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KREBS® Technequip™

TGH slurry knife gate valves

TGH series high pressure valves


are specifically designed for
heavy duty slurry applications
2

Technequip™ high pressure knife


gate valves

The Technequip™ valve group of Designed specifically for the harsh and
Contents FLSmidth Krebs has a long history of
manufacturing and supplying
abrasive slurries encountered in the
mineral processing and power
?? Introduction..................................2 equipment for the mineral processing industries, the Technequip knife gate
?? Valve features..................................3 and power industry. Founded in 1957 valve is found in installations
in Toronto, Canada as Technequip throughout the world.
?? Design benefits................................4 Ltd., acquired by FLSmidth (FFE
?? Design benefits cont........................5 Minerals) in 1993, and integrated into FLSmidth Krebs manufactures both
FLSmidth Krebs of Tucson, AZ in imperial and metric high pressure
?? Valve materials................................6
2007, there is a strong global knife gate valves, ranging from
?? Actuation options...........................7 presence to sell and support our 2-inch (50 mm) to 36-inch (900 mm),
various products. the valves are available with manual
?? Safety features & options................8
handwheel, bevel gear, pneumatic,
?? Instrumentation & Building on over 40 years of valve hydraulic and electric actuators.
controls options..............................9 manufacturing experience, FLSmidth Numerous accessories and options
Krebs has been successfully are available, including but not
?? Solenoids.......................................10
manufacturing and supplying the limited to, solenoids, limit switches,
?? Solenoids cont...............................11 Technequip™ (formerly Technegate™) junction boxes and alternate gate
?? Switches.........................................12 knife gate valve since 1999. and elastomer materials.

?? Switches cont.................................13
?? Sizing.............................................14
?? High pressure valve Overview
specification..................................15 Imperial flange ANSI B16.5 or B16.47 Series A Class 150 or 300
patterns
Metric flange patterns DIN 2501 PN10, PN16, PN25
AS2129 TABLE D, E, F & H
SANS 1123:1000/3, 1600/3, 2500/3
High pressure rating 2” (50mm), 3” (75/80mm), 4” (100mm), 6”
300 psi (20.6 bar) (150mm), 8” (200mm), 10” (250mm), 12”
(300mm), 14” (350mm), 16” (400mm), 18”
(450mm), 20” (500mm), 24” (600mm), 26”
(650mm), 30” (750mm), 32” (800mm), 36”
(900mm)
Actuator options Air cylinder, hydraulic cylinder, manual hand wheel,
manual bevel gear, electro-mechanical and more
Gate material options Standard Material: 17-4 PH stainless steel
Other options: Duplex 2205, Hastelloy C-276, and
more
Sleeve material options Standard Material: Pure gum rubber
Other options: Chlorobuytl, EPDM, nitrile, neoprene,
and more
Optional accessories Instrumentation and controls, safety options,
accessories customized to any application
3

Valve features
Features
A - Manual or automated actuators
A
available

B - Factory-installed instrumentation and


controls options available

C - Two-coat epoxy paint

D - Dust boots supplied as standard to


protect stem and actuators

B E - High strength stainless steel gate clevis

F - Fluorocarbon gate coating as standard


for reduced friction

G - Wiper blade assembly to keep gate


clean
C
H - No packing gland, which can jam gate

I - Full port, bi-directional design

D J - Long-wearing, field replaceable sleeves,


create sealing surface
E
K - Metric or imperial flange patterns

Q F L - Machined gate guides. No spacer bars


required

P M - Open body prevents gate damage


during actuation
G
N - Structural splash guards
H

R O - Retainer flanges supplied as standard


on all sizes (the retainer flange also
I
functions as a gasket)

O P - Zinc-plated hardware for corrosion


J
resistance

Q - Manual lockout option available


K
R - Grease Fitting
N L

M
4

Design benefits

Applications Proven design


FLSmidth Krebs’s Technequip™ TGH
Long life
All valves are supplied with dust boots
• Mining and mineral processing series knife gate valve has been (bellows) as standard to protect valve
specifically designed for the most stems and actuators.
• Mineral sands demanding applications. The long-
lasting replaceable elastomer sleeves All manual and electro-mechanical
• Cement remove the need for packing glands, valves are supplied with stem covers
eliminating associated actuation issues as standard for additional stem and
• Sand and gravel
caused by slurry buildup and actuator protection.
• Coal dewatering, in and around the
packing gland. The valve will perform All valves are supplied with zinc-
• Phosphate reliably, even in highly abrasive slurry plated hardware (nuts, bolts, and
applications. washers) for corrosion protection.
• Ash
Each component is individually epoxy
• Alumina
painted prior to assembly.
• Power
All gates are coated in fluorocarbon
• Pulp and paper to reduce friction between the gate
and the sleeve.
• Chemical
Reliable operation
• General industrial
In the open position, the gate is fully
isolated by the sleeves from the
process. As the gate closes, it pushes
between the two sleeves, discharging
a small amount of material out of the
bottom of the valve. This serves to
prevent material buildup in the seat
area, as well as to prevent damage to
the gate. When the gate is in the
open or closed position, there is a
100% bi-directional bubble tight seal.

Global support
Through a network of global offices
and representative alliances, we are
able to maintain valve inventory, spare
parts, and provide service and
technical expertise around the world.
5

Design benefits (cont.)

Advantages of the Krebs


Technequip TGH open body design:
• Open body design eliminates packing gland
• Gate is fully out of pipeline when open,
minimizing pressure drop across valve
• Open body design allows gate to eject
material out of the bottom, ensuring full gate
closure and providing a reliable seal unlike
traditional closed body valves where material
can become trapped and damage the gate or
the valve body, causing leakage

Advantages of the Krebs


Technequip TGH wiper
blade/retainer assembly:
• Molded EPDM wiper blade allows for sealing
on all gate surfaces
• Dynamic seal allows for grease intrusion,
ensuring long-term lubrication
• Adjustible compression plates on the larger
sizes help upstream-side sealing

Advantages of the Krebs


Technequip TGH massive sleeves:
• Encapsulated sleeves designed specifically for
heavy-duty slurry applications
• Sleeves are easily changed out in the field
prolonging overall valve life and minimizing
down time
• Provides 100% bubble tight seal and relies
only on the sleeves to seal
• Provides bi-directional flow
6

Valve materials

Sleeve and retainer flange materials Elastomer (Based on temperature


The long-lasting, field-replaceable Technequip Knife Gate Valve selection and slurry chemistry)
sleeves for the TGH series are constructed of dense molded
Material Max Service temperature
elastomer, complete with an encapsulated stiffener ring molded
into the sleeve. Sleeves are available in several different materials, Pure gum rubber -PG 180°F (82°C)
suitable for a range of applications. (standard)
Neoprene - NE 212°F (100°C)
For ease of installation and to pre-compress the sleeves, retainer Nitrile - NI 212°F (100°C)
flanges are provided as standard for all sizes of valves. Retainer EPDM - EP 300°F (149°C)
flanges have a steel core and are elastomer-lined to match the
Chlorobutyl - CB 230°F (110°C)
sleeve material. Pure gum rubber is supplied as standard,
however, there are many other elastomer options available.

Please consult your regional representative to determine which


material is best suited for your application.

Valve housing and flanges Flange pattern Sizes available


The valve housing is ASTM A536
ANSI B16.5 Class 150 or 300 2” to 24”
cast ductile iron coated with
ANSI B16.47 Series A Class 150 or 300 26” to 36”
two-coat epoxy paint for added
corrosion resistance. The gate guides DIN 2501 PN10, PN16, PN25 50 mm to 900 mm
are machined, eliminating the need AS 2129 TABLE D, E, F & H 50 mm to 900 mm
for spacer bars. The upper cavity is SANS 1123:1000/3, 1600/3, 2500/3 50 mm to 900 mm
pre-lubricated with a silicone based
grease, to improve actuation and
decrease wear. The valve is available
in both imperial and metric flange
pattern options.

Gate material options and


Gate material
pressure ratings
Technequip Knife Gate Valves are Pressure rating
designed to withstand a hydrostatic 17-4PH stainless steel (standard) 300 psi
test of 1.5 times the rated pressure Duplex 2205 Consult Factory
with the gate in the open position Hastelloy C-276 Consult Factory
and a differential pressure of 1.1
Hastelloy C-22 Consult Facotry
times the rated pressure in the closed
position. All gates are standard Other materials Consult Factory
factory coated with a fluorocarbon
coating, to prevent material build-up
and to reduce friction between the
gate and the sleeve. Optional
synergistic gate coatings are also
available for severe applications.
7

Actuation options

Air cylinder - double Bevel gear (BG)


acting (AC) Hydraulic- double Technequip
Technequip valves are acting (HYD) valves are available
available with double Technequip valves are with bevel gear
acting pneumatic available with double actuators in sizes
actuators in sizes 2” acting hydraulic 4”(100mm)
(50mm) to 24” actuators in all sizes. All (150mm) to 24”
(600mm). All actuators hydraulic actuators (600mm).
supplied are Parker VE supplied are Parker 3L, Supplied where
series actuators suitable 2H, or 3H series manual actuation is
for a minimum of 80 psi actuators. The hydraulic required, but the rim
plant air. cylinders are pull of a handwheel
The air cylinders are manufactured with actuator would be
manufactured with steel steel end caps, too high. Caution is
end caps, and a chrome-plated piston advised on the larger sizes due to the
chrome-plated piston rod, and bronze gland large number of turns required to open
rod and are attached to the gate with a rod, and are attached to the gate with a and close the valves. All bevel gear valves
machined 17-4 PH stainless machined 17-4 PH stainless are supplied with a 304 stainless steel
steel gate clevis. For superior wear life steel gate clevis. stem, protected by a stem cover and dust
and reliability, the cylinder tube is boot. Chain Operator option also
constructed of Amalga Composites’ As an option, hydraulic power units or available.
Black Amalgon® fiber reinforced hydraulic hand pumps can be supplied.
thermoset epoxy matrix tubing. All air
cylinders are supplied as standard with Hand wheel (HW)
an internal ring magnet in the piston, so Electric (ELEC) Technequip valves are available with
that they can be used with optional Technequip valves are available with hand wheel operators in
externally mounted reed limit switches. electric actuators for all sizes. Electric sizes 2” (50mm) to 8”
actuators can be supplied to meet (200mm).Larger valve
For applications with low or unreliable numerous voltage requirements. All sizes are required to use
plant air, an oversized air cylinder (AC60 electrically actuated valves are supplied bevel gear when manual
option) that is suitable for a minimum of with a 304 stainless steel stem, protected actuaton is needed.
60 psi air, can be supplied for valves sizes by a stem cover and dust boot. All handwheel valves
2” (50mm) to 20” (500mm). come standard with a
304 stainless steel stem,
Also available are single-acting, spring- protected by a stem
return air cylinders for sizes 2” (50mm) to cover and dust boot.
10” (250mm). These are available in Fail Chain operator option
Open and Fail Close, when this action is also available.
required on loss of air.

For specific pneumatic requirements


not listed, please contact your regional
representative.
8

Solenoids

Feature description Specification


Single (coil) operator - single pressure spring
Spool type
return or dual (coil) operator
Port size 3/8” NPTF or 3/8” BSPP
Cv factor 1.2
120V/60Hz 240V/60Hz
Voltage 24VDC
110V/50Hz 220V/50Hz
-18C to 50C
Operating temperature range
0F to 120F
20-120psi
Operating pressure range
138kPA to 827kPa

Single coil solenoid Dual coil solenoid


4-Way 2-Position Single Coil Solenoid, 3/8” 4-Way 2-Position Dual Coil Solenoid, 3/8”
port, 1.2 Cv, with LED and manual override. port, 1.2 Cv, with LED and manual override.
Aluminum body and spool. Can be installed Fail last on loss of power. (AC Only)
for fail open or fail closed position on loss
of power. (AC Only) * Sandwich flow control available

7 8 9 10

1 1. SOLENOID
2. Poppet Pilot Valve
3. Plug In Design
4. High Flow Ports
5. Optional Common External Pilot
6
2 6. Spring Return
7. Spool & Bore
8. Power Indicator Light
9. Piston
5
10. Non-Locking Manual Operator

4 3
9

Solenoids (cont.)

Feature description Specification


Single (coil) operator - single pressure spring
Spool type
return or (dual) coil operator
Port size 1/2” NPTF or 1/2” BSPP
Cv factor 3.4
120V/60Hz 240V/60Hz
Voltage 24VDC
110V/50Hz 220V/50Hz
-18C to 50C
Operating temperature range
0F to 120F
20-120psi
Operating pressure range
138kPA to 827kPA

Single coil solenoid (high flow) Standard tubing is polyurethane with


4-Way 2-Position Single Coil Solenoid, push lock fittings. (AC Only) Option for
1/2” port, 3.4 Cv, with LED and manual stainless steel tubing and fittings for
override. Aluminum body and spool. Can piping of solenoids to air cylinder.
be installed for fail open or fail closed
position on loss of power (AC only). Many more solenoid options available.
Please consult factory.
Dual coil solenoid (high flow)
4-Way 2-Position Dual Coil Solenoid, 1/2”
port, 3.4 Cv, with LED and manual
override. Aluminum body and spool. Fail
last on loss of power (AC only).

1 2 3 4

1. Pilot Air Accumulator


2. Integral Ground Wire
3. Sealed Solenoid Enclosure
4. Manual Operator
11 5. Optional Pilot Exhaust Tapped Port
5 6. Integral Muffler
6 7. Sealed Wiring Tuck Space
8. Bonded Flow Seal Spool
10 9. Internal Pilot Supply Ball Check
10. External Pilot Supply Port
7 11. Air / Spring Return

9 8
15
10

Title
Instrumentation and controls options

Title
Flow controls
Adjustable flow controls to regulate gate
speed. (AC only)
• Bullets

• Bullets
Exhaust muffler
Silencer fitting mounted on exhaust ports (AC
only). Manual hand lever

Manual hand lever


Manual actuation control. (AC and HYD)

Pressure reducing valve


Air filter regulator (AC Only)

Directional control valves


Directional control valves for hydraulic
actuators. Please consult factory for available Pressure reducing valve
options. (HYD only).

Quick connect hydraulic manifold blocks


Hydraulic manifold blocks, with hydraulic
actuators.
Please consult factory for available options.
(HYD only).

NEMA 4X junction box Directional control valves


NEMA 4X fiberglass Junction box mounted on
valve, with a 10 place terminal strip. Solenoids
and limit switches, if provided, are factory
wired to terminal strip.

NM4 junction box


NEMA 4 Steel Junction box.

I/O module
Communication protocol I/O modules for valve
addressability can be provided and mounted on Quick connect hydraulic manifold blocks
the valve. Please consult factory for options
available.

For other options not listed here, please


consult factory.

Junction box
12
11

Standard
Title Safety Features & Options

Splash guard – (standard)


All Technequip TGH series valves come
equipped with a reservoir mounted to the
bottom of the valve. FNPT fittings can either
Splash guard pipe away slurry or a water pipe added for
flushing.

Lockout / Gate maintenance pin


Tabs allow a lock-pin to be placed through the
gate during maintenance. (size restrictions
apply)
Manual lockout/gate maintenance pin

Gate guards
Expanded metal gate guards prevent access to the gate,
while allowing for washout of the gate area.

Gate guards

Air lockout
Lockable air valve is installed between air supply and actuator,
blocking the air supply to the valve. (AC valves only).

Air lockout
12

Switches

Feature description Specification


Switch type 2-Wire reed 3-Wire reed
Normally open
Output function Normally open/closed (SPST)
(SPST)
Operating voltage 6-24 VDC or 5-240 VAC
Switching power 30 Watts MAX
Continuous current 1 Amp MAX., .005 Apms MIN.
-20C to 80C
Operating temperature range
-4F to 176F

Reed limit switch


Two reed limit switches SPST or SPDT
mounted on the air cylinder tie rod detect
internal ring magnet on the piston (AC
only).

Reed limit switch options


Technequip air-actuated knife gate valves
are supplied as standard with pneumatic Internal
cylinders that incorporate an internal ring
magnetic ring
magnet in the piston head. This allows for Reed
limit switches
the reliable and economical drop-in reed
switches to be easily mounted on the
cylinder tie-rods. When mounted, the low
profile switch is within the cylinder
envelope. By mounting proximity indicators
on the cylinder, the switch is mounted away
from all moving parts of the valve, and is
well removed from the harsh slurry
environment.
13

Switches (cont.)

Inductive proximity Feature description Specification


switches
Switch type 2/3 wire inductive switch (PNP, NPN, DC)
Two SPDT inductive proximity
switches are mounted on a bracket Output function Normally open/closed (SPST)
from the valve frame, detecting a 24-24OVAC
Operating voltage 12-48VDC
target on the gate clevis. 24-21OVDC
Continuous current 1.5-100mA MAX 200 mA MAX
Sensing range 8mm - 15mm
-25C to 70C
Operating temperature range
-13F to 158F

Leverless proximity Feature description Specification


switches
Switch type Proximity switch
Two GO SPDT leverless proximity
switches are mounted on bracket Output function Normally open/closed (SPDT)
from the valve frame. Operating voltage 120-480 VAC 24-250 VDC
Continuous current 4/2 A 3 / 1.25 / .5 A
-40C to 105C
Operating temperature range
-40F to 221F

Leverless proximity
switches Feature description Specification
Two GO DPDT inductive proximity
Switch type Proximity switch
switches are mounted on bracket
from the valve frame. Output function Normally open/closed (DPDT)
Operating voltage 120-480 VAC 24-250 VDC
Continuous current 10 A MAX 3 A MAX
-50C to 105C
Operating temperature range
-58F to 221F

Mechanical limit switch Feature description Specification


Two SPDT or DPDT mechanical limit
Switch type Mechanical
switches are mounted on valve
frames. The switches lever arm is Output function Normally open/closed (SPDT/DPDT)
trigged by a tab on the gate. Operating voltage 600 VAC or 250 VDC
Continuous current 10 A MAX
-12C to 121C
Operating temperature range
10F to 250F

For switch options not listed


here, please consult factory.
14

Sizing
AC HYD HW BG

Imperial Sizing (in)


Valve size A (in) B (in) C (in) D (in) E (in) F (in) G (in) H (in) I (in) J (in) K (in)

2 6.5 6.5 6.5 1.75 19.5 21.75 12 17.38 - - -

3 6.92 8.25 8.25 2.81 22.5 23.5 12 19.5 12 22.75 13.13

4 6.93 10 10 3.88 26.13 30.25 16 27.25 12 28.25 13.13

6 7.28 12.5 12.5 5.83 30.5 36.5 20 33.5 18 36.5 14.63

8 7.28 15 15 7.86 39.25 43.25 20 39.5 18 40.63 14.63

10 8.91 17.5 17.5 9.8 47.25 50.75 - - 18 47.5 14.63

12 10.17 20.5 20.5 11.5 51.25 55.88 - - 24 53.5 16.75

14 10.22 23 23 12.88 59.88 60.5 - - 24 60.75 16.75

16 10.98 25.5 25.5 14.75 64.75 67.25 - - 24 66.5 19.38

18 12.65 28 28 17 68.25 75.75 - - 30 70.625 21

20 14.44 30.5 30.5 18.75 78.5 83.13 - - 30 80 21

24 14.56 36 38.25 22.7 - 92 - - 30 89.25 21

26 14.375 38.25 40.75 25 - 104.75 - - - - -

30 16.26 43 47 29 - 112.75 - - - - -

36 18.58 50 54.5 35 - 132 - - - - -

Metric Sizing (mm)


Valve size A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm)

50 165 165 165 44 495 552 305 441 - - -

75 176 210 210 71 572 597 305 495 305 578 334

100 176 254 254 99 664 768 406 692 305 718 334

150 185 318 318 148 775 927 508 851 457 927 372

200 185 381 381 200 997 1099 508 1003 457 1032 372

250 226 445 445 249 1200 1289 - - 457 1207 372

300 258 521 521 292 1302 1419 - - 610 1359 425

350 260 584 584 327 1521 1537 - - 610 1543 425

400 279 648 648 375 1645 1708 - - 610 1689 492

450 321 711 711 432 1734 1924 - - 762 1794 533

500 367 775 775 476 1994 2112 - - 762 2032 533

600 370 914 972 577 - 2337 - - 762 2267 533

650 365 972 1035 635 - 2661 - - - - -

750 413 1092 1194 737 - 2864 - - - - -

900 472 1270 1384 889 - 3353 - - - - -

Face-to-face dimension includes the retainer flanges. Allow 1/4” to 1/2” for ease of installation.
15

High pressure valve specification

Technequip High Pressure TGH Series Valve bodies shall be constructed of The valve shall be equipped with dust
Knife Gate Valve: Heavy duty, wide two-coat epoxy-painted ASTM A536 boots (bellows) and all manual and
body, slurry knife gate valve shall be cast ductile iron. Valve bodies shall be electric valves shall be equipped with
designed specifically for highly abrasive designed with machined gate guides; stem covers.
applications. The valve shall be double spacer bars shall not be used. Valve
flat-faced flanged, bi-directional, full components, including actuators, shall The valve gate and body shall be
port design. The valve body shall be be individually epoxy coated. All designed with a wiper/seal to prevent
designed such that the gate passes hardware shall be zinc-plated. leakage out the top of the gate valve
between two inserted massive during travel. The wiper blade shall be
elastomer sleeves so that the gate Standard valve gate material shall be easily maintained. It shall be replaceable
expels slurry solids in the path of the 17-4 PH stainless steel. Gates shall be in the field, without removing the valve
gate through an opening in the bottom coated with a fluorocarbon coating to from its installed location.
of the valve. A splash guard shall be prevent buildup of material and to
attached to the bottom of the valve decrease friction between the gate and All valves with pneumatic actuators
which will allow the option to flush or the sleeves. When open, the gate shall shall be supplied with internal ring
drain away slurry. Sleeves shall be held be fully removed from the flow, and magnet integral to the piston head so
in place by elastomer-lined retainer when closed, the gate shall act as a that reed limit switches can be used for
flanges for all sizes of valves. Valve blind flange. Valve gate shall be proximity indication.
design shall not include packing glands. attached to actuators with a fabricated
The valve shall provide 100% bubble- 17-4 PH stainless steel gate clevis.
tight seal in the open and closed
position.
12-105 Rev. 11/14/2016 ljr-us
Title locations
Global
www.flsmidthkrebs.com
www.flsmidth.com

World-class Service
The Krebs’ customer service philosophy is to consistently exceed the expectations of our customers when it comes to providing
technical support, processing orders and maintaining parts availability. Starting with the sales process, and extending
throughout the life of the supplied process solution, we strive to provide an unmatched, world-class customer experience.

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Tel: +1 520 744 8200 Tel. +43 2167 3345 Tel: +86-10 8468 9100 Tel. +27 (0)10 210 4750
E-mail: krebs@flsmidth.com krebseurope@flsmidth.com krebschina@flsmidth.com krebsafrica@flsmidth.com

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Tel: +61 7 5519 5700 Tel: +55-15-3416-7400 Tel: +91 44 4748 1000
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Tel: +61 8 6258 4800 Tel: +56 2 2463 8350 Tel: +63-2-687-9251
krebsaustralia@flsmidth.com krebschile@flsmidth.com Krebs-Philippines@flsmidth.com

Copyright © 2016 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.

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