JCB 99 BHP Issue 1

320/40009

JCB444 4 CYLINDER ENGINE PARTS

CATALOGUE

June 2005 Chap

Page 1
JCB 99 BHP Issue 1

TURBOCHARGED

LIST OF CHAPTERS

V —4 CYLINDER TURBOCHARGEDV 4 CYLINDER TURBOCHARGED

June 2005 List of Chapters

Page 2
JCB 99 BHP Issue 1

CHAPTER V
4 CYLINDER TURBOCHARGED

LIST OF SUBCHAPTERS

V01 —ENGINE ASSEMBLYV01 ENGINE ASSEMBLY

V02 —SERVICE TOOLSV02 SERVICE TOOLS

V03 —LUBRICANTS, PRIMERS, SEALANTSV03 LUBRICANTS, PRIMERS, SEALANTS

V04 —GASKET SETSV04 GASKET SETS

V05 —OVERHAUL KITSV05 OVERHAUL KITS

V06 —FILTER ELEMENTSV06 FILTER ELEMENTS

V07 —OPTIONAL EQUIPMENTV07 OPTIONAL EQUIPMENT

V08 —FRONT END DRIVEV08 FRONT END DRIVE

V09 —STARTER MOTORV09 STARTER MOTOR

V10 —ALTERNATORV10 ALTERNATOR

V11 —SWITCHES & SENDERSV11 SWITCHES & SENDERS

V12 —FUEL PIPEWORKV12 FUEL PIPEWORK

V13 —FUEL INJECTORSV13 FUEL INJECTORS

V14 —FUEL LIFT PUMPV14 FUEL LIFT PUMP

V15 —FUEL INJECTION PUMPV15 FUEL INJECTION PUMP

V16 —WATER PUMPV16 WATER PUMP

V17 —WATER INLETV17 WATER INLET

V18 —THERMOSTAT & HOUSINGV18 THERMOSTAT & HOUSING

V19 —ROCKER COVERV19 ROCKER COVER

V20 —VALVE ROCKER ASSEMBLYV20 VALVE ROCKER ASSEMBLY

V21 —VALVE TAPPETS & PUSH-RODSV21 VALVE TAPPETS & PUSH-RODS

V22 —TURBOCHARGERV22 TURBOCHARGER

V23 —TURBO PIPEWORKV23 TURBO PIPEWORK

V25 —INDUCTION MANIFOLDV25 INDUCTION MANIFOLD

V26 —EXHAUST MANIFOLDV26 EXHAUST MANIFOLD

V27 —CYLINDER HEADV27 CYLINDER HEAD

V28 —LIFTING BRACKETSV28 LIFTING BRACKETS

V29 —OIL COOLERV29 OIL COOLER

V30 —OIL LEVEL DIPSTICKV30 OIL LEVEL DIPSTICK

June 2005 Chap V

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JCB 99 BHP Issue 1

V31 —OIL SUMPV31 OIL SUMP

V32 —OIL PUMP & OIL RELIEF VALVEV32 OIL PUMP & OIL RELIEF VALVE

V33 —FLYWHEEL ASSEMBLYV33 FLYWHEEL ASSEMBLY

V34 —FLYWHEEL HOUSINGV34 FLYWHEEL HOUSING

V35 —CAMSHAFT & TIMING GEARSV35 CAMSHAFT & TIMING GEARS

V36 —TIMING CASE & COVERSV36 TIMING CASE & COVERS

V37 —PISTON & CON-ROD ASSEMBLIESV37 PISTON & CON-ROD ASSEMBLIES

V38 —CRANKSHAFT ASSEMBLYV38 CRANKSHAFT ASSEMBLY

V39 —CYLINDER BLOCK ASSEMBLYV39 CYLINDER BLOCK ASSEMBLY

June 2005 Chap V

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JCB 99 BHP Issue 1

V01 – ENGINE ASSEMBLY

LIST OF SUB SUBCHAPTERS

9802/2940 V1-4-1 ENGINE, COMPLETE, 320/40009 —ENGINE ASSEMBLYV1-4-1

ENGINE, COMPLETE, 320/40009

June 2005 Chap V01

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JCB 99 BHP Issue 1

9802/2940 V1-4-1 ENGINE, COMPLETE, 320/40009

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/40009 Engine, assembly 99Bhp 1

12v, turbo W300 T/C

June 2005 Chap V01

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JCB 99 BHP Issue 1

9802/2940 V1-4-1 ENGINE, COMPLETE, 320/40009

June 2005 Chap V01

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JCB 99 BHP Issue 1

V02 – SERVICE TOOLS

LIST OF SUB SUBCHAPTERS

9802/2940 V2-1-2 SERVICE TOOLS —SERVICE TOOLSV2-1-2

SERVICE TOOLS

9802/2940 V2-2-1 SEALANT TEMPLATES —SERVICE TOOLSV2-2-1

SEALANT TEMPLATES

June 2005 Chap V02

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JCB 99 BHP Issue 1

9802/2940 V2-1-2 SERVICE TOOLS

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09020 Bracket, engine lifting HEALTH and 2

SAFEY WARNING

02 892/01146 Tool, fitting, core plug 1

03 892/01155 Tool, removal, f.i.p gear 1

04 892/01151 Tool, fitting, injector 1

sleeve

05 892/01147 Tool, crankshaft turning 1

06 892/01148 Tool, timing pin 1

07 892/01152 Tool, fitting, valve stem 1

seal

08 892/01150 Tool, location pin, sump 1

pan

09 892/01154 Tool, remover, f.i.p gear 1

cover

10 892/01158 Tool, mandrel, rear oil seal 1

11 892/01156 Tool, rear crankshaft, oil 1

seal fitting

12 892/01157 Tool, front crankshaft, seal 1

fitting

13 892/01159 Tool, fitting, injector seal 1

14 892/01168 Tool, dummy injector, 1

compression tester

15 892/01169 Tool, TDC setting 1

16 892/01173 Tool, LOCTITE applicator 1

June 2005 Chap V02

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JCB 99 BHP Issue 1

9802/2940 V2-1-2 SERVICE TOOLS

June 2005 Chap V02

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JCB 99 BHP Issue 1

9802/2940 V2-2-1 SEALANT TEMPLATES

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 892/01149 Template, oil pan sealant HEALTH and 1

SAFETY WARN-
ING

02 892/01175 Template, sealant, bedplate 1

to block

03 892/01176 Template, sealant, gearcase 1

to block

04 892/01177 Template, sealant, fly- 1

wheel, housing to gearcase

June 2005 Chap V02

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JCB 99 BHP Issue 1

9802/2940 V2-2-1 SEALANT TEMPLATES

June 2005 Chap V02

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JCB 99 BHP Issue 1

V03 – LUBRICANTS, PRIMERS, SEALANTS

LIST OF SUB SUBCHAPTERS

9802/2940 V3-1-1 LUBRICANTS PRIMERS, & SEALANTS —LUBRICANTS, PRIMERS,

LUBRICANTS PRIMERS, & SEALANTS

SEALANTSV3-1-1

June 2005 Chap V03

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JCB 99 BHP Issue 1

9802/2940 V3-1-1 LUBRICANTS PRIMERS, & SEALANTS

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/00830 Sealant, 5900 HEALTH and 1

SAFETY WARN-
ING

02 320/00834 Seal, 243, threadlocker A/R

03 320/00831 Sealant, 518 A/R

04 320/00828 Sealant, 620 A/R

05 320/00833 Gasket, remover 7200 A/R

06 320/00832 Cleaner, degreaser 7063 A/R

07 320/00829 Lubricant, o ring, P80 A/R

08 4001/1501 Oil, 15W/40, 5 litres A/R

08 4001/1701 Oil, JCB 10W/30, 5 litres A/R

08 4001/1901 Oil, JCB 20/W50, 5 Litre A/R

09 4001/1502 Oil, 15W/40, 25 litres A/R

09 4001/1702 Oil, JCB 10W/30, 25 litres A/R

09 4001/1902 Oil, JCB 20/W50, 25 Litre A/R

10 4001/1503 Oil, 15W/40, 200 litres A/R

10 4001/1703 Oil, JCB 10W/30, 200 li- A/R

tres

10 4001/1903 Oil, JCB 20/W50, 200 Litre A/R

11 4006/0102 Fluid, anti-freeze, 5 litre A/R

12 4006/0103 Fluid, anti-freeze, 25 Ltr A/R

13 4006/0104 Fluid, anti-freeze, 200 Ltr A/R

June 2005 Chap V03

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JCB 99 BHP Issue 1

9802/2940 V3-1-1 LUBRICANTS PRIMERS, & SEALANTS

June 2005 Chap V03

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JCB 99 BHP Issue 1

V04 – GASKET SETS

LIST OF SUB SUBCHAPTERS

9802/2940 V4-1-1 SEAL KIT, ROCKER COVER —GASKET SETSV4-1-1

SEAL KIT, ROCKER COVER

9802/2940 V4-2-1 GASKET SET, TOP OVERHAUL —GASKET SETSV4-2-1

GASKET SET, TOP OVERHAUL

9802/2940 V4-3-1 GASKET SET, BOTTOM OVERHAUL —GASKET SETSV4-3-1

GASKET SET, BOTTOM OVERHAUL

9802/2940 V4-4-1 SEAL KIT, OIL PAN —GASKET SETSV4-4-1

SEAL KIT, OIL PAN

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-1-1 SEAL KIT, ROCKER COVER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09200 Kit-seal, rocker cover 1

02 320/07504 :Seal, fuel injector 4

03 320/07580 :Seal, rocker cover 1

04 320/06587 :Cap, fuel injector 4

05 320/06588 :Cap, fuel pipe 8

06 320/07034 :O Ring 4

07 320/04092 :O Ring, oil filler cap 1

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-1-1 SEAL KIT, ROCKER COVER

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-2-1 GASKET SET, TOP OVERHAUL

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09217 Kit-top gasket, turbo- 1

charged

02 320/09200 :Kit-seal, rocker cover 1

03 320/07504 ::Seal, fuel injector 1

04 320/07580 ::Seal, rocker cover 1

05 320/06587 ::Cap, fuel injector 1

06 320/06588 ::Cap, fuel pipe 1

07 320/07034 ::O Ring 1

08 320/04092 :O Ring, oil filler cap 1

09 320/04113 :Gasket, oil cooler cover 1

10 320/05512 :Gasket, intake heater 1

11 320/06006 :Gasket, turbo to manifold 1

12 320/06035 :Gasket, heatshield 1

13 320/05550 :Gasket, inlet manifold 1

14 320/04543 :Seal, C 1

15 320/03533 :Seal, valve stem 16

16 320/02608 :Gasket, cylinder head 1

17 320/06530 :Washer, fuel injector 4

18 320/06524 :Seal, injector 4

19 823/00372 :Washer 4

20 320/06013 :O Ring 1

21 320/06012 :Washer, sealing 1

22 320/04040 :O Ring 2

23 320/04501 :Gasket, water inlet pipe 1

24 320/04179 :O Ring 2

25 320/04057 :Seal, bonded 1

26 320/04521 :Seal, bonded 2

27 320/04551 :Washer, bonded seal 1

28 320/07051 :O Ring 1

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-2-1 GASKET SET, TOP OVERHAUL

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-3-1 GASKET SET, BOTTOM OVERHAUL

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09218 Kit-bottom gasket 1

02 320/04510 :Gasket, water pump 1

03 320/03119 :Seal, front oil 1

04 320/03029 :Seal, rear oil 1

05 320/09219 ::Kit-oil pan HEALTH and 1

SAFETY WARN-
ING

06 320/04050 :::O Ring 2

07 320/00831 :Sealant, 518 See Note 1 A/R

08 320/06015 :Gasket, oil drain to block 1

09 320/05140 :O Ring 1

10 320/06519 :Seal, inj/pump to t/case 1

11 320/08007 :O Ring 1

12 320/08009 :O Ring 1

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-3-1 GASKET SET, BOTTOM OVERHAUL

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-4-1 SEAL KIT, OIL PAN

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09219 Kit-oil pan HEALTH and 1

SAFETY WARN-
ING

02 320/04050 :O Ring 2

June 2005 Chap V04

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JCB 99 BHP Issue 1

9802/2940 V4-4-1 SEAL KIT, OIL PAN

June 2005 Chap V04

Page 24
JCB 99 BHP Issue 1

V05 – OVERHAUL KITS

LIST OF SUB SUBCHAPTERS

9802/2940 V5-1-1 ENGINE, SHORT, TC —OVERHAUL KITSV5-1-1

ENGINE, SHORT, TC

9802/2940 V5-3-1 ENGINE, LONG, TC —OVERHAUL KITSV5-3-1

ENGINE, LONG, TC

9802/2940 V5-3-2 ENGINE, LONG, TC —OVERHAUL KITSV5-3-2

ENGINE, LONG, TC

9802/2940 V5-5-1 KIT-ENGINE OVERHAUL, STANDARD, TC —OVERHAUL KITSV5-5-1

KIT-ENGINE OVERHAUL, STANDARD, TC

June 2005 Chap V05

Page 25
JCB 99 BHP Issue 1

9802/2940 V5-1-1 ENGINE, SHORT, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/40019 Engine, short, turbo- HEALTH and 1

charged SAFETY WARN-
ING

June 2005 Chap V05

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JCB 99 BHP Issue 1

9802/2940 V5-1-1 ENGINE, SHORT, TC

June 2005 Chap V05

Page 27
JCB 99 BHP Issue 1

9802/2940 V5-3-1 ENGINE, LONG, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/40022 Engine, long, turbocharged 1

June 2005 Chap V05

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JCB 99 BHP Issue 1

9802/2940 V5-3-1 ENGINE, LONG, TC

June 2005 Chap V05

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JCB 99 BHP Issue 1

9802/2940 V5-3-2 ENGINE, LONG, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/40025 Engine, long, turbocharged 1

June 2005 Chap V05

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JCB 99 BHP Issue 1

9802/2940 V5-3-2 ENGINE, LONG, TC

June 2005 Chap V05

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JCB 99 BHP Issue 1

9802/2940 V5-5-1 KIT-ENGINE OVERHAUL, STANDARD, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09230 Kit-engine overhaul, stand- 1

ard, turbocharged

02 320/09211 :Kit-piston, standard, turbo 4

03 320/03040 :Bolt, con-rod, M8 x 57 8

04 320/09217 :Kit-top gasket, turbo- 1

charged

05 320/09218 :Kit-bottom gasket 1

June 2005 Chap V05

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JCB 99 BHP Issue 1

9802/2940 V5-5-1 KIT-ENGINE OVERHAUL, STANDARD, TC

June 2005 Chap V05

Page 33
JCB 99 BHP Issue 1

V06 – FILTER ELEMENTS

LIST OF SUB SUBCHAPTERS

9802/2940 V6-1-1 FUEL FILTER —FILTER ELEMENTSV6-1-1

FUEL FILTER

9802/2940 V6-2-1 OIL FILTER —FILTER ELEMENTSV6-2-1

OIL FILTER

June 2005 Chap V06

Page 34
JCB 99 BHP Issue 1

9802/2940 V6-1-1 FUEL FILTER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07057 Filter, fuel 1

02 320/04114 Retainer, fuel filter 1

03 2102/0407 Pin, tension 1

04 1317/3305Z Bolt, flange head, M8 x 20 1

lg

June 2005 Chap V06

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JCB 99 BHP Issue 1

9802/2940 V6-1-1 FUEL FILTER

June 2005 Chap V06

Page 36
JCB 99 BHP Issue 1

9802/2940 V6-2-1 OIL FILTER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04133 Filter, engine oil 1

June 2005 Chap V06

Page 37
JCB 99 BHP Issue 1

9802/2940 V6-2-1 OIL FILTER

June 2005 Chap V06

Page 38
JCB 99 BHP Issue 1

V07 – OPTIONAL EQUIPMENT

LIST OF SUB SUBCHAPTERS

9802/2940 V7-3-1 ENGINE BLOCK HEATER, 120V —OPTIONAL EQUIPMENTV7-3-1

ENGINE BLOCK HEATER, 120V

9802/2940 V7-5-1 COMPRESSSOR, 12VOLT —OPTIONAL EQUIPMENTV7-5-1

COMPRESSSOR, 12VOLT

9802/2940 V7-7-1 ENGINE IMMOBILISER, 12.VOLT —OPTIONAL EQUIPMENTV7-7-1

ENGINE IMMOBILISER, 12.VOLT

June 2005 Chap V07

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JCB 99 BHP Issue 1

9802/2940 V7-3-1 ENGINE BLOCK HEATER, 120V

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04550 Heater, cylinder block, 1

1000w - 120v mains

02 320/04553 Washer, copper sealing 1

June 2005 Chap V07

Page 40
JCB 99 BHP Issue 1

9802/2940 V7-3-1 ENGINE BLOCK HEATER, 120V

June 2005 Chap V07

Page 41
JCB 99 BHP Issue 1

9802/2940 V7-5-1 COMPRESSSOR, 12VOLT

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08562 Compressor, air condition- 1

ing, 12v

02 1319/3320Z Bolt, star drive, M8 x 3

100mm

June 2005 Chap V07

Page 42
JCB 99 BHP Issue 1

9802/2940 V7-5-1 COMPRESSSOR, 12VOLT

June 2005 Chap V07

Page 43
JCB 99 BHP Issue 1

9802/2940 V7-7-1 ENGINE IMMOBILISER, 12.VOLT

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06597 Kit-cover, immobiliser 1

02 826/11068 Bolt, M6x27 shear 1

03 320/06598 Base, engine immobiliser 1

04 320/06595 Seal, o'ring, immobiliser 1

cover

05 716/30255 Solenoid, fuel pump - ES- 1

OS, cold start advance

06 320/06594 Spacer, immobiliser 1

07 320/06593 Spring, immobiliser 1

08 320/06635 Guard, immobiliser 1

09 826/11318 Bolt, M6 shear, shear @ 2

11Nm

June 2005 Chap V07

Page 44
JCB 99 BHP Issue 1

9802/2940 V7-7-1 ENGINE IMMOBILISER, 12.VOLT

June 2005 Chap V07

Page 45
JCB 99 BHP Issue 1

V08 – FRONT END DRIVE

LIST OF SUB SUBCHAPTERS

9802/2940 V8-1-1 CRANKSHAFT PULLEY —FRONT END DRIVEV8-1-1

CRANKSHAFT PULLEY

9802/2940 V8-2-1 AUTOTENSIONER, DRIVE BELT —FRONT END DRIVEV8-2-1

AUTOTENSIONER, DRIVE BELT

9802/2940 V8-3-2 LOWER IDLER PULLEY —FRONT END DRIVEV8-3-2

LOWER IDLER PULLEY

9802/2940 V8-8-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN —FRONT END
FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

DRIVEV8-8-2

9802/2940 V8-10-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN —FRONT END
FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

DRIVEV8-10-2

9802/2940 V8-11-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN & AIR CONDI-
FRONT END DRIVE, ACCESSORY, WITH COOLING FAN
& AIR CONDITIONING

TIONING —FRONT END DRIVEV8-11-2

9802/2940 V8-12-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN —FRONT END
FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

DRIVEV8-12-2

9802/2940 V8-13-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN & AIR CONDI-
FRONT END DRIVE, ACCESSORY, WITH COOLING FAN
& AIR CONDITIONING

TIONING —FRONT END DRIVEV8-13-2

June 2005 Chap V08

Page 46
JCB 99 BHP Issue 1

9802/2940 V8-1-1 CRANKSHAFT PULLEY

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/03143 Pulley, crankshaft 1

02 320/03069 Bolt, torx head flange, M12 3

x 65 x 12.9

June 2005 Chap V08

Page 47
JCB 99 BHP Issue 1

9802/2940 V8-1-1 CRANKSHAFT PULLEY

June 2005 Chap V08

Page 48
JCB 99 BHP Issue 1

9802/2940 V8-2-1 AUTOTENSIONER, DRIVE BELT

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08584 Adjuster, auto-tension 1

02 1319/0308Z Screw, star drive, M8 x 30 3

June 2005 Chap V08

Page 49
JCB 99 BHP Issue 1

9802/2940 V8-2-1 AUTOTENSIONER, DRIVE BELT

June 2005 Chap V08

Page 50
JCB 99 BHP Issue 1

9802/2940 V8-3-2 LOWER IDLER PULLEY

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08624 Pulley, lower idler, assem- 1

bly

02 320/08622 :Pulley, idler 1

03 320/08626 :Bearing, idler pulley 1

04 2203/1062 :Circlip, internal 1

05 320/08625 :Washer, idler retainer 1

06 826/10613 :Screw, flanged, M10 X 50 1

07 1317/3315Z Bolt, flange head, M8 x 65 3

June 2005 Chap V08

Page 51
JCB 99 BHP Issue 1

9802/2940 V8-3-2 LOWER IDLER PULLEY

June 2005 Chap V08

Page 52
JCB 99 BHP Issue 1

9802/2940 V8-8-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08598 Belt, drive, L=1835 1

02 320/08572 Pulley, fan, D=166, ratio 1

1:1

03 320/08500 Hub, fan drive, assembly 1

04 320/08541 Screw, pan head, M8 x 20 1

05 . 'See Remark' See frame S8-3-1 1

June 2005 Chap V08

Page 53
JCB 99 BHP Issue 1

9802/2940 V8-8-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

June 2005 Chap V08

Page 54
JCB 99 BHP Issue 1

9802/2940 V8-10-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08608 Belt, drive, L=2002 1

02 320/08583 Pulley, cooling fan 1.16:1, 1

D=143mm

03 320/08500 Hub, fan drive, assembly 1

04 320/08541 Screw, pan head, M8 x 20 4

05 320/08630 Bracket, mounting, off-set 1

idler

06 320/08628 Pulley, short idler 1

07 320/04514 Screw, pan head, M8 x 25 1

08 320/08632 Screw, pan head, M10 x 25 1

09 . 'See Remark' See Frame V8-3-2 1

June 2005 Chap V08

Page 55
JCB 99 BHP Issue 1

9802/2940 V8-10-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

June 2005 Chap V08

Page 56
JCB 99 BHP Issue 1

9802/2940 V8-11-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

& AIR CONDITIONING

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08608 Belt, drive, L=2002 1

02 320/08583 Pulley, cooling fan 1.16:1, 1

D=143mm

03 320/08500 Hub, fan drive, assembly 1

04 320/08541 Screw, pan head, M8 x 20 4

05 320/08630 Bracket, mounting, off-set 1

idler

06 320/08628 Pulley, short idler 1

07 320/04514 Screw, pan head, M8 x 25 1

08 320/08632 Screw, pan head, M10 x 25 1

09 . 'See Remark' See Frame V7-5-1 1

June 2005 Chap V08

Page 57
JCB 99 BHP Issue 1

9802/2940 V8-11-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

& AIR CONDITIONING

June 2005 Chap V08

Page 58
JCB 99 BHP Issue 1

9802/2940 V8-12-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08609 Belt, drive, L=1995 1

02 320/08503 Pulley, cooling fan 1.25:1, 1

D=133mm

03 320/08500 Hub, fan drive, assembly 1

04 320/08541 Screw, pan head, M8 x 20 4

05 320/08630 Bracket, mounting, off-set 1

idler

06 320/08628 Pulley, short idler 1

07 320/04514 Screw, pan head, M8 x 25 1

08 320/08632 Screw, pan head, M10 x 25 1

09 . 'See Remark' See Frame S8-3-2 1

June 2005 Chap V08

Page 59
JCB 99 BHP Issue 1

9802/2940 V8-12-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

June 2005 Chap V08

Page 60
JCB 99 BHP Issue 1

9802/2940 V8-13-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

& AIR CONDITIONING

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08609 Belt, drive, L=1995 1

02 320/08503 Pulley, cooling fan 1.25:1, 1

D=133mm

03 320/08500 Hub, fan drive, assembly 1

04 320/08541 Screw, pan head, M8 x 20 4

05 320/08630 Bracket, mounting, off-set 1

idler

06 320/08628 Pulley, short idler 1

07 320/04514 Screw, pan head, M8 x 25 1

08 320/08632 Screw, pan head, M10 x 25 1

09 . 'See Remark' See Frame V7-5-1 1

June 2005 Chap V08

Page 61
JCB 99 BHP Issue 1

9802/2940 V8-13-2 FRONT END DRIVE, ACCESSORY, WITH COOLING FAN

& AIR CONDITIONING

June 2005 Chap V08

Page 62
JCB 99 BHP Issue 1

V09 – STARTER MOTOR

LIST OF SUB SUBCHAPTERS

9802/2940 V9-1-1 STARTER MOTOR, 12.VOLT —STARTER MOTORV9-1-1

STARTER MOTOR, 12.VOLT

9802/2940 V9-1-2 STARTER MOTOR, 12.VOLT —STARTER MOTORV9-1-2

STARTER MOTOR, 12.VOLT

June 2005 Chap V09

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JCB 99 BHP Issue 1

9802/2940 V9-1-1 STARTER MOTOR, 12.VOLT

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09022 Motor, starter 12v 1

02 714/40302 :Switch, starter solenoid, 1

12 Volt

03 714/40303 :Kit-sundry parts 1

04 714/40305 :Brush, holder assembly, 1

12volt

05 714/40306 :Kit-brush, 12 Volt 1

06 1319/0408Z Screw, star drive, M10 x 30 3

June 2005 Chap V09

Page 64
JCB 99 BHP Issue 1

9802/2940 V9-1-1 STARTER MOTOR, 12.VOLT

June 2005 Chap V09

Page 65
JCB 99 BHP Issue 1

9802/2940 V9-1-2 STARTER MOTOR, 12.VOLT

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09026 Motor, starter - 12v 1

02 714/40302 :Switch, starter solenoid, 1

12 Volt

03 714/40303 :Kit-sundry parts 1

04 714/40305 :Brush, holder assembly, 1

12volt

05 714/40306 :Kit-brush, 12 Volt 1

06 1319/0408Z Screw, star drive, M10 x 30 3

June 2005 Chap V09

Page 66
JCB 99 BHP Issue 1

9802/2940 V9-1-2 STARTER MOTOR, 12.VOLT

June 2005 Chap V09

Page 67
JCB 99 BHP Issue 1

V10 – ALTERNATOR

LIST OF SUB SUBCHAPTERS

9802/2940 V10-1-1 ALTERNATOR, 12VOLT - 95AMP —ALTERNATORV10-1-1

ALTERNATOR, 12VOLT - 95AMP

June 2005 Chap V10

Page 68
JCB 99 BHP Issue 1

9802/2940 V10-1-1 ALTERNATOR, 12VOLT - 95AMP

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/08560 Alternator, 12V-95AMP 1

02 714/40310 :Kit-through bolt 1

03 714/40312 :Pulley, alternator 1

04 714/40311 :Kit-nut and spacer 1

05 714/40313 :Regulator, and brush box, 1

assembly

06 714/40314 :Kit-brush 1

07 1319/3422Z Bolt, star drive, M10 x 120 1

08 1319/0408Z Screw, star drive, M10 x 30 1

June 2005 Chap V10

Page 69
JCB 99 BHP Issue 1

9802/2940 V10-1-1 ALTERNATOR, 12VOLT - 95AMP

June 2005 Chap V10

Page 70
JCB 99 BHP Issue 1

V11 – SWITCHES & SENDERS

LIST OF SUB SUBCHAPTERS

9802/2940 V11-1-1 SWITCHES & SENDERS —SWITCHES & SENDERSV11-1-1

SWITCHES & SENDERS

June 2005 Chap V11

Page 71
JCB 99 BHP Issue 1

9802/2940 V11-1-1 SWITCHES & SENDERS

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04038 Switch, engine oil pressure 1

02 320/04057 Seal, bonded 1

03 320/04554 Switch, cold start advance 1

04 320/04521 Seal, bonded 1

05 320/04545 Switch, temperature sender 1

06 320/04521 Seal, bonded 1

07 716/30098 Solenoid, 12Volt 2

08 17/105202 :Seal, Ring 1

June 2005 Chap V11

Page 72
JCB 99 BHP Issue 1

9802/2940 V11-1-1 SWITCHES & SENDERS

June 2005 Chap V11

Page 73
JCB 99 BHP Issue 1

V12 – FUEL PIPEWORK

LIST OF SUB SUBCHAPTERS

9802/2940 V12-1-1 FUEL PIPEWORK, HIGH PRESSURE, TC —FUEL PIPEWORKV12-1-1

FUEL PIPEWORK, HIGH PRESSURE, TC

9802/2940 V12-3-2 FUEL PIPEWORK, LOW PRESSURE —FUEL PIPEWORKV12-3-2

FUEL PIPEWORK, LOW PRESSURE

9802/2940 V12-3-3 FUEL PIPEWORK, LOW PRESSURE —FUEL PIPEWORKV12-3-3

FUEL PIPEWORK, LOW PRESSURE

9802/2940 V12-4-1 FUEL PIPE, BOOST CONTROL —FUEL PIPEWORKV12-4-1

FUEL PIPE, BOOST CONTROL

June 2005 Chap V12

Page 74
JCB 99 BHP Issue 1

9802/2940 V12-1-1 FUEL PIPEWORK, HIGH PRESSURE, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06551 Pipe, fue assembly, No.1 1

and 2 injectors

02 320/06511 :Clip, f.i.p 2 way 2

03 320/06554 Pipe, fuel assembly, No.3 1

and 4 injectors

04 320/06511 :Clip, f.i.p 2 way 2

June 2005 Chap V12

Page 75
JCB 99 BHP Issue 1

9802/2940 V12-1-1 FUEL PIPEWORK, HIGH PRESSURE, TC

June 2005 Chap V12

Page 76
JCB 99 BHP Issue 1

9802/2940 V12-3-2 FUEL PIPEWORK, LOW PRESSURE

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07059 Pipe, fuel, l/pump to f/filter 1

02 320/07083 Pipe, f/filter to f.i.p 1

03 320/07070 Pipe, fuel leak-off, assem- 1

bly

04 320/07034 :O Ring 4

05 320/07033 Ring, snap 4

06 320/07055 Clip, pipe 2

07 320/07084 Clip, fuel pipe 1

08 320/07085 Clip, fuel pipe 1

June 2005 Chap V12

Page 77
JCB 99 BHP Issue 1

9802/2940 V12-3-2 FUEL PIPEWORK, LOW PRESSURE

June 2005 Chap V12

Page 78
JCB 99 BHP Issue 1

9802/2940 V12-3-3 FUEL PIPEWORK, LOW PRESSURE

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07059 Pipe, fuel, l/pump to f/filter 1

02 320/07087 Pipe, fuel, f/filt to f.i.p 1

03 320/07019 Pipe, assembly, fuel leak- 1

off

04 320/07034 :O Ring 4

05 320/07033 Ring, snap 43

06 320/07055 Clip, pipe 3

June 2005 Chap V12

Page 79
JCB 99 BHP Issue 1

9802/2940 V12-3-3 FUEL PIPEWORK, LOW PRESSURE

June 2005 Chap V12

Page 80
JCB 99 BHP Issue 1

9802/2940 V12-4-1 FUEL PIPE, BOOST CONTROL

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06576 Pipe, assembly, fuel boost 1

control

02 320/07035 Gland, boost control 1

June 2005 Chap V12

Page 81
JCB 99 BHP Issue 1

9802/2940 V12-4-1 FUEL PIPE, BOOST CONTROL

June 2005 Chap V12

Page 82
JCB 99 BHP Issue 1

V13 – FUEL INJECTORS

LIST OF SUB SUBCHAPTERS

9802/2940 V13-1-1 FUEL INJECTOR, TC —FUEL INJECTORSV13-1-1

FUEL INJECTOR, TC

June 2005 Chap V13

Page 83
JCB 99 BHP Issue 1

9802/2940 V13-1-1 FUEL INJECTOR, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06528 Injector, fuel, assembly 4

74.5Kw

02 320/06524 :Seal, injector 1

03 320/06530 :Washer, fuel injector 1

04 320/02639 Clamp, fuel injector 4

05 320/02593 Bolt, injector clamp 4

June 2005 Chap V13

Page 84
JCB 99 BHP Issue 1

9802/2940 V13-1-1 FUEL INJECTOR, TC

June 2005 Chap V13

Page 85
JCB 99 BHP Issue 1

V14 – FUEL LIFT PUMP

LIST OF SUB SUBCHAPTERS

9802/2940 V14-1-1 FUEL LIFT PUMP —FUEL LIFT PUMPV14-1-1

FUEL LIFT PUMP

June 2005 Chap V14

Page 86
JCB 99 BHP Issue 1

9802/2940 V14-1-1 FUEL LIFT PUMP

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07040 Pump, fuel lift 1

02 320/07051 O Ring 1

03 320/07056 :Rod, push, low pressure 1

f/pump

04 1319/0307Z Screw, star drive, M8 x 25 3

June 2005 Chap V14

Page 87
JCB 99 BHP Issue 1

9802/2940 V14-1-1 FUEL LIFT PUMP

June 2005 Chap V14

Page 88
JCB 99 BHP Issue 1

V15 – FUEL INJECTION PUMP

LIST OF SUB SUBCHAPTERS

9802/2940 V15-2-1 FUEL INJECTION PUMP, 12V - 74.5Kw —FUEL INJECTION PUMPV15-2-
FUEL INJECTION PUMP, 12V - 74.5Kw

9802/2940 V15-2-2 FUEL INJECTION PUMP, 12V - 74.5Kw —FUEL INJECTION PUMPV15-2-
FUEL INJECTION PUMP, 12V - 74.5Kw

9802/2940 V15-50-1 INJECTION PUMP, SERVICE PARTS —FUEL INJECTION PUMPV15-50-1

INJECTION PUMP, SERVICE PARTS

June 2005 Chap V15

Page 89
JCB 99 BHP Issue 1

9802/2940 V15-2-1 FUEL INJECTION PUMP, 12V - 74.5Kw

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06559 Pump, fuel injection, as- 1

sembly 12v-74.5Kw

02 320/06519 :Seal, inj/pump to t/case 1

03 320/06578 Gear, injection pump, 65T 1

04 320/06577 Nut, M14.FIP gear 1

05 320/07063 Stud, M8 X 1.25 3

06 320/06564 Nut, M8.flange head 3

June 2005 Chap V15

Page 90
JCB 99 BHP Issue 1

9802/2940 V15-2-1 FUEL INJECTION PUMP, 12V - 74.5Kw

June 2005 Chap V15

Page 91
JCB 99 BHP Issue 1

9802/2940 V15-2-2 FUEL INJECTION PUMP, 12V - 74.5Kw

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06603 Pump, fuel injection 74.2k, 1

internal PRV

02 320/06519 :Seal, inj/pump to t/case 1

03 320/06578 Gear, injection pump, 65T 1

04 320/06577 Nut, M14.FIP gear 1

05 320/07063 Stud, M8 X 1.25 3

06 320/06564 Nut, M8.flange head 3

June 2005 Chap V15

Page 92
JCB 99 BHP Issue 1

9802/2940 V15-2-2 FUEL INJECTION PUMP, 12V - 74.5Kw

June 2005 Chap V15

Page 93
JCB 99 BHP Issue 1

9802/2940 V15-50-1 INJECTION PUMP, SERVICE PARTS

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 716/30098 Solenoid, 12Volt 1

02 17/110701 Ring, seal 1

03 716/30098 Solenoid, 12Volt 1

04 17/110701 Ring, seal 1

05 17/922429 Connector, inlet 1

06 17/922402 O Ring 1

07 N.S.P None serviced part 1

08 17/922412 Screw, governor cover 1

09 17/922411 Washer, sealing 1

10 17/922415 Plate, clamping 1

11 17/108701 Connector, fuel pressure 4

12 17/922416 Nut 4

13 17/922426 Lever, throttle 1

14 17/105222 Washer, cup 1

15 17/108709 Bush, flanged 1

16 17/108710 Bush 1

17 17/110903 Spring, return lever 1

18 17/110904 Guide, spring 1

19 17/108715 Nut, lock 1

20 17/922409 Washer 1

21 17/922428 Adapter, leakback 1

22 17/922404 O Ring 1

23 17/922403 O Ring 1

24 17/922430 Pipe, fuel leakback 1

25 17/922407 Seal, washer 1

26 17/922408 Screw, governor cover 1

27 17/922403 O Ring 1

28 17/922423 Plug, blanking 1

29 17/922422 Washer 1

30 17/922418 Bolt 1

June 2005 Chap V15

Page 94
JCB 99 BHP Issue 1

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

31 17/922419 O Ring 1

32 17/922420 Screw 1

33 17/922404 O Ring 1

34 17/922421 Washer 1

June 2005 Chap V15

Page 95
JCB 99 BHP Issue 1

9802/2940 V15-50-1 INJECTION PUMP, SERVICE PARTS

June 2005 Chap V15

Page 96
JCB 99 BHP Issue 1

V16 – WATER PUMP

LIST OF SUB SUBCHAPTERS

9802/2940 V16-1-1 WATER PUMP —WATER PUMPV16-1-1

WATER PUMP

June 2005 Chap V16

Page 97
JCB 99 BHP Issue 1

9802/2940 V16-1-1 WATER PUMP

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04542 Pump, water, assembly 1

02 320/04510 :Gasket, water pump 1

03 320/04514 Screw, pan head, M8 x 25 4

June 2005 Chap V16

Page 98
JCB 99 BHP Issue 1

9802/2940 V16-1-1 WATER PUMP

June 2005 Chap V16

Page 99
JCB 99 BHP Issue 1

V17 – WATER INLET

LIST OF SUB SUBCHAPTERS

9802/2940 V17-1-1 WATER INLET, CONNECTOR —WATER INLETV17-1-1

WATER INLET, CONNECTOR

June 2005 Chap V17

Page 100
JCB 99 BHP Issue 1

9802/2940 V17-1-1 WATER INLET, CONNECTOR

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04547 Connector, water inlet, as- 1

sembly

02 320/04501 :Gasket, water inlet pipe 1

03 1319/0307Z Screw, star drive, M8 x 25 4

June 2005 Chap V17

Page 101
JCB 99 BHP Issue 1

9802/2940 V17-1-1 WATER INLET, CONNECTOR

June 2005 Chap V17

Page 102
JCB 99 BHP Issue 1

V18 – THERMOSTAT & HOUSING

LIST OF SUB SUBCHAPTERS

9802/2940 V18-1-1 THERMOSTAT & HOUSING —THERMOSTAT & HOUSINGV18-1-1

THERMOSTAT & HOUSING

June 2005 Chap V18

Page 103
JCB 99 BHP Issue 1

9802/2940 V18-1-1 THERMOSTAT & HOUSING

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04540 Housing, thermostat 1

02 320/04552 Thermostat, assembly 1

03 320/04543 :Seal, C 1

04 1319/0305Z Screw, star drive, M8 x 20 3

June 2005 Chap V18

Page 104
JCB 99 BHP Issue 1

9802/2940 V18-1-1 THERMOSTAT & HOUSING

June 2005 Chap V18

Page 105
JCB 99 BHP Issue 1

V19 – ROCKER COVER

LIST OF SUB SUBCHAPTERS

9802/2940 V19-1-1 ROCKER COVER —ROCKER COVERV19-1-1

ROCKER COVER

9802/2940 V19-2-1 ROCKER COVER —ROCKER COVERV19-2-1

ROCKER COVER

9802/2940 V19-11-1 COVER, INJECTOR SEAL —ROCKER COVERV19-11-1

COVER, INJECTOR SEAL

June 2005 Chap V19

Page 106
JCB 99 BHP Issue 1

9802/2940 V19-1-1 ROCKER COVER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07600 Cover, rocker, assembly 1

02 320/04090 :Cap, oil filler, assembly 1

03 320/04092 ::O Ring, oil filler cap 1

04 320/07602 :Cover, Diaphragm Valve 1

05 320/07606 :Diaphragm, CCV 1

06 320/07578 :Plate, spring support 1

07 320/07573 :Spring, CCV Valve 1

08 320/07613 :Screw, pan head, M6 x 12 5

09 320/07605 :Filter, CCV 2

10 320/07611 :Cover, gauze filter 1

11 826/11362 :Screw, flange head, 5

M6x16

12 320/09200 :Kit-seal, rocker cover 1

13 320/07615 :Bolt, isolated 6

June 2005 Chap V19

Page 107
JCB 99 BHP Issue 1

9802/2940 V19-1-1 ROCKER COVER

June 2005 Chap V19

Page 108
JCB 99 BHP Issue 1

9802/2940 V19-2-1 ROCKER COVER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07630 Cover, rocker assembly 1

02 320/04090 :Cap, oil filler, assembly 1

03 320/04092 ::O Ring, oil filler cap 1

04 320/07602 :Cover, Diaphragm Valve 1

05 320/07606 :Diaphragm, CCV 1

06 320/07578 :Plate, spring support 1

07 320/07573 :Spring, CCV Valve 1

08 320/07613 :Screw, pan head, M6 x 12 5

09 320/07632 :Filter, CCV mesh 2

10 320/07611 :Cover, gauze filter 1

11 826/11362 :Screw, flange head, 5

M6x16

12 320/09200 :Kit-seal, rocker cover 1

13 320/07615 :Bolt, isolated 6

June 2005 Chap V19

Page 109
JCB 99 BHP Issue 1

9802/2940 V19-2-1 ROCKER COVER

June 2005 Chap V19

Page 110
JCB 99 BHP Issue 1

9802/2940 V19-11-1 COVER, INJECTOR SEAL

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/07616 Cover, injector seal 1

02 320/07617 Insert, injector seal cover 4

June 2005 Chap V19

Page 111
JCB 99 BHP Issue 1

9802/2940 V19-11-1 COVER, INJECTOR SEAL

June 2005 Chap V19

Page 112
JCB 99 BHP Issue 1

V20 – VALVE ROCKER ASSEMBLY

LIST OF SUB SUBCHAPTERS

9802/2940 V20-1-1 ROCKER SHAFT, ASSEMBLY —VALVE ROCKER ASSEMBLYV20-1-1

ROCKER SHAFT, ASSEMBLY

June 2005 Chap V20

Page 113
JCB 99 BHP Issue 1

9802/2940 V20-1-1 ROCKER SHAFT, ASSEMBLY

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/03624 Shaft, rocker, assembly 1

02 320/03617 :Shaft, rocker 1

03 320/03619 :Arm, exhaust rocker, as- 4

sembly

04 320/03620 :Arm, inlet rocker, assem- 4

bly

05 320/03523 :Washer, spring 4

06 320/03622 :Pedestal, rocker 7

07 320/03644 :Pedestal, rocker oil feed 1

08 320/03602 :Bolt, M8 x 55 7

09 1319/3316Z :Screw, star drive, M8 x 70 1

10 320/03666 :Adjuster, valve lash 8

11 320/03632 Piece, bridge 8

June 2005 Chap V20

Page 114
JCB 99 BHP Issue 1

9802/2940 V20-1-1 ROCKER SHAFT, ASSEMBLY

June 2005 Chap V20

Page 115
JCB 99 BHP Issue 1

V21 – VALVE TAPPETS & PUSH-RODS

LIST OF SUB SUBCHAPTERS

9802/2940 V21-1-1 PUSHRODS & TAPPETS —VALVE TAPPETS & PUSH-RODSV21-1-1

PUSHRODS & TAPPETS

June 2005 Chap V21

Page 116
JCB 99 BHP Issue 1

9802/2940 V21-1-1 PUSHRODS & TAPPETS

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/03515 Rod, push 8

02 320/03524 Tappet, valve 8

June 2005 Chap V21

Page 117
JCB 99 BHP Issue 1

9802/2940 V21-1-1 PUSHRODS & TAPPETS

June 2005 Chap V21

Page 118
JCB 99 BHP Issue 1

V22 – TURBOCHARGER

LIST OF SUB SUBCHAPTERS

9802/2940 V22-1-1 TURBOCHARGER, TC —TURBOCHARGERV22-1-1

TURBOCHARGER, TC

June 2005 Chap V22

Page 119
JCB 99 BHP Issue 1

9802/2940 V22-1-1 TURBOCHARGER, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06016 Turbocharger, assembly, 1

TC

02 834/11119 :Hose, turbocharger ac 1

03 650/10210 :Clip, Clip hose 2

04 320/06006 Gasket, turbo to manifold 1

05 320/06007 Stud, M8 x 75 4

06 320/06008 Nut, lock, M8 special 4

07 826/11384 Stud, M10 X 57 3

June 2005 Chap V22

Page 120
JCB 99 BHP Issue 1

9802/2940 V22-1-1 TURBOCHARGER, TC

June 2005 Chap V22

Page 121
JCB 99 BHP Issue 1

V23 – TURBO PIPEWORK

LIST OF SUB SUBCHAPTERS

9802/2940 V23-1-1 TURBO PIPEWORK —TURBO PIPEWORKV23-1-1

TURBO PIPEWORK

9802/2940 V23-2-1 TURBO CROSSOVER TUBE —TURBO PIPEWORKV23-2-1

TURBO CROSSOVER TUBE

9802/2940 V23-3-1 TURBO CROSSOVER TUBE —TURBO PIPEWORKV23-3-1

TURBO CROSSOVER TUBE

June 2005 Chap V23

Page 122
JCB 99 BHP Issue 1

9802/2940 V23-1-1 TURBO PIPEWORK

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06042 Pipe, turbo oil feed 1

02 320/06010 Bolt, M12 banjo 2

03 823/00372 Washer 4

04 320/06022 Clamp, pipe 1

05 320/06046 Clip, pipe 1

06 320/06014 Pipe, turbo oil drain 1

07 320/06015 Gasket, oil drain to block 1

08 1319/0305Z Screw, star drive, M8 x 20 2

09 320/06011 Adapter, turbo oil drain 1

10 320/06012 Washer, sealing 1

11 320/06013 O Ring 1

June 2005 Chap V23

Page 123
JCB 99 BHP Issue 1

9802/2940 V23-1-1 TURBO PIPEWORK

June 2005 Chap V23

Page 124
JCB 99 BHP Issue 1

9802/2940 V23-2-1 TURBO CROSSOVER TUBE

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/05515 Tube, TC crossover 1

02 320/05526 Clamp, crossover 2

June 2005 Chap V23

Page 125
JCB 99 BHP Issue 1

9802/2940 V23-2-1 TURBO CROSSOVER TUBE

June 2005 Chap V23

Page 126
JCB 99 BHP Issue 1

9802/2940 V23-3-1 TURBO CROSSOVER TUBE

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/05533 Tube, turbo crossover 1

02 320/05536 Hose, 49.5mm x 55mm 1

03 320/05535 Hose, 49.5mm x 63mm 1

04 320/05537 Clamp, stepless ear 2

June 2005 Chap V23

Page 127
JCB 99 BHP Issue 1

9802/2940 V23-3-1 TURBO CROSSOVER TUBE

June 2005 Chap V23

Page 128
JCB 99 BHP Issue 1

V25 – INDUCTION MANIFOLD

LIST OF SUB SUBCHAPTERS

9802/2940 V25-1-1 INDUCTION MANIFOLD —INDUCTION MANIFOLDV25-1-1

INDUCTION MANIFOLD

June 2005 Chap V25

Page 129
JCB 99 BHP Issue 1

9802/2940 V25-1-1 INDUCTION MANIFOLD

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/05551 Manifold, air induction, 1

turbo

02 320/05550 Gasket, inlet manifold 1

03 1319/0307Z Screw, star drive, M8 x 25 8

04 320/05511 Plate, blanking, intake 1

heater

05 320/05512 Gasket, intake heater 1

06 1319/0307Z Screw, star drive, M8 x 25 2

June 2005 Chap V25

Page 130
JCB 99 BHP Issue 1

9802/2940 V25-1-1 INDUCTION MANIFOLD

June 2005 Chap V25

Page 131
JCB 99 BHP Issue 1

V26 – EXHAUST MANIFOLD

LIST OF SUB SUBCHAPTERS

9802/2940 V26-1-1 EXHAUST MANIFOLD —EXHAUST MANIFOLDV26-1-1

EXHAUST MANIFOLD

June 2005 Chap V26

Page 132
JCB 99 BHP Issue 1

9802/2940 V26-1-1 EXHAUST MANIFOLD

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/06000 Manifold, exhaust 1

02 320/06035 Gasket, heatshield 1

03 320/06045 Bolt, M1 x 57 8

June 2005 Chap V26

Page 133
JCB 99 BHP Issue 1

9802/2940 V26-1-1 EXHAUST MANIFOLD

June 2005 Chap V26

Page 134
JCB 99 BHP Issue 1

V27 – CYLINDER HEAD

LIST OF SUB SUBCHAPTERS

9802/2940 V27-1-1 CYLINDER HEAD, ASSEMBLY, TC —CYLINDER HEADV27-1-1

CYLINDER HEAD, ASSEMBLY, TC

June 2005 Chap V27

Page 135
JCB 99 BHP Issue 1

9802/2940 V27-1-1 CYLINDER HEAD, ASSEMBLY, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09225 Head, cylinder, assembly 1

NA/TC

02 320/02594 :Seat, valve inlet 8

03 320/02596 :Seat, exhaust valve 8

04 320/03612 :Valve, inlet 8

05 320/03616 :Valve, exhaust 8

06 320/03531 :Spring, valve 16

07 320/03533 :Seal, valve stem 16

08 320/03565 :Retainer, valve spring 16

09 320/03528 :Valve, cotter 16

10 320/02611 :Sleeve, injector 4

11 320/02595 :O Ring, injector 4

12 320/00803 :Plug, core, d=40mm 2

13 320/00834 :Seal, 243, threadlocker HEALTH and A/R

SAFETY WARN-
ING

14 320/00828 :Sealant, 620 See Note 1 A/R

15 320/00829 :Lubricant, o ring, P80 See Note 1 A/R

16 320/02608 Gasket, cylinder head 1

17 320/02521 Bolt, cylinder head, M12 x 18

140mm

18 320/04545 Switch, temperature sender 1

19 320/04521 Seal, bonded 1

20 320/04546 Connector, water outlet 1

21 320/04551 Washer, bonded seal 1

22 816/90783 Plug, M16 Heaterless Builds 1

Only

23 1406/0015 Washer, seal Used Only with item 1

22

June 2005 Chap V27

Page 136
JCB 99 BHP Issue 1

9802/2940 V27-1-1 CYLINDER HEAD, ASSEMBLY, TC

June 2005 Chap V27

Page 137
JCB 99 BHP Issue 1

V28 – LIFTING BRACKETS

LIST OF SUB SUBCHAPTERS

9802/2940 V28-1-1 BRACKETS, ENGINE LIFTING —LIFTING BRACKETSV28-1-1

BRACKETS, ENGINE LIFTING

June 2005 Chap V28

Page 138
JCB 99 BHP Issue 1

9802/2940 V28-1-1 BRACKETS, ENGINE LIFTING

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09020 Bracket, engine lifting 2

02 1319/0408Z Screw, star drive, M10 x 30 4

June 2005 Chap V28

Page 139
JCB 99 BHP Issue 1

9802/2940 V28-1-1 BRACKETS, ENGINE LIFTING

June 2005 Chap V28

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V29 – OIL COOLER

LIST OF SUB SUBCHAPTERS

9802/2940 V29-1-1 OIL COOLER —OIL COOLERV29-1-1

OIL COOLER

June 2005 Chap V29

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9802/2940 V29-1-1 OIL COOLER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04180 Cooler, assembly 1

02 320/04115 :Element, engine oil cooler, 1

6 plate

03 320/04113 :Gasket, oil cooler cover 1

04 320/04154 :Insert, threaded, M22 x 1"- 1

12unf

05 320/04042 :Plug, beta 2

06 320/04040 :O Ring 2

07 1317/3305Z :Bolt, flange head, M8 x 20 4

lg

08 320/04078 :Plug, ZL M22 x 1.5 1

09 320/04179 ::O Ring 1

10 320/04090 :Cap, oil filler, assembly 1

11 320/04092 ::O Ring, oil filler cap 1

12 320/04178 :Plug, drain M22-1.5 1

13 320/04179 ::O Ring 1

14 320/04114 :Retainer, fuel filter 11

15 2102/0407 :Pin, tension 1

16 1317/3305Z :Bolt, flange head, M8 x 20 1

lg

17 320/04038 Switch, engine oil pressure 1

18 320/04057 Seal, bonded 1

19 1319/0307Z Screw, star drive, M8 x 25 11

June 2005 Chap V29

Page 142
JCB 99 BHP Issue 1

9802/2940 V29-1-1 OIL COOLER

June 2005 Chap V29

Page 143
JCB 99 BHP Issue 1

V30 – OIL LEVEL DIPSTICK

LIST OF SUB SUBCHAPTERS

9802/2940 V30-1-2 OIL LEVEL DIPSTICK, & TUBE, STANDARD —OIL LEVEL
OIL LEVEL DIPSTICK, & TUBE, STANDARD

DIPSTICKV30-1-2

June 2005 Chap V30

Page 144
JCB 99 BHP Issue 1

9802/2940 V30-1-2 OIL LEVEL DIPSTICK, & TUBE, STANDARD

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04196 Dipstick, engine oil short 1

02 320/04129 :O Ring 1

03 320/04195 Tube, engine oil dipstick, 1

short

04 320/04127 :O Ring 2

05 1317/3305Z Bolt, flange head, M8 x 20 1

lg

June 2005 Chap V30

Page 145
JCB 99 BHP Issue 1

9802/2940 V30-1-2 OIL LEVEL DIPSTICK, & TUBE, STANDARD

June 2005 Chap V30

Page 146
JCB 99 BHP Issue 1

V31 – OIL SUMP

LIST OF SUB SUBCHAPTERS

9802/2940 V31-1-1 OIL SUMP —OIL SUMPV31-1-1

OIL SUMP

June 2005 Chap V31

Page 147
JCB 99 BHP Issue 1

9802/2940 V31-1-1 OIL SUMP

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04170 Sump, oil, assembly 1

02 320/04013 :Plug, oil drain 2

03 320/04050 :O Ring 2

04 320/09219 Kit-oil pan HEALTH and 1

SAFETY WARN-
ING

05 1319/0303Z Screw, star drive, M8 x 16 2

June 2005 Chap V31

Page 148
JCB 99 BHP Issue 1

9802/2940 V31-1-1 OIL SUMP

June 2005 Chap V31

Page 149
JCB 99 BHP Issue 1

V32 – OIL PUMP & OIL RELIEF VALVE

LIST OF SUB SUBCHAPTERS

9802/2940 V32-1-1 OIL PUMP —OIL PUMP & OIL RELIEF VALVEV32-1-1
OIL PUMP

June 2005 Chap V32

Page 150
JCB 99 BHP Issue 1

9802/2940 V32-1-1 OIL PUMP

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/04131 Pump, engine oil 1

02 1319/0312Z Screw, star drive, M8 x 50 4

June 2005 Chap V32

Page 151
JCB 99 BHP Issue 1

9802/2940 V32-1-1 OIL PUMP

June 2005 Chap V32

Page 152
JCB 99 BHP Issue 1

V33 – FLYWHEEL ASSEMBLY

LIST OF SUB SUBCHAPTERS

9802/2940 V33-1-1 FLYWHEEL ASSEMBLY, W300 T/C —FLYWHEEL ASSEMBLYV33-1-1

FLYWHEEL ASSEMBLY, W300 T/C

June 2005 Chap V33

Page 153
JCB 99 BHP Issue 1

9802/2940 V33-1-1 FLYWHEEL ASSEMBLY, W300 T/C

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/03136 Flywheel, assembly, 1

W300-T/convertor

02 320/03102 :Gear, flywheel ring, 1

T=122

03 320/03042 Bolt, M14 x 108mm 8

June 2005 Chap V33

Page 154
JCB 99 BHP Issue 1

9802/2940 V33-1-1 FLYWHEEL ASSEMBLY, W300 T/C

June 2005 Chap V33

Page 155
JCB 99 BHP Issue 1

V34 – FLYWHEEL HOUSING

LIST OF SUB SUBCHAPTERS

9802/2940 V34-3-1 FLYWHEEL HOUSING, FH1 —FLYWHEEL HOUSINGV34-3-1

FLYWHEEL HOUSING, FH1

June 2005 Chap V34

Page 156
JCB 99 BHP Issue 1

9802/2940 V34-3-1 FLYWHEEL HOUSING, FH1

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/05152 Housing, flywheel, FH1 1

02 320/01527 Dowel, M10 x 25 1

03 320/01528 Dowel, M12 x 25 1

04 1319/3416Z Bolt, star drive, M10 x 70 4

05 1319/3420Z Bolt, star drive, M10 x 100 2

06 1319/0307Z Screw, star drive, M8 x 25 4

07 1319/0312Z Screw, star drive, M8 x 50 8

08 1319/3315Z Bolt, six lobed M8x65 1

09 320/00825 Sealant, LOCTITE 5182 A/R

10 320/03029 Seal, rear oil 1

11 320/05021 Cover, flywheel access 1

12 1319/0303Z Screw, star drive, M8 x 16 2

13 320/05146 Cover, f.i.p gear 1

14 320/05140 O Ring 1

June 2005 Chap V34

Page 157
JCB 99 BHP Issue 1

9802/2940 V34-3-1 FLYWHEEL HOUSING, FH1

June 2005 Chap V34

Page 158
JCB 99 BHP Issue 1

V35 – CAMSHAFT & TIMING GEARS

LIST OF SUB SUBCHAPTERS

9802/2940 V35-1-1 CAMSHAFT, & TIMING GEARS —CAMSHAFT & TIMING GEARSV35-1-
CAMSHAFT, & TIMING GEARS

June 2005 Chap V35

Page 159
JCB 99 BHP Issue 1

9802/2940 V35-1-1 CAMSHAFT, & TIMING GEARS

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/03630 Camshaft, assembly, 1

TC/TCA

02 320/05115 Hub, idler gear 1

03 320/05118 :Dowel, ring, 10 x 10 1

04 320/05137 Gear, camshaft idler, as- 1

sembly

05 320/05117 Bolt, pan head, M10 x 3

60mm

06 . 'See Remark' See, Fuel Pump 1

07 . 'See Remark' Refer to Machine 1

Parts Book

08 . 'See Remark' Refer to Machine 1

Parts Book

09 . 'See Remark' See, Oil pump 1

10 . 'See Remark' See, Crankshaft As- 1

sembly

June 2005 Chap V35

Page 160
JCB 99 BHP Issue 1

9802/2940 V35-1-1 CAMSHAFT, & TIMING GEARS

June 2005 Chap V35

Page 161
JCB 99 BHP Issue 1

V36 – TIMING CASE & COVERS

LIST OF SUB SUBCHAPTERS

9802/2940 V36-5-1 TIMING CASE & COVERS, IDLER BLANKING —TIMING CASE &
TIMING CASE & COVERS, IDLER BLANKING

COVERSV36-5-1

9802/2940 V36-6-1 TIMING CASE & COVERS, PTO IDLER —TIMING CASE & COVERSV36-
TIMING CASE & COVERS, PTO IDLER

6-1

June 2005 Chap V36

Page 162
JCB 99 BHP Issue 1

9802/2940 V36-5-1 TIMING CASE & COVERS, IDLER BLANKING

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/05179 Casing, timing gear 1

02 320/00825 Sealant, LOCTITE 5182 A/R

03 320/05125 Setscrew, M8 x 20 19

04 320/05136 Plug, idler gear blanking, 1

M8 x 18

05 320/08006 Plate, blanking, ldpto ac- 1

cess

06 320/08009 O Ring 1

07 1319/0407Z Screw, star drive, M10 x 25 2

08 320/08008 Plate, blanking, hdpto ac- 1

cess

09 320/08007 O Ring 1

10 1319/0509Z Screw, star drive, M12 x 35 2

June 2005 Chap V36

Page 163
JCB 99 BHP Issue 1

9802/2940 V36-5-1 TIMING CASE & COVERS, IDLER BLANKING

June 2005 Chap V36

Page 164
JCB 99 BHP Issue 1

9802/2940 V36-6-1 TIMING CASE & COVERS, PTO IDLER

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/05179 Casing, timing gear 1

02 320/00825 Sealant, LOCTITE 5182 A/R

03 320/05125 Setscrew, M8 x 20 19

04 320/08006 Plate, blanking, ldpto ac- 1

cess

05 320/08009 O Ring 1

06 1319/0407Z Screw, star drive, M10 x 25 2

07 320/08008 Plate, blanking, hdpto ac- 1

cess

08 320/08007 O Ring 1

09 1319/0509Z Screw, star drive, M12 x 35 2

June 2005 Chap V36

Page 165
JCB 99 BHP Issue 1

9802/2940 V36-6-1 TIMING CASE & COVERS, PTO IDLER

June 2005 Chap V36

Page 166
JCB 99 BHP Issue 1

V37 – PISTON & CON-ROD ASSEMBLIES

LIST OF SUB SUBCHAPTERS

9802/2940 V37-1-1 PISTON & CON-ROD, ASSEMBLIES, TC —PISTON & CON-ROD

PISTON & CON-ROD, ASSEMBLIES, TC

ASSEMBLIESV37-1-1

June 2005 Chap V37

Page 167
JCB 99 BHP Issue 1

9802/2940 V37-1-1 PISTON & CON-ROD, ASSEMBLIES, TC

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09211 Kit-piston, standard, turbo 4

01 320/09238 Kit-piston, oversize - A/R

0.50mm, turbocharged

01 320/09239 Kit-piston, oversize - A/R

1.0mm, turbocharged

02 NSP :None serviced part 1

03 320/03050 :Circlip 2

04 320/09213 :Kit-piston ring, assembly, 1

standard

04 320/09214 Kit-piston ring, oversize - A/R

0.50mm

04 320/09215 Kit-piston ring, oversize - A/R

1.0mm

05 320/03114 Rod, connecting 4

06 320/03017 :Bush, small end 1

07 320/03040 :Bolt, con-rod, M8 x 57 2

08 320/09205 Kit-big-end bearing, stand- 1

ard

08 320/09206 Kit-big end bearing, under- A/R

size - 0.25mm

08 320/09207 Kit-big end bearing, under- A/R

size - 0.50mm

June 2005 Chap V37

Page 168
JCB 99 BHP Issue 1

9802/2940 V37-1-1 PISTON & CON-ROD, ASSEMBLIES, TC

June 2005 Chap V37

Page 169
JCB 99 BHP Issue 1

V38 – CRANKSHAFT ASSEMBLY

LIST OF SUB SUBCHAPTERS

9802/2940 V38-1-1 CRANKSHAFT ASSEMBLY —CRANKSHAFT ASSEMBLYV38-1-1

CRANKSHAFT ASSEMBLY

June 2005 Chap V38

Page 170
JCB 99 BHP Issue 1

9802/2940 V38-1-1 CRANKSHAFT ASSEMBLY

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/09201 Kit-crankshaft, assembly 1

02 320/09202 :Kit-main bearing, standard 1

02 320/09203 Kit-main bearing, under- A/R

size - 0.25mm

02 320/09204 Kit-main bearing, under- A/R

size - 0.50mm

03 320/09208 :Kit-thrust washer, stand- 1

ard

03 320/09209 Kit-thrust washer, oversize A/R

- 0.20mm

04 320/04080 :Plug, ZL M12 x 1.5 1

05 320/03132 :Gear, crankshaft, assem- 1

bly

06 2105/1405 ::Dowel, pin 2

07 320/03133 :Hub, flywheel 1

08 1319/0411Z :Screw, star drive, M10 x 1

45

09 320/03119 Seal, front oil 1

June 2005 Chap V38

Page 171
JCB 99 BHP Issue 1

9802/2940 V38-1-1 CRANKSHAFT ASSEMBLY

June 2005 Chap V38

Page 172
JCB 99 BHP Issue 1

V39 – CYLINDER BLOCK ASSEMBLY

LIST OF SUB SUBCHAPTERS

9802/2940 V39-2-1 CYLINDER BLOCK, ASSEMBLY —CYLINDER BLOCK ASSEMBLYV39-

CYLINDER BLOCK, ASSEMBLY

2-1

9802/2940 V39-3-1 CYLINDER BLOCK, ASSEMBLY —CYLINDER BLOCK ASSEMBLYV39-

CYLINDER BLOCK, ASSEMBLY

3-1

June 2005 Chap V39

Page 173
JCB 99 BHP Issue 1

9802/2940 V39-2-1 CYLINDER BLOCK, ASSEMBLY

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/01768 Block, bedplate assembly 1

02 320/01519 :Bush, camshaft 1

03 320/04079 :Plug, ZL M18 x 1.5 1

04 320/00802 :Plug, core, d=36mm 2

05 320/00801 :Plug, core, d=25mm 1

06 320/00812 :Sealant, omnifit 100M HEALTH and A/R

SAFETY WARN-
ING

07 320/01717 :Dowel, 16 x 30 2

08 320/02006 :Bolt, main bearing, M14 x 10

164mm

09 320/04080 :Plug, ZL M12 x 1.5 1

10 320/00804 Plug, core, d=62mm 1

11 320/00812 Sealant, omnifit 100M See Note 1 A/R

12 320/01722 Jet, piston cooling 4

13 320/01526 Dowel, flatted, M10 x 25 1

14 320/01528 Dowel, M12 x 25 1

15 320/02525 Dowel, ring 2

16 320/00805 Plug, core, d=16mm 1

17 320/00825 Sealant, LOCTITE 5182 See Note 1 1

18 320/01772 O Ring 1

19 1319/3318Z Bolt, star drive, M8 x 80 16

20 320/05136 Plug, idler gear blanking, 1

M8 x 18

21 320/04554 Switch, cold start advance 1

22 320/04521 Seal, bonded 1

June 2005 Chap V39

Page 174
JCB 99 BHP Issue 1

9802/2940 V39-2-1 CYLINDER BLOCK, ASSEMBLY

June 2005 Chap V39

Page 175
JCB 99 BHP Issue 1

9802/2940 V39-3-1 CYLINDER BLOCK, ASSEMBLY

ITEM PART NO CHG NO DESCRIPTION REMARKS USE CD QTY

01 320/01779 Block, bedplate assembly 1

02 320/01519 :Bush, camshaft 1

03 320/04082 :Plug, zero leak, M18 x 1.5 1

04 320/00802 :Plug, core, d=36mm 2

05 320/00801 :Plug, core, d=25mm 1

06 320/00812 :Sealant, omnifit 100M HEALTH and A/R

SAFETY WARN-
ING

07 320/01717 :Dowel, 16 x 30 2

08 320/02006 :Bolt, main bearing, M14 x 10

164mm

09 320/04080 :Plug, ZL M12 x 1.5 1

10 320/00804 Plug, core, d=62mm 1

11 320/00812 Sealant, omnifit 100M See Note 1 A/R

12 320/01722 Jet, piston cooling 4

13 320/01526 Dowel, flatted, M10 x 25 1

14 320/01528 Dowel, M12 x 25 1

15 320/02525 Dowel, ring 2

16 320/00805 Plug, core, d=16mm 1

17 320/00825 Sealant, LOCTITE 5182 See Note 1 1

18 320/01772 O Ring 1

19 1319/3318Z Bolt, star drive, M8 x 80 16

20 320/05136 Plug, idler gear blanking, 1

M8 x 18

21 320/04554 Switch, cold start advance 1

22 320/04521 Seal, bonded 1

June 2005 Chap V39

Page 176
JCB 99 BHP Issue 1

9802/2940 V39-3-1 CYLINDER BLOCK, ASSEMBLY

June 2005 Chap V39

Page 177