HDK06 In-Line/Tank Mount Filter


2413 kPa
24.1 bar
3448 kPa
34.5 bar

568 l/min
Features
HDK06 low pressure filters come in two styles:
In-Line and Tank Mount. It features a die cast
aluminum head and steel body for strength and
durability; service is made easier with a single,
center retention bolt on top of the head. Element
flow is inside to outside. BunaN seals are standard.
HDK06 assemblies come complete with our ß20(c)=1000
rated Synteq® filter cartridge. Other ratings are available,
depending on your cleanliness requirements. HDK06 comes See what’s so special
about Donaldson-developed
with an easy-to-read visual service indicator.
Synteq® synthetic filter media
on page 8 .
Beta Rating Standard Bypass Rating

• Performance to ß<3(c)=1000 • 25 psi / 172.5 kPa / 1.7 bar
• 2½" NPT • Synthetic media -20°F to 250°F
-29°C to 121°C
Assembly Weight
• 26 lbs / 12 kg Element Burst Ratings
• 100 psid / 690 kPa / 6.9 bar
Replacement Filter Length
• 16" / 406mm
44 Call 1-800-846-1846
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HDK06
Assembly - Side View for: Cooling Circuits

Return-Line/Suction
Lube Oil Systems
In-Tank Fluid Conditioning
Model
In-Line Model
In-Tank Note
A 6" / 152mm
diameter hole
in reservoir is
recommended for
in-tank installation.
1/2” NPT
drain plug hole
Head - Top View
See page 150 for

information on how
to read the visual
All dimensions above are shown in inches [millimeters] service indicator.
31958_045to052.qxp 1/22/2006 10:21 PM Page 46
150 gpm, 568 l/min
HDK06 Components
In-Stock Assemblies
Style Part No. Port Size Bypass Rating Indicator 1 Includes Filter Cartridge
In-Tank K060173 2½" NPT 25 psi / 172.5 kPa Visual P164697 Synteq®
In-Line K060160
Replacement Filter Cartridges

Media Media Bx(c) = 1000 Part
Number Technology Rating No.
No. ½ Synteq® <3μm P161016
No. 2 Synteq® ® 9μm P165628
No. ½ Synteq <4Pm
No. 2½ Synteq® ® 10μm P176221
No. 2 Synteq 5Pm
No. 4 Synteq® ® 20μm P164697
No. 2½ Synteq 11Pm
No. 9 Synteq® ® 23μm P164699
No. 4 Synteq 21Pm
No. 16 Synteq® ® 22μm P161571
No. 9 Synteq 20Pm
No. 20 Synteq® ® >50μm P166597
No. 16 Synteq 35Pm
Media
No. 20 Media
Synteq® 35Pm Part
Number Technology No.
Media Media
No. 149
Number Wiremesh
Technology 150μm nominal P160700
Element
No. 149NotesWiremesh 150Pm nomin
• Standard HDK06 replacement filters have BunaN seals, which are appropriate for most
applications involving petroleum oil. Filters with seals made of flurorcarbon elastomer
(such as VitonNotes
Element
®
from DuPont Dow Elastomers and Fluorel from 3M Company) are
required when using diester, phosphate ester fluids, water glycol, water/oil emulsions,
• Standard HDK06
and HWCF (high waterreplacement
content fluids) filters have BunaN
over 150°F.
appropriate for ®most applications involving petrol
• seals
Donaldson Synteq synthetic filter media is
made of flurorcarbon elastomer (such as compatible withVpetroleum based fluids,
most phosphate
Dow Elastomers esters,
andwater oil emulsions,
Fluorel from 3M andCompany)
HWCF (high water content fluids).
using diester, phosphate ester fluids, water glyco
and HWCF (high water content fluids) over 150°F
• Donaldson Synteq® synthetic filter media is comp
based fluids, most phosphate esters, water oil em
(high water content fluids).
All HDK06 filter cartridges are
16"/406mm in length.
46 Call 1-800-846-1846
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HDK06
HDK06 Service Parts Tee Handle

P160135
(not shown)
Nut Assembly Kit
Not all service parts are in-stock. P160365
Call for availability. Hex Nut Retainer Kit

P160779
Bleed Valve
P161598
Visual Indicator Repair Kit

P160710 BunaN Seal
P166049 Fluorocarbon Seal
Head O-Ring
Visual Indicator Assembly P160137 BunaN seal
P160473 BunaN Seal P166047 Fluorocarbon seal
Baffle Assmbly Kit

(Blue Plastic)
P160293 BunaN seal
Bypass Valve Assembly P166048 Fluorocarbon seal
Snaps into Element End Cap
P160371 No Bypass
P160373 Bypass Cup Seal
P160476 BunaN seal
P164896 Fluorocarbon seal
Bypass Indicator O-Ring

(Size 227)
P160125 BunaN seal
P161851 Fluorocarbon seal
Optional Tee Handle
for Easier Servicing! Replacement Filter
Length 16" / 406mm
(Inside-Out element flow)
The first step in changing the HDK06
cartridge is loosening the top nut with a
wrench. Our optional tee handle makes
this job easier. The P160135 kit, comprised
of the handle, an o-ring, and a clip ring, Bypass Spring
replaces the entire top nut assembly. P160128 5 psi / 35 kPa
P160130 25 psi / 170 kPa
Drain Port
½ - 14 NPT
Performance Data
HDK06 Element Only HDK06 Head Only

y
(l/min) (l/min)
0 100 200 300 400 500 0 100 200 300 400 500
10 8 kPa/bar
kPa/bar kPa / bar
#1/2 50 // 0.5
50 0.5
60 / 0.6
8
6
50 / 0.5 40 //0.4
0.4
Pressure Drop (psi)
Pressure Drop (psi)
6 40 / 0.4
30 //0.3
30 0.3
4
#2 30 / 0.3 2.50" Port
4
20
20//0.2
0.2
20 / 0.2
#4 2
2
10 //0.1
10 0.1
10 / 0.1
#149
0 0 / 0.0 0 00 / 0.0
/ 0.0
0 25 50 75 100 125 150 0 25 50 75 100 125 150
31958_045to052.qxp 1/22/2006 10:21 PM Page 48
300 gpm, 1136 l/min
HFK08 In-Line/Tank Mount Filter


2413 kPa
24.1 bar
3448 kPa
34.5 bar

1136 l/min
Features
HFK08 is available in two styles: In-Line and In-Tank.
Both styles feature a cast aluminum head and steel body
for maximum strength and durability. Its single, center
retention bolt simplifies servicing. Flow is from inside
to outside the filter cartridge.
Our HFK08-0087 in-line model, seen at left, comes
with a smaller SAE 20 inlet/outlet port and 50gpm
flow capacity— one good choice for kidney loop
filtration applications. Dedicated off-line circuits or
kidney loops are very effective in ensuring thorough
fluid conditioning.
Three in-stock HFK08 models offer our proprietary Synteq® synthetic media designed
especially for liquid filtration. A wider range of filter media is available to purchase
separately, as are fluoroelastomer seals. A visual service indicator is built into the HFK08
head; see the service parts list.

• Performance to ß<3(c)=1000 • 25 psi / 172.5 kPa / 1.7 bar
Porting Size Operating Temperatures

• 3" NPT or SAE-20 O-Ring • Synthetic media -20°F to 250°F
-29°C to 121°C
Assembly Weight
• 34 lbs / 15.4 kg Element Burst Ratings
• 75 psi / 517 kPa / 5.2 bar (synthetic)
Replacement Filter Length • 100 psi / 689 kPa / 6.9 bar (wiremesh)
• 18" / 457mm
48 Call 1-800-846-1846
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HFK08
Assembly - Side View for: Return Lines

Lube Oil Systems
Kidney Loop Systems
Fluid Conditioning
Suction Lines
In-Line Model
In-Tank Model
Drain Plug
in bottom:
1/2” NPT
HFK08-0087 In-Line Model
Smaller port size

(SAE-20) works well for
Kidney Loop filtration.
Head - Top View
31958_045to052.qxp 1/22/2006 10:21 PM Page 50
300 gpm, 1136 l/min
HFK08 Components
In-Stock HFK08 Assemblies

Port Bypass Indicator Style Assembly Length Filter
Size Rating & Location Part No. Media (in./mm) Part No.
3" NPT 25 psi / 172.5 kPa Visual, Left side K080051, In-Tank No. 9 18"/457mm P164703
Visual, Right side K080033, In-Line No. 9 18"/457mm P164703
K080085, In-Line No. 6 18"/457mm P164407
all seals are Viton
SAE-20 25 psi / 172.5 kPa Visual, Right side K080087, In-Line No. ½ 18"/457mm P164405
Assembly Notes
1
Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the
Replacement Filter Choices

Media Media Bx(c) = 1000 Part
Number Technology Rating No.
No. ½ Synteq® <3μm P164405

No. 2 Synteq® 9μm P166462
No. 2½ Synteq ®
10μm P176222
w/Viton seal
The K080087 model has
features that are perfect for
Media Media Part
Number Technology No. kidney loop filtration:
No. 44 Wiremesh 45μm nominal P173573 • SAE-20 port size

No. 149 Wiremesh 150μm nominal P163945 • 50gpm flow capacity
Filter Notes
(enables constant face
• HFK08 replacement filters have seals made of BunaN, except as noted above, which is a velocity and prevents
material appropriate for most applications involving petroleum oil. Filters with seals made of sloughing)
Viton® (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol,
water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registered • High-efficiency Synteq media
trademark of DuPont Chemical Corp.)
• Synteq® filter media is compatible with petroleum based fluids, most phosphate esters, water
oil emulsions, & HWCF (high water content fluids).
HFK08 replacement
filters are available
with synthetic or wire
mesh media.
Learn more about

Donaldson-developed
Synteq® synthetic filter
media on page 8.
50 Call 1-800-846-1846
31958_045to052.qxp 1/22/2006 10:21 PM Page 51
HFK08
HFK08 Service Parts Nut Assembly Kit

P162759
Not all service parts are in-stock. Nut Retainer Kit
Call for availability. P160779
P166050 Viton O-Ring, size 119
See page 150 for information on how to Bleed Valve

P161598
read the visual service indicator.
Visual Indicator
Assembly
P160473 BunaN Seal
P161847 Viton Seal
P161855 Viton O-Ring , size 119
Head O-Ring
P161275 BunaN
P169910 Viton, size 444 Visual Indicator
Repair Kit
P160710 BunaN Seal
Bypass Valve Assembly P161848 Viton Seal
P164071 25 psi
P163457 No Bypass
P169909 25 psi Viton
Cup Seal
P161277
P169913 Viton
O-Ring
P161282 BunaN, size 341
P169912 Viton
Replacement Filter
18" / 457mm
½ - 14 NPTF
Drain Plug
- oil before assembling
(In-line filter only)
P160788
Performance Data
For a full explanation of how our performance curves were
derived, see page 150.
HFK08 Element Only HFK08 Housing Only HFK08-0087 Assembly

(l/min)
(l/min)
0 200 400 600 800 1000 0 200 400 600 800 1000
At Viscosity of 32 cSt (150 SUS)
15
10
kPa/bar 8
kPa / bar
#6 60 / 0.6 50 /0.5
8
50 / 0.5 6
40 /0.4
Pressure Drop (psi)
Pressure Drop (psi)
#2 10
6 40 / 0.4
30 /0.3
4
# 2 1/2 30 / 0.3
4 3.0" Port
20 /0.2 5
#4 20 / 0.2
2
2
10 / 0.1 10/ 0.1
#149
0 0 / 0.0 0
0 0 /0.0 0 10 20 30 40 50 60
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Flow (gpm) Flow (gpm) Flow (gpm)
31958_045to052.qxp 1/22/2006 10:21 PM Page 52
600 gpm, 2271 l/min
HEK11 In-Line High-Flow Filter


1034 kPa
10.3 bar
1724 kPa
17.2 bar

2271 l/min
Features
The HEK11 low-pressure, high flow filter features a cast
aluminum head, steel body and a head-to-canister band
clamp that simplifies servicing. Flow is inside-to-outside.
BunaN seals are on the in-stock models.
Filter media is Synteq®, Donaldson’s exclusive synthetic
media designed especially for liquid filtration. A wire
mesh media is available for harsh applications. HEK11
comes standard with a visual service indicator available
via service parts.

• Performance to ß<3(c)=1000 • 25 psi / 172.5 kPa / 1.7 bar (standard)
• Optional: No Bypass
Porting Sizes
• 4" NPT Operating Temperatures
• 2½" SAE 4-Bolt Flange, code 61 • Synthetic media -20°F to 250°F
-29°C to 121°C
Assembly Weight
• 125 lbs / 57 kg Element Burst Rating
• 100 psi / 689 kPa / 6.9 bar
Assembly Length
• In-Line model: 32.50" / 825.5mm
52 Call 1-800-846-1846
31958_053to060.qxp 1/22/2006 10:42 PM Page 53
HEK11
Assembly - Side View for: Cooling Circuits

Fluid Conditioning
Return-Line/Suction/Side-Loop
Lube Oil Systems
Mobile and In-Plant
Head - Top View
Bolts of head clamp

MUST be positioned 90°
from inlet port, as shown.
TORQUE bolts to 30 ft/lb,
alternating tightening
sequence between the
two clamp bolts.
31958_053to060.qxp 1/22/2006 10:42 PM Page 54
600 gpm, 2271 l/min
HEK11 Components
In-Stock Assemblies
Port Bypass Indicator Style1 Assembly Includes
Size Rating & Location2 Part No. this filter
4" NPT 25 psi / 172.5 kPa Visual, Left side K110056 P164707, media No. 9
2½" SAE 25 psi / 172.5 kPa Visual, Right side K110125 P176417, media No. 2
4-Bolt Flange
Assembly Notes
1
Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the
HEK11 at Oil Depot

High-flow/low pressure HEK11 filters are used at
this oil depot to remove both ingressed and induced
contamination from oil that is piped around from
What’s so special about
reservoir to tank.
Donaldson-developed
Synteq® synthetic filter
media? Find out on
page 8 !
Replacement Element Options

All HEK11 filter cartridges are 22"/559mm in
length, and contain Synteq® synthetic filter media,
except for the P160078.
Media Bx(c) = 1000 Part
Number Rating No.
No. ½ <3μm P163472
No. 2 9μm P176417
No. 2½ 10μm P176223
No. 6 13μm P165449
No. 9 23μm P164707
HEK11
No. 20 >50μm P171279
Filters
Media Media Part
Number Technology No.
No. 149 Wiremesh P160078
150μm nominal
Filter Notes
• Synteq® filter media is compatible with petroleum based fluids,
most phosphate esters, water oil emulsions, and HWCF (high
water content fluids.)
54 Call 1-800-846-1846
31958_053to060.qxp 1/22/2006 10:42 PM Page 55
HEK11
HEK11 Service Parts

Not all service parts are in-stock. Power Fill Port
Call for availability. Plug Assembly
1 5/8" - 12 UNC THRD
P160276 BunaN Seal
Bleed Visual Indicator

Valve Assembly
P161598 P160473 BunaN Seal
Head Clamp Assembly Visual Indicator

P160220 Repair Kit
P160710 BunaN Seal
Head Seal
P160215 BunaN
P164856 Fluorocarbon
Bypass Valve Assembly

P165455 No bypass
P170044 25 psi / 172 kPa, mag tips
Valve Body Seal

A Note on Seals P160234 BunaN
• Filters with seals made of BunaN are appropriate for
most applications involving petroleum oil. Filters with
seals made of flurorcarbon elastomer (such as Viton® Housing
from DuPont Dow Elastomers and Fluorel from 3M
Company) are required when using diester, phosphate
ester fluids, water glycol, water/oil emulsions, and
HWCF (high water content fluids) over 150°F.
Replacement Filter
Length 22"/ 559mm
Drain Port Plug

P173572

1" NPTF
Performance Data
HEK11 Element Only (22" / 559mm) HEK11 Head Only

(l/min) (l/min)
0 200 400 600 800 1000 1200 0 400 800 1200 1600 2000 2400
10 10
#6 kPa/bar kPa / bar
#1
#2 60/ 0.6 60/ 0.6
8 8
Pressure Drop (psi)
50/0.5 50/ 0.5

Pressure Drop (psi)
6 # 2 1/2
40/0.4 6 40/ 0.4
4.0" Port
#20 30/0.3 30/ 0.3
4 4
20/0.2 20/ 0.2

2 2
10/0.1 10/ 0.1
#149
0 0 / 0.0 0 0 / 0.0
0 50 100 150 200 250 300 350 0 100 200 300 400 500 600 700
31958_053to060.qxp 1/22/2006 10:43 PM Page 56
Electrical Service Indicators
Electrical Service Indicators All electric models have a maximum operating temperature of 250°F/ 114°C.
Service Indicators
Part Use with Bypass Description Where Used Illustration Style A P162400
No. Valve Pressure of: P163601
P163642
P162400 25 psi/ 172 kPa DC/single post. Normally open. HBK04, HBK05, Style A P163839
HMK04/24, HMK05/25 P165194
P163601 15 psi/ 103 kPa DC/single post. Normally open. HBK04, HBK05, Style A P167455
HMK04/24, HMK05/25
P163642 5 psi/ 34 kPa DC/single post. Normally open. HBK04, HBK05, Style A
HMK04/24, HMK05/25
Style B
P163839 25 psi/ 172 kPa DC/single post. HBK04, HBK05, Style A
P171087
Normally closed. HMK04/24, HMK05/25
P171143
P165194 50 psi/ 345 kPa DC/single post. HMK03, HMK04/24, Style A
Normally open. HMK05/25
P166298 50 psi/ 345 kPa AC/DC 3-wire. Red: normally open; HPK02, HPK03, HPK04, pg 79
blue: normally closed; white: common. HPK05
Styles C & F
P167455 50 psi/ 345 kPa DC/single post. Normally closed. HMK04/24, HMK05/25 Style A P173944
P174396
P170926 50 psi/ 345 kPa DC 2-wire. Normally closed. Gold HMK04/24, HMK05/25 Style E P173893
contacts. Microprocessor compatible.
P171087 50 psi/ 345 kPa DC 2-wire. Packard Weatherpack HMK03, HMK04/24, Style B
connector. Normally open. HMK05/25
P171143 25 psi/ 172 kPa DC 2-wire. Cannon connector. HBK04, HBK05, HMK03, Style B
Normally open. HMK04/24, HMK05/25
P171966 22 psi/ 150 kPa AC/DC. 0.5A resistive, FIK at right
Style E
0.2A inductive P170926
P173893 50 psi/ 345 kPa DC 3-wire. Gold alloy contacts. Micro- HMK04/24, HMK05/25 Style F
processor compatible. White: normally
open; red: normally closed; black: common.
P173944 25 psi/ 172 kPa AC/DC 3-wire. Silver alloy contacts. HBK04, HBK05, HMK03, Style C P171966
White: normally open; red: normally HMK04/24, HMK05/25
closed; black: common.
P174396 50 psi/ 345 kPa AC/DC 3-wire. Silver alloy contacts. HMK03, HMK04/24, Style C
White: normally open; red: normally HMK05/25
closed; black: common.
P761056 87 psi/ 592 kPa AC/DC Normally open or closed. FPK02 pg 83
250 VAC or 30 VDC max.
0.5A resistive, 02A inductive.
Electrical Schematics
Style A: Single Post DC Indicator Style B: DC 2-Wire Indicator Style C, F: AC/DC
(Maximum: 200 mA DC @ 30 VDC) (Maximum: 200 mA DC @ 30 VDC) 3-Wire Indicator
(Maximums:
2 amps @ 24 VDC or
2 amps @ 110 VAC)
P167455 P173944
P163839 P171143
Style E: DC
2-Wire Indicator
(Maximum:
100 mA DC @ 30 VDC)
P162400
P163601 P170926
P163642 P171087
P165194
56 Call 1-800-846-1846
31958_053to060.qxp 1/22/2006 10:43 PM Page 57
Visual Indicators & Pressure Gauges
Visual Indicators & Pressure Gauges
Service Indicators
All non-electric models have a maximum operating temperature of 180°F/ 82°C.
Visual Indicators (non-Electric)
P162642
Style D P162694
Part Use with Bypass Where Used Illustration
No. Valve Pressure of:
P162696
P165965 P162642 15 psi / 103 kPa HBK04, HBK05, HMK04/24 Style D
P167580 HMK05/25
P162694 5 psi / 34 kPa HBK04, HBK05 Style D (old style)
P171958 P162696 25 psi / 172 kPa HBK04, HBK05, HMK04/24, Style D
HMK05/25
P164315 50 psi / 345 kPa HPK02, HPK03, HPK04, page 79
NOTE on Style D Indicators: HPK05
Our old P165965 50 psi / 345 kPa HMK03 Style D
square-style
visual indicator P166603 50 psi / 345 kPa HPK04 page 91
has been improved (reverse flow)
in a design revision.
If you have this style and order a replace- P167580 50 psi / 345 kPa HMK04/24, HMK05/25 Style D
ment, you will receive the new rounded P171958 17 psi/ 116 kPa FIK at left
Style D shown above. Exception:
1 P171945 72 psi / 493 kPa FPK02 page 83
P162694 is still made per the old style. G /8
Part No. Pressure Range Function
P563296 0 to 100 PSI Numeric Scale Return

P563297 0 to 100 PSI Color Coded (15 PSI) Return 15/8"
P563298 0 tp 100 PSI Color Coded (25 PSI) Return

P563299 0 to -20 Hg Suction
P563300 0 to 30 PSI Color Coded (15 PSI) Return
Pressure Gauges
#1 Common; #2 Normally Closed; P171956
#3 Normally Open for FIK series
-1 to +5 bar
14.5 to 72.5 psi
-100 to +500 kPa
P563979
P563978
Instructions
3. Using 1/8" allen wrench adjust
clockwise to increase set
point/counter-clockwise to P171953
decrease set point
4. NO / NC
Part No. Pressure Range Function

P563978 5 to 30 PSI Field Adj. Return
P563979 -5 to 15 in. Hg Field Adj. Suction
G 1/8
31958_053to060.qxp 1/22/2006 10:43 PM Page 58
DURAMAX® Medium Pressure Filters
DURAMAX
®
Filters:
Where and
Why Used
Donaldson DURAMAX®,
well-known as the highest
Duramax® Spin-Ons
pressure spin-on filters

available, are most
often used in return-line
positions and bulk oil
applications. As spin-ons,
they are particularly well-
suited for duplex circuits.
DURAMAX® working
pressures range from
350 psi up to 1000 psi;
static pressures from
800 psi up to 2000 psi.
Mounted in Parallel
DURAMAX® units at this ore mine filter the bulk oil as it runs from the storage
tanks into the delivery trucks for transport to the customer. The filters were
mounted in parallel, with the objective of obtaining a higher flow rate.
58 Call 1-800-846-1846
31958_053to060.qxp 1/22/2006 10:43 PM Page 59
DURAMAX® Medium Pressure Filters
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:

Series Working Static
HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 O-Ring SYNTEQ® page 60
0-95 l/min 6895 kPa 13790 kPa or Cellulose
69 bar 137.9 bar
HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 O-Ring SYNTEQ®, page 64
0-132 l/min 3448 kPa 6895 kPa or 1" NPT, ¾" NPT Cellulose, or
34.5 bar 69 bar Water Removal
HMK05 0-50 gpm 350 psi 800 psi SAE-20 O-Ring or SYNTEQ®, page 68
189 l/min 2413 kPa 5516 kPa 1¼" NPT Cellulose,
24 bar 55 bar Wiremesh, or
Water Removal
Duramax® Spin-Ons
HMK24 0-60 gpm 500 psi 1000 psi SAE-20 O-Ring SYNTEQ®, page 64
(dual head, 0-230 l/min 3450 kPa 6895 kPa or 1¼" SAE 4-Bolt Flange Cellulose, or
dual elements) 34.5 bar 69 bar Water Removal
HMK25 0-100 gpm 350 psi 800 psi 1½" SAE 4-Bolt Flange SYNTEQ®, page 68
(dual head, 378 l/min 2413 kPa 5516 kPa or SAE-24 O-Ring Cellulose,
dual elements) 24 bar 55 bar or 1½" NPT Wiremesh, or
Water Removal
Case Study: Bearing Lube Circuit Upgrade in a Steel Mill
Before After
• Messy, convoluted • Duplex arrangement — change
filters without shutting down system
• Filter changeout was
difficult & complicated • East to service spin-on filters
• Didn’t maintain necessary • Donaldson guaranteed cleanliness
cleanliness level! level of ISO 16/11 for 20 years!
Actual consistent level so far
is ISO 13/10!
• Most cost effective solution, beating
all competitors in customer tests
Gas Turbine Installation

Donaldson DURAMAX® units filter the
hydraulic controls circuit on this gas
turbine installation in Hungary.
31958_053to060.qxp 1/22/2006 10:43 PM Page 60
25 gpm, 95 l/min
HMK03 DURAMAX ®
Spin-On Filter

6895 kPa
69 bar
13790 kPa
138 bar
Duramax® Spin-Ons

95 l/min
Features
HMK03 Series Duramax® spin-on filters offer twice the
capacity of competitive filters, yet they are physically
smaller than traditional housing/cartridge filter assembles.
It features a die cast aluminum head and a unique radial
seal O-Ring gasket design that eliminates leakage.
Take advantage of Donaldson’s Mix ’n Match system of in-stock heads, housings and media
choices—so you can get exactly what you need! A full range of media options are available,
including: natural-fiber cellulose and Donaldson’s exclusive Synteq® synthetic media designed
especially for liquid filtration. Likewise, select the exact indicator types and bypass options to
suit your application.

• Performance to ß6(c)=1000 • 50 psi or No Bypass

• ¾" SAE O-Ring (standard) • -20°F to 250°F / -29°C to 121°C
Assembly Weight Housing Fatigue Strength Ratings

• Short: 3.3 lbs / 1.5 kg • 100,000 Cycles: 0-1000 psi / 0-6895 kPa / 68 bar
• Long: 4.2 lbs / 1.9 kg • 300,000 Cycles: 0-800 psi / 0-5516 kPa / 55 bar
• 1,000,000 Cycles: 0-700 psi / 0-4826 kPa / 48 bar
Replacement Filter Lengths • Standard Head Construction Cast Aluminum
• 5.5" / 140mm
• 9.5" / 242mm
60 Call 1-800-846-1846
31958_061to068.qxp 1/22/2006 11:15 PM Page 61
HMK03
Assembly - Side View for: Pilot Control Circuits

Refrigeration Compressor Circuits
Long Assembly Hydrostatic Transmission —
Charge Pumps
Head with Indicators
Duramax® Spin-Ons
Head with DC Electrical Indicator
Head with AC/DC Electrical Indicator
Short Assembly
Head with Visual Indicator
All dimensions above are

shown in inches [millimeters]
31958_061to068.qxp 1/22/2006 11:15 PM Page 62
25 gpm, 95 l/min
HMK03 Components
Element Choices
Media Media Bx(c) = 1000 Length Part Seal Filter Notes
• Synteq® filter media is compatible with petroleum based fluids,
No. Tech Rating (in.) (mm) No. Material most phosphate esters, water oil emulsions, and HWCF (high
water content fluids).
No. 1 Synteq® 6μm 5.5 140 P170306 BunaN
9.5 242 P170307 BunaN
9.5 242 P170309 BunaN
No. 2½ Synteq® 10μm 9.5 242 P176107 BunaN
Duramax® Spin-Ons

9.5 242 P170311 BunaN
9.5 242 P170313 BunaN
No. 10 Cellulose 23μm 5.5 140 P1704801 BunaN
9.5 242 P1700891 BunaN
1
This filter not recommended for use with the “No Bypass” head assembly P170327
HMK03 Head In-Oil Service Indicator Choices

Port Bypass Indicator Head Use with Bypass Part Style2 Description1
Size Rating Part No. Valve Pressure of: No.
25 psi / 172.5 kPa P171143 B Electric 2-wire DC
¾" SAE-12 No Bypass None* P170327 P173944 C Electric 3-wire AC/DC
O-Ring 50 psi None* P170773 50 psi / 345 kPa P165194 A Electric Single post DC
345 kPa
P171087 B Electric 2-wire DC
Visual* P179460
P174396 C Electric 3-wire AC/DC
*Head is machined to accept optional electrical indicators. P165965 D Visual
See Indicator list at right for the available choices.
1
All electric models have a maximum operating temperature of 250°F/121°C.
2
See illustration of indicator styles on next page and complete details on all service
indicators on page 56-57.
Synteq® is Donaldson’s synthetic filter media

that was specially developed for liquid filtration.
Its low-friction, high-flow properties result in
consistently low differential pressure over the
life of the filter.
Note the smooth rounded fibers in this photo

from the scanning electron microscope.
Donaldson designed this consistently-shaped
fiber pattern to control fiber size, pore size,
and flow patterns throughout the media mat.
The result is a media with predictable filtration
efficiencies, maximum dirt holding capacity,
and low pressure drop.
62 Call 1-800-846-1846
31958_061to068.qxp 1/22/2006 11:15 PM Page 63
HMK03
HMK03 Service Parts

Service Indicator Styles
(See table on opposite page)
A
Duramax® Spin-Ons
C D
Lubricate filter-to-
Plug head threads when
P165983 (remove only for installation of
Electric Indicator) installing new filter.
Heavy weight gear
lube, such as SAE 75
Performance Data moly type grease, is

recommended.
Spin-On
HMK03 Element Only (5.5"/140mm) Filter
(l/min)
0 20 40 60 80 kPa / bar
30
- oil before assembling 200 / 2.0
#1 180 / 1.8
25
160 / 1.6
Pressure Drop (psi)
20 140 /1.4
120 /1.2
15 #2 100 / 1.0
#10
80 / 0.8
10
#9 60 /0.6
#4
40 / 0.4
5
20 /0.2
0 0 /0.0
0 5 10 15 20 25
Flow (gpm)
HMK03 Element Only (9.5"/242mm) HMK03 Head Only

(l/min) (l/min)
0 20 40 60 80 0 20 40 60 80
kPa / bar
12 5
80 / 0.8 kPa / bar
#1
70 / 0.7 30 /0.3
10
4
60 / 0.6
Pressure Drop (psi)
Pressure Drop (psi)
8
50 / 0.5 3 20 /0.2
#10
6 40 / 0.4
0.75" Port
#2 2
30 / 0.3
4
#9 10 /0.1
#2 1/2 20 / 0.2
1
2 #4
10 / 0.1
0 0 / 0.0 0 0 / 0.0
0 5 10 15 20 25 0 5 10 15 20 25
31958_061to068.qxp 1/22/2006 11:15 PM Page 64
35 gpm, 130 l/min
HMK04/24 DURAMAX ®
Spin-Ons

3450 kPa
34.5 bar
HMK24
6900 kPa
69 bar HMK04
Duramax® Spin-Ons
Flow Range to: HMK04 HMK24

35 gpm 60 gpm
130 l/min 230 l/min
Features
HMK04 (single) and HMK24 (double) Duramax® spin-on
filters feature a heavy-duty steel body, with diecast top plate
for added strength. A special head-to-canister O-Ring seal
prevents leakage. BunaN seals are standard; Viton® seals
are available on some models.
Since both HMK04 and HMK24 models use the same replacement filter elements, they make a
great team for your application. Both filters feature identical pressure ratings, but HMK24 handles
double the flow capacity as HMK04. So there’s no need to inventory two different part numbers
for replacement elements.
A full range of media options is available, including natural-fiber cellulose and Donaldson’s exclusive
Synteq® synthetic media designed especially for liquid filtration. Likewise, select the exact indicator
types and bypass options to suit your application.

• Performance to ß<3(c)=1000 • 25 psi, 50 psi, No Bypass

HMK04 HMK24 • -20°F to 250°F / -29°C to 121°C (synthetic)
• SAE-12, -16 O-Ring • SAE-20 O-Ring • -20°F to 225°F / -29°C to 107°C (cellulose)
• ¾" & 1" NPT • 1¼" SAE 4-Bolt
Housing Fatigue Strength Ratings
Assembly Weight • 100,000 Cycles: 0-500 psi/ 0-3450 kPa /34.5 bar
• HMK04 with short element: 3.9 lbs/1.8 kg • 300,000 Cycles: 0-400 psi/ 0-2758 kPa /27.6 bar
• HMK04 with long element: 4.8 lbs/2.2 kg • 1,000,000 Cycles: 0-350 psi/ 0-2415 kPa /24 bar
• HMK24: 13 lbs/ 5.9 kg
Element Collapse Rating
Replacement Filter Lengths • 150 psid
• 6" / 152mm • 300 psid also available
• 9.4" / 240mm • Standard Head Construction Cast Aluminum
64 Call 1-800-846-1846
31958_061to068.qxp 1/24/2006 2:28 PM Page 65
HMK04/24
Assembly - Side View for: Return-Lines

Case Drains
Side Loop Systems
Bearing/Gear Lube Systems
Hydrostatic Charge Pumps
Power Transmissions
Long Assembly Cooling Circuits
Fuel Transfer
Duramax® Spin-Ons
Short Assembly
Heads - Top & Side Views

HMK04 Head
Top View
with DC Electrical HMK04 Head Top View
Indicator with AC/DC Electrical Indicator
HMK24 Head Side View HMK24 Head Top View
31958_061to068.qxp 1/22/2006 11:15 PM Page 66
35 gpm, 130 l/min
HMK04/24 Components
Spin-On Elements for both HMK04 and HMK24
Media Bx(c) = 1000 Media Length Part
Number Rating Technology (in.) (mm) No.
No. ½ <3μm Synteq® 9.4 240 P165185
Viton Seal
No. 1 6μm Synteq® 9.4 240 P167590
No. 2 9μm Synteq® 6 52 P165354
9.4 240 P165332
No. 2½ 10μm Synteq® 6 152 P176565
Duramax® Spin-Ons
9.4 240 P176566

No. 3 24μm Cellulose 6 152 P163405
9.4 240 P163323
No. 4 20μm Synteq® 6 152 P163542
300 psi collapse 9.4 240 P163555
No. 4 20μm Synteq® 6/ 152 P164375
9.4 240 P164378
No. 6 13μm Synteq® 9.4 240 P164056
Mix ’n Match to Get What You Need Viton Seal
No. 7 33μm Synteq® 6 152 P164381
Donaldson’s Mix ’n Match system provides the 9.4 240 P164384
great performance and functional advantages of No. 10 23μm Cellulose 6 152 P163419
custom-engineered filters with the convenience 9.4 240 P163324
and speedy delivery of in-stock parts. Choose No. 15 29μm Cellulose 6 152 P163496
your options and build a filter model that exactly 9.4 240 P163322
suits your cleanliness requirements. No. 16 22μm Synteq® 9.4 240 P164059
Viton Seal
No. 20 >50μm Synteq® 6 152 P165335
Notes on Spin-On Elements 9.4 240 P165338
• Filters with seals made of BunaN are appropriate for most applications
involving petroleum oil. Filters with seals made of Viton (a fluoroelastomer) na Water Removal 9.4 240 P560584
are required when using diester, phosphate ester fluids, water glycol,
water/oil emulsions and HWCF (high water content fluids) over 150°F.
Donaldson offers both types.
• Synteq® filter media is compatible with petroleum based fluids, most
phosphate esters, water emulsions, and HWCF.
• Standard element collapse rating is 150 psi, except as noted.
Head Choices for HMK24 (double) IMPORTANT:

Port Bypass Indicator Part The filter head snout/post
1
Size Rating Options No. must be lubricated before
SAE-20 O-Ring None A,B,C P179609 spinning on a new filter to
1¼" 4-Bolt 50 psi A,B,C P179582
prevent thread damage.
1
Reference illustration on next page for indicator styles.
Short Filter Only (6"/152mm) Long Filter Only (9.4"/240mm) HMK04 & HMK24 Heads Only
(l/min) (l/min)
0 20 40 60 80 100 120 0 20 40 60 80 100 120 0 25 50 75 100 125 150 175 200 225
10 10 15
#3 #5 #10 kPa / bar kPa / bar (Liters/Min)
#1/2 #1 #3
#2 140
60/ 0.6 60 / 0.6
#6
8 8 0.93
#5
Pressure Drop (PSI)
Pressure Drop (kPa)
#15 50/ 0.5 50 / 0.5 10 115

Pressure Drop (psi)
Pressure Drop (psi)
HMK04 Head with 1.0" Port

#10 0.76
6 40/ 0.4 6 40 / 0.4 HMK04 Head with 0.75"Port
#2 1/2
#25
#4 30/ 0.3 #2 & 16 30 / 0.3 5
HMK24 Head with 1.0" Port
4 4
#9 #2 1/2 #15 40
20/ 0.2 20 / 0.2 0.26
2 2 #9
#20
10/ 0.1 #4 & 25 10 / 0.1
#20 0
0 5 10 15 20 25 30 35 40 45 50 55 60 0
0 0 / 0.0 0 0 / 0.0 Flow (GPM)
0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35
66 Call 1-800-846-1846
31958_061to068.qxp 1/22/2006 11:15 PM Page 67
HMK04/24
Head Choices for HMK04 (single)

Port Bypass Standard Indicator Indicator Head
Size Rating Style & Location1,2 Options Part No.
¾"NPT 25 psi None None P169317
172 kPa D (Visual), Left Side None P169310
SAE-12 O-Ring 25 psi None None P167473
No Bypass D (Visual), Left Side (25 psi) None P169320
None None P165434
Head Notes No Bypass D (Visual), Left Side (50 psi) None P173750
1
Reference illustration below for SAE-12 O-Ring 50 psi A (Electrical) B,C P167529
indicator styles. (3 ports) 345 kPa
2
Donaldson uses the inlet port as 1" NPT 25 psi D (Visual), Both Sides A, B, C P166086
the reference point. “Left side,” for 172 kPa None None P169309
Duramax® Spin-Ons
instance, means that the indicator D (Visual), Left Side None P166416
mounts on the side of the filter head
that is on your left when you face the
SAE-16 O-Ring 15 psi None A P176569
inlet port.
100 kPa
SAE-16 O-Ring 25 psi None None P163681
The filter head snout/post must be
lubricated before spinning on a new
filter to prevent thread damage. D (Visual), Both Sides A, B, C P166088
E (Electrical) None P176568
A (Electrical) B, C P165537
No Bypass D (Visual), Both Sides (25 psi) A, B, C P166664
3-Port Head for A (Electrical) B, C P166902
Charge Pumps 50 psi D (Visual, Right Side) All P179381
No Bypass None None P164667
50 psi None None P167201
345 kPa A (Electrical) B, C P166862
SAE-16 O-Ring 5 psi D (Visual), Both Sides All P564850
1" NPT No Bypass D (Visual), Left Side (25 psiD) None P564484
1" NPT 25 psi D (Visual), Left Side (25 psiD) None P564485
C, F
The P167529 head is Service Plug
designed with a 50 psi A
third port bypass valve Indicator
that diverts all bypass Choices
flow back to the B
reservoir, instead of D Plug P165983 is removed
E only for installation of
going straight through electric indicator
the head and into
the system as it does
in 2-ported heads. Electric Models 1
Visual Models (non-electric) 2
Unfiltered fluid is Use with Bypass Indicator Use with Bypass Indicator
NOT allowed into Valve Pressure of: Part No. Style 3 Description Valve Pressure of: Part No. Style 3
the system in the case
of plugged filters. 5 psi / 34.5 kPa P163642 A Single post DC. 15 psi / 103 kPa P162642 D
Designed primarily 15 psi / 103 kPa P163601 A Single post DC. 25 psi / 172. kPa P162696 D
for charge pump
25 psi / 172.5 kPa P163839 A Single post DC. 50 psi / 345 kPa P167580 D
applications.
25 psi / 172.5 kPa P162400 A Single post DC. n/a (blank plate) P165984 n/a
25 psi / 172.5 kPa P171143 B DC 2-wire. NOTE: PSI is marked on the face of the
25 psi / 172.5 kPa P173944 C AC/DC 3-wire. visual indicators.
50 psi / 345 kPa P165194 A Single post DC.

50 psi / 345 kPa P167455 A Single post DC. Indicator Notes
1
All electric models have a maximum operating temperature
50 psi / 345 kPa P171087 B DC 2-wire. of 250°F/ 121°C.
2
All non-electric models have a maximum operating
50 psi / 345 kPa P170926 E DC 2-wire. temperature of 180°F/ 82°C.
50 psi / 345 kPa P173893 F DC 3-wire.
3
Indicator styles are illustrated above and detailed on page
56-57.
50 psi / 345 kPa P174396 C AC/DC 3-wire.
31958_061to068.qxp 1/22/2006 11:15 PM Page 68
100 gpm, 378.5 l/min
HMK05/25 DURAMAX ®
Spin-Ons
2413 kPa
24.1 bar
Rated Static Burst to: 800 psi HMK25

5520 kPa
55.2 bar
Duramax® Spin-Ons
HMK05
Flow Range to: HMK05 HMK25
50 gpm 100 gpm
189.3 l/min 378.5 l/min
Features
HMK05 (single) and HMK25 (double) Duramax®
spin-on filters are perfect for high-flow applications,
featuring a heavy-duty steel body and diecast top plate for added strength.
A special head-to-canister O-Ring seal prevents leakage. BunaN seals are
standard. Seals made of fluorocarbon (such as Viton® from DuPont Dow
Elastomers or Fluorel™ from 3M Company) are available.
Since both HMK05 and HMK25 models use the same replacement filter elements, they make a great
team within your application. Both filters feature identical pressure ratings, but the HMK25 double
element head means double flow capability, with two filters to hold more contaminant. So there’s no
need to inventory two different part numbers for replacement elements!
Take advantage of Donaldson’s Mix ’n Match system of in-stock heads, housings and media choices—
so you can get exactly what you need! Media options include natural-fiber cellulose, wire mesh and
Donaldson’s exclusive Synteq® synthetic media designed especially for liquid filtration.
Beta Rating Operating Temperatures

• Performance to ß6(c)=1000 • -20°F to 250°F / -29°C to 121°C (synthetic)
• -20°F to 225°F / -29°C to 107°C (cellulose)
Porting sizes • -20°F to 250°F / -29°C to 121°C (wire mesh)
HMK05 HMK25
• 1¼" NPT • 1½" NPT Housing Fatigue Strength Ratings
• SAE-20 O-Ring • 1½" SAE 4-Bolt Flange • 100,000 Cycles: 0-350 psi / 0-2413 kPa / 24.1 bar
• SAE-24 O-Ring • 300,000 Cycles: 0-300 psi / 0-2068 kPa / 20.7 bar
Assembly Weight • 1,000,000 Cycles: 0-250 psi / 0-1734 kPa / 17.3 bar
• 7.5 lbs / 3.4 kg (single) Element Collapse Ratings
• 16 lbs / 7.3 kg (double) • 200 psi
Replacement Filter Lengths Filter Head Construction
• 11.63" / 295.4mm • Standard Head Cast Aluminum
• 14.2" / 361mm • Ductile Iron Available in HMK25
Standard Bypass Ratings
• 25 psid or No Bypass
68 Call 1-800-846-1846
31958_069to076.qxp 1/24/2006 1:30 PM Page 69
HMK05/25
Assembly - Side View for: Case Drains

Fluid Conditioning
HMK25 Power Transmissions
Return-Line & Side Loop Systems
Hydrostatic Charge Pumps
HMK05 Lube Oil Systems
Cooling Circuits
5.00
Fuel Transfer
1.54
Duramax® Spin-Ons
14.51
11.63
4.60
.93 MINIMUM CLEARANCE

TO REMOVE SPIN-ON ASSEMBLY
Head - Top View

HMK05 1.88
HMK25
3/8-16 UNC-2B
X .60 DEEP
4 PLACES
1.88
with AC/DC Electrical

& Visual Indicators with AC/DC Electrical
2.39
4.04 & Visual Indicators

6.43
1.88
3/8-16 UNC-2B
X .60 DEEP
4 PLACES
1.88
with DC Electrical
& Visual Indicators with DC Electrical
2.39 & Visual Indicators
2.60
4.99
40392_070.qxp 8/18/2006 8:21 AM Page 70
100 gpm, 378.5 l/min
HMK05/25 Components
Spin-On Elements for HMK05 and HMK25
Head Choices are shown
Media Media Bx(c) = 1000 Length Part
Number Type Rating (in./mm) No. on page 71.
No. ½ Synteq® <3μm 14.2/361 P564468
No. 1 Synteq® 6μm 11.6/294 P170906
11.6/294 P1712732 Viton
No. 2 Synteq® 9μm 11.6/294 P165675
11.6/294 P1712742 Viton
14.2/361 P179763
Duramax® Spin-Ons
No. 2½ Synteq® 10μm 11.6/294 P176567

No. 3 Synteq® 14μm 14.2/361 P170949
No. 4 Synteq® 20μm 11.6/294 P165659
11.6/294 P1712752 Viton
No. 9 Synteq® 23μm 11.6/294 P165569
11.6/294 P1712762 Viton
14.2/361 P173789 Choose the
No. 10 Cellulose 23μm 11.6/294 P165705 dual head,
No. 20 Synteq® >50μm 11.6/294 P165672 single head,
14.2/361 P170546 or 3-port head
Media Media Length Part

Number Technology (in./mm) No.
No. 149 Wiremesh 150μm nominal 11.6/294 P173943
Water Removal na 11.6/294 P179075
Filter Notes
1
Synteq® filter media is compatible with petroleum based fluids, most phosphate esters, water oil
emulsions, and HWCF (high water content fluids).
2
Filters with seals made of BunaN are appropriate for most applications involving petroleum oil. Filters
with seals made of Viton® (a fluoroelastomer) are required when using diester, phosphate ester fluids,
water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. Donaldson offers
both types, as shown in the table above. (Viton® is a registered trademark of DuPont Dow Elastomers.)
In-Oil Service Indicator Options (illustrated on page 72)
Electric Models(1) Visual Models (Non-Electric)(2)

Use with Bypass Indicator Use with Bypass Indicator
Valve Pressure of: Part No. Style(3)
Valve Pressure of: Part No. Style(3) Description
15 psi / 103 kPa P162642 D
5 psi / 34.5 kPa P163642 A Single post DC.
25 psi / 172.5 kPa P162696 D
50 psi / 345 kPa P167580 D
n/a P165984 (blank plate)
25 psi / 172.5 kPa P171143 B DC 2-wire. Indicator Notes
25 psi / 172.5 kPa P173944 C AC/DC 3-wire. (1)
All electric models have a maximum operating
50 psi / 345 kPa P165194 A Single post DC. temperature of 250°F/ 114°C.
(2)
All non-electric models have a maximum operating
temperature of 180°F/ 82°C.
50 psi / 345 kPa P171087 B DC 2-wire.
50 psi / 345 kPa P170926 E DC 2-wire.
50 psi / 345 kPa P173893 F DC 3-wire. Detailed descriptions of service
50 psi / 345 kPa P174396 C AC/DC 3-wire. indicators are on page 56-57.
70 Call 1-800-846-1846
31958_069to076.qxp 1/22/2006 11:24 PM Page 71
HMK05/25
HMK05/25 Components continued...

Head Choices for HMK05 (single)
Port Bypass Standard Indicator Indicator Part
Size Rating Style & Location1 Options2 No.
1¼" NPT 25 psi D (Visual), Both Sides (25 psi) A, B, C, E, F P167294
172 kPa A (Electrical) (25 psi) A, B, C, E, F P167621
1¼" NPT 25 psi D (Visual), Left Side (25 psi) D P167622
SAE-20 25 psi D (Visual), Both Sides (25 psi) A, B, C, E, F P165973
O-Ring 172 kPa None None P167619
No Bypass D (Visual), Both Sides (25 psi) A, B, C, E, F P166663 Single head
Duramax® Spin-Ons
No Bypass D (Visual), Right Side (25 psi) D P564486
No Bypass D (Visual), Both Sides (50 psi) A, B, C, E, F P564858
Head Choices for HMK25 (double)

Port Bypass Indicator Style Indicator Part
Size Rating & Location1 Options 2 No.
1½" NPT 25 psi D (Visual), A,B,C,E,F P169985
172 kPa Both Sides
1½" SAE 25 psi D (Visual), A,B,C,E,F P167296
4-Bolt 172 kPa Both sides
Flange No D (Visual), A,B,C,E,F P169984
Bypass Both Sides
1½" SAE 25 psi D (Visual), A,B,C,E,F P167297
O-Ring 172 kPa Both sides Dual head
1½" 4-Bolt 50 psi Visual RH A,B,C,E,F P560855*
Flange
*Ductile Iron Construction
3-port head
Head Choice for HMK05 (3rd port return)
Port size of inlet & outlet ports: 1¼" SAE 4-Bolt Flange
Size of 3rd port: 1" SAE 4-Bolt Flange
Bypass Service Indicator Part
Rating Options 2 No. Note that the filter
50 psi A,B,C,E,F P561924 head snout/post must
364 kPa
be lubricated before
Head Notes
1
Donaldson uses the inlet port as the reference point. “Left side,” for instance, means the indicator spinning on a new
2
mounts on the Left side when you face the inlet port.
May be purchased separately. See indicator illustrations on page 72.
filter to prevent
thread damage.
Performance Data
HMK05 (single) Head Only

(l/min)
HMK25 (double) Head Only
(l/min)
HMK05/25 Filter Only
0 50 100 150 0 100 200 300 (l/min)
5 8 0 50 100 150 kPa/bar
kPa/bar kPa/bar 6
50 /0.5 40 / 0.4
30 /0.3
#1
4 5
6
Pressure Drop (psi)
Pressure Drop (psi)
40 / 0.4
30 / 0.3
3 4
20 /0.2
Pressure Drop (psi)
30 /0.3
1.25" Port 4 #10
3 20 / 0.2
2 1.5" Port
20 /0.2
10 /0.1 2
2 #2
1 #9
10 /0.1 10/ 0.1
#4
1
#2 1/2 #20
0 0 /0.0 0 0 / 0.0 #149
0 10 20 30 40 50 0 20 40 60 80 100 0 0 / 0.0
Flow (gpm) Flow (gpm) 0 10 20 30 40 50
Flow (gpm)
31958_069to076.qxp 1/22/2006 11:24 PM Page 72
100 gpm, 378.5 l/min
HMK05/25 Components
A
B
Plug
HMK05
See how to bank several C

C
of these dual heads

Duramax® Spin-Ons
together to create a
E
higher flow circuit,
described on page 73.
D
Plug A
HMK25 B
D
-o
Lubricate filter-to-head
threads when installing
new filter. Heavy weight
gear lube recommended.
72 Call 1-800-846-1846
31958_069to076.qxp 1/22/2006 11:25 PM Page 73
HMK05/25
Banks of HMK25
Heads with Manifold
Enable Higher Flow
or Higher Viscosity
If you need to filter hydraulic fluid at higher
flow rates or filter higher viscosity oil—yet want
the economy and convenience of spin-on filters,
consider banking several Donaldson HMK05
Duramax® Spin-Ons
dual heads together with our manifold, as
shown at left.
This arrangement can also be used to achieve

higher dirt-holding capacity—while retaining
the convenience of spin-on filters that are easy
to change and require less clean-up.
The heads (2, 3, 4 or more) are piped together,

sharing common inlet and outlet pipes.
Whereas a single HMK25 can potentially

handle 100 gpm, two HMK25 filters together
(with common inlet/outlet pipes) can potentially
handle 200 gpm.
The multiple HMK25 configuration is ideal for

any bulk oil storage tank—like the kind found
at refineries, mines, oil processing plants, and
hundreds of other operations that use a lot of
oil. Oil stored in tanks can pick up bacteria,
metal particles, and other contamination that
must be filtered out of the oil before it’s used in
expensive machinery.
HMK25 dual heads specs are on facing page;

manifolds are custom made to suit your
requirements. Call your Authorized Donaldson
Distributor for further information on
Donaldson manifold options.
COST-EFFECTIVE DUPLEX ALTERNATIVE: In this

application, the manifolds have on/off valves so
that filters can be changed without shutting down
the whole system.
31958_069to076.qxp 1/22/2006 11:25 PM Page 74
High Pressure Filters
High
Pressure
Filters:
Where and
Why Used
Donaldson heavy-duty
high pressure filters
are positioned between
pumps and critical
hydraulic components
such as cylinders, motors
and valves. All contain
our SYNTEQ® synthetic
filter media, specially
developed for high
efficiency liquid
filtration. Working
pressures range from
2000 psi up to 6090 psi.
Donaldson hydraulic filters

protect hydraulic presses
like these and many other
types of production machinery.
74 Call 1-800-846-1846
31958_069to076.qxp 1/22/2006 11:25 PM Page 75
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media Go to:

HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (¾") SYNTEQ® page 76
137.9 bar 310.3 bar
FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (¾") SYNTEQ® page 80
420 bar 630 bar
HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (¾" & 1") SYNTEQ® page 84
0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless
206.9 bar 413.8 bar Steel Wiremesh
HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1¼" & 1½") SYNTEQ® page 88
0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless
413.8 bar 827.6 bar 1¼" & 1½" SAE 4-Bolt Flange Steel Wiremesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ® page 92
0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange
206.9 bar 413.8 bar

This hydraulic filtration system for a Fine Blanking Press
uses two 16" HPK04 filters and has a recirculation loop
wtih an air-cooled heat exchanger.
HPK04 at work in the factory

This HPK04 pressure filter (circled) cleans
the oil coming from the bulk storage tanks
into the factory. The oil is then used for
operating hydraulic tools. Donaldson’s
exclusive Synteq® synthetic media
removes contamination that is common
with new oil.
31958_069to076.qxp 1/22/2006 11:25 PM Page 76
20 gpm, 75 l/min
HPK02 Highlights
13,790 kPa
137.9 bar
31,030 kPa
310.3 bar
75 l/min
Features
The HPK02 is a heavy-duty filter built for high pressure
applications, with cast aluminum head and impact-extruded

aluminum housing for strength and durability at relatively
light weight.
Take advantage of our Mix ’n Match system of in-stock heads, housings
and cartridges—so you can get exactly what you need! HPK02 is available
with your choice of visual or AC/DC electrical indicators. Likewise, choose
the bypass option that’s right for your application—50 psi bypass, or no
bypass. Seals made of fluorocarbon (such as Viton® and Fluorel®) or BunaN
are available with HPK02.
All HPK02 filters contain Synteq®, our synthetic filter media designed especially
for liquid filtration.

• No Bypass
T-Type Porting Sizes
• SAE-12 O-Ring Operating Temperatures
• -20°F to 250°F / -29°C to 121°C
Assembly Weight
• 4.3 lbs / 1.95 kg (short) Element Collapse Ratings
• 5.5 lbs / 2.49 kg (long) • 150 psi / 1035 kPa / 10.6 bar (standard)
• 3000 psi / 20,700 kPa / 206.9 bar
Replacement Filter Lengths (high collapse)
• 4.37" / 111mm
• 8.12" / 206mm
76 Call 1-800-846-1846
31958_077to084.qxp 1/22/2006 11:32 PM Page 77
HPK02
Assembly - Side View for: Servo Valve Circuits

In-Plant & Mobile Equipment
Meets HF2 Specification
Power Steering Circuits
High Pressure Circuits
Short Assembly
Long Assembly

Head - Top View
with Visual Service Indicator with Electrical Service Indicator on left side
on both sides and Visual Indicator on right side
31958_077to084.qxp 1/22/2006 11:32 PM Page 78
25 gpm, 95 l/min
HPK02 Components
Element Choices
Media Bx(c) = 1000 Length Part Comments
Number Rating (in./mm) No.
No. 1 6μm 4.37/111 P169429 BunaN Seal
High Collapse
8.12/203 P167838 BunaN Seal
High Collapse
No. 2 9μm 4.37/111 P165041 BunaN Seal
8.12/203 P165043 BunaN Seal
No. 2½ 10μm 4.37/111 P165006 BunaN Seal
High Collapse
8.12/203 P165015 BunaN Seal
High Collapse
No. 9 23μm 4.37/111 P165136 BunaN Seal
8.12/203 P165138 BunaN Seal
Filter Notes
• Synteq® filter media, which is in all FPK02 filter cartridges, is compatible with petroleum based fluids, as
well as with most phosphate esters, water oil emulsions, and HWCF (high water content fluids).
• If filtering petroleum-based oil, filters with seals made of BunaN are appropriate for most applications.
• If filtering diester, phosphate ester fluids, water glycol, water/oil emulsions, or HWCF over 150°F/ 83°C,
use filters with seals made of fluorocarbon, such as Viton® from DuPont Dow Elastomers, or Fluorel®
from 3M Company.
• Donaldson “high collapse” elements, with their steel endcaps and wire-backed media, are rated to with-
stand up to 3000 psi/ 20,700 kPa before collapsing.
Housing Choices
Length* Part No.
short P167443
long P167452
* See dimensional drawings
on page 77.
Head Choices
Port Size Bypass Rating Indicators1 Part No.
SAE-12 O-Ring 50 psi Visual indicator, left side1,2 P167728

SAE-12 O-Ring No bypass Visual indicator, left side1,2 P167730
Notes on Indicators
1
Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the indicator mounts on the side
of the filter head that is on your left when you face the inlet port.
2
Alternate indicator choice: Electrical Indicator (P166298, illustrated on pages 56-57) mounts in place of the visual indicator
on the left side. Visual indicator can then be moved to the right side of the head, which is drilled and tapped with blank
plate installed.
78 Call 1-800-846-1846
31958_077to084.qxp 1/22/2006 11:32 PM Page 79
HPK02
HPK02 Service Parts

When installing the HPK02 housing onto
an installed head, torque it to 15 ft-lbs.
Blank Plate
P166134 installed with two
O-Rings on R side of head
O-Ring Head Assembly
Visual Service Indicator P161315 P167730 no bypass
P164315 Fluorocarbon P167728 50 psi
(includes O-Ring & hardware) Size 006 (Includes head seal)
Max Temp: 180°F/83°C
Set: 50 psi/345 kPa
or use blank plate P166134 Head Seal
AC/DC Electrical
Service Indicator Replacement Filter
P166298 -o Synteq® Filter Media
(3-wire switch in conduit box, (see list, page 78)
for left side of head only)
Set: 50 psi/345 kPa Housing
Voltage: 120 VAC / 28 VDC P167443 short
Current: 250 mA P167452 long

Circuit: Normally open (red) /
normally closed (blue) /
common (white)
Performance Data
HPK02 4" Element Only HPK02 8" Element Only HPK02 Housing Only
20
PRESSURE DROP (PSID)
15
0.75 " PORT
10
0
5 10 15 20 25 30
FLOW (gpm)
31958_077to084.qxp 1/22/2006 11:32 PM Page 80
25 gpm, 95 l/min
FPK02 Highlights
42,000 kPa
420 bar
63,000 kPa
630 bar
95 l/min
Features
The FPK02 is built to withstand pressures upwards of
6000 psi. It features a cast iron head and cold-extruded
steel housing for ultimate strength and durability. This filter

meets the HF2 in-plant automotive specification.
Bypass options include 87 psid bypass, bypass with reverse-flow
check valve, or no bypass.
Take advantage of our Mix ’n Match system of in-stock heads,
housings & cartridges—so you can get exactly what you need!
Likewise, choose the media type and configuration that’s best for
your application. All FPK02 filters contain Synteq®, Donaldson’s
exclusive synthetic fiber media formulated especially for liquid
filtration! (See page 8 for details on Synteq.)

• Performance to ß6(c)=1000 • 87 psi / 600 kPa / 6 bar
• 87 psi Bypass with reverse-flow
T-Type Porting Sizes check valve
• SAE-12 O-Ring Ports (standard) • No Bypass
Assembly Weight Operating Temperatures
• 4" Assembly: 9.2 lbs / 4.2 kg • -20°F to 250°F / -29°C to 120°C
• 8" Assembly: 13.2 lbs / 6.0 kg
Replacement Filter Lengths • 290 psi / 2000 kPa / 20 bar (standard)
• 4" / 101.5mm • 3000 psi / 20,700 kPa / 207 bar
• 8" / 203mm (high collapse)
80 Call 1-800-846-1846
31958_077to084.qxp 1/22/2006 11:32 PM Page 81
FPK02
Assembly - Side View for: Servo Valve Circuits

Power Steering Circuits
High Pressure Circuits
Meets HF2 Specification
1.61
41.0
3.54
90.0
Head - Top View

9.11
231.5
HOUSING 3.28
83.4
13.09
332.5 1.7
HOUSING 42
3.7
94
M8 X 17 2X

.91
23.0
1.81
46.0
Head - Side View
OUTLET
INLET
4.47
113.5
Indicator Plug
Remove plug to
install visual or
electrical indicator.
31958_077to084.qxp 1/22/2006 11:32 PM Page 82
25 gpm, 95 l/min
FPK02 Components
Element Choices
All FPK02 filters contain
No. 1 6μm 4.37/111 P169429 BunaN Seal Synteq®, our synthetic filter
P167180 Fluorocarbon Seal media designed especially for
High Collapse
8.12/203 P167838 BunaN Seal
liquid filtration. Learn more
P167182 Fluorocarbon Seal about Synteq® on page 8 !
High Collapse
No. 2 9μm 4.37/111 P165041 BunaN Seal
8.12/203 P165043 BunaN Seal
No. 2½ 10μm 4.37/111 P165006 BunaN Seal
High Collapse
8.12/203 P165015 BunaN Seal
High Collapse
No. 9 23μm 4.37/111 P165136 BunaN Seal
8.12/203 P165138 BunaN Seal
Filter Notes
• Synteq® filter media, which is in all FPK02 filter cartridges, is compatible with petroleum
based fluids, as well as with most phosphate esters, water oil emulsions, and HWCF (high
water content fluids).
• If you’re filtering petroleum-based oil, filters with seals made of BunaN are appropriate for
most applications.
• If you’re filtering diester, phosphate ester fluids, water glycol, water/oil emulsions, and
HWCF over 150°F/ 83°C, use filters with seals made of fluorocarbon, such as Viton® from
DuPont Dow Elastomers, or Fluorel® from 3M Company.
• Donaldson “high collapse” elements, with their steel endcaps and
wire-backed media, are rated to withstand up to 3000 psi/ 20,700 kPa before collapsing.
Housing Choices
Length Part
(in./cm) No.
4" element P762769
8" element P762770
Head Choices
Port Size4 Bypass Rating Part No.
3/4" O-Ring* 87 psi Bypass P762766
3/4" O-Ring* 87 psi Bypass P762767
with reverse-flow
check valve
3/4" O-Ring* No Bypass P762768
NOTE: Port is machined and plugged. Replace plug with indicator of choice: P171945 (visual)
or P761056 (electrical). See illustration on opposite page for details.
82 Call 1-800-846-1846
31958_077to084.qxp 1/22/2006 11:33 PM Page 83
FPK02
FPK02 Service Parts

When installing the FPK02
housing onto an installed head, Head
torque it to 15 ft-lbs.
Visual Indicator
P171945
5 bar, 72.5 psiD
Plug
remove only when Filter
installing indicator.
Element
AC/DC Electrical
Indicator Housing
P761056
5 bar, 72.5 psiD

Performance Data - oil before assembling
FPK02 4" Element Only FPK02 8" Element Only
FPK02 Housing Only
31958_077to084.qxp 1/22/2006 11:33 PM Page 84
60 gpm, 227 l/min
HPK03 Highlights
20,700 kPa
206.9 bar
41,400 kPa
413.8 bar
227 l/min
Features
The sturdy HPK03 filter is constructed of ductile iron
for durability in high pressure applications. Standard

bowl drain plug means simplified servicing. Bowl includes
a fluoroelastomer head-to-housing seal. Meets HF3 specification.
Take advantage of our Mix ’n Match system of in-stock heads and
cartridges—so you can get exactly what you need! HPK03 is available
with your choice of visual or AC/DC electrical indicators. Likewise,
choose the bypass option that’s right for your application—50 psi or
no bypass. Seals made of fluorocarbon (such as Viton® and Fluorel®)
or BunaN are available with HPK03.
All HPK03 filters contain Synteq®, our synthetic filter media designed
especially for liquid filtration.

• No Bypass
T-Type Porting Sizes
• SAE-12 O-Ring Operating Temperatures
• SAE-16 O-Ring • -20°F to 250°F / -29°C to 121°C
Assembly Weight Element Collapse Ratings
• 26 lbs / 11.8 kg • 200 psi / 1380 kPa / 13.8 bar (standard)
• 3000 psi / 20,700 kPa / 206.9 bar
Replacement Filter Lengths (high collapse)
• 8" / 203mm
84 Call 1-800-846-1846
31958_085to092.qxp 1/24/2006 2:24 PM Page 85
HPK03
Assembly - Side View for: High Pressure Circuits

Servo Valve Circuits
Meets HF3 specifications
Torque

housing
to 75 ft-lbs.
Head - Top View

Standard Head - Top View Alternate Head - Top View
with Visual Service Indicator left side, with Electrical Service Indicator left side
blank plate right side
31958_085to092.qxp 1/22/2006 11:41 PM Page 86
25 gpm, 95 l/min
HPK03 Components
Element Choices
All HPK03 filters contain
Media Bx(c) = 1000 Part Seal Comments Synteq®, our synthetic media
Number Rating No.
specially-developed for liquid
No. 1 6μm P167842 BunaN filtration. Find out more on
No. 1 6μm P167185 Viton High Collapse for page 8 !
No Bypass applications.
No. 2 9μm P164594 BunaN
No. 2 9μm P164601 Viton
No. 2½ 10μm P164166 BunaN
No. 2½ 10μm P167186 Viton High Collapse for
No Bypass applications.
No. 4 20μm P164365 Viton
No. 9 23μm P164174 BunaN
No. 20 >50μm P165319 BunaN
Media Part Seal Comments
Number No.
No. 74 75μm nominal P162233 BunaN Wire Mesh Media
Filter Notes
• SEALS: Filters with seals made of BunaN are appropriate for most applications involving petroleum oil. Filters
with seals made of Viton® (a fluoroelastomer) are required when using diester, phosphate ester fluids, water
glycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registered trademark
of DuPont Dow Elastomers.)
• SYNTHETIC MEDIA: Synteq® filter media is compatible with petroleum based fluids, most phosphate esters, water
oil emulsions, and HWCF (high water content fluids).
• Donaldson high collapse filters are physically designed to withstand up to 3000 psi / 20,700 kPa before collapsing.
Housing
The P179579 housing is 10.73 inches (273mm) long and accepts the filter
element that is 8 inches (203mm) long. It includes a head-to-housing seal.
Head Choices
Port Size4 Bypass Rating Indicators1 Part No.
SAE-12 O-Ring No bypass Visual indicator, left side1,2 P170491
Notes
1
Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the indicator mounts on the side of the filter
head that is on your left when you face the inlet port.
2
Alternate indicator choice: electrical indicator (P166298) mounts in place of the visual indicator on the left side. Visual indicator can
then be moved to the right side of the head, which is drilled and tapped with blank plate installed.
86 Call 1-800-846-1846
31958_085to092.qxp 1/22/2006 11:42 PM Page 87
HPK03
HPK03 Service Parts

O-Ring Head Assembly
Visual Service Indicator P161315 Viton (3 choices, listed in
P164315 Size 006 table on p.86)
(includes O-Ring & hardware)
Max Temp: 180°F/83°C -o
Set: 50 psi/345 kPa Head O-Ring
or use blank plate P166134 Size 238
P162005 BunaN
P165882 Viton
-o
AC/DC Electrical
Service Indicator
P166298
(3-wire switch in conduit box, Replacement Filter
for left side of head only) Synteq® media on all, except No.74,
Max Temp: 250°F/121°C which has Wiremesh media
Set: 40 psi/276 kPa (listed in table on p.86)
Voltage: 120 VAC / 28 VDC
Current: 250 mA
Circuit: Normally open (red) /
normally closed (blue) / common (white) Housing
P179579
(with Viton O-Ring)
O-Ring

Size 908
P163275 BunaN
P169563 Viton
- oil before assembling Drain Plug Kit:

P169564
(with Viton O-Ring)
Performance Data
HPK03 Element Only HPK03 Housing Only

10
#1
10
#2
8
8
3/4" PORT
6
6
#2.5
1" PORT
4
4
#9
2
2 #20
0
0 10 20 30 40 50 60
10 20 30 40 50 60
FLOW (gpm)
FLOW (gpm)
31958_085to092.qxp 1/22/2006 11:42 PM Page 88
120 gpm, 454 l/min
HPK04 Highlights
41,400 kPa
413.8 bar
82800 kPa
827.6 bar
454 l/min
Features
The HPK04 high pressure filter series is made of ductile
iron for strength and durability. Machined bypass valves
are case-hardened at critical points to provide maximum

strength and reliability. Reverse flow bypass valve allows
bi-directional flow through the filter head, and filter
changeout is simplified with standard bowl drain plug.
Meets HF3 specification.
Take advantage of our Mix ’n Match system of in-stock heads, housings
& cartridges—so you can get exactly what you need! Likewise, choose
the media type and configuration that’s best for your application. Filter
cartridges for HPK04 contain Synteq®, Donaldson’s exclusive synthetic
fiber media formulated specially for liquid filtration.

• 90 psi / 621 kPa / 6.2 bar with reverse-
T-Type Porting Sizes flow check valve
• SAE-20 O-Ring • No Bypass
• 1¼" & 1½" SAE 4-Bolt Flange (codes 61, 62)
Operating Temperatures
Assembly Weight • -20°F to 250°F / -27°C to 121°C
• 8" Assembly: 26 lbs / 12 kg
• 16" Assembly: 39.5 lbs / 18 kg Element Collapse Ratings
• 200 psi / 1380 kPa / 13.8 bar (standard)
Replacement Filter Lengths • 3000 psi / 20,700 kPa / 206.9 bar
• 8" / 203mm (high collapse)
• 16" / 406mm
88 Call 1-800-846-1846
31958_085to092.qxp 1/24/2006 2:24 PM Page 89
HPK04
Assembly - Side View for: High Pressure Circuits

Hydrostatic Transmissions
Servo Valve Circuits
Meets HF3 Specifications
Long Assembly
(16" element)
Short Assembly
(8" element)
Torque
Torque
housing
housing
to 75 ft-lbs.
to 75 ft-lbs.

Head - Top View
With 2 Visual With Electrical

Service Indicators Service Indicator
Bypass Valve Alternatives

INLET
BYPASS
FLOW
OUTLET
BYPASS FLOW
OUTLET
INLET
INLET
FILTERED
FLOW
FILTERED
FLOW
60 psi / 414 kPa 90 psi / 621 kPa No Bypass

Bypass Valve Bypass Valve with
Reverse Flow Check Valve
31958_085to092.qxp 1/22/2006 11:42 PM Page 90
120 gpm, 454 l/min
HPK04 Components
Element Choices
1 6μm 8/203 P167842
P167185 High Collapse
16/406 P169433
P167187 High Collapse
2 9μm 8/203 P164594 Filter Notes
P164601 Viton Seals • SEALS: Filters with seals made of
16/406 P164598 BunaN are appropriate for most
applications involving petroleum oil.
P164603 Viton Seals Filters with seals made of Viton®
2½ 10μm 8/203 P164166 (a fluoroelastomer) are required when
using diester, phosphate ester fluids,
P167186 High Collapse water glycol, water/oil emulsions, and
16/406 P164170 HWCF (high water content fluids) over
P164367 Viton Seals 150°F. (Viton® is a registered trademark
of DuPont Dow Elastomers.)
P167188 HIgh Collapse • SYNTHETIC MEDIA: Synteq® filter
4 20μm 8/203 P164365 Viton Seals media is compatible with petroleum
based fluids, and most phosphate
9 23μm 8/203 P164174 esters, water oil emulsions, and
16/406 P164178 HWCF (high water content fluids.)
20 >50μm 8/203 P165319 • Donaldson high collapse filters are
physically designed to withstand up to
74 ----/----/75 8/203 P162233 200 wiremesh screen
3000 psi/ 20,700 kPa before collapsing.
Housing Choices
Length Part
(in./mm) No.
8/203 P162451
16/203 P162452
Note: Head assemblies include
head-to-housing seal.
Head Choices
Head Notes
Port Size4 Working Pressure Bypass Rating Indicators1 Part No. On all HPK04 heads where an
indicator is NOT installed, a
1½" SAE 4-Bolt Flange blank plate or a plug is there.
(code 61) and 3000 psi 60 psi visual LH, blank plate RH2 P166127
1
Donaldson uses the inlet port
as the reference point. “Left
SAE-20 O-Ring side,” for instance, means that
1½" SAE 4-Bolt Flange the indicator mounts on the
(code 61) and 3000 psi 90 psi with visual LH, blank plate RH2 P166149 side of the filter head that is
on your left when you face the
SAE-20 O-Ring reverse flow check valve inlet port.
1½" SAE 4-Bolt Flange 2
Alternate indicator: Electrical
(code 61) and 3000 psi no bypass visual LH, blank plate RH2 P169754 indicator (P166298) mounts in
SAE-20 O-Ring place of visual model on left
side only.
1½" SAE 4-Bolt Flange 6000 psi 60 psi visual LH only2 P164346 3
Alternate indicator: Electrical
(code 62) indicator (P173929) mounts
on right side of head only.
1½" SAE 4-Bolt Flange 6000 psi 90 psi with visual LH, blank plate RH2 P170057 4
CAUTION: Consult fitting
(code 62) reverse flow check valve manufacturers for maximum
1¼" SAE 4-Bolt Flange 6000 psi 90 psi with visual LH, blank plate RH2 P170058 allowable operating pressures.
(code 62) reverse flow check valve
1¼" SAE 4-Bolt Flange 6000 psi 90 psi with blank plate LH, drilled, tapped,3 P173887
(code 62) reverse flow check valve plugged RH for P173929
90 Call 1-800-846-1846
31958_085to092.qxp 1/22/2006 11:42 PM Page 91
HPK04
HPK04 Service Parts Head Assemblies

See Head Assembly Options table
Visual Service Indicator O-Ring
(includes O-Ring & hardware) (Size 006)
Max Temp: 180°F/83°C P161315 Viton
Set: 50 psi/345 kPa
P164315 Normal Flow model Head O-Ring & Back-up Kit
P166603 Reverse Flow model (Size 240)
P166134 Blank plate P162742 BunaN O-Ring, Teflon back-up
P163619 Viton O-Ring, Teflon back-up
AC/DC Electrical
Service Indicators
P166298 (3-wire switch in conduit box, Replacement Filter
for left side of head only) Synteq® media on all, except No. 74
Max Temp: 250°F/121°C which has Wiremesh media
Set: 40 psi/276 kPa (listed in table on p. 90)
Voltage: 120 VAC / 28 VDC
Current: 250 mA
Circuit: Normally open (red) Housing
normally closed (blue) See housing assembly options
common (white) table on page 90.
O-Ring
(Size 904)
P161551 BunaN
P163616 Viton
Drain Plug Kit

P161550
(with BunaN O-Ring)
Performance Data
HPK04 Housing Only HPK04 16" Element Only

30 25
Reverse flow check valve standard flow direction #1

25 Reverse flow check valve reverse flow direction
No reverse flow check valve 1.25" ports 20
No reverse flow check valve 1.5" ports

20
15
15 #2
REVERSE FLOW
10
10
STANDARD FLOW
#2.5
1.25" port 5
5 #9
#20
1.50" port
0 0
20 40 60 80 20 40 60 80 100
FLOW (gpm) FLOW (gpm)
HPK04 8" Element Only

30
#1
#2
20
#2.5
10
#9
#20
0
20 40 60 80 100
FLOW (gpm)
31958_085to092.qxp 1/22/2006 11:42 PM Page 92
200 gpm, 757 l/min
HPK05 Highlights
20,700 kPa
20.6 bar

41,400 kPa
413.8 bar

757 l/min
Features
The HPK05 high pressure filter series is made of ductile
iron for strength and durability. Machined bypass valves

are case-hardened at critical points to provide maximum
strength and reliability!
Reverse flow bypass valve allows bi-directional flow through the
filter head, with head up or head down mounting capabilities.
Available with your choice of visual or AC/DC electrical service
indicator; choose Viton® or BunaN seals. The HPK05 filters
contain Synteq®, Donaldson’s exclusive synthetic fiber media
formulated especially for liquid filtration!

• Performance to ß6(c)=1000 • 60 psi / 414 kPa / 4.1 bar with
reverse- flow check valve
T-Type Porting Sizes • No Bypass
• 2" SAE 4-Bolt Flange (code 61)
Operating Temperatures
Assembly Weight • -20°F to 250°F / -29°C to 121°C
• 63 lbs / 28.5
Replacement Filter Length • 200 psi / 1380 kPa / 13.8 bar (standard)
• 25.53"/648mm • 3000 psi / 20,700 kPa / 206.9 bar
(high collapse)
92 Call 1-800-846-1846
31958_093to100.qxp 1/24/2006 3:56 PM Page 93
HPK05
Assembly Side View for: High Pressure Circuits

Hydrostatic Transmissions
Centralized Lube Systems
Head Top View
With 2 Visual
Indicators

With Visual & Electrical
Indicators
Torque
housind
to 75 ft-lbs.
Bypass Valve Alternatives

6.81
3.625 3.06
3000 PSI
3.00 BOLTED FLANGE
CONNECTION
OUTLET
2" NOMINAL
FLANGE SIZE
INLET
1.688
BYPASS
FLOW
7.88
60 psi /414 kPa O-RING

FILTERED
Bypass Valve BACK-UP

1/2-13UNC-2B X 1.06
FLOW
DEEP, 8 PLACES
RING
with Reverse
Flow Check Valve NO BYPASS
No Bypass
31958_093to100.qxp 1/22/2006 11:50 PM Page 94
200 gpm, 757 l/min
HPK05 Components
Head Assemblies
Port Bypass Indicator Assembly Media Element
Size4 Rating Style/Location1 Number Number Part No.
2" SAE 4-Bolt Flange 60 psi / 414 kPa Visual, Left side2 K052024 No. 9 P164229
(Code 61) Reverse flow check valve
No Bypass Visual & Electrical3 K052039 No. 9 P171037 4
Assembly Notes
1
Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the indicator
mounts on the side of the filter head that is on your left when you face the inlet port.
2
Alternate choice: Electrical indicator (P166298) is available for mounting in place of the visual indicator
on either side.
3
Visual indicator is mounted on left side of the head; electrical indicator (P170365) is mounted on the
right side.
4
Rated as high collapse (3000 psi / 20700 kPa); has Viton® seals.
Synteq® Element Choices

Media Bx(c) = 1000 Length Part Seal &
Number Rating (in./mm) No. Comments
No. 1 6μm 25.5 / 648 P167841 BunaN

No. 2 9μm 25.5 / 648 P164585 BunaN
No. 2½ 10μm 25.5 / 648 P164227 BunaN
P164435 Viton
Built to order
No. 9 23μm 25.5 / 648 P164229 BunaN
P171037 Viton
High Collapse
Element Notes
• Filters with seals made of BunaN are appropriate for most applications involving petroleum oil. Filters with seals
made of fluoroelastomer (such ad Viton® or Fluorel®) are required when using diester, phosphate ester fluids, water
glycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registered trademark of
DuPont Dow Elastomers and Fluorel is a registered trademark of the 3M Company.)
• Synteq® filter media is compatible with petroleum based fluids, and most phosphate esters, water oil emulsions,
and HWCF (high water content fluids).
• Donaldson high collapse filters, with their steel endcaps and reinforcing wire-backed media, are rated to withstand
up to 3000 psi / 20,700 kPa before collapsing.
In this photo from our scanning electron

microscope that shows Donaldson
Synteq® filter media magnified hundreds
of times, you can see the rounded fibers
that are specially designed for low
resistance to flow. Filters made with
Donaldson Synteq® maintain low
pressure drop over the life of the filter.
94 Call 1-800-846-1846
31958_093to100.qxp 1/22/2006 11:50 PM Page 95
HPK05
HPK05 Service Parts Head Assembly

P165695 Reverse Flow Bypass
O-Ring
Size 006
Visual Service Indicator P161315 Viton
P164315 Set Screw
(includes O-Ring & hardware) P162296
Set: 50 psi/345 kPa -o
or use blank plate P166134 O-Ring & Back-Up Kit

P162860 BunaN
P166010 Viton
AC/DC Electrical Service Indicator

P166298 (shown) Housing
(3-wire switch in conduit box, P162485, 26" length
for left side of head only)
Max Temp: 250°F/121°C Replacement Filter
Set: 40 psi/276 kPa Synteq® Filter Media
Voltage: 120 VAC / 28 VDC Length 25.5" 648mm
Current: 250 mA
Circuit: Normally open (red)
normally closed (blue)
common (white) O-Ring & Back-Up Kit
P162860 BunaN
P166010 Viton

O-Ring
Size 904
P161551 BunaN
P163616 Viton
Cap Assembly
P162866 (includes BunaN O-Ring
and Back-Up Kit)
Drain Plug Kit
P161550
(7/16-20 UNF SAE-4)
Performance Data
HPK05 Housing with Standard Reverse
HPK05 Housing Only Flow Valve
10 30
8 25
Reverse flow with 2" port

20
6
2" Port 15
4
10
2
Standard flow with 2" port
5
0
25 50 75 100 125 150 175 200
0
FLOW (gpm) 25 50 75 100 125 150 175 200
HPK05 Element Only

15
#1
13
10
#2
8
#4
5
#9
3
#20
0
25 50 75 100 125 150 175 200
FLOW (gpm)
40392_093to100.qxp 8/18/2006 8:56 AM Page 96
Replacement Elements
Coreless Hydraulic Filter Elements -

Pall Replacements
For recent additions or other competitors’ coreless element replacements,
contact Customer Service at 1-800-846-1846.
Pall Donaldson Betax(c)=1000 OD ID (1) ID (2) Length
Part No. Part No. per ISO 16889
HC8314FKP16H P564543 6 6.00 3.76 3.88 14.48
HC8314FKN16H P564544 9 6.00 3.76 3.88 14.48
HC8314FKS16H P564545 10 6.00 3.76 3.88 14.48
HC8314FKP39H P564546 6 6.00 3.76 3.88 36.38
HC8314FKN39H P564547 9 6.00 3.76 3.88 36.38
HC8314FKS39H P564548 10 6.00 3.76 3.88 36.38
HC9604FKP8H P564549 6 3.12 2.01 7.95
HC9604FKN8H P564550 9 3.12 2.01 7.95
HC9604FKS8H P564551 10 3.12 2.01 7.95
HC9604FKP13H P564552 6 3.12 2.01 12.69

HC9604FKN13H P564553 9 3.12 2.01 12.69
HC9604FKS13H P564554 10 3.12 2.01 12.69
HC9604FKP16H P564555 6 3.12 2.01 16.56
HC9604FKN16H P564556 9 3.12 2.01 16.56
HC9604FKS16H P564557 10 3.12 2.01 16.56
HC8914FKP13H P564558 6 3.88 2.53 12.44
HC8914FKN13H P564559 9 3.88 2.53 12.44
HC8914FKS13H P564560 10 3.88 2.53 12.44
HC8914FKP16H P564561 6 3.88 2.53 16.03
HC8914FKN16H P564562 9 3.88 2.53 16.03
HC8914FKS16H P564563 10 3.88 2.53 16.03
HC9404FKP13H P564840 6 3.88 2.53 2.53 12.95
HC9404FKN13H P564841 9 3.88 2.53 2.53 12.95
HC9404FKS13H P564842 10 3.88 2.53 2.53 12.95
HC9404FKP16H P564843 6 3.88 2.53 2.53 15.31
HC9404FKN16H P564844 9 3.88 2.53 2.53 15.31
HC9404FKS16H P564845 10 3.88 2.53 2.53 15.31
HC9404FKP26H P564846 6 3.88 2.53 2.53 25.08
HC9404FKN26H P564847 9 3.88 2.53 2.53 25.08
HC9404FKS26H P564848 10 3.88 2.53 2.53 25.08
HC9404FKS12H P564849 10 3.88 2.53 2.53 12.31
Dimensions are shown in inches
• Replacement elements fit • Excellent performance • Easy disposal: compact

Pall housing • In-stock, ready to ship! or incinerate
• All plastic/synthetic • Competitively priced • 21 models
media, no steel
96 Call 1-800-846-1846
40392_093to100.qxp 8/18/2006 8:56 AM Page 97
Donaldson has the industry’s

Largest Selection
of Replacement Hydraulic Filters!
In-stock, ready to ship to you!
Filter
Cross-Reference!
http://crossreference.
donaldson.com
Updated every
24 hours!
Backed by 90 years of filtration leadership, technology & experience!
31958_093to100.qxp 1/22/2006 11:50 PM Page 98
Line Accessories
New! Hydraulic Line Accessories!

More of the hydraulic components you
need are now available from the fluid
power experts at Donaldson. Pressure
gauges for monitoring system pressure.
Hoses and test points for sampling oil
and determining ISO cleanliness levels.
Flanges to connect components. Valves
for system control. All available from
Donaldson, your one stop shop.
We have new reservoir accessories, too!
See page 119 for our expanded line of
breathers, vents, diffusers, level gauges
and much more.
Pressure gauges
Description:
Stainless steel (304SS)
Phosphor bronze bourdon tube
Acrylic lenses
Built-in snubber
Glycerin Filled
Features
Accessories
Donaldson PGL series gauges are mechanical bourdon tube pressure gauges. Each gauge has a glycerin
filled stainless steel bezel and case that is robust and will not discolor or rust. The bourdon tube and
movement is constructed from brass and bronze alloys. PGL series gauges are easy to install for contin-
uous readings with face diameters of 2½" (63mm) and 4" (100mm).
Operating Temperature Dial Sizes

• 30ºF to 160ºF • 2½"and 4"
Accuracy Mounting
• +/- 3% of full scale • Stem, Panel, Front Flange
Scale Thread Type
• psi • 2½" size ¼" NPT, ¼" SAE, ¼" BSP
• bar • 4" ¼" NPT
98 Call 1-800-846-1846
31958_093to100.qxp 1/22/2006 11:50 PM Page 99
Pressure Gauges
Pressure Range Options Front Flange Option

0 in si Donaldson Description Dial
si
p
g
0-5 psi
psi
0-3 psi
psi
psi
0-1 psi
psi
0p
Part No. Size
.H
0-1 si
psi
0-1 si
psi
psi
-20
0-6 i
si
p
s
000
000
000
000
000
000
000
500
0p
0p
Hg
00
00
00
60
00
PGL-A
0-4
0-6
0-2
0-3
0-3
0-6
0-1
0-1
0-3
0-5
30
P562699 PGL-A-63-FF 2-1/2"

2½" Stem • • • • • • • • • • • • • • • • •
P562671 PGL-A-100-FF 4"
2½" SAE Stem • • • • • • •
2½" Panel • • • • • • • • • • • • • • •
4" Stem • • • • • • • • •
4" Panel • • • • • • • •
2½" Gauges
Stem Mount Panel Mount With Front Flange
Ø 71.0 33.0 [1.30] R (2.25) 6X
33.0 [2.80] [ (.09)]
[1.30]
(120° ) 3X
Ø 64.0
[2.52]
1/4" NPT Ø 71.0

1/4" BSPP [2.80] Ø (88.0) (6.5) 3X
90.0 [(3.46)] [(.26)]
[3.54]
27.0
[1.06]
NOTE MOUNTING BRACKET 78.5

CONFIGURATION MAY VARY [(3.09)]
1/4" NPT OR 63.0 [2.48]
1/4" 85PP OR
1/4" SAE THREAD
2½" Dial, Stem Mount 2½" Dial, Panel Mount

Donaldson Description Pressure Thread Donaldson Description Pressure Thread
Part No. Range Type Part No. Range Type
P562718 PGL-A-63-N-B-30-CS 30'' Hg + 20 psi 1/4'' NPT P562720 PGL-A-63-N-B-30-VP 0 - 30'' Hg 1/4'' NPT
P562719 PGL-A-63-N-B-30-S 0 - 30 psi 1/4'' NPT P562732 PGL-A-63-N-B-60-P 0 - 60 psi 1/4'' NPT
P562721 PGL-A-63-N-B-30-VS 0 - 30'' Hg 1/4'' NPT P562704 PGL-A-63-N-B-100-P 0 - 100 psi 1/4'' NPT
Accessories
P562727 PGL-A-63-N-B-500-S 0 - 500 psi 1/4'' NPT P562702 PGL-A-63-N-B-1000-P 0 - 1,000 psi 1/4'' NPT
P562731 PGL-A-63-N-B-600-S 0 - 600 psi 1/4'' NPT P562706 PGL-A-63-N-B-1500-P 0 - 1,500 psi 1/4'' NPT
P562703 PGL-A-63-N-B-1000-S 0 - 1,000 psi 1/4'' NPT P562710 PGL-A-63-N-B-2000-P 0 - 2,000 psi 1/4'' NPT
P562725 PGL-A-63-N-B-5000-S 0 - 5,000 psi 1/4'' NPT P562700 PGL-A-63-N-B-10,000-P 0 - 10,000 psi 1/4'' NPT
P562729 PGL-A-63-N-B-6000-S 0 - 6,000 psi 1/4'' NPT P562697 PGL-A-63-B-B-3000-P 0 - 3,000 psi 1/4'' BSP
P562701 PGL-A-63-N-B-10,000-S 0 - 10,000 psi 1/4'' NPT P562698 PGL-A-63-B-B-4000-P 0 - 4,000 psi 1/4'' BSP
P562696 PGL-A-63-B-B-1500-S 0 - 1,500 psi 1/4'' BSP
P562739 PGL-A-63-S-B-500-S 0 - 500 psi 1/4'' SAE
P562734 PGL-A-63-S-B-1000-S 0 - 1,000 psi 1/4'' SAE
P562735 PGL-A-63-S-B-1500-S 0 - 1,500 psi 1/4'' SAE
P562736 PGL-A-63-S-B-2000-S 0 - 2,000 psi 1/4'' SAE
P562737 PGL-A-63-S-B-3000-S 0 - 3,000 psi 1/4'' SAE
P562738 PGL-A-63-S-B-5000-S 0 - 5,000 psi 1/4'' SAE
P562740 PGL-A-63-S-B-6000-S 0 - 6,000 psi 1/4'' SAE
40392_093to100.qxp 8/18/2006 8:56 AM Page 100
Line Accessories
4" Gauges
Stem Mount Panel Mount With Front Flange
(44.0) Ø (106.0) (39.0) [(1.54]
[(1.73)] [(4.17)] (7.9) 3X R (2.75) 6X
[(.31)] [(.108)]
Ø (98.5) (120° ) 3X
[(3.88)]
Ø (106.0)
1/2" NPT [(4.17)]
Ø (131.0)
[(5.16)]
(130.0)
[(5.12)]
(34.0) Ø (116.9)
[(1.34)] MOUNTING BRACKET [(4.60)]
CONFIGURATION MAY VARY
(71.0) [(2.80)]
1/2 NPT
4" Dial, Stem Mount 4" Dial, Panel Mount

Donaldson Description Pressure Thread Donaldson Description Pressure Thread
Part No. Range Type Part No. Range Type
P562686 PGL-A-100-N-B-6000-S 0 - 6,000 psi 1/2'' NPT P562672 PGL-A-100-N-B-10,000-P 0 - 10,000 psi 1/2'' NPT
P562673 PGL-A-100-N-B-10,000-S 0 - 10,000 psi 1/2'' NPT
Accessories
100 Call 1-800-846-1846

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Test Points
Test Points TPP-1215
Description:
Working Pressure: 9000 psi
Seals: Buna-N
Caps: Plastic or metal
Leak-free connection at full pressure TPM-1620
Features
Test points can be used as a connection into the
hydraulic system on the suction side, pressure side
or return. They allow connection for pressure and
temperature transducers and provide ports for fluid
sampling (so you can monitor cleanliness and keep
your system operating optimally). If you have filters
installed in hard-to-access locations, test points and
hose assemblies can be used to plumb up a bulkhead
to read pressure differentials.
For Test Point Adapters, see page 104.
For Test Point Hose Assemblies, see page 105.
Styles Temperature Range

• Pressure and/or Temperature • Metal cap:
Accessories
-22ºF to 248ºF / -30ºC to 120ºC
Applications • Plastic cap:
• Fluid or gas -22ºF to 212ºF / 30ºC to 100ºC
31958_101to108.qxp 1/23/2006 12:00 AM Page 102
Line Accessories
TPM/TPP-1215 Assembly Views M12x1.5 Thread

Plastic Cap Metal Cap
Donaldson Description Working A E F G Cap Comment

Part No. Pressure psi/bar Thread Type (in./mm) (in./mm) (in./mm)
P563200 TPP-1215-04B 9000 / 630 ISO 228-G 1/4" BSPP 1.26/32 .39/10 0.75/19 Plastic
P563192 TPM-1215-04G 9000 / 630 1/4" BSPP, Form G 1.30/33 .33/8.5 0.55/14 Metal
P563202 TPP-1215-04J 9000 / 630 #4 37° JIC Female 2.17/55 n/a 0.67/17 Plastic
P563197 TPP-1215-02N 5800 / 400 1/8" NPTF 1.14/29 .47/12 0.55/14 Plastic
P563198 TPP-1215-02N-V 5800 / 400 1/8" NPTF 1.14/29 .47/12 0.55/14 Plastic Viton seals
P563193 TPM-1215-04N 9000 / 630 1/4" NPTF 1.14/29 .59/15 0.55/14 Metal
P563205 TPP-1215-04N-V 9000 / 630 1/4" NPTF 1.14/29 .59/15 0.55/14 Plastic Viton seals
P563203 TPP-1215-04N 9000 / 630 1/4" NPTF 1.14/29 .59/15 0.55/14 Plastic
P563199 TPP-1215-03S 9000 / 630 3/8"-24 UNF (#3 SAE) 1.42/36 .39/10 0.87/22
P563206 TPP-1215-04S 9000 / 630 7/16"-20 UNF (#4 SAE) 1.26/32 .35/9 0.67/17 Plastic
P563207 TPP-1215-06S 9000 / 630 9/16"-18 UNF (#6 SAE) 1.22/31 .39/10 0.75/19 Plastic
Accessories
102 Call 1-800-846-1846

31958_101to108.qxp 1/23/2006 12:00 AM Page 103
Test Points
TPM/TPP-1620 Assembly Views M16x2 Thread

TPM Metal Cap TPP Plastic Cap JIC Style Pressure/Temperature
Donaldson Description Working A B C D Cap Comment

Part No. Pressure psi/bar Thread Type (in./mm) (in./mm) (mm)
P563210 TPM-1620-02B 5800 / 400 ISO 228-G 1/8" BSPP 1.5/38 0.31/8 17 Metal
P563216 TPM-1620-04B-T 9000 / 630 ISO 228-G 1/4" BSPP 1.42/36 0.39/10 19 Metal Temperature
P563211 TPM-1620-02I 5800 / 400 ISO 7/I-R 1/8" BSPT 1.3/33 0.51/13 17 Metal
P563219 TPM-1620-04J 8100 / 600 #4 37° JIC Female 2.17/55 – 17 Metal
P563231 TPM-1620-06J 4500 / 315 #6 37° JIC Female 2.26/57.5 – 19 Metal
P563212 TPM-1620-02N 5800 / 400 1/8" NPTF 1.3/33 0.51/13 17 Metal
P563213 TPM-1620-02N-T 5800 / 400 1/8" NPTF 1.3/33 0.51/13 17 Metal Temperature
P563214 TPM-1620-02N-V 5800 / 400 1/8" NPTF 1.3/33 0.51/13 17 Metal Viton Seals
P563220 TPM-1620-04N 9000 / 630 1/4" NPTF 1.3/33 0.65/16.5 17 Metal
P563222 TPM-1620-04N-T 9000 / 630 1/4" NPTF 1.3/33 0.65/16.5 17 Metal Temperature
P563223 TPM-1620-04N-V 9000 / 630 1/4" NPTF 1.3/33 0.65/16.5 17 Metal Viton Seals
P563238 TPP-1620-04S 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Plastic
P563224 TPM-1620-04S 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Metal
P563226 TPM-1620-04S-T 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Metal Temperature
P563228 TPM-1620-04S-V 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Metal Viton Seals
Accessories
P563234 TPM-1620-06S-V 9000 / 630 9/16"-18 UNF (#6 SAE) 1.42/36 0.39/10 19 Metal Viton Seals
31958_101to108.qxp 1/23/2006 12:01 AM Page 104
Line Accessories
Test Point Adapters

A variety of adapters to suit your application.
Hose Union Gauge

Donaldson Description G L SW
Part No. Thread PSI (in./mm) (in./mm)
P563263 AHU-1215 M12 x 1.5 9000 1.14/29 .55/14

P563264 AHU-1620 M16 x 2 9000 1.65/42 .67/17
Direct Gauge Adapter

Donaldson Description G G1 LO SW
Part No. Int. Thread Thread PSI (in./mm) (in./mm)
P563808 ADG-1215-04N 1/4" NPT M12 x 1.5 9000 1.14/29 .55/14

P563809 ADG-1620-04N 1/4" NPT M16 x 2 9000 .55/14 .75/19 G1
Series Converter
Donaldson Description G1 G2 ØD L SW
Part No. Thread Thread (in./mm) (in./mm) (in./mm)
P563265 ASC-1215 M16 x 2 M12 x 1.5 .67/17 1.30/33 .67/17

Accessories
P563266 ASC-1620 M12 x 1.5 M16 x 2 .79/20 1.04/26.5 .67/17
Bulkhead Gauge Adpater

Donaldson Description G1 G2 L SW
Part No. Thread Thread (in./mm) (in./mm)
P563800 ABH-1215-04N 1/4" NPT 1215M 12 x 1.5 1.52/39.5 .75/27

P563807 ASC-1620-04N 1/4" NPT 1620/M16 x 2 1.52/38.5 .75/19
Pressure Gauge Connection

Donaldson Description G G1 L SW
Part No. Thread Thread PSI (in./mm) (in./mm)
P563262 AHG-1215-04N 1/4" NPT M12 x 1.5 9000 .71/18 .74/19
104 Call 1-800-846-1846

31958_101to108.qxp 1/23/2006 12:01 AM Page 105
Test Points Accessories
Test Point
Hose Assemblies
Description:
Working Pressure to 9000 psi
Features
Donaldson test point hoses are made of Polyamide II core with polyester
braid reinforcement and Polyamid II cover. They are suitable for use with
petroleum-based fluids. Hoses are standard straight on both ends and
include plastic dust caps.
For hydraulic filters installed in hard-to-access locations,
hose assemblies and test points can be used to plumb up
a bulkhead to read pressure differentials.
L R
1215 Series M12x1.5 Thread 1620 Series M16x2 Thread

Donaldson Description Hose PSI Length Donaldson Description Hose PSI Length
Part No. Rating (inches) Part No. Rating (inches)
P563240 H-1215-B-0101-012 9000 12 P563250 H-1620-B-0101-012 9000 12

P563243 H-1215-B-0101-024 9000 24 P563251 H-1620-B-0101-018 9000 18
Accessories
P563244 H-1215-B-0101-036 9000 36 P563252 H-1620-B-0101-024 9000 24
P563245 H-1215-B-0101-048 9000 48 P563254 H-1620-B-0101-036 9000 36
P563246 H-1215-B-0101-072 9000 72 P563255 H-1620-B-0101-048 9000 48
P563247 H-1215-B-0101-096 9000 96 P563256 H-1620-B-0101-072 9000 72
P563248 H-1215-B-0101-120 9000 120 P563257 H-1620-B-0101-096 9000 96
P563249 H-1215-B-0101-180 9000 180 P563259 H-1620-B-0101-120 9000 120
P563260 H-1620-B-0101-144 9000 144
P563261 H-1620-B-0101-180 9000 180
Temperature Range Length

• -4ºF to 212ºF / -20ºC to 100ºC • 12" to 180"
31958_101to108.qxp 1/23/2006 12:01 AM Page 106
Line Accessories
In-Line Check Valves

Features
Steel constructed check valves are compatible
with all non-corrosive liquids. Valves contain no
elastimeric seals. Restricted orifice (.062) option
available on some models.
Optional Orifice The above charts are based on Hydraulic Oil 100 SUS,
S.G. = 0.86
Accessories
Sizes Opening Pressure (Cracking)

• ¼", 3/8", ½", ¾", 1", 1¼", 1½" • 5 psi or 65 psi
and 2" NPT
• #4, #6, #8, #12, #16, #20, #24
and #32 SAE
106 Call 1-800-846-1846

31958_101to108.qxp 1/23/2006 12:01 AM Page 107
Valves
Donaldson Description Max Working Max. Rated Opening Port A B

Part No. Pressure (PSI) Flow (gpm) Pressure (PSI) (in./mm) (in./mm)
P562297 CV-02P-5 4350 6 5 1/4" NPT 0.75/19 2.36/60
P562298 CV-02P-65 4350 6 65 1/4" NPT 0.75/19 2.36/60
P562299 CV-02S-5 4350 6 5 #4 SAE 0.75/19 2.36/60
P562300 CV-02S-65 4350 6 65 #4 SAE 0.75/19 2.36/60
P562301 CV-03P-5 4350 10 5 3/8" NPT 0.95/24 2.75/70
P562302 CV-03P-65 4350 10 65 3/8" NPT 0.95/24 2.75/70
P562303 CV-03S-5 4350 10 5 #6 SAE 0.95/24 2.75/70
P562304 CV-03S-65 4350 10 65 #6 SAE 0.95/24 2.75/70
P562305 CV-04P-5 4350 16 5 1/2" NPT 1.18/30 3.03/77
P562306 CV-04P-65 4350 16 65 1/2" NPT 1.18/30 3.03/77
P562307 CV-04S-5 4350 16 5 #8 SAE 1.18/30 3.03/77
P562308 CV-04S-65 4350 16 65 #8 SAE 1.18/30 3.03/77
P562309 CV-06P-5 4350 25 5 3/4" NPT 1.42/36 3.54/90
P562310 CV-06-P-5-.062-ORF 4350 25 5 3/4" NPT 1.42/36 3.54/90
P562311 CV-06P-65 4350 25 65 3/4" NPT 1.42/36 3.54/90
P562312 CV-06S-5 4350 25 5 #12 SAE 1.42/36 3.54/90
P562313 CV-06S-65 4350 25 65 #12 SAE 1.42/36 3.54/90
P562314 CV-08P-5 4350 45 5 1" NPT 1.77/45 4.17/106
P562316 CV-08P-65 4350 45 65 1" NPT 1.77/45 4.17/106
P562317 CV-08S-5 4350 45 5 #16 SAE 1.77/45 4.17/106
P562318 CV-08-S-5-.062-ORF 4350 45 5 #16 SAE 1.77/45 4.17/106
P563307 CV-08S-65 4350 45 65 #16 SAE 1.77/45 4.17/106
P562319 CV-10P-5 4350 95 5 1-1/4" NPT 2.16/55 4.92/125
P562320 CV-10P-65 4350 95 65 1-1/4" NPT 2.16/55 4.92/125
P562321 CV-10S-5 4350 95 5 #20 SAE 2.16/55 4.92/125
P562322 CV-10S-65 4350 95 65 #20 SAE 2.16/55 4.92/125
P562323 CV-12P-5 4350 130 5 1-1/2" NPT 2.56/65 5.51/140
P562324 CV-12P-65 4350 130 65 1-1/2" NPT 2.56/65 5.51/140
P562325 CV-12S-5 4350 130 5 #24 SAE 2.56/65 5.51/140
P562326 CV-12S-65 4350 130 65 #24 SAE 2.56/65 5.51/140
P562327 CV-16P-5 2900 200 5 2" NPT 2.95/75 6.30/160
P562328 CV-16P-65 2900 200 65 2" NPT 2.95/75 6.30/160
Accessories
P562329 CV-16S-5 2900 200 5 #32 SAE 2.95/75 6.30/160
31958_101to108.qxp 1/23/2006 12:01 AM Page 108
Line Accessories
Ball Valves - Low Pressure

Description:
Hot pressed brass body and ball OT 58
Materials (ball and body): BV Series
chromium plated
Aluminum handle
Teflon seals (ball and stem)
Features
Low pressure ball valves are rated for water, oil or
gas (WOG) applications. Two-way/two-position,
quarter turn operation. Full-ported sizes from
¼" to 2" NPT. T-handle available on some models.
Suitable for temperatures from -22ºF to 350ºF
(-30ºC to 162ºC).
Donaldson Description Max. Working Port A B C D E DN (T-handle)

Part No. Pressure (PSI) Thread (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562331 BV-04-N 710 1/4" NPT 1.89/48 0.98/25 1.69/43 3.15/80 0.40/10 -
P562333 BV-06-N 710 3/8" NPT 1.89/48 0.98/25 1.69/43 3.15/80 0.40/10 -
P562336 BV-08-N 710 1/2" NPT 2.00/51 1.22/31 1.77/45 3.15/80 0.60/15 -
P563311 BV-12-N 570 3/4" NPT 2.24/57 1.46/37 2.36/60 4.44/113 0.80/20 -
P562338 BV-16-N 570 1" NPT 2.75/70 1.81/46 2.48/63 4.44/113 1.00/25 -
P562339 BV-20-N 430 1-1/4" NPT 3.15/80 2.24/57 3.11/79 5.43/138 1.25/32 -
P562341 BV-24-N 430 1-1/2" NPT 3.66/93 2.75/70 3.27/83 5.43/138 1.57/40 -
Accessories
P562343 BV-32-N 360 2" NPT 4.41/112 3.31/84 3.94/100 6.22/158 1.97/50 -
P562345 BV-40-N† 260 2-1/2" NPT 5.31/135 3.82/97 3.98/101 7.75/197 2.12/54 -
P562346 BV-48-N†
230 3" NPT 6.25/159 4.80/122 5.08/129 9.84/250 2.56/65 -
Replacement handles
Donaldson Description Handle Fits
Part No. Style Valve Size
P562353 BVH-468 Standard 04-N, 06-N, 08-N

P562354 BVH-468-T T Handle 04-N, 06-N, 08-N
P562348 BVH-1216 Standard 12-N, 16-N
P562349 BVH-1216-T T Handle 12-N, 16-N
P562350 BVH-20 Standard 20-N
P562351 BVH-2432 Standard 24-N, 32-N
P562352 BVH-40 Standard 40-N
P562355 BVH-4864 Standard 48-N, 64-N
108 Call 1-800-846-1846

31958_109to116.qxp 1/23/2006 12:06 AM Page 109
Valves
Ball Valves - Medium/High Pressure

Description:
Steel body
Brass ball with chrome plating
(MBV-04 thru MBV-16)
Steel ball with chrome plating
(HBV, MBV-20 thru MBV-32)
Steel zinc stem (MBV)
Delrin ball seal
Stem seal: Buna-N (MBV); Viton (HBV)
Aluminum handles on HBV larger sizes
Features
Medium duty (MBV) and high pressure (HBV) ball valves
are compatible with petroleum-based fluids. Two-way,
two-position valves are suited for on/off control. Optional
locking tabs provide added safety. Valves come standard
with bent handles; straight handles are available for some
models. Operating temperatures from -22ºF to 212ºF /
-30ºC to 100ºC.
Medium Duty Ball Valves - MBV

Donaldson Description Port Pressure L I B H h m V SW K
Part No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562387 MBV-04-N 1/4" NPT 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118
Accessories
P562388 MBV-04-S 7/16-20 SAE 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118
P563308 MBV-06-N 3/8" NPT 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118
P562389 MBV-06-S 9/16-18 SAE 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118
P562390 MBV-08-N 1/2" NPT 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118
P563309 MBV-08-S 3/4-16 SAE 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118
P562391 MBV-12-N 3/4" NPT 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182
P562392 MBV-12-S 1-1/16-12 SAE 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182
P562394 MBV-16-N 1" NPT 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182
P562395 MBV-16-S 1-5/16-12 SAE 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182
P562396 MBV-20-N 1-1/4" NPT 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218
P562397 MBV-20-S 1-5/8-12 SAE 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218
P562398 MBV-24-N 1-1/2" NPT 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218
P563310 MBV-24-S 1-7/8-12 SAE 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218
P562399 MBV-32-N 2" NPT 5000 5.5/140 3.9/100 4.2/106 2.3/58 4.4/111 2.1/53 0.6/15 0.7/17 8.5/218
31958_109to116.qxp 1/23/2006 12:06 AM Page 110
Line Accessories
High Pressure Ball Valves - HBV

Donaldson Description Port Pressure L I B H h m V SW K
Part No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562356 HBV-04-N 1/4" NPT 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118
P562357 HBV-04-S 7/16-20 SAE 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118
P562358 HBV-06-N 3/8" NPT 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118
P562359 HBV-06-S 9/16-18 SAE 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118
P562360 HBV-08-N 1/2" NPT 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118
P562361 HBV-08-S 3/4-16 SAE 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118
P562362 HBV-12-N 3/4" NPT 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182
P562363 HBV-12-S 1-1/16-12 SAE 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182
P562364 HBV-16-N 1" NPT 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182
P562365 HBV-16-S 1-5/16-12 SAE 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182
P562368 HBV-20-N 1-1/4" NPT 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218
P562369 HBV-20-S 1-5/8-12 SAE 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218
P562370 HBV-24-N 1-1/2" NPT 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218
P563315 HBV-24-S 1-7/8-12 SAE 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218
Replacement Parts
Handles Lock Device Kits
Donaldson Description Style Valve Donaldson Description Valve
Part No. Size Part No. Size
P562376 HBVH-040608 Bent Handle 04, 06, 08 P562332 LD-1 04, 06, 08
P562377 HBVH-1216 Bent Handle 12, 16 P562335 LD-2 12, 16
P562378 HBVH-202432 Bent Handle 20, 24, 32 P562340 LD-3 20, 24, 32
For use on MBV, HBV and 3W-HBV
Seal Kit
Donaldson Description Valve
Part No. Size
Accessories
P562379 HBV-SK-04 04
P562380 HBV-SK-06 06
P562629 HBV-SK-08 08
P562630 HBV-SK-12 12
P562381 HBV-SK-16 16
P562382 HBV-SK-20 20
P562383 HBV-SK-24 24
110 Call 1-800-846-1846

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Valves
Three-Way Selector Ball Valve

Description:
Maximum pressure 7250 psi / 500 bar
Steel construction
Operating temperature
-22ºF to 212ºF / -30ºC to 100ºC
SW K
H
Port Size C
D B
A
F G
Donaldson Description Port Max A B C D E F G H J K SW

Part No. Size Pressure (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562342 3W-HBV-08-N 1/2'' NPT 7250 psi 4.09 1.50 1.57 1.89 0.75 0.69 1.63 2.13 0.43 4.53 0.3
50000 kPa 104 38 40 48 19 17.5 41.5 54 11 115 9
P562344 3W-HBV-12-N 3/4'' NPT 4500 psi 4.02 2.05 2.24 2.44 0.96 0.96 1.87 2.95 0.55 7.87 0.55
31028 kPa 102 52 57 62 24.5 24.5 47.5 75 14 200 14
P562404 3W-HBV-16-N 1'' NPT 4500 psi 4.69 2.40 2.56 2.60 1.16 1.14 2.22 3.27 0.55 7.87 0.55
31028 kPa 119 61 65 66 29.5 29 56.5 83 14 200 14
P562405 3W-HBV-16-S SAE -16 4500 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.67
Accessories
31028 kPa 120 71 84.5 81 39 39 60 106 16.5 320 17
P562406 3W-HBV-20-N 1-1/4'' NPT 5000 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.67
34500kPa 120 71 84.5 81 39 39 60 106 16.5 320 17
P562407 3W-HBV-24-N 1-1/2'' NPT 5000 psi 5.51 3.74 4.17 4.09 2.09 2.09 2.76 5.00 0.65 12.60 0.67
34500kPa 140 95 106 104 53 53 70 127 16.5 320 17
Operation:
Open cross- over (no zero position)
Pressure inlet only from port 2
Pos. 1 Pos. 2
3 1
3 1 3 1
2 2
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Line Accessories
Split Flanges J
C B
Description:
Code 61 and Code 62
BunaN O-Ring A
D
E
Each kit includes: H
2 split flange halves

4 hex head mounting bolts
and lockwashers
1 BunaN O-Ring F G
Code 61
Mounting Hardware
Flange Maximum
Donaldson Desc. Size A B C D E F G H J (Dia.) O-Ring Hex Head Working
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) Cap Screw Pressure
P563042 L-12SF-3 0.75 0.98 2.56 1.875 0.88 0.56 1.531 1.265 0.245 0.406 214 3/8-16x11/4 5000 psi
19 25 65 48 22 14 39 32 6 10 34500kPa
P563044 L-16SF-3 1.00 1.11 2.75 2.062 0.94 0.62 1.781 1.515 0.295 0.406 219 3/8-16x11/4 5000 psi
25 28 70 52 24 16 45 38 7 10 34500kPa
P563047 L-20SF-3 1.25 1.39 3.12 2.312 0.88 0.56 2.031 1.720 0.295 0.469 222 7/16-14x11/2 4000 psi
32 35 79 59 22 14 52 44 7 12 27580 kPa
P563050 L-24SF-3 1.50 1.58 3.69 2.750 1.00 0.62 2.406 2.000 0.295 0.531 225 1/2-13x11/2 3000 psi
38 40 94 70 25 16 61 51 8 13 20685 kPa
P563053 L-32SF-3 2.00 1.86 4.00 3.062 1.03 0.62 2.844 2.470 0.355 0.531 228 1/2-13x11/2 3000 psi
51 47 102 78 26 16 72 63 9 13 20685 kPa
P563056 L-40SF-3 2.50 2.09 4.50 3.500 1.50 0.75 3.344 2.950 0.355 0.531 232 1/2-13x13/4 2500 psi
64 53 114 89 38 19 85 75 9 13 17240 kPa
P563057 L-48SF-3 3.00 2.53 5.31 4.188 1.62 0.88 4.031 3.580 0.355 0.656 237 5/8-11x13/4 2000 psi
Accessories
76 64 135 106 41 22 102 91 9 17 13790 kPa
Code 62
Mounting Hardware
Flange Maximum
Donaldson Desc. Size A B C D E F G H J (Dia.) O-Ring Hex Head Working
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) Cap Screw Pressure
P563043 L-12SFX-6 0.75 1.14 2.81 2.000 1.12 0.75 1.656 1.280 0.325 0.406 214 3/8-16x11/2 6000 psi
19 29 71 51 28 19 42 33 8 10 41370kPa
P563046 L-16SFX-6 1.00 1.33 3.19 2.250 1.31 0.94 1.906 1.530 0.355 0.469 219 7/16-14x13/4 6000 psi
25 34 81 57 33 24 48 39 9 12 41370kPa
P563049 L-20SFX-6 1.25 1.48 3.75 2.625 1.50 1.06 2.156 1.750 0.385 0.531 222 1/2-13x13/4 6000 psi
32 38 95 67 38 27 55 44 10 13 41370kPa
P563051 L-24SFX-6 1.50 1.83 4.44 3.125 1.69 1.19 2.531 2.030 0.475 0.656 225 5/8-11x21/4 6000 psi
38 46 113 79 43 30 64 52 12 17 41370kPa
P563054 L-32SFX-6 2.00 2.20 5.25 3.812 2.06 1.44 3.156 2.660 0.475 0.781 228 3/4-10x23/4 6000 psi
51 56 133 97 52 37 80 68 12 20 41370kPa
112 Call 1-800-846-1846

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Port Flanges
Gage Port Spacer SAE-4 Port ¼" NPT Port
Description:
Code 61 and 62
Spacer block has ¼" NPT gauge port
and SAE-4 gauge port
Donaldson Desc. Pad A B C D E H J K

Part No. Type Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P563188 SB-16-30 Code 61 1"/25mm 2.31/59 2.75/70 1.031/26 2.062/52 0.88/22 1.002/25 1.56/40 0.406/10
P563189 SB-20-30 Code 61 1.25"/32mm 2.87/73 3.12/79 1.188/30 2.312/59 0.94/24 1.252/32 1.75/44 0.469/12
P563191 SB-24-30 Code 61 1.5"/38mm 3.25/83 3.68/93 1.406/36 2.750/70 1.19/30 1.502/38 2.115/54 0.531/13
P563190 SB-20-60 Code 62 1.25"/32mm 3.06/78 3.75/95 1.250/32 2.625/67 1.50/38 1.252/32 1.75/44 0.531/13
Accessories
31958_109to116.qxp 1/23/2006 12:07 AM Page 114
Line Accessories
Blanking Flanges
Description:
Code 61 and 62
O-Ring
Blanking Flanges, Code 61

Donaldson Desc. Pad A B C D E F G Mounting Hardware
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563059 LIB-08-08-30 1/2"/13mm 1.813/46 2.125/54 0.688/17 1.500/38 0.75/19 1.000/25 0.344/9 210 5/16-18x1.50
P563060 LIB-12-12-30 3/4"/19mm 2.063/52 2.563/65 0.875/22 1.875/48 0.75/19 1.280/33 0.406/10 214 3/8-16x1.50
P563061 LIB-16-16-30 1"/25mm 2.313/59 2.750/70 1.031/26 2.063/52 0.88/22 1.560/40 0.406/10 219 3/8-16x1.75
P563063 LIB-20-20-30 1-1/4"/32mm 2.875/73 3.125/79 1.188/30 2.313/59 0.94/24 1.750/44 0.469/12 222 7/16-14x1.75
P563065 LIB-24-24-30 1-1/2"/38mm 3.250/83 3.688/94 1.406/36 2.750/70 1.19/30 2.115/54 0.531/13 225 1/2-13x2.25
Accessories
P563067 LIB-32-32-30 2"/51mm 3.813/97 4.000/102 1.688/43 3.063/78 1.44/37 2.490/63 0.531/13 228 1/2-13x2.50
Blanking Flanges, Code 62

Donaldson Desc. Pad A B C D E F G Mounting Hardware
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563062 LIB-16-16-60 1"/25mm 2.750/70 3.190/81 1.093/28 2.250/57 1.50/38 1.560/40 0.492/12 219 7/16-14x2.50
P563064 LIB-20-20-60 1-1/4"/32mm 3.060/78 3.750/95 1.250/32 2.625/67 1.43/36 1.750/44 0.531/13 222 1/2-13x2.50
P563066 LIB-24-24-60 1-1/2"/38mm 3.750/95 4.440/113 1.437/36 3.125/79 1.82/46 2.115/54 0.656/17 225 5/8-11x3.00
P563068 LIB-32-32-60 2"/51mm 4.500/114 5.250/133 1.750/44 3.812/97 1.82/46 2.490/63 0.781/20 228 3/4-10x3.00
114 Call 1-800-846-1846

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Port Flanges
4-Bolt NPTF Threaded Flange

Description:
Code 61 and 62
NPT Thread
BunaN O-Ring
Mounting hardware and O-Ring included
on O-Ring models
Maximum temperature with O-Ring
250ºF / 121ºC
Figure 1 Figure 2
4 Bolt Threaded Flanges

Code 61 NPTF Thread, O-Ring (Figure 1)
Donaldson Desc. Port Pad A B C D E F G H J K (dia.) Mounting Hardware
Accessories
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF Drill O-Ring SHCS
P563088 LI-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/4-14 0.406 214 3/8-16 x 1.25
19 19 50 65 22 48 36 18 32 19 10
P563093 LI-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 0.406 219 3/8-16 x 1.50
25 25 55 70 26 52 38 18 40 25 10
P563100 LI-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/4-11.5 0.469 222 7/16-14 x 1.50
32 32 68 79 30 59 41 21 44 32 12
P563107 LI-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/2-11.5 0.531 225 1/2-13 x 1.75
38 38 78 93 36 70 45 25 54 38 13
P563113 LI-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 0.531 228 1/2-13 x 1.75
51 51 90 102 43 78 45 25 63 51 13
P563117 LI-40-40P-30 2.50 2.50 4.09 4.49 2.000 3.500 1.97 0.98 2.995 2.502 2-1/2-8 0.531 232 1/2-13 x 2.25
64 64 104 114 51 89 50 25 76 64 13
P563118 LI-48-48P-30 3.00 3.00 4.88 5.28 2.438 4.188 1.97 1.06 3.615 3.002 3-8 0.656 237 5/8-11 x 2.50
76 76 124 134 62 106 50 27 92 76 17
31958_109to116.qxp 1/23/2006 12:07 AM Page 116
Line Accessories
Code 61 NPTF Thread, Flat Face (Figure 2)

Donaldson Description Port Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2B
P563161 LIC-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/4-14 3/8-16
19 19 50 65 22 48 36 18 32 19
P563163 LIC-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 3/8-16
25 25 55 70 26 52 38 18 40 25
P563166 LIC-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/4-11.5 7/16-14
32 32 68 79 30 59 41 21 44 32
P563169 LIC-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/2-11.5 1/2-13
38 38 78 93 36 70 45 25 54 38
P563171 LIC-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 1/2-13
51 51 90 102 43 78 45 25 63 51

Code 62 NPTF Thread, O-Ring (Figure 1)
Donaldson Description Port Pad A B C D E F G H J K (Dia.) Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF Drill O-Ring SHCS
P563089 LI-12-12P-60 0.75 0.75 2.17 2.80 0.937 2.000 1.38 0.83 1.250 0.752 3/4-14 0.406 214 3/8-16 x 1.25
19 19 55 71 24 51 35 21 32 19 10
P563094 LI-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 0.492 219 7/16-14 x 1.50
25 25 65 81 28 57 42 25 40 25 12
P563101 LI-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/4-11.5 0.531 222 1/2-13 x 1.50
32 32 78 95 32 67 45 27 44 32 13
P563108 LI-24-24P-60 1.50 1.50 3.70 4.41 1.437 3.125 1.97 1.18 2.115 1.502 1-1/2-11.5 0.656 225 5/8-11 x 1.75
38 38 94 112 36 79 50 30 54 38 17
P563114 LI-32-32P-60 2.00 2.00 4.50 5.28 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 0.781 228 3/4-10 x 1.75
51 51 114 134 44 97 65 37 63 51 20

Code 62 NPTF Thread, Flat Face (Figure 2)
Donaldson Description Port Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2B
P563164 LIC-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 7/16-14
Accessories
25 25 65 81 28 57 42 25 40 25
P563167 LIC-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/4-11.5 1/2-13
32 32 78 95 32 67 45 27 44 32
P563172 LIC-32-32P-60 2.00 2.00 4.50 5.25 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 3/4-10
51 51 114 133 44 97 65 37 63 51
116 Call 1-800-846-1846

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Port Flanges
4-Bolt SAE Threaded Flange

Description:
Code 61 and 62
SAE Straight Thread
BunaN O-Ring
Mounting hardware and O-Ring included
on O-Ring models
Maximum temperature with O-Ring
250ºF/ 21ºC

Figure 1 Figure 2
Code 61 Straight Thread, O-Ring (Figure 1)
Donaldson Desc. Port Pad A B C D E F G H J K (Dia.) Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B Drill O-Ring SHCS
P563090 LI-12-12S-30 0.75/19 0.75/19 1.97/50 2.56/65 0.875/22 1.875/48 1.42/36 0.71/18 1.250/32 0.752/19 1 1/16-12 0.406/10 214 3/8-16 x 1.25
P563095 LI-16-16S-30 1.00/25 1.0/25 2.17/55 2.75/70 1.031/26 2.062/52 1.50/38 0.71/18 1.560/40 1.002/25 1 5/16-12 0.406/10 219 3/8-16 x 1.50
P563102 LI-20-20S-30 1.25/32 1.25/32 2.68/68 3.12/79 1.188/30 2.312/59 1.61/41 0.83/21 1.750/44 1.252/32 1 5/8-12 0.469/12 222 7/16-14 x 1.50
P563109 LI-24-24S-30 1.50/38 1.50/38 3.07/78 3.66/93 1.406/36 2.750/70 1.77/45 0.98/25 2.115/54 1.502/38 1 7/8-12 0.531/13 225 1/2-13 x 1.75
P563115 LI-32-32S-30 2.00/51 2.00/51 3.54/90 4.00/102 1.688/43 3.062/78 1.77/45 0.98/25 2.490/63 2.002/51 2 1/2-12 0.531/13 228 1/2-13 x 1.75
Accessories
Code 61 Straight Thread, Flat Face (Figure 2)
Donaldson Desc. Port Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B UNC-2B
P563162 LIC-12-12S-30 0.75/19 0.75/19 1.97/50 2.56/65 0.875/22 1.875/48 1.42/36 0.71/18 1.250/32 0.752/19 1 1/16-12 3/8-16
P563165 LIC-16-16S-30 1.00/25 1.00/25 2.17/55 2.75/70 1.031/26 2.062/52 1.50/38 0.71/18 1.560/40 1.002/25 1 5/16-12 3/8-16
P563168 LIC-20-20S-30 1.25/32 1.25/32 2.68/68 3.12/79 1.188/30 2.312/59 1.61/41 0.83/21 1.750/44 1.252/32 1 5/8-12 7/16-14
P563170 LIC-24-24S-30 1.50/38 1.50/38 3.07/78 3.66/93 1.406/36 2.750/70 1.77/45 0.98/25 2.115/54 1.502/38 1 7/8-12 1/2-13
P563173 LIC-32-32S-30 2.00/51 2.00/51 3.54/90 4.00/102 1.688/43 3.062/78 1.77/45 0.98/25 2.490/63 2.002/51 2 1/2-12 1/2-13
Code 62 Straight Thread, O-Ring (Figure 1)

Donaldson Desc. Port Pad A B C D E F G H J K (Dia.) Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B Drill O-Ring SHCS
P563091 LI-12-12S-60 0.75/19 0.75/19 2.17/55 2.80/71 0.937/24 2.000/51 1.38/35 0.83/21 1.250/32 0.752/19 1 1/16-12 0.406/10 214 3/8-16 x 1.25
P563096 LI-16-16S-60 1.00/25 1.00/25 2.56/65 3.19/81 1.093/28 2.250/57 1.65/42 0.98/25 1.560/40 1.002/25 1 5/16-12 0.492/12 219 7/16-14 x 1.50
P563103 LI-20-20S-60 1.25/32 1.25/32 3.07/78 3.75/95 1.250/32 2.625/67 1.77/45 1.06/27 1.750/44 1.252/32 1 5/8-12 0.531/13 222 1/2-13 x 1.75
P563110 LI-24-24S-60 1.50/38 1.50/38 3.70/94 4.41/112 1.437/36 3.125/79 1.97/50 1.18/30 2.115/54 1.502/38 1 7/8-12 0.656/17 225 5/8-11 x 2.25
P563116 LI-32-32S-60 2.00/51 2.00/51 4.50/114 5.28/134 1.750/44 3.812/97 2.56/65 1.46/37 2.490/63 2.002/51 2 1/2-12 0.781/20 228 3/4-10 x 2.75
31958_117to138.qxp 1/23/2006 12:33 AM Page 118
Line Accessories
Flat Socket Weld Flange

Description:
Code 61 and 62
Code 61, O-Ring (Figure 1) Figure 1 Figure 2

Donaldson Desc. Pipe Pad A B C D E F G H J K Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563119 LI-08-08W-30 0.50/13 0.50/13 1.813/46 2.125/54 0.688/17 1.500/38 0.75/19 0.560/14 1.000/25 0.502/13 0.855/22 0.344/9 210 5/16-18x1.5
P563120 LI-12-12W-30 0.75/19 0.75/19 2.063/52 2.563/65 0.875/22 1.875/48 0.75/19 0.560/14 1.250/32 0.752/19 1.062/27 0.406/10 214 3/8-16x1.5
P563121 LI-16-16W-30 1.00/25 1.00/25 2.313/59 2.750/70 1.031/26 2.063/52 0.88/22 0.630/16 1.560/40 1.002/25 1.328/34 0.406/10 219 3/8-16x1.75
P563122 LI-20-20W-30 1.25/32 1.25/32 2.875/73 3.125/79 1.188/30 2.313/59 0.94/24 0.690/18 1.750/44 1.252/32 1.672/42 0.469/12 222 7/16-14x1.75
P563123 LI-24-24W-30 1.50/38 1.50/38 3.250/83 3.688/94 1.406/36 2.750/70 1.19/30 0.750/19 2.115/54 1.502/38 1.922/49 0.531/13 225 1/2-13x2.25
P563124 LI-32-32W-30 2.00/51 2.00/51 3.813/97 4.000/102 1.688/43 3.063/78 1.38/35 0.875/22 2.495/63 2.002/51 2.406/61 0.531/13 228 1/2-13x2.5
P563126 LI-40-40W-30 2.50/64 2.50/64 4.281/109 4.500/114 2.000/51 3.500/89 1.75/44 1.000/25 2.995/76 2.502/64 2.906/74 0.531/13 232 1/2-13x2.75
P563127 LI-48-48W-30 3.00/76 3.00/76 5.156/131 5.313/135 2.438/62 4.188/106 2.12/54 1.250/32 3.615/92 3.002/76 3.547/90 0.656/17 237 5/8-11x3.5
*P563077 WS-48-48-5 3.00/76 3.00/76 5.120/130 5.310/135 2.438/62 4.188/106 1.38/35 1.120/28 3.615/92 3.002/76 3.547/90 0.656/17 237 5/8-11x2.50
P563078 WS-56-56-5 3.50/89 3.50/89 5.500/140 6.000/152 2.750/70 4.750/121 1.44/37 1.190/30 4.095/104 3.502/89 4.047/103 0.656/17 241 5/8-11x2.75
P563079 WS-64-64-5 4.00/102 4.00/102 6.000/152 6.380/162 3.062/78 5.125/130 1.5/38 1.250/32 4.595/117 4.002/102 4.578/116 0.656/17 245 5/8-11x2.75
Note: *500 PSI max of P563077
Code 61, Flat Face (Figure 2)

Donaldson Desc. Pipe Pad A B C D E F G H J L
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2B
P563176 LIC-12-12W-30 0.75/19 0.75/19 2.063/52 2.563/65 0.875/22 1.875/48 0.75/19 0.560/14 1.250/32 0.752/19 1.062/27 3/8-16
P563177 LIC-16-16W-30 1.00/25 1.00/25 2.313/59 2.750/70 1.031/26 2.063/52 0.88/22 0.630/16 1.560/40 1.002/25 1.328/34 3/8-16
P563178 LIC-20-20W-30 1.25/32 1.25/32 2.875/73 3.125/79 1.188/30 2.313/59 0.94/24 0.690/18 1.750/44 1.252/32 1.672/42 7/16-14
Accessories
P563179 LIC-24-24W-30 1.50/38 1.50/38 3.250/83 3.688/94 1.406/36 2.750/70 1.19/30 0.750/19 2.115/54 1.502/38 1.922/49 1/2-13
P563180 LIC-32-32W-30 2.00/51 2.00/51 3.813/97 4.000/102 1.688/43 3.063/78 1.38/35 0.875/22 2.490/63 2.002/51 2.406/61 1/2-13
P563181 LIC-40-40W-30 2.50/64 2.50/64 4.281/109 4.500/114 2.000/51 3.500/89 1.75/44 1.000/25 2.995/76 2.502/64 2.906/74 1/2-13
Code 62, O-Ring (Figure 1)

Donaldson Desc. Pipe Pad A B C D E F G H J K Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563073 WS-16-16-60 1.00/25 1.00/25 2.750/70 3.190/81 1.093/28 2.250/57 1.5/38 0.630/16 1.560/40 1.002/25 1.328/34 0.492/12 219 7/16-14x2.50
P563074 WS-20-20-60 1.25/32 1.25/32 3.060/78 3.750/95 1.250/32 2.625/67 1.5/38 0.690/18 1.750/44 1.252/32 1.672/42 0.531/13 222 1/2-13x2.50
P563075 WS-24-24-60 1.50/38 1.50/38 3.750/95 4.440/113 1.437/36 3.125/79 1.75/44 0.750/19 2.115/54 1.502/38 1.922/49 0.656/17 225 5/8-11x3.00
P563076 WS-32-32-60 2.00/51 2.00/51 4.500/114 5.250/133 1.750/44 3.812/97 1.75/44 0.875/22 2.490/63 2.002/51 2.406/61 0.781/20 228 3/4-10x3.00
Code 62, Flat Face (Figure 2)

Donaldson Desc. Pipe Pad A B C D E F G H J L
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2B
P563080 WSC-20-20-60 1.25/32 1.25/32 3.060/78 3.750/95 1.250/32 2.625/67 1.5/38 0.690/18 1.750/44 1.252/32 1.672/42 1/2-13
118 Call 1-800-846-1846

31958_117to138.qxp 1/23/2006 12:33 AM Page 119
Port Flanges
New! Hydraulic Reservoir Accessories!
When it comes to designing a fluid power system, look to Donaldson for reliable filters and a wide
selection of accessories. Everything you need for your reservoir— breathers, vents, strainers, diffusers,
gauges and more. All available from Donaldson, your one stop shop.
Suction Strainers Sight Gauges

• Line Mount
Accessories
• Tank Mount Filler Breather Assemblies
Diffusers Breathers
• Line Mount
Plugs, Caps, Vents
• Tank Mount
Level Gauges
We have hydraulic line accessories, too! See pages 98-118 for test points, pressure gauges,
valves and port flanges.
See page 56 for our selection of filter service indicators.
31958_117to138.qxp 1/23/2006 12:33 AM Page 120
Suction Strainers
Flow Range: 0-300 gpm / 0-1,140 l/min
Outlet Port Size: 3/8" NPT to 4" NPT
Stainless Steel Mesh

Steel or nylon fittings
Operating temperatures:
Steel fitting to 250ºF / 121ºC
Nylon fitting to 210ºF / 100ºC
Relief valve available
Features
Donaldson suction strainers are zinc-plated, with stainless steel mesh screens and rugged steel core centers
epoxy bonded to heavy gauge connector and end caps. Suction strainers filter petroleum-based hydraulic
fluids, phosphate esters, water glycols, lubricating oils, coolants, fuels and water in fluid reservoirs,
sumps and similar applications. They are cleanable and reusable. Clean by swishing in non-caustic solvent,
then blow dry from inner diameter to outer diameter with compressed air.
SEC 200-300 PEC 3-100

Flow Rate (L/Min) Flow Rate (L/Min)
38 76 114 151 189 227 265 303 341 379 416
189 379 568 757 946 1136 1325 1514 1703 1893 2072 2271 .4
1.2 .03
.08
/4 "
1 /2 "
3 - 3/ 8"
3 - 1/ 2 "
8 - 3/ 4 "
/2 "
20 - 1 1
"
30 - 1
"
10 - 1
-2
- 11
1.0 " .07

3 "
/2
50
21
Pressure Drop (Bar)
-
50
Pressure Drop (Bar)

Pressure Drop (PSI)
Pressure Drop (PSI)
0 .02
-
.8 0
75
2 .06 .3
"
Accessories
-3
0
.6 .04 10
.4 .03
.01
.14
.2 .01
0
0 50 100 150 200 250 300 350 400 450 500 550 600
Flow Rate (GPM) 0
0 10 20 30 40 50 60 70 80 90 110 120
Flow Rate (GPM)
SEH/SEC 3-100
Flow Rate (L/Min)
38 76 114 151 189 227 265 303 341 379 416 454 492
1 /4 "
5 - 1/ 2 "
4"
3 - 3/ 8 "
"
20 - 1
/2 "
/2 "
10 - 1
8 - 3/
1.0 .07
- 11
- 11
2"
-
30
50
50
Pressure Drop (Bar)

Pressure Drop (PSI)
.8 .06
.6 .05
1 /2
"
2
-
75 "
.4 -3 .03
100
.2 .02 Note: PEC and SEH model strainers have hex nut style outlet fittings
(pictured at top of page). SEC model strainers have pipe coupling
0
style (round) outlet fittings. All styles have NPT threads inside.
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Flow Rate (GPM)
120 Call 1-800-846-1846

31958_117to138.qxp 1/23/2006 12:33 AM Page 121
Suction Strainers
Donaldson Description Relief Valve Outlet Wire Dim. A Dim. B Screen Max.
Part No. Setting Pipe Size Mesh Size Area (sq.in.) Flow (gpm)
P562235 PEC-3-3/8-100 n/a 3/8'' NPT 100 1.9 2.7 20 3
P562240 PEC-5-1/2-100 n/a 1/2'' NPT 100 1.9 4.3 25 5
P562245 PEC-8-3/4-100 n/a 3/4'' NPT 100 2.7 4.3 40 8
P562246 PEC-8-3/4-100-RV3 3 psid 3/4'' NPT 100 2.7 4.3 40 8
P562244 PEC-8-1-100 n/a 1'' NPT 100 2.7 4.3 40 8
P562226 PEC-10-1-100 n/a 1'' NPT 100 2.7 5.6 70 10
P562227 PEC-10-1-100-RV3 3 psid 1'' NPT 100 2.7 5.6 70 10
P562228 PEC-20-1.1/4-100 n/a 1-1/4'' NPT 100 3.4 5.6 128 20
P562229 PEC-20-1.1/4-100-RV3 3 psid 1-1/4'' NPT 100 3.4 5.6 128 20
P562231 PEC-20-1.1/4-200 n/a 1-1/4'' NPT 200 3.4 5.6 128 20
P562232 PEC-30-1.1/2-100 n/a 1-1/2'' NPT 100 3.4 5.6 128 30
P562233 PEC-30-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 3.4 5.6 128 30
P562236 PEC-50-1.1/2-100 n/a 1-1/2'' NPT 100 4 8 200 50
P562237 PEC-50-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 4 8 200 50
P562238 PEC-50-2-100 n/a 2'' NPT 100 4 10.4 200 50
P562239 PEC-50-2-100-RV3 3 psid 2'' NPT 100 4 10.4 200 50
NYLON FITTING
P562242 PEC-75-2.1/2-100 n/a 2-1/2'' NPT 100 5.2 8.5 316 75

P562243 PEC-75-2.1/2-100-RV3 3 psid 2-1/2'' NPT 100 5.2 8.5 316 75
P562223 PEC-100-3-100 n/a 3'' NPT 100 5.2 10.9 379 100
P562224 PEC-100-3-100-RV3 3 psid 3'' NPT 100 5.2 10.9 379 100
P562225 PEC-100-3-100-SST n/a 3'' NPT 100 5.2 10.9 379 100
P562221 SEH-3-3/8-100 n/a 3/8'' NPT 100 1.9 2.5 34 3
P169012 SEH-5-1/2-100 n/a 1/2'' NPT 100 2.63 3.1 62 5
P563305 SEH-5-1/2-100-RV3 3 psid 1/2'' NPT 100 2.7 3.1 62 5
P169013 SEH-8-3/4-100 n/a 3/4'' NPT 100 2.63 3.55 68 8
P173910 SEH-8-3/4-100-RV3 3 psid 3/4'' NPT 100 2.63 3.55 68 8
P169014 SEH-10-1-100 n/a 1'' NPT 100 2.63 5.35 110 10
P173911 SEH-10-1-100-RV3 3 psid 1'' NPT 100 2.63 5.35 110 10
P169015 SEH-20-1.1/4-100 n/a 1-1/4'' NPT 100 3.38 6.85 162 20
P173912 SEH-20-1.1/4-100-RV3 3 psid 1-1/4'' NPT 100 3.38 6.85 162 20
P169016 SEH-30-1.1/2-100 n/a 1-1/2'' NPT 100 3.38 8.01 225 30
P173913 SEH-30-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 3.38 8.01 225 30
P169017 SEH-50-1.1/2-100 n/a 1-1/2'' NPT 100 3.94 9.8 340 50
Accessories
P173914 SEH-50-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 3.94 9.8 340 50
P562222 SEH-50-1.1/2-60 n/a 1-1/2'' NPT 60 3.94 9.8 340 50
P169018 SEH-50-2-100 n/a 2'' NPT 100 3.94 9.8 340 50
P173915 SEH-50-2-100-RV3 3 psid 2'' NPT 100 3.94 9.8 340 50
P169019 SEC-75-2.1/2-100 n/a 2-1/2'' NPT 100 5.12 10.1 400 75
P173916 SEC-75-2.1/2-100-RV3 3 psid 2-1/2'' NPT 100 5.12 10.1 400 75
P169020 SEC-100-3-100 n/a 3'' NPT 100 5.12 11.78 500 100
P173917 SEC-100-3-100-RV3 3 psid 3'' NPT 100 5.12 11.78 500 100
P562211 SEC-100-3-60 n/a 3'' NPT 60 5.12 11.78 500 100
STEEL FITTING
P562212 SEC-100-3-60-RV3 3 psid 3'' NPT 60 5.12 11.78 500 100

P562213 SEC-200-3-100 n/a 3'' NPT 100 8.1 11.3 965 200
P563304 SEC-200-3-100-RV3 3 psid 3'' NPT 100 8.1 11.3 965 200
P562214 SEC-300-4-100 n/a 4'' NPT 100 8.1 15 1370 300
P562215 SEC-300-4-100-RV3 3 psid 4'' NPT 100 8.1 15 1370 300
31958_117to138.qxp 1/23/2006 12:33 AM Page 122
Tank Mounted Strainers

Flow Range: 0-100 gpm / 0-380 lpm
Outlet Port Size: 3/8" NPT to 1¼" NPT

or SAE-8 to SAE-20
140 Micron Stainless Steel Mesh
Steel SAE bushing
Cast iron NPT bushing
Operating temperatures to 250ºF / 121ºC
Relief valve available
Features
Tank mounted strainers offer easy
installation. Access to reservoir interior
is not needed. You can mount these
units through a sidewall or through
the tank top and into a standpipe.
Donaldson Description Relief Valve Wire Dim. A Dim. B Dim. C Dim. D Dim. E Screen Max.
Part No. Setting Mesh Size Area (sq.in.) Flow (gpm)
P562270 TM-3-100 n/a 100 3/4'' NPT 3/8'' NPT 4 0.97 0.87 29 3
P562274 TM-5-100 n/a 100 1'' NPT 1/2'' NPT 5.34 1.06 1.17 35 5
P562275 TM-5-100-RV5 5 psid 100 1'' NPT 1/2'' NPT 5.34 1.06 1.17 35 5
P562256 TM-10-100 n/a 100 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10
P562257 TM-10-100-RV5 5 psid 100 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10
P562258 TM-10-60 n/a 60 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10
Accessories
P562259 TM-10-60-RV5 5 psid 60 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10
P562260 TM-15-100 n/a 100 1-1/2 NPT 1'' NPT 8.2 1.22 1.66 86 15
P562264 TM-15-100-RV5 5 psid 100 1-1/2 NPT 1'' NPT 8.2 1.22 1.66 86 15
P562265 TM-15-200-RV5 5 psid 200 1-1/2 NPT 1'' NPT 8.2 1.22 1.66 86 15
P562266 TM-25-100 n/a 100 2'' NPT 1-1/4'' NPT 9.04 1.35 2.12 125 25
P562267 TM-25-100-RV5 5 psid 100 2'' NPT 1-1/4'' NPT 9.04 1.35 2.12 125 25
P562268 TM-25-200-C=6.29" n/a 200 2'' NPT 1-1/4'' NPT 6.29 1.35 2.12 80 15
P562269 TM-25-200-RV5 5 psid 200 2'' NPT 1-1/4'' NPT 9.04 1.35 2.12 125 25
P562271 TM-50-100 n/a 100 3'' NPT 2'' NPT 9.7 1.7 3 260 50
P562272 TM-50-100-RV3 3 psid 100 3'' NPT 2'' NPT 9.7 1.7 3 260 50
P563306 TM-100-100 n/a 100 4'' NPT 3'' NPT 11.3 1.8 4 315 100
P562253 STM-5-100 n/a 100 1-5/16'' -- 12 UN 3/4'' -- 16 UN 5.34 1.06 1.17 35 5
P562254 STM-5-100-RV5 5 psid 100 1-5/8'' -- 12 UN 3/4'' -- 16 UN 5.34 1.06 1.17 35 5
P562247 STM-10-100 n/a 100 1-5/8'' -- 12 UN 1-1/16'' -- 12 UN 8.17 1.2 1.36 64 10
P562248 STM-10-100-RV5 5 psid 100 1-5/8'' -- 12 UN 1-1/16'' -- 12 UN 8.17 1.2 1.36 64 10
P562249 STM-15-100 n/a 100 1-7/8'' -- 12 UN 1-5/16'' -- 12 UN 8.2 1.22 1.66 86 15
P562250 STM-15-100-RV5 5 psid 100 1-7/8'' -- 12 UN 1-5/16'' -- 12 UN 8.2 1.22 1.66 86 15
P562251 STM-25-100 n/a 100 2-1/2'' -- 12 UN 1-5/8'' -- 12 UN 9.04 1.35 2.12 125 25
P562252 STM-25-100-RV5 5 psid 100 2-1/2'' -- 12 UN 1-5/8'' -- 12 UN 9.04 1.35 2.12 125 25
122 Call 1-800-846-1846

31958_117to138.qxp 1/23/2006 12:33 AM Page 123
Tank Mounted Strainers & Diffusers
Diffusers
Description:
Perforated Steel
Cast iron bushings (TMD-tank mount)
Zinc-plated steel (DFD-return line)
Operating temperatures to 250ºF / 121ºC
Flow Range: 0-450 gpm / 0-1,710 lpm DFD
Features TMD
Diffusers are highly effective in reducing aeration, foaming,
turbulence and noise caused by return lines. Reservoir
baffles can usually be eliminated, provided that the holes in
the tube are positioned facing away from the pump suction
inlet and below the reservoir oil level. Can be vertically or
horizontally mounted with discharge side directed away
from suction and preferably toward a tank wall or bottom.
A
B TMD
AB
E
TMD - Tank Mount Diffusers D

C
Donaldson Desc. Rated Flow Dim. A Dim. B C D E

Part No. gpm/l/min Pipe Size Pipe Size (in./mm) (in./mm) (in./mm)
Accessories
P562281 TMD-5 5/19 1/2'' NPT 1'' NPT 5.34/135 1.06/28 1.17/29
P562282 TMD-10 10/38 3/4'' NPT 1-1/4'' NPT 8.17/207 1.2/30 1.36/34
P562283 TMD-15 15/59 1'' NPT 1-1/2'' NPT 8.2/208 1.22/31 1.66/42
P562284 TMD-25 25/95 1-1/4'' NPT 2'' NPT 9.04/229 1.35/34 2.12/53
P562285 TMD-50 50/189 2'' NPT 3'' NPT 9.7/246 1.7/43 3.0/76
DFD - Line Mount Diffusers

DFD
Donaldson Desc. Rated Flow Pipe A B
Perforated
Part No. gpm/l/min Size (in./mm) (in./mm) 240°
P562287 DFD-30 33/125 3/4'' NPT 3.4/86.3 3.0/76

P562288 DFD-60 53/201 1'' NPT 3.4/86.3 4.2/107
P562289 DFD-90 93/342 1-1/4'' NPT 3.4/86.3 6.5/165
120°
P562290 DFD-120 126/479 1-1/2'' NPT 4.5/114.3 6.6/168 Non-Perforated
P562291 DFD-200 209/794 2'' NPT 4.5/114.3 10.3/262

P562292 DFD-250 300/1140 2-1/2'' NPT 5.25/133.4 13.0/330
P562293 DFD-300 450/1748 3'' NPT 5.25/133.4 12.3/394
31958_117to138.qxp 1/23/2006 12:33 AM Page 124
Breathers
Breathers are available in a variety of styles, materials environments or applications with large changes in
and sizes. Breathers provide clean airflow into reservoirs machine attitudes, breather caps with pressure relief
and other storage containers where there is an exchange and vacuum breakers limit air exchange and provide
of air during changing fluid levels. In high moisture a positive suction head at the pump inlet.
Threaded Adapters for Creating Tank Breathers

Application Installation Tips
Adapting your hydraulic reservoir A pipe flange, weld collar, or half
with a Donaldson breather filter... coupling may be used to connect the
breather adapter to the reservoir. Make
• Reduces your parts inventory; sure that air cannot leak around the
• Improves your filtration to adapter. When mounting on the side of
extend equipment life; the reservoir, make sure the installation
is as high as possible to stay above the
• Lengthens filter service intervals.
surface of the fluid.
To create a tank breather, choose
either of the two threaded adapters Element Maintenance Tips
Attachment Change the filter after each 500 hours of
below, then select a breather spin-on Thread
filter based on your desired efficiency operation. More frequent replacement
level, filter dimensions and the O-Ring may be required when operating in
(Buna-N)
maximum rate of reservoir drawdown heavily contaminated areas such as
or air exchange rate. As a rule of Aluminum grinding operations, primary metal mills,
thumb, clean pressure drop should be Construction and on mobile equipment. Under such
limited to 0.18 psi / 5" H2O. Male Pipe conditions, Donaldson recommends
Thread replacement every 250 hours.
Male Element
Donaldson LHA Pipe Attachment Length
Part No. Part No. Thread Thread (in./mm) Material
P173544 GBF-15 3/4'' NPT 1''-12 UN 2.50/64 Aluminum
Accessories
P173545 GBF-50/60 1-1/4'' NPT 1-1/2''-16 UN 3.00/76 Aluminum

P562627 GBF-10 3/4'' NPT 1-1/8''-16 UN 1.65/42 Steel
P562628 ABGBA Bayonet Fitting 1-1/8''-16 UN 1.36/35 Technopolymer
Direct Replacements for Schroeder Breathers

A replacement for Schroeder part ABF-3/10 is available
as a breather+adapter set. For other Schroeder replacements Replacement for Schroeder ABF3/10
and as an alternative on the ABF-3/10, you may purchase P564425 Spin-On Breather & Adapter Breather
adapters and spin-on filters as separate items. P564424 Spin-On Breather only
Schroeder Donaldson Spin-On Adapter Spin-On
Part No. Breather + Adapter Set Breather Specifications:
Diameter: 3.69" / 93.7mm
ABF-3/10 P564425 P562627 P564424
Height: 3.6" / 91mm
ABF-3/10-F - P562628 P564424 Threads on adaptor: 3/4-14 NPT
Threaded
MBF-3-M-P20 - P173545 P550386 Adapter
MBF-10-M-P20 - P173545 P550388
124 Call 1-800-846-1846

40392_117to138.qxp 8/18/2006 11:57 AM Page 125
Breathers
NEW T.R.A.P.™ Breather Part Number P564669

Eliminates Water & Dirt from Hydraulic Reservoirs Faster Than Silica Gel Breathers!
Features and Benefits
• Patented Media • Highly Efficient

Reduces dewpoint temperatures to Stops particle sizes down to
prevent condensation inside tanks 3μm @ 97%.
and reservoirs to help prevent
corrosion, maintain fluid quality, • Easy To Install
and extend fluid life. Lightweight....simply hand tighten.
• Reversible Flow • Rugged Design
Reversible flow through media allows Effective to -40°F. Robust housing
moisture to exit the tank or reservoir. protects media. Because it with-
stands high vibration, T.R.A.P.
• Rated Airflow: 75 SCFM Max. • Visual Indicator is suitable for both stationary
Actuated by pressure differential, and mobile applications.
flashes red to indicate change out
• Operating temperature range
is needed. Indicator setting, 1 PSID
-40°F to +150°F / -40°C to 66°C
NEW! Donaldson Breathers with Thermally Patented Donaldson T.R.A.P. technology

Reactive Advanced Protection (T.R.A.P.) eliminates moisture condensation in hydraulic
provide fast-acting protection for hydraulic system reservoirs. Moisture is prevented from
reservoirs against airborne moisture and entering and is actually “pumped” out with
particulate contamination. each flow cycle.
For more detailed specifications see page 191.
Spin-On Breather Filters
Accessories
Donaldson Use with Micron Length Diameter Flow
Part No. Adapter Rating (in./mm) (in./mm) (scfm/gpm)
P564424 P562627 or P562628 10 micron nom. 3.6/91 3.7/94 15/112
P556005 P562627 or P562628 10 micron nom. 5.4/137 3.7/94 23/172
P562198 P173544 10 micron nom. 5.4/137 3.7/94 23/172
P565069 P173544 10 micron nom. 7.9/200 3.7/94 28/216
P560693 P173544 10 micron abs. 5.4/137 3.7/94 23/172
P564357 P173544 5 micron abs. 7.9/200 3.7/94 28/216
P179089 P173544 10 micron abs. 7.9/200 3.7/94 28/216
P169430 P173545 3 micron abs. 6.7/170 5.0/127 35/262
P167832 P173545 3 micron abs. 10.7/272 5.0/127 42/314
P550386 P173545 3 micron nom. 6.7/170 5.0/127 35/262
P550250 P173545 3 micron nom. 10.7/272 5.0/127 42/314
P167162 P173545 5 micron abs. 6.7/170 5.0/127 59/440
P165762 P173545 5 micron abs. 10.7/272 5.0/127 64/479
P550388 P173545 10 micron nom. 6.7/170 5.0/127 59/440
P550251 P173545 10 micron nom. 10.7/272 5.0/127 64/479
P165875 P173545 10 micron abs. 6.7/170 5.0/127 59/440
P165876 P173545 10 micron abs. 10.7/272 5.0/127 64/479
31958_117to138.qxp 1/23/2006 12:34 AM Page 126
ABS, MBS Series

Description:
Chrome plated, epoxy coated or zinc
plated steel cap
Air flow to 30 CFM
Compatible with petroleum based fluids
Temperature to 212°F / 100°C
1/2", 3/4" and 1" NPT on ABS
1/4" and 3/8" NPT on MBS
Options: 3, 10 and 40 micron (ABS),
10 and 40 micron (MBS)
Dipstick available on some
ABS models
Zinc and epoxy coated
weather-proof cap versions
Airflow
Donaldson Description Micron Capacity A B C D E Finish
Part No. Rating (CFM) * (in./mm) (in./mm) (in./mm) (in./mm)
P562510 MBS-10-N04 10 10 1.85/47 2.0/51 .75/19 1/4'' NPT .2/5 Chrome Plated
P562515 MBS-Z-10-N04 10 10 1.85/47 2.0/51 .75/19 1/4'' NPT .2/5 Zinc Plated
P562516 MBS-Z-10-N06 10 10 1.85/47 2.0/51 .75/19 3/8'' NPT .2/5 Zinc Plated
P562517 ABS-03-N12 3 30 3.15/80 2.8/71 1.18/30 3/4'' NPT .5/13 Chrome Plated
P562518 ABS-10-B12 10 30 3.15/80 2.8/71 1.18/30 3/4'' BSP .5/13 Chrome Plated
Accessories
P562521 ABS-10-N16 10 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Chrome Plated
P562524 ABS-40-N16 40 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Chrome Plated
P562525 ABS-W-03-N12 3 30 3.15/80 2.8/71 1.18/30 3/4'' NPT .5/13 Epoxy Coated Black
P562528 ABS-W-10-N16 10 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Epoxy Coated Black
P563901 ABS-W-40-B12 40 30 3.15/80 2.8/71 1.18/30 3/4'' BSP .5/13 Epoxy Coated Black
P562530 ABS-W-40-N16 40 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Epoxy Coated Black
P562531 ABS-Z-10-N16 10 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Zinc Plated
P562532 ABS-Z-40-N08 40 30 3.15/80 2.8/71 1.18/30 1/2'' NPT .5/13 Zinc Plated
P562533 ABS-Z-40-N12 40 30 3.15/80 2.8/71 1.18/30 3/4'' NPT .5/13 Zinc Plated
126 Call 1-800-846-1846

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Breathers
PBS Series
Pressure Filler Breather
Cap - Screw In Style
Description:
5 PSI
Chrome plated or epoxy coated steel cap
Air intake valve opens at 0.435 psi
Temperature range
-22°F to +240°F / -30°C to 115°C
Buna gaskets standard
10 and 40 micron available
Relief valve settings at 5 or 10 psi
full rate flow 10 PSI
Air intake in the reservoir Venting to atmosphere

through vacuum breaker through relief valve to
Accessories
when pressure decreases maintain a 5 or 10 psi
(.435 psi) full rated flow
Airflow Relief Valve

Donaldson Description Micron Capacity Setting Dim. A Dim. B Dim. C Dim. D Dim. E Finish
Part No. Rating (CFM) * (psi) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P563362 PBS-10-10-N12 10 30 10 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' NPT .5 / 13 Chrome Plated
P563363 PBS-10-10-N16 10 30 10 3.15 / 80 2.8 / 71 1.18 / 30 1'' NPT .5 / 13 Chrome Plated
P563364 PBS-10-5-B12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' BSP .5 / 13 Chrome Plated
P563867 PBS-40-5-B12 40 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' BSP .5 / 13 Chrome Plated
P563370 PBS-W-10-5-N12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' NPT .5 / 13 Epoxy Coated Black
31958_117to138.qxp 1/23/2006 12:34 AM Page 128
Filler Breather Caps ®
Description:
High impact-resistant technopolymer
construction
Cap diameters 1.22", 1.65", 2.25"
and 2.75"
Compatible with petroleum and water
based fluids
Temperature range CPS / DPS / LPS BPS / RPS
-22°F to +240°F / -30°C to +115°C
Displacements to 250 GPM without baffle
Displacements to 144 GPM with
anti-splash baffle
Dipstick option available
D D
Airflow Relief Valve

Donaldson Description Micron Capacity Setting Dim. A Dim. B Dim. C Dim. D Dim. E
Part No. Rating (CFM) * (psi) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562486 LPS-40-N04 40 4.9 n/a 1.22/31 1.18/30 .39/10 1/4'' NPT 1.14/29
P562487 LPS-40-N04-A 40 2.1 n/a 1.22/31 1.18/30 .39/10 1/4'' NPT 1.14/29
P562494 DPS-40-N04 40 4.9 n/a 1.65/42 2.05/52 .71/18 1/4'' NPT 1.2/30
P562495 DPS-40-N04-A 40 2.1 n/a 1.65/42 2.05/52 .71/18 1/4'' NPT 1.2/30
P562496 DPS-40-N06 40 11.7 n/a 1.65/42 2.05/52 .71/18 3/8'' NPT 1.2/30
P562497 DPS-40-N06-A 40 5 n/a 1.65/42 2.05/52 .71/18 3/8'' NPT 1.2/30
P562500 DPS-40-N08-A 40 5.3 n/a 1.65/42 2.05/52 .71/18 1/2'' NPT 1.2/30
P562502 DPS-40-N12 40 12.5 n/a 1.65/42 2.05/52 .71/18 3/4'' NPT 1.2/30
P562503 DPS-40-N12-A 40 5.4 n/a 1.65/42 2.05/52 .71/18 3/4'' NPT 1.2/30
P562483 CPS-40-N12 40 27 n/a 2.24/57 1.85/47 .87/22 3/4'' NPT 1.53/39
Accessories
P562484 CPS-40-N12-A 40 13.5 n/a 2.24/57 1.85/47 .87/22 3/4'' NPT 1.53/39
P562479 BPS-10-N12 10 33.4 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
P562480 BPS-10-N12-A 10 19.3 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
P562481 BPS-40-N12 40 33.4 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
P562482 BPS-40-N12-A 40 19.3 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
P562489 RPS-10-5-N12 10 30 5 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
P562491 RPS-40-2-N12 40 30 2 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
P562492 RPS-40-5-N12 40 30 5 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68
Airflow DPO ABO

Donaldson Desc. Micron Capacity Dim. A Dim. B Dim. C Dim. D Comment
Part No. Rating (CFM)* (in./mm) (in./mm) (in./mm) (in./mm)
P562476 ABO-10 10 30 2.75/70 1.5/39 .25/7 1.77/45 Fits over 1.50''
OD tube
P562477 ABO-40 40 30 2.75/70 1.5/39 .25/7 1.77/45 Fits over 1.50''
OD tube
P562493 DPO-40-A 40 5 1.7/42 1.89/48 .76/19 1.05/27 Fits 1'' ID tube
128 Call 1-800-846-1846

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Breathers
Filler Breather Assemblies

Features P171859
Removable 500μm mesh strainer. with weldable flange
(Except model P171848, which has a
non-removable strainer.)
10μm air breather/filter. P171856
without pre-drilled holes
Models P171855 & P171848 include
drilled flanges with attaching screws.
How They Work

As fluid levels rise and fall inside
the reservoir, air flows in and out
through the strainer and breather
as shown below. The breather filter
inside the cap removes contaminants
as small as 10μm from the air to
keep airborne contaminant from
entering the fluid. The strainer
removes large particles from fluid
as it is added to the reservoir. P171855 P171848
with pre-drilled holes, with pre-drilled holes,
Breather Filter gasket and screws gasket and screws
is inside cap
A A
Air In
P171848 P171859
Air Out B P171855 P171860
P171856
Attaching
Flange B
Strainer C
Accessories
D
D
Filler Breather Specifications
FLANGE SPECIFICATIONS FILLER BREATHER SPECIFICATIONS
Part Outer Dia. No. of Hole Dia. Bolt Flow A B C D
No. (in./mm) Holes (in./mm) Circle (gpm/lpm) (in./mm) (in./mm) (in./mm) (in./mm)
P171848 2.01/51 3 .22/5.5 2.00/51 70/270 1.81/45 1.38/35 2.48/63 1.1/28
P171855 3.31/84 6 .22/5.5 2.88/73 124/470 2.76/70 1.81/46 3.94/100 1.5/38
P171856 3.31/84 n/a n/a 124/470 2.76/70 1.81/46 3.94/100 1.15/38
P171859 n/a - weldable 124/470 2.76/70 7.09/180 2.50/64
P171860 * n/a - weldable 124/470 2.76/70 7.09/180 2.50/64
* For pressurized reservoirs
Filler Cap Only (Replacement)

P173292 --- fits P171855, P171856, P171859
P173364 for pressurized reservoir --- fits P171860
31958_117to138.qxp 1/23/2006 12:34 AM Page 130
ABB Series
Filler Breathers - Bayonet Style
Description:
Chrome plated, epoxy coated or
zinc plated steel caps
Air flow to 30 CFM
30 mesh technopolymer basket
Self tapping screws for flange mount
Cork gaskets
3, 10, or 40 micron Metal
H2.88
[73]
30 MESH .217"
STAINLESS INNER 5.5 mm
STEEL BASKETS GUARDS Holes
No. 10-32 x 1/2"
3.25
LOCKING TABS (AB ONLY) F
[83] screws
3.14
3" IG-13 [80]
3S 76mm
2.17
[55]
6"
6S 152mm IG-16 3.18
[80.8]
3.82
8" [97]
8S 203mm IG-18
1.9
[48]
Accessories
Airflow
Donaldson Description Features Micron Capacity Finish
Part No. Rating (CFM)
P562610 ABB-W-03-8S-IG 8'' STAINLESS BASKET, INNER GUARD 3 30 Epoxy Coated, Black
P562611 ABB-W-10-3S 3'' STAINLESS BASKET 10 30 Epoxy Coated, Black
P562612 ABB-W-10-3S-LT 3'' STAINLESS BASKET, LOCK TAB 10 30 Epoxy Coated, Black
P562613 ABB-W-10-3S-R 3'' STAINLESS BASKET, BUNA GASKET 10 30 Epoxy Coated, Black
P562614 ABB-W-10-N NYLON BASKET 10 30 Epoxy Coated, Black
P562615 ABB-W-10-N-LT NYLON BASKET, LOCK TAB 10 30 Epoxy Coated, Black
P562616 ABB-W-10-N-R NYLON BASKET, BUNA GASKET 10 30 Epoxy Coated, Black
P562617 ABB-W-10-N-SMB NYLON BASKET, SIDE MOUNT KIT 10 30 Epoxy Coated, Black
P562620 ABB-W-40-N NYLON BASKET 40 30 Epoxy Coated, Black
P562623 ABB-Z-40-3S 3'' STAINLESS BASKET 40 30 Zinc Plated
P562624 ABB-Z-40-3S-LT 3'' STAINLESS BASKET, LOCK TAB 40 30 Zinc Plated
P562625 ABB-Z-40-N NYLON BASKET 40 30 Zinc Plated
P562626 ABB-Z-40-N-R NYLON BASKET, BUNA GASKET 40 30 Zinc Plated
130 Call 1-800-846-1846

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Breathers
SIDE MOUNT
Can be used with all
Bayonet and Threaded Dipsticks available
Flange Breathers for some models.
(except MBB & See Features section
Pressurized Breathers).
on assembly tables.
Maximum torque for
fastening 112 in. lbs.
with washers.
Airflow
Donaldson Description Features Micron Capacity Finish
P562573 ABB-03-N NYLON BASKET 3 30 Chrome
P562574 ABB-10 FLANGE, SCREWS & GASKET, NO BASKET 10 30 Chrome
P562575 ABB-10-3S 3" STAINLESS BASKET 10 30 Chrome
P562576 ABB-10-3S-LT 3" STAINLESS BASKET, LOCK TAB 10 30 Chrome
P562577 ABB-10-3S-R 3" STAINLESS BASKET, BUNA GASKET 10 30 Chrome
P562578 ABB-10-3S-SMB 3" STAINLESS BASKET, SIDE MOUNT KIT 10 30 Chrome
P562583 ABB-10-8S-D-IG 8" STAINLESS BASKET, DIPSTICK, INNER GUARD 10 30 Chrome
P562585 ABB-10-N-LT NYLON BASKET, LOCK TAB 10 30 Chrome
P562587 ABB-10-N-R NYLON BASKET, BUNA GASKET 10 30 Chrome
P562589 ABB-40 FLANGE, SCREWS & GASKET, NO BASKET 40 30 Chrome
Accessories
P562593 ABB-40-3S-SMB 3" STAINLESS BASKET, SIDE MOUNT KIT 40 30 Chrome
P562595 ABB-40-6S-D 6" STAINLESS BASKET, DIPSTICK 40 30 Chrome
P562599 ABB-40-8S-D 8" STAINLESS BASKET, DIPSTICK 40 30 Chrome
P562601 ABB-40-CWOF CAP ONLY 40 30 Chrome
P562602 ABB-40-LT LOCK TAB, NO BASKET 40 30 Chrome
P562605 ABB-40-N-LT NYLON BASKET, LOCK TAB 40 30 Chrome
P562608 ABB-40-N-R NYLON BASKET, BUNA GASKET 40 30 Chrome
P562609 ABB-40-N-SMB NYLON BASKET, SIDE MOUNT KIT 40 30 Chrome
31958_117to138.qxp 1/23/2006 12:34 AM Page 132
Mini Filler Breather

1.85 1.61
[47] H
[41]
1.81
[46]
2.0
Airflow
F
[50]
Donaldson Description Micron Capacity Finish 4.33
[110]
2.52
P562561 MBB-10-N 10 10 Chrome [64]
P562562 MBB-40-N 40 10 Chrome .217"
5.5 mm
1.14
[29]
Holes
Non-Vent Filler
Breather, Bayonet 3.14
[80]
Metal
Donaldson Description Feature Finish H2.88
[73]
Part No. 2.17
[55]
P562563 NVB-00-3S FILLER CAP ASSY W/3'' Chrome
STAINLESS BASKET 5.85
[149] .217"
P562564 NVB-00-N FILLER CAP ASSY W/ Chrome 5.5 mm
NYLON BASKET 3.82
[97] Holes
P562565 NVB-W-00-8S FILLER CAP ASSY W/8'' Epoxy coated, Black No. 10-32 x 1/2"
STAINLESS BASKET 3.25
F
[83] screws
1.9
[48]
Non-vent Filler
Breather, Threaded NVT
®
Accessories
Donaldson Description Feature Finish

Part No.
P562549 NVT-00-3S-R FILLER CAP ASSY W/3'' Black Technopolymer
STAINLESS BASKET,
BUNA GASKET
P562550 NVT-00-N FILLER CAP ASSY W/ Black Technopolymer 2.88"
NYLON BASKET 73 mm
60
°
1 1/4" BSP
132 Call 1-800-846-1846

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Breathers
Filler Breathers ®
Description:
High impact technopolymer
Temperature range
-22°F to +240°F / -30°C to +115 °C
2.75" diameter cap
Available with bayonet or threaded flange
Airflow to 30 CFM
Compatible with petroleum and
water based fluids
30 mesh technopolymer basket
Options: Dipstick
3", 6" and 8" stainless steel baskets
Bayonet Style (RPB) (BPB)

Airflow Relief
Donaldson Description Feature Micron Capacity Valve Finish
Part No. Rating (CFM) Setting (psi)
P562552 RPB-10-5-N NYLON BASKET 10 30 5 Black Technopolymer
P562553 RPB-10-5-N-D-TAD NYLON BASKET, DIPSTICK 10 30 5 Black Technopolymer
P562554 RPB-40-5-3S 3'' STAINLESS BASKET 40 30 5 Black Technopolymer
P562555 RPB-40-5-6S 6'' STAINLESS BASKET 40 30 5 Black Technopolymer
P562556 RPB-40-5-N NYLON BASKET 40 30 5 Black Technopolymer
P562534 BPB-10-A CAP ONLY BREATHER CAP 10 30 N/A Black Technopolymer
P562535 BPB-10-N BREATHER 10 30 N/A Black Technopolymer
P562536 BPB-10-N-A BREATHER 10 30 N/A Black Technopolymer
P563813 BPB-40 CAP ONLY BREATHER CAP 40 30 N/A Black Technopolymer
P562537 BPB-40-3S BREATHER W/3" STEEL BASKET 40 30 N/A Black Technopolymer
Accessories
P562538 BPB-40-3S-A BREATHER 40 30 N/A Black Technopolymer
P562539 BPB-40-6S-D FILLER BREATHER W/DIP STICK 40 30 N/A Black Technopolymer
P562540 BPB-40-A CAP ONLY BREATHER CAP 40 30 N/A Black Technopolymer
P562541 BPB-40-N BREATHER 40 30 N/A Black Technopolymer
P562542 BPB-40-N-A BREATHER 40 30 N/A Black Technopolymer
P562544 BPB-40-N-SMB BREATHER W/SIDE MOUNT KIT 40 30 N/A Black Technopolymer
Threaded Flange Style (RPT) (BPT)

Airflow Relief
Donaldson Description Feature Micron Capacity Valve Finish
Part No. Rating (CFM) Setting (psi)
P562557 RPT-40-5-6S 6'' STAINLESS BASKET 40 30 5 Black Technopolymer
P562558 RPT-40-5-8S 8'' STAINLESS BASKET 40 30 5 Black Technopolymer
P562560 RPT-40-5-N NYLON BASKET 40 30 5 Black Technopolymer
P562559 RPT-40-5-CAP ONLY CAP ONLY 40 30 5 Black Technopolymer
P563817 BPT-40-CAP-ONLY THREADED BREATHER CAP 40 30 N/A Black Technopolymer
P562548 BPT-40-N THREADED BREATHER 40 30 N/A Black Technopolymer
31958_117to138.qxp 1/23/2006 12:35 AM Page 134
2
73 .88"
Metal mm RPT/BPT
RPB/BPB
2.88"
73 mm
60
.217"
°
5.5 mm
3.25" Holes
83 mm No. 10-32 x 1/2"
1 1/4" BSP
PBB Series
Pressure Filler Breather
Cap - Bayonet Style
Description:
Chrome plated, epoxy coated or zinc
plated steel cap
Air intake valve opens at 0.435 psi 5 PSI
Accessories
Temperature range
-22°F to +240°F / -30°C to 115°C
Buna gaskets standard
10 and 40 micron available
Relief valve settings at 5 or 10 psi
full rate flow
1.9
[48] 10 PSI
Metal
H2.88
[73]
PBB
Bayonet
2.17 Style
[55]
3.14
[80] .217"
5.5 mm
3.82
[97] Holes
3.25
No. 10-32 x 1/2"
5.85
[83]F screws
[149]
134 Call 1-800-846-1846

31958_117to138.qxp 1/23/2006 12:35 AM Page 135
Breathers
Donaldson Description Feature Micron Airflow Capacity Relief Valve Finish

Part No. Rating (CFM) * Setting (psi)
P562631 PBB-10-10-6S 6'' STAINLESS BASKET 10 30 10 Chrome
P562632 PBB-10-10-N NYLON BASKET 10 30 10 Chrome
P562633 PBB-10-10-N-LT NYLON BASKET, LOCK TAB 10 30 10 Chrome
P563862 PBB-10-5 FLANGE, SCREWS & GASKET, NO BASKET 10 30 5 Chrome
P563349 PBB-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Chrome
P563351 PBB-40-5 FLANGE, SCREWS & GASKET, NO BASKET 40 30 5 Chrome
P563863 PBB-40-5-8S-LT-D 8'' STAINLESS BASKET, LOCK TAB & DIPSTICK 40 30 5 Chrome
P563356 PBB-W-10-5-N NYLON BASKET 10 30 5 Epoxy Coated, Black
P563357 PBB-W-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Epoxy Coated, Black
P563358 PBB-W-40-5-3S 3'' STAINLESS BASKET 40 30 5 Epoxy Coated, Black
P563360 PBB-Z-10-10-N NYLON BASKET 10 30 10 Zinc Plated
P563361 PBB-Z-10-5-N NYLON BASKET 10 30 5 Zinc Plated
Weld Risers
For Filler Breathers
Donaldson Description Length
Part No.
Accessories
P562668 WR-5565 1.13"
Steel stamped construction

Predrilled holes align
with standard breather
tank flanges
Provides for easy installation
of filler breathers .171 Dia.
6 Holes Equally
Spaced on a
2 7/8 " Dia. B.C.
3 5/8 "
2 1/8 " Dia.

1" Hole
31958_117to138.qxp 1/23/2006 12:35 AM Page 136
Sight Glasses
Features
Leak-free sight glasses come in plastic or metal with a
variety of threads, seals and lenses. In low visibility
areas, prism lens sight glasses are a good solution for
quick and accurate readings. In applications involving
high pressure or temperatures, steel sight glasses are
preferred. Locking nuts provide mounting into sheet
metal with minimum thickness and without welding.
Description:
Transparent polyamid lens
Shock resistant
Anodized aluminum reflector
Operating temperature 210°F / 100°C
BunaN seal
For use with mineral, petroleum and
water-based fluids
Any contact with alcohol or solvents
must be avoided
Design HFTX
®
Accessories
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562419 SG-04 1/4'' BSP .35/9 .71/18 .28/7 .24/6 .59/15
P562420 SG-06 3/8'' BSP .43/11 .87/22 .32/8 .28/7 .75/19
P562421 SG-08 1/2'' BSP .55/14 1.02/26 .32/8 .32/8 .87/22
P562423 SG-08-S 3/4'' - 16 UN .51/13 1.02/26 .59/15 .32/8 .87/22
P562426 SG-12 3/4'' BSP .79/20 1.22/31 .35/9 .39/10 1.06/27
P562427 SG-12-S 1-1/16 - 12 UN .75/19 1.38/35 .59/15 .39/10 1.18/30
P562428 SG-16 1'' BSP 1.00/25 1.58/40 .43/11 .39/10 1.34/34
P562430 SG-20 1-1/4'' BSP 1.18/30 1.85/47 .47/12 .51/13 1.61/41
136 Call 1-800-846-1846

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Sight Glasses
Prism Sight Glasses ®
Description:
Prism lenses: special translucent
polyamide technopolymer
For low light applications
Body: special black polyamide
technopolymer
Available in ½", ¾" and 1" NPT sizes
Resistant to solvents, oils, greases,
alkaline acids
Avoid alcohol and detergents
containing alcohol
Flat BunaN seal
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562416 PSG-08 1/2'' NPT 0.55/14 1.10/28 0.40/10 0.31/8 0.95/24
P562417 PSG-12 3/4'' NPT 0.70/18 1.38/35 0.40/10 0.33/8.5 1.26/32
P562418 PSG-16 1'' NPT 0.90/23 1.70/43 0.43/11 0.36/9 1.50/38
Description:
All nickel-plated steel construction
Glass prism lenses hermetically sealed
Leak-proof service
Accessories
Greater mechanical strength
Easy installation
Reflects light in the presence of any liquid
Maximum operating temp. 500°F / 260°C
Suitable for petroleum and water
based fluids
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562408 SVM-04 1/4'' NPT 0.34/8 0.19/5 0.44/11 0.63/16
P562409 SVM-06 3/8'' NPT 0.44/11 0.22/6 0.5/13 0.75/19
P562410 SVM-08 1/2'' NPT 0.56/14 0.22/6 0.56/14 0.94/24
P562411 SVM-12 3/4'' NPT 0.75/19 0.31/8 0.63/16 1.06/27
P562412 SVM-16 1'' NPT 0.94/24 0.31/8 0.94/24 1.38/35
P562413 SVM-20 1-1/4'' NPT 1.19/30 0.41/10 0.81/21 1.75/44
P562414 SVM-24 1-1/2'' NPT 1.44/37 0.41/10 0.81/21 2.00/51
P562415 SVM-32 2'' NPT 1.88/48 0.41/10 0.88/22 2.50/64
40392_117to138.qxp 8/18/2006 11:57 AM Page 138
Fluid Level Gauges

Description:
Steel frame
Acrylic lens
Steel zinc plated bolts
5" mounting bolt centers
Maximum wall thickness: ½"
Maximum temperature:
SLT 225°F / 107°C; SLG 180°F / 80°C
Features
Donaldson offers a wide variety of fluid level gauges
that let you accurately measure fluid levels in your
tanks and reservoirs. Gauges are made with transparent SLT-1214 SLG-5
lens material and are suitable for lubricants, mineral, P562433 P562432
petroleum and water based fluids. They offer 180°
visibility of fluid level.
Accessories
Donaldson Desc. Feature Seals

Part No.
P562432 SLG-5 5'' Level Gauge, Black Steel Frame BunaN

P562433 SLT-1214 5'' Level Gauge w/ Red Thermometer, Chrome Steel Frame Neoprene
Bolt torque: 15 ft./lbs. Do not exceed 20 ft./lbs.
138 Call 1-800-846-1846

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Fluid Level Gauges
Description:
Transparent lens material
BunaN seals
Maximum working pressure
for pressurized tanks:
14.5 psi / 1 bar / 100 kPa.
Oil level and temperature or oil level only
Temperature scale:
35º to 210ºF / 30º to 90ºC.
Bolt torque: 10 ft. lbs.

Inside nut for tightening
directly on the tank.
Suggested mounting hole
diameter: 11mm or 13mm.
Oil Level/Temperature Gauge Specifications (35°- 210°F / 30°- 90°C) (shown above left)
Accessories
Part A B C D E F G H I
No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P171920 6.22/158 3.22/82 .89/22.5 1.57/40 .61/15.5 5/127 m12 .78/20 1.57/40
P171922 11.22/285 8.23/209 .89/22.5 1.57/40 .61/15.5 10/254 m12 .78/20 1.57/40
Oil Level Gauge Specifications (shown above right)

Part A B C D E F G H I
No. (in./mm) (in./mm) (n./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P171918 6.22/1.58 3.23/82 .89/22.5 1.57/40 .61/15.5 5/127 m12 .78/20 1.57/40
P171913 4.21/107 1.22/31 .89/22.5 1.57/40 .61/15.5 3/76 m10 .78/20 1.57/40
31958_139to154.qxp 1/23/2006 12:57 AM Page 140
Description: ®
Ultrasonically welded polyamide

Suitable for pressurized reservoirs
(260 psi max.)
Maximum operating temperature:
212°F / 100°C
Scale: 32°F to 212°F / 0°C to 100°C
Maximum wall thickness:
LG-3 - 1/2", LG-5/LG-10 - 3/8"
BunaN O-Ring seals
Zinc plated bolts
Note: Any contact with alcohol, alcohol-based washing

fluids, or petroleum distillates must be avoided. Do not
chamfer tank mounting holes.
Options: Fast Mount Installation: Tighten nuts on bolts to the point

Assembly Instructions where nuts are snug against bushings. Apply
1/2-13 bolts (LG-5) one drop of thread lock to last exposed thread
Protective guard (LG-5) NUT at end of bolts. Mount on tank and tighten to
7 ft. lbs. (DO NOT OVER-TIGHTEN).
Viton seals
Red and blue thermometers Removal: Loosen bolts and remove.
BOLT
Alcohol resisitant version (IMPORTANT: THREAD LOCK PREVENTS
Fast mount kit (requires no internal BUSHING OVER-LOOSENING OF BOLTS TO POINT
access or threads to mount) WHERE NUTS DROP OFF INTO TANK.)
LG Series LGZ Series LG-5G Guard

Accessories
Bolt torque: 9 ft./lbs.

(7 ft./lbs. fast mount)
LG-3 FM option E dia. = 0.625 (5/8)

LG-5, 10 FM option E dia. = 0.688 (11/16)
Fluid Level Gauge Guard (LG-5 Series only)

Donaldson Description Feature Bolt Center
Part No. Dim. A Dim. B Dim. C Dim. D
P562453 LG-G 5'' Level Gauge Guard 5.00/127 6.65/169 1.53/39 .98/25
140 Call 1-800-846-1846

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Fluid Level Gauges
Transparent Polyamide Fluid Level Gauges

Donaldson Description Feature Bolt Center Hole Dia.
Part No. Dim. A Dim. B Dim. C Dim. D Dim. E Bolt Size Dim. F Dim. G Dim. H Dim. I
P562438 LG-3 3'' Level Gauge 3.00/76 4.17/106 1.06/27 .63/16 .42/10 M10 x 1.5 .71/18 1.31/33 .83/21
P562440 LG-3-FM 3'' Level Gauge w/ 3.00/76 4.17/106 1.06/27 .63/16 .625/16 M10 x 1.5 .71/18 1.31/33 .83/21
Fast Mount kit
P562441 LG-3-T 3'' Level Gauge w/ 3.00/76 4.17/106 1.06/27 .63/16 .42/10 M10 x 1.5 .71/18 1.31/33 .83/21
Red Thermometer
P562442 LG-3-TB 3'' Level Gauge w/ 3.00/76 4.17/106 1.06/27 .63/16 .42/10 M10 x 1.5 .71/18 1.31/33 .83/21
Blue Thermometer
P562454 LG-Z-3 3'' Level Gauge 3.00/76 3.90/99 .90/22 .57/14.5 .42/10 M10 x 1.5 .70/18 1.30/33.6 .90/23 0.06/1.5
P562455 LG-Z-3-T 3'' Level Gauge w/ 3.00/76 3.90/99 .90/22 .57/14.5 .42/10 M10 x 1.5 .70/18 1.30/33.6 .90/23 0.06/1.5
Red Thermometer
P562444 LG-5 5'' Level Gauge 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23
P562445 LG-5-13 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .50/13 1/2 - 13 UNC .90/23 2.91/74 .90/23
1/2'' -13 bolt kit
P563910 LG-5-AR 5'' Level Gauge, 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23
Alcohol resistant
P562447 LG-5-FM 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .688/17.5 M12 x 1.75 .90/23 2.91/74 .90/23
Fast Mount kit
P562448 LG-5-T 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23
Red Thermometer
P562449 LG-5-T-13 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .50/13 1/2 - 13 UNC .90/23 2.91/74 .90/23
Red Thermometer &
1/2''-13 bolt kit
P562450 LG-5-TB 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23
Blue Thermometer
P562451 LG-5-T-FM 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .688/17.5 M12 x 1.75 .90/23 2.91/74 .90/23
Red Thermometer &
Fast Mount kit
P563913 LG-5-T-G 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23
Red Thermometer
& Guard
P562452 LG-5-T-SS 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23
Red Thermometer,
Stainless Bolt kit
P562456 LG-Z-5 5'' Level Gauge 5.00/127 5.9/150 .90/22 .57/14.5 .47/12 M12 x 1.75 .93/23.5 2.90/73.7 .90/23 0.06/1.5
Accessories
P562457 LG-Z-5-T 5'' Level Gauge w/ 5.00/127 5.9/150 .90/22 .57/14.5 .47/12 M12 x 1.75 .93/23.5 2.90/73.7 .90/23 0.06/1.5
Red Thermometer
P562458 LG-Z-5-V 5'' Level Gauge w/ 5.00/127 5.9/150 .90/22 .57/14.5 .47/12 M12 x 1.75 .93/23.5 2.90/73.7 .90/23 0.06/1.5
Viton seals
P562434 LG-10 10'' Level Gauge 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23
P562435 LG-10-LF 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23
Level Float
P562436 LG-10-T 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23
Red Thermometer
P562437 LG-10-TB 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23
Blue Thermometer
P563909 LG-10-TB-SS 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23
Blue Thermometer &
Stainless Bolt kit
31958_139to154.qxp 1/23/2006 12:57 AM Page 142
Reservoir Magnets
Description:
Removable
Easily Cleaned
Catch ferrous contaminants
Selection of lengths available
Features
Reservoir magnets trap and hold ferrous metals. If not
contained these particulars will cause collateral damage
to significant components. Magnets are typically located
in a reservoir or at another point in the system with low
fluid velocity. Magnets should be positioned in the tank at a
point where all flow returning from the system intersects.
Easy Clean Rod Style Easy Clean Rod Style Tank Trapper Style NPT Mounting Plug
Donaldson Description Length (A)
Part No. (in./mm)
P562649 M-11 10.8 / 273

P562650 M-13 13.3 / 337
P562651 M-16 15.8 / 400
P562652 M-18 18.3 / 464
Allow 1" minimum clearance between
P562653 M-21 20.8 / 527 magnet and reservoir bottom.
P562654 M-23 23.8 / 605
Accessories
P562655 M-26 25.8 / 655

P562656 M-28 28.3 / 719
P562657 M-31 30.8 / 782
NPT Mounting Plug Tank Trapper Style

Donaldson Description Size Series Donaldson Description Length (A) Comment
Part No. Part No. (in./mm)
P562666 PM-6 3/4" NPT M P562658 MT-10 10.1 / 256 5 Magnets

P562667 PM-8 1" NPT M P562659 MT-13 13.3 / 338
P562662 PM-10 1-1/4" NPT M
P562663 PM-12 1-1/2" NPT M
P562664 PM-16 2" NPT M, MT
P562665 PM-20 2-1/2" NPT M, MT
142 Call 1-800-846-1846

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Reservoir Magnets & Caps, Plugs, Vents
Caps, Plugs, Vents

Features
Caps, plugs and vents are used to prevent oil spills, seal
reservoirs, tanks and crankcases. They are available in
plastic resins and a variety of thread configurations.
Vents keep positive pressure in crankcases and eliminate
air exchange, which can cause condensation in the
lubrication fluids. Lubrication oil contaminated with
moisture from condensation has a reduced life and poor
lubrication quality. Pressurized vents allow for thermal ®
expansion of the fluids during machine operation.
T-240 Caps
Donaldson Description d h D L
Part No. Size (in./mm) (in./mm) (in./mm)
P562466 T-240-06 3/8" BSP .35/9 1.02/26 .83/21

P562467 T-240-08 1/2" BSP .39/10 1.26/32 .94/24
P562468 T-240-12 3/4" BSP .39/10 1.53/39 .98/25
P562469 T-240-16 1" BSP .47/12 1.77/45 1.10/28
P562470 T-240-20 1-1/4" BSP .47/12 2.16/55 1.22/31
P562471 T-240-24 1-1/2" BSP .47/12 2.40/61 1.34/34
Black duroplast, resistant Maximum continuous

to solvents, oils, grease working temperature:
and other chemical 250°F / 120°C
agents Can be supplied with
Accessories
Square cut BunaN dipstick option
synthetic rubber
seal ring
FC Cap
Donaldson Description Feature
Part No.
P562475 FC-32-N 2" NPT/BSP Cap
Special black matte finish glass fiber

reinforced technopolymer
Maximum operating temperature:
212°F / 100°C
31958_139to154.qxp 1/23/2006 12:58 AM Page 144
TN Plugs
Donaldson Description d h D L
Part No. Size (in./mm) (in./mm) (in./mm)
P562459 TN-04 1/4" NPT .35/9 .75/19 .63/16

P562460 TN-06 3/8" NPT .35/9 .87/22 .63/16
P562464 TN-08 1/2" NPT .43/11 1.02/26 .71/18
P562465 TN-12 3/4" NPT .47/12 1.25/32 .79/20
Special black matte finish Square cut BunaN

glass fiber reinforced seal ring
technopolymer Maximum continuous
Resistant to solvents, oils, working temperatures:
grease and other 266°F / 130°C
chemical agents
SFV Vents
Donaldson Description d h D L d2 Valve Setting
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) mb
P562472 SFV-06-N 3/8" NPT .39/10 1.22/31 1.18/30 .39/10 100

P562473 SFV-08-N 1/2" NPT .39/10 1.22/31 1.18/30 .39/10 100
Unidirectional gaseous venting Square cut BunaN synthetic

Special polyamide technopolymer, rubber seal ring
RAL 2004 orange cover Aluminum valve covered with
with graphic symbol adhesion-resistant material
“valve”, and black sealing against an O-Ring
Accessories
threaded connector Stainless steel spring

Resistant to solvents, oils, Valve setting 100mb: valve
greases and other chemical opens when pressure
agents exceeds 1.4 PSI / 0.100 bar
144 Call 1-800-846-1846

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Plugs, Vents & Flanges
Flanges
Features
These Suction and Return Flanges with zinc-plated steel
stamping are designed for tank top mounting. Flanges
provide a seal to the pipe and reservoir without welding.
Each flange provides access to the inside of the reservoir
to service in-tank immersed suction strainers and diffusers.
Top of
Tank
Bottom
A Plate
C Top
Plate Drill and Tap
5/16-18NC Thread
E
Nominal
D Pipe Size
Stiffening
B G
C Ribs
1/8" R
F
Internal Washer
Gasket
Suction Flanges
Nominal Dimensions
Donaldson E A B C D F SLOT G
Part No. Pipe Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562641 1/2" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102
P562642 3/4" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102
P562643 1" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102
P562644 1-1/4" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102
Accessories
P562645 1-1/2" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102
P562646 2" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102
P562647 2-1/2" 7.50/190 7.50/190 6.25/159 3.125/79 .44x.88/11x22 6.62/168
P562648 3" 7.50/190 7.50/190 6.25/159 3.125/79 .44x.88/11x22 6.62/168
Seal suction lines passing Includes:

through the top plate (1) top plate,
of a hydraulic reservoir (1) internal washer,
or similar application (1) bottom plate,
(1) gasket, and
(4) 5/16-18 thread
forming screws
31958_139to154.qxp 1/23/2006 12:58 AM Page 146
Return Flanges
Donaldson Description Hole Dia. Pipe
Part No. A Size
P562634 RF-1369 1-3/16 1/2

P562636 RF-1370 1-3/4 3/4
P562637 RF-1371 1-3/4 1
P562638 RF-1372 2-1/2 1-1/4
P562639 RF-1373 2-1/2 1-1/2
P562640 RF-1374 2-1/2 2
4 3/4 "
Zinc-plated steel stamping Includes: 4"
1
/4"
Outside
Designed to seal return (1) flange, Flange
lines passing through (1) internal washer, and

the top plate of a (2) 1/4-20 thread
hydraulic reservoir forming screws
or similar application 5
Internal
Washer
/16" x 9/ 16"
Slot A 1 9/16" Rad
Dia. Hole Top of
Tank
Accessories
146 Call 1-800-846-1846

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Oil Analysis Service

Oil Analysis It is vitally important to inform us of Collecting the Sample
Kit: any mechanical work or operating Obtaining a representative sample is
problems with the sampled system. the most important part of a scheduled
Part No. This feedback influences our future oil analysis program. If a sample does
X007377 recommendations and interpretations. not represent the true condition of the
Includes sampling
Good communication between you lubricant and component at the time
bottle, instructions,
forms, plus oil and the laboratory is essential for an of sampling, the reliability of the test
analysis service effective oil analysis program. results and their interpretation is
& report dramatically affected.
Order our handy oil analysis kit and 3. Label the Sample
sampling pump & tubing to help you The label on the sampling container General comments on sampling
maintain clean oil. should always be filled out completely • Areas where oil flow is restricted or
to assist in our correct identification where contaminants and wear products
The Donaldson oil analysis service and analysis of the sample. tend to settle/collect
provides the quality testing necessary should be avoided as
for effective preventive maintenance. 4. Send the sampling points.
Using an independent laboratory, Sample to Lab • We recommend that
Donaldson provides fast, low-cost, Always use First you sample a compo-
accurate and detailed information Class Mail, UPS, nent while it is running
about the status of your oil and FEDEX, or other (if it is safe to do so)
equipment. The program is based commercial or within 30 minutes
on proven laboratory techniques delivery service after shutdown.
and covers a range of systems for quick • Both of these practices
and applications. transport ensure that wear
of samples. products and lubri-
We strongly cant contaminants
Accessories: are thoroughly mixed
Sampling Pump
recommend
(P176431) & you do not hold with the lubricant
Plastic Tubing samples for any and that the heavier
(P176433) length of time wear particles have
before mailing them. not settled out.
5. Review the Results Recommended sampling points:

The summary on the next page A good sampling point is between the
5 Processing Steps in the shows the basic layout of our typical pump and the first control valve bank,
Donaldson Oil Analysis Service oil analysis report. at an elbow or tee where the fluid is
most turbulent and well mixed.
1. Collect the Sample WHAT YOU GET:
You remove a portion of oil from your Features of the Report:
machine and send to our lab. Sampling • Up to 6 sets of test results (current
NOTE: Once a proper sampling
devices are ordered through your local and 5 previous) are displayed.
point and method is chosen for a
Donaldson distribution outlet. (Use part • Spectrochemical and physical results
particular component, oil samples
number above listed above.) are underlined where applicable.
from that component should
• There are full headings for all results.
Info & Services
always be taken from the same
• Guide to tests and their meaning are
2. Complete the Sample point with the same method.
on the back of the report.
Processing Form
For each piece of equipment to be (See illustration on next page)
sampled, complete one of the sample
processing forms found in the kit.
31958_139to154.qxp 1/23/2006 12:58 AM Page 148
Reviewing the Oil Analysis Lab Report

SECTION AA SECTION DD
In Section A you will see the date when the oil The Spectrochemical Analysis section identifies
sample was drawn and its status. You will also and reports 21 metallic elements from the atomic
find the unit ID number along with the name of emission spectrometer. These elements provide a
the component being sampled. The Component positive means of identifying wear, contamination
Reference Number is assigned by our system and additive content. This section also documents
for quick access to your results. Just below the the date when each sample was drawn, and shows
Component Reference Number is your purchase the lab ID number we assigned to each sample.
order or accounting number.
SECTION EE
SECTION BB Section E consists of unit operating information
Section B lists specific information about the unit provided by you.
and component sampled; the worksite or location,
and the oil type in service.
SECTION F F
Section F lists the Physical Test Results, a series
SECTION CC of related tests run to determine the classification,
This portion of the report is where our Data Analysts contamination and degradation of a lubricant.
make their evaluations and recommendations. This
evaluation is based on the specific tests performed on
the individual samples and the information provided
by you about the sample and the sampled system.
Info & Services
Donaldson’s Independent Test Lab:

Analysts, Inc.
2450 Hassell Road | Hoffman Estates, IL 60195
(800) 222-0071 | FAX (847) 884-8098
www.analystsinc.com
148 Call 1-800-846-1846

31958_139to154.qxp 1/23/2006 12:58 AM Page 149
STATUS WAS DNL
DONALDSON COMPANY #16 ISO 9001 REGISTERED Normal ON 11-AUG-04

D.A. BEMBENEK 2450 HASSELL ROAD
TED OSENGA HOFFMAN ESTATES, IL 60195
(847) 884-7877 (800) 222-0071 UNIT I.D.: 014175-E CAN PRESS
5200 COYE DR
STEVENS POINT WI 54481
A FAX: (847) 884-8098 COMPONENT: HYDRAULIC
COMP. REF. NO.: 664801
P.O. / REF. NO.:
WORKSITE UNIT MANUFACTURER OIL TYPE

NOT SPECIFIED BENZ ISO 68
B COMPONENT TYPE COMPONENT MANUFACTURER AND MODEL COMPONENT SERIAL NUMBER
HYDRAULIC SYSTEM NOT SPECIFIED
MAINTENANCE RECOMMENDATIONS FOR LAB NO. 0197 Received on 16-AUG-04
ANALYSIS INDICATES COMPONENT & LUBRICANT CONDITIONS ARE ACCEPTABLE. If still in service, the oil is suitable for
continued use. RESAMPLE a the next scheduled intervel.
EVAL ID: SPECTROCHEMICAL ANALYSIS IN PARTS PER MILLION BY WEIGHT

# 1267
LAB NO.
SAMPLE INFORMATION PHYSICAL TEST RESULTS
E
Info & Services
UNDERLINED FIGURES INDICATE SIGNIFICANT VALUES. MAINTENANCE THAT MAY BE REQUIRED IS INDICATED ABOVE
UNDER MAINTENANCE RECOMMENDATIONS AND SHOULD BE PERFORMED BY A QUALIFIED MECHANIC. PLEASE FOR LEGEND AND EXPLANATION OF PHYSICAL
ADVISE US OF ANY MAINTENANCE PERFORMED ON THIS UNIT. PROPERTIES TESTS PLEASE SEE REVERSE SIDE
ACCURACY OF RECOMMENDATIONS IS DEPENDENT ON REPRESENTATIVE SAMPLE AND COMPLETE CORRECT DATA N/R = TEST NOT PERFORMED
ON BOTH UNIT AND SAMPLE. THIS REPORT IS NOT AN ENDORSEMENT OR RECOMMENDATION OF ANY PRODUCT
OR SYSTEM. ORIGINAL REPORT MAINTAINED IN ANALYSTS, INC. DATA FILES. COPYRIGHT © 1990 ANALYSTS, INC. FORM NO. 6081-A 09/02
31958_139to154.qxp 1/23/2006 12:58 AM Page 150
"How...?" Information
How to read the Donaldson Visual Indicator

This simple device will tell you when
the filter needs to be changed. Always
check when the fluid is at operating
temperature and the system is at
normal operating flow.
If the top of the white panel is below

the lower half of the window, the filter
needs servicing.
Visual Indicators are found on these

Donaldson filter assembly models: Filter OK Filter Needs Service
HAK05, HDK06, HFK08 & HEK11.
How Donaldson Derives

Filter Performance Data
Donaldson Testing Procedures (l/min)
0 50 100 150
The numbers on the performance curves refer to specific 8
#1 kPa / bar
Donaldson media formulations such as #1, #6, #20, etc. 50/ 0.5
Beta ratings and part numbers specific to each media can
be found on the individual filter pages of this catalog.
PLE
6
40/ 0.4
Pressure Drop (psi)
All flow measurements were made with 32cSt [150 SSU]

hydraulic oil at 100°F (37.7°C), fluid specific gravity of 0.9. EXAM
#6 30/ 0.3
4
Pressure Drop Calculation
#9 20/ 0.2
Clean Filter Assembly = head P + element P #2
2 #4
10/ 0.1
Calculation Definitions #20
0 0 / 0.0
PE = Element pressure drop from curve 0 5 10 15 20 25 30 35 40
Flow (gpm)
PM = Corrected element pressure drop
S.G. = New specific gravity
SSU = New SSU viscosity (Saybolt Seconds Universal)
cSt = New cSt viscosity (centistokes)
cP = New cP viscosity (centipoise)
Info & Services
Corrections
To correct element drops for viscosity and/or specific gravity,
use one of these formulae:
• PM = PE x (SSU/150) x (S.G./0.9)
- or -
• PM = PE x (cSt/32) x (S.G./0.9)
- or -
• PM = PE x (cP/29)
150 Call 1-800-846-1846

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Warranty
Warranty and Claims

Donaldson Company, Inc. Application of Warranty Action Items to Process a
warrants its products against failure With the objective of providing the Warranty Claim?
due to defects in materials and work- maximum amount of protection with
manship for the period specified under It’s simple. Call your customer
the least amount of inconvenience to service representative immediately.
Terms and Conditions for the particular the customer, we will apply the
part. Donaldson Company’s obligation Your rep will ask you for the
Warranty Policy as follows: following information to start
under this warranty covers replacement
of the failed part including transportation the process:
1. Every effort will be made to deter- • Donaldson part number;
charges. If the Donaldson product failure mine the cause of failure. Cause of
is the sole and direct cause of damage • Problem description;
failure will be used to determine the • Customer business name;
to the equipment on which the product responsible party(s). In the event of
was installed, Donaldson Company will • Customer location— specify where
damage to the equipment on which the product was purchased;
reimburse reasonable costs to restore the product is installed, if the cause
the equipment to the condition it was • Individual to contact (including
of failure cannot be clearly deter- phone and fax number); and
in immediately before the failure. This mined, and there is no evidence of
warranty does not cover failure due to • Location of defective product.
customer fault, Donaldson Company
misapplication, misuse, abuse, neglect, will contribute toward repair of the
rust through and corrosion, improper What to Do with the Product
damage on a shared expenses basis
service practices or non-Donaldson rather than leave the customer with- Do not destroy the product—
approved modification. This warranty out any recovery. please hold the defective product
gives you specific legal rights. You may until contacted by Donaldson
have other rights which may vary from 2. In cases where there is evidence technical support specialist.
state to state. Engine and Equipment of customer responsibility in the
Manufacturers warranties remain in failure, we will negotiate a settle- If the Donaldson technical support
effect when Donaldson products are ment that is fair and reasonable specialists asks you to return the
used. Donaldson Company must be to all parties. With the customer’s product to Donaldson, you will
notified of any claims covered by this agreement, we will provide failure receive a warranty claim package
warranty within one year of the date investigation and product mainte- that will include:
of failure. nance and service training with the • the Donaldson Return Material
goal of preventing future failures. Authorization form (RMA);
• a special shipping label
Provisions (UPS-Authorized Return System —
this UPS-ARS process will be used
Warranty coverage begins on the date only for the return of product for
the part is purchased by the user and warranty or liability review); and
expires when the specified number of • and special packaging instructions.
years has passed. • Contact UPS for pickup
Info & Services
31958_139to154.qxp 1/23/2006 12:58 AM Page 152
Worldwide Distribution
Bawtry
Bornem
Ostiglia Gunma
Ontario Rensselaer
Singapore
Aguascalientes
Mexico City
Jakarta
Cape Town
Wyong
Main Distribution Centers
Regional Distribution Centers
Worldwide
supply chain Capability
Donaldson Distribution our distri-bution center adjacent
to our manufacturing facility in
Centers Worldwide Aguascalientes, Mexico.
Donaldson has developed the expertise
to ensure a constant supply of products Many Donaldson customers in other
to meet the demands of our worldwide regions around the world place their
customers. For example, each month export orders through the Donaldson
Donaldson’s distribution center in European distribution center in Bornem,
Rensselaer loads and ships over 95 Belgium or our Asia/Pacific distribution
ocean containers. center in Singapore.
Donaldson’s export distribution partners 30 Years of On-Time

rely on our ability to consistently process
Service to our another facility in the Quincy area.
and ship inter-national ocean and air
In the 20 years that Donaldson was
shipments quickly and accurately. Distribution Partners located here, the distribution center
In 1974, the first Donaldson distribu- grew to a total of 165,000 square feet.
The majority of stocked product orders
tion center was located in the beautiful
from Donaldson’s customers outside
river bluff country of Quincy, Illinois In 1994, Donaldson moved its North
Info & Services
of North America are enroute to their

USA. This ware-house was located in American warehouse operations into a
final destination via ocean container
the caves along the Mississippi River. new, state-of-the-art distribution center,
within five working days.
centrally located in Rensselaer, Indiana.
After a few years, the caves did not See details on next page.
To minimize the duty and freight
have adequate space nor facilities to
expenses for our customers in Central
meet the growing demands of our
and South America, Donaldson can
independent and OE dealer distribution
ship international export orders from
channels, so Donaldson moved into
152 Call 1-800-846-1846

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Technical Reference Guide
Technical Reference Guide “The Blue Pages”

D onaldson provides this technical
reference as a short course in “Hydraulic Why Hydraulic Components Need Protection 154
Filtration 101”— for those who want to gain a
How Contamination Damages Precision Parts 154
better understanding of fluid power filtration.
Types of Contaminant 154
In industrial applications at factories all over
the world, we too often see hydraulic circuits
Sources of Contamination 155
that don’t include proper fluid filtration, or
include it as an afterthought. Good filtration Fluid Conditioning 156
needs to be an integral part of the hydraulic
circuit to ensure the long life and proper Proper Filter Application 157
operation of the pumps, valves and motors.
A $100 filter protects your $100,000 equipment. Fluid Properties 157
This guide is offered to aid in choosing the Types of Hydraulic Fluid 158
filter that will help you achieve the ideal
cleanliness levels and longest life for your Basic Hydraulic Filtration Principles 159
critical components.
Hydraulic Filtration Pressure Drop ( P) 161
Material in this section is in the public
domain, not confidential, and may be Fluid Viscosity Graph 162
copied for educational purposes at any time.
Information was collected from many sources, Physical Characteristics of Filter Elements 163
both public and private, including Donaldson
Company, Inc. Engineering Departments, Micron Size: Comparison of Familiar Particles 164
Eaton Corporation, the Lightning® Reference
ISO Beta Rating System 165
Handbook from Berendsen Fluid Power,
Hydraulics & Pneumatics Magazine, National Application Guide for Donaldson Media 166
Fluid Power Association (NFPA), and various
industry authorities. Filter Efficiency Standards 167
Efficiency of Donaldson Filter Media

Symbols Used (Re-rated per ISO 16889) 169
ß Beta Ratio
cSt Centistokes
P Pressure Drop or Differential Pressure Cleanliness Level Correlation Table 170
ISO International Standards Organization
μm Micron or micrometer
ppm Parts per million Compatibility of Donaldson Filter Media
SSU Saybolt Seconds Universal
with Various Hydraulic Fluids 171
SUS
Filter Positioning 172
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Hydraulic Components Types of Contaminant

Need Protection
Many different types of contamination may be
Fluid power circuits are designed in all shapes and present in hydraulic fluid, causing various problems.
sizes, both simple and complex in design, and they Some are:
all need protection from damaging contamination.
Abrasive particles enter the system and, if unfiltered, 3 Particulate (dust, dirt, sand, rust, fibers,

damage sensitive components like pumps, valves elastomers, paint chips)
and motors. It is the job of the hydraulic filter to
remove these particles from the oil flow to help 3 Wear metals, silicon, and excessive additives

(aluminum, chromium copper, iron, lead, tin,
prevent premature component wear and system
silicon, sodium, zinc, barium, phosphorous)
failure. As the sophistication of hydraulic systems
increases, the need for reliable filtration protection 3 Water

becomes ever more critical.
3 Sealant (Teflon tape, pastes)

How Contamination Damages
Precision Parts 3 Sludge, oxidation, and other corrosion products

3 Acids and other chemicals

This cutaway
view of a simple 3 Biological, microbes (in high water based fluids)

hydraulic valve
illustrates how
particles damage
components. In
normal operation,
Typical Factors in Component Life
the spool slides back and forth in the valve body,
diverting oil to one side of the valve or the other. If Studies show that
a particle lodges between the spool and valve body, most (typically 70%) 70% Surface Degradation
it will erode small flakes from the metal surfaces. As of hydraulic compo-
these flakes are moved back and forth by the action nent replacement is
of the spool, they can roll into a burr that jams the necessary because of 70% mechanical wear from:
• abrasion
spool and disables the valve. surface degradation, • fatigue
and most of that is • adhesion
due to mechanical
wear. Proper
filtration of
hydraulic fluids 30% corrosion
can lengthen
component life.
15% Accidents
15% Obsolescence
Component Damage
Looking down the barrel of an hydraulic cylinder, we can
see the scratches along the inside surface. Don’t cut costs
by eliminating hydraulic filters! It could cost you more in
the long run in major component repairs!
154 Call 1-800-846-1846

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Where Contamination Comes From In-Operation

The major source of contamination are the pump
There are surprising number of different sources of & actuators, the hydraulic cylinder, or the
system contamination in hydraulic filtration. hydraulic motor. Wear-generated contaminants
are a hazard during normal hydraulic system
New Hydraulic Fluid operation. The circuit actually generates additional
particles as the fluid comes into contact with the
Adding new fluid can be a source; even though it’s
precision machined surfaces of valves, motors and
fresh from the drum, new hydraulic fluid isn’t clean.
pumps. Contaminant levels can keep doubling
(It may look clean, but, remember, the human eye
with every new particle generated. The result
can only see a particle the size of about 40μm.) Oil
can be catastrophic if these contaminants are not
out of shipping containers is usually contaminated to
properly filtered out of the system.
a level above what is acceptable for most hydraulic
systems: typically, new fluid has a cleanliness level
about the same as ISO Code 21/19, and water Load
content is typically 200 to 300 ppm. Never assume
your oil is clean until it has been filtered. Motion
Built-in
Built-in contamination, also called primary Flow
contamination, is caused during the manufacture, Dynamic
assembly and testing of hydraulic components. Clearance
(μm)
Metal filings, small burrs, pieces of teflon tape, sand
and other contaminants are routinely found in initial
clean up filtration of newly manufactured systems.
Chip/Grit
Ingressed too large to
enter clearance
Clearance Size Particles
Ingressed or external contamination comes from
interact with surfaces to cause abrasive wear
the environment surrounding the system. Dirt can
enter the hydraulic fluid supply through leaking
seals, reservoir breather caps, and worn cylinder Rubber & Elastomers
rod seals. Ingressed moisture, particularly, can Due to temperature, time, and high-velocity
cause long-term problems. As a hot system cools fluid streams, rubber compounds and elastomers
at night, cool moisture-laden air can be drawn degrade —thus releasing particulates into the fluid.
into the reservoir; as the air condenses, water is This may be from hoses, accumulator bladders,
released into the reservoir. Water in excess of 0.5% seals, or other elastomer products.
by volume in a hydrocarbon-based fluid accelerates
the formation of acids, sludge and oxidation that High Water Based Fluids
can attack internal components, cause rust, and The water in HWBF tends to support biological
adversely affect lubrication properties. The severity growth and generate organic contamination and
of ingression and type of contaminant are dictated microbes.
by the applications and environment.
Replacement of Failed Components
Induced
Failure to thoroughly clean fluid conductor lines
Maintenance procedures can introduce contamination after replacing a failed hydraulic pump will cause
into the system. Opening the system allows airborne premature catastrophic failure.
particles to enter. Leaving the system open during
operation provides continuous ambient particle Donaldson recommends frequent oil sampling to
ingression. Keep your system closed as much ensure proper contamination control. Sample test
as possible. points should be close to hydraulic pumps and at
other key locations that provide safe, reliable access
to the fluid while under full system pressure.
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Fluid Conditioning
Fluid Conditioning is the term for the overall Chemical Removal

conditioning of the fluid in the hydraulic system, Removal of acids, sludge, gums, varnishes, soaps,
and encompasses particulate removal via filters oxidation products and other chemicals generally
along with other various methods for removing requires an adsorbent (active) filter with Fuller Earth,
silt, air, water, heat, acid, sludge or chemicals. active type clays, charcoal, or activated alumina.
Particulate Removal Heat Removal
is usually done with mechanical filters. A well Removing heat is important to maintain viscosity
designed reservoir that allows settling will also and prevent fluid breakdown. Usually performed
help in keeping particulates out of the mainstream with heat exchangers, including air-to-oil and water-
fluid. For ferrous particulates and rust, reservoir to-oil types, finned coolers, or refrigerated units.
magnets or strainer band magnets can also be
used. Other methods such as centrifuging or Heat Addition
electrostatic filtration units can also be used, Added heat is used for cold temp start-up to get
particularly in continuous batch processing and fluid viscosities within operational limits. Use
fluid reclamation. heaters, immersion or in-line.
Removal of Silt Kidney Loop Filtration
Silt, defined as very fine particulate under 5μm in One very effective way of ensuring thorough fluid
size, requires very fine filtration or “oil polishing.” conditioning is with a dedicated off-line circulation
loop, or “kidney” loop, as illustrated below. Widely
Air Removal
used in industrial applications, this system uses a
Getting air out of the system is best done by separate circulation pump that runs continuously,
adding 100 mesh screen in the reservoir, circulating and conditioning the fluid. Multiple
approximately 30° from horizontal to coalesce stages and types of filters can be included in the
entrained air and allow larger bubbles to rise to circuit, as well as heat exchangers and in-line
the surface when reservoir velocities are low. immersion heaters. For further information on
fluid conditioning, consult your fluid power supplier
Water Removal or a reputable manual.
This requires special water removal filters, referred
to as absorbent or inactive. In systems with large
quantities of water, a vacuum dehydration system
may be necessary.
Kidney
Loop Pressure
Filter Filter Return-Line
Filter
PM Relief
Valve
Suction Breather PM
Filter
Suction
Strainer
Pump
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Proper Filter Application Minimizing maintenance costs through good

contamination control practices requires proper
When selecting a filter or replacement element, filter application based on the specific contami-
it’s important to first answer some basic questions nation problems. Good contamination control
about your application. Where will the filter be means cost-effective filtration. When looking for
used? What is the required cleanliness level (ISO a filter, first assess the needs of your system and
code) of your system? What type of oil are you any problem areas.
filtering? Are there specific problems that needed
to be addressed? System Characteristics to Consider
When Specifying Filtration
It’s also important to think about the viscosity
of the fluid in your system. In some machinery 1) Oil Viscosity
lubrication applications, for example, the oil is 2) Flow
very thick and has a tougher time passing through 3) Pressure
the layer of media fibers. Heating techniques and 4) What Components will be protected
the addition of polymers can make the liquid less by the filter
viscous and therefore easier to filter. Another option
is to install a filter with larger media surface area, 5) Cleanliness level required
such as the Donaldson HFK08 or HEK11 low (expressed in ISO code)
pressure filters, that can accommodate more 6) Type of oil/fluid
viscous fluids. 7) Environment (the system, the
surrounding conditions, etc.)
Next, think about duty cycle and flow issues.
Working components such as cylinders often 8) Duty cycle
create wide variations in flow —also called 9) Operating Temperature
pulsating flow —that can be problematic for
filters with higher efficiency ratings. On the other
hand, dedicated off-line filtration (also called Fluid Properties
“kidney loop”) produces a very consistent flow,
so it makes sense to use a more efficient filter. Lubricity The property of the fluid that keeps friction low and
maintains an adequate film between moving parts.
Filters used in applications with steady, continuous
operation at lower pressures will last longer than Viscosity The thickness of the fluid as measured by resistance to
filters that must endure cycles of high pressure flow. The fluid must be thin enough to flow freely, heavy enough to
prevent wear and leakage. Hydraulic fluids thicken when they cool
pulsating flow. Generally, the lower the micron and thin out as they heat up. Because some hydraulic systems work
rating of a filter, the more often it needs to be under wide temperature extremes, viscosity can be an important factor.
changed since it is trapping more particles.
Viscosity Index (VI) The rate of viscosity change with temperature:
Finally, it’s wise to ask yourself, “How much is my the higher the index, the more stable the viscosity as temperature
equipment worth?” Calculate how much it would varies. VI can sometimes be improved by additives, usually polymers.
cost to replace the equipment in your system, in Rust Resistance Rust inhibiting chemicals in hydraulic fluids help
case of component failure, and make sure those overcome the effects of moisture from condensation.
areas are well protected with proper filtration.
(For example, high performance servo valves are Oxidation Resistance Oxidation inhibitors delay the sludgy/acidic
very sensitive, costly components that need to be effects of air, heat, and contamination in the system.
protected with finer filtration media.)
Foaming Resistance Although control of foaming depends largely
on reservoir design, anti-foaming additives in the fluid also help.
31958_155to162.qxp 1/23/2006 1:04 AM Page 158
Types of Hydraulic Fluid Some types of HWBF:

Oil-in-water emulsions: typically 95% water and

There are many kinds of fluids used for power, 5% oil, with the oil droplets dispersed through-
but they can basically be called petroleum-based out the water. Provide some fire resistance, but
fluids, biodegradable fluids, and fire-resistant due to oil content, other fluids are superior.
fluids. A brief description of some of the types in
each category are listed below; for details on these Water-in-oil emulsions (invert emulsion): typically

or others, consult your fluid power supplier or 40% water and 60% oil, with the water dispersed
refer to a reputable manual on hydraulics, such as in the oil. Provide some fire resistance, but due to
the Lightning Reference Handbook, published by oil content, other fluids are superior.
Berendsen Fluid Power, Whittier, CA 90601.
Water-glycol: typically 40% water and 60%

Petroleum Based (Hydrocarbon) glycol. Excellent fire resistance. Since glycol
is an antifreeze, water-glycol can be used at
These are the most commonly used fluids in lower temps.
hydraulic systems. Their major advantages are
low cost, good lubricity, relatively low/non-toxicity, NOTE: HWBF may require reduced pressure
and common availability. This type of fluid is not rating of pumps and other components.
just plain oil; rather, it is a special formulation
with additives that make it suitable for hydraulic Phosphate Ester: Somewhat fire resistant and

systems. Mostly, the additives inhibit or prevent good in higher temp operations. Aggressive
rust, oxidation, foam and wear. fluids that attack elastomers, paints and plastics.
Special seals required (EPR, Butyl rubber, or
Variations: Viton™). Note that synthetic fluids are typically
phosphate esters, chlorinated hydrocarbons or
Straight oils: same as petroleum-based oil
a blend with good lubrication characteristics
but without the additives. but usually with low viscosity index. As with
Automatic transmission fluids (ATF): excellent

straight phosphate esters, use special seals, paints
low temp viscosity and very high VI. and plastics.
Military hydraulic fluids (ie: MIL-H-5606

Biodegradable
& MIL-H-83282): also called ‘red oil’ With increasing concern about the environmental
because of the color. Low viscosity, good impact of hydraulic system leaks and spills,
for cold temp operations, but may have biodegradable fluids are receiving expanded
to be modified for pumps. usage, particularly in Europe. There are two
types of common biodegradable hydraulic fluids:
Fire Resistant Fluids (1) vegetable-based oils, such as sunflower or
There are two types of fire-resistant fluids grapeseed oils, and (2) synthetic oils like diesters,
commonly used in hydraulic applications: etc. Generally, systems using biodegradable fluids
Phosphate Esters and High Water Based Fluids are derated for maximum and minimum tempera-
(HWBF). Although generally not as viscous at tures. Users who replace standard hydraulic oils
cold temperatures as petroleum-based fluids, with biodegradable oils must check with filtration
they are fire resistant due to their high content component manufacturers to confirm that the fluid
of noncombustible material. Very useful in over- and components are compatible.
coming the likelihood of fire caused by a broken
hydraulic line spraying petroleum fluid into a pit
of molten metal, onto a hot manifold, into a heat-
treating furnace, or other ignition source.
158 Call 1-800-846-1846

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Basic Hydraulic Filtration Principles B. Cellulose Media

Cellulose fibers are actually wood chips, micro-
Filter Media scopic in size and held together by resin. As you
Media is a term used to describe any material used see in the photo below, the fibers are irregular in
to filter particles out of a fluid flow stream. There both shape and size.
are four basic types used to remove contamination
in hydraulic applications: Celluose often has lower beta ratings, which
means there are smaller pores in the media.
A. Synthetic Media Smaller media pores cause more flow resistance,
in turn causing higher pressure drop.
Synthetic fibers are man-made, smooth and rounded
of provide the least resistance to flow. Their consis-
tent shape allows us to control the fiber size and Cellulose filter media —
distribution pattern throughout the media mat to photo from scanning
create the smoothest, least inhibited fluid flow. electron microscope —
magnified hundreds
of times.
Donaldson’s Synthetic
Media: Synteq®
Photo of Donaldson Synteq®
synthetic filter media as seen
magnified hundreds of times
under the scanning electron While cellulose provides effective filtration for a
microscope. The smooth wide variety of petroleum-base fluids, in certain
rounded fibers provide low applications it results in poor filtration perform-
resistance to fluid flow.
ance as compared to synthetic media.
C. Water Removal Media
Consistency of fiber shape allows the maximum
amount of contaminant-catching surface area This is media formulated with dessicants and
and specific pore size control. The result is media resins to remove moisture and condensation from
with predictable filtration efficiencies at removing petroleum-based fluids. (For concentration of
specified contaminants (i.g., 4μm) and maximum water greater than half of 1 percent (0.05%) in the
dirt holding capacity. hydraulic oil, we recommend you use a vacuum
dehydrator unit.)
The low resistance of synthetic media to fluid
flow makes it ideal for synthetic fluids, water D. Wire-Mesh Media
glycols, water/oil emulsions, HWCF, and petroleum-
based fluids. Wire-mesh media consists of stainless steel, epoxy-
coated wire mesh available in 3 mesh sizes:
• 100 mesh yields 150μm filtration
Typically wire-mesh filters will be applied to catch

very large, harsh particulate that would rip up a
normal filter. You may also find this media useful
as a coarse filter in viscous fluid applications.
31958_155to162.qxp 1/23/2006 1:05 AM Page 160
How Filter Media Functions How Filter Media Collects Particles

In a Filtration System There are four basic ways media captures particles.
The job of the media is to capture particles and The first, called inertia, works on large, heavy
allow the fluid to flow through. For fluid to pass particles suspended in the flow stream. These
through, the media must have holes or channels particles are heavier than the fluid surrounding
to direct the fluid flow and allow it to pass. That’s them. As the fluid changes direction to enter the
why filter media is a porous mat of fibers that fiber space, the particle continues in a straight line
alters the fluid flow stream by causing fluid to and collides with the media fibers where it is
twist, turn and accelerate during passage trapped and held.
The second way media can capture particles is

by diffusion. Diffusion works on the smallest
particles. Small particles are not held in place
by the viscous fluid and diffuse within the flow
The fluid changes direction as it comes into contact stream. As the particles traverse the flow stream,
with the media fibers, as illustrated above. As the they collide with the fiber and are collected.
fluid flows through the media, it changes direction
continuously as it works its way through the maze
of media fibers. As it works its way through the
depths of the layers of fibers, the fluid becomes
cleaner and cleaner. Generally, the thicker the
media, the greater the dirt-holding capacity it has.
The third method of particle entrapment is call
Looking at a cross- interception. Direct interception works on particles
section view of the in the mid-range size that are not quite large
fibers, we can see enough to have inertia and not small enough to
how the flowstream diffuse within the flow stream. These mid-sized
is accelerated as it particles follow the flow stream as it bends
flows into the spaces through the fiber spaces. Particles are intercepted
between the fibers. or captured when they touch a fiber.
The fourth method of capture is called sieving

and is the most common mechanism in hydraulic
filtration. As shown
at right, this is when
the particle is too
large to fit between
the fiber spaces.
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Hydraulic Filtration Pressure Drop Synteq® fibers offer the least amount of resistance
to fluid passing through the media. Consistency
The difference between the inlet pressure and the of fiber shape allows the maximum amount of
outlet pressure is called pressure drop or differential contaminant-catching surface area and specific
pressure. It’s symbolized by P. P is an irrecover- pore size control. The result is media with
able loss of total pressure caused by the filter, and is predictable filtration efficiencies at removing
mostly due to frictional drag on the fibers in the media. specified contaminants (i.g., 4μm) and maximum
dirt holding capacity.
P may increase as the particulate rating or efficiency
of the filter (as expressed by its beta ratio) gets better. Natural cellulose fibers are larger than synthetic
P also increases as the filter is being loaded with fibers and jagged in shape, so controlling size of
contaminant. the pores in the media mat is difficult and there
is less open volume. In most applications this
Four Major Factors results in higher P as compared to synthetic
Contribute to Pressure Drop filters. Higher beta ratings mean there are smaller
pores in the media; smaller media pores cause
1. Filter Media more flow resistance, in turn causing higher
Media is, of course, the main factor influencing pressure drop.
pressure drop; indeed, it causes pressure drop.
That’s why having a low-friction, high-flowing 2. Dirt, Contaminant
media is so As dirt gets caught in the media, it eventually
important. The begins to build up and fill the pore openings.
natural cellulose As the pore
or paper fibers openings shrink,
(shown at left) the differential
typically used in pressure (pres-
filtration are large, sure drop)
Natural Fiber Cellulose media, rough, and as increases. This is
as seen under the scanning irregular as nature called restriction.
electron microscope. made them. This photo from
our scanning
Donaldson developed a synthetic media with smooth, electron microscope shows actual dirt particles
rounded fibers, consistently shaped so that we can building up in the media pores.
control the fiber size and distribution pattern
throughout the media mat, and still allow the Excessive dirt in the media can cause dirt migration
smoothest, least inhibited fluid flow. Our synthetic or even filter failure. Dirt migration occurs when
media is named Synteq®. the restriction is so great that the differential
pressure pushes dirt deeper into the media and,
eventually, through the media and back into the
system. Filter failure occurs when the restriction
becomes so high that the filter cartridge collapses
(outside-in flow) or bursts (inside-out flow) to
relieve the upstream pressure.
To avoid such catastrophe, use of a filter service
indicator is recommended. It measures the pressure
drop across the filter, then signals when the filter is
‘full’ and needs to be changed.
Donaldson’s synthetic Synteq® filter media —
photo from scanning electron microscope —
magnified hundreds of times.
31958_155to162.qxp 1/23/2006 1:05 AM Page 162
3. Flow Filter media, amount of contamination, the flow

Higher flows create higher pressure drop. With rate, and fluid viscosity are all factors in the
fast moving fluid, there will be more friction importance of sizing the filter for the system
causing higher pressure drop across the media. requirements. Filters that are too small won’t be
able to handle the system flow rate and will create
4. Fluid Viscosity excessive pressure drop from the start. The results
Measured in centistokes (cSt) or Saybolt Seconds could be filter operation in the bypass mode, filter
Universal (SSU or SUS), fluid viscosity is the resist- failure, component malfunction, or catastrophic
ance of a fluid to flow. As fluid viscosity increases, system failures. Filters that are too large for the
the cSt rating increases. Higher fluid viscosities also system can be too costly. Oversized filters require
mean higher pressure drop because the thicker oil more system oil and higher cost replacement
has a tougher time passing through the layer of elements. Optimimal sizing is best.
media fibers. Cold start fluid is a good example
of highly viscous fluid. See chart below.
Viscosity/Temperature Chart
A.S.T.M. Standard Viscosity-Temperature Chart for Liquid Petroleum Products (D 341-43) Saybolt Universal Viscosity
SAE 140 GEAR OIL
SAE 20
SAE 30
SAE 40
TYPE A SAE 50
10W-30
AUTOMATIC
TRANSMISSION FLUID SAE 10
MIL-H-5606
KEROSENE
DIESEL
FUEL
JP4 AVERAGE
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Physical Characteristics of Elements
There are two main differences in filter elements.

The first is the design of the filter element itself,
and the second is the type of media that is used
in such elements.
Filter elements have some attributes that are
immediately obvious to the casual observer, such
as height, inside diameter, outside diameter, media
concentration, type of liner, seal design, and the way
the media and componets are glued or potted together.
Liners must be structurally sturdy to withstand
pressure variance, yet open enough to allow
good flow. Inside the element, the filter media can vary in
thickness, pleat depth and pleat concentration.
Top seal design must be leak-free, with a gasket
or sealing device that ensures a good seal For example, Donaldson hydraulic filters are
throughout the life of the filter. Standard seals generally equipped with either white (“Synteq”
are made of BunaN material, which is fine for our synthetic material) or natural brown (paper
most applications. However, if the filtered fluid or cellulose material) media. It is important to
is diester or phosphate ester fluid, you’ll need a note that media colors vary according to each
seal made of a fluoroelastomer such as Viton. manufacturer— it should not be assumed that any
white-colored media is made of synthetic material.
Media potting is key since it holds the media in
place at each end. Not only should the potting Some of the most important characteristics of a
be fully around the ends of the media to prevent filter element (structure, fiber diameter, volume
leaks, it should also be of a material that can solidity, basis weight, thickness, layering) can only
withstand the application. For instance, epoxy be detected under a microscope.
potting should be used in elements that must
perform in higher temperature environments,
phosphate ester fluids and some high water
based fluids.
Damaged Equipment
Damage happens when key
filtration points are ignored!
The pistons in this pump
are severely damaged from
contamination in the oil.
31958_163to168.qxp 1/23/2006 1:09 AM Page 164
Combining the ISO Rating and

Filter Performance Ratings Micron Sizes of Familiar Particles
While filter manufacturers publish beta ratings Grain of table salt 100μm
for filter media to describe efficiency performance
levels, a direct connection between the beta rating Human hair 80μm
scale and the ISO rating scale cannot be made. Lower limit of visibility 40μm
White blood cell 25μm
The solution is monitoring filter media performance
at removing particles in the 4μm, 6μm, and 14μm Talcum powder 10μm
ranges. Oil analysis and field monitoring are the Red blood cell 8μm
only ways to get these measurements. Combine data Bacteria 2μm
from several tests to form a range of performance.
Remember, actual filter performance will vary Silt <5μm
between applications.
Here’s how to determine which filter media will
best protect your hydraulic components: plot any
media performance range on the Application
Guide to Donaldson Filter Media (page 166), 40μm
then connect the dots to make a line. On the 80μm
same graph, plot your component requirement.
(Reference chart below for some popular 25μm
components, or ask your supplier for the
recommended ISO rating.) If the line of the media
falls below the ISO line, or if the bottom line of 10μm
100μm
2μm
the filtration range does not intersect the ISO line,
the component will be protected.
Pressure <3000 PSI >3000 PSI

Typical ISO Cleanliness 210 Bar >210 Bar
Here are some typical Pumps
ISO cleanliness Fixed Gear Pump 19/17/15 18/16/13
recommendations from Fixed Vane Pump 19/17/14 18/16/13
component manufacturers. Fixed Piston Pump 18/16/14 17/15/13
Variable Vane Pump 18/16/14 17/15/13
(These are guidelines;
Varibale Piston Pump 17/15/13 16/14/12
always check the ratings
specified by the Valves
manufacturer of your Directional (solenoid) 20/18/15 19/17/14
specific components.) Pressure (modulating) 19/17/14 19/17/14
Flow Controls (standard) 19/17/14 19/17/14
Check Valves 20/18/15 20/18/15
Cartridge Valves 20/18/15 19/17/14
Load-sensing Directional Valves 18/16/14 17/15/13
Proportional Pressure Controls 18/16/13 17/15/12*
Proportional Cartridge Valves 18/16/13 17/15/12*
Servo Valves 16/14/11* 15/13/10*
Actuators Disaster Strikes

Cylinders 20/18/15 20/18/15 When filters are not a main component
Vane Motors 19/17/14 18/16/13 of the hydraulic circuit, disaster
Axial Piston Motors 18/16/13 17/15/12 awaits! Here, piston rings were eaten
away by contaminants.
Gear Motors 20/18/15 19/17/14
Radial Piston Motors 19/17/15 18/16/13
*Requires precise sampling practices to verify cleaniness levels.
Source: Vickers
164 Call 1-800-846-1846
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Media Application Guide and ISO Rating System

The Application Guide for Donaldson Filter identified by measuring the number of particles 4μm
Media on page 166 provides a data format for and greater, 6μm and greater, and 14μm and greater
rating fluid contamination level and plotting in one milliliter of the system hydraulic oil sample.
filter media performance.
How to Use the ISO Rating
Example: A cartridge valve manufacturer recommends an ISO cleanliness
The vertical numbers on the left side of the chart level of 18/16/13.
represent particle counts in a logarithmic progression
of ten: .01, .1, 1,10, 102, 103, 104, 105 and 106. (This 1) On the Application Guide for Donaldson Filter Media on the next
represents the number of particle in the oil sample page, place a dot on the vertical 4µm line, horizontally even with
at the given size.) The numbers across the bottom the 18 box of the ISO code.
of the chart represent particle size in microns. 2) Place a dot on the vertical 6µm line horizontally
even with the 16 box of the ISO code.
Donaldson media efficiency performance levels are
derived from the ISO 16889 test standard with 3) Place a dot on the vertical 14µm line horizontally
NIST-certified on-line automatic particle counters even with the 13 box of the ISO code.
and ISO medium test dust. The Donaldson media 4) Connect the dots to get the ISO cleanliness
efficiency performance levels shown are based on level 18/16/13.
test averages under steady flow conditions. Actual
performance levels may vary by application, viscosity, As illustrated below, particle counts falling on and above the 18/16/13 line
are damaging to the component and exceed the 18/16/13 specification set
flow variance and contamination differences. Contact by the manufacturer.
Donaldson or your Donaldson distributor for specific
application calculations. Select a Donaldson media that falls below 18/16/13 to achieve cleanliness
level tolerable to the component.
The international rating system for fluid contamination
levels is called the ISO contamination code and it is
detailed in the ISO 4406 document. Most component
manufacturers publish filtration level recommendations
ISO 18/16/13
using the ISO code. The ISO code, located on the right
side of the media application guide on page 166, is
easy to use if you remember the 4μm, 6μm and 14μm
numbers along the bottom of the chart.
Manufacturer’s ISO contamination levels are based

on controlling the particle counts of 4μm, 6μm and
14μm particles in hydraulic system oil. This level is
μm 4 6 14
ISO 4406 Contamination Code

This correlates to the numbers in the boxes along the right side of the graph on the next page.
Range of number of particles per milliliter:
Code More Than Up to & Including Code More Than Up to & Including
24 80,000 160,000 14 80 160
23 40,000 80,000 13 40 80
22 20,000 40,000 12 20 40
21 10,000 20,000 11 10 20
20 5,000 10,000 10 5 10
19 2,500 5,000 9 2.5 5
18 1,300 2,500 8 1.3 2.5
17 640 1,300 7 .64 1.3
16 320 640 6 .32 .64
15 160 320
31958_163to168.qxp 1/23/2006 1:09 AM Page 166
Application Guide for Donaldson Filter Media
μm

Logarithmic
μm μm
Scale
This represents the
number of particles
at a given size in
the oil sample
166 Call 1-800-846-1846

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Filter Efficiency Standards Why the Efficiency Rating Test

Standard Was Updated
Understanding the The International Industry Standard (ISO) for
Beta Rating System multi-pass testing provides a common testing
This information is provided as an aid to format for filter manufacturers to rate filter
understanding fluid filter efficiency terminology performance. This standardization gives you the
based on current ISO, ANSI and NFPA test ability to reliably compare published filter ratings
standards. It is not proprietary and may be among different brands of filters.
reproduced or distributed in any manner for ISO test standards were updated in 1999 to
educational purposes. reflect the improved technology available in
particle counters and other test equipment. The
What Is Beta Ratio? newer particle counters provide more precise
counting and greater detail — reflecting a truer
Beta ratio (symbolized by ß) is a formula used
indication of filter performance.
to calculate the filtration efficiency of a particular
fluid filter using base data obtained from multi- The National Fluid Power Association (NFPA),
pass testing. the National Institute of Standards & Technology
(NIST), and industry volunteers, including several
In a multi-pass test, fluid is continuously injected engineers from Donaldson, helped revise the ISO
with a uniform amount of contaminant (i.e., ISO standard. ISO 16889 has been in force since late
medium test dust), then pumped through the filter 1999 and ISO 4572 is officially discontinued.
unit being tested. Filter efficiency is determined
by monitoring oil contamination levels upstream Better Test Dust
and downstream of the test filter at specific times.
An automatic particle counter is used to determine The old test dust (AC fine test dust or ACFTD)
the contamination level. Through this process an was “ball milled,” which produced dust particles
upstream to downstream particle count ratio is of varying size and shape. Particle distribution
developed, known as the beta ratio. was often different from batch to batch. The
accuracy of ACFTD distribution and previous APC
The formula used to calculate the beta ratio is: calibration procedure was questioned by industry,
due to lack of traceability and certification.
Beta ratio(x)= particle count in upstream oil___ ACFTD hasn’t been produced since 1992.
particle count in downstream oil
Now, the new test dust (ISO medium test dust)
where (x) is a given particle size is “jet milled” to produce consistent particle size,
shape, and distribution from batch to batch. See
dust size comparison chart below.
Indicates that testing was done with
APC’s calibrated with NIST fluid Liquid Automatic Particle Counters (APC’s)
ß10(c) = 1000 In the old test standard (ISO 4572), fluid samples
obtained in bottles and off-line particle counting
were allowed. Now, in the updated standard
1000 times more particles (ISO 16889), on-line, laser-based automatic
upstream than downstream particle counters, especially made for measuring
that are 10 μm and larger liquids, are required and bottle counting methods
are disallowed, as illustrated on next page.
Find further information on ISO 16889

at www.NFPA.com or your ISO document source.
Ask for ISO/TR16386: 1999 “The Impact of
Changes in ISO Fluid Power Particle Counting—
Contamination Control and Filter Test Standards.”
31958_163to168.qxp 1/23/2006 1:09 AM Page 168
The old particle counter calibration was based Overall, you can have strong confidence in filter
on only 1 dimension of an irregularly-shaped ratings resulting from tests per ISO 16889, as they
particle (the longest cord). Today, the particle are highly accurate. As always, keep in mind that
counter calibration is based on equivalent beta ratings are laboratory measurements under
spherical area of an irregularly-shaped particle. steady flow conditions with artificial contaminants —
the real proof of the performance is how clean the
NIST provides calibration suspension, which is filter keeps the fluids in the application. A good oil
certified with X number of particles at a certain analysis program that checks the cleanliness of the
size. This is verified by NIST. The new way to oil periodically will verify that the proper filters are
list beta ratios includes a subscript (c) to indicate being used.
NIST certified test suspension and assures you of
traceability and repeatability.
Test Dust Size Comparisons

ACFTD calibrated size (μm) per ISO 4402 corresponds to a NIST-calibrated size [μm(c)] per ISO 11171
ACFTD 0.8 1 2 2.7 3 4.3 5 7 10 12 15 15.5 20 25 30 40 50
NIST 4 4.2 4.6 5 5.1 6 6.4 7.7 9.8 11.3 13.6 14 17.5 21.2 24.9 31.7 38.2
flow meter ISO 16889
Injection In-Line Liquid Automatic Particle

Reservoir Down Online Counters (APC) are now
Stream APC* required for proper testing.
APC calibration follows ISO 11171
Test
Filter procedures
pump
Test ISO 11171 uses NIST (National
Reservoir Up Stream Online Instistute of Standards & Technology)
APC* certified calibration fluid
* APC = Liquid Automatic

pump Particle Counter
flow meter
Injection
Reservoir Down ISO 4572
Stream Bottle
Sample (Discontinued)
Test
Filter Either bottle samples
pump
or APC’s were allowed.
Test Up Stream
Reservoir Bottle APC calibration followed ISO4402 ACFTD
Sample (Discontinued)
pump
168 Call 1-800-846-1846

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Highlights of ISO 16889 Donaldson Hydraulic Filter Media

ISO 4572 is now replaced by ISO 16889

Beta Ratings
as the international standard for Multi-Pass
Tests to determine the efficiency (beta rating Donaldson hydraulic filter media beta ratings are
or beta ratio) and the dirt-holding capacity average ratings obtained from multi-pass tests per-
of the filter element. formed per the new ISO 16889 standard.
The test bench for ISO 16889 must have

According to the ISO standard, each filter manu-
On-Line Liquid Automatic Optical Particle facturer can test a given filter at a variety
Counters (APC) calibrated using NIST (National of flow rates and terminal pressure drop ratings
Institute of Standards & Technology)-certified that fit the application, system configuration
calibration fluid. This includes added enhacements and filter size. Your actual performance may
to APC’s, to allow for better resolution, accuracy, vary depending on the configuration of the
repeatability and reproducibility. filter tested and test conditions.
ISO 12103-1,A3 (ISO Medium, 5mm-80mm)

Test Dust was selected as replacement dust for NEW Donaldson Filter Media
calibration and testing procedures. Efficiency Ratings
Per ISO 16889 Test Standards
APC’s are calibrated by passing a sample of cal-

ibration fluid with a known particle size distri- FORMER
bution and producing a calibration curve to Media Rating NEW Rating NEW Rating
match the known count distribution. Number BetaX=75 BetaX(C)=200 BetaX(C)=1000
per ISO 4572 per ISO 16889 per ISO 16889
NIST used the Scanning Electron Microscope

analysis and statistical analysis techiques to cer- Donaldson Synteq® Synthetic Media
tify the particle size distribution. No. ½ 2μm <3μm(c) <3μm(c)
No. 1 3μm 4μm(c) 6μm(c)
Particle counts, upstream and downstream, are

No. 2 5μm 5μm(c) 9μm(c)
taken every minute of the test.
No. 2½ 10μm 8μm(c) 10μm(c)
Beta ratios are reported with (c) to designate
No. 3 15μm 12μm(c) 14μm(c)
NIST traceability. No. 4 16μm 15μm(c) 20μm(c)
No. 6 13μm 10μm(c) 13μm(c)
ISO 16889 recommends reporting beta ratings at: No. 9 22μm 18μm(c) 23μm(c)
Rating Efficiency No. 16 37μm 16μm(c) 22μm(c)
2 ......................50% No. 20 40μm >50μm(c) >50μm(c)
10 ....................90%
75 ....................98.7% Donaldson Cellulose Media
100 ..................99% No. 3 16μm 18μm(c) 24μm(c)
200 ..................99.5% No. 10 25μm 19μm(c) 23μm(c)
1000 ................99.9% No. 15 35μm 25μm(c) 29μm(c)
No. 25 na 32μm(c) >40μm(c)
Example: ß4(c) =200 signifies that there are 200 times
as many particles that are 4μm and larger upstream as
Donaldson Wire Mesh Media
downstream. This is 99.5% efficiency.
No. 44 45μm nominal
Example: ß5(c) =1000 indicates that there are 1000 No. 74 75μm nominal
times as many particles that are 5μm and larger No. 149 150μm nominal
upstream as downstream. This is 99.9% efficiency.
31958_169to192.qxp 1/23/2006 1:45 AM Page 170
Cleanliness Level Correlation Table

ISO Particles ISO FTD* Mil Std NAS
Conversion of cleanliness specifications to filter Code Per Milliliter Gravimetric 1236A 1638 SAE Level
performance is not an exact science because the >10 microns Level (mg/l) (1967) (1964) (1963)
contamination level in a hydraulic system is a 26/23 140,000 1000
function of the ingression and generation rate as 25/23 85,000 1000
well as the filter performance. 25/20 14,000 100 700
21/18 4,500 12
Factors That Affect Cleanliness 20/18 2,400 500
Levels in a Hydraulic System 20/17 2,300 11
Abrasive wear in space between adjacent mov-
20/17 1,400 10
19/16 1,200 10
ing surfaces of components.
18/15 580 9 6
Erosive wear at component edges or direction

17/14
16/13
280
140 1
300 8
7
5
4
changes where there is high fluid velocity. 15/12 70 6 3
Fatigue wear by particles trapped between

14/12 40 200
14/11 35 5 2
moving surfaces. 13/10 14 0.1 4 1
12/9 9 3 0
Identification of the Most Sensitive 11/8 5 2
Component 10/8 3 100
Required cleanliness level is dominated by the
10/7 2.3 1
component with smallest clearances and/or 10/6 1.4 0.01
highest loading on the lubricating film. 9/6 1.2 0
8/5 0.6 0
Best source for determining this level is the
7/5 0.3 50
6/3 0.14 0.001
specification published by the component man-
5/2 0.04 25
ufacturer. 2/.8 0.01 10
Higher pressures reduce component life, unless

* SAE Fine Test Dust --- ISO approved test and calibration contaminant.
Source: Milwaukee School of Engineering Seminar, Contamination &
contamination level is decreased accordingly. Filtration of Hydraulic Systems
Operating at half the rated pressure of compo-

nent will increase its life by more than four
times.
Percent of operating time at maximum

pressure depends on individual machines
and application.
170 Call 1-800-846-1846

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Filter Positioning Discussion
Compatibility of Donaldson Filter

Media with Hydraulic Fluids
While Donaldson has developed many formula-
tions of media, they can be divided into two broad
categories: natural fibers, usually cellulose, and
synthetic or man-made fibers.
Fluid to be Recommended
Filtered Media
Petroleum-based Synteq
Cellulose
Phosphate Ester Synteq
Diester Synteq
Water Glycol Synteq
Water-Oil Emulsion Synteq
Biodegradable Fluid Synteq
HWCF (high water
Piston Pump Damage
content fluids) Synteq The severe score marks on the piston slippers leave no
Coarse Filtration Wire Mesh question about why good hydraulic filtration is important.
A Note on Seals
Filters with seals made of BunaN are appropri-

ate for most applications involving petroleum
oil and some high water content fluids. Filters
with seals made of Viton® or Fluorel® (both flu-
oroelastomers) are required when using diesters,
phosphate ester fluids. Donaldson offers both
types. (Viton® is a registered trademark of
DuPont Dow Elastomers, and Fluorel® is a reg-
istered trademark of 3M Company.)
In Donaldson filters with flurorcarbon elas-
tomer seals, epoxy potting is used to accommo-

date higher temperature environments and for
compatibility with fluids such as phosphate
ester and high water based fluids. The plastisol
(heat cured) and urethane (self curing) potting
materials used in other filters perform well with
petroleum-based fluids.
31958_169to192.qxp 1/23/2006 1:45 AM Page 172
How to Best Position Filters in Your Hydraulic Circuit

Within every industrial hydraulic one shown at left to service many
circuit there are many possible hydraulic systems.
places for filters.
Note that kidney loop filters do
The best systems are strategically not directly protect components—
engineered to ensure that oil is fil- rather, their main function is
tered properly at each stage of its to polish the oil to a very clean
journey through the circuit. condition. It’s also important
Ideally, filtration should occur in to remember that an additional
the following places: This portable kid- pump and motor will be required.
ney loop
filter cart is manu-
• In the Reservoir factured FILLER / BREATHER
• Before/After the Pump by Donaldson Benefit: High
• In the Return-line System Filtration Asia
Tank breathers are placed on
• Off-line Pacific Pte Ltd
in Singapore. hydraulic reservoirs to prevent
atmospheric contamination from
In reality, many companies have entering and to allow for sufficient
to make tough decisions about KIDNEY LOOP FILTERS
Benefit: High air movement
which filters they can afford and inside the reservoir.
which ones they’ll have to live Sometimes referred to as “off-line”
filters, kidney loop filters achieve Breathers should
without. prevent particles
very fine filtration by maintaining
steady-state flow, independent of larger than 3
Much depends on the cleanliness microns from enter-
level requirements of the compo- the hydraulic circuit.
ing the system. This
nents, environment, duty cycle of is a sensible, afford-
the equipment and other variables With this type of filtration, the
entire hydraulic system can keep able solution for any hydraulic sys-
that can vary from application to tem, but by all means cannot be the
application. operating while the kidney loop fil-
ter is being serviced. only filter on a hydraulic system.
A kidney loop filter utilizes low-

pressure housings that are easily
accessible and serviceable. These fil-
ters can either be integrated into
the main hydraulic reservoir, or
used in mobile filter carts like the
This diagram shows

how various types of
filters can be used in Kidney
hydraulic circuits. Loop Pressure
Filter Filter Return-Line
Filter
PM Relief
Valve
Suction Breather PM
Filter
Suction
Strainer
Pump
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Filter Positioning Guide
SUCTION FILTER RETURN-LINE FILTER PRESSURE FILTER

Benefit: Medium Benefit: High Benefit: High
Normally placed between the The advantages of return-line filters This is also known as “last-chance”
reservoir and the pump, suction are many. They are usually low- filtration. High pressure filters keep
filters are designed to remove pressure housings, which are less clean the oil that comes directly
particles in the 5 to 150 micron typically expensive. Their purpose from the pump
range. They are easier to service and is to collect the dirt from around so that the
less expensive than many other types the circuit as the oil returns to the more expensive
of filters—but because restriction in reservoir. Much like the kidney loop, downstream
the suction line must be kept very the return-line filter provides ultimate components
low, filter housing size tends to be flexibility in positioning— it can (such as valves
larger than similar flow return or perform almost anywhere within and actuators)
pressure filter housings. the return line circuit, either mounted are protected.
inline or built into the reservoir. Pressure line
The most popular application for filters offer
suction filters is with variable- protection from
speed hydrostatic pumps commonly catastrophic
found in off-road mobile applications pump failure.
and industrial variable-speed drives. They are a
They are also often used in harsh worthwhile
environments and charge pump investment for
applications. high-value systems—
as are found in the
SUCTION STRAINER aircraft industry, paper and steel
Benefit: Low mills, plastic injection molding, and
Suction strainers, or sump-type in die-casting machines.
filters, are often used in hydraulic
fluid reservoirs. Their only real One downside to high pressure
use is to keep cigarette butts, filters is, ironically, the high
moths, nuts & bolts and the pressure. The entire system must
like out of the pump. Instead, be stopped in order to service
such contaminants can easily a high-pressure filter — unless a
be eliminated by keeping the duplex configuration is used.
reservoir sealed and by using Downsides are few, but worth When oil is shooting out of a
a Filler/Breather and Return- noting…return-line filters can pump at 6000+ psi, it will take
Line Filter. be subject to flow surges (which out anything in its way! By nature,
contribute to poor filter a high-pressure pump is a prime
performance) and they do not mover of fluids, so it will experience
Donaldson Models Designed for filter the drain lines. significant wear over time. Service
Return Line Filtration: can also be more difficult because
NOTE regarding return-line and of its heavy-duty construction...as
LPS04 (p.12) HMK24 (p.64) HFK08 (p.48) anyone who’s ever tried to change
kidney-loop filtration: If you’re
HBK05 (p.16) HMK05 (p.68) HEK11 (p.52) a slippery, 200-pound cast-iron filter
looking for a great value filter
HMK04 (p.64) HMK25 (p.68) FIK (p.34) can attest.
that’s easy to maintain and with
Pressure Filters:
lots of media choices, this is a
wise investment. Although these
FPK02 (p.80) HPK04 (p.88) filters are very common, one
HPK02 (p.76) HPK05 (p.92) downside is that there are very
HPK03 (p.84) few standards of consistency from
Suction Filtration: one manufacturer to thenext, so
replacement cartridges are not
HDK06 (p.44) HEK11 (p.52)
necessarily interchangeable.
HFK08 (p.48)
31958_169to192.qxp 1/23/2006 1:45 AM Page 174
About Donaldson
Most Filters are In-Stock, Ready to Ship

per Your Schedule & JIT Needs
Need it yesterday? Call your
Donaldson distributor—chances
are, he’ll have it in stock, but if
he doesn’t, he can get it from
Donaldson overnight.
Unlike most filter manufacturers

serving the aftermarket, Donaldson
has most of our standard filters
in-stock, ready to ship when you
need them!
Combine the in-stock advantage

with our comprehensive selection
(the largest in the industry, we
think) of cross-reference filters,
PLUS Donaldson’s 9 decades of
filtration expertise—and you’ve
got filters you can count on to
Profile: North American
Distribution Center,
WHY
carry inventory... meet your cleanliness require-
ments, form/fit/function needs,
Rensselaer, Indiana USA when Donaldson
and your deadlines.
• Donaldson has over $17 million can deliver your
in inventory and over 10,000 filters next-day?? Count on Donaldson!
products in stock
• Average growth rate of over 11%
• 18,000 orders processed per 400,000 sq ft North American
Distribution Center
month with an average first pass
fill-rate of 94% in 24 hours
• 2.2 million units shipped
per month
Info & Services
• Over 100 people working 3 shifts

• Service network of over The 66 dock doors
1,600 domestic independent enable rapid response
distributors, 2,000 OE dealer
locations, and an average of
95 export containers shipped
each month to distribution
locations around the globe
• ISO9001:2000 and
TS16949 Certified
174 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:46 AM Page 175
About Donaldson
Donaldson: A World Leader in

Industrial Hydraulic Filtration
Donaldson corporate headquarters in
Minneapolis, Minnesota USA.
D onaldson Company, Inc. was founded in 1915. Since its

inception, the company has valued innovation. Over the
years, Donaldson pioneered many of the major advancements
in industrial filtration, such as new and unique filter media
technologies, including Synteq® synthetic media and Duramax®
high-pressure spin-on filters. Donaldson personnel hold hundreds
of patents worldwide.
Our commitment to advanced products is surpassed
only by our commitment to quality, as evidenced by
ISO9001:2000 and TS16949 certification in our own
Large, well-stocked factories, as well as quality certification by over 60 of
distribution centers in
the USA (above) and
our major OEM customers, including General Electric,
Europe (right) enable General Motors, Caterpillar, Ford, John Deere, Cummins,
us to get product to Volvo/Mack and Boeing.
our customers quickly–
anywhere in the world. Donaldson has a network of over 40 worldwide engineering,
sales, manufacturing and warehouse operations. Annual
revenues now exceed a billion dollars. Three to five percent
of that revenue is reinvested each year into research and
development so that we can bring you the most advanced
filtration systems in the world.
31958_169to192.qxp 1/24/2006 12:58 PM Page 176
About Donaldson
A Strong Vision, A Strong Company

Cook
Our Value Proposition: To provide you the lowest cost of ownership
via clean oil—i.e: less downtime, longer machine life and lower
maintenance cost. To that end, we strive to design highly effective
filters with consistent and verifiable performance.
Giertz
Schwab
Donaldson Company, Inc. is a leading worldwide manufacturer
of filtration systems and replacement parts, including:
A full line of hydraulic filter
In-plant air cleaning and
assemblies and replacement dust/fume/mist collection
Donaldson Leadership Team: cartridges and spin-ons for systems (Torit brand);
industrial applications; Compressed air and gas filters,

William M. Cook Air and liquid filters, and
dessicant dryers, oil/water
Chairman, President and CEO exhaust/emissions control separators, chillers and more
products for heavy duty for in-plant compressed air
James R. Giertz mobile equipment; systems (Ultrafilter brand).
Senior Vice President,
Commercial and Industrial Air intake systems and
Air and chemical filters for

replacement filters for gas diverse applications including
Lowell F. Schwab turbines and generators fuel cells, computer disk drives,
Senior Vice President, used in power generation commercial aircraft, and
Engine Systems and Parts and oil and gas processing; semi-conductor processing.
Geert Henk Touw

Senior Vice President and Historical Performance
General Manager, Asia Pacific Cumulative Total Return, Year Ended July 31
Norman C. Linnell 16 Consecutive Years of Record EPS Growth
Vice President,
General Counsel and Secretary 2,203
2,716
Sandee Joppa
Vice President, Human Resources 12
1,012
William I. Vann 8
Vice President, Operations

Thomas R. VerHage 04 05 04 05
Vice President and

Chief Financial Officer
16 Consecutive
Record Years
Financial Highlights Fiscal year 2005
Net sales ....................$ 1,595,733 Return on average

shareholders’ equity ........20.6%
Net earnings..................$110,554
Employees 7/31/05............11,123
Return on sales ..................6.9%
176 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:46 AM Page 177
About Donaldson
Historical Highlights
Working for the Bull Tractor Company, Frank Donaldson rigs up
1910’s his first air cleaner, “The Twister,” from eider cloth and a tin can.
Donaldson Engineering Company is founded in 1915 in St. Paul,
Minnesota, USA.
Donaldson expands its product line with the addition of the Simplex
1920’s and Duplex air cleaners for diesel engines, and a spark-free muffler.
The company develops and sells its new, patented, oil-washed air
1930’s cleaner to Ford, Caterpillar and John Deere. Despite the major
financial depression in the U.S., Donaldson continues to increase
sales and expand its facilities.
1940’s Donaldson wins a significant contract to supply the U.S. Army with
air filters for its tanks. Annual sales revenue tops the $1 million mark.
Donaldson Company, Inc. goes public in 1955 and sales reach

1950’s $7.8 million. The company revolutionizes the industry with the
introduction of the first ever dry-type air cleaner for diesel engines,
and begins operations in the United Kingdom.
Overseas operations expand with the opening of subsidiaries in Japan,

1960’s Belgium, Australia, South Africa, France, and Brazil.
Donaldson develops high-efficiency hydraulic filters and the company

1970’s diversifies into fluid, particle and accoustics technology. The company
acquires Torit Corp., a manufacturer of industrial air pollution control
equipment. In 1979, Donaldson stock begins trading on the New York
Stock Exchange under the symbol DCI.
Donaldson enters the exploding computer market and creates an

1980’s Industrial Group to focus on in-plant hydraulic filtration and dust
collection, gas turbine air filtration, disk drives, and other non-diesel
markets. The company sets new standards for air filtration efficiency
with the introduction of nanofiber technology, brand named Ultra-Web.
Donaldson expands and diversifies into new product and geographic

1990’s markets with its powerful technology, strong customer access, and
broad global reach.
Donaldson continues to expand its technological expertise with further

21st Century advancements in nanofiber media technology, improved synthetic medias
and PTFE medias, and more acquisitions.
31958_169to192.qxp 1/23/2006 1:46 AM Page 178
About Donaldson
State-of-the-Art Manufacturing Means

Quality You Can Count On
FM28249
Most of Donadson’s hydraulic

filters are made at our state-of-
the-art liquid filter manufacturing
plant in Wisconsin USA. Part of
its 204,000 sq. ft. (18,950 sq. mtr.)
manufacturing floor is pictured here.
The production process is auto-

mated, enabling us to build filters
faster and with greater precision.
Our workforce is fully committed
to consistent quality and continu-
ous improvement. All Donaldson
plants are ISO9001:2000 and
TS16949 certified.
It all adds up to high quality

filters you can count on to protect
your machinery and equipment.
178 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:46 AM Page 179
About Donaldson Product Development
Donaldson Research & Development

Brings You Leading Edge Filtration Products
At the controls of the differential

pressure testing station for filters
using medium-viscosity oils.
MULTI-PASS TEST BENCH: In one of our

filter media development labs, media is put
into flat sheet holder to undergo multi-pass
analysis to determine its efficiency.
Donaldson uses UniGraphics CAD systems for designing

hydraulic filter heads, bowls, spin-ons and cartridges.
At the controls of
one of the filter
Quality Assurance Testing—Operator fatigue testers,
uses this state-of-the-art 3-D Coordinate which violently
Measuring Machine to confirm height, shakes the filter
length, width and thread diameter, per twice per second
ISO/TS standards, of a filter taken from until it breaks. If
the manufacturing line. the design doesn’t
hold up well, it
goes back into
Engineering for
re-design.
31958_169to192.qxp 1/23/2006 1:47 AM Page 180
About Donaldson
Comprehensive Industrial Filtration Solutions

Industrial Hydraulic Filters
Call 800-846-1846
Email: hydraulicfilters@mail.donaldson.com
• Low, Medium & High Pressure

• Complete line of heads, housings, cartridges,
spin-ons, replacement elements and accessories
• Extensive cross-reference line
• LHA filters and accessories
• EPE Eppensteiner industrial filters
(N. America only)
Dust & Mist Collection Systems

Call 800-365-1331
Email: dustmktg@mail.donaldson.com
• Dust, mist & fume collectors

• Replacement cartridge filters & bags
• Many media choices to suit your application
• ASHRAE & HEPA filters
• Dura-LifeTM twice the life filters
Filters and Dryers for Compressed Air

Systems and Process Applications
Call 800-543-3634
Email: info@ultrafilter-us.com
• Coalescing, particulate and specialty filters for

industrial and process applications.
• Refrigerated, desiccant and membrane air dryers
for central or point-of-use installation
• Oil-free and breathing air purification systems
• Condensate management and process water
chiller systems
180 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:47 AM Page 181
About Donaldson
Your Complete Filter Resource

Air, Lube, & Fuel Filters for Diesel Engines
Call 800-374-1374
Email: engineserviceparts@mail.donaldson.com
• Air cleaner housings and air filters

• Complete line of liquid filters—lube, hydraulic, fuel,
coolant and transmission
• Mufflers and exhaust accessories
• Emission systems
Filters for Gas Turbine Systems

Call 800-431-0555
Email: filterinfo@mail.donaldson.com
• Cartridge-style air filters, panels, pre-filters

• Media: Synthetic or Duratek®, our patented blend
of synthetic & natural fibers
• Get either base media with Spider-Web® or Spider-
Web® XP nanofiber technology to reduce blade
fouling and improve fuel efficiency
• GTMTM 4-stage marine/offshore filtration system
removes salt, dirt and water droplets
Filters for Aerospace & Defense

Email: aircraftfilters@mail.donaldson.com
• Engine air filters for piston aircraft

• Antimicrobial HEPA filters for commercial airliner
cabin air systems
• Air filters for electronic equipment cooling
• Filters for military aircraft, marine platforms, tanks
and other ground vehicles
World Headquarters: European Headquarters: Asia/Pacific Headquarters:

Minneapolis, Minnesota USA Leuven, Belgium Singapore
Call 952-887-3131 Call +32-16-38-3211 Call +65-6546-4400
31958_169to192.qxp 1/23/2006 1:47 AM Page 182
Filtering Bulk Oil
Filtering Bulk Oil is Key

Application Guide
to System Cleanliness
When oil is filtered in the
bulk storage reservoir, it’s
easier to keep it clean after it HFK08
enters the machine or hydraulic
circuit. In bulk applictions, oil
can easily get contaminated
with bacterial growth, built-in,
ingressed or induced particulate.
A variety of Donaldson
hydraulic filters are used in
bulk oil applications around
the world— in reservoir
tanks...in return-line systems...
prior to or following transport
to storage sites.
Here are a few examples
of how Donaldson filters At this bulk oil processing facility in the central USA, HFK08
are creating clean oil bulk low pressure filters are used in parallel configuration to meet
applications. the challenges of high volumes and high viscosity.
HEK11
At this oil depot, high-flow/low-pressure HEK11

filters are used to remove both ingressed & induced
contamination from oil that is piped around from
reservoir to tank.
182 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:48 AM Page 183
Application Guide
HMK25
Application Guide
This truck transports hydraulic fluid to mines, steel mills, and other industrial sites in South Africa.
Four double-head HMK25 Duramax filters, with flow rates of 100gpm, are used to clean the oil
before it is piped into large storage tanks at the customer site.
HFK08 HMK25
Donaldson Duramax units at this South Africa

ore mine are used to filter the bulk oil as it
runs from the storage tanks into the delivery
trucks for transport to the customer. The filters
were mounted in parallel, with the objective of
obtaining a higher flow rate.
This custom-built kidney loop cart
uses two HFK08 filters to clean the
many bulk oil tanks in a steel mill in
northern California.
31958_169to192.qxp 1/23/2006 1:48 AM Page 184
Filtering Bulk Oil
Bulk Oil Filtration Saves Money for Mine

Application Guide
A copper mine in southern

Indonesia has found a way to
save millions of dollars a year
by continuously filtering oil.
As is typical of bulk oil deliveries,
new oil coming to the site has
a high particle count. More
particles are added when oil
is transferred from one storage
container to another. Additional
particle ingression comes from
the lines between bulk storage
tanks. The result is a particle
count in excess of the desired
ISO cleanliness code.
To solve the problem, the mine’s
heavy equipment workshop
implemented a program to
continually circulate and
filter oil and antifreeze.
The bulk fluids are circulated
by economical basic air
diaphragm pumps. HEK11
assemblies are mounted in
parallel to filter oil as it
comes out of the bulk tanks
before it enters compartments.
Each filter is equipped with a
service indicator.
184 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:48 AM Page 185
Application Guide
The impact of such a rigorous

oil cleanliness program is
Application Guide
measurable and impressive.
The life of 793C special rear
axle oil has been extended
from 2,000 hour to 8,000
hours, resulting in oil savings
of $1,714 per truck per year.
Total oil savings per year for rear
axle oil filtration is $78,844. The
world cost-per-hour average for
793 wheel groups is $7.00, or
about $6,619,200 per year. The
average cost-per-hour at this
site is $3.08, about $2,912,448
per year.
That’s $3,706,752 total
savings per year for this
120-wheel group.
The system has been operating for
over a year, producing immediate
results and showing continued
improvements in ISO cleanliness
ratings. The mine is also seeing
less downtime since filtering
of the new oil starts when oil
was scheduled for change.
Kidney loop filtering time
during preventative maintenance
is also significantly reduced.
The success of the mine’s
program in southern Indonesia
provides an excellent example of
how to save money and improve
productivity through clean oil.
The operation in southern
Indonesia is an open pit mine
with associated processing and
support facilities. It produces
copper concentrate containing
small quantities of gold, which is
transported to local and foreign
smelters for further processing.
31958_169to192.qxp 1/23/2006 1:48 AM Page 186
Application Guide
Filter Application Guide

Application Guide
DURAMAX Spin-Ons can

be used as pressure or
return line filters,
Pressure
depending on the
filters - see
pressure. See
pages 74-95.
page 58.
Relief valve
Double-acting
Cylinder
Dedicated Off-Line
Circulation Loop
Directional
control valve (“Kidney Loop”)
filters pgs
48-51
Filler Pump
Caps
pgs
124-135 pgs
16-19
pg 58
Reservoir
Pump
Tank-Mount
In-line Return Filters
Suction
Return Strainer -
Filters see pgs
pgs 120-121
52-55
pgs pgs
16-19 34-43
186 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:48 AM Page 187
Application Guide
Products & Systems from Our Distributors
Application Guide
FIK low-flow
in-tank filter
(see pg 34)
Donaldson Level Gauge

(see pg 148)
In-Tank Filter Keeps

Oil Clean on Heavy
Two LPS05 Spin-Ons Duty Equipment
Used on Portable Filter Cart Donaldson Distributor:
Donaldson Distributor: SunSource, serving central U.S.
Applied Industrial Technologies, and Canada
branches all over the continent Website:
Website: www.sun-source.com
http://web.applied.com/
SunSource chose our smallest FIK
Applied’s Filter and Transfer Cart in-tank unit, equipped with a pressure
is one of three standard styles the gauge, to mount in a small reservoir
company builds. Donaldson LPS05 they build for heavy duty construction
(SP50) spin-on filter was chosen equipment. The Donaldson level gauge
because it offers a wide range of on the front will tell the operator when
filtration media, as well as an H2O to add oil to the tank.
removal element. (see page 20 for
model list)
Applied provides this unit to a variety

of food processing, maufacturing,
and mobile equipment companies
that require filtration of their hydraulic
systems and the fluids being introduced
into the systems. This cart has also
been adapted to filter fluids other than
hydraulic fluids.
Find the Donaldson Value-Added Distributor

Nearest You at www.donaldson.com
31958_169to192.qxp 1/23/2006 1:48 AM Page 188
Product Designed by Donaldson Resellers

Application Guide
LPS05 filters with pressure gauges
HMK05 Protects Hydraulic

Systems for End Dump
Dual Filter Unit Trailers
For Hydro Electric Plan Donaldson Distributor:
Donaldson Distributor: CATCO, serving Minnesota,
Fluid Tech Hydraulics, Inc., Wisconsin, North Dakota,
Sacramento, CA South Dakota
Contact: Contact:
Gary, gary@fluidtechusa.com Tom Nelson, 800-672-0975
Fluid Tech built this 7-gpm, dual filter Kidney Loop Cart for Steel CATCO found that fleets were
unit to filter the oil for the governors Mill Uses Double HFK08’s constantly having head failures with
on the power house generators at Donaldson Distributor: the low pressure spin-on filters used
a PG&E hydro electric plant in Applied Industrial Technologies, for end dump applications.
northern California. The unit uses branches all over North America
two Donaldson LPS05 (SP60) filters, Contact: CATCO’s solution: The Donaldson
one with water absorption media and Matt Pandolfi, mpandolfi@ait.com HMK05 Duramax® filter. Although it’s
one with 10 μm media. See page 20 a spin-on, the HMK05 Duramax® is
for information on SP50/60 models. For this high-volume custom kidney constructed to handle pressure spikes
loop cart designed to clean the bulk caused by flow surges up to 800 psi
oil tanks in a steel mill in northern (5520 kPa), and oil flow up to 50 gpm
California, AIT choose two Donaldson (189 l/min).
HFK08 low pressure in-line filters, run
in series, with 2μm Synteq filter media. “It’s a simple change,” CATCO’s Tom
Nelson says, “but a very effective one.
The steel mill uses thousands of gallons Our end dump customers no longer
of hydraulic fluids and has filters have trouble with filter head failures
installed within the various circuits caused by flow surges and cold temper-
to clean the oil in use in the machines. atures with this assembly.”
This cart, as part of a preventive main-
tenance program, is taken around from
bulk storage tank to tank to clean the
stored oil via kidney loop method on a
regular basis.
The unit is 10 HP with a Denison T6E

vane pump, and uses ball valves to
select filters and pressure differential
switches to indicate filter condition.
188 Call 1-800-846-1846

31958_169to192.qxp 1/23/2006 1:49 AM Page 189
Application Guide
Application Guide
Revitalized Hydraulic
System
Donaldson Distributor:
AirHydro Power, Kentucky HFK08 for Constant Face
Contact: Velocity
Drew DeLozier, 502-451-1000 Custom Hydraulic Donaldson Distributor:
Filter/Transfer Cart SunSource, Grand Prairie TX,
AirHydo Power’s customer was Donaldson Distributor: serving central U.S. & Canada
having many problems with the old AirHydro Power, Kentucky Website:
hydraulics on a European-made Fine Contact: www.sun-source.com
Blanking Press. AHP did a turnkey Drew DeLozier, 502-451-1000
project to remove the old hydraulics, Sunsource modified the Donaldson
build a new system, and integrate it AirHydro Power of Kentucky built HFK08 by reducing its port size from
into the existing electrical controls. this custom kidney loop system with a 3" to 1.25", which reduced the flow
Donaldson spin-on filter; a ¾ HP/115 from 300 gpm to 50 gpm. This slower
Since the system has several contami- volt/single phase/1800 rpm electric flow enables constant face velocity
nation-sensitive proportional valves, motor; a 9.6 gpm pressure plated gear and prevents sloughing. Customers
clean oil is a “must.” For this cleaning pump, and a 65 psig bypass check say their systems clean up very fast
system, AHP chose two Donaldson valve. The inlet and outlet hoses have with this package! Donaldson #1/2
HPK04 series high-pressure filters wands for easy use. It’s mounted and media is used. These units are made
with 16", 10 μm elements and both painted on cart with custom drip tray. for a company that has numerous
visual & electrical P indicators. plastic injection molding equipment.
They also added a recirculation loop
to the system with an air-cooled heat
exchanger and a Donaldson FIK
in-tank filter with a 10 μm element
and visual/electrical P indicators.
31958_169to192.qxp 1/23/2006 1:49 AM Page 190
Log On! www.donaldson.com
From the Donaldson

home page, click on
“Industrial Hydraulics”
to find filters specs,
cross-reference info
(updated weekly!), and
practical guidance on
choosing the right filter.
• Find cross-reference part numbers

• View filter specifications
• View/print brochures in PDF format
• Locate a distributor in your area
• Find us at upcoming trade shows
• Read the latest company & product news
• Request information
• Authorized Distributors have access to Donaldson DYNAMIC®,
our web-based order tracking and management system!
TM
E-mail hydraulicfilters@mail.donaldson.com
T.R.A.P.™ Breathers arrest moisture and free your budget.
And it has a way of sneaking into T.R.A.P. Breathers from Donaldson are the ONLY breathers on
your hydraulic circuits. Unless the market that literally strip moisture vapor from intake air and
you have a Donaldson T.R.A.P.™ exhale the moisture back to the atmosphere on the outflow cycle.
Breather standing guard over The filter continuously regenerates its water holding capacity!
your system.
T.R.A.P. Breathers last longer. So will your budget.
NO moisture slips by Donaldson’s Thermally Reactive As illustrated to the right, T.R.A.P. Breathers actually exhale
Advanced Protection (T.R.A.P.). In fact, it removes moisture the moisture back out, which means you won’t need to change
at relative humidity levels as low as 15%! T.R.A.P. filtration the breather due to water saturation … unlike dessicant filters
technology reacts instantly to thermal conditions, blocking that require frequent change-out. Like the name suggests,
moisture completely. it TRAPS water before it gets in, yet doesn’t restrict air flow,
and lets your hydraulic reservoir BREATHE.
T.R.A.P. Breathers last up to 50% longer!
Brand X
Brand Y
Donaldson T.R.A.P. Breather
0 500 1000 1500 2000 2500 3000
The patented T.R.A.P. filtering material regenerates its water-holding

capacity, leading to a much longer service life. In competitive testing,
T.R.A.P. Breathers performed beyond 3,000 cycles, while silica gel
breathers lost efficiency at less than 2,000 cycles.
“The T.R.A.P. Breathers last longer. They’re more durable.”

– Florida
Compare T.R.A.P. Technology Desiccant Filters

Service life Extended Life (exhales moisture Shorter life (due to saturation of
and refreshes its holding capacity filtering material), leading to frequent
on each cycle). replacement.
Effectiveness Reacts instantly to conditions in the Requires extended exposure to the air stream
hydraulic circuit, creating a moisture before absorption begins. Restricts airflow
barrier without impeding airflow. and increases pressure.
Maintenance costs Reduced man-hours. Increased man-hours.
Technology Thermally reactive barrier that Absorbent filtering material that
removes moisture at relative humidity loses holding capacity with each
levels as low as 15%. cycle.
Filtration Superior moisture blocking and Less effective moisture blocking
particulate filtration down to and particulate filtration.
3 microns at 97%.
Other Advantages Will not freeze in winter. Subject to freezing in winter conditions.
Compare T.R.A.P. Breathers and you’ll be impressed. Try T.R.A.P. Breathers and you’ll be convinced!
HOW IT WORKS
TRAPPED MOISTURE
2
D
3
MOIST AIR
RY
DRY AIR
AIR
MOIST AIR
1
• Minimize water in your system
• Maximize system uptime
• Put your manhours where they
4
benefit you the most!
INTAKE CYCLE (INHALATION) OUTFLOW CYCLE (EXHALATION)
1 The circuit “breathes in” air containing 3 During the “exhalation” cycle, The T.R.A.P.
moisture vapor. Breather allows unrestricted airflow outward.
2 The T.R.A.P. Breather strips moisture from 4 The outflow of dry air picks up the moisture
the incoming air, allowing only dry air to collected by the T.R.A.P. Breather during intake,
enter the circuit. and “blows it back out” – fully regenerating
the T.R.A.P. Breather’s water-holding capacity.
T.R.A.P. Breather…
“The T.R.A.P. Breathers have a longer service life.
Desiccant filters seem to plug up quickly.”
Moisture meets
– Illinois its match.
It’s time to stop trouble from
getting into your system!
All it takes to find your distributor is one
“We test our oil every month. With simple phone call to Donaldson … or, find
the old desiccant filters, we always your distributor by visiting our website.
had free-standing water in the
sample. With the T.R.A.P. Breathers,
1-866-453-1722
it’s nothing but pure oil.”
– Nebraska
For more filtration solutions, visit our website:

U.S. Patent #5,575,832 ISO09001:2000 TSI16949 Certified www.donaldson.com/en/ih/accessories/trap.html
Donaldson T.R.A.P. Breathers
Part Number Construction Connection Airflow Indicator
45 CFM Max. Optional

P566151 Glass-filled ABS 1" NPT
Mechanical
P566156 Glass-filled ABS Bayonet 45 CFM Max. No
P564669 Glass-filled ABS 1" NPT 45 CFM Max. Electronic
P565616 Glass-filled ABS Bayonet 45 CFM Max. Electronic
25 CFM Max. Optional

P565857 Epoxy Coated Steel 3/4" NPT
Mechanical
P565858 Epoxy Coated Steel Bayonet 25 CFM Max. No
P566037 Epoxy Coated Steel 3/4" BSP 25 CFM Max. No
T.R.A.P. Breather…
Moisture meets
its match.
For more filtration solutions, call:
1-866-453-1722
or visit our website:
www.donaldson.com/en/ih/accessories/trap.html
North America Europe, Middle East, Africa

Tel.: 800-846-1846 Tel.: 32-16-38-3811
Fax: 952-703-4652 Fax: 32-16-38-3939

Donaldson Company, Inc. Tel.: 61-02-4350-2000 Tel.: 27-21-530-2900
PO Box 1299 Fax: 61-02-4351-2036 Fax: 27-21-534-7708
Minneapolis, MN 55440-1299 Asia-Singapore Latin America & Caribbean
U.S.A. Tel.: 65-6311-7373 Tel.: 01-449-910-6385
www.donaldson.com Fax: 65-6311-7398 Fax: 01-449-910-6180
hydraulicfilters@mail.donaldson.com
Distributed by:
Brochure No. HYD-206

Rev 1-07
©2007 Donaldson Company, Inc.
Minneapolis, MN U.S.A.
Consistent Quality
Hydraulic Filters + Accessories 2006
www.donaldson.com
Donaldson Industrial Hydraulic Filters + Accessories

High NEW Fast-Acting
www.donaldson.com
Pressure T.R.A.P.™ Breather Technology
Filters, with Donaldson
p 74
Eliminates Moisture from
Hydraulic Reservoirs!
For more
information
see pages
125 & 191.
Hydraulic Filtration Solutions

Donaldson delivers quality hydraulic filters, NOW! Coreless Elements, see page 96.
replacement elements and reservoir accessories for
industrial and mobile equipment & bulk fuel and
Donaldson Delivers...
lube applications.
• Industry’s Largest Selection
Questions? Call the Donaldson Hydraulic Technical Low Pressure Filters, p 10 of In-Stock Filters
Support Hotline at 800-846-1846 for all your hydraulic
system solutions. • Complete Range of
Duramax®
Spin-Ons, Hydraulic Accessories
North America Europe 2006 p 58
Tel.: 800-846-1846 Tel.: 32-16-38-3811 • Consistent, High
Fax: 952-703-4652 Fax: 32-16-38-3939
Quality Performance
Donaldson Company, Inc. Tel.: 61-2-4352-2022 Tel.: 27-11-389-8808 • Prompt, Accessible
P.O. Box 1299 Fax: 61-2-4351-2036 Fax: 27-11-908-2216
Minneapolis, MN 55440 USA Customer Service
www.donaldson.com Asia-Singapore Latin America & Caribbean
hydraulicfilters@mail.donaldson.com Tel.: 65-63117373 Tel.: 52-555-557-8128 • Expert Technical Support
HYD-100
Fax: 65-63117399 Fax: 52-555-557-8410
©2006 Donaldson Company Minneapolis, MN U.S.A. Catalog No. HYD-100

HYD100 Hydraulic Filters Accessories Catalog DONALDSON

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Consistent Quality

Hydraulic Filters + Accessories 2006

Donaldson Industrial Hydraulic Filters + Accessories

Hydraulic Filtration Solutions

Fax: 65-63117399 Fax: 52-555-557-8410

©2006 Donaldson Company Minneapolis, MN U.S.A. Catalog No. HYD-100

Out-Performs, Out-Lasts Low Restriction to Air Flow

STEP 1: STEP 2: STEP 3: Brand X Silica Gel

performing beyond 3,000 cycles while silica gel breathers CFM

Component Sensitivity Pressure

Industrial servo valves ..........................................................6 Medium pressure changes up to rated pressure

Pressure LIGHT MED HEAVY SEVERE

High volume production plant ..............................................3 COMPONENT LIABILITIES....................

U.S. Patent 5,575,832

Low Pressure Click on listing to go directly to that page.

ADDITIONAL INFO & SERVICES page

Product Line Overview

In-tank and in-line

Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media

Product Line Overview

Donaldson-developed Synteq® synthetic

Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media

Product Line Overview

Duramax® are reliable, sturdy, long-lived and

spin-on filters protect

hydraulic oil in thou-

on a gas turbine Offered in both single- and dual-head designs

Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media

Product Line Overview

Designed with heavy-duty housings for working

All HPK filters contain SYNTEQ®, a Donaldson

Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media

Product Line Overview

Hydraulic Line Accessories Pressure Gauges

Test Points Ball Valves Port Flanges

Product Line Overview

Protect your pump from damage.

T.R.A.P. = No Moisture Ingression No Condensation

A Closer Look at MEDIA — the Heart of the Filter

Donaldson-developed Natural Fiber (Cellulose) Media

M edia is, of course, the main

Filter Media Ratings

ISO 16889 is the international NEW Donaldson Filter Media

Low Pressure Filters

Low Pressure Filters

Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:

Low Pressure Filters

Bulk Oil Processing

30 gpm, 114 l/min

LPS04, SP15/25 Spin-On Filters

Maximum Working 150 psi

Flow Ranges to: 30 gpm

Beta Rating Standard Bypass Ratings

for: In-Plant Systems

Low Pressure Filters

All dimensions above are shown in inches [millimeters]

30 gpm, 114 l/min

Cellulose Media # 25 32 5.35/136 P562199

Wiremesh Media # 149 150 5.35/136 P550274

Head Choices for LPS04 and SP15/25

Filter Service Gauges - Visual Indicators

Low Pressure Filters

LPS04 Filter Only LPS04 Filter Only LPS04 Head Only

200 / 2.0 60/.6