Beruflich Dokumente
Kultur Dokumente
SUMMARY
The development of polyethylene terephthalate (PET) nanocomposites with different nano-fillers has been an especially
intense area of research due to an enhancement in thermal and physical properties of nanocomposites compared to
pure PET. In this regard, the surface properties of nano-particles and their interactions with PET chains have a critical
role on different properties of prepared nanocomposites. The aim of this paper is to study the influence of the type of
nano-silica particles with different surface properties on the dispersibility, the interfacial adhesion, surface morphology,
nucleation and thermal properties of the resultant PET/silica nanocomposites. For this purpose, PET composites
containing hydrophilic or hydrophobic nano-silica were prepared by melt compounding. Different properties of
nanocomposites were investigated using polarized optical microscopy (POM), scanning electron microscopy (SEM),
differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), dynamical mechanical thermal analysis
(DMTA) and contact angle measurements (CAM). POM images indicated that nano-silica tended to increase the
number of spherulites in the PET composite structure depending on the type of particles. The thermal studies of the
nanocomposites showed a slight decrease in the melting temperature compared to the pure PET.
Considerable efforts have been PET/silica nanocomposites. PET hydrophilic Aerosil 200, hydrophilic
demonstrated to improve various containers reinforced with silica are Aerosil TT 600, and hydrophobicAerosil
physical, mechanical and barrier highly recommended for thermal R 972) were supplied by Degussa GmbH
properties of PET through mixing it insulation of food products. These (Germany). The hydrophilic nature
with nanoclays to produce layered nanocomposites are also used for of nano-silica powders is attributed
clay-incorporated PET composites12-31. production of packages in order to to the presence of hydroxyl or silanol
However, in comparison with avoid their stress cracking42. In this groups on their surface. Aerosil R 972
polyamides and polyolefins, there regard, surface properties of nano- is a fumed silica after-treated with
have been relatively few studies related silica particles, their compatibility with DDS (dimethyldichlorosilane). All of
to PET/silica nanocomposites 31-42. PET polymer and mixing conditions are the particles were spherical and free
Experimental evidence indicated that very important parameters influencing of pores. The specifications of the
nano-silica has a little effect on the the degree of dispersion of particles various nano-silica powders are listed
degree of crystallinity and that it does within the polymer matrix39. Our group in Table 1.
not act as a nucleating agent in PET has previously shown that silica affects
nanocomposite, while it postpones the the reflectance properties of PET matrix
appearance of crystallites and improves
2.2 Nanocomposite Preparation
by shifting the curves to the shorter
the spinnability of PET polymer33,36,37. wavelengths in the UV-Vis region. PET granules and the three different
Modulus, tenacity, thermal stability and Optical characteristics of the resultant nano-silica particles were dried in an
amorphous orientation of PET/silica nanocomposites depend on the type of oven for 24 h at 110 °C, prior to the melt
nanocomposites are higher than those nano-silica which could be attributed to processing. Each nanocomposite was
of the pure PET, while heat shrinkage the quantum size effect of particles42. prepared by mixing it in a C.W. Brabender
and chain mobility, as important PL2000 Plasticorder (Germany). The
parameters to improve the dimensional The aim of this research is thus to mixing temperature was kept at 255 °C
stability of the fibres, are lower34,35,38,40. study the influences of hydrophilic or in order to ensure the proper viscosity for
It was revealed that hydrophobic fumed the mixing. The rotation speed was set
hydrophobic nano-silica particles on
silica effectively reinforces PET matrix at 60 rpm for 20 min. The total weight
the morphology and thermal properties
while hydrophilic fumed silica showed of the material per batch was 40 g. The
PET nanocomposites produced by melt
a marked improvement in the dynamic content of each nano-silica particle
processing method.
rheological properties, such as shear in the matrix was 1, 3 or 5 percent by
thinning behaviour and viscosity41. weight (wt.%) in different samples.
2. EXPERIMENTAL The specimens to be tested were further
According to above-mentioned studies, processed by the means of a laboratory
none of previous research is focused 2.1 Materials compression moulding press at a pressure
on the effects of the type of nano- Pure PET granules were provided by of 40,000 psi. The temperatures of both
silica on crystallization, surface and Tondgooyan Petrochemical Co. (Iran). upper and lower plates of the press
thermal properties of the resultant Various fumed nano-silica particles (i.e. were kept at 260 °C. The samples were
then quickly cooled down to room Xc= (ΔHm/ΔH0m) ×100 (1) Distinct large spherulites formed
temperature using cold water. in the pure PET, while only small-
where ΔH0m is the melting enthalpy of sized ones and relatively uniform
100% crystalline PET (ΔH0m= 105.97 J/ dispersions appeared in PET/1%-silica
2.3 Study of Morphology
g20-24) and ΔH m is the normalized nanocomposites. This was probably
The morphology of the nanocomposite melting enthalpy of the sample during due to the hydrophilic and hydrophobic
films was observed with a Projectina the first heating. nano-silica particles dispersion in PET
4014 microscope from Projectina AG
matrix acting as a nucleating agent in the
(Switzerland) under polarization and The thermogravimetric analysis (TGA) crystallization process. Our previous
crossed polarization. The magnification was performed on a Perkin Elmer study demonstrated a strong interaction
was at 10× using a CCD camera. For this thermoanalyzer (Pyris Diamond SII, between the terminal carboxylic groups
purpose, the nanocomposite films were USA). In each case a 5 mg sample was of the PET chains with the surface
replaced between the slide and the cover
examined under a nitrogen atmosphere groups of hydrophilic nano-silica
glass for observation of the spherulites.
at a heating rate of 5 °C/min from room particles. These interactions restrict
temperature up to 600 °C. the motions of the PET molecular
Surface morphology analyses of segment and prohibit the growth of
the nanocomposites were carried large spherulites in the PET structure41.
The tensile storage modulus and
out employing a scanning electron This result is in good agreement with
tensile loss factors of the films were
microscope, (SEM, XL30 Philips, those by other researchers for PET/
measured by a dynamic mechanical
Netherlands). The samples were first hydrophilic silica nanocomposites34-37.
thermal analyzer (DMTA) (DMA-
coated with a thin layer of Au using a However, the crystalline morphologies
TRITON Tritec 2000 DMA model)
208HR High Resolution Sputter Coater. of the PET/silica nanocomposites
from Netzsch Co. (Germany). The
The microscope has a pumping system were quite different depending on the
scans were made in a single cantilever
and a coating thickness controller of type of silica. The polarized optical
MTM-20 using a sputtering power of mode at a constant heating rate of 5 °C/
min and at a frequency of 1 Hz, from micrographs of the hydrophobic
30 W. The process was operated in an nanocomposites indicated that the
argon gas medium and under a pressure 25 °C to 300 °C.
hydrophobicity of the surface of
of ca. 0.1 mbar. The deposition rate was the silica particles led to a different
0.1 nm/s and separate rotary, planetary 2.5 Evaluation of Surface Free morphology of the spherulites. As
and tilting staged movements with four Energies the hydrophilic nano-silica content
holders ensured coating with excellent was increased to 3% and 5%, the
The surface free energies of the
uniformity. The thickness of the coatings PET nanocomposites tended to form
nanocomposites were estimated by
was 10 nm with a target-to-substrate
the Owens–Wendt method7, utilizing agglomerated particles and dense
distance of 50 mm. The SEM working
the theory of adhesion work between clusters due to the strong interactions
distance was 9 mm for all samples. The
solid and liquid phases from which between the nanoparticles themselves.
presence of silica on each nanocomposite
surface was determined by an energy polar (γP) and non-polar or dispersive
dispersive X-ray microanalysis (EDX) (γD) surface free energies can be As mentioned in our previous study,
attached to the SEM. derived. Water, diiodo-methane and FTIR spectra showed more interfacial
benzyl alcohol were used as the probe interactions between PET and the
liquids at 23±2 °C and 65% relative hydrophilic nano-silica particles
2.4 Evaluation of Thermal humidity. The average contact angle compared with the hydrophobic ones42.
Properties from six different locations on each It seemed that these interactions were
Calorimetric analyses (DSC) of the nanocomposite was determined and not strong enough to enable a good
pure matrix and the nanocomposites the experimental uncertainty was dispersion of the hydrophilic nano-
were performed using a Perkin Elmer within ±2°. silica particles within the PET matrix.
Pyris 6 model (USA) integrated with PET chains were more compatible
an IBM personal computer. The with the hydrophobic nano-silica
samples were heated from 30 °C up
3. RESULTS AND particles compared to the hydrophilic
to 300 °C at a rate of 20 °C/min in DISCUSSION ones41. Agglomeration of particles
a nitrogen atmosphere. In order to within the matrix could be attributed
3.1 Microscopic
gain an insight into the effects of the to the generation of hydrogen bonds
loaded silica particles on the degree of Characterization between the surface hydroxyl groups
crystallinity (Xc) of the PET matrix, the Figure 1 shows the polarized of the hydrophilic nano-silica. It was
normalized Xc values of the samples optical micrographs of the pure PET interestingly shown that some growth
were calculated using Equation (1): and PET/silica nanocomposites. patterns of the spherulites were made in
Figure 1: Optical micrographs of various produced nanocomposites (5000 the form of line-like network structures
microns): (a) Pure PET, (b) PET/1% hydrophilic nanosilica (1), (c) PET/3% in the PET composites containing 3%
hydrophilic nanosilica (1), (d) PET/5% hydrophilic nanosilica (1), (e) PET/1% hydrophilic and hydrophobic nano-
hydrophilic nanosilica (2), (f) PET/3% hydrophilic nanosilica (2), (g) PET/5% silica particles34-37.
hydrophilic nanosilica (2), (h) PET/1% hydrophobic nanosilica, (i) PET/3%
hydrophobic nanosilica, (j) PET/5% hydrophobic nanosilica
Figures 2a to g indicate the SEM
of the surfaces of pure PET together
with those of various PET/silica
nanocomposites. Pure PET showed a
relatively smooth and uniform surface.
Various nano-silica particle-particle
and nano-silica particle-PET chain
interactions were formed by addition
of the nano-silica particles to the PET
matrix. This enabled formation of
aggregates and agglomerates on the
surface of the PET composites which
in turn resulted in an increased surface
roughness. Such agglomerations were
less evident for PET/hydrophobic
silica nanocomposite causing smoother
surfaces compared with hydrophilic
nanocomposites.
3.2 Thermal Studies Figure 2. SEM of various produced nanocomposites: a) Pure PET at 2500×, b)
PET/5% hydrophilic nano-silica (1) at 2500×, c) PET/5% hydrophilic nano-
DSC and TGA results of the pure PET silica (1) at 10000×, d) PET/5% hydrophilic nano-silica (2) at 2500×, e) PET/5%
together with those of PET/5%-silica hydrophilic nano-silica (2) at 10000×, f) PET/5% hydrophobic nano-silica at
nanocomposites are given in Table 2. 2500×, g) PET/5% hydrophobic nano-silica at 10000×
The glass transition temperature is
due to the molecular movement of
PET. There was a decrease in Tg for all
PET/silica nanocomposites indicating
that the amorphous molecules became
mobile at a lower temperature than that
in the pure PET. Researchers claimed
that the decrement of Tg for the PET/
silica nanocomposite could be due to
the existence of the low molecular
weight PET chains attached to the silica
particles35-37. DSC results also showed
that Tm ranged from 238 to 241 °C for
the PET/silica nanocomposites which
were slightly lower than that of the pure
PET, 242 °C. There was also a decrease
in the enthalpies and crystallinity
percentages of the PET/silica
nanocomposites. Some researchers
also obtained similar decrease in Tm
for the silica incorporated polymeric
nanocomposites. They confirmed that
the silica particles serve as a nucleating
agent leading to a heterogeneous
nucleation and formation of less
perfect spherulites43-45. Thus, these
spherulites in the presence of silica
particles might not be as large as
those in the pure PET. Other authors
have suggested that the silica particles
cannot increase the crystallinity of
the PET polymer, although they can
accelerate the crystallization of the
PET nanocomposites39,40.
Table 2. Thermal behavior of pure PET and its various PET/silica nanocomposites
Sample Tg (˚C) Tm (˚C) ΔHm Xc (%) TiD (˚C) T5D (˚C) Wt600ºR (%)
Pure PET 93.8 242 41.6 39 315.4 393.2 13
PET/5% hydrophilic nano-silica (1) 91.2 241 33.5 31 342.7 399.7 18
PET/5% hydrophilic nano-silica (2) 85.6 240 37.9 35 338.1 400.4 16
PET/5% hydrophobic nano-silica 88 238 39.5 37 328.4 394.8 22
Figure 3. EDX analysis of various produced nanocomposites: a) Pure PET, b) PET/5% hydrophilic nano-silica (1), c)
PET/5% hydrophilic nano-silica, (2) d) PET/5% hydrophobic nano-silica
Figure 4. TGA thermograms of pure PET and PET/5% silica nanocomposites initial thermal degradation (TiD) was
influenced by the presence of silica in
the PET composite as the TiD of PET/
silica nanocomposites were higher
than pure PET. The type of nano-silica
showed an important role in the initial
thermal degradation temperature. TiD
and the temperature at weight reduction
of 5% (T5D) were observed at 328-
342 °C and 393-400 °C, respectively,
depending on the presence and the
hydrophilicity of the nano-silica
used in the PET matrix. Both PET/
hydrophilic silica nanocomposites
showed a weight reduction at relatively
similar temperatures. The weight of the
residue at 600 °C (Wt600ºR) increased for
the prepared nanocomposites, ranging PET chains. AFM results also showed particles plays a great role in the
from 18 to 22% as compared to 13% that the hydrophilic nano-silica (2) thermal properties of the prepared
for the pure PET. Similar thermal particles agglomerated and were less nanocomposites. As stated by the
resistance for the cellulose fibres coated dispersed in the PET matrix compared nano-silica manufacturer, hydrophilic
with polycarboxylic acid/hydrophobic to other nano-silica particles used41,47,48. nano-silica (2) shows a particularly
silica nanocomposite was observed in Polarized optical micrographs of the high degree of agglomeration and
our earlier studies46. This enhancement samples showed many spherulites it is more hydrophilic compared
of the thermal properties can be in a limited space within the PET/ with nano-silica (1). Their average
defined to the high heat resistance, heat silica nanocomposites, due to a large primary particle sizes are 40 nm and
insulation effect and the mass transport number of nuclei formed by the strong 16 nm respectively. By comparing
barrier toward PET molecular chains nucleation effect of the nano-silica the results obtained from the thermal
exerted by the nano-silica particles. particles27,33,34,37. measurements in this study with
The maximum amount of char was the FTIR and AFM results in our
observed for the hydrophobic silica It can be suggested that the previous study, it can be concluded
nanocomposite which is related to the hydrophilicity of the nano-silica that the interactions between the PET
surface modification of the nano-silica.
Figure 5. The storage modulus of pure PET and PET/5% silica nanocomposites
The dynamic mechanical thermal
analysis was used to identify the
interfacial interactions in PET/silica
nanocomposites and the results are
presented in Figures 5 and 6. The
storage moduli of the pure PET
and PET/5%-silica nanocomposites
were distinctively different in the
temperatures ranging from -100 to
100 °C in Figure 5. It was gradually
decreased for the pure PET and PET/
hydrophilic silica (1) compared with
PET/hydrophilic silica (2) and PET/
hydrophobic silica nanocomposites,
which can be associated with the
relaxation of the amorphous phases.
Samples were all glossy at the
temperatures above 90 °C due to the
glass-rubber transition (Tg) except Figure 6. The tan delta of pure PET and PET/5% silica nanocomposites
for the PET/ hydrophilic silica (2)
which decreased around 85 °C. An
increase in the cold crystallization
range (around 140 °C) for the pure
PET, PET/hydrophilic nano-silica (1)
and PET/hydrophobic nano-silica is
related to the composite reinforcement
by the crystallites being formed. A
decrease in the modulus values for the
nanocomposites at 140 °C is relevant
to the pre-melting process. However,
there was a different behaviour in the
modulus values for PET/hydrophilic
nano-silica (2) at temperatures above
140 °C. The FTIR and ATR results
obtained in our previous studies
demonstrated that there are some
van der Waals interactions between
the hydrophobic nano-silica and the
matrix and the hydrophilic nano-silica 3.3 Contact Angle and Free It is well known that nano-silica
(1) were stronger than those with Energy Analysis particles usually have very high surface
hydrophilic nanosilica (2) resulting free energy because of their surface
Three probe fluids of diiodo-methane,
to more homogenous matrix. hydroxyl groups7,42. The adsorption
benzyl alcohol and water were used in
and desorption of water from silica
this study. The surface tension, polar
The dependencies of tan δ on the depends on the concentration and the
(γP) and non-polar or dispersive (γD)
temperature for the prepared samples type of the surface functional groups,
surface free energy of these liquids
are shown in Figure 6. The maximum the specific surface area, the average
are given in Table 3. The variations
in tan δ about 90 °C corresponds to particle size and the type of packing of
in the surface free energy of the PET
the segmental relaxation related to primary particles in aggregates7,51,56-59.
nanocomposites calculated by the
the glass-rubber transition in the PET Obviously, as the chemical end groups
Owens method are summarized in
nanocomposites. The tan δ values of PET chains are limited, these
Table 449-55. Hydrophilic nano-silica
related to the Tg region are higher particles with high surface free energy
(1) and hydrophobic nano-silica
for the PET/hydrophilic nano-silica and bigger sizes do not distribute
particles embedded in PET matrix
(1) and PET/hydrophobic silica uniformly within the PET matrix. In
decreased the average contact angles
nanocomposites. This is attributed to contrast, the surface treated nano-silica
for all liquids used while these
the elastic nature of the nano-silica particles tend to reside in the polymer
values were increased for the PET/
(1) and the surface properties of bulk52. As it was mentioned earlier,
hydrophilic silica (2) nanocomposite.
the hydrophobic nano-silica which the hydrophobic nano-silica used
Hydrophilic nano-silica (1) also
in this study was after-treated with
affects the interactions of the PET- increased the dispersive surface free
dimethyldichlorosilane which results
silica matrix. The nano-silica (1) energy of PET composite (γD) resulting
to an increase in the total and polar
particles can decrease the segmental in an increase of the total surface free
surface free energy of the prepared
motions of the PET chains resulting energy (γT), whereas γD and γT were
nanocomposite41,52-55,60-65.
in an increase of the tan δ value. This decreased for the PET/hydrophilic
result was in good agreement to those nano-silica (2) nanocomposite.
by other authors for the nano-silica There was not a considerable change 4. CONCLUSIONs
filled thermoplastic composites38-40. in γ D for PET/hydrophobic silica
Another peak appeared at a higher I n t h i s s t u d y, P E T / s i l i c a
nanocomposite. Nano-Silica (1) has a
nanocomposites were prepared by melt
temperature around 120-140 °C reflects smaller particle size compared to that
mixing process and the effects of the
an increase of the mechanical loss of nano-silica (2) and it is more levelly
type of nano-silica on the morphology,
due to the cold crystallization of PET. dispersed in the PET matrix. Particles
thermal and surface properties of the
Results showed that the intensity and mixed with polymer can change the
composites were elucidated. The SEM,
temperature of curves varied among orientation of chains which may lead
EDX and contact angle observations
the samples containing different nano- to an increased γD of the resulting
demonstrate that the hydrophilic
silica particles36,42. nanocomposite.
nano-silica tends to migrate to the
surface of the PET composites, while
the hydrophobic nano-silica is more
Table 3. Surface tension of the three probe fluids used in this study compatible with the molecular chains
of PET. The results obtained from
Probe fluid Surface tension γD (mN/m) γP (mN/m)
thermal studies indicate that the nano-
(mN/m)
silica particles serve as a nucleating
Diiodo-methane 50.8 50.8 0.0
agent leading to the formation of less-
Benzyl alcohol 39.0 28.7 10.3 perfect spherulites. In conclusion, the
Water 72.8 21.8 51.0 hydrophilic nano-silica particles with
Table 4. Variations in the surface free energy of various nanocomposites as calculated by the Owens method
Sample Average contact angle (°) γD γP γT
Diiodo Benzyl water (mJ/m2) (mJ/m2) (mJ/m2)
methane alcohol
Pure PET 67.4 56.7 96.7 24.12 1.64 25.76
PET/5% hydrophilic nano-silica (1) 56.3 41.8 95.4 31.66 0.94 32.61
PET/5% hydrophilic nano-silica (2) 74.9 60.7 105.4 21.82 0.58 22.40
PET/5% hydrophobic nano-silica 59.5 51.6 77.6 24.42 7.71 32.13
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