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Article history: Polyethylene (PE) provides good flexibility at low temperatures, chemical stability, and electrical
Received 19 July 2013 performance that makes it an ideal insulating material for wire and cable, but it has low melting point
Accepted 7 October 2013 and is flammable. In fire events, PE must be modified with additives to enhance its flame retardancy and
Available online 19 October 2013
satisfy the fire safety standards. In this study, we used the LDPE and cross-linked polyethylene (XLPE) as
the matrix, added nanoclay montmorillonite (MMT), flame retardant magnesium hydroxide (MH) and
Keywords: compatibilizer LDPE grafted maleic anhydride (LDPE-g-MA). The PE/PE-g-MA/MH/MMT nanocompo-
Montmorillonite
sites were compounded using the twin screw extruder, then were injection molded into the
Polyethylene
Magnesium hydroxide
standardized specimens. The properties of nanocomposites were characterized with XRD, TGA, and DSC
Flame retardancy techniques and LOI, tensile, and impact examinations. The results showed that the interlayer of OMT
Thermal stability (modification of organoclay) modified with dodecylamine expanded to about 4.1 Å and there was no 2u
peaks between 1.58 and 108, indicating that the dispersion of nanocomposites were exfoliation structure
from XRD pattern. The tensile and impact strengths were enhanced with LDPE-g-MA and clay added. The
increase in char residual of nanocomposites indicated that the thermal stability at elevated temperatures
improved. The XLPE nanocomposites achieved the effective level of flame retardancy.
ß 2013 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights
reserved.
1. Introduction buildings and coal mines). For evacuations or rescues in the event
of fire, ensuring the maintenance of power transmission to avoid
In accordance with worldwide trends, various industries are interruption in communications is important. In the past,
pursuing to use materials that are lighter, thinner, smaller, more halogenated flame retardants were usually added to plastic
efficient, reliable and durable, thus stimulating people to have a products to make them flame resistance. But, this might produce
serious interest in nanotechnology. Polyethylene (PE) has good harmful residual products and fumes, like brominated dibenzo-p-
performance at low temperature, excellent chemical stability and dioxins (PBDD) and furan when burning, which are not easy to
electrical properties; making it a favorite insulating material for decompose and can cause toxic bioaccumulation. This situation
coating wire and cable, but it has a low melting temperature and is has also been observed with burning PVC; one of the most
flammable. The limiting oxygen index (LOI) of PE typically is only commonly used cable and wire insulation materials that might
17–18 and tends to cause melt-drop when burning. Polyethylene produce toxic dioxins. They have serious health concerns and
must be modified with flame-retardant additives to enhance its result in a serious negative impact on the global ecological
flame-retardancy properties and satisfy the fire safety standards. environment [28].
The tighter regulations related to safety standards have encouraged Magnesium hydroxide (MH) is flame-retardant additive for
more studies on flame retardancy of polymers and composites in polymers. It makes polymers more flame resistance, especially
basic research and applications development [1–27]. polyolefins (PO), for processing and use at elevated temperatures.
As the industry develops, cables and wires are increasingly used Thermal decomposition of MH could produce active magnesium
in buildings and electric devices. Nowadays, more frequent fire oxide that has both flame retardancy and smoke suppression
events occur from electrical wirings and devices. There are new effects [29–32]. Its production, use, and disposal process will not
specific fire safety regulations in many countries (high-rise make any harmful emissions and environmental pollution. It has
also a high decomposition temperature, its alkaline nature could
neutralize the acidic gases (CO2, SO2, NOx), and it can adsorb
* Tel.: +886 3 4581196; fax: +886 3 2503872. corrosive gas during combustion. Magnesium hydroxide is an
E-mail addresses: spliu@uch.edu.tw, splbosi@yahoo.com.tw environmentally-friendly flame retardant.
1226-086X/$ – see front matter ß 2013 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jiec.2013.10.020
2402 S.-P. Liu / Journal of Industrial and Engineering Chemistry 20 (2014) 2401–2408
MA with Tm of 103.7 8C, which was smaller than Tm of other Sample Tm (8C) Sample Tm (8C)
composite samples.
LDPE 106.3 XLPE 122.8
LDPE/MA/MH/OMT 103.7 XLPE/MA/MH/OMT 120.2
3.3. Thermal stability analysis LDPE/MA/MH/MMT 106.4 XLPE/MA/MH/MMT 120.1
LDPE/MH/OMT 106.5 XLPE/MH/OMT 120.1
LDPE/MH/MMT 106.4 XLPE/MH/MMT 120.1
Thermal stabilities of materials were evaluated using TGA
LDPE/MH 106.5 XLPE/MH 120.1
technique. Fig. 3 shows the TGA thermograms of LDPE and XLPE
2404 S.-P. Liu / Journal of Industrial and Engineering Chemistry 20 (2014) 2401–2408
3.4.1. Tensile properties results In this study, we assumed the tangent to the stress–strain curve
The trend of tensile strength variation was observed similar for at 1% strain as the tensile modulus (E1%). The tensile modulus of
both LDPE and XLPE composite systems, except for XLPE/MMT/MH LDPE and XLPE nanocomposites are shown in Fig. 5. The results
(Fig. 4). When 52 wt% MH was added, the tensile strength of show that addition of MH enhances the modulus of LDPE and XLPE
nanocomposites slightly decreased. Replacing part of MH with nanocomposites. Replacing part of MH with MMT and OMT slightly
MMT and OMT did not improve tensile strength due to increased modulus. This observation was more obvious and
incompatibility between materials. The tensile strengths of significant with the samples containing MMT. The E1% values of
nanocomposites could be improved and enhanced through adding LDPE and XLPE nanocomposites containing compatibilizer did not
compatibilizer LDPE-g-MA. increase.
The tensile examination of XLPE/MH/MMT sample showed The elongation values in tensile examination of PE nanocom-
enhancement of tensile strength, while the standard deviation for posites containing 52 wt% MH significantly decreased, while the
this sample was much larger than those of the other samples. LDPE/MH/MMT sample exhibited the minimal elongation (see
Better dispersion or aggregation of MMT in some locations in Fig. 6 and Table 4). The elongation slightly improved when part of
matrix might be the reason behind this effect; therefore, increase MH in LDPE/MH/OMT composite was replaced with 4 wt% OMT.
or decrease of tensile strength mainly depends on the quality of The elongations of samples with good compatibility between
dispersion of the components of composites. components (LDPE/MA/MH/OMT and LDPE/MA/MH/MMT) also
Table 3
TGA data of polyethylene nanocomposites.
Sample Td (8C) T0.5 (8C) Weight loss at 500 8C (%) Char yield
(%)
Table 5
Impact properties of PE nanocomposites.
Table 6
LOI data of PE nanocomposites.
LDPE 22 XLPE 23
LDPE/MA/MH/OMT 25 XLPE/MA/MH/OMT 28
LDPE/MA/MH/MMT 26 XLPE/MA/MH/MMT 29
LDPE/MH/OMT 25 XLPE/MH/OMT 28
LDPE/MH/MMT 25 XLPE/MH/MMT 28
LDPE/MH 25 XLPE/MH 26
Fig. 7. Impact absorbed energy of LDPE and XLPE nanocomposites.
2406 S.-P. Liu / Journal of Industrial and Engineering Chemistry 20 (2014) 2401–2408
Fig. 8. SEM micrographs of fracture surface: (a) LDPE and (b) XLPE. Fig. 9. SEM micrographs of fracture surface: (a) LDPE/MH and (b) XLPE/MH.
Fig. 10. SEM micrographs of fracture surface: (a) LDPE/MA/MH/OMT, (b) LDPE/MA/MH/MMT, (c) LDPE/MH/OMT and (d) LDPE/MH/MMT.
S.-P. Liu / Journal of Industrial and Engineering Chemistry 20 (2014) 2401–2408 2407
Fig. 11. SEM micrographs of fracture surface: (a) XLPE/MA/MH/OMT, (b) XLPE/MA/MH/MMT, (c) XLPE/MH/OMT and (d) XLPE/MH/MMT.
those fillers were well embedded in the matrix. Therefore, better (6) In the LOI examinations, the LOI values of XLPE composites
binding between matrix and dispersed mineral particles resulted enhanced when 4 w% of MH was replaced with clay.
in enhancement of the tensile strength in both treated LDPE and (7) Observation of tensile fracture surfaces with SEM technique
XLPE composites. indicated that addition of compatibilizer improves the adhe-
sion between matrix and filler particles in the LDPE composites.
4. Conclusions Addition of compatibilizer showed presence of many small
holes and dispersed particles in the SEM micrographs,
In this work, we studied the effects of treatment by a indicating that MMT particles embedded better in the XLPE
compatibilizer on the combustibility, structures and properties matrix. As a result, the tensile strengths of compatibilized LDPE
of LDPE and XLPE composites. The results lead to the following and XLPE nanocomposites samples enhanced.
concluding remarks:
(1) XRD results indicated that when Na+-MMT was modified with The mechanical properties and flame retardancy of PE
dodecylamine, the interlayer distance of MMT expanded from nanocomposites would enhance when compatibilizer is added.
1.39 to 1.8 nm. But, this enhancement effect was weak and the thermal stability
(2) No obvious diffraction peak in the range 2u = 1.5–108 in the decreased when OMT was used alone. To improve the thermal
XRD diffraction patterns of PE nanocomposites were observed, stability of nanocomposites, we are planning to use other
indicating that dispersed structure of montmorillonite was substances to modify clay, trying to find the appropriate
exfoliated. surfactants and the optimum amount of clay in the composite
(3) Presence of additives (MH, MMT, OMT and LDPE-g-MA) did not to obtain desired performance.
change the melting temperatures of the nanocomposites,
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