Beruflich Dokumente
Kultur Dokumente
Installation manual
Outdoor Unit
Model name:
RAV-SP1104AT8-E
RAV-SP1104AT8Z-E
RAV-SP1104AT8ZG-E
RAV-SP1404AT8-E
RAV-SP1404AT8Z-E
RAV-SP1404AT8ZG-E
RAV-SP1604AT8-E
RAV-SP1604AT8Z-E
RAV-SP1604AT8ZG-E
English EN
Super Digital Inverter
Original instruction
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equal to Ssc (*1) at the
interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to
ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a
short-circuit power Ssc greater than or equal to Ssc (*1).
Ssc (*1)
Model Ssc (MVA)
RAV-SP1104AT8(Z)(ZG)-E 1.35
RAV-SP1404AT8(Z)(ZG)-E 1.35
RAV-SP1604AT8(Z)(ZG)-E 1.35
Contents
1 PRECAUTIONS FOR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 ACCESSORY PARTS AND REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 INSTALLATION OF NEW REFRIGERANT AIR CONDITIONER . . . . . . . . . . . . . . . . . . . . . . . 9
4 INSTALLATION CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 REFRIGERANT PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 AIR PURGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 ELECTRICAL WORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8 EARTHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9 FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10 TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11 ANNUAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 AIR CONDITIONER OPERATING CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13 FUNCTIONS TO BE IMPLEMENTED LOCALLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
14 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15 APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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1 1-EN
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WARNING
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect all remote ELECTRICAL SHOCK HAZARD
electric power supplies Disconnect all remote electric power supplies before servicing.
before servicing.
WARNING WARNING
CAUTION
CAUTION
High temperature parts. High temperature parts.
You might get burned You might get burned when removing this panel.
when removing this panel.
CAUTION
CAUTION
Do not touch the aluminum Do not touch the aluminum fins of the unit.
fins of the unit. Doing so may result in injury.
Doing so may result in injury.
CAUTION CAUTION
3 3-EN
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WARNING
General
• Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install
the air conditioner.
• Only a qualified installer(*1) or qualified service person(*1) is allowed to install the air conditioner. If the air conditioner is
installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
• Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the circuit breaker to the OFF
position. Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with the interior
parts. Only a qualified installer(*1) or qualified service person(*1) is allowed to remove the intake grille of the indoor unit or
service panel of the outdoor unit and do the work required.
• Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker to the OFF
position. Otherwise, electric shocks may result.
• Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work is being
carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
• Only a qualified installer(*1) or qualified service person(*1) is allowed to undertake work at heights using a stand of 50 cm or
more or to remove the intake grille of the indoor unit to undertake work.
• Wear protective gloves and safety work clothing during installation, servicing and removal.
• Do not touch the aluminum fin of the outdoor unit. You may injure yourself if you do so. If the fin must be touched for some
reason, first put on protective gloves and safety work clothing, and then proceed.
• Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and
result in injury.
• When working at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the ladder’s
instructions. Also wear a helmet for use in industry as protective gear to undertake the work.
• When cleaning the filter or other parts of the outdoor unit, set the circuit breaker to OFF without fail, and place a “Work in
progress” sign near the circuit breaker before proceeding with the work.
• When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with the work.
Parts and other objects may fall from above, possibly injuring a person below.
• The refrigerant used by this air conditioner is the R410A.
• You shall ensure that the air conditioner is transported in stable condition.
Installation
• When the indoor unit is to be suspended, the designated hanging bolts (M10 or W3/8) and nuts (M10 or W3/8) must be
used.
• Install the air conditioner at enough strong places to withstand the weight of the unit. If the strength is not enough, the unit
may fall down resulting in injury.
• Follow the instructions in the Installation Manual to install the air conditioner. Failure to follow these instructions may cause
the product to fall down or topple over or give rise to noise, vibration, water leakage, etc.
• The designated bolts (M10, M12) and nuts (M10, M12) for securing the outdoor unit must be used when installing the unit.
• Install the outdoor unit property in a location that is durable enough to support the weight of the outdoor unit. Insufficient
durability may cause the outdoor unit to fall, which may result in injury.
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Refrigerant piping
• Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is
operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is over
pressurized, which may cause a injury.
• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in
the flare nut after a long period, which may result in refrigerant leakage.
• After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a
fire source, such as a cooking range, noxious gas may be generated.
• When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air
completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge the air
completely may cause the air conditioner to malfunction.
• Nitrogen gas must be used for the airtight test.
• The charge hose must be connected in such a way that it is not slack.
Electrical wiring
• Only a qualified installer(*1) or qualified service person(*1) is allowed to carry out the electrical work of the air conditioner.
Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may
result in electric shocks and/or electrical leaks.
• When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to
provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks.
Failure to wear this protective gear may result in electric shocks.
• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws. Use
of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, smoking and/or a fire.
• Be sure to connect earth wire. (Grounding work)
Incomplete grounding causes an electric shock.
• Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for telephone wires.
• After completing the repair or relocation work, check that the ground wires are connected properly.
• Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local regulations
and laws.
• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
• Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is extended
may give rise to smoking and/or a fire.
Test run
• Before operating the air conditioner after having completed the work, check that the electrical parts box cover of the indoor
unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an
electric shock if the power is turned on without first conducting these checks.
• When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of burning,
abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, do
not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualified service person.
Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for instance)
until qualified service person arrives. Continuing to use the air conditioner in the trouble status may cause mechanical
problems to escalate or result in electric shocks, etc.
• After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 2 Mȍ or more
between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster such
as a leak or electric shock is caused at user’s side.
• Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage.
Then conduct a test run to check that the air conditioner is operating properly.
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Relocation
• Only a qualified installer(*1) or qualified service person(*1) is allowed to relocate the air conditioner. It is dangerous for the
air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and/or
vibration may result.
• When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting
the refrigerant pipe with the service valve left open and the compressor still operating will cause air, etc. to be sucked in,
raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in reputing, injury, etc.
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CAUTION
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Accessory Parts
Drain nipple 1
Guard material for passage part 1 For protecting passage part (pipe cover)
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Legend
: Prepared newly (Use for R410A only. Do not use for refrigerant R22 or R407C etc.)
: Conventional tools/equipment are available
Torque wrench Tightening flare nuts Exclusive for Ø12.7 mm and Ø15.9 mm
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Refrigerant Piping
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4 INSTALLATION CONDITIONS
Airtight test
1. Before starting an airtight test, further tighten the spindle
valves on the gas and liquid sides.
2. Pressurize the pipe with nitrogen gas charged from the
service port to the design pressure (4.15 MPa) to
conduct an airtight test.
3. After the airtight test is completed, evacuate the nitrogen
gas.
Air purge
• To purge air, use a vacuum pump.
• Do not use refrigerant charged in the outdoor unit to
purge air. (The air purge refrigerant is not contained in
the outdoor unit.)
Electrical wiring
• Be sure to fix the power wires and indoor/outdoor
connecting wires with clamps so that they do not come
into contact with the cabinet, etc.
11 11-EN
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Installation Location 1) Install the unit so that its discharge port faces the
wall of the building.
Keep a distance 500 mm or more between the unit
CAUTION and wall surface.
Install the outdoor unit in a location that meets the 500 mm
EN-12 12
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500 or
more
2. Serial installation of two or more units
150 or
more
2. Obstacles on both right and left sides
1,000 or
more
The height of the
200 or
more
obstacle should be
lower than the height of
the outdoor unit.
1,000 or
1,000 or
more
more
3. Serial installation of two or more units
200 or more
150 or 300 or 300 or 300 or Obstacles in both front and rear of unit
more more more more
Open above and to the right and left of the unit.
The height of the obstacle should be lower than the height The height of an obstacle in both the front and rear of the
of the outdoor unit.
unit, should be lower than the height of the outdoor unit.
150 or
more
150 or
more
more
1,000 or
more
300 or 300 or
more
more more
13 13-EN
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Serial installation in front and rear • As shown in the figure below, install the foundation and
Open above and to the right and left of the unit. vibration-proof rubber pads to directly support the bottom
The height of an obstacle in both the front and rear of the unit surface of the fixing leg that is in contact with and
should be lower than the height of the outdoor unit. underneath the bottom plate of the outdoor unit.
* When installing the foundation for an outdoor unit with
Standard installation downward piping, consider the piping work.
GOOD
Absorb vibration
Fixing leg with vibration-proof
rubber pads
1,000 or 300 or 1,500 or 2,000 or 200 or
more more more more more
Foundation
GOOD
NO GOOD
If only the end of the Do not support the
fixing leg is supported, it outdoor unit only with
400
365
15 or less
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Drain nipple
Drain nipple
Knockout hole
5 REFRIGERANT PIPING
Knockout of Pipe Cover • Detach the pipe cover and tap on the knockout section a
few times with the shank of a screwdriver. A knockout
hole can easily be punched.
Knockout procedure • After punching out the knockout hole, remove burrs from
the hole and then install the supplied protective bush and
guard material around the passage hole to protect wires
and pipes.
Be sure to attach the pipe covers after pipes have been
connected. Cut the slits under the pipe covers to facilitate
the installation.
After connecting the pipes, be sure to mount the pipe
cover. The pipe cover is easily mounted by cutting off the
slit at the lower part of the pipe cover.
Rear direction
Pipe cover
Side direction
Front direction
Down direction
• The indoor/outdoor connecting pipes can be connected * Be sure to wear heavy work gloves while working.
in 4 directions.
Take off the knockout part of the pipe cover through
which pipes or wires will pass through the base plate.
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CAUTION
Liquid side A
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(Unit: N•m)
• After the installation work, be sure to check for gas leaks
Outer dia. of copper pipe Tightening torque of the pipe connections with nitrogen.
9.5 mm (diam.) 33 to 42 (3.3 to 4.2 kgf•m) • Pressure of R410A is higher than that of R22 (Approx.
1.6 times).
15.9 mm (diam.) 68 to 82 (6.8 to 8.2 kgf•m)
Therefore, using a torque wrench, tighten the flare pipe
connecting sections that connect the indoor/outdoor units
at the specified tightening torque.
Cover Incomplete connections may cause not only a gas leak,
but also trouble with the refrigeration cycle.
Do not apply refrigerating machine oil to the flared
Cap
surface.
Tightened
Flare nut
17 17-EN
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Single
Allowable pipe length (m) Height difference (Indoor-outdoor H) (m)
Total length L Indoor unit: Upper Outdoor unit: Lower
75 30 30
4
Distributor
Outdoor Unit Outdoor Unit Outdoor Unit 2 3 H
H
H
L
2 3
Distributor
1
1
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6 AIR PURGING
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Gas side
Refrigerant replenishing procedure
Valve unit
1. After vacuuming the refrigerant pipe, close the valves
and then charge the refrigerant while the air conditioner
is not working.
2. When the refrigerant cannot be charged to the specified
amount, charge the required amount of refrigerant from
the charge port of the valve on the gas side during
Using a minus screwdriver, cooling.
turn it counterclockwise by
90° until it hits the stopper.
(Full open)
Requirement for replenishing refrigerant
Charge port Replenish liquid refrigerant.
When gaseous refrigerant is replenished, the refrigerant
composition varies, which disables normal operation.
Flare nut
33 to 42 N•m
Ø9.5 mm
(3.3 to 4.2 kgf•m)
Valve size
20 to 25 N•m
Ø15.9 mm
(2.0 to 2.5 kgf•m)
14 to 18 N•m
Charge port
(1.4 to 1.8 kgf•m)
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7 ELECTRICAL WORK
• Remove the panel, and you can see electric parts on the
WARNING front side.
• A metal pipe can be installed through the hole for wiring.
1. Using the specified wires, ensure that the wires are If the hole size does not fit the wiring pipe to be used, drill
connected, and fix wires securely so that the external the hole again to an appropriate size.
tension to the wires does not affect the connecting • Be sure to clamp the power wires and indoor/outdoor
part of the terminals. connecting wires with a banding band along the
Incomplete connection or fixation may cause a fire, etc. connecting pipe so that the wires do not touch the
2. Be sure to connect the earth wire. (grounding work) compressor or discharge pipe.
Incomplete grounding may lead to electric shock. (The compressor and the discharge pipe become hot.)
Do not connect ground wires to gas pipes, water pipes, Furthermore, be sure to secure these wires with the pipe
lightning rods or ground wires for telephone wires. valve fixing plate and cord clamps stored in the electric parts
3. The appliance shall be installed in accordance with box.
national wiring regulations.
Capacity shortages of the power circuit or an incomplete
installation may cause an electric shock or fire. Electric parts box
Panel
Leakage breaker
• Connect the indoor/outdoor connecting wires to the identical terminal numbers on the terminal block of each unit.
Incorrect connection may cause a failure.
For the air conditioner, connect a power wire with the following specifications.
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L1 L2 L3 N
CAUTION
Power supply
• An installation fuse must be used for the power supply
line of this air conditioner.
• Incorrect/incomplete wiring may lead to an electrical fire
or smoke. Simultaneous twin system
• Prepare an exclusive power supply for the air conditioner.
• This product can be connected to the mains power.
Fixed wire connections: Remote controller
A switch that disconnects all poles and has a contact Remote controller inter-unit wiring
separation of at least 3 mm must be incorporated in the
Remote controller
fixed wiring. wiring
Indoor side A B A B
Indoor
side
1 2 3 1 2 3
Indoor/Outdoor
connecting wires
Indoor power
1 2 3
inter-unit
Outdoor side
wiring
L1 L2 L3 N
Power supply
Remote controller
wiring
Indoor side A B A B A B
Indoor side Indoor side
1 2 3 1 2 3 1 2 3
Indoor/Outdoor
connecting wires
Indoor power Indoor power
1 2 3
Outdoor side inter-unit wiring inter-unit wiring
L1 L2 L3 N
Power supply
* Use 2-core shield wire (MVVS 0.5 to 2.0 mm² or more) for the remote controller wiring in the simultaneous twin and
simultaneous triple systems to prevent noise problems. Be sure to connect both ends of the shield wire to earth leads.
* Connect earth wires for each indoor unit in the simultaneous twin and simultaneous triple systems.
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50 50
40 40
Clamp filter
(accessory)
WARNING
Be sure to attach the provided clamp filter to the power supply wire in order to conform to EMC standards.
23 23-EN
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8 EARTHING
Connect the earth line properly following applicable technical standards.
Connecting the earth line is essential to preventing electric shock and to reducing noise and electrical charges on the outdoor
unit surface due to the high-frequency wave generated by the frequency converter (inverter) in the outdoor unit.
If you touch the charged outdoor unit without an earth line, you may experience an electric shock.
9 FINISHING
After the refrigerant pipe, inter-unit wires, and drain pipe have been connected, cover them with finishing tape and clamp them
to the wall with off-the-shelf support brackets or their equivalent.
Keep the power wires and indoor/outdoor connecting wires off the valve on the gas side or pipes that have no heat insulator.
10 TEST RUN
• Turn on the leakage breaker at least 12 hours before starting a test run to protect the compressor during startup.
To protect the compressor, power is supplied from the 380-415 VAC input to the unit to preheat the compressor.
• Check the following before starting a test run:
• That all pipes are connected securely without leaks.
• That the valve is open.
If the compressor is operated with the valve closed, the outdoor unit will become overpressurized, which may damage the
compressor or other components.
If there is a leak at a connection, air can be sucked in and the internal pressure further increases, which may cause a burst
or injury.
• Operate the air conditioner in the correct procedure as specified in the Owner’s Manual.
11 ANNUAL MAINTENANCE
• For an air conditioning system that is operated on a regular basis, cleaning and maintenance of the indoor/outdoor units are
strongly recommended.
As a general rule, if an indoor unit is operated for about 8 hours daily, the indoor/outdoor units will need to be cleaned at
least once every 3 months. This cleaning and maintenance should be carried out by a qualified service person.
Failure to clean the indoor/outdoor units regularly will result in poor performance, icing, water leaking and even compressor
failure.
If air conditioner is used outside of the above conditions, safety protection may work.
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• Do not use any pipe with a wall thickness less than these DANGER
thicknesses due to insufficient pressure capacity.
• When using a Ø19.1 mm gas pipe for the existing piping, Be careful of electric shock because the P.C. board has an
set bit 3 of SW802 (switch for existing pipe) on the P.C. electrical current running through it.
board of the outdoor unit to ON. In this case, the heating
performance may be reduced depending on the outside
air temperature and room temperature.
SW802
When shipped from factory When using existing pipe
ON ON
1 2 3 4 1 2 3 4
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14 TROUBLESHOOTING
You can perform fault diagnosis of the outdoor unit with the LEDs on the P.C. board of the outdoor unit in addition to using the
check codes displayed on the wired remote controller of the indoor unit.
Use the LEDs and check codes for various checks. Details of the check codes displayed on the wired remote controller of the
indoor unit are described in the Installation Manual of the indoor unit.
Verifying an abnormal state in the past although the abnormal state no longer occurs
1. Set bit 1 of DIP switch SW803 to ON.
2. Jot down the states of LED800 to LED804. (Display mode 1)
3. Press SW800 for at least 1 second. The LED status changes to display mode 2.
4. Find an error whose display mode 1 equals the LED states jotted down and display mode 2 equals the current flashing
states of LED800 to LED804 from the following table to identify the error.
• An outside air temperature (TO) sensor error can be checked only while it occurs.
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( : OFF : ON : Flashing)
* The LEDs and DIP switches are
located on the lower left of the P.C. ON ON
1 2 3 4 1 2 3 4 D805
SW802 SW803 SW800 SW801 SW806 D804
D803
LED D802
D805
D804
D803
D801
D802
D801
D800
D800
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15 APPENDIX
Work instructions 6. When the existing air conditioner is removed after
The existing R22 and R407C piping can be reused for our refrigerant has been recovered.
digital inverter R410A product installations. Check if the oil is judged to be clearly different from
normal oil.
WARNING • The refrigerator oil is copper rust green in color:
There is the possibility that moisture has mixed with the
Confirming the existence of scratches or dents on the oil and rust has been generated inside the pipe.
existing pipes and confirming the reliability of the pipe • There is discolored oil, a large quantity of residue, or a
strength are conventionally referred to the local site. bad smell.
If the specified conditions can be cleared, it is possible • A large quantity of shiny metal dust or other wear
to update existing R22 and R407C pipes to those for residue can be seen in the refrigerant oil.
R410A models. 7. When the air conditioner has a history of the compressor
failing and being replaced.
• When discolored oil, a large quantity of residue, shiny
metal dust, or other wear residue or mixture of foreign
Basic conditions needed to reuse existing pipes matter is observed, trouble will occur.
Check and observe the presence of three conditions in the 8. When temporary installation and removal of the air
refrigerant piping works. conditioner are repeated such as when leased etc.
1. Dry (There is no moisture inside of the pipes.) 9. If the type of refrigerator oil of the existing air conditioner
2. Clean (There is no dust inside of the pipes.) is other than the following oil (Mineral oil), Suniso, Freol-
3. Tight (There are no refrigerant leaks.) S, MS (Synthetic oil), alkyl benzene (HAB, Barrel-freeze),
ester series, PVE only of ether series.
• The winding-insulation of the compressor may
Restrictions for use of existing pipes deteriorate.
In the following cases, the existing pipes should not be
reused as they are. Clean the existing pipes or exchange NOTE
them with new pipes.
1. When a scratch or dent is heavy, be sure to use new The above descriptions are results have been confirmed by
pipes for the refrigerant piping works. our company and represent our views on our air
2. When the existing pipe thickness is thinner than the conditioners, but do not guarantee the use of the existing
specified “Pipe diameter and thickness,” be sure to use pipes of air conditioners that have adopted R410A in other
new pipes for the refrigerant piping works. companies.
• The operating pressure of R410A is high (1.6 times
that of R22 and R407C). If there is a scratch or dent on
the pipe or a thinner pipe is used, the pressure strength Branching pipe for simultaneous operation system
may be inadequate, which may cause the pipe to break • In the concurrent twin system, when TOSHIBA has
in the worst case. specified that branching pipe is to be used, it can be
* Pipe diameter and thickness (mm) reused.
Pipe outer diameter Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0 Branching pipe model name:
RBC-TWP30E2, RBC-TWP50E2, RBC-TRP100E
R410A On the existing air conditioner for simultaneous operation
Thickness R22 0.8 0.8 0.8 1.0 1.0 system (twin, triple system), there are cases of branch
(R407C) pipes being used that have insufficient compressive
strength.
• In case the pipe diameter is Ø12.7 mm or less and the In such case, please change the piping to a branch pipe
thickness is less than 0.7 mm, be sure to use new for R410A.
pipes for the refrigerant piping works.
3. When the outdoor unit was left with the pipes Curing of pipes
disconnected, or the gas leaked from the pipes and the When removing and opening the indoor or outdoor unit for a
pipes were not repaired and refilled. long time, cure the pipes as follows:
• There is the possibility of rain water or air, including • Otherwise rust may be generated when moisture or
moisture, entering the pipe. foreign matter due to condensation enters the pipes.
4. When refrigerant cannot be recovered using a refrigerant • The rust cannot be removed by cleaning, and new pipes
recovery unit. are necessary.
• There is the possibility that a large quantity of dirty oil
or moisture remains inside the pipes. Placement location Term Curing manner
5. When a commercially available dryer is attached to the 1 month or more Pinching
existing pipes. Outdoors
• There is the possibility that copper green rust has been Less than 1 month
Pinching or taping
generated. Indoors Every time
EN-28 28
Super Digital Inverter
YES
Are there scratches or dents on the existing pipes? Existing pipes: Cannot be used.
• Use new pipes.
NO
NO
Is it possible to operate the existing air conditioner?
YES
NO
• (Airtight test), Vacuum dry, Refrigerant charge, Gas leak Do not apply refrigerator oil to the flare surface.
check
Test run
29 29-EN
Super Digital Inverter
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol
Chemical Name of Gas R410A
Global Warming Potential (GWP) of Gas 1 975
CAUTION
1. Paste the enclosed refrigerant label adjacent to the charging and/or recovering location.
2. Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink. Then, place the included transparent
protective sheet over the label to prevent the writing from rubbing off.
3. Prevent emission of the contained fluorinated greenhouse gas. Ensure that the fluorinated greenhouse gas is never vented
to the atmosphere during installation, service or disposal. When any leakage of the contained fluorinated greenhouse gas is
detected, the leak shall be stopped and repaired as soon as possible.
4. Only qualified service personnel are allowed to access and service this product.
5. Any handling of the fluorinated greenhouse gas in this product, such as when moving the product or recharging the gas,
shall comply under (EC) Regulation No. 842/2006 on certain fluorinated greenhouse gases and any relevant local
legislation.
6. Periodical inspections for refrigerant leaks may be required depending on European or local legislation.
7. Contact dealers, installers, etc., for any questions.
EN-30 30
Super Digital Inverter
n Country
o Name of Company responsible for WEEE.
n o n o n o
Austria AIRCOND, Klimaanlagen Ireland GT Phelan Unit 30 Southern UK Toshiba Carrier UK Ltd
Handelsgesellshcaft m.b.H Cross Business Park Bray Co Porsham Close, Belliver Ind.
Petesgasse 45, A-8010 Wicklow, Ireland Est. Plymouth, Devon, PL6
Graz Austria Italy Carrier SpA Via R. Sanzio, 9 7DB
Belgium DOLPHIN NV, Fotografi elaan 20058 Villasanta (Milano), Italy Czech AIRCOND, , Klimaanlagen
12, B-2610, Antwerpen Latvia Carrier OY Linnavuorentie 28A Republic Handelsgesellshcaft m.b.H
Belgium 00950 Helsinki, Finland Petersgasse 45, A-8010 Graz
Cyprus Carrier Hellas Airconditioning Lithuania Carrier OY Linnavuorenlie 28A Austria
S.A.- 4g Andersen street- 00950 Helsinki, Finland Slovakia AIRCOND, , Klimaanlagen
11525 Athens, Greece Luxembourg DOLPHIN NV Fotografi elaan Handelsgesellshcaft m.b.H
Denmark GIDEX A/S, Korshoj 10, 3600 12, B-2610, Antwerpen Petersgasse 45, A-8010 Graz
Frederikssund, Denmark Belgium Austria
Estonia Carrier OY Linnavuorentie 28A Malta CUTRICO Services Ltd, Slovenia AIRCOND, , Klimaanlagen
00950 Helsinki, Finland Cutrico Building Psala Street, Handelsgesellshcaft m.b.H,
Finland Carrier OY Linnavuorentie 28A Sta Venea HMR 16, Malta Petersgasse 45, A-8010 Graz
00950 Helsinki, Finland Norway Carrier AB - P.O.BOX 8946- Austria
France Carrier S.A. Route de Thil BP Arods Industrivag 32. S-402 73 Spain Carrier Espana S.L. - Paseo
49 01122 Montiuel Cedex Gothenburg, Sweden Castellana 36-38, 28046
France Poland Carrier Polska Sp. Z.o.o. Madrid
Germany Carrier GmbH & Co. KG Postepu 14 02-676 Warsaw Sweden Carrier AB - P.O.BOX 8946-
Edisonstrasse 2 85716 Poland Arods Industrivag 32 . S-402
Unterschleissheim Portugal Carrier Portugal - AR 73 Gothenburg
Greece Carrier Hellas Airconditioning Condicionado LDA Avenida do Hungary AIRCOND, Klimaanlagen
S.A.- 4g Andersen street- Forte, Nr. 3 Editi cio Suecia Handelsgesellshcaft m.b.H
11525 Athens, Greece l,Piso 1 Camaxide 2794-043 Petersgasse 45, A-8010 Graz
Holland INTERCOOL Technics BV Portugal Austria
Nikkelstraat 39, Postbus 76
2980 AB Ridderkerk
Netherlands
The manufacturer reserves the right to change any product specifications without notice.
31 31-EN
Super Digital Inverter
Declaration of Conformity
Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations transposing
into national law
Note: This declaration becomes invalid if technical or operational modifi cations are introduced without the
manufacturer’s consent.
EN-32 32
WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit Important
The room in which the air conditioner is to be installed
requires a design that in the event of refrigerant gas NOTE 2 :
leaking out, its concentration will not exceed a set The standards for minimum room volume are as follows.
limit. (1) No partition (shaded portion)
The refrigerant R410A which is used in the air conditioner
is safe, without the toxicity or combustibility of ammonia,
and is not restricted by laws to be imposed which protect
the ozone layer. However, since it contains more than air,
it poses the risk of suffocation if its concentration should
rise excessively. Suffocation from leakage of R410A is
almost non-existent. With the recent increase in the (2) When there is an effective opening with the adjacent
number of high concentration buildings, however, the room for ventilation of leaking refrigerant gas
installation of multi air conditioner systems is on the (opening without a door, or an opening 0.15% or
increase because of the need for effective use of floor larger than the respective floor spaces at the top or
space, individual control, energy conservation by bottom of the door).
curtailing heat and carrying power etc.
Most importantly, the multi air conditioner system is able Outdoor unit
to replenish a large amount of refrigerant compared with Refrigerant piping
conventional individual air conditioners. If a single unit of
Indoor unit
the multi conditioner system is to be installed in a small
room, select a suitable model and installation procedure
so that if the refrigerant accidentally leaks out, its
concentration does not reach the limit (and in the event of
an emergency, measures can be made before injury can (3) If an indoor unit is installed in each partitioned room
occur). and the refrigerant piping is interconnected, the
In a room where the concentration may exceed the limit, smallest room of course becomes the object. But
create an opening with adjacent rooms, or install when a mechanical ventilation is installed interlocked
mechanical ventilation combined with a gas leak detection with a gas leakage detector in the smallest room
device. where the density limit is exceeded, the volume of the
The concentration is as given below. next smallest room becomes the object.
Refrigerant piping
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m3)
d Concentration limit (kg/m3) Outdoor unit
Very
The concentration limit of R410A which is used in multi air small
room Indoor unit
conditioners is 0.3kg/m3.
Small Medium
room room Large room
NOTE 1 :
Mechanical ventilation device - Gas leak detector
If there are 2 or more refrigerating systems in a single
refrigerating device, the amounts of refrigerant should be
NOTE 3 :
as charged in each independent device.
The minimum indoor floor area compared with the amount
of refrigerant is roughly as follows:
Outdoor unit
e.g., charged
(When the ceiling is 2.7m high)
e.g.,
amount (10kg)
charged amount (15kg)
40
Range below the
2
m 35 density limit of
3
30 0.3 kg/m
(countermeasures
25 not needed)
Min. indoor floor area
20
Room A Room B Room C Room D Room E Room F
Range above the
Indoor unit 15 density limit of
0.3 kg/m3
10 (countermeasures
For the amount of charge in this example: needed)
5
The possible amount of leaked refrigerant gas in
rooms A, B and C is 10kg. 0
10 20 30
The possible amount of leaked refrigerant gas in Total amount of refrigerant kg
rooms D, E and F is 15kg.
EH99870799